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HomeMy WebLinkAbout820470_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0470 Certificate Of Coverage Number: AWS820470 2. Facility Name: 11U) Lucas Dairy Farm �1 q f.c 3. Landowner's Name (same as on the Waste Management Plan): ;yi.l eFthP f arnima. r r C 4. Landowner's Mailing Address: PO Box �_71107 City: Elizabethtown -7 t%0 State: NC Zip:. 28337-0535 Telephone Number: 910-862-�t. E-mail: 5. Facility's Physical Address: 650 Old Lucas Dairy Ln City: Turkey State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): g. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): 11. Lessee's Name (if there is not a Lessee, write e"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Types: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Zip: 28393 Murnh,� -Brown LLC Phone No.: 910-Q,.ff 3ks`61-0 Allowable Count 7,116 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet Wet Poultry,. Non Laying Pullet Layers OIC #: O884#2" 100L13Y1 Other Types Horses - Horses Horses - Other Sheep - Sheep Sheep- Other RECE1f ijCCZ;Z::IDWF? APR ® 3 2R1g wowcum1, %3 FarmS-Lucasrl*,;,, ROY COOPER Gm,�,=or MICHAEL S. REGAN ser✓rrazy LINDA CULPEPPER mr,"Ot NORTH CAFROLINA Enviranmentai Quality February 27, 2019 Hd3 Farms of the Carolinas LLC HD3 Lucas Dairy Farm PO Box 535 Elizabethtown, NC 28337-0535 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deg.nc._ov/about/divisions/water-resources/water-quality-regional-operations/afo. or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure Your continued coverage under the State Non -Discharge General Permits % ou must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facilit% Currently Covered by an Ex irinu State Non -Discharge General Permit." The application form must be completed, signed and returned b� April 3, 2019. Please note that You must include one ill cony of the Certified Animal Waste Management Plan (CAWMP), with the completed and signed aurplication form. A list of items included in the CAWM_P can be found on Pee 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820470 Murphy -Brown LLC Nortr Ca-o ra aapa-tmeartt sFE^v-orrrerts Qis t} I D •'s a• of'Water FiesD roes r 512 K. Se 'sbLry St. 1 1636 h'a Seri x Carts- I tta e'gr; f%oftF Cara a27S38'1ff3S 13. Waste Treatment and Storage Lagoons (VeriA. the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay. Syn thetic. Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 4� 19.00 .JS 130,680.00 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAw'MP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP). sip ned by -the owner and a certified technical specialist, containing: a. The ntethod by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP It. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations. or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list. please include the additional components with your submittal (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal'a ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer) o� f the corporation): Name: i riot Lrc 7 7Fi�o; ""gvt4' Signature: `j t w ate: rya Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncden r.gov FORM: RENEWAL -STATE GENERAL 02/2019 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 19.00 2528 130,680.00 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal(r_)nedenr.gov Murphy -Brown, LLC 9/19/2011 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Murphy -Brown, LLC tw&5 914" Farm Name: 2028; Fac. No.: 82.470 / County: Sam, ---son Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7116 Storage Structure: Anaerobic Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are Important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1-- 1 of 11 This plan Is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste Is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH In the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 16A NCAC 2H .0217 adopted by the Environmental Management Commission, AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.); Ca ac Type Waste Produced per AN Mal Total Farrow to Wean 3212 gallyr gaVyr Farrow to Feeder 4015 gaVyr gallyr Farrow 10 Finish 10585 galtyr gaVyr Wean to Feeder 223 gallyr gaUyr 71161 Feeder to Finish 880 gallyr 7.016.376 al/yr Yotal 7,016,375 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbe): Capacity Type Nitro en Produced per Animal Total i Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibstyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibstyr 7116 Feeder to Finish 2.3 Ibat r 1 %367 Ibslyr Total 18,307 lbiqyr Applying the above amount of waste Is a big Job. You should plan time and have appropriate equipment to apply the waste In a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 77.7 Total N Required 1st Year: 20563.6313 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops; 20,683.53 Total Nitrogen Produced by Farm: 16,366.80 Nitrogen Balance for Crops: (4,216,73) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 Reception Area Specifications Tract Feld irrigated Soil 1 St CrOP Time to 1st Crop 1st Crop Lbs WAc Lbs N Total Ibs N 'type Code Yield Ibs WUnit Residual !Ac ljtifiled 2nd Crop Time to 2nd Crop 2nd Crop Lb9 WAC Lbs N Total tbs N Code Yield IbS W rilt Residual /Ac Utilized Total Lbs WAC Total Ibs N utilized 9529 to 2.62 Pamllln G A -Ju _ 35 37.5 131.25 343.875 0 0 131.25 343.875 9529 2A 4.31 Johns G ":B !UY�i 5.0 37.5 187.5 8W.125 50 0 0 187.5 W8.125 9S29 28 1.98 Johns Ma^ G B/C A A Mar -Seat Mar -Sept 5.0 6.0 37.5 43.75 187.5 262.5 371.25 78226 K Sap[ -Apr 1 0 50 0 149 187.6 312.5 371.25 93t.25 9529 3A 2.98 9S29 38 2 Gr' a/C 5.5 6.0 43.75 43.75 240.625 262.5 481.25 207.375 K K Sept -Apr t- r 1 1 50 50 50 $p 100 3965 290.625 312.5 581.25 246.875 9529 GA 0.79 Ma B/C M'ar-Set 9529 9529 7A 78 3.74 3.88 wa ram Wa ram B/C BIC Mar -Sept Mar -Sept 5.5 5.5 43.75 43.75 240.625 240.625 SW-9375 885.5 K K Segi-AW t-Apr 1 1 50 SD 50 50 187 184 290.625 290.625 1086,938 10695 9529 7C 4.45 wa ram B/C Mar -Sept 55 4375 240.625 1070.M 54_1 4063 K Sept•Apr 1 50 50 222.5 290.625 1293.281 95N 7D 225 Wa WC Mar -Sept 5S 43.75 240.825 K . ,opt 1 50 5o 112.5 290.625 653.9063 9529 8A 3.01 wa m MarSw 5.5 43.75 240.625 724.2813 K Sept -Apr 1 50 50 150.5 290,625 874.7813 9529 9529 9A 71A 3S1 3.66 Wa ram Wa ram &rC B!C Mar -Sept Mar -Sept 5.5 5.5 43.75 43.75 240.625 240.625 24p.625 8a4.9938 880.5975 K K Sept -Apr Sept- r 1 1 50 50 50 50 1183 t83 290.625 290.825 1020.094 1063.688 9529 12A 6.43 w B/C Mar -Sept 5.5 43.75 154 2219 K Sopa,gpr 1 50 50 321 S 290.625 1868.719 9529 128 3.79 w am SIC Mar -Soot 55 43.75 240.625 911,11M K APr 1 50 50 105.5 290.625 1101A69 9529 9529 9529 9529 9529 9529 l2C 13A Sub 1 SW2 Sub 3 Sub 6 Sub 7 2-11 0.87 3.67 1.63 2.99 1.02 4.53 Wa ram Paine P0750 Johns G w am BIC G &C B/C B/C Mar -Sept A A J Mar Mar- pt Mar -Sept 5.5 3.5 35 5_0 55 -6.0 5.5 43.75 37.5 37.5 37.5 43.75 43.75 .75 240.625 131.25 131.25 187.5 240.625 2625 240.625 507.7186 106.3125 1.6875 343125 719A686 267.75 1104.469 K K K K Apr Sepl-Apr Sept -Apr Sepi-Apr 1 1 1 1 50WO-0 50 50 502295 1055 0 0 0 1495 51 29p.625 131.25 131.25 1875 2312.5 3125 290.625 613.2188 106.3125 481.6876 343725 8318.768 318.75 1333.969 9529 95M 9529 9529 9529 9529 SubBA Sub 88 Sub 9 1 Sub 11 Su4 12 Sub 13 3.5 1.01 2.02 1.43 2.68 0.64 W W waaram Wa ram wa ram Paxvilte FJC B/C BC BfC Bic G MarSept Mar -Sept Mar -Sept Mar -Sept Mar _Aug-)0j SS 5.5 5.6 55 55 35 43.75 43.75 43.75 43.75 43.76 37.5 240.625 240.625 240.625 240.625 240.US 131.25 842.1875 243.0313 486.0625 344,0988 644 B75 110.25 K K K K K Sapt 4pr -Apr -Apr .,kor -Apr 7 1 1 1 50 50 50 $p 50 50 s0 50 SO 0 175 50.5 101 71.5 134 0 290.625 290,625 29OA25 290.625 290.625 13125 1017.188 2935313 587.0625 4755938 778.875 11025 Totaw 77.7 175MAW 3082 2158353 3(a) of 11 3(b) of 11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm S ecifications PAN/ r/animat Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 7116 Feeder to Finish 0.36 2661.76 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2561.76 pounds of plant available nitrogen per year will accumulate In the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 12808.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 42 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 102.4704 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of Irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface Irrigation is the method of land application for this plan, it is the responsibility of the producer and Irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown In the tables may make this plan Invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop Is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. in no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except In the event of the 26 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown In the tables may make this plan invalid. Calf your technical specialist after you receive the waste analysis report for assistance In determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing appllcatlon rates and amounis. Soil Application Rate Application Amount Tract Hydrant Type Cro In/hr ' Inches 9529 1A Paxville G 0.45 1 9529 2A Johns G 0.45 1 9529 28 Johns G 0.45 1 9529 3A Marvyn B/C 0.65 1 9529 313 Gritney B/C 0.5 1 9529 6A Marvyn B/C 0.65 1 9529 7A Wagrarn B/C 0.6 1 9529 7B Wagram B/C 0.6 1 9529 7C Wagram B/C 0.6 1 9529 7Q Wagram B/C 0.6 1 9529 SA Wagram B/C 0.6 1 9529 9A Wagram B/C 0.6 1 9529 11 A Wagram B/C 0.6 1 9529 12A Wagram B/C 0.6 1 9529 12B Wagram B/C 0.6 1 9529 12C Wagram B/C 0.6 1 9529 13A Paxville G 0.45 1 9529 Sub 1 Paxville G 0.45 1 9529 Sub 2 Johns G 0.45 1 9529 Sub 3 Gritney B/C 0.5 1 9529 Sub 6 Marvyn B/C 0.65 1 9529 Sub 7 Wagram B/C 0.6 1 9529 Sub8A Wagram B/C 0.6 1 9529 Sub 8B Wagram B/C 0.6 1 9529 Sub 9 Wagram B/C 0.6 1 9529 Sub 11 Wagram B/C 0.6 1 9529 Sub 12 Wagram B/C 0.6 1 9529 Sub 13 Paxville G o.45 1 6 of 11 Additional Comments: This plan revised due to the recalculation of wetted acres based on the GPS map of the facility. Subfield acres are those acres in a, field that are not covered by the irrigation system but are covered when using an aerway_type machine. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2026; Fac. No.: 82-470 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC uate Name of Manager (If different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston At#tliatlon: Murphy -Brown LLC. Address: 2822 Hwy 24 West, PO Drawer 866 Warsaw, NC 28398 Telephone., (910) 293-3434 Signature: G--_�L.� _ '9-19/zAif Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water Is prohibited. 2 Where must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. it is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, Increase In the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, cllmatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by Injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate In North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated sons, during rainfall events, or when the 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. ii Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer than 25 feet to perennial waters, 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shalt be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility Is to be suspended or terminated, the owner Is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used In a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted • and maintained for optimum crop production. Sol] and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meals North Carolina regulations. 11 of 11 NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Farm Name: I Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Wean to Finish Gilts Boars Storage Structure: Storage Period: Application Method: Murphy Brown, LLC 2028, AWS820470 Sampson 7116 Anaerobic Lagoon >180 days Irrigation This amendment allows the producer to apply to the leased land of Henry Lucas (T8046 & T9528). The following table lists the field and crop information and tract maps of these tracts are attached. RkCa'VSD"�C ",xZ/DWR APR ® 3 2019 ! ®A�ttona Section Owner/Manager Technical Specialist / - of - za/ Date Date c ' f � � Farm 2028 Fc. No6: 82-470 Sww 1 m'5w Pull# Acres Specifications: 1A 2.62 Cadman 3000 reel w/3"0050' hose 2A 4.31 Nelson 150 w/1.18" nozzle ® 50 PSI 2B 1.98 205 GPM; 300' WD 3A 2.98 240' Lane Spacings 3B 2.00 6A 0.79 7A 3.74 rota Redd 10 = 6.39 Ac. 7B 3.68 7C 4.45 7D 2.25 BA 3. 01 L53 Ac. •�, � 7 1, ' 1 , � y � t� � 1 � e f ! i,i � I fi a t 5e. x� Cl lip w �>' ! •. 1t , f Si F 1 ..5 1 � ��;M .'C+. j• F _ �ir' � f t4�� '�. `� f. t ` { •z 't s ��- l `�r i G, ,� .�� b �1 � - - � it e ''��.y►� � �'� i , 1 1 � '' *, r '' -•tom 'i ~� 1 ♦ ' -•ems - � -. • �y xr • ' 4 ]xS�i'�.Fy i'4.1 _ _ {•�� ��. .•.wl {s �L� , f r5 1 L� gyp. �. s; � ' ). 1 1'f. .. .. �'� •. _ � '~fit Reception Area Specifications Henry LuCOS Leased Land W=M, �/-,�Ilfljjj OUT. mi���� ff-ITA Animal Waste Utilization Agreement Smithfield Hog Production Division psi 3_ . hereby give Smithfield Hog Production Division-rmission to apply animal waste from the waste utilization system on t acres of my land for the duration of time specified below. I understand that this waste contains nitrogen, phosphorous, and other trace elements and when properly applied should not harm my land or crops. l also understand that the use of waste will reduce my overall needs for commercial fertilizer, and that Nitrogen limitations exist based on individual farm Waste Utilization Plans. After the completion of animal waste application, Smithfield HPD shall provide said Landowner / Farmer with a Nitrogen total of animal waste derived nutrients vs. remaining nutrients allowed in the Waste Utilization Plan. This lease will stand year over year after the end of the lease agreement, unless the Landowner or Smithfield HPD provides written notification no later than 90 days from termination date. Landowner Date: Landowner Date: Technical Representative � ~ Date: "Perm of Agreement to Wetland Determination Idet (S Disclaimer: Weiland identifiers do not represent the size. shape. Sampson County FSA 6) Restricted Use or specifledellermination of the area. Rarer to youroriginal d elerminallan (CPA-026 and affacfted maps) for exact wetland V Limited Restrictions boundaries and daterm [nations, or contact MRCS. -1 Farm 982I I ract 952B Exemol from Conservation Compliance Provisions N, -4 Crop 2 6-13 3 9.37 ___ -1 4.8. 681 1 Total Crooland Acres 31.6 Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause • Swine production X X X BMPs to Minimize Odor Site Specific Practices Vegetative or wooded buffers Recommended best management practices Good judgment and common sense — Animal body surfaces • Dirty manure -covered animals X] Dry floors Floor surfaces • Wet manure -covered floors Fx] Slotted floors F] Waterers located over slotted floors X Feeders at high end of solid floors X Scrape manure buildup from floors ❑ Underfloor ventilation for drying Manure collection pits • Urine Frequent manure removal by flush, pit recharge, ❑X or scrape • Partial microbial decomposition F-;71 Underfloor ventilation Ventilation exhaust • Volatile gases ❑ Fan maintenance fans • Dust Efficient air movement X Indoor surfaces • Dust FXI Washdown between groups of animals Flush tanks Feed additives X ❑ Feeder covers Feed delivery downspout extenders to feeder covers ❑ Flush tank covers Extend fill lines to near bottom of tanks with Ij 1! anti -siphon vents Flush alleys • Agitation during wastewater ❑ Underfloor flush with underfloor ventilation conveyance Agitation of recycled lagoon liquid while tanks are filling AMOC —November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points • Agitation of recycled lagoon Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations • Agitation during sump tank I Sump tank covers filling and drawdown u Outside drain . Agitation during wastewater ❑ Box covers collection or junction conveyance boxes End of drainpipes at • Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance El lagoon liquid level Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation Proper lagoon liquid capacity Correct lagoon startup procedures X Minimum surface area -to -volume ratio X Minimum agitation when pumping ❑ Mechanical aeration ❑ Proven biological additives Irrigation sprinkler • High pressure agitation Irrigate on dry days with little or no wind nozzles • Wind drift Minimum recommended operating pressure X Pump intake near lagoon liquid surface X F__j Pump from second -stage lagoon Storage tank or basin • Partial microbial decomposition ❑ Bottom or midlevel loading surface • Mixing while filling ❑ Tank covers • Agitation when emptying ❑ Basin surface mats of solids ❑ Proven biological additives or oxidants AMOC — November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Settling basin surface • Partial microbial decomposition Extend drainpipe outlets underneath liquid level • Mixing while filling Remove settled solids regularly _ • Agitation when empi} in > Manure, slurry, or • Agitation when spreading sludge spreader outlets Volatile gas emissions Uncovered manure, . Volatile gas emissions while slurry, or sludge on drying field surfaces ❑ Soil injection of slurry/sludges ❑ Wash residual manure from spreader after use Proven biological additives or oxidants ❑ Soil injection of slurry/sludges ❑ Soil incorporation within 48 hours ❑ Spread in thin uniform layers for rapid drying ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition �� Proper disposition of carcasses Dead animal disposal • Carcass decomposition Complete covering of carcasses in burial pits pits 1-1 l l Proper location/construction of disposal pits Incinerators • Incomplete combustion 171 Secondary stack burners Standing water around . Improper drainage Grade and landscape such that water drains away facilities F] from facilities Microbial'decomposition of organic matter Manure tracked onto • Poorly maintained access roads Farm access road maintenance public roads from farm . Farm access AMOC —November 11, 1996, page 3 Additional Information: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge— Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings AMOC —November 11, 1996, page 4 Available From: NCSU, County Extension Center NCSU—BAE NCSU— BAE NCSU— BAE NCSU— BAE NCSU— BAE NCSU— Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension Insect Control Checklist for Animal Operations Cause SMPs to Control Insects _ Site Specific Practices Source Liquid Systems Flush gutters • Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed ❑Remove bridging of accumulated solids at discham.e Lagoons and pits • Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation El Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage ❑ Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10-day interval during summer; 15- to 30-day interval during winter AMIC —November 11, 1996, page 1 Source Cause Insect Control Checklist for Animal Operations Insects zecific Practices Feed storage Accumulations of feed residues X Reduce moisture accumulation within and around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal wastes Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7- to 10- systems day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal ❑Provide for adequate drainage around manure stockpiles ❑ Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC — November 11, 1996, page 2 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) 910 433-3300 (910) 592-8996 (919) 592-7963 1919) 592.7963 (919) 592-7161 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. �-- c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 1 �; 2 007 e.1_ 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWO regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call focal EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brawn. LLC b. Contractors Address: P.O. Box 856 Warsaw NC 28398 c . Contractors Phone: (914)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kral Westerbeek b. Phone: {9i0) 293 - 5330 Implement procedures as advised by DWO and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 12;5 /2007 Version —November 26, 2018 Mortality Management Methods sl-,O Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. bnI a A composting system approved and permitted by ,the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and 'a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionibf the State Veterinarian, would -make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the. facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the; State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm wner anager Signature of Technical Specialist Date Date 13 • rower: __-, ,- esigne y: RM Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: County: Sampson Sheet 1 of 7 �^ ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. 124 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? Does Operator Want Emergency Spillway? Was This Design Built Prior to Sept. 1996? Is Drain Tile Req'd to Lower SHWT? Seasonal High Water Table Elev: Freeboard: Emergency Spillway Flow Depth: Side Slopes: Farm Population: (Y/N)------------ Y (Y/N)------------ N (Y/N)------------ Y (Y/N)------------ N Top of Dike Elevation: Depth Finished Bottom Elevation: BOTTOM E 11.97 Ft. Start Pump Elevation: 19.68 In. Stop Pump Elevation: 38.4 In. 03/11 /09 0 0 7116 Hd. 0 0 0 0 93 Days 7.0 In. 7.0 In. 0 0 0.00 1.0 Ft. 3 :1 (H:V) 0.0 0.0 98.97 Ft. 87.00 Ft. 97.33 Ft. 95.77 Ft, LAGOON VOLUME REQUIRED VOL, DESIGN VOLUMES % REQ'D. Storm Stor = 86969 (Cu.Ft.) 87,975 (Cu.Ft.) 101.16% Temporary= 208178 (Cu.Ft.) 209,040 (Cu.Ft.) 100.41% 960660 (Cu.Ft.) 961,710 (Cu.Ft.) _ 100.11% _Permanent= Total Volume = _ 1,255,807 (Cu.Ft.)� 1,258,725 (Cu.Ft.) 100.23% L9112 Treatment Volume = 112 Treatment Volume Elevation = 0 Temporary Storage Volume Elevation = v 480,330 (Cu.Ft.) T-- 91.57 Ft. 95.81 Ft. I Min. Required Liner Thickness ------------------- Lagoon Surface Area: (Inside TOD)--------•---------- Murphy -Brown. LLC Engineering P.O. Box 856,Warsaw, NC 20398 88.80 In. 37.87 In. 1.7 Ft. 149.089 S.F. (910) 293-3434 C;rower:�: Address: PO Box 856 Warsaw, NC 28398 County: Sampson Designed By: RS� — Checked By: DSE Date: 03/11/09 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation ;FT . Area�SF: 944.00 124,531 95.00 128,250 96.00 131,914 97.00 135,604 98.00 139,319 98.97 149,089 Incr. Vol. (Cu. FT 126,391 130,082 133,759 137,462 139,878 Cumul. Vol. (Cu. FT' 735,156 861,547 991,629 1,125,388 1,262,849 1,402,727 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 1,255,807 CF CUMULATIVE VOL._ ZONEV - OL, —� 100,23% END PUMP = = = = 95.77 FT 961,710 CF _ TR'MT 961,10 100.11% START PUMP = = : 97.33 FT 1,170,750 CF TEMP 209,040 100.41% MAX STORAGE = 97.97 FT 1,258,725 CF STORMI 87,975 101.16% Murphy -Brown, LLC Engineering P.O. Sox 856, Warsaw, NC 28398 (910) 293-3434 Grower: 20283Designed By: Address: PO Box 856 Checked By: �-- Warsaw, NC 28398 Date: County: Sampson Sheet 3 of 7 MINIMUM REQUIRED _VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Animal Type apac ty cu. t.nb) Tofs Nursery 0 _ 7,116 0 30 1.00 1.00 0 0 Wean to Finish �- T 115 135 Finishing _ Farrow to weanling - _ T 1.00 960,660 433 1.00 0 Farrow to feeder_ 0 522 Farrow tofinish 0 1,417 Boars !-- -- f g� - i - 0 400 Total Required Treatment Volume (cu. ft.)= _ 1.00 _ ��- 0 0 1.00 1.00 _ 0 960,660 Sludge Storage Volume: Anim hype T apacity AIW(cu.ft.Ab _ . Nursery_T 0 4 30 T 0.00 Wean to Finish—_ _____-0 115 0.00 Finishing 7,116 135 _ 0.00 _ Farrow to weanling 0 433 0.00 _ Farrow to feeder 522 0.00 Farrow to finish_ - _ _ _ _0 _ - 0 _ 1,417 _ 0.00 Boars 0 -T 400 -- 0.000 _ — red Total RequiSludge Storage Volume I Temporary Storage Volume: Manure Production: we -an to Finish Finishinq Farrow to weanling Farrow to feeder Farrow to finish_ Boars Excess Fresh Water: apecfty Sto. Period d� aydam_ E ota 7,116 93_ - -----1.37 _ 0 93 —4.39 0. 83 - -5.30 0 93 14.38 -- 0 . 93- _ 4.06 --- - Total Manure Production -- (gals.)= --- Total Manure Production (cu.ft.)= Nursery --- Wean to Finish _ Finishinq Farrow to weanlina _ _ Farrow to feeder ^ Farrow to finish Boars Capacity Sto. Penb5d _ 0 0 7,116 _ 0 0 0 93 93_ 93 93 _ 93 93 0 93 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= Murphy, Brown. LLC Fixlinvoring P.O. Box 856, Warsaw NC 2831 0.00 0,00 - 0.00 0.00 0.00 ME = I otal 0 0 0 0 -- - - 0 0 906,650 0 0 906,650 121,210 0 O 0 KBW DSE 03/11/09 I Grower; 20283 Designed By: KBW Address: PO Box 856 Checked By: DSE 111 Warsaw, NC 28398 Date: 03/11/09 County: Sampson Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area)' Rainfall / 12in./ft Vol.= (149089 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 86,969 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Y0241-1r. Storm(in) / 12in./ft. Vol.= (149089 sq.ft + 0 sq.ft.) * 7.0 in. 112 in./ft, Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 86,969 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 121n./ft. Vol,= (149089 sq.ft + 0 sq.ft.) * 0.0 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 241-1r, Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 1255807 (CU.FT.) RECF1VP qC ;;Cj APR C q 201,q w�, R88bwl Up 14rphy.l3mw4. 0., %riglnuolilig 1'.0. Box 8,56, Warsaw NC 28398 86,969 (CU.FT) 208,178 (CU.FT) 960,660 (CU.FT) Grower: 20283 y Designed By: KBW Address: PO Box 866 Checked By: DSE Warsaw, NC 28398 Date: 03/11/09 County, Sampson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 24Hr. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes ----------.---.-- Lagoon Surface Area Min. Liner Thickness (if required) - ------ - Freeboard Depth Temporary Storage Period TOTAL DESIGN VOLUME = 1258725 (CU.FT.) Zone Qepths: Treatment / Sludge Storage Zone Depth ----------- Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth w11. 11C a)—gineering P O. 130x 85f, WF1rSC NC ?f?39f3 98.97 FT. Not Al Applicable 97.97 FT. Not Applicable 97.33 FT. 95.77 FT. Not Applicable 0.00 87.00 FT. Not Applicable Not Applicable 3:1 H:V 149,089 SF 1.7 FT. 1.00 FT. 93 Days 8.8 FT, 1.6 FT. 1.6 FT. 12.0 FT. Grower. 20283 Designe KBvv Address: PO Box856 ChecketDSE Warsaw, NC 28398 Date: 03/11/09 County: Sampson --_--- -- �- - - - Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 98.97 _ TOP OF STORM ELEV = 97.97 i 1 � / 1 t STRT PMP EL.= 97.33 TOP OF TEMP STORAGE ELEV = 97.33 / END PMP EL. = 95.77 TOP OF TREAT ELEV = 95.77 SHWT = 0.00 r r r _ r FINISHED BOTTOM ELEV = 87.00 P. O. Box 856. Warsaw NC 26398 (910) Grower: 20283 Designed By: KBW Address: PO Sox 866 Checked By: DSE Warsaw, NC 28398 Date: 03/11/09 County. Sampson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: The lagoon has been designed as anirregularshape. This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supersede the original certification of the farm. LLC Engineering P.O. (lox Warsaw NC 28398 (910) 293-3434 OPERATION & MAINTENANCE PLAN management should be a year-round priority, It is especially i l viuu"�r do �evels so that you do not have problems during extended rainy and wNt Xiods. 14 irx"�iih+ sto.--axe capacity should be available in the lagoon for periods when the receivirm- crop is 63rmant (such as wintertime for bermudagrass) or when there are ex,011ded rainy-xils such as the thunderstorm season in the summertime, This means w Aaz ai the of plant growth in the later winter/early spring, irrigation according to fUrn waste 4-nianags..ment plan should be done whenever the land is dry enough to receive lagoon liq. This will make storage space available in the lagoon for future wet poods. kn 'thy: date summer/early fall the lagoon should be pumped down to the low marker (see F'i -= 2-1) to allow for winter storage, Every effort should be made to m4intain the lacocn c,ose to the minimum liquid level as long as the weather and waste utilization plan wiie allow it. Waiting until t .y lagoon has reached its maximum storage capacity before starting to irrigate does nc', leave room for storing excess water during extended wet periods. C)verflow from. lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and sul,-,o� t to oenalty action. The routine mal.:te;;-ance of a lagoon involves the following; IVILT.itenance of a vegetative cover for the dam, ,Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand, The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain . sods test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or etLivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of ,mese practices, This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth, NOTE, l vege ation is controlled by spraying, the herbicide must not be allowed to enter th=, lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events, Items to be checked should 'include, as a minimum, the following; Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for, 1, separation of joints Zo cracks or breaks 3, accumulation of salts or minerals 4, overall condition of pipes z' oon, surface ---look for: undesi able vegetative growth oating or lodged debris i ment---look for: settlement, cracking, or "jug" holes side slope stability ---slumps or bulges wet or damp areas on the back slope erosion due to lack of vegetation or as a result of wave action rodent damage IT oe subject to liner damage due to wave action caused by strong - ,s can erode the lagoon sidewalls, thereby weakening the lagoon dam. A goy s ld v, Fgetation will reduce the potential damage caused by wave action. if ,�,ave i— ous damage to a lagoon sidewall, baffles in the lagoon may be one wave impacts, could lead to erosion and weakening of the dam, If your lagoon has �a' o'yese : .tires; you should call an appropriate expert familiar with design and NC nSlcructior c: '7 -.5'c lagoons. You may need to provide a temporary fix if there is a threat Ca wN.= disc,,.z: g; , However, a permanent solution should be reviewed by the echnical expe- % Any digging into a lagoon dam with heavy equipment is a serious 47de,',aking w.,Ih --�tentially se:xous consequences and should not be conducted unless 'Px.oTnme`tde6. by P..n appropriate technical expert, Pumps ---check for proper operation of: . recycling pumps irrigation pumps .LK'sac'; fof. Izz--Z , loose fittings, and overall pump operation. An unusually loud or grinding �iAl:sV, c: a iaag< e-,mo-int of vibration, may indicate that the pump is in need or repair or o"pe L.'I" Cn t. C."T ' -�xutems should be inspected and operated frequently enough so that you aze, nos completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time sho-ind major repairs be required. Having a nearly full lagoon is not the time to think about 5wicching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor' z lagoon is full also. You should consider maintaining an inventory of spare parts or pumps, Su .'ace water diversion features are designed to carry all surface crainage waters (such as rainfall runoff, roof drainage, gutter outlets, a:d parking lot runoff) away from your lagoon and other waste "eatrnent or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. yot• should inspect your diversion system for the following- l . adNuatc vegetation 2. diversion capacity 3. ridge berm height ��ould be corrected promptly. It is advisable to inspect your system iollo r.. " ' ry' ng a heavy rain. If technical assistance is needed to '.1.. FF..� `4.".a Ajj6� �"t_..-"..h-Sd •� F. ,' ions, c�)rsult with appropriate experts. =>ou 41(%,ld : .; revel o: the lagoon just prior to when rain is predicted, and then road tlae ie. ,flA 4 to b Hours after the rain (assumes there is no pumping). This will dive you an much your lagoon level will rise with a certain rainfall amount vd Cl wust iAz� c ;-girding your rainfall for this to work). Knowing this should help in p�anrkir5g 1* rg2---T:: d.pplications and storage, If your lagoon rises excessively, you may Ld,=a I flov.. from a surface water diversion or there may be seepage into the lagoon from xi suz cunding land, Lagoon Operj,,,- ; Startup �-�iately after construction establish a complete sod cover on bare soil ...cces to avoid erosion. . lagoon design treatment volume at least half full of water before loading begins, taking care not to erode lining or bank slopes. a.a:aipes into the lagoon should have a flexible pipe extender on the the pipe to discharge near the bottom of the lagoon during initial e cr another means of slowing the incoming water to avoid erosion of .,.......,g, . possible. begin loading new lagoons in the spring to maximize jactar'al establishment (due to warmer weather). e r,ommenderd that a new lagoon be seeded with sludge from a healthy 4 -kk ag swine Alagoon in the amount of 0.25 percent of the full lagoon volume, This seeding should occour at least two weeks prior to the :.d,as;on of wastewater. a periodic check on the lagoon liquid pH. If the pH falls below add agricultural lime at the rate of 1 pound per 1000 cubic feet of .a�,�>on liquid volume until the pH rises above 7.0. Optimum lagoon liquid -s between 7.5 and 8.0. A .',ark :olor, lack of bubbling, and excessive odor signals inadequate :iological activity, Consultation with a technical specialist is recommended aye condit±ons occur for prolonged periods, especially during the warm c r he more fregi:ently and regularly that wastewater is added to a lagoon, the better the lagoon will fur�, Flush systems that wash waste into the lagoon several times daily are oDtim=um for -,! atme�:t, kit recharge systems, in which one or more buildings are drained and recharged. aaYh t(�]ay, also work well. _ice watez conservation ---minimize building water usage and r= a,3e ffOT, `king waterers, broken pipes &nd washdown through mrin.e &Tiw, and water conservation, A size fR. wastage and spillage b� keeping feeders adjusted, This edw� e ::e amount of solids entering the lagoon -J znmin lagoon: liquid level between the permanent storage level and storage level. visible rnarkers or stakes on the lagoon bank to show the -% Dumn liquid level and the maximum liquid lever (Figure 2-1), t^ng at the earliest possible date in the spring based on requi:ements and soil moisture so that temporary storage ilo ,..ax" ized for the summer thunderstorm season. Similarly, fr, the late summer/early fall to provide maximum lagoon for the winter. i ii u.d level should never be closer than 1 foot to the lowest b e dam or embankment, pump tre lagoon liquid level lower that the permanent storage you ale removing sludge, faoat pump intakes approximately 18 inches underneath the liquid r� and as far away from the drainpipe inlets as possible. `ryyent additions of bedding materials, Iong-stemmed forage or vegetation, eed, plastic syringes, or other foreign materials into the lagoon, >�e-tly remove solids from catch basins at end of confinement houses or u' e�•e�er :.hey are installed, y.;�aain strict vegetation, rodent, and varmint control near lagoon edges. allow trues or large bushes to grow on lagoon dam or embankment. x::o re sludge from the lagoon either when the sludge storage capacity is or before it ills 50 percent of the permanent storage volume, al production is to be terminated, the owner is responsible for o -x= n ng and implementing a closure plan to eliminate the possibility of a Wo- =1 discharge. Mudge IRI:e J vaT-: lf��te o_ lLg`-: i-�L.v buildup can be reduced by, :agwr, 5;zIng, ical sQ..-.s separation of flushed waste, ,q X!4- -t. .6 flushed waste solids in an appropriately designed basin, or Zm` wastage and spillage. Ternovled, annually rather than stored long term will; -are jut,.1 - 7- A Ora V-,4 to properly use the nutrients. lagoon liquid with a chopper -agitator impeller .rough large -bore sprinkler irrigation system onto nearby cropland; incorx-:- ate, part of lagoon by irrigation onto nearby cropland or :emalning sludge; pump into liquid sludge applicator; haul �z, 0!",-- crop.and or forageland; and soil incorporate, pper part of lagoon by irrigation onto nearby cropland or 3 .,-1.Znd; dredgo sludge from lagoon with dragline or sludge barge; berm bes"de :zgoon to receive the sludge so that liquids can drain back ter,. al:;c - sliudge to dewater; haul and spread with manure spreader or- forageland; and soil incorporate. '-od, yo- .must have the sludge material analyzed for waste Boar lagoon water, The sludge will contain different .,as frcm he liquid. The application of the sludge to fields will be 1,; as v,*P.:l as any previous waste applications to that field and crop i rates will be discussed n detail in Chapter 3, You also pay attention to the liner to prevent damage. Close 17* or drag-ime operator will ensure that the lagoon liner remains or the synthetic liner material being disturbed, you should ate! v &-nd'. not resurne, until you are sure that the sludge can be Q. he liner is damaged it must be repaired as soon as ;-,he azccn has a much higher phosphorus and heavy metal content th= liquid. of this it scould probably be applied to land with low phosphorus _,�-.(,,atod bt a so," test, and incorporated to reduce the chance of 6'je slu,'go s applied to fields with very high soil -test phosphores, it lo. rates Nual to the crop removal of p N, C phosphorus, As with other wastes, Lways ;your lagoon sludge analyzed for its nutrient value. The a? odor at the waste application site. application 0,7 will jr.crease the amount of Extra parecautAo:, be used to observe the wind direction and other conditions which could inCrBase cun.,.,err, of neighbors. o.1agoon F allure mignon aii4.a/•` : ^ �,y : e '-Iplan ned discharge of wastewater from the structure. Types of failures mc- ge thiro4h the bottom or sides, overtopping, and breach of the darn. Assuri%'- ` =� ceslg$. and construction, the owner has the responsibility for onst�ring s? :are meaty. Ue^•,s which may lead to lagoon failures include: -~ .,y.cz-On ofte lagoon structure ---art example is the placement of a pipe r- :d dam wiw out proper design and construction. (Consult a» expert in l ,rou design before placing any pipes in dams,) :evels---high levels are a safety risk, to inspoct and maintain the dam, ® M.; surface water flowing into the lagoon, i:tieegritv-----ratect from inlet pipe scouring, damage during sludge °rout lowering lagoon liquid level below groundwater Af lam. c �,,ater is 41'Owed to overtop the dam, the moving water will soon cause gIp ullies tc f®.r.m tie dam. Once this damage starts, it can quickly cause a large discharge oA waste at r , .ssib a darn. failure,