HomeMy WebLinkAbout820412_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 82-0412 Certificate Of Coverage Number:
2. Facility Name: P=2
3. Landowner's Name (same as on the Waste Management Plan): PrestUe Farms Inc
4. Landowner's Mailing Address: PO Box 438
City: Clinton State: NC
Telephone Number: 910-596-5749 Ext. E-mail: lg enncpaprestaaefarms.com
5• Facility's Physical Address: 2490 Wilbur Prid en Rd
City: Harrells State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
g. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC):
ara r 4j2#,4*l
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Farrow to Wean
Operation Types:
Swine
Cattle
Wean to Finish
Dairy Calf
Wean to Feeder
Dairy Heifer
Farrow to Finish
Milk Cow
Feeder to Finish
Dry Cow
Farrow to Wean
Beef Stocker Calf
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Gilts
Other
Other
Prestatze Farms Inc
Phone No.: 910-592-5771
Allowable Count
2,000
AWS820412
Zip: 28329
Zip: 28444
OIC #:
99(0
Dry Poultry
Other Types
Non Laying Chickens
Horses - Horses
Laying Chickens
Horses - Other
Pullets
Sheep - Sheep
Turkeys
Sheep - Other
Turkey Pullet
Wet Poultry
Non Laying Pullet
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
'Redline"
(Inches)
A
19.00
B
19.00
P-2A
AV
1772600
104,544.00
P-2B
91
C14
53&Bqq
104,544.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed b,6 the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
It. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: GiTG�� �r� =�i t'.0 /1� Title: if�� �..1L�✓ 0XVV_ WX/
C
Signature: Y Date:
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
WASTE UTILIZATION PLAN
______________________
PRODUCER: PRESTAGE FARMS COUNTY:SAMPSON
LOCATION: CLINTON NC
TYPE OF OPERATION ---------- VAR -WEAN
NUMBER OF ANIMALS ---------: 2000
AMOUNT OF ANIMAL WASTEPRODUCED----------------�: 1218G tons/year
AMOUNT OLANT F PAVAILABLE N PRODUCED BY ANIMALS-: -10800 lbs./year
COMMERCIAL N TO APPLY ON PLANNED ACREAGE--------: 0 lbs./year
Your animal waste utilization plan has been specifically
developed for your swine operation. The plan is based on the
soil types, crops to be grown, and method of application for
your particular operation. The waste must be land applied at a
specified rate to prevent pollution of surface and/or ground
water. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops
where the waste is to be applied. This waste utilization plan
uses nitrogen as the limiting nutrient. Waste should be
analyzed before each application cycle and annual soil tests
are encouraged so that all plant nutrients can be balanced for
realistic yields of the crop to be grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of
the waste and to ensure that it is applied in an
environmentally safe manner. Always apply waste based on the
needs of the crop to be grown and the nutrient content of the
waste. Do not apply more nitrogen than the crop can utilize.
Soil types are important as they have different infiltration
rates and leaching potential. Waste shall not be applied to
land eroding at greater than 5 tons per acre per year. Do not
apply waste on saturated soils or on land when the surface is
frozen. Either of these conditions may result in runoff to
surface waters. Wind conditions should also be considered to
avoid drift and downwind odor problems. To maximize the value
of nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or
not more than 30 days prior to planting a crop or forage
breaking dormancy. Injecting the waste or disking will conserve
nutrients and reduce,odor problems. This plan is based on waste
application through irrigation for this is the manner in which
you have chosen to apply your waste. If you choose to inject
the waste in the future, you need to revise this plan. Nutrient
levels for injecting waste and irrigating waste are not the
same.
39
, .
'
}� ~ Page 2
The estimated acres needed to apply the animal waste is based
Or -I typical nutrient content for this type of facility. Acre/age
requirements should be based on the waste analysis report for
your waste management facility. Atached you will find
' informhtion o: proper sampling techniques, prepartion, and
� transfer of waste samples to the lab for analysis.
i
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H.0217 adopted by
the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to
No. No. Type Code /Acre /Unit Used Apply
===== ===== ===== ===== ===== ===== ===== ===== ======
10986 2 CaB L. N/A 50.00 45.0 2250 S-APRIL
10986 2 CaB C 3.9 50.00 A145.0 8775 MAR—OCT
..... ..... ... ..... ..... _____ _____ _____ ..... ..... .... ..... _ __.....
__
Total 51�1- 11025
Available Nitrogen (includes commercial) 10800
Surplus Or Deficit -225
Crop codes: Crop -unit
=====================
A=Barley-bu. I=Oats-bu.
/--\ B=Bermudagrass(graze)-tons J=Rye-bu.
C=Bermudagrass(hay)-tons K=Small grain(graze)-acre
' D=Corn(grain)-bu. L=Small grain(hay)-acre
E=Corn(silage)-tons M=Sorghum(grain)-cwt.
|
| F=Cotton-lbs. lint W=Wheat-bu.
G=Fescue(graze)-tons Y=Fescue(pasture)-tons
H=Fescue(hay)-tons Z=Bermudagrass(Pasture)-tons
40
!'
� NOTE: The applicator is cautioned that P and K may be over -
applied while meeting the N requirements. Beginning in 1996 the
Coastal Zone Management Act will'require farmers in some eastern
/ counties of NC to have a nutrient management plan that addresses
'—� all nutrients. This plan only addresses Nitrogen.
In interolanted fields (i.e. small qrain, interseeded in
bermudagrass), forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of 6 to Klnches. Cattle should be removed when plants are
grazed to a height of 4 inches. In fields where small grain, etc,
is to be removed for hay or silage, care should be exercised not
to let small grain reach maturity, especially late in the season
(i.e April or May). Shading may result if small grain gets too
high and this will definitely interfere with the stand of
bermudagrass. This loss of stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain for
hay or silage just before heading as is normal situation, you are
encouraged to cut the small grain earlier" You may want t�
�
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the fall. The
ideal time to interplant small grain, etcv is late September or
early October. Drilling is recommended over broadcasting.
Bermudagrass should be grazed or mowed to a height of about 2
inches before drilling for best results.
Caution must be excercised in grazing or haying summer annuals
understressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
'—\ recommended.
Acres shown in the table are considered to be the usable acres
excluding required buffers, filter strips along ditches, odd areas
unable to be irrigated, and perimeter areas not receiving full
application rates due to equipment limitations. Actual total acres
in the fields may, and most likely will be, more than the acres
shown in the table.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the time of irrigation such that runoff or ponding
occurs. This rate is limited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids. The application amount should not exceed the available
water holding capacity of the soil at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
Your facility is designed for 180 days of temporary storage and
the temporary storage must be removed on the average of once every
6 months. In no instance should the volume of waste beino stored
in your structure be within 1.7 feet of the top of the di>
{ If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and the irrigation
designer to ensure that an irrigation system is installed to
| properly irrigate the acres shown in the table. Failure to apply
the recommended rates and amounts of nitrogen shown in the table
may make this plan invalid.
41
Call
technical specialist
after
you received
the
waste
your
analysis
report
for assistance
in determining
the
amount
of waste
per acre
and the
proper
application
rate prior to
applying
the
waste.
Additional comments:
��
8�R � � wen�
laadilDnBlOPeTWOM
42
-
Page 5
WASTE UTILIZATION PLAN AGREEMENT
Name Of Farm: PRESTAGE FARMS
Owner/Manager Agreement
I/We understand and will follow and implement the specifications
and the operation and maintenance procedures established in
the approved waste utilization plan for the farm named above. I/we
know that any expansion to the existing design capacity of the
waste treatment and storage facilities will require a new
certification to be submitted to the Division of Water Quality
(DWQ) before the new animals are stocked. I/We also understand
that there must be no discharge of waste nutrients from this
system to surface waters of the state from a storm event less
severe than the 25-year,24-hour storm. The approved plan will be
filed on -site at the farm office and at the office of the local
Soil and Water Conservation District and will be available for
review by DWQ upon request
I/we
understand that I must
own or
have access to irrigation
or
other equipment, to land
apply
the
animal
waste
described
in
this waste utilization
plan.
This equipment
must be
available
at
the appropriate
pumping
time
such that
no discharge
occurs
from
the lagoon in a
25-year,
24-hour
storm
event. I
also
certify
that
the waste will
be applied
the land
according
to
on
this
plan at
the appropriate
times
and at
rates that
no runoff
occurs.
Name of Facility Owner (Please Print)
Signature Date
Name of Manager ________
(if different than owner)
Signature Date
Person Who Prepared Waste Utilization Plan:
| -
!
Affiliation hone No.
| Address20.
CLIn-rorl NC
/ \ Signature Date
^ u
43
ROY COOPER
Cavernor
K41CHAEL S. REGAN
LINDA CULPEPPER
Dircaor
NORTH CAROLINA
Environmental Quality
February 27, 2019
Prestage Farms Inc
P-2
PO Box 438
Clinton, NC 28329
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
r, ,,
wo
ApR �D'
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire. on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at htts:fde .nc. sov/about/divisions/water-resources/water- uali -regional-o erations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued covers a under the State Non -Discharge General Permits you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by Avril 3. 2019.
Please note that you must include one 1 coVy of the Certified Animal Waste Management Plan CAWMP with the
com leted and si ned apolication form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
A P �'�
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820412
Prestage Farms Inc
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Find address or place
*- 0.2mi
Prestage Farms Swine Locations App
zaa
5r7� NAP
SPXAY risws
https:/lpfi.maps.arcgis.com/apps/webappviewarlindex.html?id=bcd3l c72d7dO4beeac9388b38ba3l6e6 1 /1
SAWPSON COUNTY-
EMERGENCY ACTION PLAN-
DIVISION,OF WATER RESOURCES (DWR) . ::9:10=433'-3300
EMERGENCY MANAGEMENT SERVICES (EMS) 910-592-8996
SOIL &WATER:_COhTSERVATION DISTRICT(SWCD) 910=592-7963
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 91.0-592-7963
COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161
This plan will be implemented in the event ihat wwaste from your�operation are-Jeaking,
overflowing, or running,off,the site :.Youshould NOT:wait until wastes reach surface
waters or leave: your ;property to .consider that you have `a problem. You: should make
every effort to ensure that this does not happen. This plan:should:be :posted in,an
accessible location for -.all employees; atthe facility.'The following
are some action items
you should take. _
1. Stop the release of wastes. Depending onbe-situation, this -may or may not be.
possible. Suggested response to problems are listed below:
A; Lagoon,overflow-possible.salutions are;.'-
a. Add>soil to berm to increase elevation.of.darn; any permanent; alteration of the
damiskoule approved by a qualified techfii --specialist.
i.
b: ;Puxnp.;wastea to field at an: acceptable rate
c.: Stop all additional;flow.to the lagoon;. Wd..wastes. hi the house: if possible.
d. Calla,pumping contractor:
e: Mahe sure no --:surface, water is entering lagoon:
B. Runoff from wastes application. field-actioh include:::
a.. Immediately stop :wastes .application
b. Create a temporary diversion or.berm to contain the: waste... _
c. Incorporate waste to- reduce further .runiff
d:: -: Evaluate and..;eliminate-the reason(s),that caused the runoff. _
e:. ;Evaluate the applic4onxates�for. the fields where runoff p. curred.
C. Leakage from the waste pipes and sprinkler -action includes:
a:. Stop recycle_(flushin-gsystem) :pump
b. Stop. irrigation pump
c. Close values to.eliminate further discharge.
d, . Repaivall leaks prior to restarting pu=raps
D. Leakage from flush system, housessohdsavaratorsactlon.includes:
a. Stop recycle (flushing system)_pump,..
b. Stop irrigation pump.
c. Make sure no siphon effect has I*en created..
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch to all seepage, put in a submersible pump, and
pump back into lagoon.-
b. If holes are caused by burrowing aniffials,'trap "or remove animals i *and fill holes:
and- compact with a clay type l soil
c.- Have a professional evaluate the c6fidifibn-of ih& sidewalk and o 61a-g-gon
bottom as soon' as possible."
2. Assess the extent of the spill and note any obvious damages.
a. Did thewaste reach any surface waters?
b. Approximately `how much was released and `what duration?
C. Any damage noted, such- as employee
yee injury,: fish kills, or property damage
d. Did the-:spillleave .the property?
e. Does the spill: have. the potential-toreachsurface waters?
f. Could a future rain event cause the spill to reach surface waters?,
g. Are potable water wells in danger (either on or off of the property)?
h. How -much reached -surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call. your DWQ(Evivision of Water Quality)
regional office, at.910-433-3300, after-hours,- emer
gency -rgency number. '1=800-858-
0368. YourThone. call should include: YOURNAME.-,- FACILITY
NUMBER, TELEPHONE NUM[BER,!THE; DETAILS OF TE. INCIDENT
FROM ITEM #2 ABOVE; THE EXACT LOCATION OF TBEFAcmrry,
AND THE LOCATION OR DIRECTION OFMOVEMENT OF THE -
SPILL, WEATHER AND WWD CONDITIONS, THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OFTHE SITUATION.
,
b. If the spill leaves the property or enters* surface waters; call- I O.''ca-1 MMS)
EmergencyWanagement Services' at-910-592-4996n.
c. Instruct EMS to contact local:.Hea1&tDepartrnent,
d. Contact local :Soitand .Water. Conservation District ' Natural Resources
Conservation Service office at 910-:592-7963 and Cooperative Exte ision
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 orthe shefiffstDepartment and explain your
problem to them and ask that person to contact the proper -agencies for you.
5. Contact the contractor of your choice,- to begmi-repair of to minimize off -
site damage.
a. Contractors Name:
b. Contractors Address:
c. Contractors Phone: -910-15TR1�5771 ti
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: R-41104U. N. 9.4RK( cvT
b. Phone: to - 592 • s771
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control Checklist for Animal Operations
Source Cause Itllil's t.o Control Insects , —
Site Specific 1 t. aclices
Liquid Syslenls -
flush Guucrs • Accunntlation of sulids C7 Flush sySlcnl.is designed and operalcd
sufficiently to reniove accumulated sulids from
9llllel:i as designed.
O Remove bridging oi'Accutnulatcd solids a(
discharge
Lagoons and fits (rusted Solids Maintain lagoons, stilling basins and pits where --
pest bl-ceding.is apparent to nrininlizc the
crusting ofsolids to a dcplh ofno more than G -
- 8 inches over more than 30% of surlace.
lixccssive Vegelal. c Decaying inclaliun - Growth a.�■ Maintain vegc(;ltivc control along banks of -
lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along waler's edge on impoundment's perimeter.
- ul•y systetlls
Feeders Deed Spillage ■ Dcsigll, opCrale mid maintain fccd systems (e.g., —
bunkers anti troughs) to minimize the
accumulation of decaying wastage.
Feed Slurage Accumulations of feed residues
AMIC- November 11, 1996, Page I
® Clean ujl Spillage on a I•oulillc basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
0 Reduce moisture acctmlulalion wilhin and
a1-otmcl inlntcclialc perimeter of feed storage
areas by insuring drainage away ll-om site
and/or providing adetiunte containment
covered bin for brewer's grain and similar high
moisture grain products).
O lnspecl for and reinove or break up ncculnulaled
solids in filler strips around feed storage as
needed.
{ l
t.
OF
Source . Cause' IBIVIii's to Control Insects.
Animal Holding Areas Accumulations of animal wastes Site Specific Practices
® Eliminate low areas that moisture. along
and -feed wastage � ,
fences and other. locations. where waste
accumulates and disturbance by animals is
minimal.
13 Maintain fence rows and filter strips around
animal holding area to minimize
accumulations of wastes (i.e., inspect for and
'remove or break up accumulated solids as
Dry Manure Handling ® Accumulations of animal wastes needed).
Systems ® Remo ve spillage on a routine basis (e g., 7 -.10
day interval during summer,15-30 day interval _
during winter) whe o manure is loaded for land
application or disposal.
0 Provide for adequate drainage around manure
stockpiles.
O Inspect forr and remove or break up accumulated
wastes in filter .strips around stockpiles and
needed.
For more information contact the Cooperative Extension Service, Department of Entomology, Box 7.613, North Carolina State University,
Raleigh, NC, 27695-7613.
AMIC - November 11, 1996, Page 2
Swine Farm. Waste Management Odor Control Checklist
Source
Farmstead
Cause _
Swine production
•,B11�LPi:JohyflnEinizeOdor
■ Site Specific Practices
Vegetative -or wooded buffers;
® Recommended. best management practices;
Animal body surfaces
• Dirty manure -covered animals
■ Good judgment and common sense
■ Dry.' floors
Floor surfaces
Wct manure -covered floors
® Slotted floors;
® Waterers located over slotted floors;
17 Feeders at high end of solid floors;
IT Scrape manure buildup from floors;
Manure collection pits
• Urine;
■ . Underfloor ventilation for drying -
■ .Frequent manure removal by flush pit recharge,
• Partial mlcrobial:dccomposltlon
or.scrape;
Ventilation exhaust fans
Volatile gases;
■ .Underfloor ventilation
■ _Fun maintenance; ----
Jndoor surfaces
Dust
Dust
■ Efficient air:
■ Wasltdown bctwccn groups of animals;
■ Fcedaddilives;
❑ Feeder covers;
■ Feed delivery downspout extenders.to feeder
Flushtanks
• Agitation of recycled lagoon
covers -
'O" Flush tank covers; --
liquid while tanks are filling
p Extend fill lines.lo near bottom of. tanks Willi
Flush alleys
Y
Agitation during wastewater
anti -siphon vents
nder
■ Underfloor hush with underfloor ventilation - — — - --- —
conveyance
Pit recharge points
• Agitation of recycled lagoon
liquid while pits are tilling
®' Extend recharge limes to near bottom of pits — ---
' Willi
anti -siphon vents
Lift stations
• Agitation during sump tank
❑ Sump tank covers'
filling and.drawdown .
Outside drain collection
.or Junction boxes
• Agitation during wastewater
❑ Box covers
conveyance
AMOC - November 11, 1996, Page 3
Source Cause BMWs to Minimize.Odot• Site Specific Practices
End of drainpipes at • Agitation during wastewater Extend discharge point of pipes. underneath
lagoon convoy— ;G :.: --... lagoon liquid level .
Lagoon surfaces • Volatile gas emissions; i• proper lagoon liquid capacity;
o Biological mixing,' ■ Correct lagoon startup procedures;.
• Agitation C! Minimum surface arearto-volume ratio;
6 Minimum agitation when.pumping;
® Mechanical aeration;
Cf Proven biological additives
Irrigation sprinkler • High pressure agitation; N Irrigate on dry days with little or no wind; l
nozzles , Wind drift 0 Minimum recommended operating pressure;
S Pump intake near lagoon liquid surface;
C,1: Pump from second -stage lagoon
Storage tank or basin Partial microbial decomposition; C! Bottom or. midlevel loading;
surface # Mixing while filling; ® Tank covers;
* Agitation when emptying C1 Basin surface mats of solids;
0
Proven biological additives or oxidants
Settling basin surface
:
Partial microbial decomposition;
17
Extend drainpipe outlets underneath liquid.
Mixing while filling;
level;
•
Agitation when emptying
®
Remove settled solids regularly
Manure, slurry or sludge
•
Agitation when spreading;
O
Soil injection of slurry/sludges;
spreader outlets
Volatile gas emissions
O
Wash residual manure from spreader after use;
®
Proven biological additives or oxidants
Uncovered manure,
o
Volatile gas emissions while
CI
Soil injection of slurry/sludges ---
slurry or sludge on field
surfaces
drying
®
Soil incorporation within 48 hrs.;
®
Spread in thin uniform layers for rapid drying;
Cl
Proven biological additives or oxidants
Dead. animals -
.
Carcass decomposition
M
Proper disposition of carcasses
Dead animal disposal
•
Carcass decomposition.
CI
Complete covering of carcasses in burial pits;
pits,
®
Proper location/construction of disposal pits
incinerators.
•
Incomplete combustion
CI
Secondary stack burners
AN(._'.'. November 11, 1996,
Page 4
Source Cause BMPs to Minimize. Odor Site Specific Practices
Standing water around • Improper drainage; ■ Grade and landscape such that water drains
facilities a Microbial decomposition of away from facilities
organic matter
Manure tracked onto • Poorly maintained access roads 0 Fenn access road maintenance
public roads from farm
access
.Additional Information : Available From
Swine Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU -BAE
Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAG
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU - BAE
Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE
Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension
Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc
Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flics ; 11110107, 1995 Conference Proceedings Florida Cooperative Extcnsion
AMOC -November 11, 1996, Page 5
Version —November 26, 2018
Mortality Management Methods
which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than (hose listed must'be approved by the State Veterinarian.
Primary Secondary Routine Mortality
a 0 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must beat least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom. of the burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan.
El1:1 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Complete incineration according to 02 NCAC 52C .0102.
1 r/( a A composting system approved and permitted by �e NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach .copy of permit). If compost is.distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
a 0 In the! case of dead:.poultry, .only, placing :in a disposal pit of -a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method.which, in the professional opinionjof the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required forfarms covered.by an NPDES permit. These plans are
also recommended: for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be. used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options, contact the Division for guidance.
--
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
7,09 when numbers of dead animals exceed normal mortality rates as specified by the State
APR Veterinarian.
wta g• Burial must bebdone in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
�� • Mass burial sites are subject to additional permit. conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
L
Signature of Farm uwner"vl HagerA��Irl _ Date
3 is 2a/9
Signature of Techn al ecialist Date
V-Z
p r i 1986
PRESTAGE FEEDS
Please review the. attached plan and specifications carefully. Retain this plan
for your use and records. It is strongly recommended that you$ your contractor
and Soil Conservation Service personnel are in agreement as to how the waste
lagoon is to be constructed . SCS personnel will meet with all concerned parties
and walk over the site to explain all flags and markings. It is important that
everyone understand what is expected so that final construction meets plans and
specification and the job can be certified for payment (if ACP cost sharing is
involved).
Contact: Soil Conservation Service
303-D East Rowan ST.
Clintonp N.C. '28.928
Phone 592-7963
NOTES:
CAPACITY REQUIRED - 28378 cu. yds.
ESTIMATE OF CUT - 33837 cu. yds.
ESTIMATE OF FILL - 22830 cu. yds.
,1-SCS
sleigh, N. C.
Rev. 2/82
ANIMAL -WASTE MANAGEMENT SYSTEM
Engineering Design Work Sheet
Field Office Clinton �_—
Design by H. Hobson Date 4 10�86
owner' �s; Name p.xP�age Feeds
A roXmatel mile SW of SR 1121 and approximately 2 miles
Location --
nTw nf SR 1007 attach watershed location sketch
Population (est) within 1/4 mi. 0 No. of inhabited houses within
1/4 mi. 0 Distance to nearest inh.abited.house other than
ope.rator's 50oot
Type of livestock Type of operation (check one)
Farrow to finish Farrow to -feeder pig_z Finish other
Type of.confinement facility (flush, pit, number of houses, dimension.of
houses, etc. --
Type of waste treatment: Anaerobic lagoon & holding pond _ ; Anaerobic
lagoon withholding volume_—, holding pond f T, pit or.tank
other_ _
Method of handling waste when design capacity is reached (i.e., pump & irrigation,
honeywagon,' etc. ) Irri_- ation_ --�center P ivot 21anned
La oon & Stora a Desi n Data
Type, number, and sizes of livestock:
Total No. for design
�4s sows x_lbs b.51,-45�- lbs
boars x lbs = _ lbs
Pigs x lbs = lbs
_ pigs x lbs = _ lbs
or: Total lbs for design 651 456. lbs.
-2-
Desi n Capacity for Anaerobic La oon Tr..eatment and Odor Control
Use 1 cu.. ft../.lb. or cu. ft./animal
1. (lbs) or (animals) x (cu.ft./lb) or (cu.ft./animal) _
65194.56 cu. ft.
2. Estimate size of lagoon: x =x w/ ss =
-length width depth
cu. ft.
Design for Holding Pond
Design period 90 days. (Longest anticipated period before pumpout)
25-year storm -7---- inches. Normal precipitation Teens evaporation
.for design period +1 inches.
Waste production=eoois5 lbs/day/lb. live wt.
3. Volume of waste=651,456 lbs. live wt. x .00135 lbs./da /lb.ly. wt.
62.4 lbs/cu.ft.
x An days = 9p152 cu. ft.
4. Volume of waste water = gal/day/animal x _ animals
7.5 gal/cu.ft.
x days = cu. ft.
5. Normal precipitation less evaporation on l:agoon__surface for design period =
4 in. x 562 ft. x 190 eft: _ 35 593 cu. ft.
12 in/ft -'- , length- width
6. Normal precipitation less evaporation on holding pond surface for design period =
inches x ft. x ft. _ cu. ft.
12 in/ft length - width
* 7. Storage required for 25-year storm on lagoon surface =
7 in. x 562 ft. x 190 ft. = 62,288 cu. ft.
12 in/ft length wig
8. Storage required for 25-year storm on holding pond surface =
I'
in. x ft. x ft. _
12 in/ft length width
* The 1 foot storage will more than store the 25 year storm
5621 X 1901 X 1 � 106,780 cue fte
cu. ft.
-3-
9. Total capacity needed for holding pond (add #'s 3, 4, 5, 6, 7, & 8) =
114745 cu. ft.
10. Total capacity needed for treatment lagoon (add #'s 1 & 9 when treatment
lagoon & holding pond are one component) = 766201 _ cu. ft. 28378.cu. yd.
Planned Capacity for Treatment Lagoon
550 ft. x 178 ft. 10 ft. w/ 3
avg. length _.avg. width avg. depth
772,600 cu. ft. = 28,615 cu. yd.
Planned Capacity for Holding Pond
ft. x ft. x _ ft
avg. engt avg. width avg. aepth
0 cu. ft.
1 ss =
W/ ss -
Design for Disposal Area
Annual nitrogen production in fresh waste =
Sows
92 ! lbs N/lb/day x 1248 Nyt[ xW x 3 ��= 114,816 lbs. N
Assume 75 % N loss during anaerobic lagoon treatment, storage & land application.
Estimated N available for crop = 114816 lbs x_25 % = 28704 _ lbs.
Type of vegetation or crop to be grown at the disposal site Coastal Bermuda
Timing and rate of application 600 lb/ac
Estimated acres needed for effluent disposal 48 ace
i
PjDEPARTMENT QF AGRICULTURE
,; Conservationl,Service
�jZzATION CODE 2OT
NAME
1781
PrestaL,:e Feeds
PLAN OF EXCAVATED WASTE STORAGE POND
ACP # DATE 4/11/86
NC-ENG-40
5/83
DISTRICT Sampson
LENGTH 5501 ( Inside Fluid)
/
SIDE SLOPE 3 TO 1
AVE. TOP ELEV. (Fluid)
�o,
a
ti
o
—�---^MID
SECTION
W 10 t
/
\
/ c
33— f--
AVE. BOTTOM ELEV.
—LENGTH
^490t a,
Volume - depth [(area of top) + (area of bottom) + (4 x area midsection]=772,600 Cu.Ft.
6
Use of facility
'Waste Treatment
Capacity 5,779,048
Volume Cost -sharing
Gallons
Cu. Ft.
Soil type Lakeland
B. M. description Nail in base of 4"
nine tree located aRprox.- 1501 west of
of base line station D
Assumed Elev. 50.00
CTTM aA vv
-Bottom
Elev.
33.0
Normal liquid level
Elev.
43_0
Storage for normal precip.(Ft) +
Maximum liquid level
Elev.
4.3.0
Storage for:
25 yr. freq. precip.
(Ft.) +
1.0
Crest ESW
Elev.
Stage (Ft.)
+
Freeboard (Ft.)
+
100
Top of Dam
Elev.
45.0
OPERATION AND MAINTENANCE PLAN
Tres -lagoon is designed for waste treatment with minimum odor control. The
tme required for the planned fluid level to be reached may vary due to sbil
onditions, flushing operations, and the amount of fresh water added to the
/,�Osy
stem.
Land application of waste water is recognized as an acceptable method of p' dis-
posal-* Methods of application include hone wagons p a
Y g (sprayer or injection) and
irrigation (center pivot, guns, or travelers). Care needs to be taken whenapplying waste to prevent damage to crops or runoff from the field.
The following items are to be carried out:
1. Begin pump -out of the lagoon when fluid level is 1 foot below the
outlet pipes.
2. Stop pump -out before fluid depth is less than 3 feet deep (this
prevents the loss of favorable bacteria).
3. It is strongly recommended that the treatment lagoon be prechar ed `
to 2 its capacity to g
P Y prevent excessive odors during startup. Pre-
charg.ng reduces the concentration of the initial waste entering
the lagoon thereby reducing odors. Solids should be covered with
of l luent at all times.
4. Keep vegetation on the embankment and areas adjacent to the lagoon
mowed.
5. Repair any eroded areas and establish in vegetation.
6. Recommend that a suitable fence be constructed around the lagoon
for safety purposes.
7. The Clean Water Act of 1977 prohibits the discharge of pollutants
into waters of the United States. The Department of Natural
Resources and Community Development (.DNRCD) - Wastewater Management
Section has the responsibility for enforcing this law:
g. All surface runoff is to be diverted from the, lagoon to adequate outlets.
NOTE: An analysis of the waste water can be obtained at commercial
laboratories or at a f ee of $3 per sample at:
N.C. Department of Agriculture Plant Analysis Lab
AgrorLomic Division
Blue Ridge Road Center
Raleigh, N.C. 27611
Ph. (919) 733-2655
nLAGOON DESIGN
erator:PRESTAGE FARMS County: SAMPSON Date:
P
P-2
ance to nearest residence (other than owner): 4800.0 feet
. AVERAGE LIVE WEIGHT (ALW} ^
� 0 sows (farr�w to finish> x 1417 lbs. = 0 lbs
N 0 sows (farrow to feeder) x 522 lbs. = 0 lbs
0 head (finishing Clnly) x 135 lbs. = 0 lbs
0 sows (farrow to -we-., x 433 lbs. = 0 lbs
N 0 head (wean to feeder> x 30 lbs. = 0 lbs
350880
Describe other :
160
N ----��T,otal Average Live Weight = 350880 lbs
N'
. MINIMUM REQUIRED TREATMENT VOLUME OF LAGQON
N Volume = 350880 lbs. ALW x Treatment Volume(CF)/lb, ALW
Treatment Volume(CF)/lb. Al = 1 CF/lb. Al
Volume = 350880 cubic feet
� -
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
SLUDGE ACCUMULATION NIL) COMPUTED
Volume = 0.0 cubic feet AT OWNERS REQUEST. REMOVE SLUDGE
� AS NEEDED.
. TOTAL DESI8NED VOLUME
� Inside top length (feet)----_----'------------ 280.0
Inside top width (feet)---------------------- 240.0
Top of dike elevation (feet)----------------- 49.0
� Bottom of lagoon elevation (feet)------------ 37.0
- 10
Freeboard (feet)----------------------------- ^
30:1
Side slopes (inside lagoon)------------------ .
m� Total design volume using prismoidal formula
SS/END1 SS/END2 SG/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
274.0 234.0 11.0
�
/
� AREA OF TOP
LENGTH * WIDTH =
274.0 234.0 64116 (AREA OF TOP)
�
AREA OF BOTTOM
LENGTH * WIDTH =
208.0 168.0 34944 (AREA OF BOTTOM)
AREA OF MIDSECTION
LEN8TH * WIDTH * 4
N0 241 0 201 0 193764 (AREA OF MIDSECTION * 4 )
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
64116.0 193764.0 34944.0 1.8
Total Designed Volume Available
N� 4
��
.
TEMPORARY STORAGE REQUIRED
�
DRAINAGE AREA:
�
Lagoon (top of dike)
Length * Width =
280.0 240.0 67200.0 square feet
Buildings (roof and lot water)
~
feet
Describe this area.
0.0 square
�
TOTAL DA 67200.0 square feet
De6ign temporary storage period to be
180 days.
�
-
Volume of waste produced
Feces & urine production in gal./day per
135 lb.
ALW 1.37
m»
ALW/135 lbs. ALW *
1.37
gal/day 180 days
Volume = 350880 lbs.
Volume = 640941 gals. or 85687.3 cubic
feet
Volume of wash water
This is the amount of fresh water used for
washing
floors or volume
NN
for flush system.
Flush
systems that recirculate
of fresh water used a
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day *
180 days
storage/7.48 gallons
0N
per CF
Volume = 0.0 cubic feet
in of evaporatiqn
Volume of rainfall excess
Use period of time when rainfall exceeds
evaporation
by largest amount.
m�
180 days excess rainfall =
7.0 inches
Volume = 7.0 in * DA / 12 inches per foot
=' 39200.0 cubic feet
'
Volume
�. Volume of 25 year.- 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
NN Volume = 3920O.0 cubic feet
�
TOTAL REQUIRED 12, STORAGE
NN
5A, 85687 cubic feet
5B. 0 cubic feet
5C. 39200 cubic feet
NN
51",, 3920O cubic feet
TOTAL 164087 cubic feet
.
SUMMARY
Temporary
Rainfall in excess of evaporation===========>
7.0
inches
25 year - 24 hour rainfall==================>
7.0
inches
NN
�
Freeboard===================================>
1.0
feet
Side slopes=================================>
Inside top length===========================>
280.0
feet
U�
Inside top width============================>
240.0
feet
Bottom of lagoon elevation==================>
37.0
feet
Total required voluIT.
514967
U�
m�
Actual design volume======================== >
536844
cu ft
. .
Seasonal high watertable elevation (SHWT)===>
37.0
feet
N�
Must be
Must be > or = to min. req. treatment el.=>
43.0
feet
Required minimum treatment volume===========>
350880
cu. ft.
Volume at stop pumping
U�
Start pumping eley.=========================>
47.3
feet`
freeboard & 25 `yr. rainfall
Must be at bottom of
Actual volume less 25 yr.- 24 hr. rai/ fall==>
497644
N�
Volume at start pumping elevation===========>
492705
cu. ft.
—
Required vol�me to be pumped==�=============>
124887
cu. ft.
Actual volume planned to be pumped==========>
126491
cu. ft.
Min. thickness of soil liner when required==>
1.8
feet
.
DESIGNED BY:APPROVED BY:
U�
NOTE: SEE ATTACHED WASTE UTILIZATION PLA|Y,
CO}1MENTS:
�.... �����������������.... �_���_���������������_�............. ..... ......... ������_���..........................
^ SHEET 1 OF 2
N| OPERATION AND MAINTENANCE PLAN
... .... .... ..... ..... .... ..... .... ... _..... ..... ..... ..... ..... ..... .......... ..... ..... ..... ..... ..... ... ..... ... ..... ....
11
This lagoon is designed for waste treatment (permanent storage) and
180 days o+ temporary storage. The time required for the planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount
of fresh wa�er added to the system.
The designed temporary storage consists of 180 days storage for:
(1> waste from animals and (2) excess rainfall after evaporation. Also
included is storage for the 25 year - 24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairly constant throughout the year and from year to year, but excess
rainfall will vary from year to year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume �ust always be available.
A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) fromti t
building(s) If the outlet pipe is not installed at the eleva on o
^ nt marker must be installed at this elevation
begin Pumping' a permane to piAeltimt be establishe
png evaous
indd
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
ti onvenience as site conditions permit, such as
elevations for opera ng c
i t i rder to apply waste without
weather, soils, crop, and equ pmen n o
runoff or leachihg.
Land app1ication of waste water is recognized as an acceptable
PPEthod of disposal. Methods ofapplication include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried
1. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2 i+s capacity to prevent excessive od�rshdu�i�gial
- i educes the concentration o�
start-up. Pre-c..arg ng r
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times. When echarging is complete,
flush buildings with�recycled lagoon liqu�d. Fresh water should not
be used for flushing after initiai filling.
2. The attached waste utilization plan
plan recommends sampling and testing of
shall be followed. This
waste (see attachment>
~~
before land application.
0�
'
3. Begin temporary st ump-out of the lagoon
reaches the elevation as marked by p
out when the fluid lev ches e1evation
storage, less 25 yr- 24 hr storm, contains 87
when fluid level
t marker. Stop pump -
. This temporary
cubic feet or
N�
�~
934157 gallons.
SHEET 2 OF 2
4. The recommended maximum amount to apply per irrigation is
inch and the recommended maximum application rate is 0.3
@�
inch per hour. Refer to the waste utilization plan for
further details.
5. Keep vegetation on the embankment and areas adjacent
to the
N�
lagoon mowed annually. Vegetation should be fertilized
as nee�ed
to maintain a vigorous stand.
�m
Repair any eroded areas or areas damaged by rodents
and
es+ablish in vegetation.
U�
7. All surface runoff is to be diverted from the lagoon
to stable
'-
outlets.
8. Keep a minimum of 25 feet of grass vegetated buffer
around
U�
waste utilization fields adjacent to perennial streams.
Waste will
not be applied in open ditches. Do not pump within 200
feet of a
residence or within 100 feet of a well. Waste shall be
applied in a
N�
manner not to reach other property and public right-of-ways.
U�
9. The Clean Water Act of 1977 prohibits the di�charge
pollutants into waters of the United States. The Department
Environment, Heal�h, and Natural Resources, Division of
mntal �anagement, has the responsibility for enforcin g
e
of
of
Environ-
this law.
'