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HomeMy WebLinkAbout820234_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0234 2. Facility Name: Allen Cannady Farm #2 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: 891 Ozzie Rd City: Clinton State: NC Telephone Number: 910-214-7715 Ext. E-mail: 5. Facility's Physical Address: 1730 Wri--ht Bridge Rd City: Garland State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): B. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Ro `� 10. Operator Name (OIC): 3 ei 4 A Carinadv 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Tvoe Operation Tunes: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Swine - Wean to Feeder Cattle Dairy Calf Davy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Certificate Of Coverage Number: Robert A Cannady Murphy -Brown LLC Phone No.: 910-214-7715 Allowable Count 2,600 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet AWS820234 Zip: 28328 Zip: 28441 OIC it: 9te r, 4q96S�_fa- Other Types Horses - Horses Horses - Other Sheep- Sheep Sheep - Other Wet Poultry Non Laying Pullet Layers lop69� 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 22.60 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b.the owner and a certified technical Specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov ' I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: ( t;A/�/ V41911 Title: D r,✓.f1EZ2 101- Signature: Date: Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 201.9PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 Murphy -Brown, LLC Grower(s): Farm Name: 7/9/2009 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Allen Cannady Cannady Nursery 2 Facility 82-234 county: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder 2600 Feeder to Finish Storage Structure: Anaerobic Storage Period: Application Method: Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. '3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 0 This. plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): CapaciV Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gal/yr gal/yr 26001 Wean to Feeder 223 gal/yr 579,800 gal/yr Feeder to Finish 986 gal/yr gal/yr Total 579,800 gall AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr 2600 Wean to Feeder 0.48 Ibs/yr 1,248 Ibs/yr Feeder to Finish 2.3 Ibs/yr Ibs/yr Total 1,248 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 4.35 Total N Required 1st Year: 1355.75 jjWE� Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 1,355.75 Total Nitrogen Produced by Farm: 1,248.00 Wetse�t►athY Nitrogen Balance for Crops: (107.75)8i0VttN� The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 .t Reception Area Specifications Tract Field Irrigated Soil I st Crop ThmeTo-Ist Crop Acreage T,.,;3e Code Apply Yield lbs N/Unit Residual /Ac Utilized to 2nd Crop 2nd Crop Lbs N/Ac Lbs N o t al lbs -N Code Apply Yield Ibs N/Unit Residual /Ac UtIlIzec . . ■�®�■��®mom®�o��am�m0� ���� ��®mom®�o�ao■�m 3(a) of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T4579 Zones 4-8 GtC C 0.5 1 T4579 Zones 1-3 WaB C 0.6 1 RIM t- PLANS & SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irriaation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Swine Farm Waste Management Odor Control Checklist Source Cause IiMPs to Rliniurize odor _ Site specific Practices f�nnstead Swine ploduction tative or wooded buffers; :11tilec8oinmended best management practices; l/Good judgment and common sense Animal body surfaces • Dirly manure -covered animals Cl Dry floors 1 lour .ul t:lce� We[ u►anure-covered floors ;n3/ lolled floors; Waterers located over slotted floors; n Feeders at high end of solid floors; CI Scrape manure buildup from floors; n '�Afderfloor ventilation for drying Is1Lullue culleclion pity • thine; W frequent manure removal by (lush, pit recharge, • Pallial microbial decompositioll or scrape; n Underfloor ventilation Veutilatiun v sl►:uul f:u)s Volatile gases; r: u)aintenaoce; — ---- -- - ---------- - Dust C1 ifficicnt air nurveincnt Indoor surfaces Dust F' Washdown benveen groups ►►f animals; n reed addilives; n Feeder Lovers; n reed delivery downspow extenders tl, Icclict covers -- - Inc Agitalion of recycled lagoon n Flush lank covers; liquid while tanks are fining 1-) t:xlend fill lines to near boltorn of lanl:s with anti-slpllon VC111s Fhuh alleys -- • AgllalRon during wastewater f7 Underfloor nosh with underfloor ventilaiilll► conveyance Ilk lechair.c poials . Agilaljon of recycled lagoon n Exlend recharge lines to near bultrlm of pils liquid while pits are filling Willi anti -siphon vents — — Vitt mati(Ius - • Agitation during sump lank f-1 Sump lank covers filling and drawdown �t11tSUl� 4Irall) collection • Agitation during wastewater IX covers or jur►ction buxes conveyance A61t)C - November 11, 1996, Page 3 Swine Farm Waste Management Odor Control Checklist Source Plush alleys Cause Agitation during wastewater IJMPs to Minimize Odor Un erfloor flush with underfloor ventilation Site Specific Practices conveyance _ Pit recharge points • Agitation of recycled lagoon D Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lill stations • Agitation during sump tank D Sump tank covers filling and drawdown Uulside drain collection or • Agitation during wastewater D I3ox covers junction boxes conveyance End of drainpipes at lagoon • Agitation during wastewater - Extend discharge point of pipes underneath conveyance �. lagoon liquid level Lagoon surfaces Volatile gas emissions Proper lagoon liquid capacity • Biological mixing �rrect lagoon startup procedures • Agitation ;--M�- inimum surface area -to -volume ratio 17Minimum agitation when pumping echanical aeration V oven biological additives Irrigation sprinkler nozzles • High pressure agitation I igate on dry days with little or no wind . Wind drift inimum recommended operating p g pressure P lip intake near lagoon liquid surface t� Pump from second -stage lagoon g Source --- — -- — — Cause UMPs to Miuintize Odor ---- - — - -- Standing water around • lntproper drainage; Site Specific Practices 0-Tirade and landscape such that water drains t.„thtt" Microbial decomposition of away from facilities organic matter Mmu,re tracked ouzo • Poorly ntaintained access roads A Farm access road maintenance public roads iion, farm access Additional Information : Swine: Manure. Management ; 0200 Kule/BMP Packet Available From : Swine Production Farnt Polential Odor Sources and Itentedies ; EBAE Fact Sheet NCSU, County Extension Center Swine I',aduclion Facility Manure Management: Pit licellarge - Lagoon Treatment ; E BAE 128-88 NCSI1 IIAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; MAE 129-88 NCSt I - IIAIi Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE? 103-83 NCS- IIA Is Calibration of Manure and Wastewater Application 1:quipn,cnt ; EIIAE Fact Sheet NCSII - IIAIi ("Mijolling Odors fro,n Swine Buildings; PM-33 NCSU - IlAI? I:r,vin,nmenlal Assurance 11'rogrant ; NPPC Manual NCSI) - Swine Extension Options for Managing OtIor ; a report from the Swine Odor Task Force NC Po,k Producers Assoc 1 Juhane e Concerns in Animal Manure Management: Odors and Mies; PR0107, 1995 Conference ProceedingsNCSU Agri C,lminnnications Florida ('ouperative Extension ANtOl: - 141vcnibcr 11, 199O, 1',iuc 5 t rw Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems _ _ Flush Gutters • Accumulation of solids ■ Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. M Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids Maintain lagoons, settling basins and pits where pest breeding is apparent to mini nize the crusting of solids ton depth of no more than 6 - S inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Growth ■ Maintain vggetative control along banks of lagoons and other impoundments to prevent accumulalion of decaying vegetalive matter along water's edge on impoundment's perimeter. Dry Syslcttts Feeders • Feed Spillage Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulalion of decaying wastage. Feed Storage • Accumulations of feed residues 0 ® n N v Lai 4 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during sutntner; 15-30 day interval during winter). Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away front site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). .Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AMIC - November 11. 1996. Page 1 cnrrrra Cause ; BMPs to Control Insects. Site Specific Practices Anunal Holding Areas Dry Manure Handling Systems Accumulations of and feed wastage wastes O Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. 0 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). • Accumulations of animal wastes O Remove spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15_30 day interval during winter) where manure is loaded for land application or disposal. 13 Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Cntomology, Box 7613, North Carolina Slate Universily, Raleigh, NC, 27695-7613. A CAIr _ Mnvrnlhrr 1 1 1 0% Pipe 7 EMERGENCY ACTION PLAN PHOJ. E NUMBERS DWQ Y/0 '�e,Y6 ^ 1541 EMERGENCY MANAGEMENT. SYSTEM 5`13 r399 6 9/l SWCD 5-q z - 714 3- NRCS 5-1 a - 7 19 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. k� } -V 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application... b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems,. houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all floes in the house, flush systems, or solid separators. December 18, 1996 e.. Repair all leaks prior to- restarting pumps. E: Leakage from base or sidewall of lagoon. Often this`is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all'seepage; put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals. and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bbttom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. h;E a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water. Quality) regional office; Phone - - After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of .the incident from item 2 above,. the exact location of the facility; the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for adviceltechnical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: z1 e.. b. Contractors Address: 4", -, c_ Contractors Phone: -5-6 �e _ L4 tclz 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b.. Phone: a — I ).L a v 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Version —November 26, 2018 Mortality h1lanagement Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. D � Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. qV0 Rendering at a rendering plant licensed under G.S. 106-168.7- ® Complete incineration according to 02 NCAC 52C .0102. ® ® A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ' D In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ® Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farriy Own /Manager A—e "_ - e' Signature of Technical Specialist 3 _/-/ f Date -7 Date O�erator:�LLEN CAN� lY �ounty: 5»�P5�� � j Date: 06/22/92 ' ^ ' � Distance to nearest resict7nce (ot�er 2000 feet � � 1. STEADY S7ATE LIVE WEIGnT ' 0 Sows (farrow to finish) X 1417 |os. = 0 � 0 Sows (farrow to feeuer) X 522 lbs. = 0 ! » Head (Knishing only) 11 |bs. i 0 Sows (farrow to wean) 4]', 3 /�s. = 0 2600 Head (wtFa'' t: faeoer> X 30 lbs. = T8000 TWAL S7EAJY 5TA7E 11VE YEISST (SAW) = 78000 | 2. IrINIP&M REQUAM 0-� LA6O[N ' ' ` Voiume = 76�0� !bs. . SSW X mat�e:t �o�m:e ��/!b SSLW � . Treatment Vo|ume CF/lb. SSLW 1.0 CF/\b. SAW Volume = 78000 cub/c feet 3. STORAGE VOLUME FOR-SLUC8E ACCA7IC� 00j44% lab o� Vo|urn e = 0 cub:c feet ^ 4. TOTAL DESIGN VOLUME Inside top: length 190 feet ; width 130 feet Top of dike at elevation 48.00 feet ` Freeboard 1.3 feet Side s/opes 3.0:1((ns1de) Total desian lagoon liquid level at elevation 46.70 feat Bottom of lagoon at e|evatioo ri,8./� feet Seasonal high water- tab�e e|mvatiun 49^00 feet | Tota! design -volume using nriszo|da} forr�-u\a: / � SS/END1 B8/END2 SS/END2 LENGTHW%DTH DEPTH �' ~ 3 0 3 0 3 D 3 0 182 2 122 2 8 T0 . . . . . . . AREA OF -TOP � LENGT�1-X WIDTH � i 182 122 22265 (Area of Top) ' � AREA OF SOTTCM LENGTH X WIDTH = } 130 70 9100 (Area of 'Bottom) / ' AREA OF MIDSECTION | LENGTH X WIDTH X 4 i � 156 96 6{x}05 (Area of Midsection X 4) ` C. = U FT � . [Area top+(4}Area Midsection)+Area Bottofn] X Dmpt8/6 22265 60005 9100 1 VOL. OF LAGOON AT 70TAL DESISN LIQUID LEVEL 132486 CU. FT. ! ' M00801250761 � 5. TEMPORY 87OE �A6R�UIED �A` DrainaSe Area: ! Lagoon (top of dike) ! Length X Alidth = � 190 130 247(`0 Scxare Feet ! � Fui!JinCs /roof and lot wa7e') / Len3th X W :dth = 0 0 0 Gquare Feet �cTAL DA �4TO3 ��ua�e Feet . ===> Jesi3n' temporary stpraSe to be 180 days. | A. Volume of waste producec ' i Approximite daily productivr of manure in CF/LD SS�W. 0.00136 � � Vo/ ume = �8000 Lbs. SGL�S � �F of was�e/ !b/�ay X 180 � Vowme = 19094 Cubic feet | . � B. Vo | une of wash water' This is thm'amwUnt of fresh water used for wa'shin3 flours or ! volume of fresh water u.5ed for a f(ush system. Plush systems that rmcJrcu | ate the | a8opn water are' accounted for in 5A. Via } ume = {i 8a! l oRs/day y 180 days stnraSe/7.4.8 gallons per OF . Vokume 0 Cubic feet C. Vo|ume. of `ain'a|| im excess of eva:Poratioo ' Use period of time when /ainfal| exceeds evaporation by /ar8emt a;nount. 180 days excess rainfa | l =' 7.0 inches | Vol: ume = 7.0 -Inches X LA / 12 inches p.er foot Volume = 14408.333 CuMc f�et | D. Vo<umw of* 25 year_ 24 hour storm [ � | Vo!ume = 7.0 inches / 12 inches per foot X DA Vol-ume = 14408 Cubic: feet ' f ! T07AL REQUIRED TEMPO3ARY STORAGE 5A. 19094 Cubic feet O Cubic feet 5C. 14408 Cubic feet 14408 Cub ir feet TOTAL 47911 Cubic feet M00801260762 i r I a SUMMARY . Min. rr^,ciYd. trti':7'eit. ':f! „ pius aC. ,M. "• /:_;•K:-i Co. Ft. tAt elev. t 00 t c Vaim 787F2 Cubic f6et (end pumping) Tgtaal design I volume less 25yr .` .4i.i � - storm � r ,,. _ :F18i3�r8 Cu. F ira At e t cy a i 46.00 Ft; Vt i = -0l.r} 117344 Cubic C e a :. 'feel; (start pumping) Y --•�. Seasonal hISh water- table L3blis elevation is 0.06 �y {� Feet, w1II;_13 J. pus5r 2 lower than the e 1 evat: € r. n 3f top of treatment volume 44.00 APPROVED My; h41w1";'& ?SEE ATTACHED WASTE-- ; i ..i.-IZA's I N L-AN AI:rXi:7ION}.1. "+! "7c 5. w.� ___�' 1 R� ._.4 +P�'+.N R7C�A r+�tiei/ _S�e9��---- Q '1 � �usllty��Os► Re�tona�Ope��'p°Sv M00801250763 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1, recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a- heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge new the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Fit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on Iagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm -- an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels ---high Ievels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.