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HomeMy WebLinkAbout820663_Permit Renewal Application 2019_20190410State of North Carolina r Department of Environmental Quality 4sora �r_- :o RF-0— i Division of Water Resources Animal Waste Management Systems �'VR ®g Z� Request for Certification of Coverage Ql18wo Facility Currently covered by an Expiring Sate Non -Discharge General Permiit.0j pM*D'185Bd0rk On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0663 2. Facility Name: D&H Farm 3. Landowner's Name (same as on the Waste Management Plan) 4. Landowner's Mailing Address: 565 Naylor Rd City: Roseboro CC��QQQQ ��,,Z��� State: NC Telephone Number: 910-3Sr568+3 ART' E-mail: 5. Facility's Physical Address: 8202 N Salemburg Hwy City: Roseboro State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Dwight L. Naylor 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Tvnes: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Gilts Other Other Certificate Of Coverage Number: Dwight L Naylor MuMhv-Brown LLC Phone No.: 910-990-5325 Allowable Count 2,160 AWS820663 Zip: 28382 Zip: 28382 OIC #: 19859 Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep -Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultry Non Laying Pullet Layers ROY COOPER covernor MICHAEL S. REGAN Secrarary LINDA CULPEPPER Wrecttor is 41 . 1y NORTH CAROLINA Environmental Quality February 27, 2019 Dwight L Naylor D&H Farm 565 Naylor Rd Roseboro, NC 28382 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at httRs:Hdeg.nc.gov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring. State Non -Discharge General Permit." The application form must be completed,signed and returned by April 3, 2019. Please note that you must include one (1) copy of the Certified Animal Waste Mana¢ement Plan (CAWMP) with the comipleted and si ned ailplication form. A list of items included in the CAWMP can be found on ease 2 of the renewal amAication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, I Jon Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820663 MurVhv-Brown LLC North Cann raDspa rtrnentofEnv ronmen ta ,Nu aty I DvsorofWate€Fesou€oes 512 N. -1. stan� St. I IESS NO Servcti.erter I Fa ea , Nort^ n r=. ra 27£ -1cSSE alR 7C.- a � •. , 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date I Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 tj 3 49"0 19.00 1 iolpl- 2 (I 673 28,350.00 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sinned by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov 6�;1} y r"klwii APR 092019 vfmauafitr W I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: _ L2'W '1.17, r Title: L9Gt✓i7, Signature: Date: b Name: Signatu Name: Signature: Title: l=i Date: . Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncden r.gov FORM: RENEWAL -STATE GENERAL 02/2019 p &3 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El F-1 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. 109 Rendering at a rendering plant licensed under G.S. 106-168.7. F] ❑ Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). 71 Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 'of Technical Specialist Date Date E-TERGENCY ACTION PLAN PHO\-E i\+FUNIBERS el E IERGENCY:y1 _NAGENfEti-'SYSTEM (91o) 592-$99F SW'CD 9M 592-7963 NRCS !-910 592-7963 Tlris plan will be irnplemeated in the event that wastes from your operation are leatiinz. overflowing, or running off site. You should not wait until wastes reach surface waters or, leave your property to consider that you have a problem. You should make eves effcrt to ensure that this does not happen. This plan should be posted in an accessible location or all employees at the facility. The following are some action items you should,akt. L Step the release of wastes. Depending on the situation, this may or may not re possible. Suggested responses to some possible problems are listed below., A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all floe;•s to the Iagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering Iagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate.waste to reduce runoff. d. Evaluate and'eli"n nate the reason(s) that cAed the r-:roff. e. Evaluate the -application rates for the fields where runoff oc:..f,_ed. C: Leakage from the waste pipes and sprinklers -action include: sr a. Stop recycle pump. q'_ b. Stop irrigation pump. C. Close vales to eliminate ��: discharge. d. Repair all leaks prior to restrain__ pumps. D: Leakage from flush s%'ste:m. houses. solid separators-nc:ion include: a. Stop recycle Dump. b. Step irrizstion pump. C. Mike sure no siphon occurs. j. Stop ail t1cm'-S, in III,- housZ. i;U�h St:i2?Ij. A!r z0j',j separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or side -wall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage. put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals. trap or remove animals and fail holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the exter,, of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted. such as employee injury, fish kills, or property damage? d. Did the spill leave the property? ` e. Does the spill have the potential to reach surface waters? f.. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the prop; h. How much reached surface waters? K Contact appropriate agencies. a. tr,nR ._:::. usia, s. call your DVL'Q (Division of ,,v'atct Quality) off€_`: phone - - After hours. emergency nurnber: 919-t3-3942 cur phone _ 1 should include: your name. facil+t-a, telephone number, the details e inc;Gen� from item 3 above, the exact locati 'a the facility_ ,the location or c tion of movement of the spill, weaker and wind conditions. Tne corrective '.easuTes that have been tinder taken, and the seriousness of the situation. b. if spill leaves property or enters surface waterss; ll Iocal EMS Phone number -. c. i:istrucr ENfS :o contact local Health De:�arr , car- d- Contact CES. t hene ra.mcer - - I Ic-a: SWCD office phone number and local NFtCS office for advice/technical assistance phone numb* - - 4: If none of the above works call 911 or the Sheriffs Deparlmept ar, = ; problem to them and ask: that person to contact the proper agencies 'or Vou Contact the contractor of your choice�L ir: re -air of problem to minimize off -site d:tmave. a. Contractors Name: , —, . 1&'c kX _ b. Contractors Ajdress: % 1 .s`o Contractors Ph(,ne: lgi� 1 - 735N .11W 6: Contact the technical specialis, who certified the lagoon (MRCS, Consulting `- En.irie-.r, etc.) ` a. Name: v C_ b. Phone: 7: Implement procedures as advised by DWQ and technical assistance agencies to rectifv the damage. repair the system. and re2-sess the waste management plan [o ke_- problems with release of �w a.stes from happening again. 414 s AWf►- SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST ..e.<.ource Cause BMP-'s to Minimize Odor Site Specific Practices Farmstead Swine production Vegetative or wooded buffers; [recommended best management p ctices; _._ _.. Good judgment and common sense Animal body surfaces Dirty manure -covered animals { } Dry floors Floor surfaces Wet manure -covered floors (,.'S ed floors; UT �Waterars located over slotted floors; .N'Feeders at high end of solid floors, () Sc�a'aa manure buildup from floors; �ndetfloor ventilation for drying Manure collection pits Ventilation exhaust fans Indoor surfaces Flush tanks Flush alleys Pit recharge points Lift stations Outside drain collection or junction boxes Trine Parital micorbial decomposition Volatile gases; Dust manure removal by flush,pit reoKerge,or scrape ( Underfloor ventilation namtenance; ent air movement le) yvasVdown between groups of animals �) �ed additives; ( rcovers; delivery downspout extenders to feeder covers Agitation recvcled lagoon (J Flush tank covers liquid whites tanks are filling (} Extend fill lines to near bottom of tanks with aft -siphon venp Agitation during wastewater (•runderf(oorflush with underfloor conveyanance ventilation Agitation of recycled lagoon liquid while pits are filling Agitation during sump tank filling and drawdown Agitation during wastewater conveyance End of drainpipes at lagoon Agitation during wastewater �ayvvn surraces Volatile gas emissions Biological mixing Agitation Irrigation sprinkler nozzles High pressure agitation Wind draft IOC --November 11, 1996 ("'Extend rechard lines to near bottom of Pits with anti -siphon vents ( ) Sump tank covers (-}'BOX cover* Extend discharge point of pipes underneath lagoon liquid level (4'Proper lagoon liquid cap-aaity �EOct lagoon startup provedures ..m surface area -to -volume ratio �agitation when pumping (,Mechanical aeration Oven biological additives (<' Irrige'te on dry days with little or no wind (Y nimum recommended operation pressure ( Pump intake near lagoon liquid surface () Pump from second -stage lagoon `storage tank or basin decomposition OBottom or midlevel loading surface O Tank covers Agitation when emptying O Basin surface mats of solids () Proven biological additives or oxidants Settling basin surface Partial micobial decomposition { Extend drainpipe outlets underneath liquid all Agitation when emptyinu M Remove settled solids regularly Manure, slurry or sludge Agitation when spreading (} Soil injection of slurry/sludges spreader outlets volatile gas emissions (} Wash residual manure from spreader after use (} Proven biological additives or oxidants Uncovered manure, slurry volatile gas emissions while drying O Soil infection of slurry/sludges or sludge on field surfaces (1 Soil incorporation within 48 hours {) Spread in thin uniform layers for.rapid drying Proven biological additives or oxidants Dead animals Carcass decomposition I " Proper disposition of carcasses Dead animal disposal Carcass decomposition (� mplete covering of carcasses in burial pits pits ( Prope> bncation/construction of disposal pits Incinerators Incomplete combustion ( ) Secondary stack burners — Standing water around Improper drainage (-KGrade and landscape such that •rrarr• drains facilities Microbial decomposition of away from facilities organic matter nure tracked onto public Poorly maintained access roads (,)`farm access road maintenance ""roads from farm access Additional Information: Available From: Swine Manure Managerr+ert; 0200 Rule/BMP Packe; NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, -P-AE Fact Sheet NCSU•BAE Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management: Underfloor Fluse—Lagoon Treatment; EBAE 129-88 NCSU•BAE A r Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE NCSU-BAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 NCSU-SAE Environmental Assuranc Program: NPPC Manual NCSU-Swine Extension Options for Managing Odor; a report from the Swine Odor Task Force NC Porj Produces Assoc NCSLJ Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0107, 199S Conference Proceedings Florida Cor:perntive Extension 0, The issues checked ( ) pertain to this operation, The landowner/integrator agrees to Odor control measures as practical. use s')ur:d iudgmerit in applying 1 certify the aforementioned odor control Best Managmerlt Practices have been reviewed wish me. (Landowner Sign ure} AMOC--November 11, 1996 "Iv=' T CON'ROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Lagoons and Pits --of solids — Crusted Solids Excessive Vegetative Decaying vegetation Growth Feeders Feed Spillage geed Storage Animal Holding Areas IIC--November 11, 1996 ti-s O Flush system is designed and operated sufficiently to remove accumulated soi! from gutters as designed. ( emove bridging of accumulated solids at discharge ( aintain lagoons, settling basins and Pits wnere pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. aintair vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Syst,*ns) f t esign, operate and maintain feed systems (e.g., bunkers and troughs) to minimize jhe accumulation �of,decaying wastage. (7 Clean up spillage on a routine basis (e.g. 7-10t�d interval during summer, 15-30 day interval dukho winter). Accumulations of feed residues ("` Reduce ncisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain pr ucts). Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Accumulations of animal wastes ( j'Eliminate loan area that trap moisture along fences and feed wastage and other locations where waste accumulates and d disturbance by animals is minimal. ) •Maintain fence rows and filter strips around animal holding areas to minimize accumulations of west ' (i.e. inspect for and remove or break up accu solids as needed). P ,, zry Manure Handling systems Accumulations of animal wastes ( Remove spillage on a routine basis (e g 7-10 day The issues checked (/Pertain to this operation insect control measures as practical. interval during summer; 15-30 days interval during winter) where manure is loaded for land application orsposai. (-YPr de for adequate drainage around manure stockpiles. ( nspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The landowner/integrator agrees to use sound judgment in applying I certify the aforementioned insect control Best Management Practices have been reviewed with me. A, etl= (Landowner (Landowner S4nature) For more information, contact the Cooperat ve Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. NIC--November 11, 1996 .a.01 I CAw"rY.., yt ' 0Pera or:DEIGHT NAYLOR 1 CounSAMPSON Date. 08/26/93 Distance to nearest re0-idence (other than owner): 1700 feet I. STEADY STATE LIVE WEIGHT 0 Sows (farrow to finish) X 0 Sows (farrow to feeder) X 1417 lbs. = 0 1440 Head (finishing only) X lbs. = r� 0 Sows (farrow ,to wean) X 135 13� lbs. = 194400 0 Head (wean to feeder} X 433 i bs . _ U � 30 lbs. _ 0 TOTAL STEADY STATE LIVE WEIGHT (S'D-- W) 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON 194400 Volume = 194400 lbs. SSLW X Treatment Volume CF/lb. SSLVJ Treatment Volume CF/lb. SSLW= Volume = 194400 cubic feet 1.0 CF11b. SSLW 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION "OWNER REQUESTS NO SLUDGE STOF;A. Volume 0 cubic feet SLUDGE WILL BE REMOVED AS NE_DE.' 4. TOTAL DESIGN VOLUME Inside top: length 290 feet Top of dike at elevation width 200 feet Freeboard. 51.00 feet 1-3-feet Side slopes 3.0:1(inside) Total design lagoon liquid level at elevation 49.70 feet Bottom of lagoon at elevation Seasonal high water table elevation 41.00 feet 47.00 feet Total design volume using prismoidal formula: SS/END1 SS/END2 SS/SIDE1 SS/END2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 282.2 192.2 8.70 AREA OF TOP LENGTH X WIDTH 282 192 AREA OF BOTTOM LENGTH X WIDTH = 230 140 AREA OF MIDSECTION LENGTH X WIDTH X 4 256 166 54239 (Area of Top) k'200 (Area of Bottom) 170153 (Area of Midsection X 4) CU. FT. = [Area top+(4XArea Midsection)+Area Bottom] X Depth/6 54239 170153 32200 1 VOL. OF LAGOONIAT TOTAL DESIGN LIQUID LEVEL = 372058 CU. FT. N 5. TEMPORARY STORAGE REQW'IRED Drainage Area: Lagoon (top of d i.ke) Length X Width = 290 200 58000 Square Feet Buildings (roof and lot water) Length X Width = 0 10 0 Square Feet TOTAL DA 58000 Square Feet Design temporary storage to be 180 days. A. Volume of waste produced Approximate daily production of manure in CF/LB 13SLW 0.00136 Volume = 194400 Lbs. SSLW X CF of waste/lb:day X 18C Volume = 47589 Cubic feet B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 Gallons/day X 180 days storage/7.48 gallons per CF Volume = 0 Cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 Inches X DA / 12 inches per foot Volume = 33833.333 Cubic feet D. Volume of 25 year — 24 hour storm Volume = 7.0-inches / 12 inches per foot X DA Volume = 33833 Cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. I 47589 Cubic feet 56. 0 Cubic feet 5C. 33833 Cubic feet jk 5D. 33833 Cubic feet TOTAL 115256 Cubic feet 1 N 6. SUMMARY Total required volume = 309656 Cubic feet Total design volume avail.= 372058 Cubic feet Min. reqrd. trtmnt. vol. plus sludge accum.= 194400 Cu. Ft. At elev. 47.00 Ft: Vol= 235752 Cubic feet (end pumping) Total design volume less 25yr-24hr storm = 338225 Cu. Ft. At elev. 49.00 Ft; Vol= 334784 Cubic feet (star•t pumping) Seasonal high water table elevation is 47.00 Feet, which must be lower than the elevation of top of treatment volume 47.00 DESIGNED BY: ------------------------- DATE: APPROVED BY: ------------------------- DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN ADDITIONAL NOTES: ------------------------------------------------- t OPERATION AND MAINTENANCE PLAN -------------------- r.-------_—_-- This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to flushing operations and the amount of fresh water to be added to the system. The designed 6 months temporary storAlge is an estimated volume based on : 1) waste from animals; 2) ,excess rainfall after evaporati.on; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number• of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual: pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of p i pe (s) from bu i I d i ng (s) . If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped any time between �. these two elevations for operating convenience as site conditions permit (weather, sails, crop, and equipment to apply waste without runoff or leaching). Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1, it is strongly recommended tha the treatment lagoon be pre -- charged to 1/2 its capacity to prevent excessive odors during start—up. Pre —charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When pr•e— charging is completed, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste <see Attachment 8) before land application{. S 3• Begin pump -out of the tion lagoon when fluid level reaches eleva- 49.00 as marked by permanent markers. Stop pump -out when the fluid level reaches =levation fluid depth is less than 6 feet deep4s the or before favorable bacteria). The design temporary prevents the loss of storm is 814 2 cubic feet or y storage, less �5 year before, this volume will vary considerabl�y0from 40 ayear sto As stated year. 4. The recommended rnaximurrr amount to apply per irrigation is one (1) inch and the recommended maximum application rate inches per hour. is 0.4 5. Keep vegetation on embanr_rnent and areas adjacent to mowed annually. Vethe lagoongetation should be fertilized as needed to maintain a vigorous stand. 5. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 100 feet cropland buffer or 25 feet of grabs vegetated buffer around waste utilization fields, particularly adjacent to ponds, lakes, streams, open ditches, etc. Do not pump within 300 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. NOTES: a �f Operator: Dwight Naylor County: Distance to nearest residence (other than owner): 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) 0 sows (farrow to feeder) 720 head (finishing only) 0 sows (farrow to wean) 0 head (wean to feeder) Describe other Sampson Date: 08/28/96 1700.0 feet x 1417 tbs. = 0 tbs x 522 tbs. = 0 tbs x 135 tbs. = 97200 tbs x 433 tbs. = 0 tbs x 30 tbs. = 0 tbs 0 Total Average Live Weight = 97200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 97200 tbs. ALW x Treatment Volume(CF)/Ib. ALW Treatment Volume(CF)/Ib. ALW = 1 CF/lb. ALW Volume = 97200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet &7� 4. TOTAL DESIGNED VOLUME Inside top length (feet) 210.0 Inside top width (feet) 135.0 Top of dike elevation (feet) 51.0 Bottom of lagoon elevation (feet)---- 41.0 Freeboard (feet) 1.0 Side slopes (inside lagoon) 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/S1DE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0, 3.0 3.0 204.0 129.0 9.0 AREA OF TOP LENGTH * WIDTH = 204.0 129.0 AREA OF BOTTOM LENGTH * WIDTH = 150.0 75.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 177.0 102.0 26316 (AREA OF TOP) 11250 (AREA OF BOTTOM) 72216 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 26316.0 72218.0 11250.0 1.5 Total Designed Volume Available = 164673 CU. FT. S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 210.0 135.0 28350.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 28350.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 97200 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 da s Volume = 177552 gals. or 23736.9 cubic feet y 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 16537.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot' DA Volume = 17718.8 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A• 23737 cubic feet 5B. 0 cubic feet 5C. 16538 cubic feet 5D. 17719 cubic feet TOTAL 57993 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.5 inches 1.0 feet Side Inside top length===========================> 210.0 feet Inside top width=====_____________________ _> 135.0 feet Top of dike elevation==========—===========> 51.0 feet Bottom of lagoon elevation==================> 41.0 feet Total required volume=======================> 155193 cu. ft. Actual design volume========================> 164673 cu. ft. Seasonal high watertable elevation (SHWT)===> 45.5 feet Stop pumping elev.____________________ __ 47.5 feet Must be > or = to the SHWT elev.====== ===> 45.5 feet Must be > or = to min. req. treatment el.=> Required minimum treatment volume===========> 47.0 feet Volume at stop pumping elevation=========_ => 97200 cu. ft. Start pumping elev.====____ _______ ___ _ 104939 cu. ft. Must be at bottom of freeboard & 25 yr. rainfall 49.3 feet Actual volume less 25 yr.- 24 hr. rainfall==> Volume at start pumping elevation===========> 146954 cu. ft. Required volume to be pumped================> 146737 cu. ft. Actual volume planned to be pumped==========> 40274 cu. ft. Min. thickness of soil liner when required==> 41798 cu. ft. 1.5 feet 7. DESIGNED BY: � � C, ��& APPROVED BY: �P NeXf DATE: z �1 y1?(d DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS:hbor 2 DESIGNED By; DATE: Sze Prz,,,_V�s APPROVED BY: `<-`� , S�zz� DATE: NOTE: SEE ATTACHED WASTE 'UTILIZATION PLAN COb2f—ENTS : �. r L / 4L Cy K.' ! r 4.L •TL. L +Ca . f�M� i^rJ' <l�L ! lam- !T �✓/ i � r F•2 V : $ . J'an.a '� S' • c t c r• d / ^�4,-.Zf co--../.-�r, r-.+•., {el p�,L�,•i'Li_ a1' S.t.'-f-(z`..b i+L SE AL 16415 *Note: Engineering approval is for minimum design standards and is based on pre -construction site and soils investigations. ° Technical specialist shall verify soils during construction, consult with Engineer on any required modifications, Technical specialist is responsible for excavation calculations and nutrient management plan .�d. Technical specialist to es ar verify with owner/operator (1) all applicable setback distances, and (2) excavation of known the drains in construction area before sitework begins. OPERATION AND MAINTENANCE PLAN SHEET 1 OF 2 This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, hushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin Pumping and this is usually the outlet invert of pipe(s) from building(s). if the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. it is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 49.3 as marked by permanent marker. Stop pump. out when the fluid level reaches elevation storage, less 25 yr- 24 hr storm, contains 47 $ This temporary 312649 gallons. 41798 cubic feet or SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 1 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 8. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Y :'��•. ,i. PRODUCER: LOCATION: TELEPHONE: TYPE OPERATION: NUMBER OF ANIMALS: (Design Capacity) Dwight Naylor % #"- Hve Roseboro, NC 28382 (910) 564 2257 Feeder - finish 2160 APR �, 3 2Gi9 %fawgCuslity Regional Opemdons 3ecdon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 WASTE UTILIZATION PLAN 2,160 animals X j.2 (tons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 2,160 animals X 2,3 lbs. PAN/animal/year = Guide Std. 633). 4,104 (tons) waste/year. 4,968 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: . Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application T1447 2 Ra Corn 11.7 6.82 797.94 March - June T1447 2 Ra Wheat. 120 6.82 818.4 Sept. - April T1447 2 Ra Soybeans 132 6.82 900.24 June - Sept. *see table 2 for crop rotation 2516.58 Total 6.821 1,258.29' *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application T1447 1 IRa Corn 117 10.62 1242.54 March - June T1447 1 Ra Wheat 1,20 10.62 1274.4 Sept - April T1447 1 Ra Soybeans 132 10.62 1401.84 June - Sept. T1447 3 Pn Corn 148 7.79 1152.92 March -June T1447 3 Pn Wheat 144 7.79 1121.76 Sept - April T1447 3 Pn Soybeans 172 7.79 1339.88 June - Sept. 7533.34 *two years Total 1 18.41 3,766.67 *residual for soybeans taken from corn PAN Totals from above Tables Acres Lbs. N Utilized Table 1 6.82 1,258 Table 2 18.41 3,767 Total 25.23 5,025 Amount of N Produced 4,968 Surplus or Deficit (57) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by; runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited 2 There must be documentation in the design folder that the produceir either owns.or has an agreement for use of adequate land on which to properly apply the' waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximiity, allowing him/her the use of the land for waste application. It is the responsibility of the' owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitroge=n needs for realistic crop yields based on soil type, available moisture, historical data, clirnatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 toons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, bu'( less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from ithe irrigation field. 6 When animal waste is to be applied on acres subject to") flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the applicatioO does not occur during a season prone to flooding. (See "Weather and Climate in North aCarolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur i.n order to control odor or flies. 8 Animal waste shall not be applied to saturated soil, s, during rainfall events, or when the surface is frozen. Page i/ WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered: 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: D&H Naylor Farm Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Dwight Naylor (Please print) Signature: ,� Lr- Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig Westerbeek Affiliation: Private Address (Agency) Signature: 1635 W. Wards Bridge Rd. 4-2 Warsaw. NC 28398 ,i " ZZ Page? Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Ag-Rain 25A reel 1 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. (ft/min) (in/hr.) Width(ft.) Lencith(ft) (feet) (Inches) at Gu❑(psi) at reel(psi) Pattern Co merits - Acres per null ME Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler (gpm) 141 Operating Pressure at Pump (psi) 8.5 Design Precipitation Rate (in/hr) 0.29 Hose Length (feet) Type of Speed Compensation 890 Mechanical xxxxxxXX xxxxxxx Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (hp) 17.7 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft.) 90 degree bend 4.94 Dead End 3.5 Tee 2.45 Gate Valve 3.5 45 degree bend 2.66 Pageq Sheets IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Private Address: 1635 W. Wards Bridge Rd. Warsaw,NC 28398 Phone: (910) 293 6787 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where ap 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. site and WN Sheet6 Narrative of Irrigation System Operation This system design is for an existing system utilizing above ground aluminum piping, and converting to an underground dry -hydrant system. For this reason, 'wetted' acreage criteria have been used for the purposes of this design. Setbacks used include 100' from supply wells, 200' from residences, 25' from ditches and/or streams. These setbacks are based on the siting dates of the sprayfields used. Producer is familiar with the equipment being used for this system. Any questions on winterization, start-up, etc... should be referred to the irrigation dealer. c�5 OC rn o alb Q o 9�J1 10 Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 100 Nozzle Size: 0.895 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 141 gpm Wetted Diameter: 270 feet Desired Spacing (%): 70 % Design Spacing(feet): 189 feet Actual Spacing (feet): 200 feet 220 Actual Spacing (%): 74 % 81 Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.29 in/hr 330 degree arc = 0.32 in/hr 220 degree arc = 0.48 in/hr 180 degree arc = 0.59 in/hr Traveller Speed Travel speed = 1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 330 degree arc = 2.26 ft/min 220 degree arc = 2.72 ft/min 180 degree arc = 4.53 ft/min von, Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** "For buried pipelines, velocity should be below 5 feet per second Pipe size: 4 inches Velocity= 3.60 ft/sec. Page 12 ` r Sheet7 Maximum Mainline Friction Loss. Most distant hydrant: 1 Total distance: 1200 feet Friction Loss is figured using HazenMilliam's Equation Friction Loss-- 1.09 feet/100 feet Max. Mainline Loss = 13.1 feet or 5.7 psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: 45 psi Elevation head: 0 psi Mainline loss: 5.7 psi Suction head and lift: 2.2 psi 5% fitting loss: 5.6 psi TOTAL(TDH) = 118.5 psi or 273.7 feet Horsepower Required Horsepower = Flowrate x TDH(feet) / 3960 / Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 55 % orsepower Required: 17.7 Hp Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: 4200 feet Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: 4.9 ft2 Tee: 2.5 ft2 45 degree elbow: 2.7 ft2 Pine Pressure Rijtsg Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 118.5 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page A 0 Sheet? NPSHA: 20 NPSHR: 6 "from pump curve If NPSHA>NPSHR OK Page V I Sheet8 ACREAGE CALCULATIONS Pull # Width Length Start End Ston End Pull Acres Field # Field Acres 1 142 318 0.42 0.25 1.71 1 10.62 2 200 712 0.56 0.45 4.28 3 210 870 0.44 ol 4.63 4 183 890 0.26 01 4.00 2 6.82 5 220 410 0.53 0.22 2.82 6 185 415 0.26 0 2.02 3 7.79 7 232 655 0.62 0 4.11 8 232 100 0.62 0.51 1.66 25.23 Page *j LHN DEEREJ Y 80 a (60) L L 60 3 (46) 0 a 40 m (30) 20 (15) Engine Performance Curve Rating: Gross Power Application: Industrial-- Continuous 300 Series Engine Model: 4039D 71 hp @ 2500 rpm 53 kW Q 2500 rpm 200 .. (271) E 180 'Q (244) m 0 Cr 160 to (217) t 0.40 (242) s` a r 0.36 [218) t d tL 1000 1200 1400 1600 1800 2000 2200 2400 Engine Speed - rpm Air Intake Restriction -- 12 in.H2O (3 kPa) Exhaust Back Pressure -- 30 in.H2O (7.5 kPa) Gross power guaranteed within + or - 5 % at SAE J1995 and ISO 3046 Certified by: Curve 4039D71 IC conditions: 77 OF (25 °C) air inlet temperature 29.31 in.Hg (99 kPa) barometer Source Factories: 104 OF (40 °C) fuel inlet temperature Dubuque, Saran 0.853 fuel specific gravity @ 60 OF (15.5 °C)Date: 09-93 Conversion factors: Power: kW = hp x 0.746 Sheet 1 of 2 Fuel: 1 gal = 7.1 lb, 1 L = 0.85 kg 7 -ffi 9 3 Torque: Nm = lb-ft x 1.356 ' Revised data-. All values are from currently available data and are subject to change without notice. 112 KELEY L 600 500 400 300 200 100 0 BERKELEY PUMPS TYPE "B" RATING CURVES ENGINE DRIVE CURVE 4117 DATE 3-1-88 PAGE 2.02 SUPERSEDES Curve 4117 Page 2.02 Dated 4-1-85 Ca••: Mal•r1.1 C.I. P.tLNe. 11-1863 Maeh.Ne. H-1863 VAR IOU! ILP.Y. - CTehn ImvIpr: Yalnld C.I. pall. N.. L-3001 Naah.N•, L-3038 ON. 13-1/2" FULL Lo.s.L larlr•rh -moor of ••a I•r.110• F. W. FIR 1 FFI9 &&10 600 500 400 300 200 100 0 BERKELEY PUMPS TYPE "B" RATING CURVES ENGINE DRIVE CURVE 4117 DATE 3-1-88 PAGE 2.02 SUPERSEDES Curve 4117 Page 2.02 Dated 4-1-85 Ca••: Mal•r1.1 C.I. P.tLNe. 11-1863 Maeh.Ne. H-1863 VAR IOU! ILP.Y. - CTehn ImvIpr: Yalnld C.I. pall. N.. L-3001 Naah.N•, L-3038 ON. 13-1/2" FULL Lo.s.L larlr•rh -moor of ••a I•r.110• F. W. FIR 1 FFI9 &&10 MEN UMMEA IRA d 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 CAPACITY IN U.S. GALLONS PER MINUTE -7048 eu•d ee T-2554 su0er,.d.f C-7048 D•t.d t 0-27-71 °"' 3-29-72 -MODEL B 3 J Q B M C...: Yabrl.l C.I. P•11.Na, H-1939 Alaeh.Ne. H-1939 1mp.11.r: M.tarl.l C.I. Pall. N.. M-2319 1A.eh. No, M-4821 Di.. 10-7/16" FULL u.-....,.. lane-..... oer ee..er 144 OCI 400 �i LL 350 z 0 300 x 0 i 250 z 0 H 200 0 I- 150 100 50 0 0 100 200 ' 300 400 500 600 700 800 900 1000 P, l TDSLI VARIOUS R.P.Y. - Crel•. T. D. S.L. 1& huh r.1.1.1 I its •nl ar F. mu. wl a 4F10 3300 20 y 103 N e 0 rOSL jN° PERFORMANCE TABLES l7UlYJ �� 1f1MLJ G�5'] t7fla - �, 80ftE Oa.L• S {ITS m- NozzlNoz:la r NOxZIe Nozzle No::le N7:Zle NO::Ie I Node I NO::le Nozzle S5' 6' 65' T .75' 9' +! b5' 9' lA' GPM DtA. I GP61 DIA. GPM DIA. GPM OIA. I GPM OIA. I GPht DIA. GPM DIA. GPM OIA GPM OIA. GPM OIA. E"tz{7,,�".�.9. °�57•.rs.`�!2,42:�:a�66i�i'�s21s'i fe.:�7. �'�91?k ` �:�:t"2:<0'� axiiJe:,`��;250'� jc1.3,1.ssy!'}'I.s.2:�• 50 205' 6 215' 7.4 225' 67 235' 1 45 I15 256' 130 265' 150 273' I I65 280' 1 204 31 ac8+0'L U4� TO 60 225' 75 2;--� 86 250' 103 263' 120 275' 136 283' 155 295' tT7 302' 197 310' 243 338 _ Ys�� 4''' .2290 68 245' 832100 270' 117 283' 135 295, 155 306' 175 315, 201 326' 1223 335' 274 362' 8Zi05�Sd?J3 ��12'3? t.28I?w 110 76 265' , 92 278, 111 290' 129 303' 150 315' 171 324' 195 335' 222 _ 344' J 247 355' 304 380• Fj:"; Ring Ring Rung .71�- .768' 812' .85,' .3"' P.S.I. I GPM DIA GPM D1A. GPM DIA. GPM 01A, % 50'' .•�r''?.i7F ., t220.'„.t::....-a:. 'S• s�=:...230:."t'2.•�� 15..t•=:t�24D' 60 81 235'°8 240' 110 245' 12�2511' 0� .. �260' 8yQ4:. -42S .•.. 11Ef: ;• -:4: , so �94 255' -f' 111 265' 127 275' 145 265' yeT'.•- .� .:3 .,-•:-:15�'���:� s:SQ $9 .. '265i. 71T�•i• ' 275'. .. ` ;R.:1�4 :.3i385:,•: 'i . } 'T.-°��t r�s; ru 100 105 270' 124 280, 142 295' 162 305, : : 110=:3�'275' aen;'J F-d'ihl�0ii. `%290l:, :j: ll' 1 t�'E=305St IES!BIG GUNS.K;L-'- 24 ;TRAUECTC --7 '4 rr�° �;•r, Sys:•rx'.r-�..r. � "_.--�••r�'�y['� �;t; BORE NOZZLES ,U.S11N(TS;_�_ Ring Rinc 1 Ring GPI.1 895' 01A GP1.t CIA GPAt 965' DIA. rw'-:': 729 r4 2S0'1:%:a•.! : r.:..:.J50 : t 255: 4 : ci?Sirle?.:-::j 260.'y 141 210, 164 275' 183 280' 290177 '.' 295' 163 300' 169 335' Pti 315' .173- 315';" 5.25'. 25'; 162 320, 2112 325' 236 375' t:k `:n'-791 : 325'��•i �'22 5:u".... •:i:"^�.;,'?�:.. err'�15?.� 'NF I Noi _± Nozzle Nozzle No::le Nozzle No.:,! Nozzle jI .8' .9' 1.0' t.l' 1.:' 1 2' P.5.1. I' GPM ,71A. GPM DIA. GPM plA. GPM OIA. GP :3 DIA. GPu 71.: GPM DIA. 60 0 �= �:SM2 110 265' - 2031-2 .?:8 ��_ell�+[2Z0:-.ma's%� ° al: }7 4 •`-' -'..[ pi2.Q5� ti3f0* i2a•' d+ n.. 143 285' 192 305' 225 325' .__ .3 ?�300zy: :g197+a 2� _ - :7i. - ,,., -.. ,.4.�y • ,.`.,� _.sue'.. 275 345. �: Ai O a "JpQ„"� 3?S'e .: •� ':t>r: +y, 33tl 3n5' 385 3e0' tiyl - ""��'i 1 S `•• 93 ^ a0 126 290' 165 310, 210 335' 260 355' 315 375' ..` _ 340 NIS, 445 410, ;c90 �_ • - .ucu > �"-��Q::. V';r: es.�''.?13 S:.:r.',.r . -hn 275 ?Sr�.ti�t `=,^=?'335 �=°390�_•;:3. .;�.!-05 :'.- 4t0 - a 5': ;i�7{�,?� j ip 1 143 311 L''-Q w£'S'.•.320„''' lei � 330 235 355' 290 375, 5_ti.' :�340��:i: w.'.-. _ r T+.,`r'. 'E ��2.4 "_,.365.... .:+- 305___ 355 400' :-i.�310 . s-4Y0it 425 420, SOD "0' �-4a5 -„ ^ [•30'_» _ �t .'t0�.t ♦; .�•g 120 157 330' s9 _. .247 _38S'^}i. 204 950' 258 375' 320 395• 385 �420' -" y�5�2•S"- : 465 ==Q" 54! S60'u ;.1 SH ` so1N OZZLES„ fU •GPM S.�17NITS ,. -''•3 rninc•• P.inc Rina Rina Rinc Ring .66` .9T I 1.08' t.t6• t.26' 1.:�° 1 �t' P.S.1. GPM DIA. GPM DIA. GPM DIA. GPM OIA. GPM :;•IA. GPM DIA l3.Q.x�[: 2f$rGT' ✓.'.165 95 ' J.`L•'a:2. y� 20 �•' te< ,%c.+.:i A`-"�.3�a_�.::'-"' P 255' .:ai.0;c { _ .. •.w�00 • 3.:3' 4i350 •�i5�'6siez 60 110 143 280, 182 275 335' 330 350' 335 30, 225 315' 7 ��= �;?90;-'• . _300' _ ..i97_.,. �31Pi' .= ;:s+.24?7'r�3�^'`•-'-:.sue �"�' >< 5 ; ••ta5 80 128 280• 165 300, 210 321 260 340' 315 W. Mo Mo, 395' . -:.i.. %l 5 � ; LS3Ly:%t., 185 320' �':: r 2?3 immn:ziu=-!V 235 340, ice'. i �2S7.'r`r'x1 D : `:: �-�"ti 27 '_M,,. 290 360' 4`.305 _ s-r 355 300, 3i0 -_• 425 =00' Soo 415' r 5 -' 4 ta.`� =r:x�7 25 -.�:4f5+:::w 100 1p 143 300' .ti 120 .:31U•ti'.��5m'v.'`'= 157 315' 204 335' . 258 360, J'.Q��r*a�•1'u 320 380' --.`_ 3a5 a00, := <65 42tS' 545 r a35' - er'dl ttirowls:ap t "IyiatJ9 cs 0 IES-16 0rnR In Nozzler No=le No7ie Natzle rva•:ie NO:e1t NINo:tle h.:_ir 4 1.05` II' 1.2' 13, 1=' 1,5' 18' 175, I"9' P5.1 GPM Om GPM C14A..... GPM DIA GPM QiA G:,-I DIA GPM 04A GPM CIA G;I.I DIA GP14 ?-FW" I 3+-5' -. i47:2 5;; " •_330 '23;5': _ .r` '�'t85?iti�390'- :. 4a5-- <SO::ir ',-'• 515 430' - -}'••$85 4tv - 695 470' 825 7D C&0 270 3a: 22�0? ?.$75' 2 310 380, ; >`F3J0�39$:ti 355 395- 360 " •` I i 0' 415 4to. i :fgas'':+'43n• .: =a0 430, 515 : - :450' 555 ;-590 470' 610 ■85' 675 485' "55 495' 805 515' a?r 9` 90 t00 31tl aer' Ss�- i:400'.:J 350 410, 7A-Tw20.: ' 405 425' 0440' 475 445' :: r500 ?'460' 545 <65' S75 ':'•430''r'` 625 485' ^• 66U 500' 715 505' a55 535' ' 1l0 340 e10- 390 430' .:i425 445 450' 525 470• 605 495' • 695 515, 755 520' 790 535' 900 550' 945 565' ( �+- �_ .. .465 __. ' (60': ''_'.y R=iS :S''•{: 45 _� 480:_,' 630 S_fi05 =_ t - '`L_72Z 530'. 8S 550' us 580' �.. 30 370 42`_' 425 445' 485 465' 565 485' 655 515, 755 540' 860 560, 1025 590, ! D2Z2LE 1,5 ,. 1 %' Ring (1.46' actual) 1 X" R.ng I ' act Vag GPM 1 :g' Ring (156• actual) I 't" Sing 1 V. , Ring; P. g I .(:ng n 11F- actual) (1 7<- actual I (1 61- aa_al PSI GPM DIA GPM DIA r I.1 DtA GPI.t DIA Gf 1•I :IA 60":?S+`=• 230 325'.:=..`",-s • 355' 35D{?,I•i "370' 410 390' "470 405, 535 420' 60 250 ?4r t + 70'' ri'•270 355' - 330 370' i�5•.: 38S' US 390, 415: 44'; 410' 4_t5 e25, S8`, 4=0' 80 290 :'0' BOYi s 310 3`0' :'I' 380 400' ` a5::'• 415' 405' 445 .120• 475," 435' 480 425' 555 440' 630 455' '.1:• 4a0- 590 455' I 61 ='0' 545 455' 625 470' 715 485' 100 325 3b0' =A63` ' 110 ':�'340 <00' '' 425 42S• aji'�15':Z.; .435' Soo 4.15- 525 .%• '455' L-1, 465' 66. 480• 755 S-V' 605 475' 695 490' I 510' 120 355 4+0' 465 -t.i:, 5.15 465' , T90 1:.10 --n4• :^44 crvv ., ,� e.n• I Turbine and Engine Drive Water/Slurry Reels® Radial Inflow Turbine -The heart of the drive system. This extremely efficient turbine motor delivers qulet, smooth, continuous power. Engine Drive - A gasoline engine replaces the turbine motor. Engine drives are usuahy selected when the water contains solids that will plug the turbine, also when it is critical to avoid the 10 psi pressure loss across the turbine or if there is a high speed requirement. Standard Features ► Automatic Shutdown for the turbine or engine. • Heavy Duty Chassis and frame. • Retraction Speed Indicator. • Pressure Gauge. • Infinitely Adjustable Speed Ranges. • Speed Compensator. • fstiswrap Safety Stop. • PTO Rewind, Drive shaft optional. • Gun Cart with adjustable wheel width. • Tube Guide to insure proper packing of tube. • Ball Hearing Turntable, • Nelson Slow Reverse Gun. Alternative guns available but performance may vary. • Gun cart Lift. • Stabilizer Legs - Heavy Duty. (Crank down on the 25A, 27A & 30AS. Telescope style on the 21A & 23A.) • Supply Hose 3 in. x 30 ft. with 4 in. male ring lock coupler on inlet end. Polyethylene Tube - Only PE tube designed and constructed for the constant coiling and dragging is considered for use on Ag-Rain Water -Reels. The tubing is backed by a 5 year pro -rated warranty. RE. Tube Repair - A simple "screw -in" mender is available for repairing the PE tube should it become damaged to., any reason. Performance Guide System ISystam Sprinkler 'Width Length Awns Model Flaw Rate i his[ Pressure Irrigated irrigated VA, In Mokh)W 1P.S.0 (Ft.) (FL) 5Dep f 21 A 60 77 i 50 150 735 15 70 i 92 60 155 738 18 with 80 99 60 160 740 20 Nelson 90 106 60 165 743 23 SR1008 100 113 60 170 I 745 26 Sprinkler 110 122 60 175 748 28 23A 80 87 60 155 677 20 with I 90 92 60 165 682 23 Nelson 100 95 60 170 see 26 SR100R 120 . 115 70 180 690 31 Sprinkler 140 127 70 190 695 36 25A 80 87 60 160 965 20 with 100 94 60 1 TO 960 26 j I Nelson 120 106 1 60 180 970 31 SRioaR 140 126 70 190 975 36 i Sprinkler 160 140 70 200 981 41 27A 110 89 60 170 900 28 120 92 60 180 910 30 with 140 110 70 190 916 36 Ne'Son 160 11 S� I 70 l 200 917 I 41 SR100R Sprinkler 180 127 70 205 ! ! 920 46 200 138 70 210 1 925 i 51 ! 30AS (� 140 85 60 195 t 758 j 36 with 160 100 70 203 762 i 41 Nelson 200 109 i 70 217 i 769 50 SR160A 250 122 70 231 ( 776 63 Sprinkler ! 300 140 70 245 I 783 ! 76 J 70%of weliel ssicilh 'Syslay. inle! pressure can be reduced by 10 psi when an acgine drive is tsed. Specifications Model 21 A 23A PE Tube I.D, (ins) 21 2.3 PE Tube i-ength (ft.) 660 600 Dry Weight (lbs) 1800 1800 Weight with water (Ibs) 2800 2800 Tire size — 155 R14 — Shipping Dim (ft. -ins.) Length (w/o Gun Cart) 9-8 9-8 Width 5-10 5-10 Height (an wheels) 6-10 6-10 25A 27A 30AS 2.5 2.7 3.0 880 820 660 2800 2800 2800 4500 4500 4500 — 175/70 1914 — 11.8 11-8 11-8 6-9 6.9 6-9 7-11 7-11 7-11 707 S. Schrader Ave., P.Q. Box 290, Hava6a,.11_ 62644 Phone 3091543-4425 Fax 3091543-4945 E-mall:lnto®kifco.com hftp://Www.kilco.com 8x -"r.Mh-9 r`U-9 ¢cprp mnany, rr.QM.S d I.AN mar Mt •jy !n'i ., •• undmanu Mby vmylr•m lilt. CUN ucFona.rp nn +unoEk mn;umstbll[•S U On+o, y�4:a. Myan rn •, .. .. �q , FRICTION LOSS IN POLYE'Iy� HOSE S.I. FRICTION IRRIGATION H05E 1YATER] P. 108 LOSS PER 100 FEET PDLYET50 82 75 b3 1.60 125 120 110 90 2,1 D.D. M!i 135 4.0 3.7 3 2.7 .. 4 5 4.1 2.5 1.D. IK5. 6AL/ 10 _ "- BIH. 20 ' '- 30 __ 40 50 60 70 Bo 90- 100 110 120 " " _ _ 0.7 130 ' " + _ - - 0.8 140 " " _ _ _ _ 0.9 150 - _ _ _ _ _ 1.0 160 ' " _ _ _ _ 1.2 170 ` " - _ 0.9 1.3 18o " " _ 1.0 1.4 190 200 - 0.9 1.1 1.6 210 - a.9 1.2 1.7 220 - 1.0 1.1 1.4 2.1 230 - - - 1.2 1.5 2.2 40 20 250 - 0.9 1.3 1.6 2.4 1.0 1.4 1.7 2.6 270 l.a 1.5 1.9 2.8 260 1.1 1.6 2.0 3.0 290 1.2 I.1 2.1 3.2 300 1.2 -1. B 2.2 3.4 . 310 1.3 1.4 2.4 3.6 320 1.4 2.0 2.5 3.8 330 1.5 2.2 2.7 4.0 340 116 2.3 2.8 4.2 350 1.7 2.4 3.0. 4.5 360 1.7 2.5 3.2 4.7 370 1.8 2.7 3.3 4.9 3B0 119 2.0 3.5 5.2 390 7.0 2.9 3.7 5.5 400 2.1 3.1 3.B 5.7 420 2.3 3.4 4.2 6.3 440 2.5 3.7 4.6 6.B 460 2.7 4.0 5.0 7.4 480 310 4.3 5.4 0.0 500 3.2 4.6 5.B - - 1.1 1.9 1.3 2.3 1.6 2.7 1.8 311 2.1 3.6 2.4 4.1 2.7 4.6 3.0 5.2 3.4 5.7 3.7 6.3 4.1 7.0 4.5 7.6 4.9 B.3 5.3 9.0 5.7 9.B 6.2 - - 6•6 - - 7.1 - - 1.6 - - 8.1 - 8.6 - 9.2 2.3 - - 1.4 4.0 2.1 6.0 1.2 2.9 0.4 1.6 3.9 11.2 2.0 4.9 14.4 2.5 6.1 ' 3.0 7.5 3.b 4.231 8.9 10.5 4.9 - - 5.6 6.4 7.2-- 8.1 -- -- 8.9- 9.9 40 1.30 0.9 3.1 6.6 11.2 16.9 MIX V be fabricated in'almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the fitting. Occasionally it may be necessary to connect PVC plastic pipe to steel or CA pipe. This connection can be made with a coupling called a . transition or repair coupling. In -line valves can be supplied with connections to gasket pipe. Thrust blocking is required for gasket pipe. thrustriblocksost thrust any blocks will be concrete. Manufacturers recommended change in direction greater than 100. Figure 1•gives an example of different arrangements for thrust blocks. 1 II � h• Figure 1. Example of different arrangements for thrust blocks. 0 ;!Al' ...1 Figure 2. Anchorage blocks for inwline valves. Table 1 is the forces encountered at end plugs. to calculate forces encountered at bends, tees and ~ayes, multiply the figure in Table I by the factors given -i n- Table 2. Table 1. Thrust W at End Plugs Thrust in lbs. for test ressur-- in upsi Pipe Diameter 100 PSI PSI 150 PSI 150 206"PSI �� PS I 250 PSI 'inches'� 11-2 295 440 590 740 2 455 680 910 1140 2� 660 990 1320 1650 3 985 1410 1170 2411 4 1820 2720 3630 4540 6 3740 5600 7410 1350 8 6490— 1 9740 13,000 16,200 3:w 10 10,650 16,000 21,300 26,600 12 15,150 22,700 30,200 37,800 14 20,600 30,800 41,100 51,400 16 26,600 39,800 .53, 100 i 66,400 FRICTION LOSS CHARTS FOR DIAMOND PIPE IPS DIMENSION Q 44nch 5-Inch 6-Inch 8-Inch 10-Inch Gallons Per Min. FRICTION HEAD BOSS IN FEET PER HUNDRED FEET 150 160 170 180 190 200 220 240 260 280 300 320 340 it 360 ' 380 400 420 440 460 480 500 550 600 650 700 750 800 850 900 . 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 150C 1600 1700 1800 1900 2000 1.11 1.26 1.41 1.57 1.73 1.90 2.28 .81 2.67 .95 3.10 1.10 3.56 1.26 4.04 1.43 4.56 1.62 5.10 1.82 5.67 2.02 6.26 2.22 6.90 2.45 2.69 2.92 3.18 3.44 3.70 Table based on Hazen -Williams equation-Cw = 150 V To find friction head loss in PVC pipe having a standard dimension ratio other than 21, the values in the table should be multiplied by the appropriate conversion factor (F) shown below: 5DR PR F 21 200 PSI 1.00 26 160 PSI .91 32.5 125 PSI .84 41 100 PSI .785 51 80 PSI .75 64 63 PSI .71 12-Inch .34 .09 .40 .10 .46 .12 .54 .14 .61 .17 .69 .19 .77 .21 .66 .24 .95 .26 1.04 .28 .10 1.14 .31 .10 1.25 .34 .11 . 1.35 .37 .12 1.46 .41 .14 1.58 .43 .15 .060 1.89 .52 .18 .083 2.22 .61 .21 .096 2.58 .71 .24 .110 2.96 .81 .28 ' .125 3.36 .93 .32 .141 3.78 1.04 .36 .158 4.24 1.17 .40 A75 4.71 1.30 .44 .194 5.21 1.44 .49 .213 5.73 1.58 .54 .233 1.73 .59 .254 1.88 .65 .276 2.05 .70 .298 2.21 .76 .322 2.39 .82 .346 2.57 .88 .371 2.76 .95 .397 2.95 1.01 .423 3.16 1.08 .451 3.35 1.15 .508 1.30 .568 1.45 .632 1.62 .698 1.79 .767 1.97 .840 J Loss below bold line indicates velocities in excess of 5 feel per second. Velocities which exceed 5 feet per second are not recommended. �j Diamond ASTM D-2241 !PS Pressure -Rated PVC Pipe Approximate Coupler Dimensions r A O.D. C Size Gasket Race Socket Depth • 2 3.166 4.500 ' 21/2 3.719 6.000 3 4.434 6.000 (+ 4 5.603 5.000 6 8.252 6.250 8 10.420 6.500 10 12.762 7.500 12 14.952 7.500 .D-2241 Pipe Dimensions Minimum Wall Thickness 0.1785 SDR-13.5 SOR.21 SOR.26 SOR.32.5 SOR-41 S-re C.D scn.40 315 PSI 200 PSI 160 PSI 125 PSI 100 PSI Vz, .840 .109 .062 V.- 1.050 .113 .060 1 1.315 .133 .063 1 v. - 1.660 .140 -079 .064 056 1 V.-•• 1.900 145 090 .073 058 2 - 2.375 .154 113 091 073 2 1/2 " 2.875 .203 137 .1 10 088 3 " 3.500 .216 167 135 108 4 - 4.500 .237 .214 173 138 .110 5 5.563 .258 265 214 171 .136 6 6.625 .280 316 255 204 .162 8 8,625 .322 .410 332 265 .210 10 " 10.750 .365 511 413 331 .262 1 " 12.750 .406 606 490 392 .311 tmond's IPS Pressure -Rated PVC Pipe coupler weets the requirements of ASTM D-3139. Diamond Gasket Specifications 1. Gasket configuration locks gasket in place and prevents fishmouthing. . 2. Chevron seal for added pressure sealing ca- pacity. 3. Compression seal - provides a seal under vacuum. 4. Wiper beads to clean spigot end. Diamond ASTM D2241 IPS Pressure -Rated PVC Pipe Rieber Gasketed Joint Dimensions STOP II•'•� 8 ~� AIAHK / ' O (MAX 0.0.1 T J _T t•� A 1_ BELLI.. L 0.0. Rie Cer G75Lel - Pipe A B D Size Insert Socket Diameter 3 41/2 3118 3- 4 5 114 a 7/16 4•' 4 1r_ 5 1/2 5.I/'_ 6" 5 6 7 13/16 8^ 5 1/'_' 6 7/8 10 1/8 to- 5 314 7 I/2 12 112 12" 6 8 1/4 14 I1/16 Short Form Specification for Diamond PVC Irrigation Pipe ASTM-D2241-SDR41,32.5,26,or21 Diamond PVC Irrigation Pipe shall be made of compounds conforming to ASTM D1784 with a cell classification of 12454B. Diamond PVC Irrigation Pipe must meet all the dimensional, chemical, and physical lcquirements as outlined in ASTM D2241,-Anncx, ANSI/ASAE S376.1, and SCS 430-DD, and will be supplied in 20 foot laying lengths. Inqulr0 for availability {� _10_ • Ii FRICTI.ON..L0S5. IN ALUMINUM & FvC PIPE P.S.I. FRICTION PER 100 FEET P.S.I. FRICTIOX LOSS PER 100 FEET pyC IRRIGATION PIPE ALUNIP IRRI6111IOIi PIPE,Yl,C0UPLERS _... 3 4 5 .6 8 4.4 5` .: 6 B I}ES. .I.D.. Z IN5. 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