HomeMy WebLinkAbout900020_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
Ke Farm Number: 90-0020 Certificate Of Coverage Number: AWS900020
1 Facility Name: Cox Brothers Farms - 601 S Farm
' Landowner's Name (same as on the Waste Management Plan): Marion F Cox
vK'i Landowner's Mailing Address: 6409 Rape Rd
City: Monroe State:
NC
Zip: 28112
Telephone Number: 704-764-9775 Ext. E-mail:
russellfcox•a ail.com
f Facility's Physical Address: 6431 US Hwy 601
City: Monroe State:
NC
Zip: 28112
County where Facility is located: Union
vF" Farm Manager's Name (if different from Landowner):
Russell Cox
Farm Manager's telephone number (include area code):
704-282-7931 ExL
v9'd Integrator's Name (if there is not an Integrator, write "None"):
/Ijo At-
10. Operator Name (OIC): John R. Cox
Phone No.: 704-764-9775
OIC #: 19245
11. Lessee's Name (if there is not a Lessee, write "None"): /% Out,
Indicate animal operation type and number:
Current Permit: Operations Type
Allowable Count
Swine - Farrow to Finish
1,200
Operation Tyaes:
Swine Cattle
Dry Poultry
Other Types
Wean to Finish Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish Milk Cow
Pullets
Sheep- Sheep
Feeder to Finish Dry Cow
Turkeys
Sheep - Other
Farrow to Wean Beef Stocker Calf
Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow
Wet Poultry
Gilts Other
Non Laying Pullet
Other
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
90-20POND
18.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), sipned b% the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all. required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, sigjnnaaturef should be by a principal executive officer of the corporation):
Name: t J� fAAM L] . L d Y Title:
riA►r�n
Signature: &- Am 6C
Lk Date: J 's?L " 4 61
Name:
Title:
Signature:
Date:
Name:
Title:
Signature:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
Version —November 26, 2018
Mortality Management Methods
Indicate which methods) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Q Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant iicensed- under G:S. 106-168.7
Complete incineration according to 02 NCAC 52C .0102.
a A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from'NC DEQ.
Q In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
71 Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS. Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Sige t re of Farm Ow er/Manager Date
Signature of Technical Specialist Date
WASTE MAN A.EMENT PLAN
COX BROTHERS FARM
- (LnPCs t 90 -20) .
CONTENTS
1. SITE SKETCH
2. WASTE MANAGEMENT SCOPE &
SPECIFICATIONS
3. WASTE UTILIZATION PLAN
4. RECORD KEEPING SYSTEM
5. ODOR CONTROL CHECKLIST
6. INSECT CONTROL CHECKLIST
7. OPERATION AND MAINTENANCE PLAN
8. MORTALITY MANAGEMENT CHECKLIST
9. AERIAL PHOTOGRAPH
10. SOILS MAP
11. EMERGENCY ACTION PLAN
12. AGREEMENT SHEET
f//i
j.. _.-.._.....
WASTE MANAGEMENT PLAN
Producer: Cox Brothers Farm - "Lanes Creek' 90-20
Location: Hwy. 601 South, North of jet of 601 and Landsford Road
Telephone: 704-764-3446
Type Operation: Swine - Farrow/Finish
Number of Animals: 1200 Sows
(Design Capacity)
The waste from your animal facility must be land applied at a specified rate to prevent pollution of
surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the
amount of commercial fertilizer required for the crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before
each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize the
fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
Always apply waste based on the needs of the crop to be grown and the nutrient content of the
waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have
different infiltration rates, leaching potentials, cation exchange capacities, and available water holding
capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per
year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per
year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either
of these conditions may result in runoff to surface waters which is not allowed under DEM
regulations. Wind conditions should also be considered to avoid drift and downwind odor problems.
To maximize the value of nutrients for crop production and to reduce the potential for pollution, the
waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to
planting. Injecting the waste or disldng will conserve nutrients and reduce odor problems.
The estimated acres needed to apply the animal waste is based on typical nutrient content for this
type of facility. Acreage requirements should be based on the waste analysis report from your waste
management facility. Attached you will find information on proper sampling techniques,
preparation, and transfer of waste samples to the lab for analysis.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
214.0217 adopted by the Environmental Management Commission.
Waste Management System (No.)
Definition
A planned system In which all necessary
components are installed for managing liquid and
solid waste, including runoff from concentrated
waste areas, in a manner that does not degrade air,
soil, or water resources•.
Scope
This standard establishes the minimum acceptable
requirements for planning and operating waste
management systems. It does not apply to the
design and Installation of the system components.
Purpose
To manage waste in rural areas In a manner that
prevents or minimizes degradation of air, soil, and
water resources and protects public health and
safety. Such systems are planned to preclude
discharge of pollutants to surface or ground water
and to recycle waste through soil and piantsTothe
fullest extent practicable.
Conditions where practice applies
This practice applies where: (1) waste is generated
by agricultural production or processing; (2) waste
from municipal and Industrial treatment plants is
used in agricultural production; (3) all practice
components necessary to make a complete system
are specified; and (4) soil, water, and plant
resources are adequate to property manage the
Waste.
Planning
General. Waste, as used in this standard, Includes
both liquid and solid waste, waste water used in
processing, and polluted runoff such as that from a
feedlot.
A waste management system for a given enterprise
shall Include the components necessary to properly
manage waste and prevent degradation of air,
water, 000 and plant resources. A system may
consist of a single component, such as a diversion,
or may consist of several components.
Components shall not be Installed until an overatf Y
waste management system has been planned.
Waste Management System 312-1
Components. Components of complete waste
management systems may include, but are not
limited -to, the following.
Debris basins
Dikes
Diversions
Fencing
Grassed waterways or
outlets
Irrigation systems
Irrigation water
conveyance
Pond sealings or linings
Subsurface drains
Surface drains
Waste storage ponds
Waste storage structures
Waste treatment lagoons
Waste utilization
Design criteria for Individual components shall be
according to standards in the National Handbook of
Conservation Practices. The criteria for the design
of components not Included In this handbook shall
be consistent with sound engineering principles.
, Planning considerations
1. Waste should be used to the fullest extent
possible by recycling it through sod and plants. if
very little land Is available, such practices as
lagoons and oxidation ditches may be needed.
2. Clean water should be excluded from
concentrated waste areas to the fullest extent
practical.
2. Manure shall be collected and safely spread on
land, treated., or stored until it can be safely spread.
Adequate storage must be provided to allow
spreading during favorable weather and -at times
compatible with crop management and available
labor.
4. Polluted runoff and seepage from concentrated - -
waste areas shall be Intercepted and directed to
storage or treatment facilities for future disposal or
be directly applied to land in an acceptable manner.
5. Waste water from processing shiftt lV t:dlected
and directly applied, stored, or treated before using
ti.
6. Adequate drainage, erosion control, and other
soil and water management practices shall be
Incorporated to prevent system -related problemq..
SCS,.January:198
WASTE MANAGEMENT PLAN
RE QUrLiRED SPECIFICATIONS. _.
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application Any
discharge of waste which reaches surface water is prohibited. Illegal discharges are subject
to the assessment of civil penalties of $10,000 per day by the Division of Environmental
Management for every day the discharge continues.
'?. The Field Office must have documentation in the design folder that the producer either
owns or has long term access to adequate land on which to properly apply the waste. If
the producer does not own adequate land to properly dispose of waste, he shall provide
MRCS with a copy of a written agreement (sample enclosed) with a landowner who is within
a reasonable proximity, allowing hii: / er the use. of the land for waste application for the
life expectancy of the production facility. It is the responsibility of the owner of the. facility
to secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
;. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic
crop yields based on soil type, available moisture, historical data, climate conditions, and
level of management, unless there are regulations that restrict the rate of application for
other nutrients.
4. Animal waste may be applied to land that has a Resource Management System (RMS) or
an Alternative Conservation System (A.CS). If an ACS is used the soil loss shall be no
greater than 10 tons per acre per year and appropriate filter strips will be used where
runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM.
[See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest
Buffers.]
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when the wind is blowing.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the
waste may be broadcast provided the application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in the Technical Reference -
Environment file for guidance.)
(continued next page)
WASTE MANAGEMENT PLAN
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause
drift from the site during application. No ponding should occur in order to control
conditions conducive to odor or flies and provide uniformity of application..
8. Animal waste shall not be applied to saturated sons, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that no more
than 20 to 25 percent of the leaf area is covered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with
a high potential for leaching. Waste nutrient loading rates on these soils should be held to
a minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop on bare soil.
11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may
be reduced for waters that are not perennial provided adequate vegetative filter strips are
present. (See Standard 393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist"_
Animal waste should not be applied on grassed waterways that discharge directly into water
courses, and only then at agronomic rates provided the application causes no runoff or drift
from the site.
16. Domestic and industrial waste from washdown facilities, shower,, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. Lagoons and other uncovered waste containment structures must. maintain a maximum
operating level to provide adequate storage for a 25-year, 24-hour storm event in addition
to the one (1) foot mandatory freeboard.
WASTE MANAGEMENT PLAN
(continued next page)
18. A protective cover of appropriate vegetation will be established on all disturbed areas
Oagoon embankments, berms, pipe nuns, etc.). If needed, special vegetation shall be
provided for these areas and shall be fenced, as necessary, to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon
berms and structures should be inspected regularly for evidence of erosion, leakage, or
discharge.
19. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be
kept on site.
WASTE UTILIZATION PLAN
Amount of Waste Produced Per Year(gallons, ft3, tons, etc.)
1200 animals X 10478 waste/animal/year-- 12,573.600 waste/year.
Amount of Plant Available Nitrogen (PAN) Produced Per Year
12.573.600 Gal Yr. X 3.56 lbs. PAN/1000 gal= 44.762 lbs. PAN/year.
(PAN from NC Tech. Guide Std. 633) or (NC WASTE ANALYSIS REPORT, see
attached) (Circle one)
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown
and surface application:
Table 1: ACRES OWNED BY PRODUCER
Tract Field Soil Lbs. N Lbs. N Month(s)
# No. Type Crop Per Ac.* Acres Utilized Application
54276
&
3911
1
BaB
CmB
Corn
88
1
0MP
j/Z
13,200
March - June
54276
&
3911
1 1
BaB
CmB
Wheat
88.4
VR
soFeb.
Z yZ
13,260
Oct - Dec.
- March
54276
&
3911
1
BaB
CmB
Soybean
117.25
too
2 IVZI
17,588
May - August
54276
2
BdB2
BaB
Corn
77.5
1=
41
9,300
March - June
54276
2
BdB2
BaB
Wheat
76.5
=9;
61
9,180
Oct. - Dec.
Feb. - March
54276
2
BdB2
BaB
Soybean
96
i2a,
L f
11,520
May - August
54276
3
BaB
Corn
85
50 3�
4,760
March - June
54276
3
BaB
Wheat
93.5
Sly
36'
4,236
Oct. - Dec.
Feb. - March
54276
3
BaB
Soybean
105
2534.
5,880
May - August
l'V 1'ALL1
*This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied,
they must be accounted for. N must be based on realistic yield expectation.
WASTE UTILIZATION PLAN
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent
over application of nutrients or other elements.See attached map showing the fields to be used for
the utilization of waste water.
Your facility is designed for 296days of temporary storage and the temporary storage must be
removed on the average of once every 6 MONTHS. In no instance should the
volume of waste being stored in your structure exceed 1811 from low point in Lop of dam..
Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acre to apply and the proper application rate prior to applying the waste
APPLICATION BY IRRIGATION
Field Soil Application Application
No. Type Crop Rate (In/Hr) Amount (In.)
1
BaB
Corn
.35
1
Tract # 54276
CmB
Wheat
T hB2
Soybean
1
BaB
Corn
.35
1
Tract # 3911
CmB
Wheat
TbB2
Soybean
2
BdB2
Corn
.35
1
Tract # 54276
BaB
Wheat
Soybean
3
BaB
Corn
.35
1
Tract # 54276
Wheat
Soybean
t ti.1J TABLE 1S N U I" N EEDED IF WASTE IS NOT BEING APPLIED BY IRRIG ATION,
HOWEVER A SIMIL_4R TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY.
Narrative of Operation:
PLANT AVAILABLE NITROGEN ANALYSIS
NC WASTE ANALYSIS SUMMARY:
DATE ANALYZED
SITE #
90 - 20
SITE #
January, 1997
4.3 lbs./1000 gal.
August, 1997
4.1 lbs.
March, 1998
3.5 lbs.
March, 1998
3.3 lbs.
December, 1998
2.6 lbs.
3.56 lbs./1000 gal.
Average
Average Analysis Based on: 100% of Volume From 90 - 20
= 3.56 lbs./1000 gallon
REALISTIC YIELD EXPECTATIONS
BOOK VALUES
FIELD 1
SOIL CORN SOYBEAN WHEAT
BaB - Badin
85
30
55
CmB - Cid
90
45
50
TbB2 - Tatum
90
25
50
AVERAGE B/A 88 33.5 52
FIELD 2
SOIL CORN SOYBEAN WHEAT
BdB2
70
I 25
35
BaB
85
30
55
AVERAGE BJA 77.5 27.5 45
FIELD 3
SOIL
CORN
SOYBEAN
WHEAT
BaB
85
30
55
WASTE MANAGEMENT PLAN NARRATIVE
This plan is to define the nutrient management for Cox Brothers
Farm 90-20 known as the "Lanes Creek" farm. The operation
consists of a 1200 sow farrow -to -finish located within the
boundaries of two tracts, 54276 and 3911, totalling 1330 acres.
The 12,573,600 gals of waste generated annually will be applied
to three spray fields. Field 1 lies within Tract 54276 and 3911
and consists of a center -pivot system with a wettable coverage
area of 180 acres. Due to an intermittent stream lying within
this area a section of approximately one -sixth, or 30 acres has
been set aside to meet the requirement for buffer. Field two and
field three consisting of 120 acres and 56 acres respectively,
are located within the interior of two fields with total acreage
of 199.7 acres as determined by FSA estimates.(see aerial photo)
Waste is applied to Field 2 and Field 3 with the use of a hose -
reel traveling gun. The 199.7 acres provides adequate buffering
for the spray areas in Fields 2 and 3.
The 12,573,600 gals of waste produce 44,762 lbs of Nitrogen based
on an average NCDA analysis of 3.56lbs/M gals.
This Nitrogen will be applied at rates not to exceed .35 in/hr
and .75 in. per event as prescribed by NRCS estimates of soil
type.
The cropping system is a corn -wheat -soybean rotation with a two
year uptake of 89,924 lbs/N. Additional Nitrogen removal may
occur due to the harvesting of volunteer Ryegrass Hay or as the
result of increased yields resulting from improved varieties or
production methods.
The 88,096lbs generated and the 89,924lbs utilized results in a
Nitrogen balance of-1,8281bs of N.
01/14/99 04:26pm t 704 291 2191
USDA Union Co.
-->2833734
ECM Pg. 01/02
UNTIED STATES
DEPARTMENT OF
ACWCULTLIRE
NATURAL RESOURCES
CONSERVATION
SERVICE
SL7HMCT: Cox Eros. &rrn
Lanes Creek Farm
Lagoon Volumes
TO' JCM SiMmu
C.o-motive Extension
Courthouse.
Monroe, N.C. 28112
604 LANCASTER AVE.
MONROE. NC 29112
(704) 289-3212
DATE: 1-14-99
Enclosed are the approxmte diwv,,ions off Cox Bros Wage Storage Store. I
went out en 1-14-99 and tweed the di dons. I could not accurately pure the
depth, but according to the height of dam, front slope, etc. The total volumes are close. I
appears with a total of2,135,100 cm & size, it should accommodate the fireeboard, the 60
day storage, and the lagoon tvatment vohmes. See the attached figu= for the approx.
dinensions. It appears the main body is 4800 x 645, x 15, avg depth..
If I can be of finthear service platy contact me.
Richard E. Pigg
Conservation TecbAcian
91/14/99 04:27pm 1 704 291 2191 USDA Union Co. -->2833734 ECM Pg. 92/UZ
wa
(fox
-40"
5-- 0
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do
15ewmeol
al �. ... ....................
...
....
. Management Odor' Control
Swine Waste as#e
I _:._.:..._,...-.......... _. I Checicli 1AX,
ISource Cause BMP$ to Minimize Odor : Site Specific
itle
t hann�tea,l . Swine production 1
Vegetative or wooded buffers; .;:•,1: •, '.� : 1'r'T;
L-9' Recommended best management practices;
Ei" Good judgment and common sense
Animal burly surfaces Dirly manure -covered animals GK Dry floors _
P lour surfaces . Wet munure-covered floors Slotted floors;
,,,�,/ , i'S!fa g) tt�?+5�.'yi ;s, lj ii::Id'r'� • .. .
6 Waterers located over slotted (toot's; r'! i{t l 1?t '� h.." rt„r `': 3":
C9— feeders at Iligli end of solid floors;
"crape manure bi ildup from floors; �'• r.' '< � t'..y'�-L:• :
::,,,. •11• ,'.Ir`' .' �,+ +,� t•. � i ;:�" l�' .slt rl•�r�l,.,��?;..
L9' Underfloor ventilation for drying
rnf;
„ , '�;�i'';i' r���� �'�i',''' �1},�'��ls�' ;, ,• 1.,1.,,'.
Manure collection ,its. • ljrine;; , . .
l-requcni manure relnov,11 by flush, pit recharge,Ic
i o Partial microbial clecompositiott , or scrape;
ljndcrll6ot ventilalion
Venliklioll a\hilllst f:llls • Volatile gases; _ fim IIIi11111CI1i111Ce; " , a '
-rficiew air nutvclnent .
lulluur surfaces • Dust washdown between groups of animals; ._.,`;.,_„
F,"Feell ilciclilives; f
tt Feedercovers; i
feed delivery downspout extenders to feeder
covers
Flush punks Aghalinn of recycled lagoon L�hIsh talk covers;
liquid while tanks are filling Lq' Blend fill lines to near bolloin orlanks with
1
•Irlli-siphon vents
FIua11 alleys Agiluliou during wastewater Underfloor flush with unclerfloor v1 lilalinn
fli conveyance
I I I'il Iccll:n�r i►uints • Agitation of recycled lagoon Er I'sxtend recharge lines In near buffalo uf'I►its _
liquid while pits are filling with anti -siphon vents
i Litt slaliuus • Agltuflon during stnntl funk O 511rllh-tank covers
II - tilling and drnwclown `
f ilutsnl� dram collection • A union during wuslew:llur b b f� fQ.E1 Box covers ,. r R:a ...::........._.. ,.....: ,.
ur junction taxes conveyance
flflIf
11: ANIOC - Navenlber 11. 1996, Page 3
_.- - Cause 1111'1.. to Minimize Odor
Source �
�i;ItJ of (h'ninpipcs nl Agitation (Itu•ing wastewater a I:xlend (lischat'ge point of pipes undcrncstlh
cwtvcynnce Ingoon liquid level
lagoon _
Volalilc •,I3 ctuissiuns; Proper Inguott li(luid UP- ily;
I.aguua surfinccs b
lurca•
Diulogic:ll mixing;Correct lagoon SUIItup its occc .,
a Ag;t„I;V„ [,�1/ tllllnlltll sarracc urca-lo-vulttlllc 1'I(liu;
l+� N1111111111111 lipltnlioll whell p11111ping;
Cl (4'1CChi1lIICa1 i1C!'i1tIUl1; V
&""IProven biulusicnl iddilivcs
lui►;:uiuo sprinkle, ' I lil;tt ptcssulc ngitatioll; htigatc Oil dry J:►ys with little or no wind;
uurrles » Win(I (frill l►4 Millinnrnl recommended operlllillaIII sutc;
11�1' 1' unp int7ke near Iaguoll licplid surface;
Pump liutn second -stage lagooll
Storage lank urbasin • l':utilll ndctobial (Icc.'uluposilioa; Ci 1lottoul or midlevel loading;
mu Face . Mixing while filling; r �O lank covers;
• Agitation when eutptying ' 1 0 Basin surlile:e luals of solids;
O Proven bialugical additives or oxidants
Settling, basin sill face ~I'a!tlal mlCl'Ublal dCCUlllpll$itlall; O
mixiltg while filling; t , y�
Agitation when cntptyit►g f�l ►" C,
tvlanv,e, slurry ur sht(Ige Agitation when splcading; C1
splcaJcr utlllcls Volatile gas cn►issions O
I:xlClld drainpipe outlets undeanc:llll liquid
level;
IZelltove settled solids reg1llllrly
Soil injection ol•sluury/sludges;
Wash residual tmalure from spreader alter use;
0 Proven bialugical aJclitivcs ur oxidants
lJncuvcted manu,c, Volatile gas enlissiorts f %VIIi a C1 5ni1 ilsjcctiolt oslurry/sludges
slam' or sludge all lidd dlying CJ Soil incorporation within CIA Ills,;
surl•aces O Spread ill thin uaifoun lapels Rw Iapid drying{;
O Proven biological additives or oxidants f
t�ca(11n1inta;s l lticasstlCCUI11;tU51tIU1,{'IUpCrJIS;rUfilllUllL)fCalCa55CS — —
I)cael aninull disposal• (;ut as, tlrcumposition - - — — Cl Lo►nptcle cuvaling of carcasses in burial I,ils;
Cl I'taper locnliun/conslnicliun of (lispus.11 pit:,`----- J---�.
•vincinclait�l5 ���- Ineunti}Icla conllnttillun ,` CJ �it:cc:ntL•u)' sl,lcl; Islnneis
i1t•IUC
S�Iccilic I•t'act{c
_ rrcc
_ Iitnizc llllur _ - -- She Sprecilic Pr:Iclives
sl;uivns� - Airdun (form!; sump Milk ,� r] Sump Imik cowls — — `--
_ lillinl; ;uul (11.1 town
I;n(I ufctraintripcs at nl'Haltun during waslewalel. fJ l:xlCrld discluage poil►I of pipes ondcrlle;r(ll _---
laguarr _ convc},Incc Imuun Hyoid level
I.aguurl suiiaccs ~�•�Vta[ilu gas cnrissiuns; ,
roper lagooll liquid capacity;
• Biological nlixinE,;
Illect laguon M.111111) procedures;
• At;italiolJ f_*1' h-1ill irmrnl sttrfilce atC' lo-vulurnc Iill io;
t- Mininluln agiladun M.01C pun)ping;
ICI Meellarlic;I{
Pr acraliun;
luovcn biological addilivcs
1l-igalturl splittkler llil;h plcssulc agil;Uiun; { -
�' Ir'igaw un dry da} s Will lilllc ur no tvil)tl; noules Wind (hill
Ilinlum recomIll elided olmlalilll; plucctlolc;
/I'unlp intake near lagoon liquid swrfilcc;
Bull) second -stage IagoulJ
1)cad bit tls C)1fC;ISS dCCI11IyJU.:llillnl _ I'1'Uper (IIcpV5111UrI UrCaI'G:ISSCS
Dud birtl dispas;ll pill Carcass decanlposilit►n A rj CompletC Covering ofcal Us= ill billial pits.
f', I'loper localioll/Collsilucliull ofdisposal Ails;
rl I spusal pit covers light lilliug
slanding water aluun1l Impi uper draivagc; f? (;little and I;uldscape such 111,11 miler drains
(acilitics Microbial decomposition of away hunt facilities
ul-galllc illy 1c1'
Hind Ironly pubt'utJrly nt, ;recess I'MU Irr
nlxlITT l';l) access road luainlcnrurcc
Wilds Iiolil um Unr nt access IC ;11,11
Atldilimml Inl'utnl;ltiun :
I'uullry Alaaurc: A4;uulhcurenl ; pZUt? Itulc113t411' I'acltcl^--r-- — --—Avnifable Pltnn -
1'uulU), layer I'rnduclion I acility itl;Imue hlanagcnlcnl: ! IigII Itisc, Uecp I'it ; ls11i11 131 lit; NCSU, Coullly Isxlcnsion C:entcr - - ---_
I'oullry L;t}tr I'luducltun 1';It:ility tvLnutrc,t\danagclncrll: Undcic;Igc I lush - Lagoun'I'rt aGnclll ; IsU�11.i IaU 11,4 NCSU - tlAli
I,ngoon Design and Mal m;emenl fin' Livestock hfanurc'I'IcaUI1c+►t and Storage ; 1313AG 1U3 83 NCSU - 13At1
C'niih;I�liuu ul t`lal;tnc;nlc' Wasletvnlcr llpplicaliun liclnipnicnl ; 1-13AII: Fact Sltcel NCSU - 13A[:
Propel' Uispusal of Dead I uullry ; I'!;d'1' Vtlide No. 19 NCSU - Poultry
Nuisa►rcc Coticulls ill Ani toll Manul( lianal;culcnl: Oduls and Hics ; I'ft<UIU7, 1995 Conference I';ucccdill s NCSU - I'aullr)• Ste U.'(1
- b t�lvricJa Cuupclalivc li:(Icllsiun
AN.IOC-, Nuvclnbei 11, P'96, !',Ige 7
e•
Insect Control Checklist for Animal Operations
5uurre Coarse 11tN1's to conh•nt Insects Sile: Specific Prae:lgres -_
Liquid Systems
1-111sh t;uncrs Accumulation of solids hhrsh system is designed and operated
st fiiciently to remove accumulated solids from
+utters as designed.
,remove bridging of accumulated snlicls lit
. charge
I.;ag;uuns and Ihts Crustal Solids [ 3' Mtaintain lagoons, settling busins and pill where
pest breeding is apparent to minimize lite
crusting of solids to a depth of no more than G -
_ 8 inches over more than 30% of stu•I'ace.
li:keessive Veg=etalivr: • I)ccuying vegetaliun _ h�laintain vegetative control along, bunks of
t ir��wtta lagoons and other imPound n►ents to prevent
accun►ulation of decaying; vegetative matter
tdong wuter's edge on img►c►ttudinenI's perimeter.
_ Dry Systems
�I'Ced Spillage Design, uperate and maltimin feed systems (e.g.,
bunkers and troughs) to minimize the
/�ccunudation of decaying wastage.
gtf clean up spillage nn a routine basis (e.g., 7 - 10
day interval daring summer; 15-30 day interval
_ ring winter).
feed SAua`e Accumulations ,►f feed residues Reduce nmisliwe accumulation within—
arouml immulli;►tc perimeter (it' Iced stntng;c
itreas by insuthig drailulge alvity (font siic
and/or providing miquate containntenl (e.g.,
cuvcred I►in For brewer's grain trod similar hit;l►
,/►►oisture grain producls).
L°f Inspect Cor and iemove or break Ill ;tccttn►ulateal
solids in liltcr ships am mil feel storage as
nceded.
AI.II(' - 1hivenber 11, 141)6, Page I
„ uuce--(aluse _ __ Isnst's lu Culllrul Iasccts Silo 5pcciliic 1'rncliceti
Animal I luldiog Atcas Accunatlaliuns o[,allinlal wslstrs Ih'f Iainlinalc iuw ¢Itr�s Ih711 II':y) IliUlslll!'e �IOng
.t1p(l led ►wmwgc Ieuces and Other lucaiiulls where walslc
;leculills lales and distulbaalce by i111imads Is
Ilillud.
(VlailIlaill let Icc IUws aml IiItel. sllills a10111 Id
mlimal holding r11ms to millim im
accurlilt I'll ions Of wades (i.e., inspect For and
lelnuve Or break ill) accuultdatcd suliJs !Is
131y Marlute I landling AcculinlLlliuns ill' lulinnll wastes 5- Remove spillage un a:routit)c basis (e.g., 7 - I
Systeuls day inlcrval Jut itig summer; 15-30 flay iutcrval
(lilt ing winter) wilcle 111.111111.0 is loaded ful• bold
:application ur disposal.
C3 Istuvide I'm ndcyuale Jraivagc:tumid man►ae
sluckpik:s.
O Inspcct file and rcn►uve ur break up accun)u1nleJ
wastes in filter stl ips around stuckpilcs and
naslnorc hmxllillg anus ns uecdcd•
Fur more inlinnratioll coma, the (:oallcr►livc lixtcusiun Scl vicc,,pm mma of la►lua►ulugy, Box 7613, =11I Carolina Milic UIISCIlily,
Ilalcigll, NEI 27695-76I1.
AMIC - 1'luvculln:r t 1, 19961, 1';'V 2
Operation and Maintenance Plan
'Phis facility is to be maintained in a safe and healthy condition at all tunes, in compliance with all
local, state and federal laws.
Impoundment
A protedive cover of vegetation will be established and maintained on all areas disturbed during
consuuction, (embankments, berms, diversions etc-)- Lagoon areas must be mowed and kept
accessible to visual im-peon. Deep all lagoon areas free of woody vegetation, especially the top
of dam, pool edges and back slope of embankments. Perform a regular inspection and repair as
necessary any erosion, rodent burrows, seepage or other threats to the integdt; of the
impoundment_
Waste Handling Equipment
Perform regular inspection and repair as necessary all waste handling equipment, (pumps,
meters, tripes and electrical components etc.) to avoid leaks, overflow or other spMage of
effiuent ltiianage to avoid excessive waste volume situations duc to unexpected failure of
equipment.
Liquid level
Establish visible markers to delineate top and bottom pumping limits. lviaintam rnwdmum liquid
level six inches below emergency spillway, Monitor sludge accumulation annually and remove as
necessary to keep at least four feet of liquid capacity available. Iviaintain separate disposal areas
for sludge and apply at agronomic rates with no runoff. Sample slu4e or use book values fox N
in ealculatuig disposal rates -
Permits
Maintain emer€enncy action plan in a prominent location at the facility. Keep current and available
all permits, licenses, etc. as required by the State of North Carolina.
Mortality Management I -lethods
(check which methods) are being implemented)
I Burial three feet beneath the surface of the around within 24 hours after
knowledge of the death. The burial must be at least 300 feet from any flowing
stream or public body of water.
v Rendering at a rendering plant licensed under G.S. 106-168.7
'D Complete incineration
0 In the case of dead poultry only. placing in a disposal pit of a size and design
approved by the Department of �gnculEure
�.:j Any method which in the processional opinion of the State Veterinarian would
make possible the salvage of part of a dead animal's value without endangering
human or anima, health- hea(Written, approval of the State Veterinarian must be
attached)
7
„q .t s � • x �"`�' � r ��.C7��"��,E��_rt;•.+3'``���"�• •ar�'L,Cr.�:_.-;;:':; •r4;,;.
�• - ��((��,,,,k��w y� i,y�!.t :ay 'r A .. ii+�.�• �I.�M'i',,+�'�i0.''la�r...•` Y•.�'�.'�,•-•.�':""mp�•++r-- F ..
�r'` '�•"�'�'��;*`• �s• `„` �� '��'�'S�-�.:'Tr• �i_Y:" _ �,.. t.,. ,,ram � 4 ?�, ;a'�- - . c� . -�r`�_rr�::.e'+�•.
'� . - %.f. _ v _ � i_ �"�, _ - � �1�1.'7..Y .iF�'.•iiw��� 1 r.F � tea- �r�ti•.� _ �{"!u aw.,'' .. �. y... -.. -_ - -
•1' qir
i3: Li rir: "F'Mc
► gAo
- y •r _:r r•'_ ' [� �'.y;,`..:'-e f.l :. .
�� -- ate•. _ � '�� � ! .;��«„ •'.y '... '�i ..r�•�:
.�,� •�- H ' � .Yf � �,! x.i'Sti 'mot-3 - '►�`'f' _�
tir.-.Yr� = •"�'1.Ti- � T ' t� =� '1 ^ vr.'!• t y � =� K"' t . _ • i. Cr. `.. _ •, i
��'�,[r !., �1 r iYe �V'-i^•T, ham. - -'ter i�%'..i �.: j�'. .f +'--'f �-a �'�.... •
,r�v'S�-«+w:' `-� '�S�itiY��r .�. .A,�l�_i'+- `S' •�i x��"'� j�� �•c` �i� ':� ••Mr^��J' � �_ �� _ 4s - .�;'l j
z s
,Y" i ,�a' 'a«{.e`r,+-, rqi -- i�.4;,: ...•-mod• _
:. .� •.yid �T '� - Z• �. Y•TY�.^a�"-V�� � _" �"�:.=.'.'.-•• .�•..-
•��� ; �""�'• •'...:;' -ter. � • a•
Ilk
p
mn
v.
.177.7
M� 1
A
EMERGENCY ACTION PLAN
PHONE tiuyIBLRS
T_1WQ
D,MRGE`�CY MA GEN 7 4� 8312 63 704-283-3536
S �y CD
MRCS 704-283-3738
T ds plan will be imple riented in the event that wastes from your operation are leal`ing,
overflowing. or running off siee. You should not tuait until tiv�tes read surface waters or
leave your property to consider that you have a problem. You should make every e fort to
ensure that this does not happen. Ties plan should be posted in an accessible location for
all e nblovees at the faciiitti . The following are sorie action items Vou should take.
1. Stop the release of wastes. Depending on the situation. this may or may not be
possible. Suggested rzsoonses to some possible problems are listed below.
A. Lagoon overflow -possible solutions are:
a. Add soil to bean to increase eievation of darn.
b. Pump wastes to fields at an acre table rate.
c. Stop all How's to the lagoon isirned:aCe1V.
d. Cali a pumping contractor.
e. tiiale sure no surface water is ease:ing lagoon.
B: Runoff from waste application Meld -actions include:
a. Irctnediately stop waste aoplication-
b. Cre re, a ternporary diversion to contain w: stet
c. Incorporate waste to reduce runoff- -
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application r: tes for the fields where runoff occurred.
C: Leakage frorn the Waste pipes and sprinklers -action include:
a. Stop recycle Pump-
b. Stop irrigation pump-
C. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting parnps-
D: Leakage from tZuS,1 5vgc- is. houses. solid se-azaEors-action include:
a_ Stop recycle PUMP.-
b- Stoo irrivation punp.
C. ia�e sure no siehon oc_urs.
d_ Stvt? all L1o�Vs in the ncusz. gush s_�ste n5_ or ,oi:d szp�ra:ors.
IS. ►9q6
e. Repair all leaks prior to restarting pumps.
E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
tlowina leaks- possible action:
a. Die a small sumo or ditch awav from the embankment to catch all seepage.
put in a submersible pump. and pump back to lagoon_
b. If roles are caused by burrowin& animals. trap or remove animals and till
holes and compact with a clay ni-pe soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possfole.
?. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters? _ -- -
b. Approximately how much �c as released and for what duration'
c. Ariv damage noted, such as employee injury, fish kills_ or property dam-_?2.
d. Did the spill leave the property"?
e. Does the spill have the potential to reach surface waters.
f. Could a future rain event cause the spill to reach surface watt,_?
g. Are potable water wells in danger (either on or off of the properzy)?
h_ How much reached surface waters'.
Contact appropriate agencies_
a. Durina nornal business hours, call your DWQ (Division or %Vater Quality)
resioaal office; Phone - . . After hours, emergency number 919-t3-39—:2-
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility, the location or
direction of movement of the spill. weather and wind conditions. The cori_=rive
measures that have beta under talken, and the seriousness of the situation_
b. If spill leaves property or enters suace waters, call local Phone number
er -
c. Instruct EyIS to contact local Health Department.
d. Contact CES. phone number - - , local SWCD office phone number - -
and local y-RCS office for adviceltechnical assistance phone number - -
': If none of the above works call 911 or the Sheriff s Department and e.:plain your
problem to them and ask that person to contact the proper agencies for you_
5: Contact the contractor of your choice to brain repair of problem to minimize off -site
damage.
a. COmmC105
b. Contractors Address: --
e. Contractors Phone:
1
- 6:' Contact the technical spe.ialist who c--mtifi.ed the lagoon (MRCS. Consulting
Emzinetr. etc.)
g tiarne:_ Rick Pi/Jerry Simpson
b_ Phone: 704-283-2163/704_283-3738
is Impie,:lznt Procedures as advised by DW Q end tec<<nical assistance a�_nc.es to
rectify the damage. repair the system. a.nd re�sess the waste mana�_e F ent plan to
keeo probiemns `4ith release of wastes from happening again.
91
WASTE E UTILIZATION PLAN
WASTE MANAGEMENT PLAN AGREEMENT
Name of Farm: Cox Brothers Farms
J —
Owner/Manager Agreement
I (we) understand and will follow and implement the specification and the operation and
maintenance procedures established in the approved animal waste management plan for the farm
named above. I (we) know that any expansion to the existing design capacity of the waste treatment
and storage system or construction of new facilities w711 require a new certification to be submitted to
the Division of Environment Management (DEM) before the new animals are stocked. I (we) also
understand that there must be no discharge of animal waste from this system to surface wasters of
the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be
filed on -site at the farm office and at the office of the local Soil and Water Conservation District and
will be available for review by DEM upon request.
Name of Facility Owner: _ Marion F. Cox et.al.
(Please print)
Signature: n� ��4` r�i t Date: �• ' c
Name of Manager(If different from owner):
Signature:
Name of Technical Specialist -.(Please print)_
Date:
Jerry B. SiMPson
Affiliation: North Carolina Cooperative Extension Service
Address (Agency): 500 N. main Street. Boom�4 t�lan�, _ r�c--2B112_
Signature:
,J Date: �G�'
r
ROY COOPER`
Governor
MICHAEL S. R.EGAN
�.
Secretary
•' , , ,
LINDA CULPEPPER
NORTH CAROLINA
Director
E'nrlronmental Quality
Marion F Cox
Cox Brothers Farms - 601 S Farm
6409 Rape Rd
Monroe, NC 28112
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
February 27, 2019
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at htt s://drg.nc gov/about/divisions/water-resources/water-aualitv-reeional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued coverage under the State Non-Dischar a General Permits 'ou must submit an application for
ermit coverage to the Division. Enclosed you will find a "Reguest for Certificate of Coverage Facilit • Currently Covered by an
Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3 2019.
Please note that you must include one (11 C29y of the Certified Animal Waste Management Plan CAWMP with the
completed and si ned a lication form. A list of items included in the CAWMP can be found on Page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
M " 2019 till,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Mooresville Regional Office, Water Quality Regional Operations Section
Union County Soil and Water Conservation District
AFOG Section Central Files - AWS900020
Z Nord aa'raa Depsrtrant �f � yr anments. quat, I D;vs on of Water R=s:)uTMs
512 N. Ss :sbuny St. 11S3o Ma:;` Sery m Center I Ra a &t, Nort.§ Caro qa 27699-1C36
�__" 919.70 7 9D00