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HomeMy WebLinkAbout820187_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General .Permit On September 30, 2019, the North Carolina State Non -Discharge General Pen -nits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make arty necessary corrections below. Application must be signed and dated by the Permittee. I. Farm. Number: 82-0187 Certificate Of Coverage Number: AWS820187 2. Facility Name: Ben Warwick Farm 3, Landowner's Name (same as on the Waste Management Plan): Ben Thomas Warwick �409'FWilson 4. Landowner's Mailing Address: Rd City: Clinton 910 _ 331 3612 State: NC Zip: 28328 Telephone Number: E-mail: 5. Facility's Physical Address: 1305 Hotirine Rd City: Clinton State: NC Zip: 28328 C. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): Off" 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Presta *e Fat -ins Inc 10. Operator Name (OIC): Ben Thomas Warwick Phone No.: OIC #: 999825 g r,O r 3 37~3dlz 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current. Permit: Operations Type Allowable Count Swine - Feeder to Finish 2.940 Overation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Crow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 100C VA, 13. Waste Treatment and Storage Lagoons (Verify the .following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 001 1 19.00 I Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical. specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required N.RCS Standard specifications 2. A. site map/schemati.c 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoonlstorage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal . (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov .1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.. Section 1001 provides a punishment by a tine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If .Landowner is a corporation, signature should be by a principal executive officer off the corporation): o_o/� � Name: rJV ' �o!N`^' "-i Title: Signature: _ Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRen ewalCa;nedenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 'WASTE UTILIZATION PLAN Tuesday, March 05, 2019 Producer: Ben Warwick Farm Name : Ben Warwick 82-187 1897 Wilson Rd Clinton,NC 28328 Telephone # : (910) 564-6752 Type of Operation : Feeder to Finish Swine Number of Animals : 2940 hogs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 of 9 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2940 hogs X 1.9 tons waste/hogs/year = 5586 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2940 hogs X 2.3 Ibs PAN/hogs/year = 6762 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS - DETERMINING PHASE 4871 1 AUTRYVILLE ALL 4871 - 1 AUTRYVILLE ALL 4871 2 AUTRYVILLE ALL 4871 - 2 AUTRYVILLE ALL 4871 3 AUTRYVILLE ALL 4871 - 3 AUTRYVILLE ALL 4871 4 AUTRYVILLE ALL 4871 4 AUTRYVILLE ALL 4871 6 ^AUTRYVILLE ALL 4871 _ 6 AUTRYVILLE ALL 4871 7 AUTRYVILLE ALL 4871 _ 7 AUTRYVILLE ALL 4871 8 AUTRYVILLE ALL 4871 8 AUTRYVILLE ALL CROP YIELD LBS AW COMM ACRES LBS AW APPLIC. CODE N/ACRE N/ACRE USED TIME BP 4.1 202.54 0 2.631 532.680 MAR-SEP SG 1 100 0 2.63 263 SEP-MAY BP 4.1 202.54 0 3.01 609.645 MAR-SEP SG 1 100 0 3.01 301 SEP-MAY BP 4.1 202.54 0 4.6 931.684 MAR-SEP SG 1 100 0 4.6 460 SEP-MAY BP 4.1 202.54 0 3.821 773.703 MAR-SEP SG 1 100 0 3.821 382 SEP-MAY BH 5.5 270.05 0 5.61 : 1514.98 MAR-SEP SG 1 100 0 5.61 561 SEP-MAY BH 5.5 270.05 0 5.1 1377.26 MAR-SEP SG 1 100 0 5.1 510 SEP-MAY BH 5.5 270.05 0 5.72 1544.69 MAR-SEP SG 1 100 0 5.72 572 SEP-MAY TOTALS: 10333.6 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 of 9 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2,) There are no Acres Leased Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP BH HYBRID BERMUDAGRASS-HAY BP HYBRID BERM U DAG RASS-PASTURE SG SMALL GRAIN OVERSEEDED UNITS LBS N/UNIT TONS 50 TONS 50 AC 50 Page 3 of 9 'TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 30.49i 10,334 TOTALS: 30.49 10,334 AMOUNT OF N PRODUCED: 6,762 *** BALANCE -3,572 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1087.8 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (inlhr) AMT (inches) 4871 -1, -2, -3, -4, -6, -7, -sJ,AUTRYVILLE ALL 5G 0.60 *1 4871 1, 2, 3, 4 UTRYVILLE ALL BP 0.60 *1 6, 7, 8 1AUTRYVILLE ALL BH 0.60 *1 4871 I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. "V^ 4 of 9 NARRATIVE OF OPERATION If at least one cutting of hay is removed yearly on fields 1-4, the nitrogen rate would increase to 229.5 Ibs/N/acre. Page 5 of 9 • PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irrigation ditch or canal. Animal waste Page 6of9 other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 7 of 9 'NAME OF FARM: Ben Warwick 82-187 OWNER 1 MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY NER: Ben Warwick SIGNATURE: DATE: NAME OF MANAGER (if different from owner): please print SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: Curtis Barwick AFFILIATION: Barwick Ag Services ADDRESS (AGENCY): 103 Country Club Circle Clinton, NC 28328 -� (910) 385-1000 Q SIGNATURE: X� DATE: Page 9 of 9 F Tat�•- A. .1 Swine Farm Waste Management Odor Control Checklist Source Cause Farmstead • Swine production BMPs to Minimize Odor txtr� .,..._-- - u, wooded buffers GPP Recommended best management Animal body practices OYGood judgment and common surfaces Dirty manure -covered sense -�— - - - - RlUry floors animals Floor surfaces • Wet manure -covered floors Q^ Slotted floors [3'- Waterers located over slotted floors ®' Feeders at high end of solid floors CYSerape manure buildup from floors Manure collection • Urine 11 Underfloor ventilation for drying pits Partial microbial L�requent manure removal by flush, it or scrape p recharge, Ventilation exhaust decomposition Underfloor ventilation fans . Volatile bases 9'Fan maintenance Indoor surfaces • Dust , Dust ©'Efficient air movement �Washdown between groups of animals 4 L�Feed additives Cl Feeder covers Flush tanks Q'7=eed delivery downspout extenders to feeder covers Agitation of recycled lagoon g liquid while tanks are filling C1 Flush tank covers -Extend fill lines to near bottom of tanks with anti-siplion Gents Site Specific Practices Source - End of drainpipes at lagoon Lagoon surfaces Irrigation sprinkler noules Storage lank or basin surface Settling basin surface Manure, slurry or sludge spreader outlets Uncovered manure, slurry or sludge on field surfaces arsuse • Agitation during wastewater conveyance nucrob• BMPs to Minimize Odor jdxtend discharge point of pipes underneath Site Specific Practices --------------- lagoon liquid level • Volatile gas emissions; W-Proper lagoon liquid capacity, - • Biological mixing; - L*"�Conect lagoon startup procedures; • Agitation Q,-Minimum surface area -to -volume ratio; W-Minimurrt agitation when.pumping; 17 Mechanical aeration; _ M"' Proven biological additives • 1ligil pressure agitation; - - - LzYIrrigate on dry days with little or no wind; -- "--" • Wind drift QiM inirn um recommended operating pressure; GYPump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon • Partial microbial decomposition; Gl'-Botlorn or midlevel loading; • Mixing white filling; _ 11 Tank covers- • Agitation when emptying 13 Basin surface mats of solids; C3�Proven biological additives • Partial or oxidants ral decomposition; • Mixing while filling; • Agitation when emptying • Agitation when spreading; • Volatile gas emissions • Volatile gas emissions while drying Dead animals • Carcass decomposition Extend drainpipe outlets underneath liquid � � -- level; 13' Remove settled solids regularly Ca" Soil injection of slurry/sludges; - - - - - - - - - - - - - - -- --_ fr Wash residual manure from spreader after use; 19'1'roven biological additives or oxidants & - Soil injection of slurry/sludges - - - - - - - - I —Soil incorporation within 48 Iirs.; CV -Spread in thin uniform layers for rapid drying; ©Proven biological additives or oxidants a'Proper dis os't• f Dead animal disposal • Ctill Carcass decomposition r t to carcasses pits L Complete covering of carcasses in burial pits; Incinerators Q Incomplete combustion 8 Proper location/construction ofdisposal pits -- .- CI Secondary stack burner —s - Is 'C— h1 1!C1 Ta:Ee" t Cause 8MPs to Minimize Odor Standing water around • Improper drainage; 01 Grade and landscape such that water drains Site Specific PmctiCeS facilities a Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roadsFann access road maintenance public roads from farm access -Additional Information : Swine Manure Management ; 0200 Rule/BMP Packet — — — -- Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Available From : NCSU, County Extension Center NCSU -BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU-BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension AMCC -- November 11, 1996, s.u63 s Insect Control Checklist for Animal Operations - - - ---- Cause - _ _ FIu�L (;uuets AcC11111 atiuu (if solids itMPs fo Corttrnl Insects Llgttiiti Systems Slle S11C6fie 1'ractIces Flush system is designed and oper;ltcd sufficiently to remove accnlnulale(I solids Frrnn ,gutters as designed. _ I 41guu)is ;l1)cl Pits ---- "— Remove bridging of accmnldate,l solids a[ discharge . C'uuted - ��Maintain la oon�l�ll�____ • g 6 basins and pits �vhcr _ Pest breeding is apparent to minimize the crusting of solids to a dcptb of no 1=a1eNZ.iVC vel;clalivc i011 ;------- �— I)et:ayUlh VC�t;lal "lore than 6 - ulchesover n)oreli1an30'/,ofsnrlace. — ( II UIYIl1 lVl;lll)1:1111 Vl'getat[VL Co1ltrUl 8lnllg ballt:5 pF ----• ----- - ... - - - — - -- __ lagoons and other impolnldlllcrlts to 1)leVenl accunll(lalioll ofdecayiIIg vel etative matter ---i- -- _ — -� — -- — -- - alonl; watel's edge vn ilnpauil<buenCs per inlelel. fc, , - -- I:ced Spillane_l)ry - - Sys[,.1us-----_� _ --- -- — -- IA' Design, operate and ohill feed systenls- bunkers and troughs) to minimize file , f ICCltllll11atioll of decaying w;lstage. f-'r ('lean up spill:lgc on :1 rolnine basis c. '- (lay interval during Fred SI411.1Lc - ---Accunulla[ions Of teed residues sllmnlcl; 15-30 day it I l v,ll taring xvinler)i It(Alice nu)istlfre Icclllmllatit,Il tvitl::n and around imnledi:ne Perimeter of tied stm age areas fly insmilig drainage ;lily fit)ln site ;ul(Vor providing a(letllt.lte ctlnlaltl(iieli[ (e-g•. covcrc(I bill f )r brewel's grlia aloof similar hil;h moisture grain pro(luctsy f7 Inspect li)r an(! remove or bleak up : t-CIII nld:lled solids in filler sfril)s around f(cd Moll:lge as needed. AA, iJt:sc:r111)c:r I!, _ SourceJ Ar►irs't' in 1-- ��� Caase b Areas Accumulations ofaninlaJ avast • s tl ects IRIWPs to Control tris and feed wastage 13 Eliminate low -- - -- area - sat kapMoisture along - Site St>cci(ic praclires fences and other locations-- ---~~ _ aeeltmlUlateS where waste -� and disturbance by animals is minimal. (7 "aintain fence raws and fitter strips around animal holding areas to mininliu -- accumulations of wastes (i.e., inspect for and t),yrtan,nc ttan�lli„g removeorbreaku • At cunu,la tons of anitn:,l w,t��—---i1eeded). p accumulated solids as f 7 ftent�ve spillage on a roatine basis c day interval floriner; b • 7 - lA ------ during winter) wh Be ma mire s5-30 ri 1 foray t lam! ---- _~ application or disposal. fl Provide for adeyttate stockpiles. Drainage around manure 4 n Inspect for and remove or break u —y-`-- wastes in fitter strips aro,tnd sttxkp,lesta��tll:,tetl Fit ,n„tc iulur,n �liun cnn,act H1e Cooperative t:.4 - -- ___ 1lWtlUfB han(11l11g areas as needed. Icij,I,, Mt ? ?01t i-h, I _i atenstuu Service, t)epatlmcnt of lalromolo , �),• It ox 7613 > Tdotth (`- ``— arolurt %grit: I i nivt•rsily, Alltlt: - I-I"vcn►ber 11, "96, Pagc2 I I -)-- i 0 E-Y ACTION PLAN PHONE NUNLgERS EMEe uE�'^ DWQ 9/0 4� r *,'�AGBi�1E1�I'I' SYSTEM This Ian wi be implemenzed in the event that wastes from your operation ove jowing, or runnzng off site. you should n p are leaking, leave your proper] to oo;isider that you have a Problem, You Should mwastes akeeverywa ot to or ensure that this cite, na` happen This plan should be posted in an accessible location for all employees at the fac-li effort to °� he following are some action items you should take. 1. Stop the release of "as,es Depending on Possible.ug�:sxe resaoases the situation, this may or may not be to some possible problems are listed below. A. Lagoon overl-Ac;wyoussible solutions are: a. Add soil to to increase elevation of dam. b. Purr;,p wastes to fields at an acceptable rate, C. Stcp a:l flows :o the ;agoon immediately. d. Calla ?Lrriping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate ;he application rates for the fields where runoff occurred. C: Leakage from "a a waste pipes and sprinklers -action include: a. Stop recvcle pp uma. b. Stop irrigaticn pun, c. Close valves to eliminate further discharge. d. Repair aal leaks pzor to rest2rting pumps. D; Leakage from ;iLsj; systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irri' ation ournp. C. Make sure no sl.phon occurs. d. Stop all flows �n the house, flush systems, or solid separators. December 18, 1996 e' Ret}ai` a<: yews to restarting pumps. E: Leakage �� o.;a ::as, Or sideu•all of lagoon. Often >Zowi g X'Z ;s- �cssibie action: thls is seepage as opposed to a 3Lim or ditcIn away from the emb pug in s�'.uzxxersib'e pump, and pump back to laangoori t to catch all seepage, b. If holes are caused by burrowing corr.t7act with a clatype° animals, trap or remove animals and fill c• bHave , •P""hess.onal evaluate thondition of the side walls and lagoon �aEiRTaFAL as .;Uu as possible, S 2• Assess the e;;tC .;; c the spill and note any obvious damages. a. Did the waste reach ai1v surface waters? b. Appxoxi , ely :;ow much v as released and for w hat c• Any da,�raaY I' Ow such as employee injury, fish kills or property damage? d. Did the spill Ieave the property? e. Does the co��l have the aoteAA to reach surface waters? f. Could, a N.ure : �, ;, event cause the spill to reach surface waters? g• "°u'e pQtabi.M water wells n ert danger,(either on or off of the property)? h• How much reached sw ace waters? p P Y) • Contact az�p,o'er,�,,,z a2r:-c.e$, a. During normal business hours, call our DW regional offic , PA,cnesro.�sd�r,i y Q (Division of Water Quality) Afthours, emergencYour phone ca; should include: your name, facility. telephone number, thdetails e ails of the incident fror: kern 2 above, the exact Iocation of the facility, the location r direction of mwY4rr;ent of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation, b. If spill leaves property or enters surface waters, call Iocal EMS Phone number C. Instruct E i5 to contact local Health Department. d. Contact CES, phone numbers 7'6 ; local SWCD office hone number and Iocal :ARCS office for advice/technical assistance phone number 79 z.9-5 .-S9�••• 7'963 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to there and ask :hat person to contact the proper agencies for you. 5: Contact the =Mracwr cf your choice to be`in repair of problem to minimize off -site damage. a. Contractors Marne: b. Contractors Address; C. Contractors Pbore: o— o 0 2 December 18, 1996 Contact the ttcttr,icci spz: ia'i Engine;.r, e,c.: st �� ho ceriftev the lagoon (tiRCS, Consulting ar Name: b. Phon- Iv - 38s-� oou 7: Yrnplernent rocedures A ad ```'s`c by D1,V Q and technical assistance agencies to -e:!n tir the damage. repair .he s�rste n, and re��sess thew o deep problems %0r �, r,:• rite management plan to re -ease o, w:.stes from happening again, Mortality Management Methods Version —November 26, 2018 Indicate which method($) will be implemented. When selec,I,7g multiple methods indicate a primary versus secondary option. Methoo'S 0`.her then those listed must be approved by the State Veterinarlan, Primary Secondary goutme Mortality 13�7;;R r" ee feet beneath the surface of the ground within 24 hours of knowledge of animal I��II death'. 7he burial must be at least 300 feet from any flowing stream or public body of water (G•S• 10�-403). The bottom of the burial pit should beat least one foot above the seasonal 'gig' `' =:e- table. Attach burial location map and plan. iand`il; at municipal solid waste facility permitted by NC DEQ under GS 15A NC AC Perwer'-g at a rendering plant licensed under G .S. 106-168.7. COr'olete incineration according to 02 NCAC 52C .0102. A co„posting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, add'gonal requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC D'eparment of Agriculture & Consumer Services G.S. 1 - ( 06 549.70). QQ Any-ne l-od which, in the professional opinion of the State Veterinarian, would make possible the sar;age of part of a dead animal's value without endangering human or animal health. (lIl'riA; a )provai by the State Veterinarian must be attached). ElMass Mortality Plan Mass ,~r,ortali:y pans are required for farms covered by an NPDES permit. These plans are also -eccmmended for all animal operations. This plan outlines farm -specific mortality man- agerren; methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated Wi,e- numbers of dead animals exceed normal mortality rates as specified by the State 'S'a'erirarian. • Surial must be done in accordance with NC General Statutes and NCDA&CS Veterinary ;vision regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • '- :he event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal accr, in t -, S Signature of Farm Owner/Manager Signature of Technical Specialist g o . . 106-399.4. 19 l� Date Date !')- - l0 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy sells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods, Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following; Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for, 1. separation of joints 2, cracks or breaks 3, accumulation of salts or minerals 4. overall condition of pipes • Lagoon surfacer --look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalk tharphv ,,,o�,.e.,:..,..L . ,____ _ .•.., .,.ua.►.+,a,is 1lIQ 1Clguun dam. guW stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump replacement, is in need or repair or NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. I Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per I DW cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid PH is between 7.5 and 8.0. 7 A dark color, lack of bubbling, and excessive odor signals inadequate biological activity, Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season, Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. -- Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through Proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum Iagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest Point of the dam or embankment, Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge, • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal. - Rate of lagoon sludge buildup can be reduced by: Proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage, Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate, Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams,) • Lagoon liquid levels ---high levels are a safety risk. • Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. • Liner integrity --- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. /+ y S z a �� Operator: Ben Warwick County: Sampson Distance to nearest residence (other than owner): I. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) 0 sows (farrow to feeder) 2940 head (finishing only) 0 sows (farrow to wean) 0 head (wean to feeder) Describe other Date: x 1417 lbs. _ x 522lbs. x 135lbs. _ x 433lbs. _ x 30lbs. _ Total Average Live Weight = 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON 04/25/19 0.0 feet 0 lbs 0 lbs 396900 lbs 0 lbs 0 lbs 0 396900 lbs Volume = 396900 lbs. ALW x Treatment Volume(CF)/Ib. ALW Treatment Volume(CF)/Ib. ALW = Volume = 396900 cubic feet 1 CF/lb. ALW 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)------ ---- _------- Inside top width (feet)--- ------ - Top of dike elevation (feet)------ 210.0 218.0 Bottom of lagoon elevation (feet) ------------ Freeboard (feet)----__ 35.5 35.0 Side slopes (inside lagoon)--------__-_-_ - 1.0 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 3.0 LENGTH WIDTH 3.0 3.0 3.0 374.0 204.0 AREA OF TOP LENGTH * WIDTH = 374.0 204.0 76296 (AREA OF TOP) DEPTH 11.5 AREA OF BOTTOM LENGTH * WIDTH = 305.0 135.0 41175 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH *WIDTH * 4 339.5 169.5 230181 (AREA OF MIDSECTION *4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) +AREA BOTTOM) * DEPTH/6 76296.0 230181.0 41175.0 1.9 Total Designed Volume Available = 666333 CU. FT 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 380.0 210.0 79800.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 79800.0 square feet Design temporary storage period to riod to b e 180 days: 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 396900 lbs. ALW/135 lbs. ALW * 1.37 gal/day Volume = 725004 gals. or 96925.7 cubic feet 180 days 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 46550.0 cubic feet 5D. Volume of 25 year - 24 hour storm } Volume = 7.0 inches / 12 inches per foot * DA Volume = 46550.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 96926 cubic feet 5B. 0 cubic feet 5C. 46550 cubic feet 5D. 46550 cubic feet TOTAL 190026 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side slopes_________________________________> 3.0 • 1 Inside top length===========================> 380.0 feet Inside top width============================> 210.0 feet Top of dike elevation=======================> 48.0 feet Bottom of lagoon elevation==================> 35.5 feet Total required volume=======================> 586926 cu. ft. Actual design volume========================> 666333 cu. ft. Seasonal high watertable elevation (SHWT)===> 38.0 feet Stop pumping elev.__________________________> 44.3 feet Must be > or= to the SHWT elev.==========> 38.0 feet Must be > or = to min. req. treatment el.=> 41.5 feet Required minimum treatment volume===========> 396900 cu. ft. Volume at stop pumping elevation============> 472738 cu. ft. Start pumping elev._________________________> 46.4 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 619783 cu. ft. Volume at start pumping elevation===========> 619693 cu. ft. Required volume to be pumped================> 143476 cu. ft. Actual volume planned to be pumped==========> 146955 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: �j ^I� • o� OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods, Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the Iater winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet Periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for- 1. separation of joints 2. cracks or breaks 3, accumulation of salts or minerals 4, overall condition of pipes • Lagoon surface ---look for: 1 • undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall p replacement. ump operation. An unusually loud or grinding noise, a large amount of vibration, may indicate that the pump is in need or repair or NOTE: Pumping systems should be inspected and operated frequently enough so that you are not -completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. . You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height q tot Identified problems should be corrected promptly. It is advisable to inspect your during or immediately following a heavy rain. If technical assistance is neededto ystem determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage, If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2, Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slope. I Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume, This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0, Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times°daily are optimum for treatment, Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well, Practice water Conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation, Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum Iagoon storage for the winter. . • The lagoon liquid Ievel should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. n Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for. obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 0 proper lagoon sizing, mechanical solids separation of flushed waste, ° • gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will; have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm - an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste , constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes;;always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors, Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure, Types Of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams,) • Lagoon liquid levels ---high levels are a safety risk, Failure to inspect and maintain the dam, Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.