HomeMy WebLinkAbout820343_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 82-0343 Certificate Of Coverage Number:
2. Facility Name: P-19A&B
3. Landowner's Name (same as on the Waste Management Plan): PrestWe Farms Inc
4. Landowner's Mailing Address: PO Box 438
City: Clinton State: NC
Telephone Number: 910-596-5749 Ext. E-mail: glenncna,yrestaaefarms.com
5. Facility's Physical Address: 170 Compost Ln
City: Roseboro State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"): Presta� � e Farms Inc
10. Operator Name (OIC): James Elton Weeks Phone No.: 910-305-0420
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine - Farrow to Wean 4,000
Operation Types:
AWS820343
Zip: 28329
Zip: 28382
OIC #: 1003320
Swine
Cattle
Dry Poultry
Other Types
Wean to Finish
Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder
Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish
Milk Cow
Pullets
Sheep- Sheep
Feeder to Finish
Dry Cow
Turkeys
Sheep - Other
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultrlr
Gilts
Other
Non Laying Pullet
Other
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
A
19.00
B
19.00
P-19A
19 9 3
C14
7 3 8
152,460.00
P-19B
( 3
/a 0 1 ()q
148,104.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: 24 G I/,_ /' f C. C'Lc l Title: &"„// . _a%1'7Jf �
Signature: Date: l— r) / 5,
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
Waste Utilization Plan
Producer:
Prestage Farms Inc. County: Sampson
Name of Farm:
P-19A&B
Location:
P.O. Box 438
Clinton, N.C. 28329
Phone:
(910)-592-5771
Type of Operation:
Farrow -Wean
Number of Animal:
4000
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year: 24376 ton/year
Amount of plant available N (PAN) produced/year: 21600 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4, Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
APR 0 ?�1�
w8woualicr
P-19A&B
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
�. Lime must be applied to maintain pH in the optimum range for specific crop production.. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/At
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
10977
1A
CaB
CB-Gr
6.5
50
5
11625
Mar -Oct
325
10977
1A
CaB
SG.
1
100
'5
500
Oct -Mar
100
10977
4A
CaB
CB-Gr
6.5
50
4.6
1495
Mar -Oct
325
10977
4A
CaB
SG
1
100
'4.6
460
Oct -Mar
100
10977
4B
CaB
CB-Gr
6.5
50
3.80
1235
Mar -Oct
325
10977
4B
CaB
SG
1
100
'3.8
380
Oct -Mar
100
10977
4C
CaB
CB-Gr
6.5
50
1.6
520
Mar -Oct
325
10977
4C
CaB
SG
1
100
' 1.6
160
Oct -Mar
100
10977
4D
CaB
CB-Gr
6.5
50
4.2
1365
Mar -Oct
325
10977
4D
CaB
SG
1
100
'4.2
420
Oct -Mar
100
10977
4E
CaB
CB-Gr
6.5
50
2.1
683
Mar -Oct
325
10977
4E
CaB
SG
1
100
'2.1
210
Oct -Mar
100
10977
4F
CaB
CB-Gr
6.5
50
4.2
1365
Mar -Oct
325
10977
4F
CaB
SG
1
100
'4.2
420
Oct -Mar
100
10977
11A
CaB
CB-Gr
6.5
50
2.7
878
Mar -Oct
325
10977
11A
CaB
SG
1
100
'2.7
2:70
Oct -Mar
100
10977
11 B
CaB
CB-Gr
6.5
50
1.8
585
Mar -Oct
325
10977
11B
CaB
SG
1
100
'1.8
1.80
Oct -Mar
100
10977
11C
CaB
CB-Gr
6.5
50
5.6
1.820
Mar -Oct
325
10977
11C
CaB
SG
1
100
'5.6
560
Oct -Mar
100
10977
11 D
CaB
CB-Gr
6.5
50
3.5
1138
Mar -Oct
325
10977
11 D
CaB
SG
1
100
'3.5
350
Oct -Mar
100
10977
11 E
CaB
CB-Gr
6.5
50
4.7
1528
Mar -Oct
325
10977
11 E
CaB
SG
1
100
'4.7
470
Oct -Mar
100
10977
11 F
CaB
CB-Gr
6.5
50
3.3
1073
Mar -Oct
325
10977
11 F
CaB
SG
1
100
'3.3
330
Oct -Mar
100
10977
11 G
CaB
j CB-Gr
6.5
50
3.9
1268
Mar -Oct
325
10977
11G
CaB
SG
1
100
'3.9
390
Oct -Mar
100
10977
11 H
CaB
CB-Gr
6.5
50
1 2.9
9431
Mar -Oct
325
10977
11 H
Cab
I SG
1
100
1 '2.91
2901
Oct -Mar 1
100
Total 53.9 22908lbs.
Available Nitrogen 21600 lbs.
Surplus or deficit -1308 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-1 gA&B Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have z nutrient management plan that
�. addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 3360 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 16800 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 56
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 134
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-19A&B
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation.is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
10977
1A
CaB
CB-Gr
0.6
1
10977
1A
CaB
SG
0.6
1
10977
4A
CaB
CB-Gr
0.6
1
10977
4A
CaB
SG
0.6
1
10977
4B
CaB
CB-Gr
0.6
1
10977
4B
CaB
SG
0.6
1
10977
4C
CaB
CB-Gr
0.6
1
10977
4C
CaB
SG
0.6
1
10977
4D
CaB
CB-Gr
0.6
1
10977
4D
CaB
SG
0.6
1
10977
4E
CaB
CB-Gr
0.6
1
10977
4E
CaB
SG
0.6
1
10977
4F
CaB
CB-Gr
0.6
1
10977
4F
CaB
SG
0.6
1
10977
11 A
CaB
CB-Gr
0.6
1
10977
11 A
CaB
SG
0.6
1
10977
11 B
CaB
CB-Gr
0.6
1
10977
11 B
CaB
SG
0.6
1
10977
11 C
CaB
CB-Gr
0.6
1
10977
11 C
CaB
SG
0.6
1
10977
11 D
CaB
CB-Gr
0.6
1
10977
11 D
CaB
SG
0.6
1
10977
11 E
CaB
CB-Gr
0.6
1
10977
11 E
CaB
SG
0.6
1
10977
11 F
CaB
CB-Gr
0.6
1
10977
11 F
CaB
SG
0.6
1
10977
11 G
CaB
CB-Gr
0.6
1
10977
11 G
CaB
SG
0.6
1
10977..
11 H
CaB
CB-Gr
0.6
1
10977
11 H
CaB
SG
0.6
1
P-19A&8
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
!� nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
This plan was rewritten to incorporate pulls instead of fields.
APR C. 2019
ROY COOPER'
-
c4* O�
WaWQUalfty
MICHAELS.REGAAI
f3agionaiQyreraiionSSel+f[QCD
secretary
LINDA +CULPEPPER
NORTH CAROLINA.
Dviceror
Environmental Quality
February 27, 2019
Prestage Farms Inc
P-19 A&B
PO Box 438
Clinton, NC 28329
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at htrps://deq.nc.gov/aboutidivisions/water-resources/water-quality-regional-o!ierations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,,North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure vour continued coverage under the State Non -Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
Expiring State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019.
Please note that you must include one Ill coov of the Certified Animal Waste Manasement Plan ICAWMPI with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within, the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820343
Prestage Farms Inc
MotthCarsir€aDepartment oiEayscas arts ua."t; Dos'onofWaterResDurces
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P-19A&B
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited..
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
�• should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other.than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-19A&B
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. 1Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
n
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-19A&B
Owner/Manager Agreement Prestage Farms Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms Inc.
Signature:
Name of Manager (If different from owner),
Signature:
Name of Person Preparing Plan: James L. Lamb
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Signature:
Phone: 910-596-5814
Date: �l 10Lo&
Date:
Date: /aid jo Zo
3/19/2019
Prestage Farms Swine Locations App
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4-
51
https:l/pfi. maps.arcgis.com/appslwebappviewerriindex.html?id=bcd3l c72d7dO4bceacg388b38ba3l 6e6 1 /1
$AMP.SON :COUNTY
EMERGENCY ACTION PLAN_
DIVISION, OF WATER RESOURCES. (DWR) , ; 910=433-3300
EMERGENCY MANAGEMENT SERVICES (EMS). 910-592-8996
SOII. & WATER: CONSERVATION DISTRICT (SWCD) ;.: 9:10=592-7963
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 91.0=592-7963
COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161
This plan will be implemented in the event that w...aste:=from your operation:are;leaking,
overflowing, or running. off the site.: YousAmld NOT wait until wastes reach surface
waters or leave. your ;property to .consider that you ha , e `a :problem. You; should make
every effort to ensure that this does not happen. This,plan_should be.posted in- an
accessible location for all. employees at the facility. The followirigare 'actionitems
you should take:- .
1. Stop the release of wastes. Depending onilb .,situation; this.,may or may not be
possible. Suggested response to problems are listed below:
A. Lagoon,overflow-possiblesolutions are: ,
a::; Add,soil to berm- 1 increase.elOationofdamf any permanent:alteration of the
dam.should be approved.by a qualified.technical,specialist. .
b Pump;wastes tto field at aft -acceptable rate
c_ Stop sH additionaw l low- to the'.lagoon,, hold -:wastes in the house: if possible.
d. Call :a pumping contractor:.
e:' :: Make sure no'surfaee water is?eritenng lagoon:
B. Runoff from wastes application. field=action_. nelude: -
a ,;Immediately stop :wastes application:.: ;
b. Create a temporary -diversion or.,berm to tontain:.the: waste.
c. Incorporate waste to reduce further:runoff
d: ;.Evaluate andehmnate the reasonO;that;caused, the runoff.
e.. Evaluate t- application rave for the: fields where runoff .occurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a: Stop recycle..(flushi3g .system) pump
b. Stop, irrigation pump
C. Close values to.eliminate further discharge.
d; ;Repair all leaks.priox to restarting pumps '.:
D. Leakage from flush system, housesx5" ds&:separators=action includes:
a. Stop recycle (flushing system) pump.,.
b. Stop irrigation pump.
c. Make sure no siphon effecthasb'e�ated.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch- i&catch .all seepage, put in a submersible pump, and
pump back into lagoon:
and If holes are caused by burrowing atifth s,: trap or remove animals an fill files
and compact with a clay t3Tef s6il.
c. Have a professional evaluate tfi6 dofidition" of the sidiw-alN and -the lagoon
bottom as soon a.,poiskble."
2. Assess the extent of the spill and note any obvious damages.
a. - Did thewastereach any 'surface waters?
b.t- Approximately how much was released and what.durationT
C. -: Any -damage noted, such.. asemployee injury' fish kills' or property -
d. Did the- spill, lleave the property?.
e. Does .the spillhave the potential -to reach surface -waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water' wells in danger (either on or off of the property)?
h. How much reached surface: waters?'
3. Contact appropriate agencies.
a.' During normal business hours, call- your DWQ (Division. of Water. Quality)
regional office,; at,910-433-3300 :after hours, emergency number- 1-800-858-
9 y
0368. Your.'phone call ghould!incluide? YOUR. NAM .,'FACILITY
NUMBER, TELEPHONE; NUMBER,ITBE4 DETAILS OF TE, INCIDENT
FROM ITEM #2 ABOVE,- THE EXACT LOCATION OF THE` FACILITY,
AND THE LOCATION OR DIRECTION OF -MOVEMENT OF -THE
SPILL, WEATHER AND WENID CONDITIONSTHE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OF THE SITUATION..
b. If the spill leaves the property or enters Surfacewaters call lo'cal z(EMS)
Emergency: Management Services' at-910-592-8-996.
c. Instruct EMS to contact localeHea ifli--i'Department,
d. Contact local. --Soil-and:Water Conservation District,: NaturalResources -
Conservation Service: office. at 910-592"7963 and Cooperative Extension
Service at 910-592-7161 for advicettechnical assistance. -
4. If none of the above works call 911 or the sheriffs' Department and explain your
problem to them and ask that person to contact the proper agencies f6ryoru.
5. Contact the contractor of your choice. to, begin repair of the problem to -,mini Mize off -
site damage. P S 6
a. Contractors Name:
b. Contractors Address:
c. Contractors Phone: 91059R.!f77/
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: R§40)0*LL. N. 9 4jZff :ov-f
b. Phone: ?lo . 592 - 5*77t
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control Checklist for Animal Operations
:.4"TIMPP
�ausc R11•t1's to Control Insects
_ Liquid Systems
Flush Gutters Accunittlalion of solids -- ---
O Hush spslcr».is dcsigncd attcl operalcc!
sufrcicntly to rclllove accumulated solids fl•onl
gullets as designed.
Cl Remove bridging of accumul,ttccl solids at
La,uons and I'i15 — discharge
rusted Sulicls ■ Maintain lagoons, settling basins and pits Ivhcre
pest breeding.is apparcltt to nrinirllize the
crusting ofsalids to a depth of no more than G -
_ 3 inches over more than 30% of surlace.
I,xccssivc vegctalive i)cc;;yirig i'. — — — - —
cgclaliuil ■ Maintain vegetative control along banks of
Groi�•Ih
lagoons and other impoundments to prevent
acctlntdalioli of decaying vegetative ntaltcr
--- ._-• _-- ___-- -- -- - — — — — along walcr's edge on iulpotutdnlcrtl's perimeter.
- I'ccdcrs
Feed Systems
Spillage ■ Design, operate and mainlain feed syslculs (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage.
Clean ujl spillage oil a I'otltillc basis (C.g., 7 - 10
day interval during stunner; 15-30 day interval
I'Ced flora C ---- — -- - — — — — dllrlllb wllllcl•).
g Accumulations of feed residues Cl Reduce nloishri•C accunudation within and �—
al•ound immediate perimeter of feed storage
areas by insuring drainage away li-on, site
and/or providing adequate containment
covered bin for brewer's grain and similar Iligh
moisture grain products).
O Inspect for and reinove or break up acculnolaled
solids in filter strips around fee([ stor..lge as
needed.
AMIC - Noverliber 11, 1996, Page I
Siff.
c Practices
f•
�✓
Source Cause
Animal I'inlumg. Areas . Bm s to Control Insects. Site S
Aecumiulations of animal wastes ® Eluninate low athat pecmc practices
and..feed wastage - .. l_... reas trap moisture. along
fences and otber'.4ocations where waste
accumulates and disturbance by animals is
minimal.
® Maintain fence rows and filter strips around
animal holding areas.to minimize . .
accumulations of wastes 0A, inspect for and
remove or break up accumulated solids as
Dry Manure Handling® _ �. neededl
Systems Accumulations of animal wastes 17 Remove spillage on a routine basis (e.g.,
day interval during summer,15-30 day interval
during winter) where manure is loaded for land
application or disposal.
O provide for adequate drainage around manure
stockpiles.
13 Inspect for and remove or break up accumulated
wastes in filter .strips around stockpiles and
manure handlingareas as needed. For more information contact the Cooperative Factension Service, Department of Entomology, Box 7413, North Carolina State University,
Raleigh, NC, 27695-7613.
AMIC - November 11, 1996, Page 2
l7 Underfloor.ventilation
Fan maintenance;
Dust IN Efficient air movement
Indoor surfaces • Dust IN Washdown between groups of animals; ---
R Feed additives; f
® Feeder covers;
9 Feed delivery downspout extenders to feeder
covers
Flush tanks Agitation of recycled lagoon a Flush tank covers;
liquid while uwkks are filling O Extend fill lines to near bottom of tanks with
tecifrlc Practices-
riusn alleys
Duurce
Swine Farm. waste Mahagement Odor Control Checklist
Cause BMPs to ilriinimize Odor
uction ■ Vegetative or wooded buffers;
® Recommended best management practices;
0 Good judgment and common some
Animal body surfaces • Dirty manure -covered animals It Dry floors
Floor surfaces • Wet manure -covered floors ® Slotted floors;
■ Waterers located over slotted'floors;
13 Feeders at high end of solid floors,
13 Scrape manure buildup from floors;
17 Underfloor ventilation for drying
Manure collection pits • Urine; Irt Frequent manure removal by flush, pit recharge,.
• Partial microbial decomposition or scrape;
Ventilation exhaust fans • Volatile gases;
vents
wmawarer . 11 Underfloor flush with underfloor
conveyance
Pit recharge points • ' Agitation of recycled lagoon 0 ' Extend recharge lines to near bottom of pits
liquid while pits are filling. with anti -siphon vents
Lift stations ' • Agitation during. sump tank a Same tank covers
filling and drawd<own
Outside drain collection • Agitationi during wastewater ® dox covers
orjunction boxes conveyance
AMOC - November 11,1996, Page 3
"°"""
End of drainpipes at
%Anse
. Agitation during wastewater
13
Bi ull to minimize.Udor _ --- Site Specif_ a Practices
Extend discharge point of pipes. underneath
lagoon.... :...
cctr► rgYagcc ..:..
lagaowliquid level
Lagoon surfaces
• Volatile gas emissions;
0
Proper lagoon liquid capacity;�—
• (Biological mixings"
■
Correct lagoon startup procedures;.
• Agitation
Cp
Minimum surface area to -volume ratio;
so
Minimum agitation when pumping;
®
Mechanical aeration;
®
Proven biological additives
Irrigation sprinkler
nozzles
• High pressure agitation;
0
Irrigate on dry days with little or no wind; --
• Wind drift
®
Minimum recommended operating
p g pressure;
Pump intake near lagoon liquid surface;
13. • Pump from second -stage lagoon
Storage tank or basin : Partial microbial decbjdposition; ® Bottom or midlevel loading;
surface a Mixing while filling; ® Tank covers;
• Agitation when emptying ® Basin surface'mats of solids,
O Proven biological additives or oxidants
Settling basin surface .o Partial microbiatdecomposition; Cl Extend drainpipe outlets underneath liquid
• Mixing while filling; level;
• Agitation w1ben emptying ® Remove settled solids regularly
Manure, slurry or sludge • Agitation.wben.sprcading; _ ®soil injection of slurry/sludges;
spreader outlets • Volatile gas emissions ® Wash residual manure from spreader after use;
17 Proven biological additives or oxidants
Uncovered manure, ® Volatile gas emissions while ® Soil injection of slurry/sludges
slurry.or sludge on field drying S
surfaces oil incorporation within 48 hrs.;
17 Spread in thin uniform layers for rapid drying;
® Proven'blological additives or oxidants
Dead. animals • Carcass decomposition N Proper disposition of carcasses
Dead animal disposal • Carcass decomposition. ® Complete covering of carcasses in burial pits;
pits Cl Proper location/cotistruction of disposal pits
incinerators. . Incomplote; combustion 13 Secondary stack burners
ANC-..-. November 11, 1996, Page 4
water
Site
facilities ■ Grade and laddscoo such that water drains
Microbial decomposition of away from h6iffties
Manure trackedontoonto ® Poorly maintained `access�roads Farm ac�cmroi�d
public roads from farm maintenance
a9cutionat intormation
SWind:ManUrA UAns%*Am&n* - MlIn
to
Swine Production
Firm Potential Odor Sources and Remedies; EBAE Fact Sheet
Swine Production Facility Manurc-Mansgement Pit Recharge - Lagoon Treatment; EBAE 128-98
Swine Production Facility Manure Managemcnt:'Underfloor Flush - Lagoon es Treatment; EB B 129-88
Lagoon Design and Management for Livestock A
Calibratip-of?AanumWastewater gfid. . toOk-Manm Treatment and Storage; E&4EI03.g3
Application- Equipment; EBAE Fact Sheet
Controlling Odors from Swine Buildings ; PIH-33
Enviromnental Assurance Program NppC ;Manual
Options for Managing -Odor; a report from the -Swine Odor Task Force
Nuisance Concerns in Animal Manure h4abag6ment Odors and Flies; Pp01o7, 1995 Conference proceedings
AMOC - November 11, 1996, Page S
Available From:
NCSU, County Extension Center
NCSU -"BAE
NCSU - ME
NCSU - BAB
NCSU - BAB
NCSU - BAB
NCSU - Swine Extension
NC Pork Producers Assoc
NCSU AgriCommunications
Florida Cooperative Extension
1
Version -November 26, 2018
Mortality Management: Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must'be approved by the .State Veterinarian.
Primary Secondary Routine Mortality
71 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottomof the burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan.
Q Landfill. at municipal solid waste facility permitted. by NC DEQ under GS 15A NCAC
13B .0200.
-- - .-- .. n-. Benderin:ar:_eradering�,alant�iicense�iunder..:G S
Complete incineration according to 02 NCAC 520 .0102.
aEl A composting system approved and -permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach .copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
a In the: case of dead .poultry.only, placing in a disposal pit of -a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S: 106-549.70).
Any method.which, in the professional opinioniof the State Veterinarian, would -make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
'Mass mortality plans are required.for#arms covered by an NPDES permit. These plans are
also recommended: for all animal operations. This plan outlines farm -specific mortality man-
agement methods to- be. used for mass mortality. The NCDA&CS Veterinary Divisionsup-
ports a variety of emergency mortality disposal options, contact the Division for guidance.
r ...- -
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
APR 201 Veterinarian.
• Burial must be -done in accordance with NC General Statutes and NCDA&CS Veterinary
waterQual Division regulations and guidance.
Regional Operations Section • Mass burial sites are subject to additional permit. conditions (refer to facility's animal
waste management system permit).
• in the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
9 G.
Signature of Farm Owner/Manager Date
I 3 I r120/ y'
Signature of Technical Specialist Date
PRESTAGE FARMS County: SAMPSON
P-19A
Distance to nearestInssidence (other than owner):
1. STEADY STATE LIVE WEIGHT
� ��
/ ',/��r�
Date: (0717s:
( . I'- /I =11D
+7000 . feet
0 sows (farrow to finish) x
1417
lbs.
o sows (farrow to feeder) x
522
lbs
= 0
lbs
0 head (finishing only)
= 0
lb s
x
2000 sows (farrow to wean)
135
lbs,
= 0
lbs
x
0 head (wean to feeder)
433
lbs,
x
30
lbs.
= 0
lbs
TOTAL STEADY STATE LIVE
WEIGHT
(SSLW)
=
866000
lbs
MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 866000 lbs. SSLW x Treatment
Volume(CF>/lb
SSLW
Treatment Volume(CF)/lb, SSLW=
Volume
1 CF/lb
^ SSLW
= 866000 cubic feet
STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet
4. TOTAL DESIGN VOLUME
SLUDGE ACCUMULATION NOT COMPUTED
AT OWNERS REQUEST. REMOVE SLUDGE
AS NEEDED.
ovj 0
Inside top length 0 feet ; Inside top width feet
350.0 f t
Top of dike at elevation 50.0 feet ^
Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 49^ 0 feet
Bottom of lagoon elevation 38.0 feet
Seasonal high water table elevation Ohm ENS feet
Total design volume using prismoidal formula
.
SS/END1 SS/FN02
SS/SIQ1 SS/SIDE2
LENGTH WIDTH
3.0 3.0
3.0 3.0
404.0
344.0
DEPTH
11.00
�
AREA OF TOP
/
LENGTH * WIDTH =
404.0 344.0
138976
(AREA OF
TOP)
AREA OF BOTTOM
LENGTH If WIDTH =
338.0 278.0
93964
(AREA OF
BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH *
4
371.0 311. 0
461524
(AREA OF
MIDSECTION *
4)
CU. FT. = [AREA TOP
+ (4*AREA MIDSECTION)
+ AREA
BOTTOM]
* DEPTH/6
138976.0
461524.0
93964.0
1.8
VOLUME OF LAGOON AT
TOTAL DESIGN LIQUID LEVEL
=
(EEf)
TEMPORARY STORAGE REQUIRED
DRAINAGE AREA
Lagoon (top or uL^"/
Length * Width =
—4+)WQ 350.0 143500.0 square feet
~v-
~�/./'o 145600.0 square feet
Buildings (roof and lot water)
Length * Width =
010 0.0 0.0 square feet
TOTAL DA 145600.0 square feet
to be
180
days.
Design temporary storage period
A. Volume of waste produced ^'
'Approximate of manure in
CF/LB SSLW
0.00136
daily production
SSLW * CF of Waste/Lb./Day *
180 days
Volume = 866000 Lbs.
Volume = 211997 cubic feet
.B. Volume of wash water
,
of fresh water used r washing floors or volume
for
This is the amount
flush system.
systems
that recirculate
of fresh water used for a
the lagoon water are accounted for in 5A.
^
180 days storage/7.48
gallons
Volume = 0.0 gallons/day *
per CF
Volume = 0'0 cubic feet
in excess of evaporation
5C. Volume o+ rainfall
rainfall exceeds
evaporation
by largest amount-
Use period of time when
180 days excess rainfall =
.
Volume T 7.0 in * DA / 12 inches per foot
Volume = 84933.3 cubic feet
4
�5D.. Volume of 25 year - 24 hour storm
Volume = 7.(> inches / 12 inches per foot * DA
,
Volume = 84933.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
6. SUMMARY
5A. 211997 cubic feet
5B. 0 cubic feet
5C. 84933 cubic feet
5D. 84933 cubic feet
TOTAL 381863 cubic
Total requited volume 1247863 cubic feet
Total design volume avail. 1273184 cubic fe9t
Min. req. treatment volume plus sludge accumulation 866000 cubic It
At elev. 46.0 feet ; Volume is 876128 cubic feet (end pumping)
Total design volume less 25yr-24hr storm is 1188251 cubic feet'
At elev. 48.3 feet ; Volume is 1176996 cubic feet (start pumping)
Seasonal high water table elevation 41.8 feet
DESIGNED BY: Alv~— —^nT&w. APPROVED BY: ~'
DATE: E]{6193 DATE:
`
NOTE: SEE ATTACHED WASTE UTILIZATION PAIN
COMMENTS:
4
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment (permanent storage) with
min. odor control. The time required for the planned fluid level to be
reached (permanent + temporary storage) may vary due to soil conditions
flushing operations, and the amount of fresh water added to the system.
^ .
The designed 6 months temporary storage is an estimated volume ,
based on: 1) waste from animals; 2> excess rainfall after evaporation;
and 3) the largest 24 hour (one day) rainfall that occurs on the
average of once every 25 years. The volume of waste generated from
a given number of animals will be fairly constant throughout the year
and from year to year. This estimate is based on 7 inches of excess
rainfall which is equal to or exceeds the highest 6 months excess in
a year. The average annual excess rainfall is approximately 8 inches.
Therefore, an average of 8 inches of excess rainfall will need to be
pumped each year. The 25 year rainfall will not be a factor to consider
in an annual pumping cycle, but this storage volume must always be
available. A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed on the elevation to
begin pumping, a permanent marker must be installed on this elevation
to indicate when pumping should begin. An elevation toust be established
to stop pumping to maintain minimum treatment dep±h (6 feet).
Pumping canbe started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
1. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2 �its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent'at all times. When precharging is complete,
flush buildings with recycled lagoon liquild. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin pump -out of the lagoon when fluid level reaches eleva-
tion 48.3 as marked by permanent marker. Stop pump -out when
the fluid level reaches elevation 46.0 or before the fluid depth is
less than 6 feet deep (this prevents the loss of favorable
bacteria). The design temporary storage, less 25 year storm
is 295705 cubic feet or 2211874 gallons. As stated before, this
volume will vary considerably from year to year.
~
e recommended maximum amount to apply per irrigation is
(1) inch and the recommended maximum application rate is 0.3
inch per hour. _
5. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. `Repair any eroded areas or areas damaged by rodents and
establish.in vegetation.
7. All surface runoff is to be diverted from the lagoon to stable
outlets.
S. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a will.
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
4
sm
Operator:PRESTAGE FARMS County: SAMPSON
Date:
Q;10/9
P-19B
^/
Distance to nearest residence (other
than
owner):
+7000
feet
1. STEADY STATE LIVE WEIGHT
0 sows (farrow to finish)
x
1417
lbs. =
0
lbs
0 sows (farrow to feeder)
x
522
lbs. =
0
lbs
0 head (finishing only)
x
135
lbs. =
0
lbs
2000 sows (farrow to wean)
x
433
lbs. =
866000
lbs
0 head (wean to feeder)
x
30
lbs. =
0
lbs
TOTAL STEADY STATE
LIVE
WEIGHT
(SSLW) =
866000
lbs
2. MINIMUM REQUIRED TREATMENT VOLUME
OF LAGOON
Volume = 866000 lbs. SSLW x Treatment Volume(CF)/lb. SSLW
Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW
Volume = 866000 cubic feet
-
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED
AT OWNERS REQUEST. REMOVE SLUDGE
4. TOTAL DESIGN VOLUME AS WEEDED.
Inside top length 480.0 feet ; Inside top width 300.0 feet
Top of dike at elevation 51.0 feet
Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 50.0 feet
Bottom of lagoon elevation 39.0 feet
Seasonal high water table elevation 42.8 feet
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/8IDE1 SS/SIDE2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 x474.0 294.0 11.00
/
AREA OF TOP
LENGTH * WIDTH =
474.0 294.0 139356 (AREA OF TOP)
_
AREA OF BOTTOM
LENGTH * WIDTH =
408.0 228.0 93024 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
441.0 261.0 460404 (AREA OF MIDSECTION * 4)
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
139356.0 460404.0 93024.0 1.8
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 70104 CU. FT.
Q-7
-'
5 = TEMPORARY STORAGE REQUIRED
r
DRAINAGE AREA:
Lagoon (Top of dike)
Length * Width =
480.0 300.0 144000.0 square feat
Buildings (roof and lot water)
Length * Width =
-0.0 0.0 0.0 square feet
TOTAL ! AL DA 144000. 0 square feet
Design temporary storage period to be 180 days,
5Aa Volume Of Waste produces
Approximate daily production of manure in CF/LB SSLW 0.001.3.6
Volume = 666000 Lbss SSLW * CF of Waste/Lb./Day 180 days
Volume = 211997 cubic feet
5Ba Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush systems Flash systems that recirculate
The lagoon water are accounted for in 5Aa
Volume = 0.0 gallons/day 130 days storage/7,4 r 8 gallons
Volume = 0.0 cubic feet per ' '
Co Volume of rainfall in excess of evaporation,
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall - 7.0 inches
Volume = 7.0 in * BA 7 12 inches per foot
Volume = 84000.0 cubic feet
5D. Volume of 25 year,- 24 hour storm
`~
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 84000.0 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
211997cubic
feet
5B.
0
cubic
feet
5C.
84000
cubic
feet
5D=
24000
cubic
feet
TOTAL 379997 cubic feet
6. SUMMARY
Total required volume 1245997 cubic fee't
Total design volume avail. 1270104 cubic feet
Min. req. treatment volume plus sludge accumulation 866000 cubic ft
At elev. 47.1 feet ; Volume is 885056 cubic feet (end pumping)
Total design volume less 25yr-24hr storm is 1186104 cubic feet
At elev. 49.3 feet ; Volume is 1173680 cubic feet (start pumping)
Seasonal high water table elevation 42.8 feet
7. DESIGNED BY: APPROVED BY:
DATE:
NOTE: SEEATTACHED WASTE UTILIZATION PLAN
OPERATION AND MAINTENANCE PLAN
------------------------------
This lagoon is designed for waste treatment (permanent storage) with
min. odor control. The time required for the planned fluid level to be
reached (permanent + temporary storage) may vary due to soil conditions
flushing operations, and the amount of fresh water added to the system.
The designed 6 months temporary storage is an estimated volume
based on: 1) waste from animals; 2) excess rainfall after evaporation;
and 3> the largest 24 hour (one day) rainfall that occurs on the
average of once every 25 years. The volume of waste generated from
a given number of animals will be fairly constant throughout the year
and from year to year. This estimate is based on 7 inches of excess
rainfall which is equal to or exceeds the highest 6 months excess in
a year. The average annual excess rainfall is approximately 8 inches.
Therefore, an average of 8 inches of excess rainfall will need to be
pumped each year. The 25 year rainfall will not be a factor to consider,
in an annual pumping cycle, but this storage volume must always be
available. A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed on the elevation to
begin pumping, a permanent marker must be installed on this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain minimum treatment depth (6 feet).
Pumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
1. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing`odors. Solids should be
covered with effluent at all times. When p0echarging is complete,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin pump -out of the lagoon when fluid level reaches eleva-
tion 49.3 as marked by permanent marker. Stop pump -out when
the fluid level reaches elevation o 47.1 or before the fluid'depth is
less than 6 feet deep (this prevents the loss of favorable
bacteria). The design temporary storage, less 25 year storm
is 295997 cubic feet or 2214056 gallons. As stated before, this
volume will vary considerably from year to year. �
4. The recommended maximum amount to apply per irrigation is
one (1) inch and the recommended maximum application rate is 0.3
inch per hour.
5. Keep vegetation on the embankment and areas adjacent -to the
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7. All surface runoff is to be diverted from the lagoon to stable
outlets.
8. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a well.
'
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ—
mental Management, has the responsibility for enforcing this law.