HomeMy WebLinkAbout830008_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems %sill
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apph for renewal at least I80 days prior fo their expiration date. Therefore, all applications
niust be received by the Division of Water Resources by no lacer than April 3, 2019.
Please do not leave any question unansivered.. Please verify all information and make ar0, necessary corrections below.
Application must be signet/ and dater%by the Perinittee.
I. Farm Number. 83-0008
2, Facility Name: Farm 5570 & 7169
3. Landowner's Name (same as on lire Waste Management Plan):
4. Landowner's Mailing Address: PO Box 856
Cih: Warsaw State:
Telephone Number: 910-293-3434 Ext. E-mail:
5. Facility's Physical Address: 21187 McGins Bridee Rd
City: Laurinbure State:
6. County %%here Facility is located: Scotland
7. Farm Manager's Name (if different from Landowner):
g, Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): Ronald Lee Matthews Jr.
11. Lessee's Name (if [here is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Feeder to Finish
Oneration Tynes:
Swine
Cattle
Wean to Finish
Dairy Calf
Wean to Feeder
Dairy Heifer
Farrow to Finish
Milk Cow
Feeder to Finish
Dr, Cow
Farrow to Wean
Beef Stocker Call'
Fallow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Gilts
Other
Other
Certificate Of Coverage Number: AWS830008
Murphy -Brown LLC
NC Zip: 28399-0856
k lt
NC
David C Nordin
910-296-3731 Ext.
Murphy -Brown LLC
Phone No.: 910-281-3146
Allowable Count
10,661
Zip: 28=52
OIC N: 990008
Dry Poultry
Other Tvnes
Non Laying Chickens
horses - Horses
Laying Chickens
Horses - Other
Pullers
Sheep - Sheep
Turkeys
Sheep - Other
Turkev Pullet
Wet Poultry
Non Laying Pullet
Layers
13. Waste Trealment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner TN pe
(Clay, S)MIMIC,
Unknowp)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Peet)
Design Freeboard
'Redline"
(Inches)
1
19,60
1
f9-66
O
or 1913
CAD,&t
093
1 . Z
\tail one (1) copy of the Certified .Animal Waste Management Plan (CAN:IP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d) to the address below.
The CAWMP most include the following components:
I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist. containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
c. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for ever), crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAIWWIP items above to: 2019PermilRenewal^a nedenr.goy
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application we not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes . any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: V..'� Title:, Date: `D l�Y\�_'r
3 ' 2�
Signature:
Name: Title:
Signature: Date:
Name: Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdeur.gov
FORM: RENEWAL -STATE GENERAL 02/2019
Animal Waste Management Plan Certification
(Please type or print all information that does not require a signature)
General Information
Name of Farm: Farm 5570 & 7169 Facility No: 83-08
Owner(s) Name: Murphy Brown, LLC Phone No: 910-293-3434
Mailing Address: P.O. Box 856 Warsaw, NC 28398
Farm Location: County Farm is located in: Scotland
Latitude and Longitude: 34 48' 22" / 79 23' 16" Integrator: Murphy Brown
Please attach a copy of a county road map with location identified and described below (Be specific: road
names, directions, milepost, etc.): SR 1433 McGirts Bridge Rd northwest of Laurinburg Maxton Airport
Operation Description
Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
,Wean to Feeder Q Layer Dairy
Feeder to Finish 10661 ED Pullets Beef
0 Farrow to Wean
Farrow to Feeder
ID Farrow to Finish
M Wean to Finish
E::] Gilts
��l oayc rwauauic rul APplluallurl: �oo,y Required Acreage: 155.9
Number of Lagoons / Storage Ponds: 1 Total Capacity: 1,976,683 Cubic Feet (ft3)
Are subsurface drains present on the farm: Yes or No (please circle one)
If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one)
YYIfYfY#*Hf}RR+I+RRf*MRlfiR**ff:M*1#MRR**Rtfit!*if}}f*tkf###f*#+###*+fiflfRlH#if!}HH}}1fYfR}fhi+ifl+#*if}R#i}}}}1ff}f*ffif}+}*#Y
Owner / Manager Agreement
(we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and
maintenance procedures established in the approved animal waste management plan for the farm named above and will implement
these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or
construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the
new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system
to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 - year,
24 - hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from
lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation
Service. The approved plan will be fled at the farm and at the office of the local Soil and Water Conservation District. I (we) know
that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to
implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is
changed) within 60 days of a title transfer.
Name of Land Owner:
Name of h
Signature:
AWC -- August 1, 1997
from owner):
Date: -5 ZC � „
Date
Technical Specialist Certification
I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission
pursuant to 15A NCAC 6F .0005. 1 certify that the animal waste management system for this farm named
above has an animal waste management plan that meets or exceeds standards and specifications of the
Division of Environmental Management (DEM) as specified in 15A NCAC 2H.201 and the USDA -Natural
Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation
Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001.0005. The following elements are
included in the plan as applicable. While each category designates a technical specialist who may sign each
cedecation (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are
technically competent.
11. Certification of Design
A) Collection. Storage Treatment System
Check th ppropriate box
IRT Existing facility without retrofit (SD or WUP)
Storage volume is adequate for operation capacity: storage capability consistent with waste
utilization requirements.
0 New, expanded or retrofitted facility (SD)
Animal waste storage and treatment structures, such as but not limited to collection systems,
lagoons and ponds, have been designed to meet or exceed the minimum standards and
specifications.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency: P.O. Box 856, Warsaw, NC 2839f Phone No.: (910) 293-3434
Signature: Date:-S-20tt p
B) Land Application Site (WUP)
The plan provides for minimum separations (buffers); adequate amount of land for waste utilization;
chosen crop is suitable for waste management hydraulic and nutrient loading rates.
Name of Technical Specialist (Please Print): Toni King
Affiliation Murphy -Brown, LLC Date Work Completed.
Address (Agency): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: y t , Date:
C) Runoff Controls from Exterior Lots
Check the appropriate box
(Facility without exterior lots (SD or WUP or RC)
This facility does not contain any exterior lots.
Cl Facility with exterior lots (RC)
Methods to minimize the run off of pollutants from lounging and heavy use areas have been
designed in accordance with technical standards developed by NRCS.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: Date: -S —2Or
AWC -- August 1, 1997
D). Appli lion and Handling Equipment
Check 1 appropriate box
Existing or expanding facility with existing waste application equipment (WUP or 1)
Animal waste application equipment specified in the plan has been either field calibrated or
evaluated in accordance with existing design charts and tables and is able to apply waste as
necessary to accommodate the waste management plan: (existing application equipment can cover
the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading
rates. A schedule for timing of applications has been established; required buffers ran be
maintained and calibration and adjustment guidance are contained as part of the plan).
❑ New, expanded or existing facility without existing waste agpti alion equipment for sorav irrigation
(1)
Animal waste application equipment specified in the plan has been designed to apply waste as
necessary to accommodate the waste management plan: (proposed application equipment can
cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient
loading rates; a schedule for timing of applications has been established: required buffers can be
maintained: calibration and adjustment guidance are contained as part of the plan).
❑ New, expanded or existing facility without existing waste application equipment for land spreading
not using spray irrigation (WUP or 1)
Animal waste application equipment specified in the plan has been selected to apply waste as
necessary to accommodate the waste management plan: (proposed application equipment can
cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient
loading rates: a schedule for timing of applications has been established; required buffers can be
maintained: calibration and adjustment guidance are contained as a part of the plan).
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown LLC Date Work Completed:
Address (Agency) P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: , Date: _5_Z p t i,
E) Odor Control Insect Control Mortality Mana ement and Emergencv Action Plan (SD
SI. WUP. RC or 1)
The waste management plan for this facility includes a Waste Management Odor Control Checklist,
an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan.
Sources of both odors and insects have been evaluated with respect to this site and Best
Management Practices to Minimize Odors and Best Management Practices to Control Insects have
been selected and included in the waste management plan. Both the Mortality Management Plan
and the Emergency Action Plan are complete and can be implemented by this facility.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agen y): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature:. ; Date:
F) Written Notice of New or Exoandinn qIAIMN Farm
The following signature block is only to be used for new or expanding swine farms that begin
construction after June 21, 1996. If the facility was built before June 21, 1996, when was it
constructed or last expanded
I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and
all property owners who own property located across a public road, street or highway from this new
or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805.
A copy of the notice and a list of property owners notified is attached.
Name of Land Owner:
Signature:
Name of Manager (if different from owner):
Signature:
AWC --August 1, 1997
11/. Certification of Installation
A) Collection, Storage Treatment Installation
New, exnanded or retrofitted facility (SI)
Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have
been installed in accordance with the approved plan to meet or exceed the minimum standards and
specifications.
For existing facilities without retrofits, no certification is necessary.
Name of Technical Specialist (Please Print):
Affiliation Date Work Completed:
Address (Agency): Phone No.:
Signature: Date:
B) Land Application Site (WUP)
Chepropnate box
Check
cropping system is in place on all land as specified in the animal waste management plan.
0 Conditional Approval: all required land as specified in the plan is Geared for planting: the
cropping system as specified in the waste utilization plan has not been established and the owner
has committed to establish the vegetation as specified in the plan by (month/day/year);
the proposed cover crop is appropriate for compliance with the waste utilization plan.
Also check this box if appropriate
If the cropping system as specified in the plan can not be established on newly cleared
land within 30 days of this certification, the owner has committed to establish an interim
crop for erosion control:
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown LLC Date Work Completed:
Address (Agent ): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: - �.', (,,,, Date: u_dn' ,
This following signature block is only to be used when the box for conditional approval in III. B
I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste
utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a
verification of completion from a Technical Specialist within 115 calendar days following the date specified in the
conditional certification. I (we) realize that failure to submit this verification is a violation of the waste
management plan and will subject me (us) to an enforcement action from DEM.
Name of Land Owner:
Signature:
Name of Manager (if different from owner):
Signature:
AWC -- August 1, 1997
C) Runoff Controls from Exterior Lots (RC)
Facility with exterior lots
Methods to minimize the run off of pollutants from lounging and heavy use area have been installed
as specified in the plan.
Forfacilities without exteriorlots, no certification is necessary.
Name of Technical Specialist (Please Print):
Affiliation Date Work Completed:
Address (Agency): Phone No.:
Signature: Date:
D) A lication and ndlin E ui ment I�Ia (WUP or I)
Check the appropnate ock
Animal waste applichandling equipment specified in the plan is on site and
ready for use; calibration and adjustment materials have been provided to the owners
and are contained as part of the plan.
0 Animal waste application and handling equipment specified in the plan has not been
installed but the owner has produced leasing or third party application and has provided
a signed contract: equipment specified in the contract agrees with the requirements of
the plan: required buffers can be maintained: calibration and adjustment guidance
have been provided to the owners and are continued as part of the plan.
O Conditional approval: Animal waste application and handling equipment specified in
the plan has been purchased and will be on site and installed by
(month/day/year); there is adequate storage to hold the waste until the equipment is
installed and until the waste can be land applied in accordance with the cropping
system contained in the plan; and calibration and adjustment guidance have been
provided to the owners and are contained as part of the plan.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agencl6): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910)293-3434
Signature: Y„`_ d Date: g-cam --Lot
The following signature block Is only use&when the box for conditional approval in III D above
I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as
specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation
from a Technical Specialist within 15 days following the date specified in the conditional certification. I (we)
realize that failure to submit this verification is a violation of the waste management plan and will subject me (us)
to an enforcement action from DEM.
Name of Land Owner
Signature: Date:
Name of Manager (if different from owner):
Signature: Date
E) Odor Control. Insect Control and Mortality Management (SD, St. WUP. RC or 1)
Methods to control odors and insects as specified in the Plan have been installed and are operational. The
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Age y): P.O. Box 856, Warsaw, NC 2839£ Phone No.: (9%293-3434
Signature:
AWC -- August 1, 1997
Please return the completed form to the Division of Water Quality at the following Address:
Department of Eyjrontment.ge Ith an� Natural Resources
Water Quality SuctgTToona alit Quliance Group
Raleigh, NC 27626 0535
Please remember to submit a copy of this form along with the complete Animal Waste
Management Plan to the local Soil and Water Conservation District Office and to keep a
copy in your files with your Animal Waste Management Plan.
AWC -- August 1, 1997
Aj"rphy-Brown, LLC 8/3/2016 2822 Hwy 24 West
P.O. Box 856
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
Grower(s): Murphy -Brown, LLC dba Smithfield Hog Prod. Div. `
Farm Name: 5570 (5570 & 7169 combination); AWS830008
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish 10661
Gilts
Storage Period: >180 days
Application Method: Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWR regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1of11
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft', tons, etc.):
Farrow to Feeder
3861 gall
gal yr
ga
Farrow to Finish
10478 gaVyr
lyyr
9 /y r
Wean to Feeder
191 gaVyr
gal/yr
10661
Wean to Finish
Feeder to Finish
776 gaVyr
gal/yr
Gilts
927 gal/yr
9.882,747 gaVyr
1015 gaVyr
galtyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
narrow to Wean
3.84 Ibs/yr
Ibs/yr
Farrow to Feeder
6.96 Ibs/yr
Ibs/yr
Farrow to Finish
18.86 Ibs/yr
Ibs r
/y
Wean to Feeder
0.34 Ibs/yr
Ibs/yr
Wean to Finish
1.4 Ibs/yr
lbstyr
Feeder to Finish
Gilts
1.67 r lbs/
y
17,804 Ibs/yr
ty
1.83 Ibs/yr
Ibs/yr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 155.9
Total N Required 1st Year: 44562.46
Total N Required 2nd Year: 0.00
Average Annual Nitrogen Requirement of Crops: 44,562.46
Total Nitrogen Produced by Farm: 17,803.87
Nitrogen Balance for Crops: (26,758.59)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the sae,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 11
Reception
Tract
T3082
Area
Fieltl
"41
5
6A
Specifications
Irrigated
e
0
2
3.65
4.05
438
6.t9
4.71
6.19
5.02
649
5.32
5.90
5.85
4.77
7.29
6.75
723
6.67
4.96
12.03
14.44
Soil
T
...68
A 'AeB/C
A 'Ae
A "le
A '8e
A 'Ae
'1e
iAe
A "Ae
A iAe
1 Aubyvile
A "qe
le
A 'Ae
A Ue
AutryWbe
'Ae
'Ae
'le
'Ae
A 'lle
AubWle
'lle
Autryvtle
1st Crop
Code
B/C
e/C
B/C
WC
B/C
WC
B/C
B/C
I B/C
8/C
B/C
B/C
8/C
B/C
B/C
B/C
e/C
SIC
B/C
a/c
B/C
BIC
Time to
MarSe
MarSa
MarSe
MarSe t
MarSe
MarSe t
MarSe
MarSe
MarSe t
I Mar -Se
Mar -Sept t
Mar -Sent t
MarSe
MarSe
MarSe t
Mar -Sept
MarSe
MarSe
Mar -Sept t
MarSe
MarSe t
Mar -Sept
Mar -Sept
7stGrop
Yield
550
550
SW
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
1 5.50
5.50
5.50
5.50
5.50
5.50
1
5.50
5.50
1stCrop
Ibs WUnit
4288
4288
4288
42.88
4288
42.88
42.88
42.88
42.88
42.88
42.88
42.88
42.88
4288
42.88
42.88
42.88
42.88
42.88
42.88
42.88
42.88
42.88
Lbs WAc
Residual
1
1
LbsN
/Ac
..e-Ar
235..e1.00
2..00
235.84
235.84
235.84
235.84
235.84
235.84
235.84
235.84
235.84
235.1W
235.84
1 235.84
235.84
235.84
235.84
235.84
235.64
235.84
235.84
235.84
Total lbeN
tltilrsed
900.91
907.98
955.15
103298
1459.85
1110.81
1459,85
1183.92
1 1459-85
1254.67
1 1391.46
1379.66
1124.96
1719.27
1591.92
1705.12
1620.22
1169.77
2837.16 1
3405.53 1
2nd Crop
Code
Time to
I
2rW Crop
Yield
2nd Crop
Ibs WUnit
Lbs WAc
Residual
LbsN
/Ac
TotallbsN
UtilMan
Total
Lbs N/Ac
Total lbsN
lltilizad
K
K
K
K
K
K
K
K
K
1 K
K
1 K
K
K
K
K
K
1 K
K
K
K
$e t-A r
-
Se t- r
-A
S r
Se -A
-
I SaptApr1.00
-
I Sept -Apr
S -
sept-Apr
Sa - r
S
bew-Apr
t-A
Sept-AprSept-Apr
SeW-Avr
1.00
1.00
1.00
1.00
7.00
7.00
t.00
1.00
1.00
1.00
1.00
I 1.00
1.00
1.00
1 1.00
7.00
1.00
1.00
1.00
1.00 1
1.00
Sp,Op
Sp,00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
S0.00
50.00
50.00
I 50.00
50.00
50.00
1 50.00
50.00
50.00
1 50.00
50.00
50.00
50.00
1
50.00
50.Op
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
32600
210.00
337.50
33.00
191.00
192.50
202.50
219.00
309.50
235.50
W9.50
251.00
309.50
266.00
295.00
292.50
238.50
1 3 1.50
337.50
361.50
1 343.50
248.00
601.W
72200
285ea186368
285.84
285.84
285.84
285.84
285.84
265.84
285.84
285.84
285.84
285.84
285.84
285.84
285.84
285.84
285.84
285.84
285.64
285.84
285.84
285.84
285.84
285.84
285.84
12w,53
1929.42
1926.%
1091.91
1100.48
1157.65
1251. 88
1769.35
1346.31
1769.35
1434.92
1769.35
1520.67
1686.46
1672.16
1363.46
2083.77
1929.42
2066.62
1963.72
1417.77
3438.66
4127.53
T3082
T3082
68
T3082
T3082
T3082
T3082
T30B2
T3082
T30B2
T3082
T3062
T3082
TM82
T3082
T3082
T3082
T3082
T3082
7A
78
SA
88
9A
98
10A
10B
11
72
13
14
75
16
Sub1
Sub
T3082
Sub 3
3.10
AubWft
B/C
Mar -Sept
5.50
42.88
235.84
731.10
K
Sept-AprSept-Apr
1.00
50.0D
50.00
155.00
285.84
886.10
T3082
FId4
2.78
Autryvile
B/C
Mar -Sept
5.50
42.88
235.84
655.64
K
Sept -Apr
1.00
50.00
50.00
139.00
285.84
794.64
TNNs: 155.90 30707.46 7795.00 44562.48
3(a) of 11
3(b) at t 1
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and [his will definitely interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or out to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop
A
Barley
B
Grazed Hybrid Bermudagrass
C
Hybrid Bermudagrass Hay
B/C
Comb. Hybrid Bermudagrass
D
Corn - Grain
E
Corn - Silage
F
Cotton
G
Grazed Fescue
H
Fescue Hay
I
Oats
J
Rye
K
Grazed Overseed
L
Overseed Hay
M
Grain Sorghum
N
Wheat
0
Soybean
P
Pine Trees
S
Small Grain
CC
Cover Crop
Description -Harvested As
Grain Crop
Pasture/Grazed
Hay
Graze/Hay Combination
Grain Crop
Silage
Cotton Lint
Pasture/Grazed
Hay
Grain Crop
Grain Crop
Pasture/Grazed (Seeded in Bermudagrass)
Hay (Seeded in Bermudagrass)
Grain Crop
Grain Crop
Grain Crop
Pine Trees
Grain Crop/ Hay (After Grain Crop)
Not Harvested; Burned/Disked In
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4of11
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications
PAN! r/animal Farm Totaltyr
Farrow to Wean
0.8
Farrow to Feeder
0.96
Farrow to Finish
3.9
Wean to Feeder
0.07
Wean to Finish
0.27
10661 Feeder to Finish
0.34 3624.74
Gilts
0.39
Boars
0.55
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 3624.74 pounds of plant available nitrogen per year and will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 18123.7 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 60 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 144.9896 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or pending occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
'This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 11
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop in/hr ' inches
T3082
18
Autryville
B/C
0.6
T3082
2
Autryville
B/C
0.6
T3082
3
Autryville
B/C
0.6
T3082
4
Autryville
B/C
0.6
T3082
5
Autryville
B/C
0.6
T3082
6A
Autryville
B/C
0.6
T3082
6B
Autryville
B/C
0.6
T3082
7A
Autryville
B/C
0.6
T3082
7B
Autryville
B/C
0.6
T3082
8A
Autryville
B/C
0.6
T3082
88
Autryville
B/C
0.6
T3082
9A
Autryville
B/C
0.6
T3082
9B
Autryville
B/C
0.6
T3082
10A
Autryville
BIC
0.6
T3082
10B
Autryville
B/C
0.6
T3082
11
Autryville
B/C
0.6
T3082
12
Autryville
B/C
0.6
T3082
13
Autryville
B/C
0.6
T3082
14
Autryville
B/C
0.6
T3082
15
Autryville
B/C
0.6
T3082
16
Autryville
B/C
0.6
T3082
Sub 1
Autryville
B/C
0.6
T3082
Sub 2
Autryville
B/C
0.6
T3082
Sub 3
Autryville
B/C
0.6
T3082
Fld 4
Autryville
B/C
0.6
6of11
Additional Comments:
This plan revised to reflect the combination of Farm 7169 and Farm 5570 into
one permit (AWS830016 R AWS830008 into AWS830008) and change the
animal type to all Feeder -Finish.
7of11
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: 5570 (5570 8 7169 combination); AWS830008
Owner: Murphy -Brown, LLC dba Smithfield Hog Prod. Div.
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWR before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWR upon request.
Name of Facility Owner: Murphy -Brown, LLC dba Smithfield Hog Prod. Div.
Signature:
Name of Manager (if different from owner):
Signature:
Name of Technical Specialist: M. Kevin Weston
Affiliation: Smithfield Hog Production Division
Address: 2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910)293-3434
Signature:
L✓�
8of11
rd
Date
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recieving crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic conditions,
and level of management, unless there are regulations that restrict the rate of applications
for other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field
(See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See "Weather and Climate in North Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and
flies.
6 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9of11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall be applied on actively growing crops in such a manner that the crop is not
covered with waste to a depth that would inhibit growth. The potential for salt damage from
animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a
high potential for leaching. Waste/nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall
not be applied more than 30 days prior to planting of the crop or forages breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The
outer perimeter of the land area onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal
waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be
applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by
the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge
or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields
have been approved as a land application site by a "technical specialist". Animal waste shall not
be applied on grassed waterways that discharge directly into water courses, and on other grassed
waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift
from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be
discharged into the animal waste management system.
10 of 11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon
embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the
vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas
where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and
structures should be inspected regularly for evidence of erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is responsible for
obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal
discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to
prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human
consumption. However, if animal waste is used on crops for direct human consumption, it should
only be applied pre -plant with no further applications of animal waste during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary
storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will be required to mark the maximum
storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop
sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless
other restrictions require waste to be applied based on other nutrients, resulting in a lower
application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored
and alternative crop sites shall be used when these metals approach excessive levels. pH shall be
adjusted and maintained for optimum crop production. Soil and waste analysis records shall be
kept for a minimum of five years. Poultry dry waste application records shall be maintained for a
minimum of three years. Waste application records for all other waste shall be maintained for a
minimum of five years.
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
11 of 11
Farm 5570
�e69�
Specifications:
3.7a Travelers
W1I w/Nelson 150 Big Guns
w/1.18" Nozzles ® 60 PSI
284' WD (315 x .9); 225 GPM
240' Lane Spacings (TYP)
Total Fld 2 = 88.50 Ac.
Wetted = 74.06 Ac.
Sub 2 = 14.44 Ac.
"C Total Fld 3 = 28.38Ac.
Ac.
Wetted = 25.28 Ac.
ApPlicatton Area for ` Sub 3 = 3.10 Ac.
Residual Solids Permit 1/� I
4.67 Ac.
Trees
(4.93 Ac.)
39
At
Hog Houses
and
Lagoon
offsets
Total Fld 4
= 2.78 Ac.
gym
n
002919 Total F41G09a WettedINK��Sub 1
ekr�J�e�o qm9
Address: PO Box 856
Warsaw, INC 28398
County: Scotland
FARM INFORMATION
Nursery:
Wean to Finish:
Finishing:
Farrow to weanling:
Farrow to feeder:
Farrow to finish:
Boars:
Storage Period:
25 Yr. / 24 Hr Storm Event
"Heavy Rain" Factor
Rainfall in Excess of Evaporation
Additional Water Usage:
Additional Drainage Area:
Checked By: DSE
Date: 08/02/16
Sheet 1 of 7
Farm Population
-------------------
-------------------
-------------------
-------------------
-------------------
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape? (Y/N)
Does Operator Want Emergency Spillway? (Y/N)
Was This Design Built Prior to Sept. 1996? (Y/N)
Is Drain Tile Req'd to Lower SHWT? (Y/N)
Seasonal High Water Table Elev: -------------------
Freeboard:
-------------------
Emergency Spillway Flow Depth:
Side Slopes:
-------------------
Inside Top Length:
Inside Top Width:
Top of Dike Elevation:
---------------
Finished Bottom Elevation:
Start Pump Elevation: ----------------
Stop Pump Elevation:
Depth
12.20 Ft.
19.2 In.
44.4 In.
LAGOON VOLUME
REQUIRED VOL
DESIGN VOLUMES
Storm Stor=
117859 (Cu.Ft.)
121,724 (Cu.Ft.)
Temporary =
412123 (Cu.Ft.)
413,138 (Cu.Ft.)
Permanent=
1439235 (Cu.Ft.)
1,441,821 (Cu.Ft.)
Total Vofuma =
a
�oaunenr volume = 719,618 IQ
1/2 Treatment Volume Elevation = 33.32 Ft.
90 Temporary Storage Volume Elevation - 37.91 Ft
Min. Required Liner Thickness
-------------------
Lagoon Surface Area: (Inside TOD) -------------------
MarPhy-Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398
N
N
Y
N
0
0
10661 Hd,
0
0
0
0
148 Days
6.7 In.
7.0 In.
0
0
0.00
1.0 Ft.
3 :1 (H:V)
505.0 Ft.
418.0 Ft.
41.00 Ft.
28.80 Ft,
39.40 Ft.
37.30 Ft.
% REQ'D.
103.28%
100.25%
100.18%
100.38%
92.16 In.
37.02 In.
1.8 Ft.
211,090 S.F.
(910) 293-3434
Address: PO Box 856
Warsaw, NC 28398
County: Scotland
Checked
Sheet 2 of 7
DSE
08/02/16
ACTUAL DESIGN
VOLUME CALCULATIONS
BASE VOLUME:
L
Cu. Ft.
LAGOON STAGE -AREA VOLUMES
Contour
Elevation (FT.)
Area SF Incr.
Vol. (Cu, FT)
Cumul. Vol. (Cu. FT)
28.80
148,885
0
29.00
149,818
29,870
29,870
30.00
154,528
152,173
182,043
31.00
159,310
156,919
338,962
32.00
164,164
161,737
500,699
33.00
169,090
166,627
667,326
34.00
174,088
171,589
838,915
35.00
179,158
176,623
1,015,538
36.00
184,300
181,729
1,197,267
37.00
189,514
186,907
1,384,174
38.00
194,800
192,157
1,576,331
39.00
200,158
197,479
1,773,810
40.00
205,588
202,873
1,976,683
41.00
211,090
208,339
2,185,022
These volumes were calculated using the vertical average end area method.
PUMP = = = =
37.30
FT
1,441,821
CF
TR'MT
1,441,821
100.18%
IEND
START PUMP = =:
39.40
FT
1,854,959
CF
TEMP
413,138
100.25%
MAX STORAGE =
40.00
FT
1,976 683
CF
STORM
121,724
103.28%
Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434
G rower: 55701
Address: PO Box 856
Warsaw, NC 28398
MINIMUM REQUIRED VOLUME CALCULATIONS
permanent Storage:
Required Treatment Volume:
designed By:
Checked By:
Date:
Sheet 3 of 7
rims ype Capacity (Cu. = ota
Nursery
0
30
1.00
0
Wean to Finish
0
115
1.00
0
Finishing
10,661
135
1.00
1,439,235
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
522
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
I oral Ixequirea Treatment Volume (cu. ft.)= 1,439,235
Sludge Storage Volume:
coma ype (;specify- cu. = lots
Nursery
0
0.00
0
Wean to Finish
0:4d00
0.00
0
Finishing
10,661
0.00
0
Farrow to weanling
0
0.00
0
Farrow to feeder
0
0.00
0
Farrow to finish
0
0.00
0
Boars
0
0,000
0
Total Required sludge Storage Volume (cu. ft.)=
Temporary Storage Volume:
Manure Production:
nima ype Capacity o. Period J./day)= Total
Nursery
0
148
0.30
0
Wean to Finish
0
148
1.17
0
Finishing
10.661
148
1.37
2,161,624
Farrow to weanling
0
148
4.39
0
Farrow to feeder
0
148
5.30
0
Farrow to finish
0
148
14.38
0
Boars
0
148
4.06
0
Iota) Manure Production (gals.)=
Total Manure Production (cu.ft.)=
Excess Fresh Water:
2,161,624
288,987
nimal Type Capacity Sto. Period I./day) = Total
Nursery
0
148
0.00
0
Wean to Finish
0
148
--0 00
T 0
Finishing
10,661
148
0.00
0
Farrow to weanling
0
148
0.00
0
Farrow to feeder
0
148
3.50
0
Farrow to finish
0
148
9.50
0
Boars
0
148
0.00
0
Total Fresh Water Excess (gals.)=
Total Fresh Water Excess (cu.ft.)=
DSE
08/02/16
6 rower: 55701
Address: PO Box 856
Warsaw, NC 28398
Designed By: KBW
Checked By: DSE
Date: 08/02/16
Sheet 4 of 7
Tamnorary Storage Volume: (Cent.)
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft
Vol.= (211090 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)=
123,136
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./241-1r. Storm(in) / 121n./ft.
Vol.= (211090 sq.ft + 0 sq.ft.) * 6.7 in. /12 in./ft.
Total Required Volume for 25Y0241-1r. Storm Event (cu.ft)=
117,859
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (211090 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cu.ft.) _
(for Extended Periods of Chronic Rainfall) 0
Additional Water Storage:
No Additional Water Storage is Required
0
0
Total Required Storm Storage
(25Yr. / 24Hr. Storm +'Heavy Rain')= 117,859 (CU.FT)
Total Required Temporary Storage
(Manure Prod. + Excess Fr. Water + Rainfall Excess +Additional Water Storage) = 412,123 (CU.FT)
Total Required Permanent Storage
(Treatment + Sludge) = 1,439,235 (CU.FT)
TOTAL REQUIRED VOLUME = 1969217 (CU.FT.)
Address: PO Box 856
Warsaw, NC 28398
County: Scotland
LAGOON DESIGN SUMMARY
Checked By: DSE
Date: 08/02/16
Sheet 5 of 7
Top of Dike Elevation -------------------
41.00
FT.
Emergency Spillway Crest Elevation --- ---------------
Not Al
Applicable
Top of 25Yr. / 24Hr. Storm Storage -------------------
40.00
FT.
Top of "Heavy Rain" Storage -------------------
Not
Applicable
Start Pump Elevation -------------------
39.40
FT.
End Pump Elevation -------------------
37.30
FT.
Top of Sludge Storage -------------------
Not
Applicable
Seasonal High Watertable Elev.-------------------
0.00
Finished Bottom Elevation -------------------
28.80
FT,
Inside Top Length -------------------
505.00
FT.
Inside Top Width -------------------
418.00
FT.
Side Slopes -------------------
3:1
H:V
Lagoon Surface Area -----------------
211,090
SF
Min. Liner Thickness (if required) -- -------------- —
1.8
FT.
Freeboard Depth ----------------
1.00
FT.
Temporary Storage Period ------------------
148
Days
Zone Depths:
TOTAL DESIGN VOLUME = 1976683 (CU.FT.)
Treatment / Sludge Storage Zone Depth ----------- 8.5 FT.
Temporary Storage Zone Depth — ---- ---- 2.1 FT.
Freeboard / Storm Storage Zone Depth -------- 1.6 FT.
Total Lagoon Depth ----------- 12.2 FT.
Grower: 55701 Designe KB W
Address: PO Box 856 Checker DSE
Warsaw, NC 28398 Date: 08/02/16
County: Scotland Sheet 6 of 7
1
STRT PMP EL.= 39.40
ZONE ELEVATIONS
TOP OF DIKE ELEV = 41.00
TOP OF STORM ELEV = 40.00
TOP OF TEMP STORAGE ELEV = 39.40
END PMP EL. = 37.30 \ TOP OF TREAT ELEV = 37.30
\ J
FINISHED BOTTOM ELEV = 28.80
SHWT = 0.00
(910) 293-3434
Address: PO Box 856 Checked By:
Warsaw, NC 28398 Date:
County: Scotland Sheet 7 of 7
This livestock waste treatment lagoon is designed in accordance with the United States
Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT
LAGOON, revised prior to June, 1996,
Emergency Spillway:
An Emergency Spillway is not required.
DSE
08/02/16
�N CAROB''%
NOTE: See attached Waste Utilization Plan QQ'pFESSt0ti'• 2
�J. SEAL
DESIGNED: kL� 023994
O FNGINE�e
DATE: L ''''gj"yD
COMMENTS:
This design is update of start and stop pump elevations and to show the 1/2
treatment volume level for sludge storage. This design does not supercede the
certification of the farm.
55701 BMPs 031214.pdf
Created by FREE version of
m► FolderMill
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush gutters • Accumulation of solids ❑ Flush system is designed and operated -
sufficiently to remove accumulated solids from
gutters as designed
❑Remove bridging of accumulated solids at
dicrharae
Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than 6 to
8 inches over more than 30 percent of surface
Excessive vegetative • Decaying vegetation Maintain vegetative control along banks of
growth El lagoons and other impoundments to prevent
accumulation of decaying vegetative matter along
water's edge on impoundment's perimeter.
Feeders Feed spillage ❑ Design, operate, and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage
❑Clean up spillage on a routine basis (e.g., 7- to
10-day interval during summer; 15- to 30-day
AMIC —November 11, 1996, page 1
Insect Control Checklist for Animal Operations
Site Specific Practices
Feed storage Accumulations of feed residues Reduce moisture accumulation within and
around immediate perimeter of feed storage
areas by ensuring drainage is away from site
and/or providing adequate containment (e.g.,
covered bin for brewer's grain and similar high
moisture grain products)
Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed
Animal holding areas Accumulations of animal wastes Eliminate low areas that trap moisture along
and feed wastage 7 fences and other locations where waste
accumulates and disturbance by animals is
minimal
Maintain fence rows and filter strips around
animal holding areas to minimize accumulations
of wastes (i.e., inspect for and remove or break up
accumulated solids as needed)
Dry manure handling • Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7- to
systems 10-day interval during summer; 15- to 30-day
interval during winter) where manure is loaded
for land application or disposal
❑Provide for adequate drainage around manure
stockpiles
Inspect for and remove or break up accumulated ❑
wastes in filter strips around stockpiles and
manure handling areas as needed
For more information contact:
Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC —November 11, 1996, page 2
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Swine Farm Waste Management Odor Control Checklist
)ecific Practices
Farmstead • Swine production X Vegetative or wooded buffers
X
X Recommended best management practices
X Good judgment and common sense
Animal body surfaces . Dirty manure -covered animals F7xl� Dry floors
Floor surfaces • Wet manure -covered floors F—,—] Slotted floors
Manure collection pits • Urine
• Partial microbial decomposition
Ventilation exhaust Volatile gases
fans
• Dust
Indoor surfaces • Dust
FIWaterers located over slotted floors
X Feeders at high end of solid floors
X Scrape manure buildup from floors
r� Underfloor ventilation for drying
Frequent manure removal by flush, pit recharge,
or scrape
F— Underfloor ventilation
171
Fan maintenance
X
r—� Efficient air movement
between groups of animals
❑Feed additives
X
❑ Feeder covers
Feed delivery downspout extenders to feeder
covers
Flush tanks Agitation of recycled lagoon ❑ Flush tank covers
liquid while tanks are filling
Extend fill lines to near bottom of tanks with
anti -siphon vents
Flush alleys • Agitation during wastewater ❑ Underfloor flush with underfloor ventilation
conveyance
AMOC —November 11, 1996, page 1
4
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Swine Farm Waste Management Odor Control Checklist
Source Cause BMPs to Minimize Odor Site Specific Practices
Pit recharge points Agitation of recycled lagoon Extend recrge lines to near bottom of pits with
liquid while pits are filling n anti-sihaphon vents
Lift stations
• Agitation during sump tank
❑
Sump tank covers
filling and drawdown
_
Outside drain
• Agitation during wastewater
❑
Box covers
collection orjunction
conveyance
boxes
End of drainpipes at
• Agitation during wastewater
El
Extend discharge point of pipes underneath
lagoon
conveyance
lagoon liquid level
Lagoon surfaces
• Volatile gas emissions
Fx1
Proper lagoon liquid capacity
• Biological mixing
XI
Correct lagoon startup procedures
• Agitation
X
Minimum surface area -to -volume ratio
X
Minimum agitation when pumping
❑ Mechanical aeration
Proven biological additives
Irrigation sprinkler • High pressure agitation - Irrigate on dry days with little or no wind
nozzles
• Wind drift ❑ Minimum recommended operating pressure
❑Pump intake near lagoon liquid surface
X
F--j Pump from second -stage lagoon
Storage tank or basin • Partial microbial decomposition ❑
surface
• Mixing while filling ❑
• Agitation when emptying ❑
1-1
AMOC — November 11, 1996, page 2
Bottom or midlevel loading
Tank covers
Basin surface mats of solids
Proven biological additives or oxidants
Swine Farm Waste Management Odor Control Checklist
Source
Cause
BMPs to Minimize Odor Site Specmc rracnces
Settling basin surface
• Partial microbial decomposition
Extend drainpipe outlets underneath liquid level
• Mixing while filling
H
Remove settled solids regularly
• Agitation when emptying
Manure, slurry, or
• Agitation when spreading
❑
Soil injection of slurry/sludges
sludge spreader outlets
• Volatile gas emissions
❑
Wash residual manure from spreader after use
nProven
biological additives or oxidants
Uncovered manure, • Volatile gas emissions while
slurry, or sludge on drying
field surfaces
❑ Soil injection of slurry/sludges
❑ Soil incorporation within 48 hours
❑ Spread in thin uniform layers for rapid drying
r—� Proven biological additives or oxidants
Dead animals • Carcass decomposition �I Proper disposition of carcasses
Dead animal disposal • Carcass decomposition
❑
Complete covering of carcasses in burial pits
pits
Proper location/construction of disposal pits
Incinerators • Incomplete combustion
Secondary stack burners
Standing water around • Improper drainage
I
Grade and landscape such that water drains
facilities
Fx I
away from facilities
• Microbial decomposition of
organic matter
Manure tracked onto • Poorly maintained access roads ❑ Farm access road maintenance
public roads from farm
access
AMOC —November 11, 1996, page 3
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Additional Information:
Swine Manure Management; .0200 Rule/BMP Packet
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet
Swine Production Facility Manure Management: Pit Recharge— Lagoon Treatment; EBAE 128-88
Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83
Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet
Controlling Odors from Swine Buildings; PIH-33
Environmental Assurance Program; NPPC Manual
Options for Managing Odor; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO] 07, 1995 Conference Proceedings
AMOC —November 11, 1996, page 4
Available From:
NCSU, County Extension Center
NCSU— BAE
NCSU—BAE
NCSU— BAE
NCSU— BAE
NCSU— BAE
NCSU— Swine Extension
N.C. Pork Producers Assoc.
NCSU Agricultural Communications
Florida Cooperative Extension
Cn
tr
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M1
7169 Transfer Station BMPs 1996.pdf
Created by FREE version of
i FolderMill
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush gutters Accumulation of solids ❑ Flush system is designed and operated
sufficiently to remove accumulated solids from
gutters as designed
❑Remove bridging of accumulated solids at
discharge
Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than 6 to
8 inches over more than 30 percent of surface
Excessive vegetative Decaying vegetation Maintain vegetative control along banks of
growth IE lagoons and other impoundments to prevent
accumulation of decaying vegetative matter along
water's edge on impoundment's perimeter.
• Feed spillage ❑ Design, operate, and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage
❑Clean up spillage on a routine basis (e.g., 7- to
10-day interval during summer; 15- to 30-day
AMIC —November 11, 1996, page 1
Insect Control Checklist for Animal Operations
Source Cause
BMPs to Control Insects Jrte �,ectnc rractnces
Feed storage • Accumulations of feed residues
X
Reduce moisture accumulation within and
around immediate perimeter of feed storage
areas by ensuring drainage is away from site
and/or providing adequate containment (e.g.,
covered bin for brewer's grain and similar high
moisture grain products)
Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed
Animal holding areas . Accumulations of animal wastes
El
Eliminate low areas that trap moisture along
and feed wastage
fences and other locations where waste
accumulates and disturbance by animals is
minimal
Maintain fence rows and filter strips around
animal holding areas to minimize accumulations
of wastes (i.e., inspect for and remove or break up
accumulated solids as needed)
Dry manure handling • Accumulations of animal wastes
❑
Remove spillage on a routine basis (e.g., 7- to 10-
systems
day interval during summer, 15- to 30-day
interval during winter) where manure is loaded
for land application or disposal
❑Provide
for adequate drainage around manure
stockpiles
❑Inspect
for and remove or break up accumulated
wastes in filter strips around stockpiles and
manure handling areas as needed
For more information contact:
Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC —November 11, 1996, page 2
Swine Farm Waste Management Odor Control Checklist
Source Cause SMPs to Minimize Udor sate 5pecnic rracnces
• Swine production X Vegetative or wooded buffers
X
X Recommended best management practices
Good judgment and common sense
Animal body surfaces • Dirty manure -covered animals
�
I ^ I
Dry floors
Floor surfaces • Wet manure -covered floors
M
Slotted floors
FIWaterers
located over slotted floors
X
Feeders at high end of solid floors
X
Scrape manure buildup from floors
,—�
Underfloor ventilation for drying
Manure collection pits • Urine Frequent manure removal by flush, pit recharge,
❑X or scrape
• Partial microbial decomposition 1-] Underfloor ventilation
Ventilation exhaust Volatile gases
fans
• Dust
ran maintenance
X
r---1 Efficient air movement
Indoor surfaces Dust Fx] Washdown between groups of animals
Feed additives
X
❑ Feeder covers
Feed delivery downspout extenders to feeder
I covers
Flush tanks
• Agitation of recycled lagoon
liquid while tanks are filling
Flush alleys • Agitation during wastewater
conveyance
AMOC —November 11, 1996, page 1
Extend fill lines to new bottom of tanks with
Elanti -siphon vents
❑ Underfloor flush with underfloor ventilation
Swine Farm Waste Management Odor Control Checklist
Source
Cause
BMPs to Minimize Odor Site Specific Practices
Pit recharge points
• Agitation of recycled lagoon
Extend recharge lines to near bottom of pits with
liquid while pits are filling
anti -siphon vents
Lift stations
• Agitation during sump tank
Sump tank covers
filling and drawdown
Outside drain
• Agitation during wastewater
El
covers
collection orjunction
conveyance
boxes
End of drainpipes at
• Agitation during wastewater
Extend discharge point of pipes underneath
lagoon
conveyance
lagoon liquid level
Lagoon surfaces • Volatile gas emissions I X I Proper lagoon liquid capacity
• Biological mixing Fx] Correct lagoon startup procedures
• Agitation X Minimum surface area -to -volume ratio
X Minimum agitation when pumping
❑ Mechanical aeration
, Proven biological additives
Irrigation sprinkler • High pressure agitation
nozzles
• Wind drift
Irrigate on dry days with little or no wind
Minimum recommended operating pressure
X
r-1 Pump intake near lagoon liquid surface
Pump from second -stage lagoon
Storage tank or basin • Partial microbial decomposition ❑ Bottom or midlevel loading
surface
• Mixing while filling ❑ Tank covers
• Agitation when emptying ❑ Basin surface mats of solids
❑ Proven biological additives or oxidants
AMOC —November 11, 1996, page 2
Swine Farm Waste Management Odor Control Checklist
Source Cause BMPs to Minimize Odor Site Specific Practices
basin surface • Partial microbial decomposition Extend drainpipe outlets undem
• Mixing while filling e Remove settled solids regularly
level
• Agitation wren emptying
Manure, slurry, or . Agitation when spreading ❑ Soil injection of slurry/sludges
sludge spreader outlets
• Volatile gas emissions ❑ Wash residual manure from spreader after use
—I Proven biological additives or oxidants
Uncovered manure, • Volatile gas emissions while
slurry, or sludge on drying
field surfaces
❑ Soil injection of slurry/sludges
❑ Soil incorporation within 48 hours
❑ Spread in thin uniform layers for rapid drying
, Proven biological additives or oxidants
Dead animals Carcass decomposition Fx1� Proper disposition of carcasses
Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits
pits
Proper location/construction of disposal pits
Incinerators • Incomplete combustion Secondary stack burners
Standing water around . Improper drainage Grade and landscape such that water drains away
facilities ❑X from facilities
• Microbial decomposition of
Manure tracked onto • Poorly maintained access roads Farm access road maintenance
public roads from farm X
access
AMOC —November 11, 1996, page 3
Additional Information:
Swine Manure Management; .0200 RuleBMP Packet
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet
Swine Production Facility Manure Management: Pit Recharge— Lagoon Treatment; EBAE 128-88
Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83
Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet
Controlling Odors from Swine Buildings; PFH-33
Environmental Assurance Program; NPPC Manual
Options for Managing Odor; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies; PROI07, 1995 Conference Proceedings
AMOC — November 11, 1996, page 4
Available From:
NCSU, County Extension Center
NCSU— BAE
NCSU— BAE
NCSU— BAE
NCSU— BAE
NCSU— BAE
NCSU— Swine Extension
N.C. Pork Producers Assoc.
NCSU Agricultural Communications
Florida Cooperative Extension
55701, 7169 BMP Mortality Management Methods 030119.pdf
Created by FREE version of
I�am► FolderMill
55701, 7169 BMP Mortality Management Methods 030119pdf
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primmy versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
Xa death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106403). The bottom of the burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan,
❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
FRI ❑ Rendering at a rendering plant licensed under G.S. 106-168.7.
F1 1-1 Complete incineration according to 02 NCAC 52C .0102.
❑ A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S.106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Mickad L Odi u
Signature of Farm Owner/Manager
Signature of Technical Specialist
3-1-19
Date
3-1-19
Date
Notification of Change of Ownership
Animal Waste Management Facility
(Please type or print all information that does not require a signature)
In accordance with the requirements of I5A NCAC 2T .1304(c) and 15A NCAC 2T .1305(d) this form is official notification
to the Division of Water Resources (DWR) of the transfer of ownership of an Animal Waste Management Facility. This
form must be submitted to DWR no later than 60 days following the transfer of ownership.
General Information:
Previous Name of Farm; Farm 5570 & 7169 Facility No: 83 - 8
Previous Owner(s) Name: Murphy -Brown LLC Phone No: 910-293-3434
New Owner(s) Name: Big C's Farms LLC Phone No:
New Farm Name (if applicable): Big C's Farms LLC
Mailing Address: P.O. Box 2107 Elizabethtown NC 28337
Farm Location: Latitude and Longitude: 34 48' 22" / 79 23' 16" County: Scotland
Please attach a copy of a county road map with location identified, and provide the location address and driving directions
below (Be specific: road names, directions, milepost, etc.): From Laurinburg in Scotland County, go North on Main Street and
turn right onto McGirts Bridge Road go approx. 4.5 miles to farm entrance on the left. 21187 McGirts Bridge Road Laurinburg
NC 28352
Operation Descrinfion:
Type ofSivine No. of Animals
Type ofSvine No. ofAnimals
Type of Cattle No. of Animals
❑ Wean to Feeder
❑ Gilts
❑ Dairy
❑ Wean to Finish
❑ Boars
❑ Beef
9 Feeder to Finish 10661
❑ Farrow to Wean
Type ofPoulhy No. ofAnimals
❑ Farrow to Feeder
❑ Layer
❑ Farrow to Finish
❑ Pullets
Other Type of Livestock:
Munber ofAnimals:
Acreage Available for Application:
155.9 Required Acreage: 155.90
Number of Lagoons / Storage Ponds:
1 Total Capacity: 1,976 683
Cubic Feet (ft3)
Owner / Manager Agreement
I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and
maintenance procedures established in the Certified Animal Waste Management Plan (CAWMP) for the farm named above
and will implement these procedures. I (we) know that any modification or expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a permit modification before the new
animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application
system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than
the 25-year, 24-hour storm and there must not be urn -off from the application of animal waste. I (we) understand that this
facility may be covered by a State Non -Discharge Permit or a NPDES Permit and completion of this form authorizes the
Division of Water Resources to issue the required permit to the new land owner.
Name of Previoue-Land Ownery lvlurohv-Brown LLC
Name
Name of Manager (if different from owner)
Please sign and return this form to:
Date: g/l/)g
Animal Feeding Operations
N. C. Division of Water Resources
Water Quality Regional Operations Section
1636 Mail Service Center
Raleigh, NC 27699-1636
June 12, 2015
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EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ) 910.433.3300
EMERGENCY MANAGEMENT SERVICES (EMS) 910.862.6760
SOIL AND WATER CONSERVATION DISTRICT (SWCD) 910-862-3179
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 910-862-3179
COOPERATIVE EXTENSION SERVICE (CES) 910-862-4591
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort
to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1. Stop the release of wastes. Depending on the situation, this mayor may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are: -
a)
Add soil to berm to increase elevation of dam.
b)
Pump wastes to fields at an acceptable rate.
c)
Stop all flow to the lagoon immediately.
d)
Call a pumping contractor.
e)
Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a)
Immediately stop waste application.
b)
Create a temporary diversion to contain waste.
c)
Incorporate waste to reduce runoff.
d)
Evaluate and eliminate the reason(s) that cause the runoff.
e)
Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a)
Stop recycle pump.
b)
Stop irrigation pump.
c)
Close valves to eliminate further discharge.
d)
Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a)
Stop recycle pump.
b)
Slop irrigation pump.
c)
Make sure siphon occurs.
d)
Stop all Flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible
action:
a)
Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b)
If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a day type soil.
c)
Have a professional evaluate the condition of the side walls and the lagoon bottom as
soon as possible.
12/17r200'
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: (919) 733-3942. Your phone call should include: your name,
facility number, telephone number, the details of the incident from item 2 above, the
exact location of the facility, the location or direction of the movement of the spill, weather
and wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
If none of the above works call 911 or the Sheriff's Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: Murphy Brown. LLC
b. Contractors Address: P.O. Box 856, Warsaw, NC 28398
c . Contractors Phone: (910)293-3434
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: Kraig Westerbeek
b. Phone: (910) 293 - 5330
Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
12/ 17/2007
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available in
the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down
to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action.
The routine maintenance of a lagoon involves the following
Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon
water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should include,
as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability -- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
• Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and water
conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the
amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator
• Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large -
bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge can
be removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus and
metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.
Note that if the sludge is applied to fields with very high soil -test phosphors, it should be
applied only at rates equal to the crop removal of phosphorus. As with other wastes,
always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach of
the dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure -- an example is the placement of a pipe in the dam
without proper design and construction. (Consult an expert in lagoon design before
placing any pipes in dams.)
• Lagoon liquid levels -- high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water Flowing into the lagoon.
• Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.