HomeMy WebLinkAbout820273_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1.
Farm Number: 82-0273
Certificate Of Coverage Number:
AWS820273
2.
Facility Name: Blake King Farm #2
3.
Landowner's Name (same as on the Waste Management Plan):
Anthony Blake Kin
4.
Landowner's Mailing Address: 722 Ozzie Rd
City: Clinton State:
NC
Zip: 28328
Telephone Number: 910-590-4436 Ext. E-mail:
5.
Facility's Physical Address: 210 Hal Register Rd Lh
City: Praff* is Of h State:
NC
�ri'3 a5%
Zip: '' °�^ 4 ^T
6.
County where Facility is located: Sampson
7.
Farm Manager's Name (if different from Landowner):
g,
Farm Manager's telephone number (include area code):
9.
Integrator's Name (if there is not an Integrator, write "None"):
Prcstave Farms Inc
10.
Operator Name (OIC):
Phone No.: 910-385-5359
OIC #: d981=
"None"):
11.
Lessee's Name (if there is not a Lessee, write
12.
Indicate animal operation type and number:
Current Permit: Operations Type
Allowable Count
Swine - Feeder to Finish
2,480
Operation Types:
Swine Cattle
Dry Poultry
Other Types
Wean to Finish Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish Milk Cow
Pullets
Sheep- Sheep
Feeder to Finish Dry Cow
Turkeys
Sheep - Other
Farrow to Wean Beef Stocker Calf
Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow
Wet Poultry
Gilts Other
Non Laying Pullet
Other
Layers
APR ® 8 2019
wrgrQualfty
Regional Operations Section
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
'Redline"
(Inches)
1
if U
IP
24.00
J.
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e_ The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a ppriincipal executive officer of the corporation):
Name: �Y�i 3 Title: 2 vAr
Signature: Date: �' 1
Name:
Signature:
Name:
Title:
Date:
Title:
Signature: _ Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 0212019
Waste Utilization Plan
Producer:
; ebe -wsWe
County: Sampson
Name of Farm:
Jumping Run Branch Farm (Leased Farm)
Location:
P. O. Box 438
/ // %,
Clinton NC 28329
Phone:
910-592-5771
Type of Operation:
Feed -Finish
P's
Number of Animal:
2480
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year:
4712 ton/year
Amount of plant available N (PAN) produced/year:
5704 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
Jumping Run Branch Farm
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Yield/Ac
Lbs. N
Acres
Lbs N I
Month to
Lbs. N
Code
unit
Used
Apply
Per Ac.
6239
F1-1A
WaB
CB -HAY
5.5
50
1.12
308
MAR-SEP
275
6239
F1-1B
WaB
CB -HAY
5.5
50
1.71
470
MAR-SEP
275
6239
F1-1C
WaB
CB -HAY
5.5
50
1.59
437
MAR-SEP
275
6239
F1-1D
WaB
CB -HAY
5.5
50
1.31
360
MAR-SEP
275
6239
F1-1E
WaB
CB -HAY
5.5
50
1.59
437
MAR-SEP
275
6239
F1-1 F
WaB
CB -HAY
5.5
50
1.52
418
MAR-SEP
275
6239
All-F1
WaB
SG -HAY
1
100
8.84
884
SEP15-0, F-M
100
6239
F2-2A
BoB
CB -HAY
4.5
50
1.66
374
MAR-SEP
225
6239
F2-2B
BoB
CB -HAY
4.5
50
1.61
362
MAR-SEP
225
6239
F2-2C
BoB
CB -NAY
4.5
50
1.52
342
MAR-SEP
225
6239
F2-2D
BoB
CB -HAY
4.5
50
1.40
315
MAR-SEP
225
6239
F2-2E
BoB
CB -HAY
4.5
50
1.57
353
MAR-SEP
225
6239
All-F2
BoB
I SG -HAY
1 1
100
7.76
7761
SEP15-0, F-M
100
Total 15.03 5837lbs.
Available Nitrogen 5704 lbs.
Surplus or deficit -133 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
Jumping Run Branch Farm Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 893 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 4464 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 15
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 36
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Mb*WQUft
Re9i0nal0l raiionsSeadon
Jumping Run Branch Farm
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
.-. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly ir-rigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate inlhr}
Applic.
Amount
6239
F1-1A
WaB
CB -HAY
0.6
1.0
6239
F1-113
WaB
CB -HAY
0.6
1.0
6239
F1-1C
WaB
CB -HAY
0.6
1.0
6239
F1-1 D
WaB
CB -HAY
0.6
1.0
6239
F1-1 E
WaB
CB -HAY
0.6
1.0
6239
F1-IF
WaB
CB -HAY
0.6
1.0
6239
All-F1
WaB
SG -HAY
0.6
1.0
6239
F2-2A
BoB
CB -HAY
0.6
1.0
6239
F2-213
BoB
CB -HAY
0.6
1.0
6239
F2-2C
BoB
CB -HAY
0.6
1.0
6239
F2-2D
BoB
CB -HAY
0.6
1.0
6239
F2-2E
BoB
CB -HAY
0.6
1.0
6239
All-F2
BoB
I SG -HAY
0.6
1.0
Jumping Run Branch Farm
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Rye should be planted by October 15. The last application of animal waste is to be applied to the bermuda prior
to August 31. An application of 50 lbs./ac of plant available nitrogen (PAN) may be applied between September
15 and October 30. An additional 50 Ibs/ac of PAN may be applied in February -March. A harvest is required
prior to heading or April 7th, which ever comes first.
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Jumping Run Branch Farm nn
Owner/Manager Agreement Robert Prestage 1?,1 STA6E r AX45, X4C. l t,4S6 Acem,a647-
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Robert Prestage
Signature:
Name of Manager (If different from owner) L�E 49Rt��+v�+r
Signature:
Name of Person Preparing Plan: Randy Barefoot
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
..,. Clinton NC 28329
Signature:
Phone: 910-596-5812
Date: f*/9r
Date:
Date: �7�Ob
WASTE UTILIZATION PLAN
Plans and Specifications
Animal waste shall- not reach surfamwaters of the state by runoff,
drift, manmade conveyances, direct application, or direct discharge
during operation or land application. Any discharge of waste which
reaches surface water. is prohibited. Illegal discharges are subject
to assessment of civil penalties of $1-0,000 per clay by the Division
of Water Quality for every day the discharge continues.
2. The Local NRC'S office must have documentation in the design folder that
the producer either owns or has long term- access to adequate land
to properly dispose of waste. If the producer does not own adequate
land t6 properly dispose of waste, he shall provide- NRCS-with-a copy.
of a written agreement with a -landowner who is within a reasonable-
prodmity, allowing him/her the use -of Vie land- for Waste appiieation-
for the life expectancy of the production facility. It is the
responsibility of the owner of the facility to secure an updateth Waste
Utilization Plan when there .is a change in the operation, increase in
the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the Nitrogen
needs for realistio- crop yields based on soil type, available moisture,
historical data, climate.c:ondititens, ancl level -of management, unless
there are regulationstbat restrict the rate -of -application for other
nutrients.
4. Animal waste may be applied to- land that has a Resource Management
System (RIMS) or an Alternative -Conservation System (ACS)-. If aMACS
is used the soil loss shall be -no greater than- 10 tons per acre -per
year and appropriate filter strips will be usedwhere-runoffleaves
the field. These filter strips will be in addition to 'Buffers"
required by DEM. (See FOTG Standard 393-Filter Strips and Standard
390 Interim Riparian Forest Buffers).
5. Odors can be reduced by injecting the waste or disking after waste
application. Waste should not be applied when the wind is blowing.
6. When animal waste fs in he applied on acres subject to flooding, it
will be soil incorporated on conventionally tilled cropland. When.
applied to conservation- tilled crops or grassland, the waste may be -
broadcast provided the application does not occur during a season
prone to flooding: (See -"Weather and Climate in North Carolina" in
the NRCS Technical Reference - Environment file -for guidance.
7. Liquid waste shalt be applied at rates not tor exceed the soil infd
tration rate such thatrunoff does not occur off=siite or to, surface
waters and in a method which does not cause drift -from `the site during
application. No ponding should- occurinorderto controfcondfions
conducive to odoF or flies and to provide uniformity of application.
S. Animal waste shall not be applied to saturated soils, during rainfatt
event, or when the surface isfrozen_
9. Animal waste shall be applied on actively growing crops in such a
manner that the crop is-notzovered with waste to -a depth that would
�-` inhibit growth. The potential for salt -damage from animal waste -should
also be considered.
Page 6
WASTE UTILIZATION PLAN
Page 7
10. Waste nutrients shall not be applied in fall or winter for spring
planted crops on soils with a high potential for leaching. Waste
nutrient loading rates on these soils should be held to a minimum
and a suitable winter cover crop planted to take up released
nutrients. Waste shall not be applied more than 30 days prior to
planting of a crop on bare soil.
11. Animal waste shall not be applied closer than 25 feet to surface
water. This distance may be reduced for waters that are not perennial
provided adequate vegetative filter strips are present. (See standard
393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings
other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and
public right -of ways.
15. Animal waste shall not be discharged into surface waters, drainage ways,
or wetlands by discharge or by over -spraying. Animal waste may be
applied to prior converted wetlands provided they have been
approved as a land application site by a "technical specialist'.
Animal waste should not be applied on grassed waterways that discharge
into water courses, except when applied at agronomic rates and the
application causes no runoff or drift from the site.
16. Domestic and industrial waste from wash down facilities, showers,
toilets, sinks, etc., shall not be discharged into the animal waste
management system.
17. Lagoons and other uncovered waste containment structures must maintain
a maximum operating level to provide adequate storage for a 25-year,
24-hour storm event in addition to one (1) foot mandatory freeboard.
18. A protective cover of appropriate vegetation will be established on
all disturbed areas (lagoon embankments, berms, pipe runs, etc.).
If needed, special vegetation shall be provided for these areas and
and shall be fenced, as necessary to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are
limited to areas where considered appropriate. Lagoon areas should be
kept mowed and accessible. Lagoon berms and structures should be
inspected regularly for evidence of erosion, leakage or discharge.
19. If animal production at the facility is to be suspended or terminated,
the owner is responsible for obtaining and implementing a "closure
plan" which will eliminate the possibility of an illegal discharge,
pollution and erosion.
20. Waste handling structures, piping, pumps, reels, etc., should be
inspected on a regular basis to prevent breakdowns, leaks, and spills.
A regular maintenance checklist should be kept on site.
WASTE UTILIZATION PLAN
Page 8
21. Animal waste can be used in a rotation that includes vegetables and
other crops for direct human consumption. However, if animal waste
is used on crops for direct human consumption it should only be applied
pre plant with no further applications of animal waste during the crop
season.
22. Highly visible markers shall be installed to mark the top and bottom
elevations of the temporary storage (pumping volume) of all waste
treatment lagoons. Pumping shall be managed to maintain the liquid
level between the markers. A marker will be required to mark the
maximum storage volume for waste storage ponds.
23. Waste shall be tested within sbdy days of utilization and soil shall
be tested at least annually at crop sites where waste products are
applied. Nitrogen shall be the rate - determining element. Zinc
and copper levels in the soils shall be monitored and alternative crop
sites shall be used when these metals approach excessive levels. pH
and waste analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three years. Waste
application records for all other waste shall be maintained for five
years.
24. Dead animals will be disposed of in a manner that meets North
Carolina State regulations or other States' regulations.
o S :. � y1 � '�. r ..i• • yam.
J�F
r. V� � � Fr • . S .D � �� y '�...- yt3k
��: ,no- � •- �' i �`j 4 :� ` � !" ---
i.'9 � �' �({.d �1\a� ifl -.M�.� iiEY�lr � ��� a�{� •�
;�. e!� :..BSI �, . � �. �-• •.. �_ v, �+` � ) w . 1P h • J �. x Ag ,, _�v �• fii •� � �t`
f
AftiU
�+
�14 S ^ f -
11
f
•'� 'g` � e� tins �.. S � � �• -.
Swine Farm Waste Management Odor Control Checklist
Cause
11MI's to h'Illlilllize ndol' Site Specific Practices
Snnl'Lc
-----� •
Swine production
N
Vegetative or Wooded buffers;
f itlln5lc: all
n
Recommended Vest manaaenlent practices;
n
Good judgment and common sense
Anilual body stir aces •
Dirty manure -covered aninials
Dry floors -^---_
Hot)[ .ult n:c: _-
Wet maulll-C-covered'lloors
IN
Slotted floors;
So
Waterers located over slotted floors;
n
Feeders at high end of solid floors;
19
Scrape nianure buildup froin floors;
C3
Underfloor ventilation for drying
---
ltilalllllc COIICLUuII pits �•
Urine;--- —
M
frequent nianure removal by flush, pit recharge,
•
Partial microbial decomposition
or scrape;
n
Underfloor venlilatinn
Vel)tllotiolt C\b 11151 111115 •
Volatile gases;
f
Fall Illilllltelii111Ce;
DLISt
N
Efficient air movenient
lu,luur aul Cat:
• Dust
III
Waslidown between groups of anin►als;
n
Feed additives;
n
feeder covers;
fjo
I"eed delivery dowuspont cxlentlers to lecder
covers
�I lu:,h l uik�- -
• Agilation ofrecycled lagoon
n
I lush tank covers;
liquid while links are filling
Cl
Extend fill lines. to near boltom of tanks will,
anti-slplion vents
1u51t .,Ucys -- —
• Agilation during wastewater
n
Underfloor flush with underfloor venlilatinn
conveyance
�I'ii It a,ugt 1,uiuts
Agilation of recycled lagooll
C_I
Extend recharge lines to near butlunl of pits
liquid While piss are filling
With anti-siplion veitls
I.iI`t slaliun,
v• Agitation during sump tank
n
Sump tank covers
tilling and drawdown
0111l , tlriiu collccliun
• Agitation during wastewater
n
13ox covers
,iil
Or )itilctitlll I)n>;es
Conveyance
Ahl( )t, + tllier 11, 1996, Iliige 3
Source Cause _BMPs to Minimize Odor Site Specific Practices
I:nd of drainpipes at . Agitation during wastewater ❑ Extend discharge Point of pipes underneath
lagoon conveyance lagoon liquid level
Lagoon surfaces • Volatile gas emissions; M Proper lagoon liquid capacity;
• Biological mixing; ❑ Correct lagoon startup procedures;
• Agitation N Minimum surface area -to -volume ratio;
9 Minimum agitation when.pumping;
❑ Mechanical aeration;
f.-I Proven biological additives
Irrigation sprinkler
•
I ligh pressure agitation;
tN
Irrigate on dry days with little or no wind;
nozzles
a
Wind drift
10
Minimum recommended operating pressure;
19
Pump intake near lagoon liquid surface;
Cl
Pump from second -stage lagoon
Stun agc tack or basin
•
Partial microbial decomposition;
❑
Bottom or midlevel loading;
Sol face
•
Mixing while filling;
0
'Tank covers;
•
Agitation when emptying
❑
Vasil surface mats of solids;
Cl
Proven biological additives or oxidants
Scaling basin surface
a
Partial microbial decomposition;
❑
Extend drainpipe outlets underneath liquid
•
Mixing while filling;
level;
•
Agitation when emptying
❑
Remove settled solids regularly
Manurc, slurry or shidge
•
Agitation when spreading;
❑
Soil injection of slurry/sludges; —^
Spreader outlets
•
Volatile gas emissions
❑
Wash residual manure from spreader after use:
Uncovered [[[cuiiire,
slurry or sludge ou field
surfaces
[lead annuals
Dead a[iiIIIA di!,tiosal
pits
In4.incralms
• Volatile gas emissions while
drying
• Carcass decomposition
• Carcass decomposition
• h[complete combustion
AhlO(' -P' -mber 11, 1996, Page 4
13
n
Proven biological additives or oxidants
Soil injection of slurry/sludges
Soil incorporation within 48 hrs.;
Spread in thin uniform layers for rapid drying;
Proven biological additives or oxidants
Proper disposition of carcasses
Complete covering or carcasses in burial pits;
Proper location/construction ofdisposal pits
Secondary stack burners
Source Cause IIMPs to Minimize Odor Site Specific Practices
Standing water around . Improper drainage; i'.ii Grade and landscape such that water drains
facilities . Microbial decomposition of away from facilities
organic matter
)Manure Iracked onto • Poorly maintained access roads fli Fanu access road maintenance
public roads from fans
access
Additional Inforrnation : Available From :
Swine Manure Management ; 0200 Rule/BMP Packet NCSt1, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU - BAE
Swine; Production Facility Manure Management: Pit Reellarge - Lagoon Treatment; EBAE 128-88 NCSIJ - IIAF
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 NCSI1 - BAE
Lagoon Design and Management liar Livestock Manure Treatment and Storage ; EBAE 103-83 NCSI1 - BAH
Calibration of Manure and Wastewater Application Equipment ; E13AE Fact Sheet NCSI) - HAE
Cowrolling Odors from Swine BUildings ; 11111-33 NCSt) - Swine Extension
Environmental Assurance Program ; NPI'C Manual NC Pork Producers Assuc
Options for Managing Odor ; a report from the Swine Odor Task Force NCSI) Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies ; 11110107, 1995 Conference Proceedings Florida Cooperative Extension
AA-iO(: - " -vem1wr 11, 1996, Page 5 � p`
(4
Insect Control Checklist for Animal Operations
Source Cause BMPs le control Insects Site Specific Practices
— - Liquid Systems -
f lush Gultcrs ACCtnttnlatiUn of solids ❑ flush system is designed and operated -
sufficiently to remove accumulated solids front
gutters as designed.
❑ Remove bridging of accumulated solids at
discharge
Lagoons and Pits • Crusted Solids ❑ Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no snore than fi -
K inches over more than 30% of surface.
Excessive vegetative • Decaying vegetation ❑ Maintain vegetative control along hanks of
e iruwth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
:along water's edge on impoundment's perimeter.
Dry Systems
-'I:eedet:,A -- T� -• Deed Spillage f7 Design, operate and maintain feed syslents
bunkers and troughs) to minimize the
accumulation of decaying wastage.
Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer, 15-30 day interval
during winter).
Teed Storage • Accumulations of feed residues ❑ Reduce moisutre accunntlation within and
around inuttediate perimeter of lived storage
areas by insuring drainage away from site:
and/or providing adequate conlainment (e.g.,
covered bin for brewer's grain and similar high
moisttrre grain products).
n Inspect for and remove or break tip accumulated
solids in filter stripy around Iced storage as
needed.
ANJW- November 11, 1996, Page I
_ �uurcc Cause _ Bl191's to Control Insects -- _ Site Specific 1'raclict
A�iinral !lolling Areas Accumulations of anima! wastes C1 Eliminate low areas that trap moisture along --
and feed wastage fences and other locations where waste
accumulates and disturbance by animals is
minimal.
Cl Maintain fence rows and filler *strips around
animal holding areas to minimize
acctumdations of wastes (i.e., inspect for and
remove or break up accumulated solids as
needed).
Dry Klanure I landling • Accumulations of animal wastes n- Remove spillage on a routine basis (e.g., 7 - 10
Sy't`nI' day interval during summer; 15-30 day interval
during winter) where manure is loaded for land
application or disposal.
C] Provide for adequate drainage around manure
stockpiles.
Cl Inspect for and remove or break up accumulated
wastes in filter strips around stockpiles and
manure handling areas as needed.
For more intunnation contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State I Iniversity,
Italeigh, NC, 27695-7613.
AAIIC' - November 11, 1996, Page 2
SAMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER QUALITY (DWQ) 910-486-1541
EMERGENCY MANAGEMENT SERVICES (EMS) 910-592-8996
SOIL & WATER CONSERVATION DISTRICT (SWCD) 910-592-7963
NATURAL RESOURCES CONSERVATION SERVICE (MRCS) 910-592-7963
COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161
This plan will be implemented in the event that waste from your operation are leaking,
overflowing, or running off the site. You should NOT wait until wastes reach surface
waters or leave your property to consider that you have a problem. You should make
every effort to ensure that this does not happen. This plan should be posted in an
accessible location for all employees at the facility. The following are some action items
you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested response to problems are listed below:
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any permanent alteration of the
dam should be approved by a qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon, hold wastes in the house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from wastes application field -action include:
a. Immediately stop wastes application.
b. Create a temporary diversion or berm to contain the waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Close values to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush system, houses, solids separators -action includes:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solid separators.
�. e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and
pump back into lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill holes
and compact with a clay type soil.
c. Have a professional evaluate the condition of the sidewalls and the lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality)
regional office, at 910-486-1541, after hours, emergency number: 1-800-858-
0368. Your phone call should include: YOUR NAME, FACILITY
NUMBER, TELEPHONE NUMBER, THE DETAILS OF TE INCIDENT
FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY,
AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE
SPILL, WEATHER AND WIND CONDITIONS, THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OF THE SITUATION.
b. If the spill leaves the property or enters surface waters, call local (EMS)
Emergency Management Services at 910-592-8996.
c. Instruct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District, Natural Resources
Conservation Service office at 910-592-7963 and Cooperative Extension
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 or the sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair of the problem to minimize off -
site damage.
a. Contractors Name: MA&L eA yW O R
b. Contractors Address:
c. Contractors Phone: 910 - 590 - 4-513
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: `Rp N p A oo T
b. Phone:
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
6f2
Version —November 26, 2018
PAortality Management Methods
When
Indicate which method(s) will be implemented.
selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary
Secondary
Routine Mortality
13:jr`r' ""7ee feet beneath the surface of the ground within 24 hours of knowledge of animal
dead;. The burial must be at least 300 feet from
any flowing stream or public body of water
(G.S."05-403). The bottom of the burial pit should be at least one foot above the seasonal
hig` '•"=te- table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13S .12C0.
®
❑
Rerderi-g at a rendering plant licensed under G,S. 106-168.7.
COMale'e incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and
a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer
Services (G.S. 106-549.70).
Q0
Any ^yet"ood which, in the professional opinion of the State Veterinarian, would make possible
the sa:vage of part of a dead animal's value without endangering human or animal health.
(Writte^ apprcvai
by the State Veterinarian must be attached).
DMass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
whe^ numbers of dead animals exceed normal mortality rates as specified by the State
%.'eter;r;ar;an.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
• QW4W �-
gnature of Farm Owner/Manger Date
..: - 7
Signature of Technical Specialist Date
MRS0N CoMy
INTRODUCTION
Mr. Butler plans to contract with Prestage Farms to raise topping hogs. His
initial plan is to construct 2 houses for 1200 finishing hogs. Later he plans
to double this amount. This will require construction of another lagoon. Houses
will have slat floors and waste water will be recycled for flushing.
SITE CONDITIONS
The topography is gently sloping with a stream on the West and North property
boundaries. The soil is mapped as Blanton; however,, soil boring showed sandy
clay loam around 3 feet. Site is approximately 1500t N.SR 1142 and greater than
500 feet from any residence.
PROPOSED PLAN
The system will consist of a treatment lagoon. Effluent from the hog house will
be flushed into the treatment lagoons Anerobic activity will take place here,
Once the effluent reaches the relative elevation of 48,0 it will need to
be applied to the land. The lagoon will be excavated with a �3 1
slope. All dams or dikes will have a combined slope of 5:1 with a —12
foot minium top width. The landowner will be responsible for obeying all local,,
state,, and national laws and securing necessary permits.
All disturbed areas to be established in permanent vegetation. The following
grass will be established.
Prepare a suitable seedbed. Stockpile topsoil during construction
and place it in a 211 - 4" layer over dam and slopes if at all possible.
Apply lime at a rate of 100 lbs./1000 sq* ft. or 2 tonst.acre. Apply
fertilizer (10-10-10) at a rate of 20 lbs./1000 sq. ft. or 1000 lbs/ac.
Seed with tall fescue (KY-31) at a rate of 1.5 lbs./1000 sq. ft. or 50
lbs./acre. Run a cultipacker or other suitable equipment over area to
place seeds into ground. ,Seeding dates are February-March,acid
September - October.
X Establish in coastal or common bermudagrass. Sprigs- may be broadcast
onto a suitable seedbed. Approximately 50 bushels of sprigs -is recom-
mended per acre. Disk in sprigs and use a cultipacker or other suitable
equipment to firm the soil after planting. Apply lime at a rate of 90
lbs./1000 sq. ft. or 1.5 tons per acre. Apply fertilizer (5-10-10 or
10-10-10) at a rate of 10 lbs./1000 sq* ft. or 500 pounds per acre.
Apply additional nitrogen as needed.
>'he ataxium and mnmo design levels for the lagoon
g an is as follows;
MAXIM DESIGN LEVEL
Relative Elevation 48.0
= Invert of Pipe Discharging
into the Lagoon
MINIMUM DES IGN
= Relative Elevation
= , 7 Feet Below Disci
Pipe
Disposal by land application is to be started before the fluid level in the lagoon
reaches the maximum design level. Removal of the effluent is to be stopped at or
above the minimum design level* It is recommended that effluent be pumped from the
lagoon both for flushing and land disposal. This lagoon is designed for waste treat-
ment.
OPERATION AND MAINTENANCE PLAN
1. Keep vegetation on embankment and areas adjacent to the lagoon mowed.
2. Repair eroded areas and vegetate.
3. Apply lime and fertilizer annually or as needed.
4. It is strongly recommended that the treatment lagoon I)c precharged to
one-half of its capacity to prevent excessive odors during startup•
Precharging reduces the concentration of the initial waste entering the
lagoon thereby reducing odors.
5. Recommend that a suitable fence be constructed around the lagoon for
safety purposes.
% Fo
k STE MANAGEMENT SYSTEM
,ding Design Work Sheet
an Design by Hou grd flobsort Date 1- z4 -$4
ter
a nn SR- 1142 f
(attach watershed location sketch)
t? within 1/4 mi. o No. of inhabited houses within`
rr1 Distance to nearest inhabited house other than
00
or
of livestock s Type of operation (check one)
E&rrrxw to finish Farrow to feeder pig Finish x Other__
rieve of confinement facilityflush, pit, number of houses,
� dimension of
Nouses, etc.)two houses, flushtype
Type of waste treatment: anaerobic lagoon & holding pond , Anaerobic
lagoon with holding volume x holding pond..------, pit or tank
other
Method of handling waste when design capacity is reached (i.e., pump & irrigation,
honeywagon, etc.) Irri ate
La.ogn & Storage Desi n Data
Type, number, and sizes of livestock:
sows x lbs = lbs
boars x l bs = lbs
200 pigs x Isn lbs = lbs
-- _ pigs x lbs - lbs
Total No. for design or: Total lbs for design 180,000 lbs.
Design Capacity for Anaerobic La von Treatment and Odor Control
Use 1 cu. ft./lb, or cu. ft./animal
1. 180,000 (ibs) or (animals) x _ 1 _(cu.ft./lb) or (cu.ft./animal) _
0,000 cu. ft.
2. Estimate size of lagoon: x x w/ ss =
length Ji cTt—h— depth __
cu. ft.
Design for Holdin- Pond
Design period 90 days. (Longest anticipated period before pumpout)
25-year storm 7 inches. Normal precipitation less evaporation
for design period 2 inches.
Waste production = .00135 - lbs/day/lb. live wt.
3. Volume of waste=180000 lbs. live wt. x ao 35 lbs./da /lb.ly. wt.
x 90 — days = 21870 cu o ft•
4. Volume of wastewater = yal/daL/a� nimal x animals
7.5 gal/cu.ft.
x days cu. ft.
5. Normal precipitation less evaporation on lagoon surface for design period =
( =iss OD E 'two)
2 in. x 502 ft. x 87 ft: = 7,279 cu. ft.
12 in/ft — _ length width
b. Normal precipitation less evaporation on holding pond surface for design period =
__inches x ft. x ft. = cu. ft.
12 in%ft length ~ width
7. Storage required for 25-year storm on lagoon surface =
7 in. x 502 ft. x 87 ft. = 25,477� Cu. ft. n/a
12 in/ft- length_ width —
8. Storage required for 25-year storm on holding pond surface =
in. x ft. x ft. = cu. ft.
12 in /ft ` length width
*NOTE: 2 foot storage = 502 x 87 x 2 = 87,348 cue ft.
-3-
i
9. Total capacity needed for holding pond (add Vs 3, 4, 5, 6, 7, & 8) -
d
29�149 cu. ft.
i
10. Total capacity needed for treatment lagoon (add Ps 1 & 9 when treatment
lagoon & holding pond are one component) = 209,149 _ cu. ft. = 7,746 cu@ yds.
i
f
Planned Capacity for Treatment Lagoon
490 ft. x 75 ft. 10 ft. w/ 3 1 ss =
avg. length avg. width avg. depth
. __ 2101000 __ CU. ft. = 7,778 cu. yds.
Planned Capacity far Holdinc Pond
ft. x ft. x ft. w/ ss =
avg. -`ength avg. width avg. depth
N/A cu. ft.
Design_ for_Disoosal Area
Annual nitrogen production in fresh waste =
27 lbs N/1b/day x 1200 lbs--I f�;;days -= 32,400 lbs. N
Assume 75 % N loss during anaerobic lagoon treatment, storage & land application.
Estimated N available for crop = 32,400 lbs x_25 % = 8100 lbs.
Type of vegetation or crop to be grown at the disposal site C. Bermuda
Timing and rate of application Api-iroximately 1 inch/acre/90 days
Estimated acres needed for effluent disposal 36 ac corn or 12.ac C. Bermuda
f.
� i
ANIMAL WASTE MANAGEMENT SYSTEM
Engineering Design Work Sheet
Field Office C or
Design by Hobson Date 10-2-31
owner's !lame L P
Location i o SR 1 42 from intersection with US 701
attach watershed location sketch)
Population (est) within 1/4 mi.——
No, of inhabited houses within
1/4 mi.Distance to nearest inhabited house other than
operator's,_ 1�—•
Type of operation (check one)
Type of livestock
Farrow to finish___--
Farrow to feeder pig._ Finish x_f other_---
Type of confinement facility (flush, pit, number of houses, dimension of
-- houses, etc.)
Type of waste treatment: Anaerobic lagoon & holding pond
Anaerobic
�--
lagoon with holding volume__ x holding pond__ ,pit or tank________1
_ �
other---
Method of handling waste when design capacity is reached (i.e., pump irrigation,
honeywagon, etc.)_ -— ------ — - ----- ---
Lagoon & Storatae Desi :n Data
Type, number, and sizes of
sows x --lbs = � lbs
- — — — — --- -- — � --- —--- boars x 1 bs = � lbs
--- -- — -- — 00 000 lbs
12N l
_ _ pigs x 15 o 1 bs = �.0-
-- — --- --— lbs lbs
_ pigs x _ = ------
for design
Total No. for design ��____ or: Total lbs ____),npylDl�-
-2-
Design Capacity for Anaerobic Lagoon Treatment and Odor Control
Use _ cu. ft./lb. or cu. ft./animal
1. 180,000 _(lbs) or (animals) x _ (cu.ft./lb) or (cu.ft./animal) _
180,000 cu. ft.
2. Estimate size of lagoon; x
x w/ ss =
Length w� 'dam depth
cu. ft.
Design for Holding Pond
Design period 90 days. (Longest anticipated p period before pumpout)
25-year storm 7 inches. Normal precipitation less evaporation
for design period _ _2 inches.
Waste production = _-_0oo1;51bs/day/lb. live wt.
3. Volume of waste = 180,00l bs. live wt. x .00135 lbs./da /lb.ly. wt.
x 90—y days = 21870 cu. ft.
4. Volume of waste water = �yal/day/animal x
7.5 gal/cu.ft. animals
x -- — days = _ —0 cu. ft.
5. Normal precipitation less evaporation on lagoon surface for design period =
35,265
2 in. x --- ft. x _
ft: 878 cu, ft.
12 in/ft _ length width -
6. Normal precipitation less evaporation on holding pond surface for design period =
inches x ft. x _ ft. _
cu. ft.
I2 in%ft f 9 � width
a
7. Storage required for 25-year storm on lagoon surface =
35,265
7 in. x - ft. x ft. = 20
—� �__�. — .571 cu. ft.
12—� ength wi�t�` —
8. Storage required for 25-year storm -on holding pond surface =
1n. x _ ft. x _ ft. _
length - width — cu. ft.
7 -�i Ift —
storage = . 35, 265 cu. ft.
-3-
otal capacity needed for holding pond (add #'s 3, 4, 5, 6, 7, & 8) _
27,748 — cu. ft.
Total capacity needed for treatment lagoon (add #'s 1 & 9 when treatment
lagoon & holding pond are one component) = 2073,748 — cu. ft.
Planned Ca -a --it%: for Treatment LaSoon
ft. x ft. ft. w/ ss -
avg. length avg. width
avg. dept
209,250 CU. ft. 7-150 1� eve
Planned Planned Capacity for Holding Pond
ft. x - ft. x ft. w/ ss =
avg. T engtn avg. w1 t avg. depth
cu. ft.
Desiqn for Disposal -Area
Annual nitrogen production in fresh waste =
Hogs/Year
lbs NI1 b/day x 1200 yx�c��, x 3.65 days = 1y,�i lbs. N
97 — —
Assume 75 % N loss during anaerobic lagoon treatment, storage & land application.
Estimated N available for crop = 32,400 _ lbs X_25 % = 8100 _ lbs.
Type of vegetation or crop to be grown at the disposal site C. Bermuda
Timing and rate of application Approximately 1 inch/ac./90 days —
Estimated acres needed for effluent disposal 12 ac. C. Bermuda
LAND APPLICATION DATA
21'870 1 Cubic feet of waste/ 90 days
+ 5,878 Cubic feet of normal precipation/ 90 days
Total Cubic Feet
X 7.48 Gal/cubic foot
2072555 Total gallons to be applied in 180 days
X 2 Two periods of 180 days
830,220 Total gallons to be applied/year
NUMBER OF TRIPS FOR A 1000 GALLON HONEY WAGON:
7 Total gallons — 830 Trips
1000 gallon/trip
830 Trips X .5hrs/trip = 415 Total Hours
NUMBER OF HOURS RE IRED FOR SPRINKLER IRRIGATING:
_$3A,29n Total Gallons = Total Hours
500 Gallon X 60min/hr.
The above is only a guide to be used for estimating the work involved
in land application of water.
rATION
ARTMENT OF AGRICULTURE
ervation�Service
{
CODE 20VO
I
PLAN OF EXCAVATED WASTE STORAGE POND
i
NAME Lee Butler ACP ti DATE
LENGTH
10-2-85
NC-ENG-40
5/83
DISTRICT Sampson
SIDE SLOPE 3 TO 1
AVE. TOP ELEV. (fluid)
O
MID SECTION /F'�� '
� 1
AVE. BOTTOM ELEV.
G TH
Note: See ENG 523
for dimensions
Volume - depth (area of top) + (area of bottom) + (4 x area midsection = 209,250 Cu. Ft.
6 C,,
Use of facility Waste Treatment Lagoon
Capacity 1,565,190 Gallons
Volume Cost -sharing
Cu. Ft.
Soil type B hnntnn (730
B. M. description Npi1 ;n tr Pat Pd
gate post a orox. 30T w. of sw corner of
Assumed Elev. 50.00
AWL Bk. 3 Pg. 66
SUMMARY
Bottom Elev. �q.o
Normal liquid level Elev.
Storage for normal precip.(Ft) +
Maximum liquid level Elev.
Storage for:
25 yr. freq. precip. (Ft.) + 1.0
Crest ESW Elev. -
Stage (Ft.) +
Freeboard (Ft.)
+ 1.0
Top of Dam Elev. 50.00
6fo) - R ?,-q
OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is es important to manage levels so that you do not have problems during extended rainy
y and
wet periods,
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended rainy sells such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlled, This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following;
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4, overall condition of pipes
Lagoon surface ---look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment ---look for:
1. settlement, cracking, or "jug" holes
2. side slope stability ---slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
S. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a threat
Of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps ---check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking Iot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following. -
I. adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during Or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
Planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
PH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well.
Practice water conservation ---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
proper maintenance and water conservation,
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the lagoon
Management:
Maintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
The lagoon liquid level should never be closer than 1 foot to the lowest
point of the dam or embankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
Locate float pump intakes approximately 18 inches underneath the liquid
surface and, as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by;
proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will.
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
Hire a custom applicator.
Mix the sludge and lagoon liquid with a chopper -agitator impeller
pump through large -bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. Types
Of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure ---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
• Lagoon liquid levels ---high levels are a safety risk.
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity ---protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.