HomeMy WebLinkAbout820416_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits. for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 82-0416 Certificate Of Coverage Number:
2. Facility Name: P-300
3. Landowner's Name (same as on the Waste Management Plan): Prestase Farms Inc
4. Landowner's Mailing Address: PO Box 438
City: Clinton State: NC
Telephone Number: 910-596-5749 Ext. E-mail: glennc a restarefarms.com
5. Facility's Physical Address: 3568 Edmond Matthis Rd
City: Clinton State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
g. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC):
D&NIS E. AlPotr4
l l . Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Farrow to Wean
Operation Types:
Prestage Farms Inc
Phone No.:
110 • sw - 8335
Allowable Count
'ag 3003
Swine
Cattle
Dry Poultry
Wean to Finish
Dairy Calf
Non Laying Chickens
Wean to Feeder
Dairy Heifer
Laying Chickens
Farrow to Finish
Milk Cow
Pullets
Feeder to Finish
Dry Cow
Turkeys
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultr►
Gilts
Other
Non Laying Pullet
Other
Layers
AWS820416
Zip: 28329
Zip: 28328
OIC #: t*§=-
988615
- scu� PHmif ,> Lerre2
)A -Tea 8)3i j aoo 4
Other Types
Horses - Horses
Horses - Other
Sheep - Sheep
Sheep - Other
1 3. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
A
22.60
P-300
93
ell V
2,123,302.00
239,580.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed b► the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: 2A 6,L A4 = CG[LL A/ Za;; Title: _ i%/ � ,p_�L'3✓1� > 1y1� 3✓
Signature:�:� Date:
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal(a,I ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
August 31, 2009
Keith Larick
NCDENR-DWQ
Aquifer Protection Section
1636 Mail Service Center
Raleigh NC 27699-1636
Subject: Request for New COC for P-300
Facility Number 82-416
Sampson County
Dear Keith:
This is a request for a new COC to cover a change in animal numbers, and type of operation. We
would like to convert the P-300 from a gilt, breeding, gestation, and farrowing operation to a
farrow to wean operation. Information concerning this operation is as follows:
Original combination farm (Steady State Live Weight)
1250 Farrow -Feed x 522 lbs. = 652,500 lbs.
4800 Feed -Finish x 135 lbs. = 648,000 lbs.
total = 1,300,500 lbs.
OConvert to a Farrow to Wean farm:
3003 farrow to wean x 433 lbs. = 1,300,299 lbs.
Enclosed are documents to support this change in operation.
If you have any questions concerning this request please give me a call at 910-596-5749.
Sincerely,
G. Glenn Clifton
Technical Specialist
Prestage Farms, Inc.
Waste Utilization Plan
Producer:
Name of Farm:
Location:
Phone:
Type of Operation:
Number of Animal:
Prestage Farms, Inc.
P-300
P.O. Box 438
Clinton NC 28329
910-592-5749
Farrow -Wean
3003
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) produced per year:
Amount of plant available N (PAN) produced/year: On -Farm Records
County: Sampson
18301 ton/year
16216 I bs./yea r
6817 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
S. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
P-300
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
11416
1A
WaB
CB -Graze
4.1
50
4.3
882
MAR-SEP
205
11416
1B
WaB
CB -Graze
4.1
50
4.0
820
MAR-SEP
205
11416
1C
WaB
CB -Graze
4.1
50
3.2
656
MAR-SEP
205
11416
1D
WaB
CB -Graze
4.1
50
3.1
636
MAR-SEP
205
11416
1E
WaB
CB -Graze
4.1
50
2.7
554
MAR-SEP
205
11416
1F
WaB
CB -Graze
4.1
50
3.0
615
MAR-SEP
205
11416
1G
WaB
CB -Graze
4.1
50
3.5
718
MAR-SEP
205
11416
2A
Au
CB -Graze
4.1
50
5.5
1128
MAR-SEP
205
11416
2B
Au
CB -Graze
4.1
50
6.0
1230
MAR-SEP
205
11416
2C
Au
CB -Graze
4.1
50
3.0
615
MAR-SEP
205
11416
2D
Au
CB -Graze
4.1
50
3.5
718
MAR-SEP
205
11416
2E
Au
CB -Graze
4.1
50
3.0
61S
MAR-SEP
205
11416
3A
WaB
CB -Graze
4.1
50
4.8
984
MAR-SEP
205
11416
313
WaB
CB -Graze
4.1
50
2.4
492
MAR-SEP
205
11416
3C
WaB
CB -Graze
4.1
50
3.8
779
MAR-SEP
205
11416
4A
GoA
CB -Graze
4.9
50
3.8
931
MAR-SEP
245
11416
ALL
ALL
SG -Graze
1
50
59.6
2980
OCT-MAR
50
Total 59.6 15350 lbs.
On Farm Records Available Nitrogen 6817 lbs.
Surplus or deficit -8533 lbs.
Applying the above amount of waste is a bigjob. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-300 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 2523 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 12613 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 42
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 101
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-300
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
11416
1A
WaB
CB -Graze
0.5
1.0
11416
1B
WaB
CB -Graze
0.5
1.0
11416
1C
WaB
CB -Graze
0.5
1.0
11416
1D
WaB
CB -Graze
0.5
1.0
11416
1E
WaB
CB -Graze
0.5
1.0
11416
1F
WaB
CB -Graze
0.5
1.0
11416
1G
WaB
CB -Graze
0.5
1.0
11416
2A
Au
CB -Graze
0.5
1.0
11416
2B
Au
CB -Graze
0.5
1.0
11416
2C
Au
CB -Graze
0.5
1.0
11416
2D
Au
CB -Graze
0.5
1.0
11416
2E
Au
CB -Graze
0.5
1.0
11416
3A
WaB
CB -Graze
0.5
1.0
11416
3B
WaB
CB -Graze
0.5
1.0
11416
3C
WaB
CB -Graze
0.5
1.0
11416
4A
GoA
CB -Graze
0.5
1.0
11416
ALL
ALL
SG -Graze
0.5
1.0
APR 0 3 M9
wGWINYagionai OperationsSecfion
ROY COOPER
omor
MICHAEL S. REGAN
L[NDA CULPEPPER
vtrwor
c�
l`[4F2TH CAROLI dA
Environmental Quality
February 27, 2019
Prestage Farms Inc
P-300
PO Box 438
Clinton, NC 28329
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
APR ® 3 2019
lfitaw(wallts
Regional OperalionsSedion
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https://deq.nc.g,ov/about/divisions/water-resources/wat"ualiii -regional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure ►our continued coverage under the State Non -Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed � ou will find a "Request for Certificate of Coverage Facility Current/} Covered b� an
Expiring State Non -Discharge General Permit." The application form_ must be completed. signed and returned b� April 3, 2019.
Please note that you must include one ill cony of the Certified Animal Waste Management Plan (CAWMPI, with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820416
Prestaee Farms Inc
w.._. NOT&Zero 'ra3epa-tavrtofEr'Crzrme to "L.a"ty I :)"tsDnofWatwResc,.rces
3,111 512 IMF_ S. 'sbc, r} St. 11636 Va Se,v'm =er te, I Re e gt , itarti Cwr '-s 278 IB360
919.737 E330
P-300
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Prestage Farms, Inc.
P-300
Cumulative wastewater anolication
Field
Yearly gallons applied
2007
2008
2009
1A
399000
367500
399420
1B
262500
309750
324240
1C
194250
246750
183540
1D
126000
262500
161280
1E
351750
220500
179130
1F
157500
320250
325500
1G
241500
559125
324240
2A
367500
485625
617190
2B
262500
729750
474180
2C
189000
241500
183960
2D
220500
370125
264390
2E
183750
399000
238140
3A
273000
535500
347760
3B
136500
346500
348180
3C
152250
351750
210420
4A
307200
Total
i 38247001
5746125
4581570
Average annual volume applied
L 4,717,465
Total lb PAN =
year
4,717,465 gal x
year
Summary of waste analvsis records
Month
Lagoon 1
Year
PAN
1
2007
1.9
5
2007
1.2
10
2007
1.9
2008
2.7
2008
2.0
2008
1.0
VAveby
2009
1.1
2009
1.6
2009
0.9
1.6
Farm Avel 1.61 pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 0.8 lb/1000 gal
Range of values to include in average =
0.8 to 2.3 lb/1000 gal
Revised summary of waste analysis records
Month
Lagoon 1
Year
PAN
1
2007
1.9
5
2007
1.2
10
j 2007
1.9
7
2008
2.0
10
2008
1.0
1
2009
1.1
4
2009
1.6
10
2009
0.9
Ave by L
1.4
Farm Ave 1.4 pounds per 1000 gallons
1.4 lb PAN
1000 gal
Total lb PAN = 6,817
year 02/02/2010
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-300
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: PAuL0 &e, 4WL.Ao. �,r.�. �•, �,+ z,w.�_ �r
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
G. Glenn Clifton
Phone: 910-596-5749
Date: Z Z ! o
Date:
Signature: J- JAm,.- Date: Z 2 'o
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EMERGENCY ACTION PLAN,
D:IV,ISION._OF WATER RESOURCES (DWR)
:9.1Q=433-3300
EMERGENCY MANAGEMENT SERVICES (EMS).
910=592-8996
SOIL & WATER..COATSERVATION DISTRICT.(SWCD) ! , -
910 692-7963
NATURAL RESOURCES CONSERVATION SERVICE:(NRCS)
910-592-7963
COOPERATIVE EXTENSION SERVICE (CES)
910-592-7161
This plan will be implemented in the event:that waste fr..om your operation are.;leaking,
overflowing, or running: off;the,site : You: should 1 OT ;yvait until wastes reach surface
waters or leave your.property to .consider that you: have `a�problem You should make
every effort to ensure that this does not happen: This plan_should be .posted iii-:an
accessible location for all employees.at the•facility -The followingare some'action items
you should take.. ,
1. Stop the release of wastes. Depending on the situation, this -may or may not be
possible. Suggested response to problems are listed below:
A.; Lagoon,overflow-possbleaalutons area
a:.; Add °soil to berm to increase elevation ;of, damn, anypermanent: alteration of the
dam should,be approved by a quahfiedaechnicalapecialist:
b: Pump. -wastes ,to field at an: acceptable rate
c:: Stopali add t onal flow to the igoon, hold°;wastes. in the.houself., possible.
d: Call; a pumping contractor:
..
e Make sure no'surface water is eritermg agoon
B. Runoff from wastes application field-actioii uielude
a :Immediately stop :wastes ;application
b. Create a temporary °.diversion or.bem to contain the waste. .
c. Incorporate waste to reduce furtl`er runoff
d .,Evaluate and. -eliminate the re-ason(a) that,:cau'sed the runoff..
e. :Evaluate the;
.application rates�for ffid fields where runoff occurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a:. Stop recycle.(flushing system) :pump
b. Stop irrigation pump
c. Close values to.eliminate further discharge.
d ; Repair all eaks prior to restarting pumps'.:.
D. Leakage from flush system,.housessolidsaeparators=actiQn:includes:
a. Stop recycle (flushing system) pump._
b. Stop irrigation pump.
c. Make sure no siphon effect-lias been?created..
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch h- to I catch all seepage, put in a submersible pump, and
pump back into lagoon:
b,. If holes are caused by burrowing ani s,, trap or remove aind"fill -holes
and- compact with a clay type soil
c.- Have a professional evaluatethe condition ofthesidewahs and 66 lagoon
bottom as soon as posiible'." j.
2. Assess the extent of the spill and note any obvious damages.
a.. Did thewaste reach any surface waters?
b Approximately -how much was released and mhat duration?
c. Anydamage noted, suchasemployee injury': fish kills orproper-tydamage7
d. -Did the spill leave the: property"
e. Does .the spill:havethe potential .-to'reach surface -waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface: waters?
3. Contact appropriate agencies. Dwk
a. During normal business hours, call. your MR. (Division of WaterVOOVY
regional office, at.910-433-33100; afterhours,--emergaicy number-.'' 1-800-858-
0368. Your _phone call should include: YOUR NA -ME -,':FACILITY
NUMBER, TELEPHONE'NUMBER,-THE x DETAILS OF TES INCIDENT
FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE -FACILITY,
AND THE LOCATION OR DIRECTION OFMOVEMENT OF THE
SPILL, WEATHER AND WIND CONDITIONS; THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OF THE SITUATION..
b. If the spill leaves the property or enters surface waters. call-.. local -(EMS)
Emergency Management Services' at 910,592-8,996.- - -
c. Instruct EMS to contact lodal-,-Health,-,,Depa-itmerit.
d. Contact local Soil and Water.- Conservation _]District, - Natural Resources
Conservation Service office at 910-592-7963 and CooperativeeExtei-ision
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 or the shefiffs!Department and explain your
problem to them and ask that person to contact the proper agencies for;you.
5. Contact the contractor of your choice,. tot begin repair. of -the -problem -to` minimize off -
site damage.
a. Contractors Name:
b. Contractors Address:
c. Contractors Phone: '77-1
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: R#aNn,FLf. fv. g4¢�Foo-r
b. Phone: fo . 592 • 5*7 If
DWR
7. Implement procedures as advised by AW and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control Checklist for Animal Operations
Source Cause 11AIPS to Control losecls — —
Sitc Specific 111"Icticcs
Liquid SJ'slenrs
I lush c;utters • Accunnrlation of solids O I�lush syslcnn.is designed and operate((
suffcicntly to remove accumulated solids from
Pullers as designed.
O Remove bridging oraecunuda(cd solids a(
discharge
La,uons and I'ils crusled solids — -- - — —
Is Maintain lagoons, Scllling basins and pill %viicrc
pest breeding.is apparent to nrininrizc file
crusting of solids to a depth of no more than G -
_ _ 3 inches over more Ihan 30% of surlace.
I: cccssivc Vcgcl;rlivc Occaying v.cgclaliorr
Urmill
■ Mlain(ain vc9c(a(ive control along banks or — �—
lagoons and other impoundments to prevent
accumulation of dccnyurg v(!gc(ative miller
along watcr's edge on imlioundntcnt's perimeter.
I'ccdcrs ~ Systems
Iced Spillage i Design, operale and maintain fccd systGnS (c.g.,
bunkers and troughs) to minimize tlrc
accttmulalion of decaying wastage.
® Clean up Spillage on a roulinc basis (e.g., 7 - IU
day interval during suuuner; 15-30 day intcl-val
I ccd Stora c -- daring wintcr).
g Accunwlalions offeed residues Cl Reduce nloisltu'c accumulation within and
arotnrcl innncclialo perimeter• of feed storage
areas by insuring drainage away from site
and/or providing adctluatc conlainurcnt
covered bin for brewer's grain and similar high
moisture grain products).
D luspcct for and reinove or break up accumulated
solids in filter strips around feed storage as
needed.
AMIC- November• 11, 1996, Page I
•
` ' t
t 1 l 1
Source ,
Anima! linlding Areas
Cause
• Aecumi�iWons of animal wastes ®
and feed
t.
EhIPs to Control Insects. Site Specific Practices
Eliminate low area that,trap moisture along
wastage
-
fences and otlu�•Aacati6as. where waste
accumulates and disturbance by animals is
minimal.
17
Maintain fence rows and filter strips around
animal holding areas to miuiu w
accumulations of wastes OA, inspect for and
remove or break up accumulated solids as
Dry Manure Handling.
S stems
y
Accumulations "animal wastes ®
needed). ,
Remove spillage on a routine basis (e.g.,
day�interval during summer; day interval
during winter) whatmanure is loaded for land
application or disposal.
.13
Provide for adequate drainage around manure
stockpiles.
17
Inspect forr and remove or break up accumulated
wastes in filter .strips around stockpiles and
manure handling areas as needed.
For more information contact the Cooperative Extension Service, Department of Entomology, Boy 7f 13, North Carolina State Universi —
Raleigh, NC, 27695-7613. -University,
AMIC - November 11, 1996, Page 2
Swine Farris. Waste Management Odor Control Checklist
Source Cause
Farmstead • Swine production Y
to
0 . Vegetative or wooded buffers;
E Recommended best management practices;
■ (Hood judgment and common sense
Animal body surfaces • Dirty manure -covered animals ■ Dry floors
Floor surfaoes • Wet manure -covered floors ® Slotted floors;
■ Waterers located over slotted•floors;
17 Feeders at high end of solid floors;
® Scrape manure buildup from floors;
17 Undeirfloor ventilation for drying
Manure collection pits • Urine; IF Frequent manure removal by flush, pit recharge,
• Partial microbial decomposition or scrape;
17 Underfloor.ventilation
Ventilation exhaust fans • Volatile gases;- 41 Fan maintenance;
Dust a Efficient air movement
Indoor surfaces • lust ^ �_ N Wultdown between groups of animals;
•11 Feed additives;
® Feeder covers;
IN Feed delivery downspout extenders to feeder
13
covers
Flush tank covers;
Flush tanks
® Agitation of recycled lagoon
liquid while tanks are filing
O
Extend fill lines to neat bottom of tanks with
anti -siphon. vents
Flush alleys
• Agitation during wastewater
®
Underfloor flush with underfloor ventilation
conveyance
Pit recharge points
o ' Agitation of reckcled lagoon
i
Extend recharge lines to near bottom of pits
liquid while pigs are filling.
with anti -siphon vents
Lift stations '
• Agitation during .sump tank
13
Sump tank covers
filling and drawtiiown
Outside drain collection
o Agitation during wastewater
®
Box coversor
junction boxes
conveyance
AMOC - November 11,1996, -Page 3
a°U,460 _ '.:aus@ _ lsNIP9 to Minimize. NO Site Specific Practices
End of drainpipes at •. Agitation during wastewater C3 Extend discharge point of pipes. underneath
lagoon..... Omygyancc .._.. :. lagoomliquid level'
Lagoon surfaces o Volatile gas emissions; ilfi Proper lagoon liquid capacity;
• Biological mixing; 0 Correct lagoon startup procedures;
• Agitation 17 Minimum surface mew -to -volume ratio;
W Minimum agitation when•pumping;
® Mechanical aeration;
_ - ® Proven biological additives
Irrigation sprinkler • High pressure agitation; M , Irrigate on dry days with little or no wind;
nozzles o Wind drift ® Minimum recommended operating pressure;
10 Pump intake near lagoon liquid surface;
Pump f om second -stage lagoon
Storage tank or basin : Partial microbial decomposition; Bottom or midlevel loading;
surface • Mixing while filling; ® Tank covers;
• Agitation when emptying Cl Basin surface •mats of solids,
13 Proven biological additives or oxidants
Settling basin surface .o Partial microbial decomposition; ® Extend drainpipe outlets underneath liquid
• Mixing while filling; level;
• Agitation when emptying ® Remove settled solids regularly
Manure, slurry or sludge • Agitation when spreading; X3 -Soil injection of slurry/sludges;
spreader outlets
• `volatile gas emissions 13 Wash residual manure from spreader after use;
® Proven biological additives or oxidants
W Uncovered manure, • Volatile gals emissions while Cl Soil injection of slurry/sludges
slurryor sludge on field drying Soil incorporation within 48 hrs.;
surfaces
® Spread in thin uniforms layers for rapid drying;
® Proven'biological additives or oxidants
Dead. animals ' • Carcass decomposition IN Proper disposition of carcasses - -- -T
Dead animal disposal + Carcass decomposition. 13 Complete covering of carcasses in burial pits;
pits ® Proper location/construction of disposal pits
Incinerators. ® Incomplete combustion 13 Secondary stack burners
AhC''. November 11, 1996, Page 4 ,^�
Cause.
--•.0 �u uawm«•vooi
Standing water around • Improper draytage; Site specific Practices■ Grade and taudscape such that water drains
facilities a •Microbial decomposition of away from facilities
•orgatuo- . att- r
Manure tracked onto ® Poorly maintained access roads O Farm access road maintenance
public roads from farm
Swine Manure Management , 0200RuIdBMP Packet
Swine Production Farm Potential Odor Sources and Iiermedies ; SBAE Fact Sheet
Swine Production Facility Manure'Management: Pit Recharge - Lagoon Treatment; EBAE 128-98
Swine Production Facility Manure Management: -Underfloor Flush - Lagoon Treatment; EBAE 129-88
Lagoon Design and Management for Livestock Manure Treattent and Storage; EBAE 103=83
Calibration- of Manure. and Wastewater Application Equipment; EBAE Fgct Sheet
Controlling Odors from Swine Buildings ; PIH-33
Environmental Assurance Program ; WPI C Manual
Options for Managing Odor; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings
AMOC - November 11, 1996, Page 5
Available From
NCSU, County Extension Center
NCSU =BAE
NCSU - BAE
NCSU-BAE
NCSU - BAE
NCSU - BAE
NCSU - Swine Extension
NC Pork Producers Assoc
NCSU Agri -Communications
Florida Cooperative Extension
Version —November 26, 2018
Mortality Management Methods.
Indicate which method(s) will be implemented.
When selecting multiple methods indicate. a primary versus secondary option.
Methods other than those listed must*be approved by the State Veterinarian.
Primary Secondary Routine Mortality
a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must beat least 300-feet from any flowing stream or public body of water
(G.S.106-403). The bottomof the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill. at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
n �n erir a-swd_eliing pla.nthcensj d-
- - -
Complete incineration according to 02 NCAC 52C .0102.
a A composting system approved and permitted fjjr the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the: case of dead,.poultry,only,.placing,in a disposal pit of -a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
El
Any method which, in the. professional opinion6of the State Veterinarian, would. make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered.by an NPDES permit. These plans are
also recommended: for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division. sup-
°i11DiCcir ports a variety of emergency mortality disposal options; contact the Division for guidance.
APR �w ' 2019 A catastrophic mortality disposal plan is part of the facility's CAWMP and is -activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
WaterQuality Burial must be -done in accordance with NC General Statutes and NCDA&CS Veterinary
,Regional ®perationsSecWn Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
G
/�Siig�nature of Farm Owner/Manager
ezlly` �LJ . _
Signature of Technical Specialist
a -
Date
3%11-,12al19
Date
jutoryPRESTAGE FARMS
INCCounty:
SAMPSON
P X -.300
Stance to nearest residence
(other
than owner);
AVERAGE LIVE WEIGHT
(ALW)
is sows (farrow to
finish)
x
1417
lbs.
1250 sows (farrow to
feeder)
x
522
lbs.
4600 head (finishing
only)
x
135
lbs.
is saws ( farrow to
wean)
43.3
lbs,
i a head ( wean to feeder)
3t i
lbs.
Describe Bather o
Date! 6/25/93 1
l
= 0 lbs
- 652500 lbs
648000 i lbs
= is lbs
0 lbs
0
Total Average Live Weight = 1300500 lbs
MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 1300500 0500 lbs. ALW x Treatment Vol tame (CF) / 1 b u ALW
Treatment Volume(CF)/lb. ALW 1 CF/lb= ALW
Volume = =00500 cubic feet
STORAGE VOLUME FOR SLUDGE ACCUMULATION
SLUDGE ACCUMULATION NOT COMPUTED
Volume = 0.0 cubic feet AT OWNERS REQUEST. . REMOVE SLUDGE
AS NEEDED.
TOTAL DESIGNED VOLUME
Inside top length ( feet) -------•---------------- 700.0
Inside top width (feet) ---------------------- 340.0
Top of dike elevation (feet)----------------- 42.0
Bottom of lagoon elevation (feet)------------ 30.0
Freeboard (feet)----------------------------- 1=
Side slopes (inside lagoon)------------------ 0
e . 1
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
AREA OF TOP
LENGTH * . WIDTH =
692A2 332.2 229949 (AREA OF TOP`
1
AREA OF BOTTOM
LENGTH * WIDTH =
628.0 268.0 168304 E
(AR - A OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
660.1 300.1 792384 ( AREA OF MIDSECTION 4 )
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] :w DEPTH/6
229948.8
792384.0 168304.0
=--- 1. . $T=
Total Designed Volume Available =(112•=?02 CU F_
"WMPORARY STORAGE`REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
700.0 340.0 238000.0 square feet
Buildings (roof and lot water)
0.0 square feet Describe this area.
TOTAL DA 238000.0 square feet
^Design temporary storage period to be 180 days.
-
�. Volume of waste produced
Feces & urine production in gal./day per 135 lb. ALW 1.37
Volume = 1300500 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days
Volume = 2375580 gals. or 317590.9 cubic feet
B. Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallons
per CF
Volume = 0.0 cubic feet
C. Volume of rainfall in excess of evaporationN
'
Use period of time when rainfall exceeds evaporation by largest amount.
180days excess rainfall = 7.0 inches
Volume = 7.0 in * DA / 12 inches per foot
Volume = 138833.3 cubic feet
Volume of 25 year"! 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 1388 3.3 cubic feet
TOTAL REQUIRED TEMPORARY STORASE
5A.
317591
cubic
feet
5B.
0
cubic
feet
5C.
138833
cubic
feet
5D.
138833
cubic
feet
TOTAL 595258 cubic feet
SUMMARY
Temporary storage period====================>
180
days
Rainfall in excess of evaporation===========>
7.0
inches
25 year - 24.hogr rainfall=====-_-_ _____-_.
7.0
inches
1.3
feet
Side slopes=_ -___--_____ ___ _________________
3.0
. 1
Inside top length===========================>
700.0
feet
Inside top width=====__________________ ____:::
340.0
feet
Top of dike elevation=======================::>
42.0
feet
Bottom of lagoon elevation==================>
30.0
feet
Total required
1895758
cu. ft.
Actual design volume=_______________________:>
21-,-r 3c-��Y'.'.
Y.35.5
cu. ft_
Seasonal high watertable elevation (SHWT)===>
feet
Stop pumping clay°__________________________.
37=9
feet
Must be > or = to the SHWT elev°---====---
35.5
feet
Must be ;> or = to min. req . treatment el . =;>
36.0
feet
Required minimum treatment volume===========;>
1300500
cu. ft.
Volume at stop pumping elevation============>
1503276
cu. ft.
Start pumping e1ev.-_------_-___--__ _ __-
40,ci
et
Must be at bottom of freeboard & 25—yr'. rainfall
Actual volume less 25 yr.- 24 hr. rainfall==>
1984' 9
cu. ft=
Volume at start pumping elevation==========='•
1963840
_u. ft=
Required volume to be pumped============== ==::>
4.56424
cu. f t =
Actual volume planned to be pumped==========>
460564.
cu. t.
Minn thickness of soil liner when required==::>
1 .8
_ f n,Yt.
DES I SHED DY .- A. ww ",�ls., AF t^�iOe:icTj rt`{ a /''T, % Y Q C7�4Q�y��ii
PA L
DATE n r z5 (93 DATE: a `� •
£LEZU
0
NOTE: SEE ATTACHED WASTE UTILIZATION FLAN eL CIS�� %�0:
COMMENTS a1� ,
ayS Yoy:.a.
u�
Z 12 33oz
L 89 'S-
-z7asy-* r0r-
OPERATION AND MAINTENANCE PLAN SHEET 1 OF 2
______________________________
This lagoon is designed for waste treatment (permanent storage) and
r 180 days of temporary storage. The time required for the planned
fluid level (per0anent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount
of fresh water added to the system.
The designed temporary storage consists of 180 days storage for:
(1) waste from animals and (2) excess rainfall after evaporation Also
included is storage for the 25 year - 24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairly constant throughout the year and from year to year, but excess
rainfall will vary from year to year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed at the elevation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
1. It is strongly recommended that the treatment lagoon be Pre -
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times. When pAcharging is complete,-,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed.This
plan recommends sampling and testing of waste (see attachment)
before land application. ^
3. Begin temporary storage pump -put of the lagoon when fluid level
reaches the elevation 40.0 as marked by permanent marker. Stop pump -
out when the fluid level reaches elevation 37.9 . This temporAry
storage, less 25 yr- 24 hr storm, contains 455*14 cubic feet or
35*555t gallons,
. W����
3415611 _ ^
SHEET 2 OF 2
4. The recommended maximum amount to apply per irrigation is
one (1) inch and t}-,Fu recommended maximum application rate is 0.3
inch per hour. Rater to the waste utilization plan for further- details,
5. Keep vegetation an the embankment and areas adjacent 'i o the
lagoon {-rowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
o. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7. All surface runoff is to be diverted from the lagoon to stable
outlets.
S. Keep _+ minimum of 25 'feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 -feet of a
as within t 0 feet off a well. Waste hall be applied :in a
residence l�t-'` or wi �.�1-i .a. �'
manner not to reach other prope t? and public right-of-ways.
?. `she Clean Water Act of 1977 pr":bibita the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.