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HomeMy WebLinkAbout820196_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Centfication of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30. 2019, the North Carolina State Non -Discharge General Permits for Ardmal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under them State Non -Discharge General Permits must apply for renewal at least 180 days prior to then expiration daze. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 20t9_ Please do not leave any question unamwered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Perminea 1. From Number: 82-0196 Certificate OCCcrerge Number AWS820196 2. Facility Name: William Wilson Fans TOM k7 3 Landowners Name[sand as on the Waste Management Plan): William E Wilson 4. Landowner's Mailing Address: 233 l3r ell St City: Newmn Grave State: NC Zip: 28366 Telephone Number'. 910-592-6963 Ext E-mail: 5. Faciliry'a Physical Address: 10660 Keener Rd City: Faces State: NC Zip: 28Z=41 6_ County where Facility is located: Sa> rapson 7. Farm Managers Name (tfditfexent from Landowner): 8. Farm Manager's telephone number(include area code): 9. Integrator's Name (if there is not an Integrator, write "None'): Mumhv-Brown LLC 10. Operator Name (01C) William E_ Wilson Phone No 910-592-6963 OIC #: 25283 11. Lessee's Name (if there is But a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine -Feeder to Finish 2,980 Causation Tvise Swine Cattle Dry Poultry Other 'F oes Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder DairyHetfer Laying Chickens Horses -Other Farrow to Farm Milk Cow Pullets Sheep Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrowm Wean Beef Soaker Calf Turkey Pullet Narrow Feeder BeefFewer Boar/Stud Beef Brand Cow Wet Push, Ga. Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary. corrections and provide missing data). Smuctwe Name Estimated Dore Ruhr Liner Type ICIay, Symtbet, Uaknowe) Capoft, (Cubic Fmn Eatimalel Surface Area (Square Feat) Design freeboard 'Redline' (hlchz5) 1 - 1- -o C,1 ,-5D490(, G2,005 1900 w � Moil one (1) copy of the Certified Animal Waste blanagmount Plan (CAWMP) with this. emapletdl ' and signed application as required by NC General Statutes 143-215.IOC(d) to the address below. The CAWMP must include the following components: I T nwst rscertWaste_VtilizaGon Ptan{W'I1k1f¢ngd by W"95v ao&a rFiGed fechni i 'al'st. contauung: . a The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map ofevery field used forland application (for examplerirrigation map) c The it series present on every land application field it The crops grown oo every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f "the maximum PAN 10 be applied to every land application field g. The waste application windows for every crop utilized in the WUP - L 'the required MRCS Standard specifications 2. A site map/schematic 3. Emergency Anion Plan 4- insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted - 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Modality Control Checklist ]. Lagcwn/stomge pond capacity documentation (design, calculations, etc.) Please be sme the above table is accomte and complete- Also provide any site evaluations, wetlanddatereamations, or hazard classifications that may be applicable to year facility. g. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with vow submittal. (e._ composting digesters, waste transfers, etc) - As e s emid option to mailing -paper rn,ias of the application. package, you ran seen and email one signed copy of the application and all the CAWMP items abovetre 20191'ermitAenewa mancdenrgov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that, if all required parts of this application are not wondered and that if all required supporting information and attiodanents are not included, this application package will be retuned to me w incomplete. Note'. In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or rectification in any application may be subject to civil penalties " to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: Signatum: y�/ 9J I (SOS Title: Date: `� Z9 Name: Signature: Date: Name: Title: Signature: Date'. THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DW'R Animal Feeding Operations Program 106 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 007-91 W F-mail: 20191sermitRenewal@nedenegmv FORM: RENEWAL-STATECENERAL02Q019 Version —November 26, 2018 Mortality Management Methods Indicate which methods) will be implemented. Men selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality El a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. El 1:1 Landfill at municipal solid waste facility permitted by NO DEQ under GS 15A NCAC 13B .0200. -LV J Rendering at aaendenng plant licensed underG.S. 1r06=168.7. -- - Complete incineration according to 02 NCAC 52C.0102. O a A composting system approved and permitted by the NO Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additionalrequirements must be met and a permit is required from NO DEQ. El ElIn the case of dead poultry only, placing in a disposal pit of a size and design approved by the NO Department of Agriculture & Consumer Services (G.S. 106-549.70). El a Any method which, in the professional opinionwf the State Veterinarian, wouldmake possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan -- Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division Sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be.done in accordance wtth NO General Statutes and NCDA&CS Veterinary Division regulations and guidance. - • Mass burial sites are subject to additionalpermit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a diseaseemergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager - ) Date Signature of Technical Specialist Date J ANIMAL WASTE UTILIZATION PLAN Producer: WILLIAM WILSON - Location: 233 BIZZELL STREET NEWTON GROVE NC 28366 Telephone: 910-594-1147 Type Operation: Existing Feeder to Finish Swine Number of Animals: 2880.00 hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have differentinfiltration rates, leaching potentials, cation exchange capacities, and available water holding .capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions _ may result in runoff to surface waters which is not allowed under DWQ regulations. Page:; 1- ANIMAL WASTE UTILIZATION PLAN S. wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2880 hogs x 1.9 tons waste/hogs/year = 5472 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2880 hogs x 2.3 lbs PAN/hogs/year = 6624 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT DETERMINING PHASE 4640 4 4640 -4 CROP YIELD LBS COMM N CODE AW N PER PER AC AC ----- or APPLY RESID. METH N BH 6.1 305 0 I SG 1 50 0 I I ** * LBS ACRES AW N USED APPLIC TIME 13.5 4117.5 MAR-OCT 13.5 675 SEP-MAY TOTAL14792.5 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN 6674 TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) 3-5,7 DETERMINING PHASE CODE APPLY METH C/SB 110 LBS COMM N ** * LBS AW N PER ACRES AW N PER AC AC USED or ----- RESID. APPLIC N TIME 117.7 0 8.5 1000.45 MAR-JUN 6674 '3-5, NOA W 60 144 0 8.5 1224 SEP-APR 6674 3-5,7 NOA SBDC 33.0 132 0 8.5 1122 JUN-AUG n Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over Page: 4 ANIMAL WASTE UTILIZATION PLAN broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITS PER UNIT HYBRID BERMUDAGRASS-HAY TONS 50 tBH C/SB CORN AFTER SOYBEANS BUSHELS 1.07 SBDC SOYBEANS DC BUSHELS 4 SG SMALL GRAIN OVERSEEDED AC 50 W WHEAT BUSHELS 2.4 TABLE 1 TABLE 2 TOTAL ** TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED 13.5 4792.5 17 3346.45 30.5 81.38.95 * BALANCE -1514.95 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1065.6 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 5328 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 17.76 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 42.624 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate (in/hr) Applic. Amount (inches) 4640 4 NOA BH .SD *1 4640 �4 SG 6674 3-5,7 NoA 6674 3-5,7 NoA SBDC 6674 '3-5, NOA * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate. such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter ,cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan^ which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should. be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:WILLIAM WILSON FARM Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: WILLIAM WILSON (Please print) �//��� B Signature: `/[/i�l % Date: I�— �y— (1q Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: (Please print)M. Dawn Williamson Affiliation:Sampson SWCD Phone No. Address (Agency): 84 County Complex Road Clinton NC 28328 Signature--�74::2��� i1 I/+C-Y---�ate: j0' 4—.) Page: 11 � t ` SWINE WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZAZZON AGREEMENT (Needed only If additional land San CO be leased, etc.) Z, lr ee. � h 'hereby give permission to apply animal waste from his Waste Utilization System on � acres of my land for the dura_ien of =zme shown below. The field(s) on which waste can be applied are _Shown on the attached map. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my need for commercial fertilizer. Adjacent Landowner: Date: nn-/%-%� Waste Producer: �� O Date: Technical Representative: Date: SWCD Representative: - Date: Term of Agreement: _ '�-i'� ,1957 to (Miaimam of Tea Yearn on CGat Stared Items) (See Required Specification Bo. 2.) S /S- Page: 12 WASTE UTILIZATION PLAN Page 1 DATE DECEMBER 5, 1996 oducer: WILLIAM WILSON Location: 233 BIZZELL STREET - NEWTON GROVE, NC 28366 Telephone:. 910-594-1147 Type Operation: Feeder to Finish Swine Number of Animals: 2880 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization Plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient ,--ontent of the waste. Do not apply more nitrogen than the crop can zilize. Sail types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated Soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to ie lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN Page 2 _MOUNT OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) 2880 hogs x 1.9 tons waste/hogs/year = 5472 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2880 hogs x 2.3 PAN/hogs/year = 6624 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED —y TIME 4640 4 WAGRAM BE 8 400 14.75 5900 WAGRAM SG 1 50 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone management Act will require farmers in some eastern counties of NC to .lave a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED 0 0 0 0 0 0 0 Total 0 " Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: LBS N APPLY CROP CODE CROP UNITS PER UNIT MONTH BH HYBRID BERMUDAGRASS-HAY TONS 50 APR-SSFT ieL (� C - CORN BUSHELS 1.25 MAR-JUNE SG SMALL GRAIN OVERSEED AC 50 SEPT-Nbtl- SA SUMMER ANNUALS AC 110 APR -MAY WA WINTER ANNUALS AC 100 SEPT-NOV BC HYBRID BERMUDAGRASS-CON GRAZED TONS 50 APR-SEPT BP HYBRID BERMUDAGRASS-PASTURE TONS 50 APR-SEPT FC TALL ESCUE-CON GRAZED TONS 50 SEPT-APR FH TALL ESCUE-HAY TONS 50 SEPT-APR FP TALL FESCUE -PASTURE TONS 50 SEPT-APR SB SOY BEANS BUSHELS 4 JUN-SEPT W WHEAT BUSHELS 2 FEB-MAR WASTE UTILIZATION PLAN TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 /4.75 6637.5 TABLE 2 0 0 TOTAL iy. 7S 6637.5 AMOUNT OF N PRODUCED 6624 *** BALANCE -13.5 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. Page.4 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent ^er application of nutrients or other elements. Your production .:ility will produce approximately pounds of plant available nitrogen -(PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within 1.7 feet of the top of the dike. NARRATIVE OF OPERATION: THIS WASTE PLAN IS BASED ON YIELDS HIGHER THAN THE REALISTIC YIELDS ESTABLISHED BY NRCS. THE YIELDS ARE BASED ON THE OLD ORIGINAL WASTE PLAN THAT WAS COMPLETED AND SIGNED ON BY MR. HERMAN RIGGS, A SOIL CONSERVATION TECHNICIAN WITH SAMPSON COUNTY. THE PLAN IS DATED 817/91 AND WAS AGREED TO BY MR. WILSON ON 8/13/91. THE SOIL TYPES THAT WERE ESTABLISHED BY MR. RIGGS IS ALSO USED IN THIS PLAN. TO ACHIEVE THE YIELDS IN THIS PLAN IT WILL TAKE A HIGH LEVEL OF MANAGEMENT ALONG WITH CLOSE EXAMINATION OF APPLICATION RECORDS TO MAKE SURE AGRONOMIC LOADING IS AT OR BELOW THE ALLOWABLE RATE. MR. WILLIAMS IS AWARE OF THE HIGH LEVEL OF MANAGEMENT AND PLANS TO APPLY HIS WASTE ACCORDING TO THE WASTE ANALYSIS NOT TO EXCEED HYDRAULIC OR AGRONOMIC LOADING. MR. WILLIAMS HAS MORE LAND IN THIS TRACT IN WHICH HE COULD USE, HOWEVER, IT IS UNPRACTICAL TO APPLY THESE FIELDS DUE TO NEIGHBORS, LOCATION OF LAND NEAR THE STATE RIGHT AWAY, AND THE IRREGULAR SHAPE OF THE FIELDS. MR. WILLIAMS IS IN THE PROCESS OF GETTING FORMAL APPROVAL OF HIS NEIGHBORS CROPLAND TO GET A GREATER NITROGEN DEFICIT ON THIS PLAN. IF PERMISSION TO APPLY TO THIS FIELD IS GRANTED MR. WILLIAMS WILL BE ABLE TO ACCESS THE FIELD WITH NO DANGER TO WATERS OF THE STATE OR OTHER FORESEEABLE PROBLEMS. THE LAND MAY BE PLACED IN A NEW WASTE PLAN IF IT IS DETERMINED THAT THERE IS TOO MUCH NITROGEN BEING APPLIED TO THE FIELD IN THIS PLAN. THIS SHOULD BE DETERMINED BY CURRENT WASTE ANALYSIS AND PUMPING INFORMATION. WASTE UTILIZATION PLAN Page 5 _{f surface irrigation is the method of land application for this plan t is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your waste. NARRATIVE OF OPERATION: WASTE UTILIZATION PLAN Plans and Specifications Page 6 ^` 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. The Local MRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expetancy of the production facility. It is the responsibility of the owner of the facility to secure an updated Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied System (RMS) or an Alternat is used the soil loss shall year and appropriate filter the field. These filter st required by DEM. (See FOTG 390 Interim Riparian Forest to land that has a Resource Management Lve Conservation System (ACS). If an ACS be no greater than 10 tons per acre per strips will be used where runoff leaves rips will be in addition to "Buffers" Standard 393-Filter Strips and Standard Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infil- tration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. Animal waste shall not be applied to saturated soils, during rainfall event, or when the surface is frozen. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. WASTE UTILIZATION PLAN Page 7 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up releassed nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "techinal specialist". Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be --� inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN Page 8 NAME OF FARM: OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new animals are stocked. I (we) also understand that there be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved Plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: -- WILLIAM WILSON SIGNATURE DATE: DATE: NAME OF MANAGER (if different from owner): �T SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: Agriment Services Inc_ P.O. Box 1096 B ville NC 2 518 SIGNATURE: / DATE: . ill }ll 199I i a. li A,0pe1ato1:WILLIAM WILSON County: SAMPSOM Date: 08/05/91 Dista�ce tonearestresldenoe (other $haa owner): 1000.0 feet 1. StCADY STATE LIVE WEIGHT JIO sows (farrow to f nlsh) x 1417 lbs. = O ibs O sows (farrow to feeder. s 522 lbs. = 0 lbs 80 head (f lnlshirig or ly) 135 lbs. = 334300 Ibs �0 sows (farrow to wean) .. 433 lbs. = 0 !be 0 head (wean to feeder) i 30 lbs. = 0 lbs TOTAL STEADY STATs -:,'L WEIGHT (SSLW) - 334800 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 334800 Ilse. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/ib. SSLW= 1 CF/lb. SSLW Volume 334800 cubic feet 3. STORAGE VOLUME FOR LODGE ACC`MULA.TIDN g Volume — 0.0 cubic Feet ; 'Owner requests no sludge storage. 7 Sludge will be removed as needed.' 4. TOTAL DESIGN VOLUME 0 Inside top length 300.0 Feet Inside top width 220.0 feet p Top of dike at elevation S1.0 feet Freeboard1.3 feet ; Side slopes S.O (inside lago,,i 1 Total design lagoon liquid love: at elevation 49.7 feet S Bottom of lagoon elevation 39.0 feet Seasonal high water `..able elevation 44,0 feu, Total design volume using prismoldal formula SS/ENn1 SS/END2 SS/SIDE! SSi 51OE2 LENGTH AIDTH DEPTH 3.0 3.0 3.0 3.0 292.2 212.2 10.7 AREA OF TOP LENGTH + 1dID7H 292.2 212.2 62004,8 (AREA OF TOP) AREA OF BOTTOM _ LENGTH * WIDTH = 228.0 148.0 33744.(, (AR F_A OF BF -TOM) AREA OF MIDSECTION LENGTH < WIDTH =. 1-60.1 ICO.1 187S?S,O (AREA OF MIDSEC1'I0N .t 4) CU. FT. = [AREA TOP T (4eAREA G:DSECTION) + AREA BOTTOM] ,. DEPTii/8 62004.0 .d7371.0 3C744.0 1.3 VOLU��e. OF LAGOON Af TOTAL DLS?[;p� -IQi- G LEVEL = 59498B Ou. FT. H ,QF. [�.rj]1 T .] H 6 `� H V 3 � v� of - ,u .. Ti .. _ .:. l � ,4 G� } � n a �N i r P -___..___„ �__ �_�x. __.. b a 4 RI o s c i -N b �' r. N � v .� � i N + � � v � 6 � � � VI h � � r i � a � a n � r W N N '; ,� __ .� n d r �/ �Idry $fiT � _�� - y J \� r i � i �7 h `X ��. o � p i LoNS 35b51;8_ I'I IXATE Farm Name/ W v�� Address: Telephone: Tywsim OMI.:�e' Storage Structure pacity? 574W, Permartent s rage 3s,+go0 iTemporary Storage iS 8 9 (o d S the: e at least 60 days temporary storage, pins 24 hour, 2) year storm storage and I toot of freeboard? ES NO Is temporary amrage above seasonal high water table? YES NO Is permanent storage at least 6 feet deep? YES NO IS structure a lagoon (y'or holding pond ( )? is sunset water diverted from structure? YES NO _, rsion. rontrol adequate? YES NO !s dam free of all dam safety issue? YES NO O:kt Top Width? e.. vegetation (trees) on dikes less than 2' is diameter? YES NO Assess Seepage Po[en Gal of Ee.sting Waste Storage SP type soils -- High seepage potential SM type soils - Mrd. Seepage potential 1/ SC type soils -- Low Seepage Potential CUCH type aoi!s -- Very Lcw Seep. Pot. ncrc seepage is a high or medium risk. NRCS will auvse laadowr:vo.` potential seepage and recommend .. odor a mope deradeil invsngaii�ri at &he landownc(a 3. COLLECITON Number of houses Z Are houses adequately sealed, without Ia." and able to convey wash to stonje am? O NO 9 Does producer have access to adequate irrigation j equipment? m© NO Type Available from: Or,OgQ,q Total acres avalable for land� applira ton of waste , 4. a — bu Trrs a rca Type of crop to be grown Has crop actually been planted now? YES NO .Are minimum required separation buffers from perennial streams, houses, wells, etc.pnaperly addressed? - YES Describe NO Describe Can an approved waste plan be wrhren for this operation° YES NO NOTES V.in UT \S rrva ,rn�e y M45i' OC. - CWp\ r, II c Cgs 5 AL h-T OGq If any questions in blocks 2, 1 or 6 above are answered NO,,, then certification cannot proceed untH thge :sues are rfsolved: athenvise, proceed with certification. Can certification proceed for this operation with the Present existing a'it, condtior,? If NO, describe needed measures YES NO OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. - Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for wfall inter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for staring excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, choping, or a combination of these practices- This should be done at east once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface —look for: 1. undesirable vegetative growth �. 2. floating or lodged debris Embankment —look for: 1. settlement, cracking, or "jug" holes 2. 'side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4, erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. if your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there 15 a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected aqd operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3., ridge berm height identified problems should be corrected promptly. it is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning Irrigation applications and storage. if your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Pill new lagoon design treatment volume at feast half full of water before waste loading begins, taking care not to erode lining or bank slopes. .3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. it is recommended that a new lagoon he seeded with sludge from a healthy working swine lawn in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. f the 6. Maintain..0, add agricultural lic ime at the theon lagoon of 1 you d per uid pH. !000 cubic cafeetilf w lagoon liquid volume until the pH rises above 7.0. optimum lagoon liquid pH is between 7.5 and-8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings. are drained and recharged each day, also work well. Practice water conservation —minimize building water,usage and spillage from leaking waterers,, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted, This will reduce the amount of solids entering the lagoon Management: -' Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and themaximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from Batch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmintcontrol near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it tills SO percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure p.an to eliminate the possibility of a pollutant discharge. Sludge Removal: - Rate of lagoon sludge huildup can he reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed wage solids in an appropriately designed basin, or - minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. _ Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul . and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from I with draghne or sludge barge; berm an area beside lagoon to receive sludge so that liquids can drain back into lagoon; allow sludge to dewater, haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited. by these nutrients as well as any previous'waste applications to that field and crop .requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably he applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which '� rould increase the concern of neighbors. 1 Possible Causes of Lagoon Failure Urn failures result in the unplanned discharge of wastewater from the structure. Types of iallures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the and for ensuring structure safety. Items which. may lead to lagoon failures include: Modification of the lagoon structure —an example is the placement of a pipe in the dam without proper design and construction. iConsult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels—highlevelsare a safety risk. Failure -to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity —protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. Syr'em calibration on Information presented in manufacturer's charts are based on average operati rates with relatively new equipment. Discharge rates and application change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. yti'ith continue- use, nozzle wear results in an Increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, mpl,operatingor the sand a cestem with exceatesweae of the re results in smaller droplets, grea potential sprinkler nozzle. Clogging or nozzles can result in pressure increase. Plugged intakes or crysta!!ization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above.reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once eveflow ry three years is recommended. Calibration al arean Any Inuves mbercoli of containers can measuring used to several locations in the applicationapplication rate. Rain gauges work best because collect flow and determine the app , they already have a graduated scale from which to read .he application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening ago cro- ,le ion can be used measprovuring. the liquid collected can be easily transferred to a scaled container for measuring. collection containers alongt,ansect should be located ndo randomly stationary sprinklers, Fc,r throughout e applicationeaaseeral distances sprinklers cular pulls set out collection eon�aines 25 feet apart along he transecttonhboth�sitisnOf f the gun cart. You should compute the average application rate for all nonuniform ity of the application. On a windless day, variation between containers of more than 30 percent is cause for -once-^.. You should contact your Ir-iganon dealer or technical specialist for assistance. • fteadn[ed ror Certification Training k• Operations oi.lnimal l%as[e Mznagemene Syst=_ns Manua; Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters Accumulation of solids Lagoons and pits • Crusted solids Excessive vegetative • Decaying vegetation growth Liquid Svstems Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed O Remove bridging of accumulated solids at d schar e Malmain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to g inches over more than 30 percent of surface Zr Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Svsterm Feeders Feed spillage Cl Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage O Clean up spillage on a routine basis (e.g., 7- to to- day interval timing summer; IS- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Peed storage Accumulations of feed ❑ Reduce moisture accumulation wittdn and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) ❑ Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding mess Accumulations of animal ❑ Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal ❑ Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling Accumulations of animal ❑ Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal ❑ Provide for adequate drainage around manure stockpiles ❑ Inspect for and remove or break up accumulated wastes in filter strips mound stockpiles and manure _. hardline areas as needed For more information contact Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613 ANTIC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist • Swine production ❑ Recommended best management practices ❑ Good judgment and common sense Annual body • Dirty manure -covered ❑ Dryfloors surfaces animals Floor surfaces • Wet manure -covered floors Er Slotted floors 114aterers located over slotted floors ❑ Feeders at high end of solid floors ❑ Scrape manure buildup from floors ❑ Underfloor ventilation for drying Manure collection • Urine 07Erequent manure removal by flush, pits • Partial microbial pit recharge, or scrape decomposition ❑ Underfloor ventilation Ventilation exhaust • Volatile gases an maintenance fans • Dust 0-9f iment air movement Indoor surfaces • Dust Washdown between groups of animals ❑ Feed additives ❑ Feeder covers ❑ Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon ❑Flush tank covers liquid while tanks are filling ❑ Extend fill lines to near bottom of tanks with anti-si hon vents Flush alleys • Agitation during wastewater ❑ Underfloor flush with underfloor ventilation conveyance AMOC - November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist rt recharge points • Agitation of recycled lagoon liquid while pits are filling ❑Extend ••c J RLIR: recharge litres to near bottom of pits with r1WcLHXS anti -siphon vents Lilt stations • Agitation during sump tank ❑ Sump tank covers filling and dmwdown Outside drain • Agitation during wastewater ❑ Box covers collection orjunction conveyance boxes End of drainpipes • Agitation during wastewater ❑ Extend discharge point of pipes underneath at lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions 57Praper lagoon liquid capacity • Biological mixing ❑ Correct lagoon startup procedures • Agitation ❑ Minimum surface area -to -volume ratio ❑ Minimum agitation when pumping ❑ Mechanical aeration ❑ Proven biological additives Irrigation sprinkler • High pressure agitation Irrigate on dry days with little or no wind nozzles • Wind drift ❑ Minimum recommended operating pressure ❑ Pump intake near lagoon liquid surface ❑ Pump from second -stage lagoon Storage tank or • Partial microbial ❑ Bottom or midlevel loading basin surface decomposition ❑ Tank covers • Mixing while filling ❑ Basin surface mats of solids • Agitation when emptying ❑ Proven biological additives or oxidants AMOC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Settling basin surface 6 partial microbial ❑ rmc•¢cs Extend drainpipe outlets underneath liquid level decomposition ❑ Remove settled solids regularly • Mixing while filling • Agitation when emptying Manure, slurry, or • Agitation when spreading ❑ Soil injection of slurry/sludges sludge spreader • outlets Volatile gas emissions ❑ Wash residual manure from spreader after use ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry, or sludge on field surfaces drying ❑ Soil incorporation within 48 hours O Spread in thin uniform layers for rapid drying Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits pits ❑ Proper location/construction of disposal nits incinerators Incomplete combustion ❑ Secondary stack bumers Standing water Improper drainage Grade and landscape such that water drains away around facilities Microbial decomposition of from facilities organic matter Manure tracked onto • poorly maintained access GYFarm access road mvntenance public roads from roads farm access AMOC - November 11, 1996, page 3 swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment EBAE 128-88 Swig Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings AMOC - November 11, 1996, page 4 rsxtenston tenter NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) y 10 - Wu -15it f EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 1;FC 2-A— COOPERATIVE EXTENSION SERVICE (CES) yry _5�q -frgg4 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not watt until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add $oil to berm to Increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon Immediately. d) Call a pumping contractor. a), Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where Wren occurred. C. Leakage from the waste pipes and sprinklers - action Include: a) Stop recycle pump. b) Stop Irdgation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, slid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the Muse, flush systems, or solid separators. E. Leakage from base or sidawall of lagoon. Often this is seepage as opposed to flowing leaks - Possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are mused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. Have a professional evaluate the Condition of the side walls and the lagoon bottom as soon as possible. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future min event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from Item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or entere surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. Comas the contractor of your choice to begin repair or problem to minimize offsfte damage. a. Contractors Name: 12-iC 131, b. Contractors Address: c . Contractors Phone: S. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, ate.) a. Name: 1- 44 L'k��5u ✓1 b. Phone: 4rv-- 5%� 1 - 7 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep Problems with mleese of wastes from happening again.