Loading...
HomeMy WebLinkAbout820339_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0339 Certificate Of Coverage Number: AWS820339 2. Facility Name: C. Allen Farms. LLC //�� ii 3. Landowner's Name (same as on the Waste Management Plan): C�-`� �' - /-+`� Q �iif� e vij ��" 4. Landownees Mailing Address: 5479 Harrells H%t City: Garland State: NC Zip: 28441 Telephone Number: 910-385-4562 Ext. E-mail: 5. Facility's Physical Address: 5720 Harrells Hwv City: Garland State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None,,): 10. Operator Name (OIC): Charles W. Allen 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Farrow to Wean Operation Types: Zip: 28441 Prestage Farms Inc Phone No.: 9t&--5� OIC #: 19804 R%ci-3065- 1-156,-2, Allowable Count 2,000 Swine Cattle Dry Poultry Other Tvoes Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers APR 0 ► 2019 waturcuality mmmloperabonssectim 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 M.) 19.00 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: (�„s-,L_l Title: LJ In[�} I l Signature: � `�J J Date: v Name: Title: Signature: _ Date: Name: Signature: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: A&P Sow Farm C �} 3 3 q Charles Allen 5479 Harrells Hwy Garland, NC 28441 (910) 532-2499 01-14-2011 This plan has been developed by: Greer Moore Clear Run Farms Consulting Services PO Box 338 B'C 28444 (9- -4493 5 d"Y' - Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. n, Signature (owner) ate Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By:.p ,� PIpiE�ili a' Technical Specialist Signature Date APR 0 3 7MI et�lualtt�----------------------------------------------------------------- .. X- n5 ase Version 3.1 Date Printed: 01-14-2011 Cover Page I Regions Pe 31 aJ 36. ��ou w `vim &V.6� V Z,.j rr ^ c/�/ss .� ��• �� A A-- 7 A I I r/_� �i � i-.j \ Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S9 Swine Farrowing-Weanling Lagoon Liquid waste generated 6,406,000 gals/year by a 2,000 animal Swine Farrowing-Weanling Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 9885 Incorporated 16977 Injected 18696 Irrigated 10745 Actual PAN Applied (Pounds) Actual Volume Applied (Gallons) Volume Surplus/Deficit (Gallons) Year 1 15,526.12 9,256,372 -2,850,372 Year 2 17,003.30 1 10,137,039 -3,731,039 ----------------------------------------------------------- ----- Note: In source ID, S means standard source, U means user defined source. 513110 Database Version 3.1 Date Printed: 01-14-2011 Source Page 1 of 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Source Name I Swine Famwing-Wepnling Lagoon Liquid Design Storage Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) 1 1 49 1 2 74 1 3 106 1 4 135 1 5 174 1 6 180 1 7 171 1 8 152 1 9 180 1 10 180 1 11 180 1 12 153 2 1 154 2 2 160 2 3 173 2 4 180 2 5 180 2 6 180 2 7 180 2 8 180 2 9 180 2 10 154 2 11 129 2 12 102 * Available Storage Capacity is calculated as of the end of each month. -------------------------------- ---------------------- - 513110 Database Version 3.1 Date Printed: 01-14-2011 Capacity Page 1 of 1 The table shown below provides a summary ofthe crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Total Useable Leaching Tract Field Acres Acres Index (Ln Soil Series Crop Sequence RYE 10734 10 5.20 5.20 N/A Autryville Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 5.5 Tons 10734 1A 5.05 5.05 N/A Wagram Com, Grain 75 bu. Wheat, Grain 40 bu. Soybeans, Manured, Double Crop 23 bu. 10734 1B 4.59 4.59 NIA Wagram Corn, Grain 75 bu. Wheat, Grain 40 bu. Soybeans, Manured, Double Crop 23 bu. 10734 2A 4.04 4.04 N/A IWg, Com, Grain 75 bu. Wheat, Grain 40 bu. Soybeans, Manured, Double Crop 23 bu, 10734 2B 4.641 4.64 N/A W Corn, Grain 75 bu. Wheat, Grain 40 bu. Soybeans, Manured, Double Crop 23 bu. 10734 3A 1.710 1.7 N/A Wagram Com, Grain 75 bu. Wheat, Grain 40 bu. Soybeans, Manured, Double Crop 23 bu. 10734 3B 2.4 2.40 N/A Wagram Com, Grain 75 bu. Wheat, Gin 40 bu. Soybeans, Manured, Double Crop 23 bu, 11080 4 2.70 2.70 NIA Goldsboro Fescue Hay 4.0 Tons 11080 5 2.30 2.30 N/A Autryville Corn, Grain 85 bu. Wheat, Grain 45 bu. Soybeans, Manured, Double Crop 25 bu. 11080 7 1.31 1.31 N/A Goldsboro Corn, Grain 130 bu. eat, Gin 65 bu. Soybeans, Manured, Double Crop 38 bu. 11080 8 3.43 3.43 N/A Goldsboro Corn, Grain 130 bu. Wheat, Grain 65 bu. Soybeans, Manured, Double Crop 38 bu. 11090 9 3.4 3.64 N/A Goldsboro Com, Grain 130 bu. Wheat, Grain 65 bu. Soybeans, Manured, Double Crop 38 bu. e 111 IA 11-; .,, 1 1 1 n Aran i i Planned Craps Summary Total Useable Leaching Tract Field Acres Acres Index (LI) Soil Series Crop Sequence RYE 11081 6 5.73 5.73 N/A Autr"ille Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 5.5 Tons 12579 OF 68.00 51.00 N/A Autryville Com, Grain 85 bu. Wheat, Grain 45 bu. Soybeans, Manured, Double Crop 25 bu. PLAN TOTALS: 114.73 97.73 LI Potential Leachini� Technical Guidance < 2 Low potential to contribute to soluble None nutrient leaching below the root zone. >= 2 & Moderate potential to contribute to Nutrient Management (590) should be planned. <=10 soluble nutrient leaching below the root High potential to contribute to soluble Nutrient Management (590) should be planned. Other conservation practices that nutrient leaching below the root zone. improve the soils available water holding capacity and improve nutrient use efficiency > 10 should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). c 1 0) 1 In 17-.v- 1 1 r\ar- 0.4.f.A 1 /1 A NM 1 The W sw Utilization table shown below summarizes the waste utilization pL. for this operation. This plan provides an estimate of the number oi acres of - cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Source Total Use. Year 1 Applic. itrogen PA Nutrient RegV (lbs/A) Comm Fert. Nutrient Applied pbs/A) Res. (Ibs/A) Applic. Manua PA Nutrien Applies (lbs/A) Tract Field m Soil Series Acres Acres Crop RYE Period N N N Method N 10734 S9 Autryville 5.20 5.20 Small Grain Oversced 1.0 Tons 10/1-3/31 50 0 0 Irrig. 5 10734 S9 Autryville 5.20 5.20 Hybrid Bermudagrass Hay 5.5 Tons 3/1-9/30 269 0 0 Irrig. 26 10734 IA S9 Wagram 5.05 5.05 Com, Grain 75 bu. 2/15-6/30 92 0 20 brig. 7 t0734 IA S9 Wagram 5.05 5.05 Wheat, Grain 40 bu. 9/14/30 93 0 0 brig. 4 10734 1B S9 Wagram 4.591.4.59 Com, Grain 75 bu. 2/15-6/30 92 0 20 brig. 7. 10734 1B S9 Wagram 4.59 4.59 Wheat, Grain 40 bu. 911-4/30 1 93 0 0 Irrig. 4 10734 2A S9 Wagram 4,04 4.04 Com, Grain 75 bu. 2/15-6/30 92 0 20 Irrig. 7: 10734 2A S9 Wagram 4.04 4.04 Wheat, Grain 40 bu. 9/1-4/30 93 0 0 brig. 4' 10734 2B S9 Wagrarn 4.641 4.64 Com, Grain 75 bu. 2/15-6/30 92 0 20 Irrig. 7: 10734 2B S9 Wapm 4.64 4.64 Wheat, Grain 40 bu. 9/1-4/30 93 0 0 brig. 4' 10734 3A 89 Wagrm 1.70 1.70 Com, Grain 75 bu. 2/15-6/30 92 0 20 Irrig. 7: 10734 3A S9 Wagram 1.701.1.70 Wheat, Grain 40 bu. 9/14/30 93 0 0 brig. 4: 10734 3B S9 Wagram 2.40 2.40 Com, Grain 75 bu. 2/15-6130 92 0 20 Irrig 7: 10734 3B S9 Wagram 2.40 2.40 Wheat, Grain 40 bu. 9114/30 93 0 0 Irrig. 4' 11080 4 S9 ldsboro 2.70 2.70 Fescue Hay 4.0 Tons 8/1-7/31 182 0 0 Irrig. 18, 11080 X71 r S9 Autryville 2.30 2.30 Com, Grain RS ho 7/1 i.l./7n rod n on r-.- - Liquid Solid Liquid Solid ManureA Manure Manure Manure pplied Applied Applied Applied (acre) (acre) (Field) (Field) 1000 gal/A Tons 1000 gals tons 29.81 0.00 155.01 0.01 160.37 0. 833.94 0.01 0.01 ! 42.93 0.0 216.77 0.01 27.721 O.N 140.00 0.01 ' 42.93 OJK 197.03 0.01 27.7 0.0 127.25 42.93 0.0 173.42 0.01 0.01 27.7 0.0 112.00 0.01 42.93 0. 199.17 O.Ot 27.72 0.01 128.63 42.93 0, 72.97 0.01 27.72 0. 47.13 0.01 42.93 0. 103.02 O.Ot 27.72 0.0 66.53 0.0( 108.51 0. 292.96 0.01 50.08 0. 115.18 0.01 513110 Database Version 3.1 Date Printed: 1/14/201) 1 WUT Page 1 j 4 Waste n T9hle c Tract Field 11080 11080 7 A 11090 'A 6 11080 11080 11090 11090 1ik 11081 S 11081 5 12579 OF 12579 OF ource Total Use. M Soil Series Acres Acres Crop S9 Autryville 2.30 2.30 Wheat, Grain S9 Goldsboro 1.31 1.31 Corn, Grain S9 Goldsboro 1.31 1.31 Wheat, Grain S9 Goldsboro 3.43 3.43 Corn, Grain S9 Goldsboro 3.43 3.43 Wheat, Grain S9 Goldsboro 3.64 3.64 Corn, Grain S9 Goldsboro 3.64 3.64 Wheat, Grain S9 Autryville 5.73 5.73 Small Grain Overseed S9 Autryville 5.73 5.73 Hybrid Bermudagrass Hay S9 Autryville 69.00 51.00 Com, Grain S9 Autryville 68.00 5 1.00 Wheat, Grain RYE 45 bu. 130 bu. 65 bu. 130 bu. 65 bu. 130 bu. 65 bu. 1.0 Tons 5.5 Tons 85 bu. 45 bu. APPh� Period 9/1-4/30 2/15-6/30 9/1-4/30 2115-6/30 9/1-4/30 2/15-6/30 9/1-4/30 10/1-3/31 3/1-9/30 2/15-6/30 9/14/30 Nitrogen Cantu. PA Fert. Nutrient Nutrient Req'd Applied (1bs/A) (16s/A) N N 104 0 149 0 136 0 1 148 0 136 0 148 0 136 0 50 0 269 0 104 0 104 0 Res. (lbs/A) N 0 20 0 20 0 20 0 0 0 20 0 Manure Liquid Solid PA ManureA Manure Nutrient pphed Applied Applied (acre) (acre) pbs/A) Apptic. 1000 Method N gal/A Tons brig. 52 3 LM 0.00 Irrig. 128 76.31 0.00 Irrig. 68 40.54 0.00 Irrig. 12 76.31 0.00 brig. 68 40.54 0.00 Irrig. 128 76.31 0.00 hrig. 68 40.54 0.00 brig. 50 29.81 0.00 brig. 26 160.37 0.0 brig. 84 50.08 0.00 Irrig. 521 31.00 0.00 Total Applied, 1000 gallons Total Produced, 1000 gallons Balance, 1000 gallons Total Applied, tons Total Produced, tons Balance, tons Liquid Manure Applied (Field) Solid Manure Applied (Field) 1000 gals 71.30 tons 0.01 99.9710.01 53.11 0.01 261.75 0.01 139.05 0.01 277.77 0.01 147.57 0.01 170.81 0.01 918.94 0.01 2,554.04 0.01 1,581.071 0.01 9,256.37 6,406,00 -2,850.37 0.01 0.01 0.01 Notes: 1. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. 51311 n Database Version 3.1 Date Printed: 1/14/201' WUT Page 2� -� 4 'Waste MIR n Table Tract Field 10734 "q 10734 j0 10734 IA 10734 IA 10734 1B 10734 1B 10734 2A 10734 2A 10734 2B 10734 2B 10734 3A 10734 3A 10734 3B 10734 3B 11090 4 11080 11080 11080 �7 11080 11080 X8' 7. 11080 'el 1 11080 Af V Dane Total Use. ID Soil Series Acres Acres Crop S9 Autryville 5.20 5.20 Small Grain Overseed S9 Auftyville 5.20 5.20 Hybrid Bertnudagrass Hay S9 Wagrarn 5.05 5.05 Wheat, Grain S9 wagram 5.05 5.05 Soybeans, Manured, Double Crop S9 Wagrani 4.59 4.59 Wheat, Grain S9 Wagram 4.59 4.59 Soybeans, Manured, Double Crop 89 Wagram 4.04 4.04 Wheat, Grain S9 Wagrarn 4.04 4.04 Soybeans, Manured, Double Crop S9 Wagrarn 4.64 4.64 Wheat, Grain S9 W agram 4.64 4.64 Soybeans, Manured, Double Crop S9 Wagram 1.70 1.70 Wheat, Grain S9 Wagram 1.70 1.70 Soybeans, Manured, Double Crop S9 Wagrarn 2.40 2.40 Wheat, Grain S9 Wagram 2.40 2.40 Soybeans, Manured, Double Crop S9 Goldsboro 2.70 2.70 Fescue Hay S9 Autyville 2.30 2.30 Wheat, Grain S9 Autryville 2.30 2.30 Soybeans, Manured, Double Crop S9 Goldsboro 1.31. 1.31 Wheat, Grain S9 Goldsboro 1,31 1.31 Soybeans, Manured, Double Crop S4 oldsboro 3.43 3.43 Wheat, Grain S9 Goldsboro 3.43 3.43 Soybeans, Manured, Double Crop S9 Goldsboro 3.641 3.64 Wheat, Grain ear 2 ilrcgen PA Nutrient RegId (lbs/A) Comas Fert. Nutrient Applied (Jbs/A) Res. (Jbs/A) Manure PA Nutrient Applied abs/A)App6c. Liquid Solid ManumA Manure Plied Applied (acne) (acne) Liqura Manare Applied (Field) Solid Manure Applied (Field} Applic. 1001) RYE Period N N N Method N gal/A Tons 1000 gals tons 1.0 Tons 10/1-3/31 50 0 0 Irrig, SO 29.81 0.00 155.01 0.01 5.5 Tons 3/1-9/30 269 0 0 Irrig. 269 160.37 O.DO 933.94 0.01 40 bu. 9/1-4/30 93 0 0 Irrig, 1 47 27.72 0.00 140.00 0.01 23 bu. 4/1-9/15 92 0 0 Irrig. 92 54.9S 0.00 276.99 0.01 40 bu. 911-4/30 93 0 0 brig. 47 27.72 0. 127.25 0.01 23 bu. 4/1-9/15 92 0 0 brig. 92 54.85 0.00 251.761 0.01 40 bu. 911-4/30 93 0 0 Irrig. 47 27.72 0.00 112.00 0.01 23 bu. 4/1-9/15 92 0 0 brig. 92 54.85 0.00 221.59 0.01 40 bu. 9/1-4130 93 0 0 brig. 47 27.72 0. 128.63 0.01 23 bu. 4/1-9/15 92 0 0 Irrig, 92 54.85 0.0 254.50 0.01 40 bu. 9/14/30 93 0 0 brig. 47 27.72 001.47.13 0.01 23 bu. 4/1-9/15 92 0 1 0 Irrig. 92 54.85 O.00 93.24 0.01 40 bu. 9/1-4/30 93 0 0 Irrig, 47 27.72 OX 66.53 0.01 23 bu. 4/1-9115 92 0 0I Irrig. 92 54.85 0.00 131.64 0.01 4.0 Tons 811-7/31 182 0 0 Irrig. 192 108.51 O.On 292.96 0.01 45 bu, 9/1-4/30 104 0 0 brig. 5 31.00 0.0 71.30 0.01 25 bu. 411-9/15 100 0 0 brig. 100 59.62 0.00 137.12 0.01 65 bu. 9/14/30 136 1 0 0 brig, 68 40.54 0.00 53.11 0.04 38 bu. 4/1-9/15 149 0 0 Irrig. 1491 88.83 0.00 116.37 0.01 65 bu. 911-4/30 136 0 0 Irrig, 68 40.54 0,00 139.05 0.01 38 bu. 4/1-9/15 149 0 0 Irrig, 149 88.83 0.0 304.69 0.01 65 bu. 9/1-4130 136 0 0 Irrig. 68 40.54 0.� 147.57 0.01 51311 'A Database Version 3.1 Date Printed: 1 / 14/20 r 1 WUT Page 3� .-F 4 Utilii n Table Tract Field 11080 'g 11081 11081 f/ 12579 OF 12579 OF ource Total Use. ID Soil Series Acres Acres Crop S9 Goldsboro 3.64 3.64 Soybeans, Manured, Double Crop S9 Autryville 5.73 5.73 Small Grain Overseed S9 Autryville 5.73 5.73 Hybrid Berm udagrass Hay S9 Autryville 68.00 51.00 Wheat, Grain S9 Autryville 68.00 51.00 Soybeans, Manured, Double Crop Applies itrogen PA Nutrient Read Obs/A) Cantu. Fert. Nutrient Applied (ibs/A) Res. (lbs/A) Applic. Mature PA Nutrient Applied (Ibs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquca Manure Applied (Field) Solid Manure Applied (Field) 1000 RYE Period N N N Metlnd N gat/A Tons 1000 gals tons 38 bu. 4/1-9/15 149 0 0 Inig. 149 88.83 0.00 323.35 0.01 1.0Tons 10/1-3/31 50 0 0 brig. 50 29.81 0.00 170.81 0.01 5.5 Tons 3/1-9130 269 0 0 Irrig. 269 160.37 0.00 918.94 0.01 45 bu. 9/14/30 104 0 0 irrig. 52 31.001 0.00 1,581.07 0.01 25 bu. 4/1-9/15 ]00 0 0 (rrig 100 59.62 O.00 3,040.52 0.01 Notes: 1. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. Total Applied, 1000 gallons 10.137.04 Total Produced, 1000 gallons 6,406.00 Balance, 1000 gallons-3,731.04 Total Applied, tons 0.01 Total Produced, tons O.Ot Balance, tons 0.01 5131 to Database Version 3.1 Date Printed: 1/14/2 0 r' WUT Page 4 -f 4 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 10734 10 Autryville 0.60 1.0 10734 1A Wagram 0.60 1.0 10734 113 Wagram 0.60 1.0 10734 2A Wagram 0.60 1.0 10734 2B Wagram 0.60 1.0 10734 3A Wagram 0.60 1.0 10734 3B Wagram 0.60 1.0 11080 4 Goldsboro 0.50 1.0 11080 5 Autryville 0.60 1.0 11080 7 Goldsboro 0.50 1.0 11080 8 Goldsboro 0.50 1.0 11080 9 Cioldsboro 0.50 1.0 11081 6 Autryville 0.60 1.0 12579 OF Autryville 0.60 1.0 C III 1 1 A T1..r..l.....n [ 1......:..« 1 1 r%-,- T1..:—,...3 1 11 A Mf%1 1 TAU TT...... 1 —.9 1 Reauired Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are �-- regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). ..-� 245685 Database Version 3.1 Date Printed: 6/12/2012 Specification Page 1 7. Liquid waste shall be applied at rates not to exceed the soil infiltration `-� rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 245685 Database Version 3.1 Date Printed: 6/12/2012 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, "-' or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 245685 Database Version 3.1 Date Printed: 6/12/2012 Specification Page 3 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 245685 Database Version 3.1 Date Printed: 6/12/2012 Specification Page 4 ��ryf :'S'� u i,)i , N1 L4 A. I . Nra �NC —M, N ZP *A* I Adw :k14 :a av 7t �Fo 7f� 4L� N-4 Swine Farm Waste Management Odor Control Checklist Source Cause HMPs to Minimize odor Site Specific Practices f4T,1,Aeall --- • Swine production C-1 Vegetative or wooded buffers; 1----- - e ' Cl Recommended best management practices; C3 Good judgment and common sense Animal bully surfaces • Dirty manure -covered animals Ct' pry floors I'IUUr tillltacl'S • Wet wauurc-covered floors Slotted floors; COY Waterers located over slotted floors; n feeders at high end of solid floors; Cl Scrape manure buildup from floors; n Underfloor ventilation for drying Mallow collection pity . Mine, 93- frequent uranure removal by flush, pit recharge, --- - • Partial microbial decomposition or scrape; Cl Underfloor ventilation --------------------- --- — - - - --- ------------------ U-111il,11i1111 clhaIIA LIIIS • Volatile gases; n l'illl inaintenance- Dust I.. surfaces Dust -- Flush Lu,{ 5 Agitation of recycled lagoon liquid while Winks are filling [l' I?fticient air movement Washdown between groups of animals; - 19' feed additives; fl- feeder covers; fl,' I-eetl delivery downspout extenders 141 feeder covers C7 flush tank covers; O Extend fill lines to near bottom of tanks with anti -siphon vents I huh :Illcys Agitation during wastewater O Underfloor flush with underfloor ventilation, conveyance Pil Icrhalge points 0 Agitation of recycled lagoon U Extend rechurge lines to near bouunl of Ails liquid while pits are filling will[ anti -siphon vents -ill millions a Agitation during sump lank Cl Sump tank covers - -- filling and drawdown OtIlsije drain collection • Agitation during wastewater n7 Box covers ur junction loxes conveyance A titO(; - November 11, 1996, Page 3 Soutee Cause IIMPs to Milrinrize Odor - - --Site Specific Practices Standing water around Improper drainage; f7° Grade and landscape such that water drains facilities • Microbial decomposition of away from facilities organic matter Manure Iracked onto • Poorly maintained access roads (3 Farm access road maintenance public roads fiom farm access Addilional Inforn►ation : Swine Manure Management ; 0200 Rule/IIMP Packet Swim Production Fan» Potential Odor Sources and Remedies ; Ii13AE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - lagoon Treatment ; EBAC 128-98 Swine Production Facility Ivianure Management: Underfloor Flush - Lagoon Treatment ; C13AE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; r13AR 103-83 Calibration of Manure and Wastewater Application Equipment; @IlAE Fact Sheet Controlling Odors from Swine Buildings; 1111-33 Environu►ental Assurance Program ; NPl'C Manual Opl ions li►r Managing Odor ; a report from the Swine Odor Task Force Nuisance Conceri►S in Animal Manure Management: Odors and Flies; PR0107, 1995 Conference Proceedings AM()('- November 11, 1996, Page 5 Available from : NCSI), Counly EXICilSioll Center NCSII - BAls NCS11 - BA1i NCSI) - BA N(SII - BA N(:SII - IIAF NCS11 - Swine Extension NC Poik Producers Assoc NCSII Agri Conuuunications Honda Cooperalive Fuension C� 1-�-3 � Insect Control Checklist for Animal Operations Source Cause IIMPs to Control Insects Site Specific Practices - -- Liquid Systems Ihtsh Gutters • Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. M Remove bridging of accumulated solids at discharge Lagoons and flits 0 Crusted Solids - f� Maintain lagoons, settling basins and pits whe►c pest breeding is apparent to minimize the cresting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation lirowth I�eeJct� • Fee(] Spillage Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the acctunttlation of decaying wastage. Clean up spillage on a routine basis (e.g., 7 - 10 ` day interval during summer; 15-30 day interval during winter). Iced Storage Accumulations of feed residues 15� Reduce moisture accumulation within and around immediate perimeter of Iced storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. A&IW-November 11, 1996, Page I 0.4, f Version —November 26, 2018 hAortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality D Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. a Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7 OComplete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). D Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ® Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. M 4 , a,,� 4,/ (Uz� Signature of Farm Owner/Manager Signature of Technical Specialist } Date 7-,r--�ry Date t1V1tKUtNk;Y ACTION PLAN g�,;3V PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) OIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) rvw�_ (910)�±- (910) 4V4 (91.0) a�3 (910) (910) �5ej 7141 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this d_oEs__n_ot_ha_p_p_en. This plan should be posted in an acceas-ibfe location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. C. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump, b..Stop irrigation pump. C. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side wails and lagoon bottom as soon as possible. 1 r• Cali; vvmpc -a ry Qn. a ja -An! fr n:; "Olume of HOW- wrQdvac'. "n"im0te MlITY 0-0CWHiOn �: Q- 15�Lo BELA 2,0W36 Volume - 066000 Lns. SSLW Y VP cl -yitalUo, 160 40-:, Volume - 211107 cuonc W... volama M, WROW watpr. This in Me aoowp� at frn", hatay :no �F MM f, Lws a- -wow pt eSK V, �7 Ms"d for a 1 4, wq cis 04 -;EveTp tnot recarw�sw_- vp U ;wu her -aj-jv� I M �,220 v% ."SO dvyF owapo- raiwaLl ; VOW Qv - Vn 1" 1 DA �d incn�v no- �0: U no - Doc. LWoM foel'', um ... .... ... 'V Ll YJ sn (-1 '7 7 -.9 (en . . .. .... . . ..... Cf t-a r+ APIWFW� �lv ...... ..... ..... .. .. .. .... . . ..... I ... .. . .... .... ........ ..... . ..... . ..... .......... ....... ... ..... ... . .. ....... . ... ..... .. . .. ......... . ... .. . ...... .. . ..... .... ................ I ............. .... ........ . .. .............. ........ . ...... . . .......... . ...... . ... ....... .. ..... ........... .. .............. .. . ..... .. ................ ................. ...... .. . .. ..... . I . .... ........... .... .... - . ...... .... . ..... . ..... ...... ........ ....... . .. .. . .. . . ...... OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to flushing operations and the amount of fresh water to be added to the system. The designed 6 months temporary storage is an estimated volume based on : 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped any time between these two elevations for operating convenience as site conditions permit (weather, soils, crop, and equipment to apply waste without runoff or leaching). Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: I. It is strongly recommended tha the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When pre - charging is completed, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see `'` Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 44.80 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 42.80 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 302997 cubic feet or 2266416 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inches per hour. 5. Keep vegetation on embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 100 feet cropland buffer or 25 feet of grass vegetated buffer around waste utilization fields, particularly adjacent to ponds, lakes, streams, open ditches, etc. Do not pump within 300 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. NOTES: OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be, available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Overflow Pipes ---look for: APR 032019 wa'c�us�ltty Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action S. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of. 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with draghne or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. CIose attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.