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HomeMy WebLinkAbout960012_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 96-0012 2. Facility Name: Ralph Weaver Hoe Farms 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: 1115 Old Grantham Rd City: Goldsboro State: NC Telephone Number: 919-734-0309 Ext. E-mail 5. Facility's Physical Address: 494 Stevens Church Rd City: Goldsboro State: 6. County where Facility is located: Wayne 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Ralph Nelson Weaver Jr. 11. Lessee's Name (if there is not a Lessee, write "None"): N6-e- 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Types: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Gilts Other Other Certificate Of Coverage Number: Ralph N Weaver eav03090bellsouth.net NC Maxwell Foods LLC Phone No.: 919-734-2815 Allowable Count 5,760 AWS960012 Zip: 27530 Zip: 27530 OIC #: 25622 Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses- Other Pullets Sheep- Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultn Non Laying Pullet Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 5/5/1993 0 I I3 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist_, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, si nature should be by a principal executive officer of the corporation): Name: e:� Signature: Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 WASTE UTILIZATION PLAN Goldsboro Hog Farms, Inc. Friday, March 13, 2009 Producer: Ralph Weaver Farm Name: Ralph Weaver 494 Stevens Church Road Goldsboro,NC 27530 Telephone # : (919) 689-2435 Type of. Operation : Feeder to Finish Swine Number of Animals : 5760 hogs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in'order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the'nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future; you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The"estimated acres needed to, apply the animal waste is .based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling, techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. pQR ®2 �Q19 -� ..t?;!•r.^4 f cam-'— � Page 1 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 5760 hogs X 1.9 tons waste/hogslyear = 10944 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 5760 hogs X 2.3 Ibs PAN/hogslyear =13248 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 :.ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC. DETERMINING PHASE CODE N/ACRE N/ACRE USED TIME 395 1 NORFOLK 0-2% NORFOLK 0-2% NORFOLK 0-2% SG 1 100 0 0 0.95 0.95 951 289.75 SEP-MAY MAR-OCT 395 1 BH 6.1 305 7539 1-HW C 1101 137.5 0 16.86 2318.25 MAR-JUN 7539 1-HW NORFOLK 0-2% W 60' 144 0 16.86 2427.84 SEP-APR 7539 1-HW NORFOLK 0-2% SB 40 16Q 0 16.86 2697.6 APR-SEP 15 395 10 NORFOLK 0-2% BP 4.6 230 01 1.63 374.9 MAR-OCT 395 - 10 NORFOLK 0-2% SG 1 75 0 1.63 122.25 SEP-MAY 395 11 NORFOLK 0-2% BH 6.1 305 0 1.56 475.8 MAR-OCT 395 - 11 NORFOLK 0-2% SG 1 100 0 1.56 156 SEP-MAY 395 12 NORFOLK 0-2% BH 6.1 3051 0 1 305 MAR-OCT 395 12 NORFOLK 0-2% SG 1 100 0 1 100 SEP-MAY 395 13 WAGRAM 0-6% BP 4.1 205 0 1.51 309.55 MAR-OCT 395 - 13 IWAGRAM 0-6% SG 1 75 0 1.51 113.25 SEP-MAY 395 2 INORFOLK 0-2% SG 1 100 0 2.11 211 SEP-MAY 395 2 NORFOLK 0-2% BH 6.1 305 0 2.11 643.55 MAR-OCT 394 * 2-HW STATE 0-6% OCCAS C 110 137.5 0 20.27 2787.13 MAR-JUN 394 * 2-HW STATE 0-6% OCCAS SB 35 140 0 20.27 2837.8 APR-SEP 15 394 * 2-HW STATE 0-6% OCCAS W 60 144 0 20.27 2918.88 SEPT-APR 395 3 KENANSVILLE ALL SG 1 100 0 2.3 230 SEP-MAY 395 3 KENANSVILLE ALL BH 5.5 275 0 2.3 632.5 MAR-OCT 394 3-HW ALTAVISTA 0-2% C 125 156.25 01 20.27 3167.19 MAR-JUN 394 3-HW ALTAVISTA 0-2% SB 45 180 0 20.27 3648.6 APRSEP 15 394 * 3-HW ALTAVISTA 0-2% W 55 132 0 20.27 2675.64 SEP-APR 395 4 KENANSVILLE ALL BH 5.5 275 0 2.56 704 MAR-OCT 395 4 KENANSVILLE ALL SG 1 1.00 0 2.56 256 SEP-MAY 9461 * 4-HW jALTAVISTA 0-2% C 125 156.25 0 15.7 2453.13 MAR-JUN 9461 * 4-HW 1ALTAVISTA 0-2% SB 45 180 0 15.7 2826 APRSEP 15 9461 * 4-HW ALTAVISTA 0-2% W 55 13.2 0 15.7 2072.4 SEP-APR 395 5 NORFOLK 0-2% BH 6.1 .305 0 3.3 1006.5 MAR-OCT 395 5 NORFOLK 0-2% SG 1 100 0 3.3 330 SEP-MAY 9461 * 5-HW STATE 0-6% OCCAS C 110 137.5 0 14.3 1966.25 MAR-JUN 9461 5-HW STATE 0-6% OCCAS SB 35 140 0 14.3 2002 APR-SEP 15 9461 * 5-HW jSTATE 0-6% OCCAS W 60 144 0 14.3 2059.2 SEPT-APR 395 6 INORFOLK 0-2% BH 6.1 305 0 2.82 860.1 MAR-OCT 395 6 INORFOLK 0-2% SG 1 100 0 2.82 282 SEP-MAY 395 7 INORFOLK 0-2% BP 4.6 230 0 3.2 736 MAR-OCT 395 7 1NbRFOLK 0-2% SG 1 75 0 3.2 240 SEP-MAY 395 8 NORFOLK 0-2% BP 4.6 230 0 1.64 377.2 MAR-OCT 395 8 NORFOLK 0-2% SG 1 75 0 1.64 123 SEP-MAY 395 9 NORFOLK 0-2% BP 4.6 230 0 1.04 239.2 MAR-OCT 395 9 NORFOLK 0-2% SG 1 75 0 1.04 78 SEP-MAY Page 2 TOTALS: 28719.5 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC. DETERMINING PHASE CODE NIACRE N/ACRE USED TIME 2843 14 NORFOLK 0-2% C 110 137.5 0 2.8 3851 MAR-JUN 2843 14 NORFOLK 0-2% SB 40 160 0 2.8 448 APR-SEP 15 2843 * 14 NORFOLK 0-2% W 60 144 0 2.8 403.2 SEP-APR 2843 15 KENANSVILLE ALL C 100 125 0 2.13 266.25 MAR-JUN 2843 15 KENANSVILLE ALL SB 33 132 0 2.13 281.16 APR-SEP 15 2843 15 KENANSVILLE ALL W 30 72 0 2.13 153.36 SEP-APR 2843 16 WAGRAM 0-6% C 75 93.75 0 2.24 210 MAR-JUN 2843 16 WAGRAM 0-6% SB 25 100 0 2.24 224 APR-SEP 15 2843 16 WAGRAM 0-6% W 40 96 0 2.24 215.04 'SEP-APR 2843 * 17 NORFOLK 0-2% C 110 137.5 0 1.4 192.5 MAR-JUN 2843 17 NORFOLK 0-2% SB 40 160 0 1.4 224 APR-SEP 15 2843 17 INORFOLK 6-2% W 1 601 144 0 1.41 201.E SEP-APR TOTALS: 1602.06 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP UNITS LBS N/UNIT C CORN BUSHELS 1.25 BH HYBRID BERMUDAGRASS-HAY TONS 50 BP HYBRID BERMUDAGRASS-PASTURE TONS 50 SG SMALL GRAIN OVERSEEDED AC 50 SB SOYBEANS BUSHELS 4 W WHEAT BUSHELS 2.4 W WHEAT Page 4 . TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 113.02 28,719 TABLE 2 8.57 1,602 TOTALS: 121.59 30,322 AMOUNT OF N PRODUCED: 13,248 'BALANCE -17,074 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste .Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2131.2 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (in/hr) AMT (inches) 2843 •15 KENANSVILLE ALL SB 0.60 *1 2843 *15 KENANSVILLE ALL W 0.60 *1 2843 *14, *17 NORFOLK 0-2% C 0.50 *1 2843 *14, *17 NORFOLK 0-2% SB 0.50 *1 2843 *14, *17 NORFOLK 0-2°% W 0.50 *1 2843 *16 WAGRAM 0-6% C 0.60 *1 2843 *16 WAGRAM 0-6% SB 0.60 *1 2843 *16 WAGRAM 0-6% w 0.60 *1 2843 *15 KENANSVILLE ALL C 0.60 *1 394 *2-HW STATE 0-6% OCCAS W 0.60 *1 394 *3-HW ALTAVISTA 0-2% C 0.50 *1 394 *3-HW ALTAVISTA 0-2% SB 0.00 *1 Page 5 394 *3-HW ALTAVISTA 0-2% W 0.50 *1 394 *2-HW STATE 0-6% OCCAS c 0.50 *1 394 *2-HW STATE 0-6% OCCAS SB 0.50 *1 395 3,4 KENANSVILLE ALL BH 0.60 *1 395 1,11,12, 2, 5, 6 NORFOLK 0-2% BH 0.50 *1 395 10, 7, 8, 9 NORFOLK 0-2% BP 0.50 *1 395 10, -11, -12, -2, -5, 4, -7; NORFOLK 0-2% SG 0.50 *1 395 13 WAGRAM 0-6% BP 0.60 *1 395 -13 WAGRAM 0-6% SG 0.60 *1 395 -3,-4 KENANSVILLE ALL SG 0.60 *1 7539 *1-HW NORFOLK 0-2% C 0.50 *1 7539 *1-HW NORFOLK 0-2% SB 0.50 *1 7539 *1-HW NORFOLK 0-2% W 0.50 *1 9461 *5-HW STATE 0-6% OCCAS W 0.50 *1 9461 *4-HW ALTAVISTA 0-2% C 9461 *4-HW ALTAVISTA 0-2% SB 0.00 *1 9461 *4-HW ALTAVISTA 0-2% W 0.50 *1 9461 *5-HW STATE 0-6% OCCAS 9461 *5-HW STATE 0-6% OCCAS c 0.50 0.50 *1 SB *1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 6 NARRATIVE OF OPERATION This WUP revised 3/13/09 utilizes the 100-lb PAN rate on small grain overseed with the following conditions on fields that are not grazed and 75-PAN overseed on fields that are grazed. (1) no application to bermuda after August 31, (2) the application to small grain must be done in split applications, from. Sept 15 to Oct 31 with no application in Nov -Jan and from February 1 to March 31 and (3) the small grain must be harvested by April 7. This facility can actually meet the nutrient budget requirements without the 100-lb PAN rate, so in the event it cannot meet the aforementioned conditions, it can revert back to the 50-lb PAN rate with an application window on small grain.from Sept -Apr and an application window on bermuda from March -Sept. Tract 7539,Tract 394,Tract 9461, will be utilized with growers Honey Wagon if needed. A 25 foot buffer will be observed. Tract 2843 fields 14,15,16,17 changed from bermuda hay to corn, wheat, soybean rotation. Page 7 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall: be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to -take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary Page 8 and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste -shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption; it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc_and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years.' Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Page 9 Agriculture regulations. * Liquid Systems Page 10 NAME OF FARM: Ralph Weaver OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DIEM before the new animals are stocked. (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACIL ITY OWNER: Ralph Weaver SIGNATURE: 1 �C�' // �'�° DATE: IA7 2� NAME OF MANAGER (if different from owner): SIGNATURE: please print DATE: NAME OF TECHNICAL SPECIALIST: Robert B. Mitchell Jr. AFFILIATION: Private Technical Specialist ADDRESS (AGENCY): 104 Adler Lane Goldsboro, NC 27530 (919) 736-9406 SIGNATURE: DATE: _ - /-O Page 11 Wayne " -tunty FSA Wetland Determination Identifiers Restricted Use Limited Farm '1 '1580 Tract 946'1 � Reslr Exeinoir t on Conss Conservation Comnl[ereee Disclaimer: Wetland identifiers do not represent the size, shape, ' or specific determination of the area. Refer to your original determination (CPA-D26 and attached maps) for exact wetland • ACres boundaries and determinations, or contact NRCS. I 1 1 35.50I I N I I Total Cropland Acres 29-S Acres rOP HEL CRP ..�.� _ 1 12.96 N 2 3 3.59 19.03 N N Total Cropland " 35.6 Wayne r Nunty FSA Farm 11580 Tract Wetland Qeterm ination Ida-+ifiers Disclaimer: Wetland Identifiers do not represent the size, sha;F2 Restricted Use or specific determination ofthe area. Refer to your original I' determination (CPA-026'and attached maps)for exact wetlanAcres Op HE Limited Restrictions boundaries and determinations, or contact NRCS. Exere i from Conservallrn Ceml fiance Provislons �1.171 T Total Cropland Acres 98.b Wayne f- -Nunty FSA. Farm 11580 Tract x Wetland Determination Identifiers Restricted Use Limited Restrictions _n fail €xemnt rrom Conaervetion Compliance Disclaimer: W etland Identifiers do not represent the size, shape, or specific determinailon of the area. Refer to your original determination (CPA-026 and attached maps) for exact wetland ACT 29 boundaries and determinations, or contact NRCS. I 11 35.501 IN I I Total Cropland Acrss 35.5 ` 4 ✓l1 _a!__J n_a___.__�.__ IJ_._a:1!___ M-1.1—v IRIMI.—I lrlunlNinre A. n nl rnnro.nnl lhn.he .1 I Acres `Prop EL CRP 1 12.96 N 2 3 3.59 19.03 N N Total Cropland Acres 35.6 - --- ----- - - .201 17 7--Z- I Ilk -------------------�7—'—� / ' .a �om%,� 1/1 ---------- / x/ T ' y --------_ ----_____-_--- -_ � ' - � JI,5�5- 771,q 7 W, ---------- L s CERTIFIED ANIMAL WASTE MANAGEMENT PLAN WETTABLE ACRES WORKSHEET Farm Name:a. �� lz� egpr, ! ' f Facility Number: l6 -/Z Manager or Producer weeper— Phone* Technical Specialist: r/'s .� i Phone # L.elf P . Facility Contact: Phone # Mailing Address: leyep-r C/ Was farm sited for animals prior to 10/1/95: YesU No IfNo, date farm sited for animals: Irrigation System T� e (Check all that apply) Stationary sprinkler with permanent pipe Stationary sprinkler with portable pipe Stationary gun with permanent pipe Stationary gun with portable pipe Center -pivot system Linear -move system Hose drag traveler Acres calculated should correspond to that shown in the Waste Utilization Plan and Form IRR-2. To the best of my knowledge, this worksheet(s) and map(s) provides an accurate representation of the system used to irrigate the animal waste generated by this operation. Signature (Manager or Producer) Date J CAWMP HARD -HOSE TRAVELER FIELD DATA SHEET * 1. Make and model number p4ce - 7-92 D 2. Hose length and hose inside diameter (ID)� 3. Gun make and model number 'e/ 4. Gun nozzle size . %? inch, ring orifice, ✓ taper bore orifice. (May need to measure nozzle diameter.) 5. Hydrant spacing #0 -z o d feet. Indicate whether uniform, _ ✓� random. Number of exterior 1P� 6- Its . Number of interior hydFaf#s , 6. Operating pressure at hose reel S psi. observed at' working gauge, _provided by owner. 7. Gun wetted diameter /, _ feet. measured, based on gun chart. 8. Gun pressure si. observed at working gauge, based on calculations (show calculations), _v,-' determined from gun charts. * * 9. Supply line size --- -�_ inch (from -pump to last hydrant). ** 10. Supply line Iength . oo feet (maximum pumping distance). * * 11. Supply line type , aluminum. * * 12. Pump make and model number p - 19 R ** 13. Pump capacity, gpm. /V.�a'oa . y _/- ** 14. Engine make and model number STD - a)F /3- or ** 1 5. Electric motor horsepower and rpm hp rpm Note: It is strongly recommended that operating pressure at the reel and eun wetted diameter be field determined. * Locate each hydrant on a copy of the map. Indicate the start and stop of the sprinkler can for each travel Iane and show distance traveled. Also indicate the normal arc angle of the gun for each pull through a field. Show the location of the supply line. Irrigated acres will be determined by travel lane` ** Optional data, furnish where possible. *** Information furnished by - ' ] c� Signature of Owner or Facility Representative n 1(Dk A/, Wec-z/ele Printed Name of Owner or Facility Representative r and/or Signarure of Technical Specialist Printed name of Technical Specialisr 9 Date .-r- I? --Date *** Only- the person or persons collecting the data sho ld sign the data s e--t. E 7 �3 Y � ' CAWNIP WETTABLE ACRE COMPUTATIONAL WORKSHEET 1. Farm Number (Identification) <- Field Number (Identification) 2. Irrigation System Designation ;• g Y g Existing Irrigation System New / Expanded Irrigation System 3. Type of Irrigation System Stationary SprinklerkI7 l.'� Hard -Hose Traveler Center Pivot Linear -move System 4. Numba er of Stationary Sprinklers # Interior sprinklers # Exterior sprinklers— Number of Travel Lanes _ 3 _ #Interior Lanesr # -Exterior Lanes Peld /5. tiVetted Diameter any [feet] From data sheet Se ,h Length of pull [feet] 6. Spacing Lateral / Hydrant Spacing [feet] D -�W [as percentage of wetted diameter] Sprinkler spacing along lateral [feet] [as percentage of wetted diameter] Sprinkler or Hydrant Layout .-S Multiple Laterals/Hydrants � ? Single Lateral/Hydrant Excessively spaced Sprinklers/Hydrants Ale feo �-#-a ,YS ..ohs sofa -"3 6u�a�IVOJv -4�� /�oey. Read the irrigated area per sprinkler/travel pull for the given wetted diameter from the approate tabale and column based on pattern, spacing, and sprinkler/travel lane location. Stationary Sprinklers Acres per Interior sprinkler from Table Column Acres per Exterior sprinkler from Table Column Traveler: Interior Hydrant (travel lane) Se RR-2 (a) Acres start end of pull from Table Column (b) Acres middle portion of pull Pull Length feel- X `ti"etted "'idth { [feel-] [feet]} / 43,560 (c) Acres stop end of pull from Table Column Total acres for Interior pull (Sum: a + b + c) Traveler: Exterior Hydrant (travel lane). See iZ� -2 (a) Acres start end of pull from Table Column (b) Acres middle portion of pull (Pull Length [feet] X Wetted Width [feet])/ 43,560 (c) Acres stop end of pull from Table Column Total acres for Exterior pull (Sum: a + b + c) 9. i\Iultiply the tabulated irrigated acreage value per sprinkler or travel pull by the number of sprinklers or pulls of each category in the field. Sum all of these and this is the total irrigated acreage for the field. (a) Acres per Interior Sprinkler or Pull X # Sprinklers or Pulls = Acres (b) Acres per Exterior Sprinkler or Pull X {# S.prinlclers or Pulls = Acres a/ ,? Total Wettable Acre for field (Sum: 9a + 9b) (/;� r %l'c.table Acre Computational bVorksheet Completed by: % ;-:a., � r;��i;, -� Date: Y 4 f �D%o �u..J 7- Ard f �J , a O 7`_ �ii c1 dd .C�74 r'7,s / / % '� i %•� 01 NJ. e-fQ --- ter---- ---- I TABLE 2 - Traveling Irrigation Gun Settings 1 ram+ G VO//2_ Pti��,// u.�J J %d /J//Y��u Make, Model and Type of £gitipmenr: EQUIPMENT SETTINGS 1 Field No' Travel Application TRAVEL LANE Welled Nozzle Operating Operating '3 'I and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Ilydrant Nd (ft/rein) (in/fir) Width (It) Length ((1) (feet) (Inches) Gun (psi) Reel (psi) Pattern Comments ill#I .4'3 �A1ss6� a'>o- I1c u I 3,07 . 28 6 0 67/9 � o c 70 I U ll ?i 1 O D0 /t7ii1 / 190 r��u a i� F %�J c' ?r IrF" n �-2 u/l 3 , o' /SS 3, 2 2_� . _. dull �- A-3 ��. T R ob i 7-2 Z• Sul 0 o � -4- —Li -:� 1 — llzza � �,- , 7 J S� � 00 irk_ / 00 'See attached reap provided by the Field Office for field location(s). 2Tow separate entries for each hydrant location in each field. 3Use the following abbreviations for various arc patterns: F (full circle), TQ ((Free ritlarters), TT (two thirds), H (Ralf circle), T (one third), Q (one rftlarter). May also use degree of arc in degrees. Irrigation Parameters 11Sf1A-MRCS Ocloher 1996 pane-2 North Carolina Aon Jede Xn -3-39.3 looe, lVe 45 /60 Ci 474 /ion, 13 - S -Z - /11 -- ---- Z� na� --- - - -----------d -� /, -- --------------- ;S-Y '99 -------- -- em 44,,a/ A)-6 `i e S j cl P o 7L zqzs' X e 33 1,lcj a b _ V 7 6?-POO ------.------------------ — -- --- — /moo°--���------__----------; o 1-5- ______'� .. _--_---__--_ _'--- --'-_-_ __ - -----------� _ -----_ ------_ '- --__ _^°_-_"�^�^��-� --_'---� ---------_ --___� - ~~ _-----__ -__--� '---' ---' e« | ' ----'---'---------'--------- 3170 �� �--------------7-------_ J v -J- --9 ------------ $ -.15/- -- - -- - - --------- 6- - --/Y7 - - .c' ------ - /y� 15 X/�;-- /V8 /�5' o V--?/� /33 /off �s /7 '------------------------------�i B~Z--_�'--�.���'-�-���0@�J�_-__-_-_'-_-_-_'--____---'__'_ � o____ ��_ . ����V�'��-��^�"�c-�-'.,- ' \ ` � �� ���0/V�� - - ' - -------~------------------------ -- ---- -'------------------------ --�____-------------- _'__---- _-______-�--__-___-'' Wlmjj� .. J"A rg EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) Qta-,?ql q� 4 14 - 771 -1-k3 ata-7314- .Sail a�g- �-3y--sail t — This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate. the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During .normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. . The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: _ b. Contractors Address: _ c. Contractors Phone: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7 11 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Version —November 26. 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Q Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. n Complete incineration according to 02 NCAC 52C .0102. a ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required fromNC DEQ. a In the case of dead poultry only, placing in a disposal pit'of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by art NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS.Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). emergency, the State Veterinarian may enact s for disposal according to G.S. 106-399.4. 71a �r Date /•\ C?!iled States Sod Qecartment of Conservation Agriculture Service OPERATOR: ,4 061 WG���� Please review the attached plan and specifications carefully. Retain this plan for your use and records.' It is strongly recommended that you, your contractor, and Soil Conservation Service personnel are in agreement as 'to how the waste lagoon is to be constructed. The Soil Conservation Service personnel will meet with all concerned parties and walk over the site to explain all flags and markings. It is important that everyone understand what is -expected so that final construction meets plans and specification and the ;ob can be certified for payment (if cost -sharing is involved). The pad dimensions and grades are the best estimate. The BUILDER or CONTRACTOR is -RESPONSIBLE for final layout and design of the pads. The Soil Conservation Service personnel will assist in a I imi ted. capacity, as its major concern is the proper design and construction of the waste treatment lagoon.. The actual amount of material required for pads and dam may vary from the estimates. The design.will attempt to balance cuts and fills as close as possible. If additional material is required after construction is complete on the lagoon, the contractor and owner will negotiate on the price and location of borrow area. NOTE: Design Requirement: j-432gcu.ft. = cu.yds. Estimate of Excavation: tuft. = 30�5'61 cu.yds.* Estimate of Pad & Dike: cu.ft. = .,�P.cu.yds.-af Ration Job Class S /zA3 a to Designed By i4e& roR 13 A'�Rr ame Design Approval -4,24 Date .S7 O Tn Sod Conservation Service is an agency at the oaaartment of Agriculture U. S. Department of Agriculture _-Soil sConservation Service NC-ENG-34 September 1980 File Code: 210 WaN( HAZARD CLASSIFICATION DATA SHEET FOR IS Landowner County �. Community or Group No. Conservation Plan No.. LA�oor� Estimated Depth of Water to Top of Ft. Length of Flood Pool Z110 Ft. Date of Field Hazard Investigation S/5 / 3 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. . Est. Elev. .Est. Elevation Kind of :Improvements: of Breach Reach: Length: Width: Slope:. Land Use Improvements : Above :Floodwater Above : Flood Plain: Flood Plain Ft. Ft. % Ft. Ft. 1 2 3 Describe potential for loss of life and damage to existing or robable future downstream improvements from a sudden breach- b!p6g Saw s 8&A aA SCS Alb ' I�V4,464gT Sk. 7, _ Hazard Classification of 9w(Daa b, c) (see NEM-Part 520.21) Dam Classification (I, II, III,.IV By . name title 0 Date l �,d- ' Concurred By Date � /,3 �l. name title NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. IN Operator:RALPH WEAVER County: WAYNE Date: 5/5/93 Distance to nearest residence (other than owner): 1000.0 feet 1. STEADY STATE LIVE WEIGHT 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON AREA OF TOP LENGTH * WIDTH = 405.0 300.0 121500.0 (AREA OF TOP> AREA OF BOTTOM LENGTH * WIDTH = 350.0 245.0 85750.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH *4 377.5 272.5 411475.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + WAREA MIDSECTION) + AREA BOTTOM] to DEPTH/6 121500.0 411475.0 85750.0 1.8 VOLUMF OF LAGOON AT 'TOTAL DESIGN LIQUID LEVEL = 1134329 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike> Length * Width = L ~ .' . 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA T�TAL REQUIRED TEMPORARY STORAGE 5A. 189895 cubic feet 5B. 0 cubic feet 5C. 72946cubic feet 5D. 72946 cubic feet TOTAL 335786 cubic feet 6. SUMMARY Total required volume 1113387 cubic feet NOTE: SEE ATTACHED WASTE UTILIZATION PLAN ROY COOPER. Covernor MICHAEL S. REGAN Secrerary LINDA CULPEPP'ER Director Ralph N Weaver Ralph Weaver Hog Farms 1115 Old Grantham Rd Goldsboro, NC 27530 [3�FJiujvo Q � 2019 ppR NORTH CAROLINA Environmental Quality February 217; 2014 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deg.nc.i ov/aboutidivisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-D WR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure vour continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expirin& State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3, 2019. Please note that you must include one (11 cony of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on pale 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Washington Regional Office, Water Quality Regional Operations Section Wayne County Soil and Water Conservation District AFOG Section Central Files - AWS960012 Maxwell Foods LLC North Caro-naDepartmerktofiEik ronrne.ta Qua-23 I D.vsortofWaterResDurims 512 N. Be'sbury St. I ISSE Me : Servce Center I Rae , North Caro ;aa 27S 1�F36 r' . .� SIS.707. €i Insect Control Checklist for Animal Operations Source Cause _ BMPs to Control Insects Site Specific. Practices Liouid Svstems Flush gutters Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed O Remove bridging of accumulated solids at Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize.the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation Maintain vegetative control along banks of growth lv�agoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders • Feed spillage O AMIC - November 11, 1996, page 1 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage Accumulations of feed _ Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away, from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas Accumulations of animal O Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal 0 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling Accumulations of animal O Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to -Minimize Odor Site Specific Practices Farmstead Animal body • Swine production P Vegetative or wooded buffers E Recommended best management practices Good judgment and common sense • Dirty manure -covered Dry floors surfaces animals Floor surfaces Wet manure -covered floors Slotted floors O Waterers located over. slotted floors 0 Feeders at high end of solid floors Manure collection pits • Urine • Partial microbial decomposition. O Scrape manure buildup from floors O Underfloor ventilation for drying Frequent manure removal by flush, pit recharge, \or scrape O Underfloor ventilation Ventilation. exhaust • Volatile gases Fan maintenance fans • Dust Efficient air movement Indoor surfaces • Dust Washdown between groups of animals .O Feed additives O Feeder covers 0 Feed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling C Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance AMOC - November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points Agitation of recycled lagoon O Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations • Agitation during sump tank filling and drawdown Outside drain • Agitation during wastewater collection or junction conveyance boxes End of drainpipes • Agitation during wastewater at lagoon conveyance Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation Irrigation sprinkler • High pressure agitation nozzles . Wind drift Storage tank or Partial microbial basin surface decomposition • Mixing while.filling • Agitation when emptying O Sump tank covers O Box covers O Extend'discharge point of pipes underneath lagoon liquid level Proper lagoon liquid capacity . f Correct lagoon startup procedures O Minimum surface area -to -volume ratio O Minimum agitation when pumping O Mechanical aeration O Proven biological additives AL Irrigate on dry days with little or no wind ,Minimum recommended operating pressure O Pump intake near lagoon liquid surface O Pump from second -stage lagoon O Bottom or midlevel loading O Tank covers O Basin surface mats of solids O Proven biological additives or oxidants AMOC - November 11, 1996, page 2 Swine Farm'Waste Management Odor Control Checklist. Source Cause BMPs to.Minimize Odor Site Specific Practices Settling basin surface • Partial microbial decomposition • Mixing while filling 0 Extend drainpipe outlets underneath liquid level 0 Remove settled solids regularly • Agitation when emptying Manure, slurry, or • Agitation when spreading 0 Soil injection of slurry/sludges sludge .spreader Volatile gas emissions 0 Wash residual manure from spreader after use outlets O Proven biological additives or oxidants Uncovered manure, Volatile gas emissions while O Soil injection of slurry/sludges slurry, or sludge on drying O Soil incorporation within 48 hours field surfaces O Spread in thin uniform layers for rapid drying 0 Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition O Complete covering of carcasses in burial pits pits Cl Proper location/construction of disposal pits Incinerators • Incomplete combustion D Secondary stack burners Standing water • Improper drainage Grade and landscape such that water drains away around facilities • Microbial decomposition of from facilities organic matter Manure tracked onto • Poorly maintained access Farm access road maintenance public roads from = roads farm access AMOC - November 11, 1996, page 3 _Additional Information: Swine Manure Management; .0200 RuleBMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge- Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater. Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Available From: NCSU, County Extension Center NCSU— BAE NCSU- BAE NCSU— BAE NCSU— BAE NCSU— BAE NCSU— Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension AMOC - November 11, 1996, page 4 System Calibration Information presented in 'manufacturer's charts `are based on average. operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In,. particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the 'nozzle' opening which_ will increase the discharge rate !while decreasing the.wetted .diameter. You should b6 aware.that operating the system differently than assumed..in the design will alter the application rate, _diameter of coverage, and subsequently the application uniformity: For example, operating the system with excessive pressure results in smaller droplets, :.greater.. potential for .drift, and accelerates wear of. the sprinkler nozzle. ,Clogging of nozzles can result. in pressure increase.- Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above- reason, you should calibrate your equiprrient on a regular basis to ensure properapplication rates and uniformity. Calibration at least once everythree years is recommended. Calibration :involves collecting and measuring flow at several. locations in the application area. Any number. of containers can.: be used to. collect flow and determine the application: rate Rain gauges work best because: they. already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform .opening and cross-section- can be used provided the liquid collected can be easily transferred to a'scaled container for measuring. For stationary sprinklers,. collection .containers should be located randomly throughout the application area at several distances from sprinklers. For traveling .guns, sprinklers should be located along,a transept. perpendicular to the direction of pull.. Set out collection containers 25 feet apart along the transept on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application: On a windless day, variation between containers of more than 30 . percent is causo for - concern."You should contact your irrigation dealer. or technical specialistfor assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is. especially important to manage levels so that you donot have problems during extended rainy and wet periods. Maximum storage capacity should be. available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of_plant growth in the later winter / early spring, irrigation according to a farm waste management plan'should. be done whenever the land In dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the. late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to. maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached Its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wetperiods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon. involves the. following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers: The vegetation should be fertilized each year, 1 If neaded, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping,, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE:. If vegetation is controlled by spraying, the herbicide must not, be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints . 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface -- look for: I. undesirable vegetative growth 2. floating or'lodged debris Embankment -- look for: 1. settlement-, cracking, or "jug" holes 2.. -side slope stability " slumps or bulges 3. wet or damp areas on the back slope 4.. <.erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may .be subject to liner damage due to wave action caused by strong winds. These waves can erodethe lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action If wave action. causes serious damage to -a lagoon sidewall, baffles in the lagoon maybe used to reduce the. wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you, should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide :a temporary fx`if there is a threat.of a waste. discharge.However, 'a permanent solution should be 'reviewed by the technical expert: Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps — check for proper operation of: 1. recycling pumps 2.: irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding nolse, or a large amount of vibration, may indicate that the pump is In need of repair or replacement. NOTE: Pumping systems should .be inspected and operated frequently enough so that you are ,not completely '"surprised" by equipment: .failure. You should perform your pumping system, maintenanpe-at a time when your lagoon is at, its low level. This will allow some safety time should;major repairs be required. Having a riearly full lagoon is not. the time to think :about switching; repairing, or borrowing pumps. Probably, if .your lagoon is full, your :neighbor's lagoon is full also:. You should consider maintaining an. inventory of spare paris.or pumps. • Surface water diversion features are designed to carry all surface drainage waters: (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or ,storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing.) system pipes and the rainfall that hits the lagoon directly.. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 1 ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed' to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem froma surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). .5. It. is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. - 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1060 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the. warm season. Loading: The more frequently and regularly that wastewater is added to.a lagoon, the better the lagoon will function.' Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems; in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation -- minimize building water usage and spillage from leaking waterers, broken pipes .and washdown through proper maintenance and water conservation. Minimize feed -'wastage and spillage by keeping feeders adjusted. This will reduce .the amount of solids entering the lagoon. Management: e Maintain lagoon liquid level between the permanent storage level and the. full temporary storage level. • -Place visible. markers or stakes on'the lagoon bank to show the minimum liquid level and the maximum liquid level. Figure 271). • Start irrigating . at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the sumrner thunderstorm season.. Similarly, :irrigate in -the late .summer ! early fall to provide maximum -lagoon storage forlhe winter. • The lagoon liquid level should never be closer than 1 foot to the lowest, point of the dam or embankment. Don not pump the lagoon liquid level lower than thepermanent to level unless you are. removing sludge. • Locate float pump intakes approximately 1:8 inches underneath the liquid surface and as far away from the drainpipe inlets as. possible. • Prevent. additions of bedding materials, long-stemmed forage or vegetation, molded feed, 'plastic. syringes, or other foreign materials Into the lagoon. • Frequently remove solids from catch basins at end of confinement houses .or wherever they are installed. • .Maintain strict.vegetation, rodent, and varmint control hearlagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining: and implementing a closure.plan to eliminate thepossibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoonby irrigation onto nearby cropland or forageland; mix remaining sludge•, pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or '.forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive. the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless .of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge; you must also pay attention to the liner to prevent damage. Close attention. by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. ' Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that N the sludge .1s applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should. be used to observe the wind direction and" other conditions which could increase the concern of neighbors.. Possible Causes of Lagoon Failure Lagoon failures: result in the unplanned discharge of wastewater from the structure. Types of failures 'include leakage through the bottom or sides, overtopping; and breach ofthe dam. Assuming proper design and construction, theownerhas the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification. of the lagoon structure -- an example is .the placement of a pipe in the dam. without. proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams:) • Lagoon. liquid levels -- high levels are a safety risk: • Failureto inspect and maintain the dam.. • Excess surface water flowing into the lagoon. • Liner Integrity - protect. from inlet pipe scouring,damage during sludge removal, or rupture from Iowering:lagoon liquid level below groundwater table. NOTE: if lagoon water Is allowed to overtop the dam, the moving water will. soon cause gullies to form in the -dam: Once this damage starts, it can quickly cause a large discharge. Of.wastewater and possible dam failure.