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HomeMy WebLinkAbout820412_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0412 Certificate Of Coverage Number: 2. Facility Name: P=2 3. Landowner's Name (same as on the Waste Management Plan): PrestUe Farms Inc 4. Landowner's Mailing Address: PO Box 438 City: Clinton State: NC Telephone Number: 910-596-5749 Ext. E-mail: lg enncpaprestaaefarms.com 5• Facility's Physical Address: 2490 Wilbur Prid en Rd City: Harrells State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): g. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): ara r 4j2#,4*l 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Farrow to Wean Operation Types: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Gilts Other Other Prestatze Farms Inc Phone No.: 910-592-5771 Allowable Count 2,000 AWS820412 Zip: 28329 Zip: 28444 OIC #: 99(0 Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep - Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultry Non Laying Pullet Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) A 19.00 B 19.00 P-2A AV 1772600 104,544.00 P-2B 91 C14 53&Bqq 104,544.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b,6 the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP It. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: GiTG�� �r� =�i t'.0 /1� Title: if�� �..1L�✓ 0XVV_ WX/ C Signature: Y Date: Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 WASTE UTILIZATION PLAN ______________________ PRODUCER: PRESTAGE FARMS COUNTY:SAMPSON LOCATION: CLINTON NC TYPE OF OPERATION ---------- VAR -WEAN NUMBER OF ANIMALS ---------: 2000 AMOUNT OF ANIMAL WASTEPRODUCED----------------�: 1218G tons/year AMOUNT OLANT F PAVAILABLE N PRODUCED BY ANIMALS-: -10800 lbs./year COMMERCIAL N TO APPLY ON PLANNED ACREAGE--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting a crop or forage breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce,odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. 39 , . ' }� ~ Page 2 The estimated acres needed to apply the animal waste is based Or -I typical nutrient content for this type of facility. Acre/age requirements should be based on the waste analysis report for your waste management facility. Atached you will find ' informhtion o: proper sampling techniques, prepartion, and � transfer of waste samples to the lab for analysis. i This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply ===== ===== ===== ===== ===== ===== ===== ===== ====== 10986 2 CaB L. N/A 50.00 45.0 2250 S-APRIL 10986 2 CaB C 3.9 50.00 A145.0 8775 MAR—OCT ..... ..... ... ..... ..... _____ _____ _____ ..... ..... .... ..... _ __..... __ Total 51�1- 11025 Available Nitrogen (includes commercial) 10800 Surplus Or Deficit -225 Crop codes: Crop -unit ===================== A=Barley-bu. I=Oats-bu. /--\ B=Bermudagrass(graze)-tons J=Rye-bu. C=Bermudagrass(hay)-tons K=Small grain(graze)-acre ' D=Corn(grain)-bu. L=Small grain(hay)-acre E=Corn(silage)-tons M=Sorghum(grain)-cwt. | | F=Cotton-lbs. lint W=Wheat-bu. G=Fescue(graze)-tons Y=Fescue(pasture)-tons H=Fescue(hay)-tons Z=Bermudagrass(Pasture)-tons 40 !' � NOTE: The applicator is cautioned that P and K may be over - applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will'require farmers in some eastern / counties of NC to have a nutrient management plan that addresses '—� all nutrients. This plan only addresses Nitrogen. In interolanted fields (i.e. small qrain, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of 6 to Klnches. Cattle should be removed when plants are grazed to a height of 4 inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e April or May). Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is normal situation, you are encouraged to cut the small grain earlier" You may want t� � consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etcv is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about 2 inches before drilling for best results. Caution must be excercised in grazing or haying summer annuals understressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is '—\ recommended. Acres shown in the table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields may, and most likely will be, more than the acres shown in the table. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste beino stored in your structure be within 1.7 feet of the top of the di> { If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and the irrigation designer to ensure that an irrigation system is installed to | properly irrigate the acres shown in the table. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. 41 Call technical specialist after you received the waste your analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. Additional comments: �� 8�R � � wen� laadilDnBlOPeTWOM 42 - Page 5 WASTE UTILIZATION PLAN AGREEMENT Name Of Farm: PRESTAGE FARMS Owner/Manager Agreement I/We understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved waste utilization plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and storage facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I/We also understand that there must be no discharge of waste nutrients from this system to surface waters of the state from a storm event less severe than the 25-year,24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DWQ upon request I/we understand that I must own or have access to irrigation or other equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year, 24-hour storm event. I also certify that the waste will be applied the land according to on this plan at the appropriate times and at rates that no runoff occurs. Name of Facility Owner (Please Print) Signature Date Name of Manager ________ (if different than owner) Signature Date Person Who Prepared Waste Utilization Plan: | - ! Affiliation hone No. | Address20. CLIn-rorl NC / \ Signature Date ^ u 43 ROY COOPER Cavernor K41CHAEL S. REGAN LINDA CULPEPPER Dircaor NORTH CAROLINA Environmental Quality February 27, 2019 Prestage Farms Inc P-2 PO Box 438 Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: r, ,, wo ApR �D' Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire. on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at htts:fde .nc. sov/about/divisions/water-resources/water- uali -regional-o erations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued covers a under the State Non -Discharge General Permits you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by Avril 3. 2019. Please note that you must include one 1 coVy of the Certified Animal Waste Management Plan CAWMP with the com leted and si ned apolication form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, A P �'� Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820412 Prestage Farms Inc 1 NonhCaro znaDepartmental crvronme^ta.-, ua`:tr I D'V'sorrofWater Resources 612 N. Sa sbu;n St. l 1S-336 R4a rv', Center IRs a gh, Naart Sara' as Z7£ 1 3£ — - '915.707 .SOOO M ip WbAWAV 49F."I abit-OW.M.." WA'i OW '14D., VA I � R., W.. 'Id Vy. RM-4to Pro - M-saild, ' 11440i�; Jklmi.: 9PP: W. P ............ ..... 19 -pr db - ww�weAOWA x: eap or. Ala "the"Al I` W, v Or- . po aotle-oppikd"' so 'AR m --mg CV.q Vo w kk 0:0. AM" bo --$A kto, or." w am b.1 MM Ow-l" WIND ao. 0! of r000 An OW'. Wtl .. . . . . . ..... . 41 3 vwwl�w Datab"o emon., SI*Ci A AgoovaAeshalm-14t h, di hat&d-bita rik Wol -wb; or�yvv�w M A. Im bi, Ab aw t At Aa. go ol so WI.--P*O' w A rovi' um dap: l. -.1,fia , eu z 1 �; ase t r 4.1 Date 3/22/2019 Find address or place *- 0.2mi Prestage Farms Swine Locations App zaa 5r7� NAP SPXAY risws https:/lpfi.maps.arcgis.com/apps/webappviewarlindex.html?id=bcd3l c72d7dO4beeac9388b38ba3l6e6 1 /1 SAWPSON COUNTY- EMERGENCY ACTION PLAN- DIVISION,OF WATER RESOURCES (DWR) . ::9:10=433'-3300 EMERGENCY MANAGEMENT SERVICES (EMS) 910-592-8996 SOIL &WATER:_COhTSERVATION DISTRICT(SWCD) 910=592-7963 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 91.0-592-7963 COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161 This plan will be implemented in the event ihat wwaste from your�operation are-Jeaking, overflowing, or running,off,the site :.Youshould NOT:wait until wastes reach surface waters or leave: your ;property to .consider that you have `a problem. You: should make every effort to ensure that this does not happen. This plan:should:be :posted in,an accessible location for -.all employees; atthe facility.'The following are some action items you should take. _ 1. Stop the release of wastes. Depending onbe-situation, this -may or may not be. possible. Suggested response to problems are listed below: A; Lagoon,overflow-possible.salutions are;.'- a. Add>soil to berm to increase elevation.of.darn; any permanent; alteration of the damiskoule approved by a qualified techfii --specialist. i. b: ;Puxnp.;wastea to field at an: acceptable rate c.: Stop all additional;flow.to the lagoon;. Wd..wastes. hi the house: if possible. d. Calla,pumping contractor: e: Mahe sure no --:surface, water is entering lagoon: B. Runoff from wastes application. field-actioh include::: a.. Immediately stop :wastes .application b. Create a temporary diversion or.berm to contain the: waste... _ c. Incorporate waste to- reduce further .runiff d:: -: Evaluate and..;eliminate-the reason(s),that caused the runoff. _ e:. ;Evaluate the applic4onxates�for. the fields where runoff p. curred. C. Leakage from the waste pipes and sprinkler -action includes: a:. Stop recycle_(flushin-gsystem) :pump b. Stop. irrigation pump c. Close values to.eliminate further discharge. d, . Repaivall leaks prior to restarting pu=raps D. Leakage from flush system, housessohdsavaratorsactlon.includes: a. Stop recycle (flushing system)_pump,.. b. Stop irrigation pump. c. Make sure no siphon effect has I*en created.. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to all seepage, put in a submersible pump, and pump back into lagoon.- b. If holes are caused by burrowing aniffials,'trap "or remove animals i *and fill holes: and- compact with a clay type l soil c.- Have a professional evaluate the c6fidifibn-of ih& sidewalk and o 61a-g-gon bottom as soon' as possible." 2. Assess the extent of the spill and note any obvious damages. a. Did thewaste reach any surface waters? b. Approximately `how much was released and `what duration? C. Any damage noted, such- as employee yee injury,: fish kills, or property damage d. Did the-:spillleave .the property? e. Does the spill: have. the potential-toreachsurface waters? f. Could a future rain event cause the spill to reach surface waters?, g. Are potable water wells in danger (either on or off of the property)? h. How -much reached -surface waters? 3. Contact appropriate agencies. a. During normal business hours, call. your DWQ(Evivision of Water Quality) regional office, at.910-433-3300, after-hours,- emer gency -rgency number. '1=800-858- 0368. YourThone. call should include: YOURNAME.-,- FACILITY NUMBER, TELEPHONE NUM[BER,!THE; DETAILS OF TE. INCIDENT FROM ITEM #2 ABOVE; THE EXACT LOCATION OF TBEFAcmrry, AND THE LOCATION OR DIRECTION OFMOVEMENT OF THE - SPILL, WEATHER AND WWD CONDITIONS, THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OFTHE SITUATION. , b. If the spill leaves the property or enters* surface waters; call- I O.''ca-1 MMS) EmergencyWanagement Services' at-910-592-4996n. c. Instruct EMS to contact local:.Hea1&tDepartrnent, d. Contact local :Soitand .Water. Conservation District ' Natural Resources Conservation Service office at 910-:592-7963 and Cooperative Exte ision Service at 910-592-7161 for advice/technical assistance. 4. If none of the above works call 911 orthe shefiffstDepartment and explain your problem to them and ask that person to contact the proper -agencies for you. 5. Contact the contractor of your choice,- to begmi-repair of to minimize off - site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: -910-15TR1�5771 ti Page 2 6. Contact the technical specialist who certified the lagoon. a. Name: R-41104U. N. 9.4RK( cvT b. Phone: to - 592 • s771 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 8. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 910-592-5771. Page 3 Insect Control Checklist for Animal Operations Source Cause Itllil's t.o Control Insects , — Site Specific 1 t. aclices Liquid Syslenls - flush Guucrs • Accunntlation of sulids C7 Flush sySlcnl.is designed and operalcd sufficiently to reniove accumulated sulids from 9llllel:i as designed. O Remove bridging oi'Accutnulatcd solids a( discharge Lagoons and fits (rusted Solids Maintain lagoons, stilling basins and pits where -- pest bl-ceding.is apparent to nrininlizc the crusting ofsolids to a dcplh ofno more than G - - 8 inches over more than 30% of surlace. lixccssive Vegelal. c Decaying inclaliun - Growth a.�■ Maintain vegc(;ltivc control along banks of - lagoons and other impoundments to prevent accumulation of decaying vegetative matter along waler's edge on impoundment's perimeter. - ul•y systetlls Feeders Deed Spillage ■ Dcsigll, opCrale mid maintain fccd systems (e.g., — bunkers anti troughs) to minimize the accumulation of decaying wastage. Feed Slurage Accumulations of feed residues AMIC- November 11, 1996, Page I ® Clean ujl Spillage on a I•oulillc basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). 0 Reduce moisture acctmlulalion wilhin and a1-otmcl inlntcclialc perimeter of feed storage areas by insuring drainage away ll-om site and/or providing adetiunte containment covered bin for brewer's grain and similar high moisture grain products). O lnspecl for and reinove or break up ncculnulaled solids in filler strips around feed storage as needed. { l t. OF Source . Cause' IBIVIii's to Control Insects. Animal Holding Areas Accumulations of animal wastes Site Specific Practices ® Eliminate low areas that moisture. along and -feed wastage � , fences and other. locations. where waste accumulates and disturbance by animals is minimal. 13 Maintain fence rows and filter strips around animal holding area to minimize accumulations of wastes (i.e., inspect for and 'remove or break up accumulated solids as Dry Manure Handling ® Accumulations of animal wastes needed). Systems ® Remo ve spillage on a routine basis (e g., 7 -.10 day interval during summer,15-30 day interval _ during winter) whe o manure is loaded for land application or disposal. 0 Provide for adequate drainage around manure stockpiles. O Inspect forr and remove or break up accumulated wastes in filter .strips around stockpiles and needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7.613, North Carolina State University, Raleigh, NC, 27695-7613. AMIC - November 11, 1996, Page 2 Swine Farm. Waste Management Odor Control Checklist Source Farmstead Cause _ Swine production •,B11�LPi:JohyflnEinizeOdor ■ Site Specific Practices Vegetative -or wooded buffers; ® Recommended. best management practices; Animal body surfaces • Dirty manure -covered animals ■ Good judgment and common sense ■ Dry.' floors Floor surfaces Wct manure -covered floors ® Slotted floors; ® Waterers located over slotted floors; 17 Feeders at high end of solid floors; IT Scrape manure buildup from floors; Manure collection pits • Urine; ■ . Underfloor ventilation for drying - ■ .Frequent manure removal by flush pit recharge, • Partial mlcrobial:dccomposltlon or.scrape; Ventilation exhaust fans Volatile gases; ■ .Underfloor ventilation ■ _Fun maintenance; ---- Jndoor surfaces Dust Dust ■ Efficient air: ■ Wasltdown bctwccn groups of animals; ■ Fcedaddilives; ❑ Feeder covers; ■ Feed delivery downspout extenders.to feeder Flushtanks • Agitation of recycled lagoon covers - 'O" Flush tank covers; -- liquid while tanks are filling p Extend fill lines.lo near bottom of. tanks Willi Flush alleys Y Agitation during wastewater anti -siphon vents nder ■ Underfloor hush with underfloor ventilation - — — - --- — conveyance Pit recharge points • Agitation of recycled lagoon liquid while pits are tilling ®' Extend recharge limes to near bottom of pits — --- ' Willi anti -siphon vents Lift stations • Agitation during sump tank ❑ Sump tank covers' filling and.drawdown . Outside drain collection .or Junction boxes • Agitation during wastewater ❑ Box covers conveyance AMOC - November 11, 1996, Page 3 Source Cause BMWs to Minimize.Odot• Site Specific Practices End of drainpipes at • Agitation during wastewater Extend discharge point of pipes. underneath lagoon convoy— ;G :.: --... lagoon liquid level . Lagoon surfaces • Volatile gas emissions; i• proper lagoon liquid capacity; o Biological mixing,' ■ Correct lagoon startup procedures;. • Agitation C! Minimum surface arearto-volume ratio; 6 Minimum agitation when.pumping; ® Mechanical aeration; Cf Proven biological additives Irrigation sprinkler • High pressure agitation; N Irrigate on dry days with little or no wind; l nozzles , Wind drift 0 Minimum recommended operating pressure; S Pump intake near lagoon liquid surface; C,1: Pump from second -stage lagoon Storage tank or basin Partial microbial decomposition; C! Bottom or. midlevel loading; surface # Mixing while filling; ® Tank covers; * Agitation when emptying C1 Basin surface mats of solids; 0 Proven biological additives or oxidants Settling basin surface : Partial microbial decomposition; 17 Extend drainpipe outlets underneath liquid. Mixing while filling; level; • Agitation when emptying ® Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; O Soil injection of slurry/sludges; spreader outlets Volatile gas emissions O Wash residual manure from spreader after use; ® Proven biological additives or oxidants Uncovered manure, o Volatile gas emissions while CI Soil injection of slurry/sludges --- slurry or sludge on field surfaces drying ® Soil incorporation within 48 hrs.; ® Spread in thin uniform layers for rapid drying; Cl Proven biological additives or oxidants Dead. animals - . Carcass decomposition M Proper disposition of carcasses Dead animal disposal • Carcass decomposition. CI Complete covering of carcasses in burial pits; pits, ® Proper location/construction of disposal pits incinerators. • Incomplete combustion CI Secondary stack burners AN(._'.'. November 11, 1996, Page 4 Source Cause BMPs to Minimize. Odor Site Specific Practices Standing water around • Improper drainage; ■ Grade and landscape such that water drains facilities a Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads 0 Fenn access road maintenance public roads from farm access .Additional Information : Available From Swine Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU -BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAG Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flics ; 11110107, 1995 Conference Proceedings Florida Cooperative Extcnsion AMOC -November 11, 1996, Page 5 Version —November 26, 2018 Mortality Management Methods which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than (hose listed must'be approved by the State Veterinarian. Primary Secondary Routine Mortality a 0 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must beat least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom. of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. El1:1 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Complete incineration according to 02 NCAC 52C .0102. 1 r/( a A composting system approved and permitted by �e NC Department of Agriculture & Con- sumer Services Veterinary Division (attach .copy of permit). If compost is.distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a 0 In the! case of dead:.poultry, .only, placing :in a disposal pit of -a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method.which, in the professional opinionjof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required forfarms covered.by an NPDES permit. These plans are also recommended: for all animal operations. This plan outlines farm -specific mortality man- agement methods to be. used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options, contact the Division for guidance. -- • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated 7,09 when numbers of dead animals exceed normal mortality rates as specified by the State APR Veterinarian. wta g• Burial must bebdone in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. �� • Mass burial sites are subject to additional permit. conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. L Signature of Farm uwner"vl HagerA��Irl _ Date 3 is 2a/9 Signature of Techn al ecialist Date V-Z p r i 1986 PRESTAGE FEEDS Please review the. attached plan and specifications carefully. Retain this plan for your use and records. It is strongly recommended that you$ your contractor and Soil Conservation Service personnel are in agreement as to how the waste lagoon is to be constructed . SCS personnel will meet with all concerned parties and walk over the site to explain all flags and markings. It is important that everyone understand what is expected so that final construction meets plans and specification and the job can be certified for payment (if ACP cost sharing is involved). Contact: Soil Conservation Service 303-D East Rowan ST. Clintonp N.C. '28.928 Phone 592-7963 NOTES: CAPACITY REQUIRED - 28378 cu. yds. ESTIMATE OF CUT - 33837 cu. yds. ESTIMATE OF FILL - 22830 cu. yds. ,1-SCS sleigh, N. C. Rev. 2/82 ANIMAL -WASTE MANAGEMENT SYSTEM Engineering Design Work Sheet Field Office Clinton �_— Design by H. Hobson Date 4 10�86 owner' �s; Name p.xP�age Feeds A roXmatel mile SW of SR 1121 and approximately 2 miles Location -- nTw nf SR 1007 attach watershed location sketch Population (est) within 1/4 mi. 0 No. of inhabited houses within 1/4 mi. 0 Distance to nearest inh.abited.house other than ope.rator's 50oot Type of livestock Type of operation (check one) Farrow to finish Farrow to -feeder pig_z Finish other Type of.confinement facility (flush, pit, number of houses, dimension.of houses, etc. -- Type of waste treatment: Anaerobic lagoon & holding pond _ ; Anaerobic lagoon withholding volume_—, holding pond f T, pit or.tank other_ _ Method of handling waste when design capacity is reached (i.e., pump & irrigation, honeywagon,' etc. ) Irri_- ation_ --�center P ivot 21anned La oon & Stora a Desi n Data Type, number, and sizes of livestock: Total No. for design �4s sows x_lbs b.51,-45�- lbs boars x lbs = _ lbs Pigs x lbs = lbs _ pigs x lbs = _ lbs or: Total lbs for design 651 456. lbs. -2- Desi n Capacity for Anaerobic La oon Tr..eatment and Odor Control Use 1 cu.. ft../.lb. or cu. ft./animal 1. (lbs) or (animals) x (cu.ft./lb) or (cu.ft./animal) _ 65194.56 cu. ft. 2. Estimate size of lagoon: x =x w/ ss = -length width depth cu. ft. Design for Holding Pond Design period 90 days. (Longest anticipated period before pumpout) 25-year storm -7---- inches. Normal precipitation Teens evaporation .for design period +1 inches. Waste production=eoois5 lbs/day/lb. live wt. 3. Volume of waste=651,456 lbs. live wt. x .00135 lbs./da /lb.ly. wt. 62.4 lbs/cu.ft. x An days = 9p152 cu. ft. 4. Volume of waste water = gal/day/animal x _ animals 7.5 gal/cu.ft. x days = cu. ft. 5. Normal precipitation less evaporation on l:agoon__surface for design period = 4 in. x 562 ft. x 190 eft: _ 35 593 cu. ft. 12 in/ft -'- , length- width 6. Normal precipitation less evaporation on holding pond surface for design period = inches x ft. x ft. _ cu. ft. 12 in/ft length - width * 7. Storage required for 25-year storm on lagoon surface = 7 in. x 562 ft. x 190 ft. = 62,288 cu. ft. 12 in/ft length wig 8. Storage required for 25-year storm on holding pond surface = I' in. x ft. x ft. _ 12 in/ft length width * The 1 foot storage will more than store the 25 year storm 5621 X 1901 X 1 � 106,780 cue fte cu. ft. -3- 9. Total capacity needed for holding pond (add #'s 3, 4, 5, 6, 7, & 8) = 114745 cu. ft. 10. Total capacity needed for treatment lagoon (add #'s 1 & 9 when treatment lagoon & holding pond are one component) = 766201 _ cu. ft. 28378.cu. yd. Planned Capacity for Treatment Lagoon 550 ft. x 178 ft. 10 ft. w/ 3 avg. length _.avg. width avg. depth 772,600 cu. ft. = 28,615 cu. yd. Planned Capacity for Holding Pond ft. x ft. x _ ft avg. engt avg. width avg. aepth 0 cu. ft. 1 ss = W/ ss - Design for Disposal Area Annual nitrogen production in fresh waste = Sows 92 ! lbs N/lb/day x 1248 Nyt[ xW x 3 ��= 114,816 lbs. N Assume 75 % N loss during anaerobic lagoon treatment, storage & land application. Estimated N available for crop = 114816 lbs x_25 % = 28704 _ lbs. Type of vegetation or crop to be grown at the disposal site Coastal Bermuda Timing and rate of application 600 lb/ac Estimated acres needed for effluent disposal 48 ace i PjDEPARTMENT QF AGRICULTURE ,; Conservationl,Service �jZzATION CODE 2OT NAME 1781 PrestaL,:e Feeds PLAN OF EXCAVATED WASTE STORAGE POND ACP # DATE 4/11/86 NC-ENG-40 5/83 DISTRICT Sampson LENGTH 5501 ( Inside Fluid) / SIDE SLOPE 3 TO 1 AVE. TOP ELEV. (Fluid) �o, a ti o —�---^MID SECTION W 10 t / \ / c 33— f-- AVE. BOTTOM ELEV. —LENGTH ^490t a, Volume - depth [(area of top) + (area of bottom) + (4 x area midsection]=772,600 Cu.Ft. 6 Use of facility 'Waste Treatment Capacity 5,779,048 Volume Cost -sharing Gallons Cu. Ft. Soil type Lakeland B. M. description Nail in base of 4" nine tree located aRprox.- 1501 west of of base line station D Assumed Elev. 50.00 CTTM aA vv -Bottom Elev. 33.0 Normal liquid level Elev. 43_0 Storage for normal precip.(Ft) + Maximum liquid level Elev. 4.3.0 Storage for: 25 yr. freq. precip. (Ft.) + 1.0 Crest ESW Elev. Stage (Ft.) + Freeboard (Ft.) + 100 Top of Dam Elev. 45.0 OPERATION AND MAINTENANCE PLAN Tres -lagoon is designed for waste treatment with minimum odor control. The tme required for the planned fluid level to be reached may vary due to sbil onditions, flushing operations, and the amount of fresh water added to the /,�Osy stem. Land application of waste water is recognized as an acceptable method of p' dis- posal-* Methods of application include hone wagons p a Y g (sprayer or injection) and irrigation (center pivot, guns, or travelers). Care needs to be taken whenapplying waste to prevent damage to crops or runoff from the field. The following items are to be carried out: 1. Begin pump -out of the lagoon when fluid level is 1 foot below the outlet pipes. 2. Stop pump -out before fluid depth is less than 3 feet deep (this prevents the loss of favorable bacteria). 3. It is strongly recommended that the treatment lagoon be prechar ed ` to 2 its capacity to g P Y prevent excessive odors during startup. Pre- charg.ng reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with of l luent at all times. 4. Keep vegetation on the embankment and areas adjacent to the lagoon mowed. 5. Repair any eroded areas and establish in vegetation. 6. Recommend that a suitable fence be constructed around the lagoon for safety purposes. 7. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Natural Resources and Community Development (.DNRCD) - Wastewater Management Section has the responsibility for enforcing this law: g. All surface runoff is to be diverted from the, lagoon to adequate outlets. NOTE: An analysis of the waste water can be obtained at commercial laboratories or at a f ee of $3 per sample at: N.C. Department of Agriculture Plant Analysis Lab AgrorLomic Division Blue Ridge Road Center Raleigh, N.C. 27611 Ph. (919) 733-2655 nLAGOON DESIGN erator:PRESTAGE FARMS County: SAMPSON Date: P P-2 ance to nearest residence (other than owner): 4800.0 feet . AVERAGE LIVE WEIGHT (ALW} ^ � 0 sows (farr�w to finish> x 1417 lbs. = 0 lbs N 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing Clnly) x 135 lbs. = 0 lbs 0 sows (farrow to -we-., x 433 lbs. = 0 lbs N 0 head (wean to feeder> x 30 lbs. = 0 lbs 350880 Describe other : 160 N ----��T,otal Average Live Weight = 350880 lbs N' . MINIMUM REQUIRED TREATMENT VOLUME OF LAGQON N Volume = 350880 lbs. ALW x Treatment Volume(CF)/lb, ALW Treatment Volume(CF)/lb. Al = 1 CF/lb. Al Volume = 350880 cubic feet � - 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION SLUDGE ACCUMULATION NIL) COMPUTED Volume = 0.0 cubic feet AT OWNERS REQUEST. REMOVE SLUDGE � AS NEEDED. . TOTAL DESI8NED VOLUME � Inside top length (feet)----_----'------------ 280.0 Inside top width (feet)---------------------- 240.0 Top of dike elevation (feet)----------------- 49.0 � Bottom of lagoon elevation (feet)------------ 37.0 - 10 Freeboard (feet)----------------------------- ^ 30:1 Side slopes (inside lagoon)------------------ . m� Total design volume using prismoidal formula SS/END1 SS/END2 SG/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 274.0 234.0 11.0 � / � AREA OF TOP LENGTH * WIDTH = 274.0 234.0 64116 (AREA OF TOP) � AREA OF BOTTOM LENGTH * WIDTH = 208.0 168.0 34944 (AREA OF BOTTOM) AREA OF MIDSECTION LEN8TH * WIDTH * 4 N0 241 0 201 0 193764 (AREA OF MIDSECTION * 4 ) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 64116.0 193764.0 34944.0 1.8 Total Designed Volume Available N� 4 �� . TEMPORARY STORAGE REQUIRED � DRAINAGE AREA: � Lagoon (top of dike) Length * Width = 280.0 240.0 67200.0 square feet Buildings (roof and lot water) ~ feet Describe this area. 0.0 square � TOTAL DA 67200.0 square feet De6ign temporary storage period to be 180 days. � - Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 m» ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 350880 lbs. Volume = 640941 gals. or 85687.3 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume NN for flush system. Flush systems that recirculate of fresh water used a the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons 0N per CF Volume = 0.0 cubic feet in of evaporatiqn Volume of rainfall excess Use period of time when rainfall exceeds evaporation by largest amount. m� 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot =' 39200.0 cubic feet ' Volume �. Volume of 25 year.- 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA NN Volume = 3920O.0 cubic feet � TOTAL REQUIRED 12, STORAGE NN 5A, 85687 cubic feet 5B. 0 cubic feet 5C. 39200 cubic feet NN 51",, 3920O cubic feet TOTAL 164087 cubic feet . SUMMARY Temporary Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches NN � Freeboard===================================> 1.0 feet Side slopes=================================> Inside top length===========================> 280.0 feet U� Inside top width============================> 240.0 feet Bottom of lagoon elevation==================> 37.0 feet Total required voluIT. 514967 U� m� Actual design volume======================== > 536844 cu ft . . Seasonal high watertable elevation (SHWT)===> 37.0 feet N� Must be Must be > or = to min. req. treatment el.=> 43.0 feet Required minimum treatment volume===========> 350880 cu. ft. Volume at stop pumping U� Start pumping eley.=========================> 47.3 feet` freeboard & 25 `yr. rainfall Must be at bottom of Actual volume less 25 yr.- 24 hr. rai/ fall==> 497644 N� Volume at start pumping elevation===========> 492705 cu. ft. — Required vol�me to be pumped==�=============> 124887 cu. ft. Actual volume planned to be pumped==========> 126491 cu. ft. Min. thickness of soil liner when required==> 1.8 feet . DESIGNED BY:APPROVED BY: U� NOTE: SEE ATTACHED WASTE UTILIZATION PLA|Y, CO}1MENTS: �.... �����������������.... �_���_���������������_�............. ..... ......... ������_���.......................... ^ SHEET 1 OF 2 N| OPERATION AND MAINTENANCE PLAN ... .... .... ..... ..... .... ..... .... ... _..... ..... ..... ..... ..... ..... .......... ..... ..... ..... ..... ..... ... ..... ... ..... .... 11 This lagoon is designed for waste treatment (permanent storage) and 180 days o+ temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh wa�er added to the system. The designed temporary storage consists of 180 days storage for: (1> waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume �ust always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) fromti t building(s) If the outlet pipe is not installed at the eleva on o ^ nt marker must be installed at this elevation begin Pumping' a permane to piAeltimt be establishe png evaous indd to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two ti onvenience as site conditions permit, such as elevations for opera ng c i t i rder to apply waste without weather, soils, crop, and equ pmen n o runoff or leachihg. Land app1ication of waste water is recognized as an acceptable PPEthod of disposal. Methods ofapplication include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 i+s capacity to prevent excessive od�rshdu�i�gial - i educes the concentration o� start-up. Pre-c..arg ng r waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When echarging is complete, flush buildings with�recycled lagoon liqu�d. Fresh water should not be used for flushing after initiai filling. 2. The attached waste utilization plan plan recommends sampling and testing of shall be followed. This waste (see attachment> ~~ before land application. 0� ' 3. Begin temporary st ump-out of the lagoon reaches the elevation as marked by p out when the fluid lev ches e1evation storage, less 25 yr- 24 hr storm, contains 87 when fluid level t marker. Stop pump - . This temporary cubic feet or N� �~ 934157 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is inch and the recommended maximum application rate is 0.3 @� inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the N� lagoon mowed annually. Vegetation should be fertilized as nee�ed to maintain a vigorous stand. �m Repair any eroded areas or areas damaged by rodents and es+ablish in vegetation. U� 7. All surface runoff is to be diverted from the lagoon to stable '- outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around U� waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a N� manner not to reach other property and public right-of-ways. U� 9. The Clean Water Act of 1977 prohibits the di�charge pollutants into waters of the United States. The Department Environment, Heal�h, and Natural Resources, Division of mntal �anagement, has the responsibility for enforcin g e of of Environ- this law. '