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HomeMy WebLinkAbout820664_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must be received by the Division of must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections bedow Application must be signed and dated by the Permittee. L Farm Number: 82-0664 2. Facility Name: Grimes Road Farms Certificate Of Coverage Number: AWS820664 3. Landowner's Name (same as on the Waste Management Plan Huron, Grimes 4. Landownees Mailing Address: -:84� City: Faison State: Telephone Number: 910-594-1133 Ext. NC Zip: 28341 E-mail: 5. Facility's Physical Address: 650 Grimes Rd City: Faison State: 6. County where Facility is located: Sampson NC Zip: 28341 7• Farm Manager's Name (if different from Landowner): - Ja h 8. Fatm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name MuMha'v -Brn wn LLC (OIC): � � 11. Lessee's Name (if there is not a Lessee, write "None"): Phone No.: h��j 93S Q,Z)S OIC #: 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Wean to Feeder Allowable Count Operath E 5,836 Swine Cattle Wean to Finish Dairy Calf Dry Po°lta Othe�T�es Wean to Feeder Dairy Heifer Non Laying Chickens Horses - Horses Farrow to Finish Milk Cow Laying Chickens Horses - Other Feeder to Finish Dry Cow Pullets Sheep -sheep Farrow to Wean Beef Stocker Calf Turkeys Sheep - Other Farrow to Feeder Beef Feeder Turkey Pullet Boar/Stud Beef Broad Cow Gilts Other Wet LO—t Other Non Laying Pullet Layers REii+ICH•Z�^.1DWR APR 0 9 2019 W arQualitq Regional ®peradons Section In 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate corrections and provide missing data.) and complete. Make all necessary Estimated Liner Type Structure Date S Estimated Cla ( Y. Synthetic, Design Freeboard Name Capacity Surface Area Built Unknown)"Redline" 82-664-BTM (Cubic Feet) (Square Feet) (Inches) 82-664-TOP BOTTOM LAGOON y TOPLAGOON S' %%d 19fBi c( 19.00 3 Z 16 400 19.00 Mail one ( copy the Certified Animal Waste as required byy NC General Statutes Management Plan (CAWMP) with this completed and signed 143-215.10C(d) to the address below. application The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical s ecialist, containing; a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is complete. Also provide any site evaluations, wetland determinations, or hazard classifications your facility. accurate and that may be 8. Operation and Maintenance Plan applicable to If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed co application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov g pY of the APR 01 2019 W#'* duality I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: ��j;v, eS Title: Signature: ILI 3 S f Date: Name: Title: Signature: . _ Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 MutPhy-Brown, LLC 11 /30/2006 NUTRIENT UTILIZATION PLAN Gro ' wer(s): Farm Name: County: Farm Canacl Farrow.to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Ron Grimes -Ren-Grirnes-F-arm O r j M C-5 Samnson Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution Of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are Important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied In an environmentally safe manner: 1. content of the waste. Do not apply more nitrogen than the crop can Always apply waste based on the needs of the crop to be grown and the nutrient utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per Year, Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWl1;Q regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Problems. 6. To maximize the value of the nutrients for crop productionduce the for pollution, the waste should be applied to a g wiingcrop or applied of more than potential 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, d, .tons, etc.): L683SWean w to Wean ' w to Feeder 3212 gal/yr gal/yr w to Finish 4015 gal/yr gal/yr to Feeder 90223 gall,gal/yr r to Finish 223 gal/yr 1.301,428 gallyr 986 aallvr .,,._ AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Farrow to Wean Farrow to Feeder 5.4 Ibs/yr ' " Ibs/ Farrow to Finish 6.5 !bs/yr 26 Ibs/yr Ibs/ yr Yr 5836 Wean to Feeder 0 Feeder to Finish 0.48 Ibs/ r y Ibs/ y 2,801 Ibslyr 2.3lbs/yr - Ibs/vr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner, LAND UbLIZATiON SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 9.6 Total N Required 1st Year: 3120 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 3,120.00 Total Nitrogen Produced by Farm: 2,801.28 Nitrogen Balance for Crops: (318.72) The following table describes the spscifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, 8011 characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. APR 1,� ?011 3(a) of 8 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator Is cautioned that P and K may be over applied while meeting the N requirements In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, Is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result In reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to.a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B' Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N /ton i Oats 1.3 lbs N / bushel Rye 2.4 lbs: N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be Irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal'waste. 4of8 UT -- lon rates and amounts. 3L V')G mount APpt_ICgrI0N: T he tllowi In the table de agOpn sludge scribes the annual nitrogen ac poem g ecl cations cumulation rate per animal Ferro ro Farrow fo° ear pAN/ 0 8 rural p arrow to der 4 arrn Total/ e 6836 Wean to Fe rr�ish 1 0 Feeder fo odor 4.1 The waste ufiliz Fill 0 072 agronomic ation plan 0.36 Prevent Over rates. The must cunt 420.192 appepxiappllctiosludge will beam provisiDns for 0 sludge b atelY 420 182 n °f nutrients or Other rich and per1odic tang a ased on the rates °f plant other eienlentswill require Prec plicatlon o f sled s of accu available Your prod autlona ge at If you remove the rnulatlo nitro uction f measures to available n listed abo gen per year acility will produce rate nitrogen to Utilize.every ve, will accumulate in the la to coot 300p9undsAssu , You Wlll goon are n at a rate of 125 rtrogen per a rg Yoe apply 'his e apprommatel rnaY only estimates of the per acre, You will need 7 to hybrid be 100, gg pounds Actual Y be dote he PAN pro You will 7 acreas of rmuda of plant a utilization ermined by sarn duced ar,d the need 16.60 land. if grass hayla pplication geates will van, plirng the slud l and required6o acres of la ou apply the laud at the Ids des! h soil type ge for plant utilize nd. Please ge App(_1Cq ]!O 9nated for sludge a P, end realist, available nitrogenthat PAN. Actual 8e note that these . cro The 1r Jatio !V OF WAS BY1RRtGAT/pplication at time ofrt� field expo tal.eonte f prior to Values atio tions such that rue oappl icatio �Nc the spec fic n structure or Pondln rate should not excee soil texture g occurs. exceed f plantd the available ' water droplet Thls rate 1, ll he intake rate o available nitrogen hol O.P site, and Organic by initial f the soil at the If surface gen app11ed a 9e opacity o f theanlc solids• The Producer m0lslure Contente of irn n Irri ed the soil at t. application, soil gaflo producer end gallon is the nitrogen '�e time of amount Irrigate the a grsgation dSh e gn of land applic needs Of the crop, irrigation nor should tha not or, ants ofnitrog n shoOwnwn in the er tables tablet Or, irrigationor ss l ah, it is the re "Phis is the tables may make llure to -apply is installed fosbilitY of the amour gen allowed for application a thxinntirnis plan in aide reCOmmended rates and shown mo Your applica lion a aunt shobe appliennot the crop p b�� ver• al ppWe� for the soil assv . ur factlitY is deli wn can be 1n many situationsmrn9 the an was eMoye nount on the gned for 18p days applied under the limitat, the appilc do free to star d In average of of tern um soil colon- The maxi n board exce YOur structure Once every 6 pOraiy story nditlohs mum At In the eve be within t mOnths, !n 98 and the to !t Is the res vent of the 25 ye r25 year ' hour instance sho pOrarY 130 peratedpOnsrbllity of the 24 hour star storm star uld the v°lur storagee must the rec0h►rne roperlY to a producer Y the an m• age or oastene foo of the Call to nded rates and amounts o f rates to tapplicatorensure t °f to Your technical s nitro that the determining the peclallst gen shown in the tables the spreader e amOunf of wasteepe°u receive the les ay make �aslure to & p � nt acre and the grope analysis rePorl plan Invalid. apPUCation Prior to applying $1 ce in 5 of 8 the waste, Additional Comrnants; All land should be cart for ha r. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Ron Grimes Farm Owner: Ron Grimes Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Ron Grimes Signature: Name of Manager (if different from owner): Signature: Date — km.et7 �rrofl Roeacki Date Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 2808 Telephone: (910) 293.34 Signature: 8ofa NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who Is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change In the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen'needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there Is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and. on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as. trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an Illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human ponsumption, it should only be applied pre -plant with no further applications of animal waster during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach 'excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 ::ti irl4 i300 fe.ct Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site S )ecific Practices Farmstead • Swine production O Vegetative or wooded buffers Recommended best management practices a' Good judgment and common sense Animal body • Dirty manure -covered ry floors surfaces animals Floor surfaces . Wet manure -covered floors Slotted floors CWaterers located over slotted floors M�S Feeders at high end of solid floors ape manure buildup from floors ZKIS-derfloor ventilation for drying Manure collection • Urine Frequent manure removal by flush, pit recharge, pits . Partial microbial or scrape decomposition Underfloor ventilation Ventilation exhaust . Volatile gases DIP an maintenance fans . Dust D Efficient air movement Indoor surfaces . Dust M Washdown between groups of animals e"'Ted additives er covers eed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon O Flush tank covers liquid while tanks are filling O Extend fill lines to near bottom of tanks with anti-si nhon vents Flush alleys • Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance AMOC - November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Settling basin surface . Partial microbial O Extend drainpipe outlets underneath liquid level decomposition Er-emove settled solids regularly • Mixing while filling • Agitation when emptying Manure, slurry, or • Agitation when spreading Cf' Soil injection of slurry/sludges sludge spreader • Volatile gas emissions G-Vaish residual manure from spreader after use outlets given biological additives or oxidants Uncovered manure, . Volatile gas emissions while Soil iniection of slurrv/sludLyes slurry, or sludge on drying field surfaces :te covering of carcasses in burial pits location/construction of disposal pits Incinerators • Incomplete combustion O Secondary stack burners Standing water • Improper drainage Grade and landscape such that water drains away around facilities . Microbial decomposition of from facilities organic matter Manure tracked onto • Poorly maintained access Charm access road maintenance public roads from roads farm access incorporation within 48 hours l"Spread in thin uniform layers for rapid drying given biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition pits AMOC - November 11, 1996, page 3 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points . Agitation of recycled lagoon O Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations . Agitation during sump tank 03 -Sump covers filling and drawdown Outside drain collection or junction boxes End of drainpipes at lagoon Lagoon surfaces Irrigation sprinkler nozzles Storage tank or basin surface • Agitation during wastewater O Box covers conveyance • Agitation during wastewater conveyance • Volatile gas emissions • Biological mixing • Agitation • High pressure agitation • Wind drift • Partial microbial decomposition • Mixing while filling • Agitation when emptying AMOC - November 11, 1996, page 2 O Extend discharge point of pipes underneath lagoon liquid level O Proper -lagoon liquid capacity O Correct lagoon startup procedures O Minimum surface area -to -volume ratio O Minimum agitation when pumping O Mechanical aeration O Proven biological additives O Irrigate on dry days with little or no wind C1 Minimum recommended operating pressure O Pump intake near lagoon liquid surface O Pump from second -stage lagoon O Bottom or midlevel loading O Tank covers O Basin surface mats. of solids O Proven biological additives or oxidants Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage Accumulations of feed ❑ Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) ❑ Inspect for and remove or break up accumulated solids in filter stri s around feed stora a as needed Animal holding areas • Accumulations of animal ❑ Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal ❑ Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed Dry manure handling Accumulations of animal ❑ Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal ❑ Provide for adequate drainage around manure stockpiles ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Insect Control Checklist for Animal Operations Source Cause _ BMPs to Control Insects Site Specific Practices Flush gutters Linn" S stems Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Lagoons and pits • Crusted solids Excessive vegetative growth 0 Remove bridging of accumulated solids at dischar,, e 0 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface • Decaying vegetation D Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage 0 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage 0 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems_ Flush gutters • Accumulation of solids 0 Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Lagoons and pits • Crusted solids Excessive vegetative • Decaying vegetation growth Feeders • Feed spillage AMIC - November 11, 1996, page 1 O Remove bridging of accumulated solids at dischar-�e O Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems 0 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage 0 Clean up spillage on a routine basis (e_g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) �2-66Lf EMERGENCY ACTION PLAN PHONE NUMBERS DWQ EMERGENCY MANAGEMENT SYSTEM SWCD NRCS N, 406 lk Ry,YOVl dire �j I�St�- R5-a'�68a"fie'ha+5 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave ---� your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this mayor may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoffoccurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. December 18, 1996 D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - - 2 December 18, 1996 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: J" 11 M c C 0LAX b. Contractors Address: c. Contractors Phone: I ? - 73 OS� 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December 18, 1996 Version —November 26, 2018 Mortality Management Methods Indicate which v� d. When selecting multiple methods indicate a/primary versus secondary econdary option. Methods other than those listed must be approved by the State Veterinarian, Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of wate (G.S.106-403). The bottom of the burial pit should be at least one foot above the seaso alr high water table, Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC 13B .0200. DEQ under GS 15A NCAC Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). aAny method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). aMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance, when numbers of dead animals exceed normal mortality rates as specified by • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated Veterinarian. the State • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signatu a of Farm Owner/Manager ' Date Signature of Technical Specialist Date rower: Pon Grimes #1 Address: PO Box 856 Warsaw, NC 28398 County: Sampson jesignea by: r\bvv I Checked By: DSE Date: Sheet 1 of 7 11 /30/06 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: --- --- ---------- 2886 Hd. Finishing: ------------------- 0 Farrow to weanling:-------------- ---- 0 Farrow to feeder: — ----------------- 0 Farrow to finish: ------ ------------ 0 Boars: ---- ---- ----------- 0 Storage Period: _ 180 Days 25 Yr.124 Hr Storm Event ------------------- 7.0 In. "Heavy Rain" Factor 0.0 Rainfall in Excess of Evaporation ----- -------------- 7.0 In. Additional Water Usage: ----------------- 0 Additional Drainage Area: ------------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) ------------ N Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to Sept. 1996? (WN)—------- --- Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev:--- -------- ------- 0.00 Freeboard: -------- ---------- 1.0 Ft. Emergency Spillway Flow Depth: 0 Side Slopes: ------------- 3 :1 (H:V) Inside Top Length: 190.0 Ft. Inside Top Width: 140.0 Ft. Top of Dike Elevation: ---- ------------ Depth 50.00 Ft. Finished Bottom Elevation: --------------- 10.00 Ft. 40.00 Ft. Start Pump Elevation: ---------------• 19.92 In. 48.34 Ft. Stop Pump Elevation: --- ------- ---• 48 In. 46.00 Ft. LAGOON VOLUME REQUIRED-VOL. DESIGN VOLUMES % IZEQ'D". Storm Stor = 15517 (Cu.Ft.) 15,655 (Cu.Ft.) 100.89% Temporary = 36660 (Cu.Ft.) 50,069 (Cu.Ft.) 136.58% Permanent = 86580 (Cu.Ft.) 87,708 (Cu.Ft.) 101.30% Total Volume = 138,757 (Cu.Ft.) 153,432 (Cu.Ft.) 110.58% Min. Required Liner Thickness --------------- Lagoon Surface Area: (Inside TOD)------------------- 1.5 Ft. 26,600 S.F. t Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 U rower: Hon U nmes 41 Address: PO Box 856 Warsaw, NC 28398 County: Sampson jesigneci L y: KbVV Checked By: DSE Date: 11 /30/06 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS PASE VOLUME: �Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation FT.) Area (SF) 40.00 10,400 41.00 11,696 42.00 13,064 43.00 14,504 44.00 16,016 45.00 17,600 46.00 19,256 47.00 20,984 48.00 22,784 49.00 24,656 50.00 26,600 Incr. Vol. (Cu. FT) 11,048 12,380 13,784 15,260 16,808 18,428 20,120 21,884 23,720 25,628 Cumul. Vol. (Cu. FT) 0 11,048 23,428 37,212 52,472 69,280 87,708 107,828 129,712 153,432 179,060 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 138,757 CF CUMULATIVE VOL. ZONE VOL. 110. END PUMP = = = = 46.00 FT 87,708 CF TR'MT 87,708 101. START PUMP = =: 48.34 FT 137,777 CF TEMP 50,069 136. MAX STORAGE = 49.00 FT 153,432 CF STORM 15,655 100. Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293 3434 Grower: Ron Grimes #1 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 11/30/06 i County: Sampson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: IAnimal Type Capacity ALW fauftl1b)= ota Nursery 2,886 30 1.00 86,580 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1 1,417 1 1.001 0 Boars 1 0 1 400 1 1.001 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 86,580 nimal Type Capacity cu. t. = ota Nursery 2,886 30 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 1 0 1 1,417 0.00 0 Boars 1 0 1 4001 0.000 0 Total Required Sludge Storage Volume (cu. tt.)= Temporary Storage Volume: Manure Production: U Animal Type Capacity Sto. Period d./day)= Total Nursery 2,886 180 0.30 158,153 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 1 14.38 0 Boars 0 1801 4.061 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= 'Excess Fresh Water: 7 OU;10S 21,143 Anima ypeCapacity Sto. Period d./day)= Total Nursery 2,886 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Water Excess (gals.)= U Total Fresh Water Excess (cu.ft.)= 0 b Grower: Ron Grimes #1 Address: PO Box 856 Warsaw, NC 28398 County: Sampson Temporary Storage Volume: Cont. Designed By: KBW Checked By: DSE Date: 11 /30/06 Sheet 4 of 7 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (26600 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 15,517 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (26600 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 15,517 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (26600 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") = 15,517 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) = 36,660 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 86,580 (CU.FT) TOTAL REQUIRED VOLUME=138757 (CU.FT.) t .. wvvr 1. rCUt i crimes fF"1 Address: PO Box 856 Warsaw, NC 28398 LAGOON DESIGN SUMMARY Designed By: Checked By: Date: Sheet 5 of 7 KB� DSE 11/30/06 Top of Dike Elevation -------.-- Emergency Spillway Crest Elevation — -------- 50.00 FT. Top of 25 yr/24 hr Storm Storage -----------__ Not Al Applicable Top of "Heavy Rain" Storage 49.00 Not FT. Applicable Start Pump Elevation ---- -------- ------- 48.34 FT. End Pump Elevation --------- 46.00 FT. Top of Sludge Storage ---_--------- Not Applicable Seasonal High Watertable Elev.-------------- 0.00 Finished Bottom Elevation ------ --- 40.00 FT. Inside Top Length ---------- 190.00 FT. Inside Top Width 140.Ob FT. Side Slopes __ 3:1 H:V Lagoon Surface Area ---------------- 26,600 SF Min. Liner Thickness (if required) ----------___ 1.5 FT. Freeboard Depth ----------------- 1.00 FT. Temporary Storage Period 180 Days TOTAL- DESIGN VOLUME=153432 (CU.FT.) Zone Depths: Treatment / Sludge Storage Zone Depth ------- 6.0 FT. Temporary Storage Zone Depth -------- 2.3 FT. Freeboard / Storm Storage Zone Depth -------- 1.7 FT. Total Lagoon Depth 10.0 FT. t Grower: Ron Grimes #1 _ Designe KBW Address: PO Box 856 Checker DSE Warsaw, NC 28398 Date: 11/30/06 Countv: Samr)son Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 50.00 ! 1 / \ TOP OF STORM ELEV = 49.00 / 1 1 STRT PMP EL.= 48.34 END PMP EL. = 46.00 Murphy -Brown, LLC Engineerim 1 1 TOP OF TEMP STORAGE ELEV = 48.34 \ 1 TOP OF TREAT ELEV = 46.00 1 1 1 1 FINISHED BOTTOM ELEV = 40.00 P.O. Box 856, Warsaw NC 28398 11 ! 1 / 1 SHWT = 0.00 10) 293-3434 Grower: Ron Grimes #1 Address: PO Box 856 Warsaw, NC 28398 County: Sampson Designed By: Checked By: Date: Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is based on a lagoon design dated 3/25/97. This design represents a change in animal type and does not supercede the original certification of the farm. LLC Engineering P.O. Box 856, 28398 KBW DSE 11 /30/06 (910) 293-3434 t Urower: Ron Grimes #2 Designedy: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: County: Sampson Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Farm Population: ------------------- ------------------- ------------------- ------------------ ------------------ ------------------------------------ ------------------ - LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N)----------- Does Operator Want Emergency Spillway? (Y/N)----------- Was This Design Built Prior to Sept. 1996? (Y/N)---------- Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ Seasonal Nigh Water Table Elev: ------------------ Freeboard:-------------- Emergency Spillway Flow Depth, Side Slopes: --------------- Inside Top Length: Inside Top Width: Top of Dike"Elevation:- --- ---------. Finished Bottom Elevation: -------------- Start Pump Elevation: --------------- Stop Pump Elevation: -------------- -LAGOON VOLUME REQUIRED VOL. Depth 13.90 Ft. 20.4 In. 80.4 In. DESIGN VOLUMES N N Y N 11 /30/06 2950 Hd. 0 0 0 0 0 180 Days 7.0 In. 0.0 7.0 In. 0 0 0.00 1.0 Ft. 0 2 :1 (H:V) 153.0 Ft. 153.0 Ft.. 50.00 Ft. 36.10 Ft. 48.30 Ft. 43.30 Ft. % REQ'D. Storm Stor = 13655 (Cu.Ft.) 15,129 (Cu.Ft.) 110.79% Temporary = 35268 (Cu.Ft.) 92,949 (Cu.Ft.) 263.55% Permanent = 88500 (Cu.Ft.) 90,617 (Cu.Ft.) 102.39% Total Volume = 137,423 (Cu.Ft.) 198,695 (Cu.Ft.) 144.59% Min. Required Liner Thickness Lagoon Surface Surface Area: (inside TOD)-------------- 2.0 Ft. 23,409 S.F. L Murphy-Brown. LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 .rower: Pon Gfimes , Address: PO Box 856 Warsaw, NC 28398 County: Sampson -)esigne:a �y: K\BVr Checked By: DSE Date: 11 /30/06 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: �Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.� Area fSFI Incr. Vol. (Cu. FTC Cumul. Vol. Cu. FT 36.10 9,487 0 37.00 10,201 8,859 8,859 38.00 11,025 10,613 19,472 39.00 11,881 11,453 30,925 40.00 12,769 12,325 43,250 41.00 13,689 13,229 56,479 42.00 14,641 14,165 70,644 43.00 15,625 15,133 85,777 44.00 16,641 16,133 101,910 45.00 17,689 17,165 119,075 46.00 18,769 18,229 137,304 47.00 19,881 19,325 156,629 48.00 21,025 20,453 177,082 49.00 22,201 21,613 198,695 50.00 23,409 22,805 221,500 These volumes were calculated using the vertical average end area method TOTAL READ VOL 137,423 CF CUMULATIVE VOL. j ZONE VOL. 144.59% END PUMP = = = = 43.30 FT 90,617 CF TR'MT 90,617 102.39% START PUMP = =: 48.30 FT 183,588.. CF TEMP 92,949 263.55% MAX STORAGE = 49.00 FT 198,695 CF STORM 15,129 110.79% Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 Grower: Ron Grimes #2 Address: PO Box 856 Warsaw, NC 28398 County: Sampson MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Designed By: Checked By: Date: Sheet 3 of 7 Animal Type Capacfly cu. t. = ota Nursery 2,950 30 1.00 88,500 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 Boars 0 400 1.00 to i otai rcequirea i reatment volume (cu. tt.)= Sludge Storage Volume: 88,500 jAnimal Type Capacity ALW (cu.ft./lb)= otal Nursery 2,950 30 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars OL 4001 0.000 1 0 101131 Kequirea Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 rnma ype Capacity o. Period d./day)= Total Nursery 2,950 180 0.30 161,660 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 01 180.1..4.06 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 161,660 21,612 Anlmal TypeCapacity- to. Period d./day)= Total Nursery 2,960 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 1 180 0.00 1 0 Boars 0 1 1801 0.00 10 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= P. 0 0 KBW DSE 11 /30/06 s 3rower: Ron Grimes #2 Address: PO Box 856 Warsaw, NC 28398 Tem ora Storage Volume: (Cont.) Designed By: KBW Checked By: DSE Date: 11 /30/06 Sheet 4 of 7 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (23409 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 13,655 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr.124Hr. Storm(in) / 12in./ft. Vol.= (23409 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 13,655 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt9 Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (23409 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr.124 Hr. Storm + "Heavy Rain") _ Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME =137423 (CU.FT.) LL 13,665 (CU.FT) 35,268 (CU.FT) 88,500 (CU.FT) Grower: Address: f County: rwll ururles ffL PO Box 856 Warsaw, NC 28398 LAGOON DESIGN SUMMARY Designed By: Checked By: Date: Sheet 5 of 7 KBW DSE 11/30/06 Top of Dike Elevation-------------� Emergency Spillway Crest Elevation --- ------- —_____ 50.00 FT. Top of 25 yr/24 hr Storm Storage -------- —�_ Not Al Applicable Top of "Heavy Rain" Storage -----------_—_ 49.00 FT. Start Pump Elevation --------- Not Applicable --__� End Pump Elevation --- ---------- 48.30 FT. ---_ Top of Sludge Storage ------ —----- — 43.30 FT. Seasonal High Watertable Elev.-----__ --- Not Applicable Finished Bottom Elevation -_ --------------- 0.00 Inside Top Length ------------------- 36.10 FT. Inside Top Width ---- __-- 153.00 FT. ----- __- Side Slopes ------ ---- 153.00 FT. ------ Lagoon Surface Area ----------------- 2:1 H:V Min. Liner Thickness (if required) ----____________ 23,409 SF Freeboard Depth ____ 2.0 FT. Temporary Storage Period ------ -------- 1.00 FT. 180 Days Zone Depths: TOTAL DESIGN VOLUME=198695 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 7.2 FT. Temporary Storage Zone Depth ------ 5.0 FT. Freeboard / Storm Storage Zone Depth ----------- 1.7 FT Total Lagoon Depth ------- 13.9 FT. Grower: c .ddress wit VI ifIly. fl',1: PO Box 856 Warsaw, NC 28398 ZONE ELEVATIONS Designe KB Checkec DSE Date: 11/30/06 Sheet 6 of 7 TOP OF DIKE ELEV = 50.00 / 1 TOP OF STORM ELEV = 49.00 / 1 / 1 / 1 1 / 1 STRT PMP EL.= 48.30 1 TOP OF TEMP STORAGE ELEV = 48.30 / END PMP EL. = 43.30 1 TOP OF TREAT ELEV = 43.30 / 1 SHWT = 0.00 1 / 1 � 1 / FINISHED BOTTOM ELEV = 36.10 Murphy -Brown, LLC Engineering P.O. BOX 856, Warsaw NC 28398 (910) 293-3434 0 3rower: Ron Grimes #2 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 11/30/06 County: Sampson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is based on a lagoon design dated 4/16/97. This design represents a change in animal type and does not supercede the original certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 t OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: __. 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE. Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly You should inspect your diversion system for the following: 1, adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by, proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, table. damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.