HomeMy WebLinkAbout820533_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1.
Farm Number: 82-0533
Certificate Of Coverage Number:
AWS820533
2.
Facility Name: T. Lindsay Pig Nursery
3.
Landowner's Name (same as on the Waste Management Plan):
Timothy F Lindsay
4.
Landowner's Mailing Address: 2560 Five Brid ,e Rd
City: Clinton State: NC
Zip. 28328-0126
Telephone Number: 910-564-4091 Ext. E-mail:
5.
Facility's Physical Address: 1033 Belvoir School Rd
City: Clinton State: NC
Zip: 28328
6.
County where Facility is located: Sampson
7.
Farm Manager's Name (if different from Landowner): T fq
g,
Farm Manager's telephone number (include area code): To —
9.
Integrator's Name (if there is not an Integrator, write "None"):
Murphy -Brown LLC
10.
Operator Name (OIC): Franklin Lindsay
Phone No.: 910-590-9376
OIC #: 19086
11.
Lessee's Name (if there is not a Lessee, write "None"):
12.
Indicate animal operation type and number:
Current Permit: Operations Type
Allowable Count
Swine - Wean to Feeder
8,700
Operation Types:
Swine Cattle
Dry Poultry
Other Types
Wean to Finish Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish Milk Cow
Pullets
Sheep - Sheep
Feeder to Finish Dry Cow
Turkeys
Sheep - Other
Farrow to Wean Beef Stocker Calf
Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow
Wet Poultry
Gilts Other
Non Laying Pullet
Other
Layers
`►:+�o�9ns
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: T i.,a+-k C-'qS Title: Ae"
Signature: Date: 3 - 13 i l
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 201.9PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
Brown's of Carolina
Grower(s):
Farm Name:
02/11/2003 Hwy 24 East
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
T. Lindsay
T. Lindsay Farm
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder 8700
Feeder to Finish
Storage Structure:
Storage Period:
Application Method:
Anaerobic Lagoon
>180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally wasteishall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 of 8
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, fe, tons, etc.):
Capacity Type Waste Produced per Animal Total
Farrow to Wean
3212 gallyr
gallyr
Farrow to Feeder
4015 gaVyr
gal/yr
Farrow to Finish
10585 gallyr
gal/yr
8700
Wean to Feeder
223 gallyr
1,940,100 gal/yr
Feeder to Finish
986 gallyr
gal/yr
Total 1,940,100 ga yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
Capacity Type Nitro en Produced perAnimal Total
Farrow to Wean
5.4 Ibs/yr
Ibsyr
Farrow to Feeder
6.5 Ibs/yr
Ibs/yr
Farrow to Finish
26 Ibsyr
lbsyr
8700
Wean to Feeder
0.48 Ibsyr
4,176 Ibsyr
Feeder to Finish
2.3 Ibsyr
Ibs/yr
Total 4,176 Ibs/yr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 13.05
Total N Required 1st Year: 4241.25
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops: 4,241.25
Total Nitrogen Produced by Farm: 4,176.00
Nitrogen Balance for Crops: (6525)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
~' soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2of8
'Reception Area Specirications
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This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be: over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, intemeeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code
Crop
Lbs N utilized / unit yield
A
Barley
1.6 ibs N / bushel
B
Hybrid Bermudagrass - Grazed
50 Ibs N ! ton
C
Hybrid Bermudagrass - Hay
50 Ibs N / ton
D
Corn - Grain
1.25 Ibs N / bushel
E
Corn - Silage
12 Ibs N / ton
F
Cotton
0.12 Ibs N / Ibs lint
G
Fescue - Grazed
50 Ibs N / ton
H
Fescue- Hay
50 Ibs N / ton
I
Oats
1.3 Ibs N / bushel
J
Rye
2.4 Ibs N / bushel
K
Small Grain - Grazed
50 Ibs N / acre
L
Small Grain - Hay
50 Ibs N ! acre
M
Grain Sorghum
2.5 Ibs N / cwt
N
1 Wheat
2.4 Ibs N / bushel
O
Soybean
4.0 Ibs N / bushel
P
-Pine Trees
40 Ibs N / acre / yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4 of 8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/vr/animal Farm Total/ r
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
8700 Wean to Feeder 0.072 626.4
Feeder to Finish 0.36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 626.4 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 3132 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 10 acreas of land. If you apply the sludge
to corn at a rate of 126 pounds per acre, you will need 25.066 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporarf storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract
Hydrant
Type
Crop
in/hr
* inches
3757
1 A
WaB
C
0.6
1
3757
1 B
WaB
C
0.6
1
3757
1 C
WaB
C
0.6
1
3757
1 D
WaB
C
0.6
1
3757
1
WaB
C
0.6
1
3757
2
WaB
C
0.6
1
3757
3
WaB
C
0.6
1
3757
4
WaB
C
0.6
1
3757
5
WaB
C
0.6
1
3757
6
WaB
C
0.6
1
3757
7
WaB
C
0.6
1
3757
8
WaB
C
0.6
1
6 of 8
Additional Comments:
This plan has been amended to show a change from 500 sow farrow to
feeder farm to a 8700 head wean to feeder farm. Irrigation system
will expanded for fields 7 and 8. This plan will be amended to show___
actual stocking if it is less than the proposed 8700 head.
7 of 8
Required Specifications For Animal Waste Management
1. Animal waste shall not reach surface waters of the state by runoff, drift,
manmade conveyances, direct application, or direct discharge during operation
or land application. Any discharge of waste that reaches surface water is
prohibited.
2. There must be documentation in the design folder that the producer either owns
or has an agreement for use of adequate land on which to properly apply the
waste. If the producer does not own adequate land to properly dispose of the
waste, he/she shall provide evidence of an agreement with a landowner, who is
within a reasonable proximity, allowing him/her the use of the land for waste
application. It is the responsibility of the owner of the waste production facility to
secure an update of the Nutrient Management Plan when there is a change in the
operation, increase in the number of animals, method of application, receiving
crop type, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for
realistic crop yields based upon soil type, available moisture, historical data,
climatic conditions, and level of management, unless there are regulations that
restrict the rate of applications for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year.
Waste may be applied to land eroding at more than 5 tons per acre per year but
less than 10 tons per acre per year provided grass filter strips are installed where
runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard
393 - Filter Strips).
5. Odors can be reduced by injecting the waste or by disking after waste application.
Waste should not be applied when there is danger of drift from the land
application field.
6., When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to
conservation tilled crops or grassland, the waste may be broadcast provided the
application does not occur during a season prone to flooding (see "Weather and
Climate in North Carolina" for guidance).
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such
that runoff does not occur offshe or to surface waters and in a method which does
not cause drift from the site during application. No ponding should occur in order
to control odor and flies.
115744 Database Version 3.1 Date Printed: 4/24/2008 Specification Page 1
S. Animal waste shall not be applied to saturated soils, during rainfall events, or
when the soil surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that
the crop is not covered with waste to a depth that would inhibit growth. The
potential for salt damage from animal waste should also be considered.
10. Nutrients from waste shall not be applied in fall or winter for spring planted
crops on soils with a high potential for leaching. Waste/nutrient loading rates on
these soils should be held to a minimum and a suitable winter cover crop planted
to take up released nutrients. Waste shall not be applied more than 30 days prior
to planting of the crop or forages breaking dormancy.
11. Any new swine facility sited on or after October 1,1995 shall comply with the
following: The outer perimeter of the land area onto which waste is applied from
a lagoon that is a component of a swine farm shall be at least 50 feet from any
residential property boundary and canal. Animal waste, other than swine waste
from facilities sited on or after October 1,1995, shall not be applied closer that 25
feet to perennial waters.
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than
those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and public
right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or
wetlands by a discharge or by over -spraying. Animal waste may be applied to
prior converted cropland provided the fields have been approved as a land
application site by a "technical specialist". Animal waste shall not be applied on
grassed waterways that discharge directly into water courses, and on other
grassed waterways, waste shall be applied at agronomic rates in a manner that
causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks,
etc., shall not be discharged into the animal waste management system.
-------------------------------------------------------------------------------- --------------------------------------------------------------------------
115744 Database Version 3.1 Date Printed: 4/24/2008 Specification Page 2
17. A protective cover of appropriate vegetation will be established on all disturbed
areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as
necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other
woody species, etc., are limited to areas where considered appropriate. Lagoon
areas should be kept mowed and accessible. Berms and structures should be
inspected regularly for evidence of erosion, leakage, or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate
the possibility of an illegal discharge, pollution, and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a
regular basis to prevent breakdowns, leaks, and spills. A regular maintenance
checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops
for direct human consumption. However, if animal waste is used on crops for
direct human consumption, it should only be applied pre -plant with no further
applications of animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and bottom elevations of
the temporary storage (pumping volume) of all waste treatment lagoons.
Pumping shall be managed to maintain the liquid level between the markers. A
marker will be required to mark the maximum storage volume for waste storage
ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where waste products are applied. Nitrogen shall be the
rate -determining nutrient, unless other restrictions require waste to be applied
based on other nutrients, resulting in a lower application rate than a nitrogen
based rate. Zinc and copper levels in the soils shall be monitored and alternative
crop sites shall be used when these metals approach excessive levels. pH shall be
adjusted and maintained for optimum crop production. Soil and waste analysis
records shall be kept for a minimum of five years. Poultry dry waste application
records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for five (5)
years.
23. Dead animals will be disposed of in a manner that meets North Carolina
regulations.
-------------------------------------------------- —------------------ — ---
115744 Database Version 3.1 Date Printed: 4/24/2008 Specification Page 3
Page 1 of l
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Laguoo Design and Maaagernent liar Livestock Mat+an:'I'realntenl and Storage ; LBAH 103-113 T!('SI I - IIAIi
Cabl,t:diatt of htanure tartl Witstewaler Applicaliou Gtluipntcnl ; FHAE Fact Sheet 1.1CSI I - BAI:
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Insect Control Checklist for Animal Operations �p
Suurev C+ursc I1M1's to ConU-ol luseds Silc SI►ecifia Practices
-- _ f _Liquid Systems
Flush (iutiers Accumulation of solids Fl Blush system is designed and operated v -
sufficiently to remove accuoudaled solids from
gutters as designed.
fLl Remove bridging of accuumbled solids m
discharge '
I_agouns and NIS Crusted Solids Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than fi -
8 inches over more than 30% of surface.
l-xccssivc vegetative • Decoying vegewlion A Maintain vegetative control along banks of
t huwth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
_ Dry Systems
i ee�lc► . _�_ --- , Deed Spillage -M Design, operate and maintain feed systems (e.g., 4 —
bunkers and troughs) to minimize the
accumulation of decaying wastage.
Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
Deed Storage Accumulations of feed residues Cl Reduce moisulre accumulation within and
around inuuediatu perinacler u!'Iced storage
areas by insuring drainage away from situ
andlor providing adecpiale conlaiument (e.g.,
covered bin for brewer's grain and similar high
auoislure grain prodncls).
17 Inspect liar and remove or break ap accu hauled
solids in filler sirips around Iced storage as
needed.
AlAIC: - November 11. 1996, page I
_ Sunuee Cause _ _ 11MI's io Control Insects. --- ---- -- - — - - --
Animal Holding; Areas Acannulations ofaninnal wastes~ - Silt! Specific Practices+ — -
O Eliminate low areas that trap oloislure along; — — and feed wastage fences and other locations where wasle
accumulates and disturbance by animals is
minimal.
n Muintain fence rows and filler strips around
animal holding; areas to minimize
accumulations of wastes (i.e., inspect for and
remove or break up accumulated solids as
needed).
sy I\1auurc I lan,lling;- - . Accunullalions of animal wastes CI IZemOvC spillage on a routine basis e. 7 - 10
Systcnns (g.,
clay interval during summer; 15-30 day interval
during winter) where manure is loaded for land
application or disposal.
O Provide for adequate drainage around manure
stockpiles.
0 Inspect for and remove or break up accumulated
wastes in filler strips around slockpiles and
mamlre Dandling areas as needed.
For more inlormalion contact tle Cooperalive lixteusion Service, I)eparhnent
Raleigh, NC:, 27695-7613. of I ntomologY, liox 7613, Nurll Carolina Stale l lnivcrsity, - --- - -- ----- ---
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At K,' - 1( niber 11. 1996, Page 2
�a-s33 �c
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EMERGENCY ACTION PLAN
DWQ ONE NUMB g S
EMERGENCY MANAGEMENT SYSTEM3 `3�
SwCD q — 6 3
NRCS 4. 3
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for
all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested responses to some possible problems are listed below.
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
�-- c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B: Runoff from waste application field -actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C: Leakage from the waste pipes and sprinklers -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D: Leakage from flush systems. houses, solid separators -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. 1%4ake sure no siphon occurs.
d. Stop all flo%vs in the house, flush systems, or solid separators.
December 18, 1996
e. Repair all leaks prior to restarting pumps.
E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks- possible action:
a. Dig a small sump or ditch away from the embankment to catch all seepage,
put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3: Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality)
regional office; Phone - - . After hours, emergency number. 919-733-3942.
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility, the location or
direction of movement of the spill, weather and wind conditions. The corrective
measures that have been under taken, and the seriousness of the situation.
b. If spill leaves property or enters surface waters, call Iocal EMS Phone number -
c. Instruct EMS to contact local Health Department.
d. Contact CES, phone number - - , local SWCD office phone number
and local NRCS office for advice/technical assistance phone number - -
4: If none of the above works call 911 or the Sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5: Contact the contractor of your choice to be;in repair of problem to minimize off -site
damage.
a. Contractors Name: O- �A _ Cd ,
b. Contractors :address: 4 C
c. Contractors Phone: 9 1 a ^ 21)
2 December 18, 1996
6: Contact the technical specialist who certified the lagoon (NRCS, Consulting
Engineer, etc.)
a. Name:
b. Phone:
7: Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
December 18, 1996
Version —November 26, 2018
mortality Management Methods b-,S_,3,3
I Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death{. The burial must be at least 300 feet from any flowing stream or public body of water
(G.Si106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B !0200.
Renciering at a rendering plant licensed under G.S. 106-168.7.
Comi,lete incineration according to 02 NCAC 52C .0102.
1
Qa A co posting system approved and permitted by the NC Department of Agriculture & Con -
sum � Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additi nal requirements must be met and a permit is required from NC DEQ.
QIn the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
aMass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A 'atastrophic mortality disposal plan is part of the facility's CAWMP and is activated
wt ien numbers of dead animals exceed normal mortality rates as specified by the State
Ve terinarian.
• BL rial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In —he event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm OwneriManager Date
_ZL4_1 0, �Z
_ i 4� — — — - _�3
Signature of Technical Specialist Date
"AS BUILT"
Operator: Franklin Lindsay County •
Sampson
Date: January 29, 2003
Distance to nearest residence (other
than owner)
1500.0 feet- --
-
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish)
x
1417
lbs.
0 sows (farrow to feeder)
x
522
lbs.
_ 0
lbs
0 head (finishing only)
x
135
lbs.
_ 0
lbs
0 sows (farrow to wean)
8700 head (wean to feeder)
x
433
lbs.
0
0
lbs
lbs
Describe other
x
30
lbs.
= 261000
lbs
0
Total Average Live Weight = 261000 lbs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 261000 lbs. ALW x Treatment Volume(CF)/lb. ALW
Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW
Volume = 261000 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet
4. TOTAL DESIGNED VOLUME
Inside top length ' (feet) --------------------- 440.0
Inside top width (feet) ------------------- 122.5 (AvaPA6E)
Top of dike elevation (feet) -- 48.0
Bottom of lagoon elevation (feet) ------------ 36. O��i�lv�aAbE)
Freeboard (feet)-----------------------------
Side slopes (inside lagoon) 1.0
2.5
Total design volume using prismoidal formula
SS/END1 SS/END2
2.5
SS/SIDE1 SS/SIDE2 LENGTH WIDTH
DEPTH
2.5�
2.5 2.5 435.0
117.5
11.0
AREA OF TOP
LENGTH * WIDTH =
435.0 117.5
51113 (AREA OF
TOP)
AREA OF BOTTOM
LENGTH * WIDTH =
380.0 62.5'
23750 (AREA OF
BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH *
4
407.5 90.0
146700 (AREA OF
MIDSECTION *
4)
CU. FT. _ (AREA TOP
+ (4*AREA MIDSECTION) + AREA BOTTOM]
*
51112.5`
146700.0
23750.0
DEPTH 6
/
1.8
5D. Volume of 25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 31441.7.cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
63738
cubic
feet
5B •
0
cubic
feet
5c.
31442
cubic
feet
5D.
31442
cubic
feet
TOTAL 126621 cubic feet
6. SUMMARY
Temporary storage period====================>
180 days
Rainfall in excess of evaporation===========>
7.0 inches
25 year - 24 hour rainfall==================>
7.0 inches
Freeboard====================-====== = ----->
IM feet
Side
2.5 1
Inside top length=====____________________
440.0 feet
Inside top width____________________________>
122.5 feet
Top of dike elevation=======================>
48.0 feet
Total required volume________________ ______> 387621 cu. ft.
Actual desi n volume============ —====--====> 406198 cu. ft.
Seasonal high watertable elevation (SHWT)===> 0.0 feet
Stop pumping elev._________ _________________> 44.3 feet
Must be > or = to the SHWT elev.==========> 0.0 feet
Must be > or = to min. req. treatment el.=> 42.0 feet
Required minimum treatment volume===========> 261000 cu. ft.
Volume at stop pumping elevation=======_====> 275911 cu. ft.
Start pumping elev.===----------------- 46.3 feet
Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr.- 24 hr. rainfall—> 374756 cu. ft.
Volume at start pumping elevation===--_-----> 371093 cu. ft
Required volume to be pumped================> 95180 cu. ft.
Actual volume planned to be nt�mnnr�====___- n_... _.
n
Min. thickness of sowd il liner when required==> LiLzae�
7. G BY: /6 APPROVED BY:
DATE: /�29/� 3 DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS:
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OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is especially
important to manage levels so that you do not have problems during extended rainy and
wet periods.
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended rainy spells.such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space' available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the Iagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlled. This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4, overall condition of pipes
Lagoon surface ---look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment ---look for:
1. settlement, cracking, or "jug" holes
2. side slope stability ---slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. if
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a threat
of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps ---check for proper operation of:
- 1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
Planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
I Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well.
Practice water conservation ---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
proper maintenance and water conservation.
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the lagoon
Management:
Maintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
The lagoon liquid level should never be closer than 1 foot to the lowest
point of the dam or embankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
Locate float pump intakes approximately 18 inches underneath the liquid
surface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
proper lagoon sizing,
mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
Hire a custom applicator.
Mix the sludge and lagoon liquid with a chopper -agitator impeller
Pump through large -bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. CIose
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. Types
Of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include;
Modification of the lagoon structure ---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
• Lagoon liquid levels ---high levels are a safety risk,
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity ---protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the darn. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.