HomeMy WebLinkAbout820347_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 82-0347 Certificate Of Coverage Number:
2. Facility Name: P-19 C
3. Landowner's Name (same as on the Waste Management Plan): Prestage Farms Inc
4. Landowner's Mailing Address: PO Box 438
City: Clinton State: NC
Telephone Number: 910-596-5749 Ext. E-mail: Qlennc ,prestaeefarms.com
5. Facility's Physical Address: 519 Compost Ln
City: Roseboro State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
g. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): James Elton Weeks
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Farrow to Wean
Operation Types:
Presta;e Farms Inc
Phone No.: 910-305-0420
Allowable Count
2,000
Swine
Cattle
Dry Poultry
Wean to Finish
Dairy Calf
Non Laying Chickens
Wean to Feeder
Dairy Heifer
Laying Chickens
Farrow to Finish
Milk Cow
Pullets
Feeder to Finish
Dry Cow
Turkeys
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultry
Gilts
Other
Non Laying Pullet
Other
Layers
AWS820347
Zip: 28329
Zip: 28382
OIC #: 1003320
Other Types
Horses - Horses
Horses - Other
Sheep- Sheep
Sheep - Other
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
C
19.00
P-19C
19 R 3
1-4 V
al 6 ON u
169,884.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: C� M fC-, &iFu 7315- Title: V t f,
Signature: L 1fJL y T I J Date:
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
Waste Utilization Plan
Producer:
Prestage Farms, Inc.
Name of Farm:
P-19C
Location:
P.O. Box 438
Clinton NC 28329
Phone:
910-592-5771
Type of Operation:
Farrow -Wean
Number of Animal:
2000
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) produced/year:
County: Sampson
12188 ton/year
10800 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used. to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil. types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not. more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases.you may want to have plant analysis made, which
P-19C
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
I
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10977
2A
CaB
' CB -Graze
5.3
50
2.3
610
MAR-OCT
265
10977
2A
CaB
SG -Graze
1
100
2.3
230
OCT-MAR
100
10977
2B
CaB
CB -Graze
5.3
50
3.3
875
MAR-OCT
265
10977
2B
CaB
SG -Graze
1
100
3.3
330
OCT-MAR
100
10977
2C
CaB
CB -Graze
5.3
50
5.9
1564
MAR-OCT
265
10977
2C
CaB
SG -Graze
1
100
5.9
590
OCT-MAR
100
10977
2D
CaB
CB -Graze
5.3
50
6.1
1617
MAR-OCT
265
10977
2D
CaB
SG -Graze
1
100
6.1
610
OCT-MAR
.100
10977
2E
CaB
CB -Graze
5.3
50
6.2
1643
MAR-OCT
265
10977
2E
CaB
SG -Graze
1
100
6.2
620
OCT-MAR
100
10977
2F
CaB
CB -Graze
5.3
50
6.2
1643
MAR-OCT
265
10977
2F
CaB —LSG-Grazel
1
100
6.2
6201
OCT-MAR
100
Total 30 10950 lbs.
Available Nitrogen 10800 lbs.
Surplus or deficit -150 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
ii ow-Gualky
Re,gionsl CperatiopsSedon
P-19C Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal.
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
1
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1680 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 8400 lbs. of PAN to utilize. Assuming
you apply this PAN. to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 28
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 67
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-19C
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.,
Rate in/hr
Applic.
Amount
10977
2A
CaB
CB -Graze
0.6
1.0
10977
2A
CaB
SG -Graze
0.6
1.0
10977
2B
CaB
CB -Graze
0.6
1.0
10977
2B
CaB
SG -Graze
0.6
1.0
10977
2C
CaB
CB -Graze
0.6
1.0
10977
2C
CaB
SG -Graze
0.6
1.0
10977
2D'
CaB
CB -Graze
0.6
1.0
10977
2D
CaB
SG -Graze
0.6
1.0
10977
2E
CaB
CB -Graze
0.6
1.0
10977
2E
CaB
SG -Graze
0.6
1.0
10977
2F
CaB
CB -Graze
0.6
1.0
10977
2F
CaB
SG -Graze
0.6
1.0
,.tI�FS16rvC,��DWI
APR 0 3 2019
wate Uallty
P-19C
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
ROY COOPER
Gowraor
MICHAEL S. REGAN
secrewy
LINDA CULPEPPER
Dircetor
f`r
NORTH CAROLINIA
Environmental Quality
February 27, 2019
Prestage Farms Inc
P-19 C
PO Box. 438
Clinton, NC 28329
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
APR I zols
w6wGuaifty
RegionalC reratiunaSedo—
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https://dN.nc.vov/about/divisions/water-resources/water-quality-re ional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
,Expiring State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019.
Please note that you must include one (1) cony of the Certified Animal Waste Management Plan ICAWMPI with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely, r
A '�'
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820347
Prestage Farms Inc
North Ce roinaDepartnieatofEaVroamen ta.Qua;.:te I Dvs:oraofWater Resources
512 N. Sa"sbary't. l iSge Mr "SrYo_-£eater Raag3a, Nortia ar ='aa 2? 3a-1e3fi
P-19C Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an.irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-19C
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a."technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect. the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
!� years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-19C
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment.and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature: 1-A&yu.s . Z c. bk .�: (,.r. G l
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: , 4",..4 C
Date: Mt Ll- jo C.
Date:
Date: I zZi a`
3/19/2019 Prestage Farms Swine Locations App
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https://pfi.maps.arcgis.com/apps/webappviewerriindex.html?id=bcd3l c72d7d04bceac9388b38ba316e6 1 /1
SAMPSQN.:COUNTY-
EMERGENCY ACTION PLAN
DIVISION -OF WATER RESOURCES. (DWR) ' 910=433-3300
EMERGENCY MANAGEMENT SERVICES (EMS) 910=592-8996
SOIL & WATER: CONSERVATION DISTRICT.(SWCD) '910=592-7963
NATURAL RESOURCES CONSERVATION SERVICE:(NRCS) 91.0=592-7963
COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161
This plan will be implemented in the event ,that _waste from your:operation are.,leaking,
overflowing, or running: off the stte.:You :should NOT ;wait until wastes reach. surface
waters or:leave: your property to..consider that.you have a:prob. lem. You should make
every effort to ensure that this does not happen. This;plaii- should be .posted in.`an
accessible location for all _employees at facility: The follow.mgare some action: items
you should take:: .
1. Stop the release of wastes. Depending on.;the-_s tuation-,:this:may or: may not be
possible. Suggested response to problems are listed below:
A. Lagoon overflow-possbleaolutions are-,'
a: Add Soil to berm, to,;.mcrease elevof ation darn, any permanentalteration of the
damshould:be approved by'a quahfied:tecb cal specialist
b: ;Pump, wastes ,to freld at ari; acceptable rate
c:: Stop all additional flow to thelag oon,:hold.:vvastes. in the.house:1 :possible.
d: . Call :a pumping contractor:.
Make. -•sure no: surface: water s ex tenng lagoon:
B. Runoff from wastes application. field--;actib.n-Jhqlude
a. Immediately stop :wastes :application:-
b. Create a temporary ;diversion or bexrr to contain the waste.:
c. Incorporate waste to reduce further runoff -:
d Evaluate and eliminate the reasons) that caused the runoff..
e.. Ev. aluate the.applic`ation rates for the. --fields where rctnoff;oceurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a: Stop recycle.(flushing system) :pump `:
b. Stop. irrigation pump
c. Close values to.eliminate further discharge.
d ., Repair:all leaks prior to restarting pumps
D. Leakage from flush system, houses;�ohds.separators=actlon:includes:'
a. Stop recycle(flushing system) Pump
,_ .
b. Stop irrigation pump.
c. Make sure no siphon effect has .beenacrea`ted.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch to catchall seepa:g'e, put in a submersible pump, and
pump back into lagoon:
r hdl'
b. If libles are caused by burrowing animals, trap o remove animals 1-1 es
and- compact with a clay type soil.'
c. Have a professional evaluate the col ditiori'of the :sid- and `the lagoon
bottom as soon: as possible'.,
2. Assess the extent of the spill and note any obvious damages.
a.- Did the waste reach any surfacewaters?
b-- Approximately -how fimchwas released and `what duration?
G. Any damage noted, such, as employee injury,;fish kills, or:property: damage? % -
d. -Did the7spil-lileave the .property.?
e. Does the spill. have. potential toreadh 'surface: waters?
f. Could a future rain event cause the spill to reach surface waters? -
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call- your DWQ(Division of Water Quality)
regional office, at.910-433-3300,:after hours, emergency number, 1-800-858-
0368. Your.phone call should include: YOUR N-A.A.-M., FACILITY
NUMBER, TELEPHONE NMM-ER,!--THE4 DETAILS OF TE INCIDENT
FROM ITEM #2 ABOVE; TI-M,,EXACT LOCATION OF THE FACILITY,
AND THE LOCATION OR DIRECTION OF MOVEMENT OF . THE
SPILL, WEATHER AND WIND, CONDITIONS, THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OF THE SITUATION.
b. If the spill leaves the property orenters surface waters, call 10-eall(EMS)
Emergency: Management Services' at-910=592-:89961
c. Instruct EMS to contact loca1Health,,Department.
d. Contact local Soil. and Water ConservationDistrict,- Natural •Resources
Conservation Service: 'Office at, 910-592;.7963 and Cooperative Extension
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 or the shefiffs`Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5. Contact the contractor of your choice -tobegmi-repair -of the problem to minimize off -
site damage.
a. Contractors Name:;
b. Contractors Address:
c. Contractors Phone: 9!0.--5TRf--577,1
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: RA NAkL L. N. 94¢t M'r
b. Phone: r /a . 592 • 5771
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control Checklist for Animal Operations
eIre 9-
--
%-;tuse IIA-11's (o Control h secls —
Silc Specific 1'racticcs
FIt.IshGultcrs
ncaunulaUon ofsolids Liquid Systems
❑
I'IIISII SYS(clll.is designed .111d ol)CI'71Ctl
sufficiently to rci)love -Iccunlula(ed solids from
gtillcr.S as designed.
❑ Remove bridging o1'accunlufated solids al
La-tiUns and fits
• _ discharge
rustctl Solids
■ Mainlain lagoons, selling; basins and pits where
Pest breedillg.is apparent to III-illJI11i7.c (Ile
crusting of solids to a depth of no more than G -
Excessive vegoalivC
_
_ 3 inches over more Mall 30% of surrace.
• I)CCilyilld v.`
cg;ctatiuil
■ Maintain vcgclalivc control along banks of
lagoons and other inlpoundnlews to prevent
accilmtdation of decaying vcgclalive matter
—•-- —__--
along water's edge oil impoundment's perinic(cr.
I�ccdcrs — —•
UI'y
rccd Spillage i Design' operate and maintain reed
systems (e.g.,
bunkers and troughs) to nlininli7 the
accunitilalion of decaying %vaslage.
Cleall tII) spillagc Oil a 1'otllille basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
rccd 51UI'a C
g
. dtll•illg winter).
nccumulatiolls o1• feed residues ❑ Reduce moisture accuuullalion—will) ill and
arotitul ;nlnlcdialc perinictcr of feed storage
areas by insuring drainage away 1i-onl site
and/or providing; adequate containment
covered bin for brewer's grain and similar high
nloislurc grain products).
❑ Itlspcct for and rcinove or break up accumulated
solids in rifler strips around real storage as
needed.
AMIC- November 11, 1996, Page I
Source .
Animal Holdin Areas
g.
Cause
® Ai;cwnulations of animal wastes ®
)Ei1V F7 to Contra] insects.
and_feed wastage
Eliminate low areas that.trap. moisture. along
.
fences and other Aocations. where waste
accumulates and disturbance by animals is
minimal.
(3
Maintain fence rows and filter strips around
animal holdhig areas to minimize
accumulations of wastes (i.e., inspect for and
remove or break up accumulated solids as
Dry Manure Handling®
Systems
Accumulations of animal wastes ®
needed). ;
Remove spillage on a routine basis (e.g.,
during
day interval summer;15-30 day interval
during winter) where manure is loaded for land
application or disposal.
A
Provide for adequate drainage around manure
stockpiles. -
Inspect for and remove or break up accumulated
wastes in filter .strips around stockpiles and
--
-
manure handling areas as needed.
For more information contact the Cooperative F-xtension Service, Department
Raleigh, NC, 27695-7613.
of Entomology, Box 7f 13, North Carolina State
-university,
AMIC - November 11, 1996, Page 2
Swine Farm. Waste Management Odor Control Checklist
atrurce Cause
to
0 Vegetative or wooded buffers;
® Recommended best management practices;
Practices-
0
Good judgment and common sense
Animal body surfaces
•
Dirty manure -covered animalsN
Dry floors
Floor surfaces
0
Wet manure -covered floors
Slotted floors;
Waterers located over slotted'floors;
13
Feeders at high end ofsolid floors;
13
Scrape manure buildup from floors;
I
13
Underfloor ventilation for -drying
Manure collection pits
i
Urine;
Frequent manure removal by flush, pit recharge,.
•
Partial microbial decomposition
or scrape;
_
13
Underfloor. ventilation
Ventilation exhaust fans
.
Volatile gasen-
ro
Fan maintenance;
Dust
5
Efficient air movement
Indoor surfaces
Dust
®
Washdown between groups of annals;---
0
'Feed additives;
13
Feeder covers;
IP
Feed delivery downspout extenders to feeder
Flush tanks
®•
Agitation of recycled lagoon
13
covers
Flush tank covers;
liquid while tanks are filling
13
Extend fill lines to near bottom of tanks with
13
anti -siphon_ vents
Underfloor flush with underfloor ventilation
Flush alleys
®
Agitation during wastewater .
conveyance
Pit recharge points
o
Agitation of recycled lagoon
2
Extend recharge lines to near bottom of pits
liquid while pits are filling.
with anti -siphon vents
Lift stations '
®
Agitation during .sump tank
®
•Sump tank covers ^�
Ailing and drawdlown
Outside drain collection
a
Agitation during wastewater
®
Box covers-
orjunction boxes
conveyance
AMOC -.November 11,1996, Page 3
Source pause BhM to Miniimize.Oddr Site Specific Practices
End of drainpipes at •. Agitation during wastewater 13 Extend discharge point of pipes.vndemeath
lagoon ... ; - , .. cctnve3►anc�::. ... lagoon liquid level
Lagoon surfaces ® volatile gas emissions; ■ !'roper lagoon liquid capacity; v
0 Biological mixing;' 0 Correct lagoon startup procedures;.
Agitation 17 Minimum surface area to -volume ratio;
® Minimum agitation when pumping;
® Mechanical aeration;
® Proven biological additives
Irrigation sprinkler o High pressure agitation; o Irrigate on dry days with little or rio wind;
nozzles o Wind drift M Minimum recommended operating pressure;
Pump intake near lagoon liquid surface;
17 Pump from second -stage lagoon
Storage tank or basin m Partial microbial decomposition, Cp Bottom or midlevel loading;
surface • Mixing while tilling; El Tank covers;
o Agitation when emptying a Basin surface mats of solids;
0
Proven biological additives or oxidants
Settling basin surface .:
Partial microbial decomposition;
13
Extend drainpipe outlets underneath liquid
o
Mixing wh le tilling;
level;
o
Agitation when emptying
17
Remove settled solids regularly
Manure, slurry or sludge ®
Agitation When. spreading,
®
-Soil injection of slurry/sludges;
spreader outlets ®
volatile gas emissions
®
Wash residual manure from spreader after use;
_
®
Proven biological additives or oxidants -
Uncovered inanure, ®
volatile gas emissions while _
®
Soil injection of sluiry/sludgesT--
slurry or sludge on field
surfaces
drying
Soil incorporation within 48 hrs.;
® Spread in thin uniform layers for rapid drying;
M Provedblological additives or oxidants
Dead. animals ® Carcass decomposition ® Proper. disposition of carcasses - ^—
Dead animal disposal o Carcass decmmposition. ® Complete covering of carcasses in burial pits; —
pits 11 Proper location/coristruction of disposal pits
Incinerators. Incomplete; combustion ® Secondary stack burners �^
A�=November 11, 1996, Page 4 "`
BMPs to miriimize.Odor
Standing water around • hnproper draindge; Site 5pecifc Practices
facilities 0 Grade and landscape such that water drains
• •Microbial decomposition of away from facilities „
organYn ttlttattes •
Manure tracked onto ® Poorly maintained access roads Q Fatm access mad maintenanee public roads fromm farm
Additional information :
Swine Manure Management; 0200 Rulel8Mp Packet
Swine Production Farm Potential Odor Sources and Remedies; EBAS Fact Sheet
Swine ProductionFacility Manure'Management: Pit Recharge - Lagoon Treatment; EBAE 128-88
Swine Production Facility Manure Manage
Lagoon Design and Managxiaent. Underfloor Flush -Lagoon Treatment; EBAE 129-88
ement for Lives Treatment and Storage; EBAE 103-83
Calibration. of Manure and Wastewater Application Equipment; EBAE Fact Sheet
Controlling Odors from Swine Buildings; PIH 33
Environmental Assurance Program ; 'NPPC Manual
Options for Managing ,Odor ; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107,1995 Conference Proceedings
AMOC - November 11, 1996, Page 5
Available From:
nt au, county Extension Center
NCSU -' BAE
NCSU -BAE
NCSU-BAE
NCSU - BAE
NCSU - BAE
NCSU - Swine Extension
NC Pork Producers Assoc
NCSU Agri- Communications
Florida Cooperative Extension
Version —November 26, 2018
Mortality Management Methods.
Indicate which method(s) will be implemented.
When selecting multiple methods indicate. a primary versus secondary option.
Methods other than those listed must:be approved.by the .State Vetelinarian.
Primary Secondary Routine Mortality
0 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300-feet from any flowing stream or public body of water
(G.S.1-06-403). The bottom. of the -burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill. at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
1313.0200.
- - - - - nn Berstein,at::are�ader�nglantlice�.s -ci :,nd�r..:.G S.106-1�8.7-
Complete incineration according to 02 NCAC 52C .0102.
j� A composting system approved and permitted liy the NC Department of Agriculture & Con-
U sumer Services Veterinary Division (attach copy -of permit). If compost is.distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead, poultry.only, placing in a disposal pit of -a size. and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method..which, in the professional opinionipf the State Veterinarian, would -make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must fie attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered. by an NPDES permit. These plans are
also recommended: for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be. used for mass mortality. ,The NCDA&CS Veterinary Division. sup-
ports a variety of emergency mortality disposal options; contact the -Division for guidance.
• A catastrophic mortality disposal'plan is part of the facility's CAWMP and is .activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be�done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit. conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
i l
y-2�
Signature of Farm Owner/Manager Date
3 1T zo/
Signature of Technical Specialist Date
/operaltor:PRESTAGE FARMS P-19Cunty: SAMPSON
Date:
�8/93_--)
Distance to nearest residence (other than
owner):
5000 feet
1. STEADY. STATE' •''LIVE WEIGHT
0 Sows (farrow to finish) X
1417
lbs. =
0
0 Sows (farrow to feede-r) X
522
lbs. =
0
0 Head (finishing only) X
135
lbs. =
0
2000 Sows (farrow to wean) X
433
lbs. =
866000
0 Head (wean to feeder) X
30
lbs. =
0
TOTAL STEADY STATE LIVE
WEIGHT
(SSLW) =
866000
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 866000 lbs. SSLW X Treatment Volume CF/lb. SSLW
Treatment Volume CF/lb. SSLW= 1.0 CF/lb. SSLW
Volume = 866000 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION OWNER REQUESTS NO SLUDGE
STORAGE. SLUDGE WILL BE
Volume = 0 cubic feet REMOVED AS NEEDED.
4. TOTAL DESIGN VOLUME
Inside top: length 500 feet ; width 290 feet -
Top of dike at elevation 53.00 feet
Freeboard 1.0 feet Side slopes 3.0:1(inside)
Total design lagoon.liquid level at elevation 52.00 feet'
Bottom of lagoon at elevation 41.00 feet
Seasonal high water table elevation4L*.R feet c wrzk" Ly • wo
a/vAr
Total design volume using prismoidal formula:
SS/END1 SS/END2 SS/SIDE1 SS/END2 LENGTH WIDTH DEPTH
-3.0 3.0 3.0 3.0 494.0 284.0 11.00
AREA OF TOP
LENGTH X WIDTH
494 284
AREA OF BOTTOM
LENGTH X WIDTH =
428 218
1410296 (Area of Top)
93304 (Area of Bottom)
AREA OF MIDSECTION
LENGTH X WIDTH X 4
461 251 462844 (Area of Midsection X 4)
CU. FT. _ (Area top+(4XArea Midsection)+Area Bottom] X Depth/6
140296 462844 93304 2
VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL 1276814 CU. FT
5. TEMPORARY STORAGE REQUIRED
Drainage Area:
Lagoon (top of dike)
Length X Width =
500 290 145000 Square Feet
Buildings (roof and lot water)
Length X Width =
0 0 0 Square Feet
TOTAL DA 145000 Square Feet
Design temporary storage to be 180 days.
A. Volume of waste produced
Approximate daily production of manure in CF/LB SSLW 0.00136
Volume = 866000 Lbs. SSLW X CF of waste/lb/day X 180
Volume = 211997 Cubic feet
B. Volume of wash water
This is the amount of fresh water used for washing floors or
volume of fresh water used for a flush system. Flush systems
that recirculate the lagoon water are accounted for in 5A.
Volume = 0 Gallons/day X 180 days storage/7.48
Volume = 0 Cubic feet . gallons per CF
t
C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by
largest amount.
180 days excess rainfall = 7.0 inches
Volume = 7.0 Inches X DA / 12 inches per foot
Volume = 84583.333 Cubic feet
D. Volume of ,25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot X DA
4
Volume = 84583 Cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A. 211997 Cubic feet
5B. 0 Cubic feet
5C. 84583 Cubic feet
5D. 84583 Cubic feet
TOTAL 381163 Cubic feet
~ Volume of 25 year - 24 hour storm
Volumeinches / 12 inches per �foot * DA
Volume = 84583.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A. 211997 cubic feet
5B. 0 cubic feet
5C. 84583 cubic feet
51-2. 84583 cubic feet
TOTAL 381163 cubic feet
-
6. SUMMARY
Total required volume 1247163 cubic fe6-t `
Total design volume avail. 1276814 cubic feet
Min. req. tr t olume plu l dge accumulation 866000 cubic ft
O-WVw����� -� «=Avvs �74C roolf
At elev.+*r.0a4a*4.wfeet ; Volume is cubic feet (end pumping)
Total design volume less 25yr-24hr storm is 1192231 cubic fef �t'
At elev. 51.3 feet ; Volume is 1179746 cubic feet (start pumping)
Seasonal high feet ^
DESIGNED B APPROVED By:
'
I}ATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS:
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment (permanent -storage) with
minimum odor control. The time required for the planned fluid level
to be reached (permanent + temporary storage) may vary due to
flushing operations and the amount of fresh water to be added to the
system.
The designed 6 months temporary storage is an estimated volume
based on 1) waste from animals; 2) excess rainfall after
evaporation; and 3) the largest 24 hour (one day) rainfall that
occurs on the average of once every 25 years. The volume of
waste generated from a given number of animals will be fairly
constant throughout the year and from year to year. This
estimate is based on 7 inches of excess rainfall which is
equal to or exceeds the highest 6 months excess in a year.
.The average annual excess rainfall is approximately 8 inches.
Therefore, an average of 8 inches of excess rainfall will
need to be pumped each year. The 25 year rainfall will not be a
factor to consider in an annual pumping cycle, but this storage
volume must always be available. A maximum elevation is
determined in each design to begin pumping and this is usually
the outlet invert of pipe(s) from building(s). -If the outlet
pipe is not installed on the elevation to begin pumping, a
permanent marker must be installed on this elevation to
indicate when pumping should begin. An elevation must be
established to stop pumping to maintain minimum treatment depth
(6 feet). Pumping can be started or stopped.any time between
these two elevations for operating convenience as site
conditions permit (weather, soils, crop, and equipment to apply
waste without runoff or leaching).
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns; and traveling gun irrigation. Care should
be taken when applying waste to prevent runoff,from the field
or damage to crops.
The following items are to be carried out.
1. It is strongly recommended tha the treatment lagoon be pre -
charged to 1/2-its capacity to prevent excessive odors during
start-up: Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids
should be covered with effluent at all times. When pre -
charging is completed, flush buildings with recycled lagoon
liquid. Fresh water should not be used for flushing after
initial filling.
2. The attached waste utilization plan shall be followed.
This plan recommends sampling and testing of waste (see
Attachment B) before land annlicatinn_
3. Begin pump -out of the lagoon when fluid level reaches eleva-
tion 51.30 as marked by permanent markers. Stop pump -out
when the fluid level reaches elevation At4.0 or before
fluid depth is less than 6 feet deep (this prevents the loss of
favorable bacteria). The design temporary storage, less 25 year
storm is 296580 cubic feet or 2218419 gallons. As stated
before, this volume will vary considerably from year to year.
4. The -recommended maximum amount to apply per irrigation is one
(1) inch and the recommended maximum application rate is 0.4
inches per hour.
5. Keep vegetation on embankment and areas adjacent to the lagoon
mowed annually. Vegetation should be fertilized as needed to
maintain a vigorous stand.
6. Repair.any eroded areas or areas damaged by rodents and
establish in vegetation.
7. All surface runoff is to be diverted from the lagoon to
stable outlets.
8. Keep a minimum of 100 feet cropland buffer or 25.feet of grass '
vegetated buffer around waste utilization fields, particularly adjacent
to ponds, lakes, streams., open ditches, etc. Do not pump within
300 feet of a residence or within 100 feet of a well.
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
NOTES: `