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HomeMy WebLinkAbout960088_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 96-0088 2. Facility Name: Gerald Hollamon Farm 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: 440 Mills Loo Rd City: Mount Olive 91 2State: Telephone Number: 919- 4 j 9S� ' t, E-mail: 5. Facility's Physical Address: 406 Mills Loop Rd City: Mount Olive State: 6. County where Facility is located: Wad 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Bradford Gerald Hollamon 11. Lessee's Name (if there is not a Lessee, write "None"): NC NC Certificate Of Coverage Number: Gerald B Hollamon Murphy -Brown LLC Phone No.: 919-920-7820 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 4,896 Operation Types: Swine Wean to Finish Cattle Dry Poultry Wean to Feeder Dairy Calf Non Laying Chickens Farrow to Finish Dairy Heifer Laying Chickens Feeder to Finish Milk Cow Dry Cow Pullets Farrow to Wean Beef Stocker Calf Turkeys Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Other Non Laying Pullet Layers AWS960088 Zip: 28365-7028 Zip: 283657028 OIC #: 992561 Other Tyes Horses - Horses Horses - Other Sheep- Sheep Sheep - Other u".8U01%38#0 Iee0l68,4 Alenp�,,,-M 6103 9 0 ddV .. ::M1PYa3AE ,,, 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Structure Date (Clay, Synthetic, Capacity Surface Area "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) ' f I I Y4 3S b (� 19.00 2 6/22/1995 ( f y 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical s ecial1q, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal/executive officer of the corporation): Name: /'� IQ/ 'e, p / Title: 0 � Signatur Date: Name: Title: Signature: Name: Date: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 to WASTE UTILIZATION PLA14 PRODUCER: Gerald Hollomon LOCATION: TELEPHONE: TYPE OPERATION: NUMBER OF ANIMALS: (Design Capacity) 406 Mills Loop Rd. Mt. Olive, NC 28365 (919) 689 3464 feeder - finish 4896 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be brown. Several factors are important in implementing your waste utilize the fertilizer value of the waste and to ensure that it is applii manner. Always apply waste based on the needs of the crop content of the waste. Do not apply more nitrogen than the ci important as they have different infiltration rates, leaching capacities, and available water holding capacities. Normally wa: eroding at greater than 5 tons per acre per year. With speci applied to land eroding at up to 10 tons per year. Do not apply w is raining, or when the surface is frozen. Either of these con surface waters which is not allowed under DEM regulations. V considered to avoid drift and downwind odor problems. To ma) crop production and to reduce the potential for pollution, the growing crop or applied to bare ground not more than 30 days waste or disking will conserve nutrients and reduce odor problem i plan in order to maximize in an environmentally safe be grown and the nutrient can utilize. Soil types are Dtentials, cation exchange shall not be applied to land precautions, waste may be e on saturated soils, when it ons may result in runoff to J conditions should also be ze the value of nutrients for ste should be applied to a or to planting. Injecting the The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 TE. ILIZA - Amount of Waste Produced Per Year iaallons fttons, etc. 4,896 animals X 1`9 (tons) waste/animai/year = 9,302 (tons) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 4,896 animals X 2,_3 lbs. PAN/animal/year = 11,261 ;Ibs. PAN/year. (PAN from N.C. Tech Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate ' equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of Utitized Applicatio # No. Type Per Acre 225 18.75 4218.75 March - Se t. T1200 1 Tr Bermuda H 315 15.57 4904.55 March - Sept T8207 1 RuB Bermuda H 275 2.18 599.5 March - Se t. T8207 2 Lu Bermuda H) Small Grain 50 36.50A dI All All NA Total *This N is from animal waste only. if nutrients s from based a 'sourrealisces sac eld as sectationrcial fertilizer are applied, they must be accounted for. N mu 1 NOTE: The applicator is cautioned that P and K may be over applied while meeting the N in some requirements. Beginning in 1996 the Coastal Zonemanagement pManagem lan that addresses alent Act will require l nutrients. eastern counties of North Caroline to have a nutrient This plan only addresses Nitrogen. RECOM 'aaVDWR APR 0 % niq WW9Section Page 2 Be9ional°®p�r�': WASTE UTILIZATION FLAN Table 2: AC RES WITH AGREEMENT OR LOG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not owri adequate land [see Required Specification 21) Tract Field Soil Crop # No. Type OPTIONAL T751 1 Tr Corn T751 1 Tr Winter Annual * See footnote for Table 1. Lbs. N Acres Per Acre* 75 12.97 100 22.97 I i 1 Lbs. N Month of Utilized Applicatio i-June _ Anril Totals from above Tables Acres Lbs. N Utilized Table 1 j36q,1 Table 2 Total Amount of N ProducedSurplus or Deficit J r NOTE: The Waste utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over t application of nutrient or other elements. Page 3 jjjrj rcu . tvi See attached map showing the fields to be used for the utilization of waste water. Field Soil Type No. Application of Waste by Irrigation Crop Application Application Rate (In/Hr) Amount (In.) Tr Bermuda 0.75 .5-1 RuB Bermuda 0.5 .5-1 Lu Bermuda 0.6 .5-1 Tr Row Cro s 0.6 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown on T8207 are 'wetted' acreace. Acres shown on Tracts 1200 and 751 are taken from a plan prepared by Wayne County SWC on 9/20/2000. Also, rates used are taken from the same plan. Leased field is optional for use. In addition, the 106 lb. Small grain overseed rate may be used if application date restrictions outlined in the attached are followed. Page 4 71 r ... WASTE. UTILIZATION PLAN ; REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 WASTE UTIL .. REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. RECRIVM �, , WR t'�.PR 4 � 2019 Page 6 ffie ASTE. UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Gerald Hollomon Farm Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Gerald Hollomon Signature: a"--- Date: / d r Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: ( Please print) Kraig Westerbeek Affiliation: Murphy Brown, LLC Address (Agency): Signature: PO Box 856 Warsaw, NC Page 6 _Yj Y/O 4� r � ---'-'__ �ti-' r � � - - :1 _ fir. f Swine Farm Waste Management Odor Control Checklist _ Source_Cause BMPs to Minimize Odor Farmstead Swine production A'Vegetative or wooded buffers - Site Specifire Practices CYRecommended best management practices _ GYGood judgment and common sense Animal —body • Dirty manure -covered 4�Dry floors - - - surfaces animals Floor surfaces + Wet manure -covered floors &I"Slotted ❑ — — - - - - - - - Manure collection Urine pits + Partial microbial decomposition Ventilation exhaust • Volatile gases fans + Dust Inr su doorfaces ■ Dust Flush tanks Agitation of recycled lagoon liquid while tanks are filling oors [ik'Waterers located over slotted floors ITa'Feeders at high end of solid floors CYScrape manure buildup from floors O Underfloor ventilation for drying B'Frequent manure removal by flush, pit recharge, or scrape O Underfloor ventilation I'Fan maintenance WEfficient air movement GI-Vashdown between groups of animals ©Feed additives 0 Feeder covers WI-eed delivery downspout extenders to feeder covers 17 Flush tank covers Extend fill lines to near bottom of tanks with anti -siphon cents _Cause UMPs to Minimize Odor Site Specific Practices End of drainpipes at a Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces a Volatile gas emissions; O Proper lagoon liquid capacity, • Biological mixing; (W-Cotrect lagoon startup procedures; + Agitation fiY Minimum surface area -to -volume ratio; &Minimum agitation when.pumping; O Mechanical aeration; 63" Proven biological additives Irrigation sprinkler * I ligh pressure agitation; W-Irrigate on dry days with little or no wind; nozzles . Wind drill QiMinimum recommended operating pressure; GYPump intake near lagoon liquid surface; O Pump from second -stage lagoon Storage tank or basin 0 Partial microbial decomposition; 'Bottom or midlevel loading; surface . Mixing while filling; O Tank covers; 0 Agitation when emptying; O Basin surface mats of solids; Proven biological additives or oxidants Sellling basin surface • Partial microbial decomposition; -Extend drainpipe outlets underneath liquid a Mixing while filling; level; • Agitation when emptying Remove settled solids regularly — • Soil injection of slurry/sludges; - - Manure, slurry or sludge • Agitation when spreading; spreader outlets . Volatile gas emissions Wash residual manure from spreader after use; Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while Soil injection of slurry/sludges - slurry or sludge on field surfaces drying 0--Soil incorporation within 48 his_; O'$pread in thin uniform layers for rapid drying; 61"Proven biological additives or oxidants Dead animals . Carcass decomposition W—Proper disposition of carcasses Dead animal disposal • Carcass decomposition W-Complete covering of carcasses in burial pits; pits Cl Proper location/Construction ol•disposal pits Incinerators 0 Incomplete combustion 0 Secondary stack burners Source Cause BMPs to Minimize Odor Site Sneciiic Practices -� Standing water around • Improper drainage; Pr Grade and landscape sudi that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads Fann access mad maintenance public roads from farm access Additional Information - Swine Manure Management ; 0200 RulefBMP Packet - — Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program ; NPPC Manual Options For Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107, 1995 Conference Proceedings Available From: NCSU, County Extension Center NCSU -BAE NCSU - BAE NCSU-BAE NCSU - BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Conununicalions Florida Cooperative Extension AHOC l:mcnibcr 3 1, 9996, 11�1g� 5 Insect Control Checklist for Animal O erati _ Suurcc - • - - _ _ n l-hS --`- liMi's fu Crtutrol Insects i7uslt (iuttus -- Accuantlau,►,, afsolids Liquit! Systems Site SpeciliC Practices 1711sh system is designed and open<ttcd sufficiently to retnove accurnulatec! solids D orn `y 4 �, /�►'liters as designed. _ _ Solids r v' Kemove bridging of accuututaterl solids at ! dguuus ;rod fits '- - discharge • (•'ntsterl Maietain lagoons, seldin b basins auul Ails wilem-- rils breeding is apparent to minimize the- crusGng of solids to a depth of no more than (, _ 1=a�cs�i�r vct;ct:uivc —� ---- nrchesovermoretban3(N/oofstnlace. t;iu�Wlr I)cca}•ing veget;Wtior�� ~--�— _ f4tain4rinvcgelativ c, onlr—o j n, -- ---• --. lagoons and other accinrpoundntents to prevent — - - -- - _ _ unttrfatiort ofdecatyirrg vegela live t _. _--- •- ----- _.—..._-- —. — _... - -- -Wong-wale. �!>e vn nnpemn+lrnent's perin►ctcr_ • iced pillage - -- _ Dry Systettrs � Uesign, uperale :uul ut�t feed bsystems (c.g., - __ -- - ----- - ---• -- - •-- - _- • - - --- - --- ru►kcrsand [roar to , minimize the - tccumuiation of dehs) caying waslage. ('le1rt ap spillage on a routine basis (c. ,f<•ty interval Burin g!' summerI ; S- h , 7 - 10 Frul Stur<iL� --- -� ----• ------ -- luring 30 rl:ry interval Accuutulalious r fi fed residues tvinler). — ----�— _ Ketluec moisture accumufill inrt wilhiu and - arotuul immediate perimeter of Iced stun age - areas by insuring; drainage �nyay hom situ and/or Providing adcyttatte contillnment coverc(l bin for hi-mver's grain :urd sirnilar Jill ntoislnre grain products). 17 Inspect li►r and remove or break up acc•tun,dated solids in titter strip►s arauud teal storarl;e ys neederl. r ;� A .^Jees critficr ! f , 1 `ofi, pill', Anirlral 11oldin6-- Cause Accumaluio!!s ofanunal wastes and fend wastage �M to Co°t�'t �asects Eliminate low and disturrb farces and outer thattrap ruoishrre afoul; - --- --- Inva lti� accumulafes lOcab ns where waste ctices ance by animals is minimal. n Maintain fence rows and filterstrips amlrnd animal holding areas to ru nintire accumulations of wastes (i.e ins 11)r Y A I:rnur c tta» Ilinb rettlove or break u 7 pect for and S)�Stc»rs Accrnuulalions of aiur:rl wastes -_ needed). p accutrndated nsolids as 17 Iteurove spillage on -a-routine basis e. day interval during sttlnmer is-3�C aplrlla, b' 7 - 10 during winter) where manure is headed f nt )ar al - ication or disposal.<I f] Provide 14 adegt!ate stockpiles. drainage aroultd nta»ure -- --------` ll Inspect for and remove or break u --� wastes in filter sori S P accutnulatcrt (w murc inlurm�rIiun co,»aq the Cuopera - -- - _Manure handlin • . P' arou»dstruk 11,,Ici(.h Mf ' , b Mucas as necrferi. prlr and . _ to � i-7ri1-1_ .t.lcnsiuu Service, Ihp:rrtnlent nf-lintonloln , �- � --- -- - b). 13ux 7613, Nutth (':»'olimt %q,tc-- AAll(: - td,rrcr»t,cr 1 t, 1996, P'aix 2 EMERGENT -, ACTION PLANT PHONE NUMBERS EMERGENCY ?vLA.�� � EME. 7 SYSTEMbO6 �21 i'31_ / MRCS SWCD�±�I This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the faciaity. The following are some action items you should take. I. Stop the release of wastes. Depending on the situation, this may or may not be Possible. Suggested responses to some possible problems are listed below. A. Lagoon over -flow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Purnp wastes to fields at an acceptable rate. C. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. C. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house. flush systems, or solid separators. December 18, 1996 e. Repair all leaks d or to restarting pumps. E: Leakage f,. om base or sidewall of lagoon. Often this is seepage as opposed to flowing leafs- passible action: a- I%r a Small sump or ditch away from the embankment put in a submersible pump, and pump back to lagoon., to catch all seepage, b. If holes are caused by burrowing animals, trap or remove animals and fill holes ABC compact with a clay type soil. C. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the exte4n,t of the spill and note any obvious damages. a. Did the waste reach anv surface waters? b. Approxirnately how rrluch was released and for what duration? c. Any darrzaaP �e noted, such as employee injury, fish kills, or pro d. Did the spill leave the property? perty damage? e. Does the spill have the potential to reach surface waters? f. Could a Fsture rain event cause the spill to reach surface waters? g. Are potable water wells inQdanger.(either on or off of the property)? h. How much reached sur•fac.. waters. 3: Contact appropriate agencies, a. During normal business hour-- call your DW regional office; Phone` � �l Q {Division of Water Quality) Your phone call should include: yourename, facility, r hoursq telephone number, the de of the incident from item 2 above, the exact location of the facility, the location olr direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number C. Instruct E.NIS to contact local Health Department. d. Contact CES, phone number - ' , local SWCD office phone number and local ARCS office for advice/techrnical assistance phone number 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name._ L b. Contractors Address: c. Contractors Phone: _ 7 , 2 December I8, I996 6: Contact the tec^,i- cl soccialist ���ho cercified the lagoon (itiRCS, Consulting En;ih,, nter, etc.,) a. `Name: b. Phone: l s" .lop d 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage. repair the sVstem. and re assess the waste mana.erne, plan to keep problems with re:ease of wastes from happening again. Version —November 26, 2018 /R Mortality Ulanagement Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7 OO Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ® Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signatu a of Farm Owner/Manager Signature of Technical Specialist Date Z. Date mmx I Operator -:Gera I d Ho l i onion Cou nty: Wayne Distance to nearest residence (other than ,owner) 1. STEADY STATE LIVE WEIGHT 3. 4. Date: 10/17/91 1500.0 feet arrow 60 fll'iM) x 0 1417 lbs. - 0 lbs sows (farrow to feeder-) x 5E2 lbs. = 0 lbs 2448 head (finishing only) X 1 _:5 lbs.= 330480 lbs 0 saws ( farrow to wean) x 433 lbs. . - -' -� , s_s lbs 0 head (wean to feeder-) x 30 lbs. _ 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 330480 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = :33+0480 lbs. SSLW x Treatment Vol ume (C-F) / I b. SSLW Treatment Vo l ume(C:F)/ I t=. SSLW= 1 C:F/ l k=. SSLW Volume = 330480 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION - Volume = 0.0 cubic feet q "Owner " requests no sludge storage. TOTAL DESIGN VOLUME.. Sludge will be removed as needed.'' Inside.top I engtll ...� :315.0 feet ; Tad, cl Inside top width 187.5 feet of i ke at e l evat i =an 49.5 feet _ Freeboard 1.0 feet ► Side slopes 2.5 : 1 ( Inside lagoon) Total design lagoon liquid level at elevation 48.5 feet Bottom of lagoon elevation 3T.5 feet Seasonal high water- table e i evat i on 40.9 feet Total design volume using pr i smo i da l formula SS/END1 SS/ENDZ SS/SIDE1 SS/SIDEZ LENGTH WIDTH DEPTH 2.5 2.5 2.5 Z.5 310.0 18'Z.5 11.0 AREA OF TOP LENGTH * WIDTH = 310.0 18Z.5 AREA OF BOTTOM LENGTH * WIDTH = 255.0 127.5 AREA OF MIDSECTION LENGTH * WIDTH * 4 282.5 155. c:l 56575.0 (AREA OF TOP) 32512.5 ( AREA OF BOTTOM) 175150.0 ( AREA OF MIDSECTION * 4 ) CU. FT. = CAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] 56575.0 175150.0 32512.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = * DEPTH/= 1 484435 C:U . FT C 5 . TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon ( top of dike) Length. * Width = 315.0 187.5 5906Z.5 square feet Buildings ( roof and lot water-) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 59062.5 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily Rroduct i on of manure in C:F/LB SSLW 0.00136 Volume 0 =r304t1&Kbs .7 SSLW * CF of Waste/Lb./Day 180 days Volume = 80705 cubic feet FL-'. Volume of wash water - This is the amount of fresh water used for washing floors or volume of fresh water- used for a flush system. Flush systems that rec i rcu I z the lagoon water are accounted for in 5A. Volume = ti -0 ga l i ons/day 180 days storage/7.48 Sa l i or Volume = 0.0 cubic feet per C: F 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amour, 160 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 1'Z inches per foot Volume = S445 . 1 cubic feet I 5D. Volume of '`5 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 34453.1 cubic feet TOTAL REQUIRED TEMPORARY STORAGE FA . 80705 cubic feet FL. 0 cubic feet 5C. 34453 cubic feet 5D . 34453 cubic feet TOTAL 149611 cubic feet 6. SUMMARY Total required volume 480091 cubic feet Total design volum,.avai I. 484435 cubic feet ✓ Min. req--tteatmeptynAume plus sludge accumulation 3=0480 cubic At elev. 45,5 -fit ; Vja,l_ume is 25567 cubic feet ( end pumping Total design vo I ume less 25yr-24hr storm is 449982 cubic feet At elev. 47.8 feet ; Volume is 445403 cubic feet ( start pump i Seasonal high water table elevation 40.9 feet 7. DESIGNED LY : A Q APPROVED I: Y : DATE: j0 !7-�% DATE: /o - z u yl— NOTE : SEE ATTACHED WASTE UTILIZATION FLAN OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have wet periods, problems during extended rainy and Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later, winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet Periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet Overflow from the lagoon for any reason except a 25-year, 24-hour storm ids a� state law and subject to penalty action. violation of The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and Possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. to enter Maintenance inspections of the entire lagoon should be made during the initial fil the lagoon and at least monthly and after major rainfall and storm events. Items ling of checked should include, as a minimum, the following: to be Waste Inlet Pipes, Recycling Pipes, and Overflow 1 • separation of joints Pipes ---look for: 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes T Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. • Transfer Pumps ---check for proper operation of. l . recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, Your neighbor's lagoon is full also. You should consider maintaining an inventory of spare Parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity.. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon .dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. , 'x , � ' ~ ' p � .^` 5. TEMPORARY STORAGE REQUIRED °^ ' DRAINAGE AREA: Lagoon (top of dike) Length * Width = 315.0 187.5 59062.5 square feet Buildings (roof and lot water) ~ Length * Width = 0.0 0.0 0.0 square feet ^ � TOTAL DA 59062.5 square feet Design temporary storage period to be 180 �days. 5A, Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 330480 Lbs. SSLW * CF of Waste/Lb /Day * 180 d Volume = 80705 cubic feet ^ ays 68. Volume of wash water ` This is the amount of fresh water used for washing f}v'ors( of fresh water used for a flush system. Flush system~ that or t onelagoon water are accounted for in 5A. ' '' =� '�� a * Volume = 0.0 gallons/day * 180 days stora^e/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation ~ Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 34453.1 cubic feet o ^ ^ . . 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA " Volume = 34453.1 cubic feet TOTAL REQUIRED TEMPORARY STORAGE ° 5A. 80705 cubic feet 5B. 0 cubic feet 5C. 34453 cubic feet 5D. 34453 cubic feet TOTAL 149611 cubic feet 6. SUMMARY Total required volume 480091 cubic feet Total design volume avail. 484435 cubic feet '' Min. req. treatment volume plus sludge accumulation 330480 cubic f* At elev. 45.5 feet ; Volume is 325567 cubic feet (end pumping) . Total design volume less 25yr-24hr storm is 449982 cubic feet At elev. 47.8 feet ; Volume is 445433 cubic feet (start pumping) Seasonal high water table elevation 40.9 feet T. DESIGNED 8Y: 4-=� p�*p�� N»w' APPROVED BY: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN . . �n perator:GERALD HOLLOMAN County: SAMPSON Date: 06/13/95 istance to nearest residence (other than owner): feet . AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs = v� 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 2448 head (finishing only) x 135 lbs. 0 lbs 0 sows (farrow to wean) x 433 = lbs. = 330480 lbs 0 head (wean to feeder) x 30 lbs. = - 0 lbs Describe other : ^ 0 lbs : 0 .~.~^ ",=.aye Live Weight = 330480 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 330480 lbs. ALW x Treatment Volume(CF)/lb ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb �LW Volume = 330480 cubic feet ^ " STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- Inside top width (feet) ------- ----- ---------- 300.0 ^ Top of dike elevation (feet) --- _____ --------- 226.0 ^ 97.1 Bottom of lagoon elevation (feet)------------ 85^1 Freeboard (feet)------~--------- ^ Side slopes ------------- (inside lagoon)------------------ 1.0 3^0 : 1 Total design volume using prismoidal formula " SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH -DEPTH 3.0 3.0 3.0 3"0 294.0 220.0 11.0 AREA OF TOP LENGTH * WIDTH = 294.0 220.0 64680 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 228.0 154.0 35112 (AREA OF BOTTOM) ' AREA OF MIDSECTIOi,-i LENGTH * WIDTH * 4 261.0 187.0 195228 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 64680.0 195228.0 35112"0 1.8 Total Designed Volume Available = 540870 CU. FT. /. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 300.0 226.0 67800.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 67800.0 square feet Design temporary storage period to be 180 days. A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 330480 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 d Volume = 603677 gals. or 80705.5 cubic feet ays B. Volume of wash water This is the amount of fresh water used for of fresh washing floors or vol water used for a flush system. the lagoon Flush systems that ri«mel t ec rc« a e water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet Per CF C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot ^ Volume = 39550.0 cubic feet ). Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA ` Volume = 42375.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 80705 cubic feet 5B . 0 cubic feet 5C. 39550 cubic feet � 5D. 42375 cubic feet TOTAL 162630 cubic feet SUMMARY Temporary storage period-========= Rainfall in excess of evaporatio»===========> 180 days 25 Year - 24 hour rainfall==================> 7^0 inches Freeboard=======================�===========> 7.5 inches Side slopes===..=.===========> 1.0 feet Inside top length=====} Inside top width-=====================�=====> 300.0 feet Top of dike elevation=======================} 226.0 feet Bottom of lagoon elevation==================> 97^1 feet Total required volume=======================> 85.1 feet Actual design volume ============.===========> 493110 Cu, ft, * Seasonal high watertable elevation (========> 540870 c«. It. * Stop pumping elev,==================�nw|}===> 93.0 feet Must be > or = to the SHWT el�v ==========> 93^0 feet * Must be > or = to min,req treatment===�=��=> 93^0 feet Required minimum treatment v"lume=e1^=> 91^1 feet Volume at stop pumping ~leva"ion=~==========> �3�480 cu. ft. Start pumping elmv,====~====�===============} 354823 Cu, t, Must be at bottom of freeboard d = =========> 95^3 feet H. Actual volume less 25 / oar � 25 yr. rainfall , Volume at start pumpinyr"-e24thr^�rai»fall==> 498495 cu, Required volume to b y =^ «* zo» ==========> 490107 Cu, Actual volume l e p«mPed================> 120255 cu.ft. N. planned to be pumped==========> 135284 ^ Min. thickness of soil liner when required==> 1.8 feuc«^tft^ * DESIGNED BY: APPROVED BY DATE: � &»�� DATE: /�������^' ~`=~, NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods, Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to` receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage, Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but'in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2, cracks or breaks 31 accumulation of salts or minerals 4, overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger- lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1, recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety°=time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as r-ainfalI runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adcquatc vegetation 2, diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will gave you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion, 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should. have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during'Initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume, This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH, If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times -daily are optimum for treatment, Pit recharge systems, in which one or more buildings are°drained and recharged each day, also work well, 11 Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through Proper maintenance and water conservation, Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid Ievel should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. •. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the Iagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed, Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by; proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you, must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphsres, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value, The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. ft Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types Of failures include leakage through the bottom or sides, overtopping, and breach :of the dam.? Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams,) -. • Lagoon liquid levels ---high levels are a safety risk, Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. cau NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon se gullies to form in the dam. Once this damage starts, it can quicldcl of wastewater and possible dam failure. quickly aarge discharge U. , 'x , � ' ~ ' p � .^` 5. TEMPORARY STORAGE REQUIRED °^ ' DRAINAGE AREA: Lagoon (top of dike) Length * Width = 315.0 187.5 59062.5 square feet Buildings (roof and lot water) ~ Length * Width = 0.0 0.0 0.0 square feet ^ � TOTAL DA 59062.5 square feet Design temporary storage period to be 180 �days. 5A, Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 330480 Lbs. SSLW * CF of Waste/Lb /Day * 180 d Volume = 80705 cubic feet ^ ays 68. Volume of wash water ` This is the amount of fresh water used for washing f}v'ors( of fresh water used for a flush system. Flush system~ that or t onelagoon water are accounted for in 5A. ' '' =� '�� a * Volume = 0.0 gallons/day * 180 days stora^e/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation ~ Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 34453.1 cubic feet o ^ ^ . . 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA " Volume = 34453.1 cubic feet TOTAL REQUIRED TEMPORARY STORAGE ° 5A. 80705 cubic feet 5B. 0 cubic feet 5C. 34453 cubic feet 5D. 34453 cubic feet TOTAL 149611 cubic feet 6. SUMMARY Total required volume 480091 cubic feet Total design volume avail. 484435 cubic feet '' Min. req. treatment volume plus sludge accumulation 330480 cubic f* At elev. 45.5 feet ; Volume is 325567 cubic feet (end pumping) . Total design volume less 25yr-24hr storm is 449982 cubic feet At elev. 47.8 feet ; Volume is 445433 cubic feet (start pumping) Seasonal high water table elevation 40.9 feet T. DESIGNED 8Y: 4-=� p�*p�� N»w' APPROVED BY: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN . . �n perator:GERALD HOLLOMAN County: SAMPSON Date: 06/13/95 istance to nearest residence (other than owner): feet . AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs = v� 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 2448 head (finishing only) x 135 lbs. 0 lbs 0 sows (farrow to wean) x 433 = lbs. = 330480 lbs 0 head (wean to feeder) x 30 lbs. = - 0 lbs Describe other : ^ 0 lbs : 0 .~.~^ ",=.aye Live Weight = 330480 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 330480 lbs. ALW x Treatment Volume(CF)/lb ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb �LW Volume = 330480 cubic feet ^ " STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- Inside top width (feet) ------- ----- ---------- 300.0 ^ Top of dike elevation (feet) --- _____ --------- 226.0 ^ 97.1 Bottom of lagoon elevation (feet)------------ 85^1 Freeboard (feet)------~--------- ^ Side slopes ------------- (inside lagoon)------------------ 1.0 3^0 : 1 Total design volume using prismoidal formula " SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH -DEPTH 3.0 3.0 3.0 3"0 294.0 220.0 11.0 AREA OF TOP LENGTH * WIDTH = 294.0 220.0 64680 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 228.0 154.0 35112 (AREA OF BOTTOM) ' AREA OF MIDSECTIOi,-i LENGTH * WIDTH * 4 261.0 187.0 195228 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 64680.0 195228.0 35112"0 1.8 Total Designed Volume Available = 540870 CU. FT. /. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 300.0 226.0 67800.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 67800.0 square feet Design temporary storage period to be 180 days. A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 330480 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 d Volume = 603677 gals. or 80705.5 cubic feet ays B. Volume of wash water This is the amount of fresh water used for of fresh washing floors or vol water used for a flush system. the lagoon Flush systems that ri«mel t ec rc« a e water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet Per CF C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot ^ Volume = 39550.0 cubic feet ). Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA ` Volume = 42375.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 80705 cubic feet 5B . 0 cubic feet 5C. 39550 cubic feet � 5D. 42375 cubic feet TOTAL 162630 cubic feet SUMMARY Temporary storage period-========= Rainfall in excess of evaporatio»===========> 180 days 25 Year - 24 hour rainfall==================> 7^0 inches Freeboard=======================�===========> 7.5 inches Side slopes===..=.===========> 1.0 feet Inside top length=====} Inside top width-=====================�=====> 300.0 feet Top of dike elevation=======================} 226.0 feet Bottom of lagoon elevation==================> 97^1 feet Total required volume=======================> 85.1 feet Actual design volume ============.===========> 493110 Cu, ft, * Seasonal high watertable elevation (========> 540870 c«. It. * Stop pumping elev,==================�nw|}===> 93.0 feet Must be > or = to the SHWT el�v ==========> 93^0 feet * Must be > or = to min,req treatment===�=��=> 93^0 feet Required minimum treatment v"lume=e1^=> 91^1 feet Volume at stop pumping ~leva"ion=~==========> �3�480 cu. ft. Start pumping elmv,====~====�===============} 354823 Cu, t, Must be at bottom of freeboard d = =========> 95^3 feet H. Actual volume less 25 / oar � 25 yr. rainfall , Volume at start pumpinyr"-e24thr^�rai»fall==> 498495 cu, Required volume to b y =^ «* zo» ==========> 490107 Cu, Actual volume l e p«mPed================> 120255 cu.ft. N. planned to be pumped==========> 135284 ^ Min. thickness of soil liner when required==> 1.8 feuc«^tft^ * DESIGNED BY: APPROVED BY DATE: � &»�� DATE: /�������^' ~`=~, NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods, Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to` receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage, Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but'in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2, cracks or breaks 31 accumulation of salts or minerals 4, overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger- lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1, recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety°=time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as r-ainfalI runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adcquatc vegetation 2, diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will gave you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion, 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should. have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during'Initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume, This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH, If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times -daily are optimum for treatment, Pit recharge systems, in which one or more buildings are°drained and recharged each day, also work well, 11 Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through Proper maintenance and water conservation, Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid Ievel should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. •. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the Iagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed, Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by; proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you, must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphsres, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value, The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. ft Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types Of failures include leakage through the bottom or sides, overtopping, and breach :of the dam.? Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams,) -. • Lagoon liquid levels ---high levels are a safety risk, Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. cau NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon se gullies to form in the dam. Once this damage starts, it can quicldcl of wastewater and possible dam failure. quickly aarge discharge U.