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820265_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permitlee. 1. Farm Number: 82-0265 Certificate Of Coverage Number: 2. Facility Name: DW & F ii2 3. Landowner's Name (same as on the Waste Management Plan): Floyd M Burke 4. Landowner's Mailing Address: 1992 Ezcell Rd City: Clinton State: NC Telephone Number: 910-592-5669 Ext. E-mail: 5. Facility's Physical Address: 1992 Ercell Rd City: Clinton State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Floyd M. Burke 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Wean to Feeder Operation Types. Murphy -Brown LLC Phone No.: 910-990-4955 Allowable Count 2,600 AWS820265 Zip: 28328 Zip: 28328 OIC #: 16691 Swine Cattle Dry Foul" Other I= Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary 34 corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) I I C I 0 MOO 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sia"d by the owner anel_a certified technical soecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov Lf/3q I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: Z.. Title:�i� Signature: Date: Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019Perm itRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER ` Governor MICHAEL S. REGAN .rw. Secnerary LINDA CULPEPPER NORTH CAROLINA Dfrocror Environmental Quality February 27, 2019 Floyd M Burke DW&F#2 1992 Ezzell Rd Clinton, NC 28328 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at htt s://de .nc. ov/about/divisions/wager-rmurc water-t ualii -re ional-o crationslafa or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non-Dischargg Genera] Permits, you must submit an apnliggtian For permit coverage to the Division. Enclosed you will find a "Request For Certificate ,of__CoveraW Facility Currently Covered by an Expiring State Non -Discharge General Permit." "rhe application form must be completed, sinned and returned by April 3, 2019. Please note that you must include one (1) cony of the Certified Animal Waste Management Plan (CAWNIP1 with the completed and signed application form. A list of itcros included in the CAWMP can be found on page 2 of the rencwal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820265 Murphy -Brown LLC North. Carona Department of Env;onmeotai Quality I Dvvison of Water Resources 512 N Sa%.sbury St 11636 Ma,: Service Center I R91*0, North Card ma 27699-1636 i WASTE UTILIZATION PLAN Name of Farm: Flovd Burke Farm Owner/ Manager Agreement (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Burke it :� Signature: : ( . ) ,�,_11Date Name of Manager (If different from owner): Signature: Date Name of Technical Specialist: (Please print) Kraiq A. Westerbeek Affiliation: Murphy Family Farms Address (Agency) Signature: P.O. Box 759 Rose Hill,14G jJ3 Page 8 WASTE UTILIZATION PLAN PRODUCER: Floyd Burke LOCATION: 1992 Ezzell Rd. Clinton, NC 28328 TELEPHONE: (910) 592 5669 TYPE OPERATION: Wean - Feeder NUMBER OF ANIMALS: 2600 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. Page 1 WASTE UTILIZATION PLAN 2,600 animals X OA2 (tons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 2,600 animals X 0-0 lbs. PAN/animal/year = Guide Std. 633) 1,092 (tons) waste/year. 1,248 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Annlication T6261 1 WaB Bermuda(G) 235 1.98 465.3 March - Sept. T6261 -1 WaB Small Grain G 50 1.98 99 Sept. - April T6261 2 WaB Bermuda(G) 235 1.94 455.9 March - Sept. T6261 -•2 WaB Small Grain(G) 50 1.94 97 Sept. - April T6261 3 Ra Bermuda G 190 1.54 292.6 March - Sept. T6261 --3 Ra Small Grain G 50 1.54 77 Sept. - April *Field #'s reflect those in irrigation design Total 1 5.461 1,486.80 J *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yjp1d W!gctation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of If rw. i ype Per Acre Utilized Application Total - * See footnote for Table 1 Totals from above Tables Acres Lbs. N Utilized Table 1 5.46 1,487 Table 2 0.00 - Total 5.46 1,487 Amount of N Produced 1,248 Surplus or Deficit 239) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (In.) 1,2 WaB Bermuda 0.6 .5-1.0 3 Ra Bermuda 0.4 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for iBD days of temporary storage and the temporary storage must be removed on the average of once every f MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown are 'wetted acres'. Fields shown correspond to zones used by producer. Page 4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 (T73 Sheet1 Pn IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Floyd Burke Address: 1992 Ezzell Rd. Clinton, NC 28328 Telephone: (910) 592 5669 Table 1 - Field Specifications Approximate Maximum Useable Size Field of Field Number (acres] Soil Toe Sfooe % Maximum Application Rate Croafsi fln/hr] County: Sampson Date: 12/22/00 Maximum Application per Irrigation Cycle (inches) Comments 1 1.98 WaB <5 Bermuda, Small Grain 0.6 .5-1.0 Zone 1 2 1.94 WaB <5 Bermuda, Small Grain 0.6 .5-1.0 Zone 2 3 1.54 Ra <5 Bermuda. Small Grain 0.4 .5-1.0 Zone 3 TABLE 3 - Solid Set Irrigation Gun Settings Make, Sheet3 - Operating Pai Wetted Hydrant Spacing(ft) Application Nozzle Operating Number of Diameter Along Between Rate Diameter Pressure Operating Time Zone # Hydrants (feet) Pipelines Pipelines (inthr) (inches) at Gun(psi} at H drant(hr.) Comments -Acres per zone 1 11 F/2Half 128 80 80 0.19 1/4 50 2.68 1.98 2 12Full 128 80 80 0.19 1/4 50 2.68 1.94 3 9Full 128 80 80 0.19 1/4 50 2.68 1.54 TOTAL ACRES 5.46 I Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irri ation Flow Rate of Sprinkler (gpm) 12.4 Operating Pressure at Pump (psi) 62.3 Design Precipitation Rate in/hr 0.19 Hose Length feet XXXxOOCX Type of Speed Compensation XXXxOOCX Pump Type PTO, Engine, Electric Electric Pump Power Requirement (h NA TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft.) 90 degree bend na Dead End na Tee na Gate Valve na 45 degree bend na Page 1 Sheet5 IRRIGATION SYSTEM DESIGNER Name: Kraig Westerbeek Company: Murphy Farms Address: PO Box 759 Rose Hill, NC 28458 Phone: (910) 289 2111 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. .fx- Sheet6 C Narrative of Irrigation System Operation This is a Wetted' acreage determination for an existing system. Acres used come from charts provided by Dr. Evans, NCSU, BAE Dept. Grower operates zones as represented in this design. Sheet? CALCULATIONS Sprinkler Specificatign Sprinkler Type: Sennenger 5023 Nozzle Size: 1/4 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 12.4 gpm Wetted Diameter: 128 feet Sprinkler Spacings Desired Spacing (%): 60 % Design Spacing(feet): 76.8 *PVC irrigation pipe normally comes in 20' pleces, so round to the nearest multiple of 20. Actual Spacing (feet): 80 feet Actual Spacing (%): 63 % Application Rate i Application Rate = (96.3xFlowrate)/sprinkler spacing squared Design App. Rate = 0.19 in/hr RLIa Time per Set I Run time per set = Desired application / Design application rate = hours Desired app. (in.) = 0.5 inches Run time per set = 2.68 hours Mainline Velp- b Velocity = .408 x Flowrate J pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 4 inches # Sprinklers Oper.: '. 12 Velocit =y 3.79 ft/sec. Maximum Lateral) ii]_gLEntrance Velocity Pipe size: 2 inches # Sprinklers Oper.; 2 Velocity = 2.5296 ft/sec. Page 1 -4 Sheet7 Maximum Mainline_ Friction Loss Lateral Used: 1#7 Total distance: 1200 feet Friction Loss is figured using HazenMilliam's Equation I I Friction Loss= 1.20 1 feet/100 feet I Max. Mainline Loss = 14.4'feet or 6.3 psi I Maximum Lateral line friction loss is determined using the assumption that 3/4 of the Friction Loss occurs in the first 1/3 of the lateral line Total Lateral Length: 360 feet # sprinklers on Lat.: 2 Frict. Loss at 1 /3 lat. 1.53 feet Max. Lateral Loss: 2.04 feet or 0.88 psi Total ynamic Head I Sprinkler Pressure: 50 psi Lateral Line Loss:1 0.88 psi Elevation head:) 0 psi Mainline loss:! 6.3 psi Suction head and lift:1 2.2 psi 5% fitting loss: 1 3.0 psi TOTAL(TDH) 62.3 psi or 143.9 feet Horsmenower Required Horsepower = Flowrate x TDH(feet) / 3960 / Pump effecienc Pump Description: NA Pum2 Efficiency: NA % Horsepower Re 'd: INA lHp Page 2 St Sheet7 Thrust Blocking 1 j I Thrust Block Area = Thrust / Soil Bearing Strength Thrust: na feet Soil Bearing Strength: na feet End Cap: na ft2 90 degree elbow: na ft2 Tee: na ft2 45 degree elbow: na ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 160 psi Max. Pressure on system when running: 62.3 psi 70% of Pressure Rating: 112 psi If Max. Pressure on system is less than 700/6 of Pressure Rating, OK Net Posijiyg $Uctign Head Check NPSHA: 18 NPSHR: 12 *from pump curve If NPSHA>NPSHR, OK Page 3 r,) 1 60 3 ��r35�vL -1�.�4 6�'►n f a8' 6kjje,� 0.4"y i I I+ 55 ZoNC � ?ONE), �—LO �k YXi � r.b •ti V 5 M li I.5' x x x x Lh- EMERGENCY ACTION PLAN PHONE NUMBERS�G��y�o�� DIVISION OF WATER QUALITY (DWO) (,. l)? 3 3 EMERGENCY MANAGEMNc SERVICES (EMS) 3G SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RI=SOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should nor wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. T his plan should be posted in an accessible location for all' employees at tile facility. The following are some action items you should take. 1. Stop the release of was:as. Depending on the situation, this- may ore may not be possible. Suggested responses to some possible problems are filed belwo. A. L-=coon overlow-possible solutions are: Add soil to barn to increase elevation of dam. b. P;.rmp wastes o fields at an acceptable rate. c_ Stop all flows to tie lagoon im.mediateiy. d. Call a pumping vvntractor. �. itilake sure no s�--ace water is enterinc lagoon. B. Runo; j from waste application field -actions include: a- Immediately stomp waste application. d. Create a Temporary diversion to contain waste. c. I_ncoroorate waste to reduce runoff. C. =valuate and eii^inate the reasons) that cause the runo�,. e. Evaluate the appiication rates for the fields where runor occun'ed. C. L eEkage from the waste pipes and sprinklers-ac-Lion include: . a. Slop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps`. D. Le-akage from flush systems, houses, solid separators -action include: a. Stop recycle pu...--. b. Stop irrigation pump. c- Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to ffowing leaks -possible action: a. Dig a small sumo or ditch from the embankment to catch all see02ce, Put in a Submersible pump, and pump back to lagoon. b. ! f boles are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lacoon- bo-C-Lcm as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste -reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish !tills, or property damage? d. Did the spill leave the property? e. Does zhe spill have the potential to teach surface waters? f. Could a future rain event cause the snilf to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Con -act appropriate agencies. a. Durfnc normal business hours call your DWL� regional office; Phone Aver hours, emergency number: 919-733-39.4-2. Your' hone call should include: your name, �acHIzy number, te!ephone number, the details of the incidentfrom item 2 above, zhe exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The correc-mve measures that -have beer: under taken, and the seriousness of the sitution. b. If spill leaves propeml or enters surface waters, call local EMS phone number. c.• Instruct CMS to contact local Helath Department. d. Comc_= . CEs, phone number - , local SWCD offl ice phone - -, and d local � NF.C: o Ifca for adviceltYchnical assistcnce phone number - -. 4. If Mc.-, of the above works call 911 or the Sheri,;'s Department and ex0lain you prc;:1-=. ; t0 them and as{ the person to contact zh-= proper agencies for you. 5. Col ItcC- z� �e contractor of your choice zo begin repair or problem to minimize a<i- site dc: n age. a. Con �-�ractors Name: b. Co. n _ractors Address c. COn 'actors Phone: 6. Cor,tac; -,he technical specfaiist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: 4 b. Phone: i 7. lmPie.r;-;er Z procedures as -advised by DWQ and technical assistance agencies to reC"wi-.y t;ie damage, repair the system, and reassess the waste manaoment plan to keep Problems with release of wastes from happening again. EQ aL� /3' 4 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's :o Minimize Odor Site Spec Practices (Liquid Systems) Flush Gutters Accumulation of solids Flush system is de-g—d and operated sufncientiy to remove accumulated soilds from as designed. (E)^'Refncve bridging of accumulated soiids at discharge Lagoons.and Pits Crusted Solids () Maintain lagoons. satming basins and pits where pest breeding is apparent to minimize the crusting of solids to a deoth of no more than 6-a incites over more than 30'A of surface. Excessive Vegetative Decaying vegetation (^aintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative maser along water's edge on imooundment's perimeter. (Dry Systems) Feeders =sed Spillage () Desig n. ..berate ar,e mair.;ain fees systems bunkers and troughs) to minimize the acct:^uiadon %r Cecayl ng wastagy . P� Clean up seiilage on a routine basis (e.g. 7-10 day interval during summer; 1 5-30 day interval during winter). Feed Storage ,accumulations of feed residues ()Reduce moisture acc;:.-;uiadon within and around immediate perimeter of feed storage areas by insuring crainage away 4. om site endiar provcirg adequate containment (e.y., covered bin for brewer's grain and similar high moisture grain prcducs). () Inspect far and remove or break uo accumulated solids in `titer strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes () Eliminate iow area that trao moisture along fan= and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filtar strips around arirrii holding areas to minimize accumulations of wastes (i.a. insDec; for and remove or break up accumulated solids as needed). .11C—Novembor 11. 1995 Dry Manure Harsdling Aceumuladons of animal wastes () Remove spillage on a routine basis (e.g.7.10 Cry Systems interval during surnrner, 15-30 days interval doing wintar) where manure is loaded for land appicadon or disposal. () Provide for adequate drainage around manure swckp . () Irtmpamar. for and rarnove or break up accumulamd wastes in -filter stripes around stockpiles and manure hand&* areas as: needed_ The issues checked ( ) pertain to this operation. The landownerfintegratnr agrees to use sound judgment in -applying insect control measures as practical. I certify the aforementioned inset; control Best Management- Practices have been reviewed with me- v. 6., L (Landowner Signature) For more information earrtae.2'te Cooperative (Extension Service, Department of Entomology. Box 7613,.North Carolina Sate University, Raleigh, NC =7SSS-7613. xMIC—November 11, 1996 aki/3y SWIN:= FARM WAS1 C MANAGcMRNT ODOR CONTROL CHECKLIST _ Source Cause EMP's to Minimize Odor Site Spec Practices ran no�oou zwine proaucuon Or wooaed buffers; �(jevOgeLacve !q Racommende,-' best management pracmcas; WeGood iuccrnent and common sense Animal body surfaces Dirty manure -covered animals () Dry floors Floor surfaces War manure -covered floors US arrad iaors; () Waterers located over slatrad floors; () Feeders at high and of solid floors; (] S�:aoe manure buildup from floors; { rn -foor ventilation for drying Manure collection pits Urine ( requent manure removal by flush,, recharge,or scraoe Pariral micorbiel decomposition (1YI-Inderfloor ventilation Ventilation exhaust fans Volatile gases; () Fan maintenance; Dust () Efficient air movement Indoor surfaces Dust Wasndown between grouos of animals () Feed additives; {) FFaeder covers; (qf reec delivery downscou; extenders to feeder covers Flush ranks Agitation of recycled lagoon () FIUSn Lank covers liquid whiles tanks are filling () Extend fill I1n05 to near boiiom Of tanks with anti-sinnon vents Rush alleys Agitation during wastewater () Uncerfloor flush with uncerfloor conveyananee ventilation Pit recharge points Agitation of recyciea lagoon () xand rechard lines La near bottom of licuid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling () Sumo ZanK covers and drawdown Outside drain collection Agitation during wastewater 4.}-,Erl)x or junction boxes conveyance covers End of drainpipes at lagoon Agiradon during wastewater ( Errand ciscnarge point of pipes underneaur lagoon licuid level Lagoon surfaces Volatile gas emissions ( Proper lagoon licuid capacity ciological mixing () Correct lagoon star o procedures Agitation (�),tM�inimum surface area -to -volume ratio (ir M+rvmum agitation -non pumping () Mecnanical aeration () Proven biological additives rrigation sprinkler noes Hign Pressure agitation { Irri ate on cry ry days with little or no wind Wind draft ( ) Minoimum recommenced operation pressure 34015-urnn intaKe near lagoon liquid surface ( ) Pumo from second -stage lagoon �,titOC-NOvembar 11, 1996 Storage rank or basin Partial microbial decomposition () 8ortom or midjavel loading surface Mixing while rifling () 7aru covers I Agitation when emptying () Basin surface mats of solids () Proven biological additives or oxidants Settling basin surface Partial micobial decomposition () E- tend drainpipe oudets underneath liquid Mixing while filling level Agitation when emptying () Remove settled scj;ds regularly Manure, slurry or sludge Agitation when spreading () Sail injection of --jury/sludges spreader outlets Volatile gas emissions ()Wash residual manure from spreader after use () Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions wiyie drying () Soil infection of siu try/sludgos or sludge on field surfaces () Soil incorporation within 48 hours () Spread in thin uniform layers for rapid drying () Proven biological additives or oxidants Dead animals Carcass decomposition Proper disposition of carcasses Dead animal disposal Carcass decomposition () Complete covering of carcasses in burial pits pits () Proper location/construction of disposal pits Incinerators Incomplete comoustion () Seconcary stack burners Standing water around Irrnorooer drainage [ Grade and lan- ds ao_ such that water drains facilities Microbial decomposition of away ;rpm faeifit;es organic matter Manure tracked onto pu�,iic Poorly maintained access roads f) Farm access road m-ainrenance roads from farm access Additional Informatiort: Avauable From: Swine Manure Maragerner c2oo Rule/eMP Packer Swine Production Farm Potential Odor Sources and Remedies, ESAE Fact Sheer NCSU-..:.untyExtension Canter Swine Production FaciiizY Manure Management: Pit,Recharge—Lagoon Treatment; E3AE t za-aa �� ��r N r.,= Swine Production =aciiiry tAarure Management: Undericar Ruse —Lagoon Treatment; ESAE I Z3_Z3 C:SL NaU -3..c Lagoon Desig and Ntanagernenz for Livestock Manure Trearment and Storage; EBAE 103-a'3 NG"a L-2A= Cafibration of Manure and Wcstewater Application Equipment; ESAE Fact Sheet Controlling Odors from Swine ?,uildings; PIN•3S NCatr�,� - =nvironmenral Assurane Program: fVPPC Manual NCSU-Swine Extension Options for Managing Odor, a reporr from the Swine Odor Task Force NC Pork Produces Assoc `Juisance Concerns in Animel Manure Management. Odors and Flies; PRO1 _ nicaltiorm O7, 1 995 Conference Proceedings noCnda Coopenvive Extension -he issues checked ( ) pertain to this operation. i ne landowner/integratcr agrees to use sound judgment in applying )dor control measures as practical. certify the aferemer.toned odor control Best Managment Practices have been reviewed with me. ima (Larncowner Signature) 1OC-iNovemoer 11. 1995 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. 71 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. © Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. ignature of Farm Owner/Manager ,/_ /�-r,� Signature of Technical Specialist Date Date OMER4TION & NLA_r4`=, —A.NCE PLAN Pr0P_ �= IS-een liquid Should be a ye --round" priority. It is e.vL),- _: y 1nM_ Mnz: co manage levels so trot You do not have problcros during e.'Cte.']dcd rainy and wesperiods. M2-ximm= smT?.,c e �acity should be v la available in thgoon for petods when the - riving czop is dormant (suc:' as wiatertzne for b nudag--,ss) or when the.Y arr: ex=de;i. —�:ny spells such as the thunderswzxrc _,, vn, in the suzrmerdme, This memr that at fife sifts ❑I eland nr,+tii in the late.- u�interleariy SD , IP, irrigmoz ar,' ng bo a f=m t6z5, rm= ement plan should be done- whe.-icver the Land is dry enough to re::! ve 12-- r liouid. This will m-ra L d sara�e soacu available in the lagoon form r=w= periods_ In the lase summe:lerrly L111. the I,-- t mould be pu.-nved down to theIow r�(sew :gee'-1} to allow forwmte-, store; Every e.'zort should bed to ?n rab tre lagoon close to the rl_in urn liquid lwei zs •lon." the weath--r and. v, utiii;m icrr nl= will allow it �- Waiting- urn the lagoon hzs r__; r its maxi.-rur. storage capac,ry before s-zz4z n; to irrigar= dog not I0-ave room forstomp excess w•a:U= during e.:7.ended wet -periods. _ dve=iow -ft7om the Iagvori for ary rerson exce-oc z 2-yea.:, 2-" hour storm is 4 v'ioLmm or state law and subi-.t to pw:z!y argon. The rotmt -e _ - n-,r ncr of a 11 _acccn involves the o i iowin : -mte:,aac�, Or a cove_ _or darn. =•eSO'1e Or cOr",mon OW=,nucayg.-ss L'r u`l� IIIOs" C�iii �01 Vezet =V- ravers. Tn v e:z o should be few T7+� p��� Y to ice. VC rr� n l _ _ I ...rw. Y�.+-.r' 31. ilw.r�. is ML'2 a.vicorous stud. The zmount or re<•-~ z -lied szau!d'oe 6 t5'.'�. on a 5`w.;-_ bui. Li the eventt.,= it iS no- vTcCLIr 11 t0 00T--r'"? L SOUS WE =.�...�..v4i :r the lagoon tiiiLbank�wi:L .� d s'urzmurldinj'�..' C_.S should be fe. "'T�,: wit, 800 pounds err accm of, 10-10-10, or ecuivalsnt. 3rash and on -tee e ubanhM_ :t nLsr be c0z-_--011ed. T"nis m av be cane by mowin; swpraying, wing, c = nQ, 07 a combination or t`t4se oacdcec. Th*s should be- done at list once a year and cssioly twice in yez-s t::.at weathe corcitons Zr__ favorable for hen- y Vegetative r, ow di. NOTr• Ti ve e---..:ton is oontroll: by mmzying, the he.-biczde -. ice not be allowed to eat= theelagoon chertic 15 c;iuld harm the bact=i in 4':e lagoon that:ur c=.ting the was'.w. Maint. =c'z '- =s =dons or the enr;-v lagoon should be: r:.ade d,._,;na the initial h11in; of e lag oon and a* Imst monthly a*id arm rna}or r�ir. ?.l and sto=... events. Ite,:ns to be chewer should izcGu'de, as a. I"i1TIILz'.3.iI, the followi-mom Waste Inlet pig, RwycUnc, Pipes, and Overflow Pjues—look for- separation of ioinrs =- clacks or brC accumuLadon Of salLS or rrrin;.^'�lS Overall CondiOf Dime 3 u134 Lagoon suriac.°—look for: 1. undesinable vegetative growth ?. floating or lodged debris Embanlcnent—look for. 1. se.g1C.nent, c;acldng, or "jug" holes ?. side slope sbiliry--slumps or bulg= J . wet or dorm areas on the back sloue Y. erasion dui to lack of vege"tion. or as a result of wave action . rodent dame Larger 1.2--aons may be subiect to Iffi= damage due to wave- action caused by s10IIa, winds. i nese waves can erode the lagoon szdewalls, they weabrunc the lagoon dam - A goad rm- d of vegetation will redu= the poteuual damage caused by wave at- ou Ii wave action causes serious damage to a lagoon sidewall, babes irr tbe.lagoon• may be used to rc�d=t7 the wave impam. Any of th=e features could Iead to erosion and weak.,-=- c,ZDI of the dam. If your boon has any of the features, you should c Il an agoroprx.axe e.�-oerr lamilinz with desien aud consc.ucttioa or waste lagoons. You may need to provide a:rroorary-nx if tf2e.ro is a thzeat Of a WastY rs,-harge. However, a permanent solution should be: reviewed by the tecl7n ems- any ai;gn, ? ca a lagoon dam with n�vrY ewuiment is a sera under -mug w Lh ootezdaziy set- pus conseauenc�s acid should not be conduc•:&,I u..ess re co �e :ced by an apnropriart = .-jdca! ewe-- Trznsfer Pumps--s e: k for proper operarion of 1. re: vcli.^.a o=os ?. irrsadon numbs Check- for { ems, loose fir�L-i,s, anal overall purro ape;arion. ? rt unusually loud or ceding noises, 07 2. 1r- e amount of vibi An, may Indian that- the :)L= is in nil or r,� or revlac:.m,e._._ - - NC=: •- u-zg systems shouid be L--izp ,-ted and �a=uently enoua': so tint you. are not rarz1er'y "surpnsed" by equipment fzuurQ. You should perform yourpumoing system at a Ea,-;ce wine . your lagoon is at its low I se?. This wilt allow same safety Luse should major repairs be =uir. d. Having a nearly fall lagoon is not the time to tl�iak about switcaing, repair-ag , or borrowing pumas. Prubabiy, it-" yourlagoon is full, yoitrne=ghDa�s lagoon is fell also. You should consider maua=dningan inventory of spate parts or, vLL=—. s_ Surface watt-, dive -Mon features are designed to ca-,T all surface drainage war&- -s (such as rainfall runof, roof &ainage, gutter outlets, and parting lot runoff) away from your lagoon and other waste L-...uneIt Or- srorr¢e suuctures. The only wat.._— thax should be Coming from vour lagoon is that 'whic.h cornea 1�orn yourflushing (w'asbm-) 5Y5tern PI= and the rz._r--1 trthattl ahits = lagoon- dire :Iv. Yvu.should insoev; your diversion system for tlrze following: 1. adecua to vegetation 2. diversion canacity 3. ridge be: to height Identined amblers should be carrect;.d promptly. It is adviL-m-ble to ins-- voui system du-dnC, Or' immediately followin; a heavy rain. If t=hnirw I assiscancs is n�: dire^ -mine proper solutions, consult with appropriate exxpe: s. You should r�.�.ord the level of the lagoon just prior to whea rain is predic,--4, zr:d than z=ard the level again 4 to b hours aftexr the rain (assumes the.-r is no pum*g). TYS will dive you an idea of how much your lagoon level will rise with a certain r�inrail amount (you m.us< also he r=rdin; your rainfall for this to wor-k-). Knowing this should h--TTo fir plannizr i�igation appl.icacons and storage. If your lagoon ri= excessively, you may have an irnlow problem fan a surace waxer diversion or there may be seepaje into the lagoon frorn the surrounding lend. Laboon- Operation Startup: 1. Immediately after construction establish a cor.�ulete sod cover on bale soil surracrs to avoid erosion. 2. ill new lagoon d. riCn treatment voaurne at lea -sr half Full of wz be:ore waste loading becins, talting care not to erodw i it ing or bang slopes. Drainpipes into t e :goon should have a txibl� piue exw:7cer oa end of the piue to rscnzge near the; Batton of t:-�e lagoon x�Iin� or an=t- - ezz!s o; slowing tht inconrdng water to avoid gran of tht lEing. 4. tivnen possible. besia loading new lagoons in the spring to nay� bac:Y:za1 est Lsh::.ect (due to wanner wea drier). 5. it is re; omme^de:: �!E: a new lagoon be seed-^ with sludge iron a b +ihy v406d ". swine 1400z, In the amount o- 0.?5 per:.e.Zt o`' the r'L1Aa-- �n LTouid volume. T_s se:aing should cc -:our at least two w=ks utic: to the addition of 6. = rain a pe.-:L .,c c+ eclon the lagoon liquid DH . If the pH falls bestow 7.0, add aghcuia,.,---1 lime at the r� of 1 pound Der 1000 cubic r,= or lagoon liquid volume until the pH rises above 7.0. Optimum lacoon l cliid uH is between 7.5 and 8.0. 7. A dark color, Iack of bubbling, and excessive odor signals inadecys.,2 biological activity. Consultation with a tec-2-ir1.iC41 soe:.ialist is r=m nended if'these conditions c..c ur for prolonged periods, se: son. esuev.ally during .e w— Loadbigg: The maze fLqutridy and regulariv that wastewater is added to a lagoon, the be= -;he lagoon wi.1-? r-1.sicMon. Flush systz ns that wash waste into the Ia-goon several times d,=11v are optimum for wCnezt. Pit sysr~.ns, in wh c:h one or more buildings air and recharged. �cti day, also work weal. Practice water conservation—mir irrii= building water usagA and spillage from ImI ng wararers, broken pines and washdown through prober maintenance and water conser-vaaon. Minunize feed wastage and mi_Ua e by k=ping fevers adjusted. This will reduce the amount of solids entY�Ing the Ia.- Maintain lagoon liquid level between the per==ent storage level and the Hill temporary storage level. - Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible daze in the spring based on nutrient requirements and soil moisture so that -temporary storage will be mzXzmized for the summer thund=t.orL7, se; son. Similarly, L igare in the Iate summer/early fall to provide maximum lzoon storage for the W-inm . The lagoon Lcu,:d level should never be closer ulaZl 1 root to the lowest point of the dazi or ernbaxi: meat. • Do not our-:o t` fe ,-_COor, liquid levei lower tia= the pe.-Tnanent smrzz- Ieve; unless VOL, ter' .emovina Sludge. - - Locate Loa: -jump, ;vlakes at roxinIatA{y 18 inc es underneath the HcLid =iace and as iar away from the drr Ln-oi3e Lc^.iwS as possible. Prevent additions of bedding mate-:2 S, Iong-s .-nm- d. forage or-ve a=don, molded med , Wasac syringes, or other fore4. into the Ia_oon. Frequently remove solids from catch basins a end of conftemeat houses or wherever ti7e;� ar-r izs�Iled. Maintain s". ve,e--don, rodent, and varmint control near lagoon edges. Do not allow tr-..s or Iar;e bushes to a ow mi IZaon dam or embaa�=eat Remove sludge fmm the Iagoon either when the sludge storage capacity is foil or before it Ells 50 percent of the pe-.mane:-:t s-,o a volume. if animal vroducdon is to be terminates, the owner- is responsible for Obtaining and i=lemeatng a closure- pia.--1 to e-;mi ,,am 6e possfbiilw. of a. pollutant dischlaz-i-t. SIudge Removal: Rate of Iagoon sedge buildup =, be reduced by: 33 J3 w proper lagoon sizing, mechanical solids Separation of flush gravity sett.Lin.7 of slushed waste solids minimizing feed was -age and spillage. was r, in an appropriately designed basin, or Iagoors sludge that is removed an.*tually rather than stores long term will: have more nutrients, have more odor, and require more land to properly use the numeMs. Removal t_-mruaues: Hire a custom amlicator. the sludge and lagoon licTtdd with a chopper-agitatorimpelIer pump through Iarge-bore sprinkler7ia-a : idon syste:n onto ne *hv c.ODlaad; and soil incoraors-ze. 7ewate. the tt ;par-: of lagoon by L ig don onto nearby crooiard or o�Ggelanc; :-pie :e.;:a sing sludge; pum.v into liauid sludgA a.pLc�:_ haul and soreac orto c:apiand or fomge and; and sou ?nrorwrzze. 7e,yater the o: gar-: or lagoon by ?-gztian onto ne:rhv c:;,,i:d or -rae:annc:sludge fi,om lagcon wiEh d -one or slud, a'v' ;t: be= ti � eta beside f v -J -• .+�� .sic...aCoon to recsive the sludge uids can d s❑ UIa" liq��;: bark ito lagoon; allow siudQe to dewa.ter-, haul z -d =Mad with maru;--e sor,.d o:rto cropIMG or:Oz g" rld; and soi Regarciess of method, you ,I:;:st'lave the sludge n:ater_a= u lyzed for was-- constituen1c jL_ as you would your lagoon water. T-ne siudze will contain nutzi=4 and r.:e=-1 values Dior, �e liquid. T-ne application c_ the sludge to nelds FUi -be Limited 'vy these nutrients 4s weir as anv previous waste apviw�ons to that neid azd =v reau=enI=t~ Waste applic don sews will be discuss _-:: in Cep in Chanter 3. - Whe:z re.�zvving sludge, you must also pay attention to the �nr:- to prevent dame. Glace atterztiva by the pumtae: or drag-dlle operator will ensure the the Ia�aon line: re: -,tzs intact. IFyou sw soil: mat.-;ial or the synthetic liner material be�_= disturbed, you should stop the ac viry immediately and not resume until you are s-L-e that the sludge can be removed widiout' liner injury. If tle liner is daxnao'ed it mus: be repaired as soon as possible. Sludge removed =rom the Iagoon has a much higher phospnon.s and heavy meta contmt than liquid- Because of this it should probably be anpued to laid with low phosphorus and me aI levers. as indicated by a soil test, and inc�; ,,orate^. to reduce. the chance or erasion_ dote that if the sludge is 2opjled to fields WiL�I ve;31 -� soil -test ohosabc:, it should be ap�li... only at rates tic ,ti to the crop re-noval of orosohorus. As wi[Z vtha- wastes, always have your lagootz sludge analyzzd for its nu�:_ent value. The applic:='oz of sludge will L'Ic::� .e the amount or odor at the waste analicadon sit-- F.xtxa m t:tiatr should be used to observe the wind diiectio,- z--Id other conditions which could incr.--se the concern of rieia ;boys. 34/34 Possible Causes of Lagoon Failure Lagoon fauures-result in the unplanned discharge of wastewater fr❑m the struc-nze Types of failures include leakagge through the bottorn or sides, ovetmppin -, and breach or the dam. AsSrim ng proper design and construction, the owner has the responsibility for ensUring sriucni= safety. Items which may lead to lagoan failures include: Modiucadon of the lagoon strucaum an ex.mole is the plac--.nmt of a_prge in the dam withoutpmper design and consrru=on. (Consult an a-=rin' lagoon design before placing any pipes in darns-) Lagoon liquid levels —high levels are a safety risk Failure to inspect and maintain the dam. . Excess surface water flowing into the lagoon. Linerintegriry—protect from inlet -pipe scourging, damage during s udsW removal, or rapture from lowering lagoon Iiauid level below gmuadt� ,.- table. NOTE: ?= lagoon water is allowed to overtop the darn, the -, owing ware: wit str:n case -u!Jies to form, in the dam. once this damage sue, xt can auiciIy cause a lz Ce dis,::,ar;e Of and Dossible dam pure. IA Operator X. Burke C. Anty: Sampson Distance to nearest residence `other than owner) : 1. AVERAGE LIVE WEIGHT (nLW) ; ., 0 sows (farrow to fini >q) x 1.41.7 lbs. 0 sows ( farrow to feed r) x 522 lbs. 0 head (finishing only x 135 lbs. 0 sows (farrow to wean Jill x 433 lbs. 2600 head (wean to feeder x 30 lbs. Describe other . i Date: 10/19/94 1500.0 feet - 0 1bs 0 1. b s 0 l b as 0 lbs -- 78000 lbs w3 Total. Average Live Weight = 78000 lbs R. MINIMUM REQUIRED I MM I ME•hi r VOLUME; OF LAGOON Volume -= 78000 lbs. ALW x Treatment Volume: (CF)/lb,. ALW Treatment Volume (CF) / lb. ALW 1 CT=/lb. ALW Volume = 78000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume - 0.0 cubic feet 4,. TOTAL DESIGNED VOLUME Inside top length (feet) --------------------- 155.0 Inside top width (feet) ---------------------- 120.0 Top of dike elevation (feet)------------------------- 100.4 Bottom of lagoon elevation (feet) ------------ 89.4 Freeboard (feet) ----------------------------- 1.0 Side slopes (inside lagoon) ------------------ 3.0 1. Total design volume using p•ri.smoidal formula SS/I: NDI SS/I ND'r.'.y SS/SIDEI SS/ SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 189. 0 114.0 10.0 AREA OF TOP LENGTH at WIDTH == 189.0 1.14.0 21546 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH IE9. 0 54.0 fa` 66 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 159.M 84.0 53424 (AREA OF MIDSECTION * 4) CU. FT. CAFiEA TOP .+•I (4*AREA MIDSECTION) + AREA BOTTOMS DEPTH/6 21546.0 53424.0 6966.0 0 1. Total. Designed Volume Available = 1.:36560 CU. FT., � ' t ��y\y -/ Q i �\ 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: | Lagoon (top of dike) Length * Width = m� 195.0 120.0 234�"p.0 square feet Buildings (roof and lot water) | 0.0 square feet Describe this area. | . TOTAL DA 23400.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 78000 lbs. ALW/135 lbs. ALW w 1.37 gal/day 180 days Volume = 142480 gals. or 19048.1 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 13650.0 cubic feet i 5D. Volume of 25 year - 24 hour storm Volume w 7.5 inche / 12 inches per foot * DA Volume == 14625.0 cubic, feet TOTAL,. REQUIRED TEh1t=ORAfi STORAGE 5A. 19 48 cubic feel: B. 10 cubic feet 5C. 1300 cubic feet 5D. 14 25 cubic feet TOTAL_ 47 23 cubic:: 'feet 6. SUMMARY Temporary storage period=--____~,.:__.=_.=-_--......._==> 180 days Rainfall in excess of e'vaporati.on==-======> 7.0 inches 25 year - 24 hour 7.5 inches 1.0 feet Side 3.0 . 1 Inside top 195.0 feet Inside tap width===--==== ===.====== ===--=====> 120.0 feet Top of dike 100.4 feet Bottom of lagoon elevati.on====-==========__-•==> 89.4 feet Total. required 125323 cu. ft. � Actual design 136560 cu. ft„ Seasonal high watertable elevation (SHWT)=•==> 95.0 feet Stop pumping 98.5 feet Must be > or :.. to the SHWT elev. ====::::=='-====> 95.0 feel: Must be > on == to min. 'req. treatment el.==> 95.4 feet Required minimum treatment volume===w=-=== ====_==> 78000 cu. ft. Volume at stop pumping elevation==============-=:=> 81429 r_c.r. ft. Start pumping 98.4 feet rc Must be at bottom of freeboard i( 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==-=> 121935 cu„ ft. Volume: at start pumping elevation----) 115911 cu. f't. Required volume to be puml:red--__::::_____::_-:-:-:::_:::::=> 32698 cu. 'ft„ �c Actual volumes planned to be pumped======•=•::::—=> 34482 cu. ft„ Min. thickness of soil liner when 'required-__> 1.6 feet 7. DESIGNED BY: APPROVED BY-. 9 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN (,Of"1ME::NTS: 4/?-------------- 1-r ...._.._.»_.._..--___.._._ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and tepporary {storage) to be reached may vary due to site conditions, weathOr, flushing operations, and the amount of fresh water added to the sistem. The designed temporary storage lconsists of 180 days storage 'fo'ry (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 2 pear -- R4 hour storm for the location.The volume of waste generated !from a given number of animals will be fairly constant throughout then lyesalr and from year to year, I:rut, excess rainfall will vary from year A, year. The 25 year raain'fall will not be a factor to consider in an annual, pumping cycle, but 't.hi. storage volume must always be avail.ab e. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building (ss) . If the outlet piper is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these~ two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is 'recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It: is strongly recommended that the treatment lagoon be pre charged to 1 2 its capacity to prevent excessive odors during stair't...up. Pre -charging 'reduces, the concentration of the initial. waste entering the lagoon thereby 'reducing odors. Solids should be covered with effluent at all. times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing ::of't:e'r initial filling. R. The attached waste utilization plan sshalll be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches s the elevation n 98.4 et'::s marked by permanent marker. Stop pump out when they fluid l.everl reaches elevation 96.5 . This temporary, storage, less 25 yr- 24 hr storm, contains 3fa698 !_ubil'_ feet or 2445Sc gallons. qq h ec�mmer�d� maximum a►�o�n�c t� ask` �r�r ��rlp��t�ar7 is ;' 1 tir"re �1� �nc an � recaramen a �atx mc.c � zca do a► � is �. inch per hour. Refer to the waste-:ti.liaation plan for further details. 5. Keep vegetation an the embankment and areas adjacent to the lagoon mowed annually. Vegetati.onlohould be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or are,a� damaged by rodents and establish in vegetation,. 7. All surface runoff is to be diwirted from the lagoon to stable outlets. B. Keep a'l minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent o perennial streams. Waste will. not be applied in open ditches. D not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right--of-ways. 9. The Clean Water Act of 1777 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. b/ SF'L:C::II::;If::A'TIf:i1�15�INf]F�WC:C]Idf�^T'1T�CJf�;�'IUI�O�C3��..,.iJAS'T'�:Y'T'{"�tf=A'fl�l�.hiYr_LAGOUId:� F"OUNDO TICJN f'F�I:!'AF�fa'T'l:i:Jl�lol i The •f0undatio1•1 a-rea of the lagoon eamba�Ikment and building pad shall be cleared Of trees, lords, stumps, -roots, I brush, boulders, rod and 'rubbish., iatisfacto'ry disposition will. be made? OT all deb-ris. The topsoil from thc:7 1.,Ar4CIC.IrI arld 1:)<.Ad ar:N.X ShOUld be st•ri 1"'e'd and sstocl.piled 'fca'r LASe 01.1 the cl-i.kc•? and flaci are,t s. Afte-r strippi. c4, the? •founclat:i.on a•r,ea of the lallo0n umbanl;11ent and bUildil-q pad sh<a 11 be thoroughly loosened p-ri.or •to p:I.aci.ng the fi.rst :Lift of -fill. mcatel'ia.1 to get a good bond. I: Xt::fT',1fT'1 IC;JN AND IrAF:T'F•Il�.:E:I...I... F11 0CrE11ENT 'TI'Ie com131.eted excavatic:,n and ear•1;I.1fi1.11 =shall c01-1forAl -t() the 1.i.I-)e?s, g•rac:lers, and elevations shown oil •t-he? plans. Earth f i l l material sha:1.1. I:?e •f'rS• e (if such as Sod, •roots, frozen <7soiI, istoners ovC•r inches vi.-i1 cl i.ame?te?•r, and othe-r objectionable..) mateari.al.,. TO t:tic:r extent. they vre ssui.-table, excavated mate-rials c-gin be w.-,ed as fill. 'I'lle fi.1.1 sl•1a'11 be L'r•f'ot.lght up in approximately horizontal layers not to exceed 9 inches in thickness when loosc-A sand prior to compaction, 1a�ach :Layer will be compacted by complete coverage with the hauling and :p-reading equipment 0r standard tamping rol.le'r o•r other equivalei -it method. Compaction will be considered adequate when fill material is observed -to consolidate to the point that settlement is not readily detectible. NOTE' THE: SP'EC.I:AL_ REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SI"IEC:Ii ICATION. fhe embankment of the lagoon shall be installed using the more imped'rviCMS materials from the required excavations. Caonsst•rur-ti.on of fill heights shall include 5 percent fo-r sett1.e?merit, Dil•:.es ove-r'' !.", feet in height and with an impoundment capacity of 1.0 ac•referat or mores -fall under -the ju•r'iSdiction 0f -the NC; Dam Safety Law. The height is defined as the difference, in elevation from -the col•Ist'r`Wtcyd height to the downstream toe of the dike. I••'•re C al.lt].c:? IS SiIia1.1. be tatl•'.e'll ClU•C':I.rlg (:`(:?1d'.eit'f`l.lC't:1.C71'1 to p-revent a xce-7r.Ynive e-i, ifsiorl and s:;edimenti..0":LO'il„ L.IIII:::R THE:: r'11:N1:1*1+1N R1:.C4t.Jl:"-ED THICKNESS SHAI_.L_ DE: 1.6 ft. 1,10 TI::: N L 'I: INE::Fl:`ra (F'AR"(1: 1I._ C:)h FULL) ARE RE:C7LJ:CRE::D WI.1I:::IA THE ATTACHED SOILS T.1�{VL:: T 1(afa .Lt.JiI 11"f'C•1FiT fi(.J :LI'iT}l:C:f 'T'E= OR WHI_-ICI UNSt.JI'T•ASI.-E: :F.f:i E::I�IC:;(JRJtI"CE::FtiE:1) DURING CONSTRUCTION. STRUC:TI ON. A TYPICAL.. CROSS SEC:IJON OF' •T'1"II::: L..1.NE:Fti I3 1:NC:L..UC}I::D IN WI-11:,N I...A',Nl.*RS ARE REQUIlUE-D BY THE SOIL_; Fil�:I�'C7h7',. WhS:?1'I a-reas of S. visui.tatA.e? mate-rial. Fire? F.MC`S M')te'('Q- CI, thC.?y Will. bt- C-AVVI•r-` "finish i 'rac:le? -to the specified depth a?3 illeaS11red 1:1e?rfye?rlcl:i.ce.cl.G1r to •(.:he fi.rli.sl•1 clracle?n I'llC? fDU)ICI.1t:i0Il Shc.—k11. bL� L�ackf1.A,ICd as s--pec:i. •f i.ed to 11rac:Ie w:i.'th a ;3(:;S a1)laroved (i.e -- f�EF7[-:'R TO THE' '301 I.-S INVES'T I.GATI(.JN IIIF ORVIA••f ION .M •THE:: PLANS FOR SF'EKCIAL.. CC 1-1S I:X)E::RfTTT.C:1N,1:) ;coil liner material shall come from an A?p-roved borrow area. The //_Y minimum water content of the liner material shall be optimum moisture content which relates to that moisture gontent when the soil is kneaded in the hand it will. form a ball. which dots not readily separate. Water shall. be ,added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content; during placement. The maximum water content relates to theP soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 7 inch lifts and compacted to at; least 90 percent: of the maximum ASTM T 698 Dry Unit Weight of the liner material.. When smooty or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. i The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction ion process. For most clay soils, a tamping or sheepsfoo•t roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- Fl cutoff f trench shaal.l be constructed under the embankment area when shown on a -t.ypical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. s.. VE::(: ETATIONn All exposed embankment and other bare constructed areas shall be seeded to the planned -type of vegetation as soon as possible after construe tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS When tile drains are encountered, the tile will. be 'removed to as minimum of 10 fer.:,,t beyond the outside toe of <sloi�e of the dike. The the trenchshall bebackfil.led and compac�tecl with good material such as SC:, Cl_, or CH,. /l -----�----~~-��-�~-�-- /`� ' AREA TO BE SEEDED: 2.0 ACRES ^ i \ USE THE SEED MIXTURE INDICATED AS FOLLOWS: 120.0 LBS. FESCUE GRASS AT 60 LBG./RE (BEST SUITED ON CLAYEY OR/ WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 i TO NOVEMBER 30 FEBRUARY TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE1 kNURSERY FOR FESCUE) � | 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT| 60 LBS./ACRE (SEE FOOTNOTE NO. 1) | SEEDING DATES: MARCH 15 T JUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 80.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS., APPLY THE FOLLOWING: 2000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED.