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820658_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water .Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As .required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify, all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0658 2. FacilityName: Marcus Daniels 42 Farm 3. Landowner's Narne (same as on the Waste Management Plan) 4. Landowner's Mailing. Address: 3900 Dunn Rd City: Roseboro C `v - 5. 3 �_ V I ?rto (1 State: Telephone Number: gift=5t_t—VT 'i'pxt. E-mail: 5. Facility's Physical Address: 814 David Parker Ln City: Roseboro State: 6. County where Facility is located: Sampson 7, Farm Manager's Name (if different from Landowner): g, Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): John M. Daniels 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Tvpes: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boaz/Stud Beef Broad Cow G ilts Other Other Certificate Of Coverage Number: AWS820658 Southern Harvest LLC NC Zip: 28382 NC Zip: 28382 Murphy -Brown LLC Phone No.: 9tfi53+k 3frt0 OIC #: 19074 91(/-6j4_c(4, j Allowable Count 5,106 Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep - Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultry Non Laying Pullet Lavers R00MOCk 1XC2;`12 a1D K APR Q - P019 Wr&Qof#KY 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) A g Y 93,654.00 19.00 G�AlY 1/23 2 19.00 I� C i � S� 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield .Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAW.M.P includes any components .not shown on this list, please .include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWIMIP items above to: 2019PermitRenewal@,nedenr.gov APR ® 3 2019 Watprauaifty I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. l understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In. accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If .Landowner is a corporation, signature should be by a ,principal executive officer of the corporation): Name: _ l L _ Title: 01-y Signature: Date: —3 ' ■ Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED A.PP.LICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 276.99-1636 Telephone number: (919) 707-9100 E-mail: 20l9PermitRenewal@ncdenr.gov RECEIVFDIbt"�C APR 0 3 2019 rwQual;ty vl3lubwCvem9risse on FORM: RENEWAL -STATE GENERAL 02/2019 Murphy -Brown, LLC 6/23/2011 P.D. Box856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Marcus Daniels Facility 82-658 Farm Name: Marcus Daniels #2 Farm Count Sam; son Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, fe, tons, etc.): Capacity Type Waste Produced perAnimal Total Farrow to Wean 3212 gaUyr galtyr Farrow to Feeder 4015 gaUyr galtyr Farrow to Finish 10585 galtyr galtyr Wean to Feeder 223 gaUyr gaUyr Wean to Finish 838 galtyr galtyr 5106 Feeder to Finish 986 gal/ r 5,034.516 gait Total 5,034,516 gall r AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR pbs): Capacity impe Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibstyr Ibstyr Farrow to Feeder 6.5 Ibstyr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/r Wean to Feeder 0.48 Ibstyr Ibstyr Wean to Finish 1.86 Ibstyr Ibs/yr 5106 Feeder to Finish 2.3 Ib r 11,744 Ibs/r Total 11,744 lbetyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 36 Total N Required 1st Year: 13500 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 13,500.00 Total Nitrogen Produced by Farm: 11,743.80 Nitrogen Balance for Crops: (1,756.20) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 SpecificationsReception Ama Acreage Coda Apply__ ___.Yield lbsWUnKRasidual Ma Utilized —Type �c�.�■r���®mom®��©mom■ m®� 3(a) d a This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Com - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue- Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 ibs N / bushel P Pine Trees 40 The N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT r/animal Farm Total/r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Wean to Finish 0.306 5106 Feeder to Finish 0.35 1838.16 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1838.16 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 9190.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 30 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 73.5264 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr *Inches 1A & B Autryville C 0.6 1 IC Autryville C 0.6 1 Id Autryville C 0.6 1 le Autryville C 0.6 1 1 F-H Autryville C 0.6 1 Sub 1 Autryville C 0.6 1 0of8 Additional Comments: This NUP is based on the previous NUP prepared by Dawn Williamson. There have been no changes made to the cropping system, fields nor hydrants. This plan simply reflects a change in facility a on the 1000 farrow to feeder capacity, which was converted to 3866 finishing, bringing the total finishing capacity to 5106, with no increase in SSLW. This plan has thR_p roducer using the 100 Ibs. rate on Small Grain which imposes the following constrictions: No applications can be made to the bermuda hay crop after August 31st. Applicaflons can be made to the Small Grain beginning Sept 15th thru October. No waste can be applied to the crop during the months of November, December, and Janua . Application may begin again in Feburary and March. Small Grain MUST be removed from the field by April 7th. The field sub 1 is the total field acres, minus "wetted" acres and setbacks, and can be applied on using an "Aerwa " machine or honeywagon. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Marcus Daniels #2 Farm Owner: Marcus Daniels Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: N-1r1 n-i Name of Manager (If different from owner): Signature: Name of Technical Specialist: Toni W. KI Affiliation: _ Murphy-B Address: 2822 Hwv Signature: Warsaw NC 28398 Telephone: 910293-3434 IMe Date Zol f 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop tvpe, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips), 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 • +day .���, �, rr �r t �2-6:7S� Swine Farm Waste Management Odor Control Checklist Source Farmstead --_-- _-Cause - • Swine production Animal body surfaces door surfaces Manure collection pits _Ve�on exhaust fans Indoor su f eacrr s - Flush tanks • Dirty manure -covered - - animals • Wet manure BMPs to Minimize Odor B' Vegetative or wooded buffers Recommended best management practices GYGood judgment and common sense 4� y floors -covered floors [,� slotted floors Waterers located over slotted floors D" Feeders at high end of solid floors L'YScrape manure buildup from floors - - - • Urine - - —�- O Underfloor ventilation for drying • Partial microbial 03'Frequent manure removal by flush, pit recliarge, or scrape decomposition - __ • Volatile gases -- 0 Underfloor ventilation • Dust 'Fan Camaintenance -------� • Dust ©'Efficient air movement Gl�Washdown between groups of animals 13' eed additives O Feeder covers Teed delivery downspout extenders to feeder Agitation of recycled lagoon g liquid while tanks filling covers 0 Fb,_, ink covers are Lxtend fill lines to near bottom of tanks with anti-siplion vents Site Specific Practices 6 Source End of drainpipes at lagoon _ __ --CauseY� _�_-.-�a T . Agitation during wastewater conveyance 21-TI to Minimize Odor Stte Spire Practices Extend discharge point of Lagoon surfaces pipes underneath lagoon liquid level . Volatile gas emissions; hYPro r la - -' - --� Pe goon liquid capacity; • Biological mixing; 111"'Correct lagoon startup procedures; • Agitation ®' Minimum surface area -to -volume ratio; W-Minitnum agitation when.pumping; 0 Mechanical aeration; ]rrigation sprinkler - _ itatio !ligh SK Proven biological additives nozzles pressure agn; Wind drill Irrigate on dry days will, little or no wind; - - -- - - -- Q�Minirnum recommended operating pressure- W.-Pump intake near lagoon liquid surface; Storage lank or basin a Partial microbial decomposition; ❑ Pump from second -stage lagoon 'Bottom surface • Mixing while filling; O or midlevel loading; - - - - -- - - — - - - - -- - - - - • Agitation when emptying O Tank covers; Q Basin surface mats of solids; Settling basin surface _ • Partial microbial decorn position; p C�Proven biological additives or oxidants • Mixing while filling; Gxleud drainpipe outlets underneath liquid -- level; Manure, slurry or sludge spreader outlets • Agitation when emptying • Agitation when spreading; • Volatile gas emissions Uncovered manure, . Volatile gas emissions while Slurry or sludge on field drying surfaces Dead animals • Carcass decomposition Dead animal disposal • Carcass decomposition pits Incinerators © 111con►pide combustion 13" Remove settled solids regularly D"Soil injection ofStu ny/sludges; - -- - -- - -- - __ tr Wash residual manure from spreader after use; Gl`qIroven biological additives or oxidants Soil injection of slurry/sludges Ik'Soil incorporation within 48hrs., Cll'�pread in thin uniforni layers for rapid drying; CPIProven biological additives or oxidants (99rProper disposition of carcasses - - - - -- ff-Complete covering of carcasses in burial pits; - © Proper location/construction ofdisposal pils Cl Secondary stack burners - - 3' r i ! �C' 1�1U!ri Eiitl?e 1, l 9%: Paw- . t:nuse lamps to iY,linimize Odor Standing water around • improper drainage; RrGrade and landsc — `- facilities a Microbial decomposition of away from facilities such drat water drains organic matter Manure tracked onto . Poorly maintained access roads Fans mess road maintenance public roads from farm access Additional Information: Site Practices Swine Manure Management ; 0200 Rule/f3MP Packet - — — — Available From: Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Street NCSU, County Extension Curter Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 NCSU -BAE Swine Production Facility Manure Management: Underfloor Ffusir -Lagoon Treatment; EBAE 129-99 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU -BAE Controlling Odors from Swine Buildings; PIN-33 NCSU - BAE Environmental Assurance Program; NPPC Manual NCSU - Swine Exlensionr Options for Managing Odor; a report from the Swine Odor Task Force NC Pork Producers Assoc Nuisance Concerns in Animal Manure Management: Odors and flies ; PROI07, 1995 Conference Proceedirr g s NCSU Agri Corrnnunicalions Florida Cooperative Extension AMCC - November 11, 1996, l�cgc 5 i 69""M Insect Control Checklist for Ani..1 operations �,I- 6s-e- - - - - __--•— cuts - - l7u�h (i "tier --� _-- .- -� IjMI's fo Conlrol lusccfs - s Act urnulatiuu ofsOliOs - Llgnu! Systems Silt Specific 1'raclices ---`— i�tllsh systcn, is designed and oper.►ter! - sufficiently to remove accilnl"laled s(Ili,)s fr(►n) ` ,kglitters as designed, - 1 al;uuns ;inJ fits `- ; -._ - - _ -_-- f' USIM SOlids ernove bridging of accu"iulalcrl solids al lischarge fNalrllali, Iag00l1S. SCllllllg 1►aStns afill ---_ —_—_ pits LYllert Pest breeding is apparellt l0111„It!"1LC ifie -' -- — - CrllSll)lg Of SOlI[!S Iit t esll r VCEC alive - : -------- (;r Decaying ve[;etati(u�-- 10 a deptll Of 1,0 "lore plait 6 - "'cites over "tore tllan 30%Ofs"rface. o,t Ih kiaiulain veg • '_----------- -- r.tativeConlrol _ ._-- _ _ along banks ol- -•_ _ _ _ lagoons and Other in,poun(lp1ellis to prevent accunlillatiall Of decaying vegetative - -- --• - • --------•---- ----- - -- u►aucr along walel's edge on in) oli -••- • - ---•------ --- l (inlenCs perirucicr. • r ccrl Sl,ill:lgc - Dry Sysle,lls -O_ Design, Operaic a"(�- 1 uwiutain feed- systcIIIS _ _ bunkers and troughS) to minimize the - �accumulati�n Of decaying wastage_ t-� (-feat) tip spill age on a cool"" basis (c.g., 7 - 10 day interval ing dar -•----• - l=ccd tiiue.rLi --- --•-- -_ - • AccumnlatiOns of fcer) residues sunmler: I5-3() day illiclval luring evinte_r). - -i•'� Itcducc l -- -- n oisinrc . _..... ncc"u,uf;nnm w`~— it ad - around immediate peri"ieterul-Iced sir »rage areas fly inswing drainage ;I,v:l}' lion, sites atid/Or providing ade(plale a)ntainnlcitt (e-L•. covered hill li►r brcwer"S grain :wd similar Vila► moisture grain prodllcts}- f7 luspect lbr and rel,love Or break up accll"Illl:ltell solids ill filter strips arolrnll feed sloial,e Ileeded. , AM.ateL'cfilller I f, lw)ti Page I Anin- %c,lelin 6 Areas 5y-*)teuts • Accunyttl:,tio,ts ofanimal wastes 1tMPs to Cartrrot Inserts and feed wastage Slim' Eliminate law areas that trap moisture afonl;�� fences and Other lacatinns where waste accumulates and disturbance by anintats is minima) r Maintain fence rows and lifter ilri animal holding areas to ps around accumulations ofwasminis. break up accuntnla remove or tes nIll, utspect for and • Accttniulaliotts ofa,tinr.,1 wast--- needed)led solids as l7 Itc,'love spillage on a rotttt bpe ;lsis e.. -� day interval during sttennter; lS-30�1 g' 7 ' ]0 during winter) where manure is loaded fort erval application or disposal. taut f 7 12rovide li►r adequate drainage ar nutd mar►ure stockpiles. - -- - - - - n fnspcct For and remove or break up accuutr,laterl �- -_-- _-_ --y--� `- - wastes in tiller strips aroundslrxkpites and i„tunp:,tir►n cur}tact the Caoper:ttivc lixtensiun Service 1` matttuc handfing:trcas :es It,,lcil,h Alt',/4')j_ n1edcd. h ln"Itnent of l; _ A1111t; - lduvr:,,,l,cr If. 1996. )'age 2 Sim t►ecitic I r acliccs -ntomolot y, tires 7613 ��------��_ Tlutth ('aroiui:t SGtIc Flr)ivrvsity, -- -- --� - PLTY ACT I ON PLAN f 7� PHONE NMSERS DWQ NTRCS This plan wil] be irnp1emer�ted in the event that wastes from your o erati on are ove owing, or ruruxxr g o ff site. You should not wait until wastes each sm-facee�g' leave your prooer.— tc consider that you have a problem. You should make ensure that this, does nec happen, This plan should be posted in as accessible wad or all employees at tw�ie farrili... The following are some action items you Should effort to ]take. for d take, ] • Stop the release of ,•asses Depending on Possible. 3uesxed responses the situation, this may or may not be to some possible problems are listed below, A. Lagoon overL4"jt;w_ooss:ble solutions are: a. Add soil to b-er.m to increase elevation of dam. b. Pump wastes to fields at an acceptable rate, C. Stop a,:l flows to the lagoon immediately. d. Call a ?ur�r;pi>^+g contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a, Immediately stop waste application. b. Create a temporary diversion to contain waste. C. Incorporate waste to reduce runoff, d. Evaluate and eliminate the reasons) that caused the runoff. e. Evaluate :he application rates for the fields where runoff occurred. C: Leafage from ^--:e waste pipes and sprinklers -action include: a. Stop recycle pump.. b. Stop irriaadcn pump. C. Close valves to elinvnate further discharge. d. Repair aal leaks p^or to restarting pumps. D; Laaka�: from fh;s41 - systems, houses, solid separators -action include: a, Stop recycle pump. b. Stop irr.W ation au+ne. C. Make sure no siphon occurs. d. Stop all flows -'n the house. flush systems, or solid separators. December I8,1996 e. Psepai: a:: {.aks n.or to restarting pumps. Or sidelvall of lagoon. often this is seepage as opposed co flowi g ae ks— �a,,ib,e action: a. T`W or dirt:; away from the embankment pu"" a st'wxnersir-;e Pump, and pump back to lagoon. to catch all seepage, b. If holes are ca;: sed by b 'tiO�es ,_ �d co•r ;• burrowing animals, trap or remove animals and fill C. Have a �� I act with a clay type soil. !y .p.,.,aes "Ona; „valuate the condition of the side walls and lagoon boot: m a:1 • Q^y as poss.,ble, 2• Assess the extc; wA tlae spill and note any obvious damages. a' Dad the w^�'te r=ach z0v surface waters? ppox b. Axry :ou• n;"ch Was released and for whatduradon? c. Any darnage. ;voted su4h employee d. Did the spill leave :��:e aro as emp Yee injury, fish kills, or property damage? e. Does the sc ?l :cafe the aotential to reach surface waters? f. Could a �.::s.e �� ;A event cause the spill to reach surface waters? ` . Ho pvtaor•e water wets in danaer.(either on or off of the property)? h• Haw much :eachec s•�:.-face waters? P P Y) S: Contact appxopria,: agencies, a. During normal business hours, call your DW regional oAfic : PAAone9,j- �/. i Q (Division of Water Quality) Your phone ca; should include: your name, facilitAftef hours, y, number 3-3942. of the incident Tor: i�em 2 above, the exact location of the facility, the'locatdiolr direction of m;,vement of the spill, weather and wind conditions. The carzective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EM5 Phone number C. Instruct F.VS to contact local Health Department. and local MRd. Contact CBS, 'phone nurnbersf 7'e ;local SWCD office hone number CS office for advice/technical assistance phone number �2_-79eg . 3 79d .3 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to the:r� and asi::,�at person to contact the proper agencies for you. 5: Contact the co zactor of }cur choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address: C. Contractors Pho„e: 2 December 18, 1996 -- Contact the technicci speciaiist %%'7O certified the lagoon (tiRCS, Consulting Engine:r, etc.`. w a• Name: C.c.V4.% b. Phone. /0-3ov J: ImFlernent proc,.d-es u .. as advised by MV rec:tifY the darnao Q and technical assistance agencies to ��E •e ai::he sc stem. and re~_�sess the «•aste rnanagernent plan to keep probie ns wj;? re;ea.se or from happening asain, li•G'� � � ILa:n Version —November 26, 2018 [Vortality rOanagement !Methods indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal LlInk death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. ® Complete incineration according to 02 NCAC 52C .0102. D A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. aElIn the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. -Y-/ C1 % r Si of of Farm Owner/Manager Date Signature of Technical Specialist Date rower: 2187 A eslgnetl By: JL'l3 Address: P.O. BOX 856 Checked By: DSE WARSAW, NC 28398 Date: 04/14/09 Countv: SAMPSON Sheet 1 of 7 ANAEi�OBiC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: ----------- ------ 0 Wean to Finish: ----------- -- -- 0 -- 0 Finishing: 1000 Hd. Farrow to weanling:........ ---------- 0 Farrow to feeder: --- —---------- --- Farrow to finish: ----------- 0 Boars: ----------------- 180 Days Storage Period: ------- ------ 7.5 In. 25 Yr.124 Hr Storm Event ------------------- "Heavy Rain" Factor 7.0 In. Rainfall in Excess of Evaporation ------------ 0 Additional Water Usage:----------- D Additional Drainage Area: ------------------- 3 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) -- --- Y Does Operator Want Emergency Spillway? (YIN) ----- --- — N Was This Design Built Prior to Sept. 1996? (YIN) -------- —__ Y Is Drain Tile Req'd to Lower SHWT? (YIN) ------------ N .00 Seasonal High Water Table Elev:---------------- 01.0 Ft. Freeboard: -------------- 1.0 Emergency Spillway Flow Depth: 3 :1 (H:V) Side Slopes: 0.0 0.0 Tap of Dike Elevation: -------------. --• Depth 99.27 Ft. Finished Bottom Elevation: BOTTOM E 11.52 Ft. 87.75 Ft. Start Pump Elevation: ---------- ___. 20.28 In. 97.58 Ft. Stop Pump Elevation: _ -. ___--------. 52.08 In. 94.93 Ft. i i LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES 0% REQ`D- Storm Stor = 57977 (Cu.Ft.) 58,701 (Cu.Ft.) 101.25% Temporary = 159853 (Cu.Ft.) 209,026 (Cu.Ft.) 130.76% Permanent = 433000 (Cu.Ft.) 433,655 (Cu.Ft.) 100.15% Total Volume - --- 650,830 (Cu.Ft.) 701,382 (Cu.Ft.) 107.779/6 112 Treatment Volume = � 216,500 (Cu.Ft.) 89.91 In.. Ft 78 . 112 Treatment Volume Elevation = 9135.95 In. 90 Temporary Storage Volume Elevation = 96627 Ft. 1.7 Ft. Min. Required Liner Thickness -------- 92,763 S.F. Lagoon Surface Area: (inside TOD) ------------------ Murphy -Brown. LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 283-3434 J �Grower7 _".� 79r LaG0UN A DSE Address: P.O. BOX 856 Checked By: Date: 04/14/09 WARSAW, NC 28398 Sheet 2 of 7 County: SAMPSON _ ACTUAL DESIGN CALCULATIONS �VOLUME BASE VOLUMES j Cu. Ft. LAGOON STAGE -AREA VOLUMES Contou r Elevation (FT_1 Area (SF i 1,ncr. Vol. :Cu. FT? Cumul. Vol. Cu. FT 89.00 52,307 90.00 57,810 55,059 53,622 108,681 91.00 61,370 59,590 168,271 92.00 64,437 62,904 231,174 93.00 67,564 66,001 297,175 94.00 70,754 69,159 366,334 95.00 74,024 72,389 438,723 96.00 77,729 75,877 514,599 97.00 81,557 79,643 83,516 594,242 677,758 98.00 85,476 99.00 89,520 87,498 765,256 99.27 92,763 24,608 789,864 1 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 650,830 CF CUMULATIVE VOL. ZONE VOL. 107.77% END PUMP = _ _ = 94.93 FT 433,655 642,681 CF TR'MT 433,655 100.15% CF TEMP 209,026 130.76% START PUMP = = 97.58 FT MAX STORAGE = 98.27 FT 7011382 CF STOR 58,701 101.25% Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 F Grower. FARM 2187 LAGOON A Address: P.O. BOX 856 WARSAW, NC 28398 County SAMPSON MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storm Required Treatment Volume: Wean to Finish 0 115 Finishing 0 135 Farrow to weanling 1.000gi433 Farrow to feeder 0522 Farrow to finish 0,417Boars 0400 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: Nursery 0 3u Wean to Finish 0 115 Finishing 0 135 Farrow to weanling 1,00 4433 Farrow to feeder 0 522 Farrow to finish 0 1,417 Boars 0 400 Total Required Sludge Storage Volume (cu. ft.)- Tem ora Stoma a Volume: Manure Production: Designed By: jub Checked By: DSE Date: 04/14109 Sheet 3 of 7 � • r_ /1 / /1 / 11 1 It � 111 /1 1 433,000 1 11 / 11 / 11 1 11 1 1 11 1 0 nimaI type (,apacity '' to. enod a.ioav) = r oea4 Nursery_ _ = 0 180 _- _ 0.30 - 0 0 __-f- - 180 1.17 Wean to Finish _� 0 — - Finishing _ - 0 180 r 1.37 i_ - 0-� Farrow to weanling�1,000 - _ 180 4.39 790,947 -- - - -- - ` f 5.3 1800 0 ` Farrow to feeder N ---- - ' Farrow to finish --- _ - r0 _ 180 _ 14.38 0_ Boars 0 L 180 4.061 _ 0 Total Manure Production (gals.)= 790,947 Total Manure Production (cu.ft.)= 105,742 Excess Fresh Water: Wean to Finish Finishing Farrow to weanlii Farrow to feeder Farrow to finish Boars Lap y moo. Perlod d.lday) = iota' 1 ;1 1 •/ 1 1/ Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= P_ 6 i3ox 856, Warsaw NC 28399 0 0 Grower. FARM 2187 LAGOON A Designed By. ice Address: P.O. BOX 856 Checked By. DSE WARSAW, NC 28398 Date: 04/14/09 County: SAMPSON Sheet 4 of 7 Temoorary Storage Volume: (Cont.} Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall 1121n./ft Vol.= (92763 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 54,112 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'1 Drainage Area) * 25Y0241ir. Storm(in) / 121n./ft. Vol.= (92763 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.124Hr. Storm Event (cu.ft)= 57,977 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'1 Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (92763 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= 57,977 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 159,853 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 433,000 (CU.FT) TOTAL REQUIRED VOLUME = 650830 (CU.FT.) P.O. Box w Grower: FARM 2187 LAGOON A Designed By: JCB Address: P.O. BOX 856 Checked By: DSE WARSAW, NC 28398 Date: 04/14/09 County: SAMPSON Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Deaths: ------- —-------- — 99.27 FT. ___w------------- Not Al Applicable 98.27 FT. Not Applicable 97,58 FT. 94.93 FT. -.,..._ ------- _ Not Applicable 0.00 87.75 FT. Not Applicable Not Applicable 3:1 H:V 92,763 SF -------- ------- 1.7 FT. 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 701382 (CU.FT.) Treatment / Sludge Storage Zone Depth -------- 7.2 FT. Temporary Storage Zone Depth _..___..___ 2.6 FT. Freeboard / Storm Storage Zone Depth -- _ 1.7 FT. Total Lagoon Depth ---------- 11.5 FT. - .- - (9-1) ?_9 i 1-+-. F f Grower: FARM 2187 LAGOON A� Murphy -Brown, LLC Engineering ZONE ELEVATIONS W Designe JCo ? Checkec DSE Date: 04/14/09 '� Sheet 6 of 7 f TOP OF DIKE ELEV = 99.27 TOP OF STORM ELEV = 98.27 / 1 TOP OF TEMP STORAGE ELEV = 97.58 TOP OF TREAT ELEV = 94.93 SHWT = 0.00 � 1 FINISHED BOTTOM ELEV = 87.75 P.0. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: FARM 2187 LAGOON A -� - — --^ - Designed By - Address: P.O. BOX 856 Checked By: DSE WARSAW, NC 28398 Date: 04/14/09 _ County: SAMPSON _ Sheet 7 of 7— This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: j An Emergency Spillway is not required. i ``,lylltcljtt�rr I � NOTE: See attached Waste Utilization Plan - -''� Z �--� ...ice �.!-•.`fy.. .' — DESIGNED: rr•7t77lllll,♦ DATE: COMMENTS: The lagoon has been designed as an irregular shape. ^_ This design is update of start and stop pump elevations and to show the 1 /2 treatment volume level for sludge storage. This design does not supercede the Murphy -Brown, original certification of the farm. I r Engineering P.O. Box NC 28398 (910) Z93-3434 t Operator: Farm 2187 County: Sampson Date: 08/09/01 Distance to nearest residence (other than owner): 0.0 feet 1_ AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 2600 head (wean to feeder) x 30 lbs. = 78000 lbs Describe other 0 Total Average Live Weight = 78000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 78000 cubic ft (includes 0 cu. ft. add. treat. vol.) 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 184.0 Inside top width (feet)---------------------- 115.5 Top of dike elevation (feet)----------------- 50.0 .-- Bottom of lagoon elevation (feet)------------ 37.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 2.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.0 2.0 2.0 2.0 180.0 111.5 12.0 AREA OF TOP LENGTH * WIDTH = 180.0 111.5 20070 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 132.0 63.5 8382 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 156.0 87.5 54600 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 20070 54600 8382 2.0 Total Designed Volume Available = 166104 CU. FT. B00119170339 AREA OF TOP LENGTH * WIDTH = 160.0 91.5 14640.0 (AREA AT TOP OF TREATMENT VOLUME) AREA OF BOTTOM LENGTH * WIDTH = 132.0 63.5 8382.0 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH = 146.0 77.5 11315.0 (AREA AT MIDSECTION OF TREATMENT VOLUME) CU. FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 14640.0 45260.0 8382.0 1.2 79662 AREA OF TOP LENGTH * WIDTH = 177.6 109.1 AREA OF BOTTOM LENGTH * WIDTH = 132.0 63.5 19376.2 (AREA AT TOP OF TOTAL STORAGE LESS 25 YR. STORM 8382.0 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH 154.8 86.3 13359.2 (AREA AT MIDSECTION) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 19376.2 53437.0 8382.0 1.9 800119770342 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width ) + Surface area of connecting waste facility 184.0 115.5 0.0 21252.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 21252.0 square feet Design temporary storage per riod to b e 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 78000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days volume = 142480 gals. or 19048.1 cubic feet volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per cF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 0.0 inches 180 days rainfall = 7.0 inches Volume = 7.0 in * DA / 12 in. per ft. = 12397 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 12397 cubic feet B00119170340 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 12397 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 19048 cubic feet 5B. 0 cubic feet 5C. 12397 cubic feet 5D. 12397 cubic feet 5E. 0 cubic feet TOTAL 43842 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall during wettest period of storage===> 7.0 inches Evaporation during storage period===========> 0.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side slopes_________________________________> 2.0 . 1 Inside top length===========================> 184.0 feet Inside top width============================> 115.5 feet Top of dike elevation=======================> 50.0 feet Bottom of lagoon elevation==================> 37.0 feet Total required volume====—================> 121842 cu. ft. Actual design volume==================--=---> 166104 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet Stop pumping elev.__________________________> 44.0 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 43.0 feet Required minimum treatment volume===========> 78000 cu. ft. Volume at stop pumping elevation============> 79662 cu. ft. Start pumping elev._________________________> 48.4 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 153707 cu. ft. Volume at start pumping elevation===========> 154271 cu. ft. Required volume to be pumped================> 31445 cu. ft. Actual volume planned to be pumped==========> 74608 cu. ft. Min. thickness of soil liner when required==> 1.9 feet 7. DESIGNED BY: DATE: APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: * * B00119170341 Date: 08/09/01 Sampson operator: Farm 2187 County: p Distance to nearest residence (other than owner): 0.0 feet 1__ AVERAGE LIVE WEIGHT (ALW) 1lbs. = 0 lbs 0 sows (farrow to finish) x 22 lbs. 522 - - 0 lbs 0 sows (farrow to feeder) x 135 lbs. _ 167400 lbs - 1240 head (finishing only) x 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. _ 0 Describe other Total Average Live Weight = 167400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 167400 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW 0 cu. ft. add. treat. vol.) Volume = 167400 cubic ft (includes 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) "-'----------------- feet 206.0 _ Inside top width (feet) ---------------------- 165.0 65__-- Top of dike elevation (feet)-------------- Bottom of lagoon elevation (feet)-------- 30.0 1.0 Freeboard (feet) --------------------- 2.0-1 Side slopes (inside lagoon)------- ----------- Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE02 20NGTH WIDTH 11PTH 2.0 2.0 2.0 2.0 161.0 AREA OF TOP LENGTH * WIDTH = 202.0 161.0 32522 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 158.0 117.0 18486 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 180.0 139.0 100080 (AREA OF MIDSECTION * 4) cu. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 32522 100080 18486 1.8 Total Designed Volume Available = 276995 CU. FT. B00119170343 AREA OF TOP LENGTH * WIDTH = 188.0 147.0 27636.0 (AREA AT TOP OF TREATMENT VOLUME) AREA OF BOTTOM LENGTH * WIDTH = 158.0 117.0 18486.0 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH = 173.0 132.0 22836.0 (AREA AT MIDSECTION OF TREATMENT VOLUME) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 27636.0 91344.0 18486.0 1.3 171833 AREA OF TOP LENGTH * WIDTH = 199.6 158.6 31656.6 (AREA AT TOP OF TOTAL STORAGE LESS 25 YR. STORM AREA OF BOTTOM LENGTH * WIDTH = 158.0 117.0 18486.0 (AREA AT BOTTOM OF LAGOON) AREA OF MIDSECTION LENGTH * WIDTH = 178,8 137.8 24638.6 (AREA AT MIDSECTION) CU. FT. = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 31656.6 98554.6 18486.0 1.7 800 j igi70346 S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width j + surface area of connecting waste facility 206.0 165.0 0.0 33990.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 33990.0 square feet Design temporary storage per riod to b e 180 days. 5A. Volume of waste produced Feces & e production in gal./day per 135 lb. ALW 1.37 Volume = 167400 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days urine Volume = 305784 gals. or 40880.2 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 0.0 inches 180 days rainfall = 7.0 inches Volume = 7.0 in * DA / 12 in. per ft. = 19828 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 19828 cubic feet B00119170344 Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 19828 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 40880 cubic feet 5B. 0 cubic feet 5C. 19828 cubic feet 5D. 19828 cubic feet 5E. 0 cubic feet TOTAL 80535 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall during wettest period of storage===> 7.0 inches Evaporation during storage period===========> 0.0 inches 25 year - 24 hour rainfall=============---==> 7.0 inches 1.0 feet Side slopes_____________________________ ___> 2.0 : 1 Inside top length===========================> 206.0 feet Inside top width============�==============> 165.0 feet Top of dike elevation=======================> 50.0 feet Bottom of lagoon elevation==================> 38.0 feet Total required volume_______________________> 247935 cu. ft. Actual design volume========================> 276995 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet stop pumping elev.__________________________> 45.5 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 44.0 feet Required minimum treatment volume===========> 167400 cu. ft. Volume at stop pumping elevation============> 171833 cu. ft. Start pumping elev.====___________________-_> 48.4 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 257167 cu. ft. Volume at start pumping elevation========== > 257742 cu. ft. Required volume to be pumped=====-----======> 60708 cu. ft. Actual volume planned to be pumped==========> 85909 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: DATE: APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: * * B00119170345 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods, Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy sells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid, This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to gate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action, The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2, cracks or breaks 3. accumulation of salts or minerals 4, overall condition of pipes • Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1, adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice `Water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management.. Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the Iagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by, proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will; have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.