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820159_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division, of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0159 Certificate Of Coverage Number: AWS820159 2. Facility Name: Bacon Bits 3. Landowner's Name (same as on the Waste Management Plan): David R Bradshaw 4. Landowner's Mailing Address: 2120 Feedmill Rd City: Roseboro State: NC Zip: 28382 Telephone Number: 910-564-5257 Ext. E-mail: 5. Facility's Physical Address: 2242 Feed Mill Rd City: Roseboro State: NC Zip: 28382 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): g, Farm Manager's telephone number'(include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Max*-e-tirrlds LLC 10. Operator Name (OIC): _ Phone No.: — OIC #: 16689 '� G a4-0-?40- p(gl R`i Z7 11. Lessee's Name (if there is n6t a Lessee, write Vone"): O�e-i f XCbtl4�j 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Wean to Feeder Operation Types: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Gilts Other Other Allowable Count 3,200 Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep- Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultry Non Laying Pullet Layers ROY COOPER Covernor MICHAEL S. REGAN surer" LIN©A CULPEPPER l IAM-for NORTH CAROLINA Environmental Quality February 27, 2019 David R Bradshaw Bacon Bits 2120 Feedmill Rd Roseboro, NC 28382 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: APR 0 2 2019 Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at httys:Hdeq.nc.gov/about/divisions/water-resources/water-quality-rep-ional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non-Discha a General Permitsyou must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Faciliy Currently Covered by an Expirina State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019. Please note that You must include one (1) cogry of the Certified Animal Waste Management Plan f CAWMPI with the com leted and signed aiiplication form. A list of items included in the CAWMP can be found on page 2 of the renewal nolication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820159 Maxwell Foods LLC Y` ti N,,rtt Caro r•aD-29artme^tof=rrronm,_Rtay-uaty I DvsonofWat_rRa93Ur>es =' F12 N. Sa sbu ry St. I ViSS RIa Ser+. za Center I Ra e g�. Nor?K Cara, ra 2?£9?-14EZS 13. Waste Treatment and Storage Lagoons (Verify the f0owing information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 49 5+7 27 6 0 0 19.00 -4 Mail one (1) copy of the Certified Animal Waste Managerttent Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by whicdt waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on?every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the, WUP f. The maximum PANto be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS'Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted"' 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculatip85, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland deternfinations, or hazard classifications that may be applicable to your facility. 8. V Operation and Maintenance Plan If your CAWMP includes any, components not shown on this' list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above, to: 2019PermitRenewal®nedenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in • any application may' be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name- of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a princi al executive officer of the corporation): Name: u0�(J� /% Title: Signature'4 OK : „ J Date: Name Signature: Name: Title: Date: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 IR 101.4k149 5 `f'7 27 0 0 0 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov NAME OF FARM: Bacon Bits OWNER / MANAGER AGREEMENT _ _1(we) understand -and will follow and -implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. 1 also certify that the waste will be -applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: David Bradshaw SIGNATURE.2%DATE: L---C_zw�Tv NAME OF MANAGER (if different from owner): . please prlrrt SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: Curtis Barwick AFFILIATION: Coharie Hog Farm ADDRESS (AGENCY): 300 Westover Rd. Clinton, NC 28328 (910) 592-1122 SIGNATURE:4�4 4��DATE: - 5 ' y7 — a A" 1AL4 r� z. �N L �tty�p 5 M� YAt `�4e., laic -- --w o"v Ibu 1,000 1 mcn equals 400 feet - �" (fir �aG/�11 c���S 2r��; "'•1�., °" �erl�C �c./ 1� ��„J _ + lass a-oo F v C i EMERGENCY ACTION PLANT PHOISE NUMBERS DI 'Q cf / G 5f F6 10441 ENv1ERGENCY MANAGEMENT SYSTEM SWCD 55.t - 716 3 N-RCS 5'� .27 5 k 3 + This plan wi:1I be implemented in the event that wastes from your operation are Ieaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at th-e-facility.-The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. CaIl a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. = c. CIose valves to eliminate funher discharge. d. Repair all Ieaks prior to restarting pumps. D: Leaka_e from flush systems, houses, solid separators -action include: a. Stop recycle -pump. b. Stop irrigation pump. c. ?Make. -sure no siphon occurs. d. Stop all floe s in the house, flush systems, or solid separators. -------- ___ ._...._.-Decem-bar -1-8; I996 _ e. Repair all leaks prior to restarting pumps. E: Leakaze from base or sidewall of lagoon. Often this is seepage as opposed to flowing Ieaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious darnkees. a. Did the waste reach any surface waters? b. ApproximateIy how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill Ieave the properly? e. Does the spill have the potential to reach surface waters? L Could a future rain event cause the spill to reach surface waters? Cr. Are potable water wells in danger (either on or off of the property)? E., How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) re:ional office; Phone - - After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact Iocation of the facility, the Iocation or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill Ieaves property or enters surface waters, call local EMS Phone number C. Instruct EMS to contact Iocal Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technicaI assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of ;your choice to begin repair of problem to minimize off -site damaze. a. Contractors Name: Mr z1 e `.., s __ b. Contractors Address: _ r1,_ 4-... r. Contractors Phone: December 18 1996 6: Contact the technical specialist who certified the Iagoon (MRCS, Consulting Enzineer, etc.) a. Name: W. F F 5 _ ca. w/.�.l b. Phone: — / r .% a v 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December IS, 1996 Insect Control Checklist for Animal Operations Source ti Cause 11Ml's to Coulrol Insects Site Specific Practices _ Liquid Systems t[lusli Gutters • Accumulation of solids i Mush system is designed and operated supicicntly to remove accuinulalcd solids front `. gutters as designed. C1 Itemove bridging of accumulated solids al discharge Lagoons and Pits _ Crusted Solids 111 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more Than G - 8 inches over more flan 30% of surface. �xcessive Vegetative • Decaying vegetation ® Maintain vegetative control along banks of urowtl' lagoons and other impoundutents to prevent aceuutulalioii of decaying vegetative matter along walces edge on impoundment's periweter.: Dry Syslcois�— ccJers • FccJ Spillage O Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize We accumulation of decaying wastage. ❑ Clean up spillage on a routine basis (e.g., 7 - 10 j day inlerval during sununcr; 15-30 Jay inlcrval _ during winter). F cd Storage v Accumulations of feed residues bM _ Reduce moisture accumulation within and 4 around inuuediatc perimeter of feed storage areas by insuring drainage away from site ' t and/or providing adequate conwinntcnt (e.g., `-, tU0 covered bin for brewer's grain mud sin►ilar high nioislure grain products). _ o `' ❑ Inspect for and remove or break up accumulated solids in filter strips around fccd storage as needed. I i i.� AMIC - Havember 11, 1996, Page 1 Swine Farm Waste Management Odor Control Checklist Source Cause lIMI's to Miuiluixe 01101• Site Specific Practices jFarnlstcad Swine production 0 Vegetative or wooded buffers; eL ❑ Recommended best management practices; 0 Good judgment and conllnou sense . Animal body surfaces + Dirty manurc-covered animals ® Dry floors Floor surfaces • Wet manurc-covered floors 0 Slotted floors; N Waterers located over slolled floors; I] feeders at high end of solid floors; ❑ Scrape manure buildup front floors; A Underfloor ventilation for drying Manure collection pits • Urine; 41�Frequent manurc removal by flush, pit recharge. • Partial microbial decomposition or scrape; JUnderfloor ventilation Ventilation exhaust fans Volatile gases; a Ian maintenance; Dust Cl Iifficicni air movement Indoor surfaces • Dust A Washdown between groups of animals; 0 Deed additives; I❑ Feeder covers; ❑ Feed delivery downspout extenders to feeder covers j blush tanks ! Agitation of recycled lagoon O -lush lank covers; 11qu111 Willie tanks are 111111ll; O IWend fill lines to near bottom of tanks with :11111-sillholl vellls Plush alleys • Agitation during wastewater ❑ Underfloor flush Willi underllbor ventilaliott conv©yaucc Ilit recharge points a Agitation of recycled lagoon ❑ Extend recharge lines to near bollaul of pits liquid while pits are filling with :ulti-sipholl vellls Lift stations ! Agitation during sump tank ❑ Sump lank covers ------ filling and drawdown Outside drain collection • Agitation during wastewater Cl Box covers Pr junction boxes conveyance 0 ....-..•. .. %i inne n----1 Source la laud of drliupipes at ! Cause • Agilatiuu during wastewalCr Q HMI's 1a h1hilmize 0d(ir Sile Specific Praclices Extend discharge hll;uull conveyance puiul of pipes underneath 1.180011 liq„ ld level I;ag0U11 SllffilCCS • volatile gas Culissiolls; A Proper lagoon liqui(I capacity; Biological mixing; Q Correct lagoon slarlup procedures; • Agitation ❑ Mia;mum surface area-to-voluulc ratio; . � Miuimuul agitalian wheu.pungliug: j O Mechanical acral;on; t zles ioil spri,lklcr uo nozzles — I ligh pressure agilalion; Cl 10 Proven biological additives lrrigaic oil dry days Will, lillle or no wild; ~ • wind dr;n Q Minimum recommended operating pressure; 0 Pump intake near lagoon !;quid surface; Pump from second-slage lagoon Slorage lank or basin sllrfacc • Parlial microbial decomposilioll; Q lkluon, of midlevel loading; • Mixing while filling; A Tank covers; j Agilation when emptying ❑ Basin surface mills of solids; _ 17-7 Proven biological adtlilivcs or oxida,lls Settling Ilasin surface 0 Partial Ilucrobial decoulposilioll; Q lulcnd drainpipe 01111CIs underuealh liquid a Mixing while filling; level; i • Agitation wile,, elllplying Cl Iteolove sellled solids regularly hliunrc slur! ur slud a Y b sprca�lef mIticls Al,ilalion when spreading; Q Soil iujccUon of sherry/sludges;. VulalilC gas emissions Q Wash residual manure from sprcader ancr Ilse; Uncovcre(I manure. • volalile gas emissions while Q Proven biological additives or oxidants slurry Of shl(lgc oil ficlll dfylllg Q Soil inject;un ufslurry/slu�lgCs Sllffal'LS ElSoil illcomorillion wilhin 98 llrs.; " Q Spread in Iliin unif(irnl layers 1'ur rapid drying; Cl Prove" biological additives of oxidants ' Dead i1111f11idS • 011CaSS dCCUlllll(lSillull dull Proper 1I1S1]OSltloil of carcasses �- I IIad;1nimal disposal Carcass deculllpusllion A t.ompielc covering of cal•4asscs ill bllfial !Ills; -- _ Cl Proper lucalion/cuusiruclicju ul'disposal pals Incouylit:le combustion Q Secondary stack burners -- -- AMOC - November 11, 1996, Page 4 Source ! Cause IIMI's Io Minimize Odur Site Specific 1'raclices Standing water around •! Improper drainage; Cl Grade and landscapc such Thal water drains facilities Microbial decomposition of away front facilities organic matter Manure tracked onto Poorly maintained access roads p Farm access road maintenance public roads from fart , i access _Addilional Information : Available From Swine Manure Management ; 0200 Rule/11)MP Packet NCSU, County Extension Center Swine I'roductiou Faun Potential Odor Sources and Remedies ; EUAE Fact Sheel NCSU - UAL: Swinc Produclion Facility Manure Management: Pit Recliarge - Lagoon Treatment; EBAE 129-88 NCSU - BAE Swiuc Production Facility Manurc Management: Umdcrllour Flush - Lagoun Ti-catntcul ; EIJA1s 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure 'frcatmeut and Storage; EUAE 103-83 NCSU - UAIi Calibration of Manurc and Wasncwaler Application L•quiputcul ; U-BAG Fact Sliccl NCSU - IJAt: Controlling Odors from Swine Buildings; 1'lll-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC fork Producers Assoc Optiops for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications calion Nuisance Concerts in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Florida Cuoperalive Extension r AMOC - November 11, 1996, Page 5 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106=549.70).' Any method which, in the professional opinion,of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPD.ES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods1c, be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measure's for -disposal according to G.S. 106-399.4. gg AO , iQ t e) AA Signature of Farm Owner/Ma nagev Date Signature of Tec ical Specialist Date r( OWNECt ?,c7tki45 140 SILJVF 5folkA Jt. s1kJ*je will 61E RervevEcl As At Edc� II r' �. TEMPORARY STORWE REO-JJ"E: ^ Drainage Area: Lagoon `top o; d ke! LenSth X X/dth = ISO 150 L7000 Squa'e Feer FwiidinSs (roU anc |ct watsr' Lam'pth X W/oZn = 0 0 0 Scuare Fee-, TUAL I}A W030 Bqua^e Feet ===> Des'3" tsmporar> stcraSe Vo aE� oays. A. Vo ume of waste procu'ed Apprcximwe oa./v P,odicaian o? naoure in &/�l ST.. 0.0n13� Vo'ume = 50096 Q. B8LX Y CF of Volume = 22032 Cutic Past E. Volume of wash water - This 4 tra amount oF Fresh water useo fc/ wasnin8 f &ors or vo'uxs cf +resb water used for a flush system. Tiush systec� that rec;tca ate tie agoon wacer are Lccouocel for in 5A. Vo.ume = 0 va./:ns/say y 120 cays sto/aSe/7.03 jai ions per CF 3 [i.;c feet C. Vu|u'.a 0 ra nFW in P/cess of evapo,ac/co ire ;etiod of time when ra/'fa | s ceecs e'acorat/:,/ by |ar3es, a-Du/t. di/s z^cess ra aFa.| = 7.0 }ncl*, Vo.uee = 7�( Inches X 7A / 12 7er &11� Vo ume = 1T753 C"o.c fect D. Vc.uxe of 25 /ear - 24 h''Lr storm Volume = 7.0 mcxes '' 11 ,rches per FLoz X Va une = a5710 30c Net T[-AL REO,IRED 721PCRAR! W3AAW 50 22322 CLL/c few-, W. 0 Cuo.c feet 5C. 15750 Cubic foet ED. 15755 Cab/c fee� `O-AL tKIL Cubic Net o-ZS-��_ p/3o /q3 U. S. KFAATIMUT 0f ANICATUM PLC-Ift-,-AO Soil Conservation Service Nov. 7/91 PLAN OF EXCAVATED WASTE STORAGE PIT NAME: —.Lau d 9zo, 1 s�IuJ ---.-----Date: 8-2� -93 county: 54sa, Address: /$o.0 E11674 W CE SLOPE 3a To 1 M. Tor ELEY. t /moo .A / I D AVE. 16TT" ELEV. / On bwAt for vote catantatiaers) Use of facility: ; t,41 "91,; /, Capacity: 1 is /z Soil Type: Bench Hark Descr on AJd : I IJ Z, T. 9. m, A 35,,,,cJ 4/&.v, - 56c Bottom Hormel Liquid Levol Storage for normal Precip. Mximm Liquid Lav%l 25'yr. Storm Storage Crest FSw Mar.Flov Depth Freahoard Top of Dan _4, F,lev. '/-/. a Blev. (+) Ft. Elev. M Ft. Elev. M Ft. M 1 Ft. Mlov._ e7 L O Confinment Building Pit TYPICA.L, VIEW OF A ONE -STAGE LAGOON SYSTEM Top Width /Z,o " Pipe (Deeds to be adequately supported) Settled Top Elevation ;/.0 OUTLET PIPE ELEV*--��-'�- +t i� SS 3•a : 1 Ss TREATMENT LAGOON e� Depth Bottom SLevation 4/'D SS s OPERATMA &�E MAImTEIN"OE P-A This |a3o:n A ues Snej for waste treamosnt (pernaoeoc s:oraSe> wMi m.nimum odor ccntro/. The t/c'e rccuireJ for the planned fluid evo! to ae resnxsd 1pe,raneot + zemPo/a/y sccra3e/ may vary ,ue N. '|ushir3 operar/o.s and t�e anuunc c? frEsh ater t6 be a0sd i` tne 5/sten. The desi2nsd 5 months Lenporary srorage s a.' est matew ve.ume based on z it waste from animals; 2) e`eess rainfall after evaporation; and 3> tqe iar2est 24 hour `one day) ra.nfa 1 toat occurs on the averaGe of once every Z5 years. Tne vn`une of waste generated from a given numcer of an.mais will ce fsir`y constant trircn2hout the )ear Enc from year to year. This estimate is based on 7 inches of excess ra.nfai/ wnicn .s cquL| to 'r ^^ceeds the hiShsst 6 months excess ,n a jea/. Me average aooaa excess /a nfal( /s approx.ma-e/y 8 |ochee. 7hsrefor7, an averzLe of G incras of excess 'a/nfa'i *.|| need to be Pumpeo sac� )ear. Toe 25 year rainfall wi|. not 1:2 a Pactor to consioe, ;n a: annual uumpin3 c}c/e, bat th s storage volume must a.ways oe a"a|ias/e. A max/rum e|evat oo M, seterx/ned in emcri ce5:8n �c wcg n punp/r3 and tf is s usual,y the nut/et i:ve't oi p'pe(s> From ba idin3(s). If tna Cil/n, pipe is not irsta|}sf on c.e e'evatico cc oe3'n ?u/op/ra, a permanent marxe, musr be /r`sta.|eo on tnis e|e~az.on t,- ,ou.cate when pumpir3 shcu'd beg`c. An e.e%acioo must ba e+tan /soeG to sco; puspioo to maincaio min.mum t,euc/ent oppt� .6 feet). pu/Pio3 can De s%arted ,r st,pped any t.ne oetweeo these two e evations Fin operac.oq conveo:eice as s ce coodMons Ps —in t Weazher, so/-s, nroy, an, Equipment ro apply Wa*te without /uccpf o/ ieacbloj`. .and anp{icati^n of waste water is recognized as an acceptab|e method of diyposa . Meto^os of aP;\icar o, i c|ude sc|'a sit, center pivot, Suns, and trave|Ira Sun rr.Faticn. lare snou|d be taken when app/\ nj waste tc prevent ru.`off fron toe f eK, or samaSe to crcps. the fo|lcdin3 items a,e tc We carr.eo ou;: 1. It s stronS'y recooneousd tna t,'i s'esruen^ .a8occ ce pre - charged to 112 .ts ca;aoi:y to p-evann excess/ve odors during start-up. Pre-c`.arS.o3 reuures t�e Conceourat/on of we :n t.a| waste entering tie /aSnoo toerec/ /eauciog wcors. solids shou!d be covered with sff:^ent at sl' times. A:en pre- char8inj is ccnp:etedr Kusn tu/}d ,Ss w th re:yc/eo |ajocn liquid. Fresh water shou!d rot be usei for f ush/r.3 after Mtia| f } ino Z. The attac`ed wasA uti! zat'"o P ao sna be fo .oweo. -his pion recQmoends samp//,E a'd tect|ng vf wasce (see Attac)uart E) oerors ar: anp.icati:c. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ----------------------------------------------------------- CLEARING: All trees and brush shall be removed from the ;onstruction area before any excavating or fill is started. StJmps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. Lagoon site <and pad site if needed) to be stripped of topsoil (3") and stockpiled for use on dike and pad slopes (2-3"). The topsoiling quantity is in excess of amounts specified on page one <1). Cut—off Trench: -------------- A cut—off trench (when specified) shall be installed as shown in the plans. Construction: ------------ Construction of excavated and earthf i l l areas sha l l be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the aCS. Earthfill shall be placed in max. of G" lifts and not placed in standing water. Compaction shall be performed by the construction equipment or sheeps—foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of one 0) foot below grade and backfilied and compacted with a SCS approved material (i.e.—CL,SC,CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. 3. Des /' POMP-Lut of the lagoon woy'. P - j ieve ,zacles e|eva' t/or 47.00 at market cy 'ernure,.t markers, Slop PUMP -oat when thr f uid )eve 'eacxes e e/atior. 47.00 or bscore fluid depth :s less th&n 6 faet ueep ith.s preveotE the oss of favorau`e bacte'ia}. Tie Oes on tempora'/ stcra3e, /ess 25 year storm /s 37782 cubic feet or 2EL609 wa.'oos. As stinted aefore, t:)s vxiume w .. vary cons;derab y P~om year jo yEar. 4. Th, recmmme-ded »a^imum amoupt zo apP/y per rr 3aticn :s ooe 11} i:co and Me recomms:ceu marmAm aup icas'fi rate .s 0.-� ';ches per hoir. 5. Keep veoeta:On on w,:s:kmeoi aoi areas awJzcen^ to ine a^Dor Moueg a/nuz/ Y. Vajetatiok shou c ve fertilizes as rseued .o nc/nta r a v.C;^ons scann. 6' Repair any ernoec areas o' areas e.na3eo vy rocects a-u' pstabi;sh n ve8etz`ion. 7. A./ surface runofv is tc :e c versed 0vo toe .aSoon t: stab e out|ets. 2. Via, a o...Imum oi 100 Met c/opiao, 7u"Pa: *r 21 Feet of 8'-ass vef s i Etpd tuffcr ir^und waste -t izaxlon fie cy, pa-z'cuiar y a jaceo to Pyows, /k^es, streams, o;ai u rcies, e;L. 2" /'oo pump OnMr. 305 feet of a res cence or 'it�.n '»0 feat of a we 5. The Wean Aatc' Act cF 1977 ;^oo.n.ts t-.e j sc:arSe o' po. uzar.ts into of the UA',ed StUes. T`e Da artnert of .ste`-s Env.rnone:t, Hea.1%, ano Natura Resnarces, D vis'co oP Erv.r"n cuntO Aa/ =Semsr t, , as the resp'` s i bi | 1} F Dr w :For c i oa th i s | aw. -: WASTE UTILIZATION PLAN -Cohariejog .Farrn Thursday, June.5,1997 Producer David Bradshaw -Farm Name: Bacon Bits 82-159 2120 Feed Mill Rd. Roseboro,NC 28382 Telephone # : (910) 564-6260 Type of Operation : wean to Feeder Swine Number of Animals : 3200. pigs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before h application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop. to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities,-.and-ava-Wable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for poll°ution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste'are not the same. The estimated acres needed to apply the animal waste is based on typical nutrientcontent for this type of facility. Acreage requirements should be based on the waste analysisreport from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of Waste samples to the lab for ananlysis. This waste y utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.'0217 adopted by the Environmental Management Commission: Page 1 of 9 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 3200 pigs X .4 tons waste/pigs/year = 1280 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 3200 pigs X .48 Ibs PAN/pigs/year = 1536 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage, will be needed for waste application based on the crop to be grown, soil type and suface application._ TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS - DETERMINING PHASE CROP YIELD LBS AW COMM ACRES LBS AW APPLIC CODE N/ACRE N/ACRE USED TIME 2434 * 1 ' FACEVILLE 0-2% C 115 124.2 0 8.28 1028.58 MAR-JUN 2434 1 FACEVILLE 0-2% W 59 118.59 0 8.28 981.925 SEP-APR 2434 1 FACEVILLE 0-2% SB 37 145.04 01 8.28 1200.93 APR-SEP 15 2459 123 NORFOLK 0-2% C 1 110 117.7 0 11.16 1313.53 MAR-JUN 2459 123 NORFOLK 0-2% W 60 125.4 0 11.16 1399.46 SEP-APR 2459 * 123 !NORFOLK 0-2% SB 40 156.8 01 11.16 1749.89 APR-SEP 15 TOTALS: 3837.06 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *.Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 of 9 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are -no Acres Leased Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP UNITS LBS N/UNIT C CORN BUSHELS 1.25 SB SOYBEANS BUSHELS 4 W WHEAT BUSHELS 2.4 W WHEAT Page 3 of 9 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 1 19.44 3,837 TOTALS: ' 19.441 3,837 AMOUNT OF N PRODUCED: 1 "536 ***BALANCE -2,301 *** _This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, -odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic -land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 243.2 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be.aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be.removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.6 feet of the top of the. dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (Inlhr) AMT (inches) 2434 *1 FACEVILLE 0-2% W *1 2434 *1 FACEVILLE 0-2% so 0.40 *1 2434 *1 FACEVILLE 0-2% C 0.40 *1 2459 *123 NORFOLK 0-2% W 0.50 *1 2459 *123 NORFOLK 0-2% se 0.50 *1 2459 *123 NORFOLK 0-2% C 0.50 *1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 4 of 9 NARRATIVE OF OPERATION This is the same waste utilization plan as the onefiled in August 1993. This plan gives the flexibility of a corn/wheat/soybean rotation. Acreages are based on an irrigation design completed on 4-22-04. Producer has the option to plant produce crops on any field with no waste applied after planting of these produce crops. Before application, consult Technical Specialist to determine Nitrogen rates. If winter annuals are planted, apply no more than 30 Ibs/N/ac if. being incorporated. Reduce following crop's Nitrogen requirement by a corresponding amount as that applied and incorporated. Page 5 of 9 PLANS & SPECIFICATIONS 1- Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge. during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility.. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter.for spring planted crops on soils -with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11.. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from anv residential property boundary Page 6 of 9 -and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned. by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not.be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist'. Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and in waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed .areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon. areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is . responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, basis to prevent breakdowns, leaks, and spills. kept on site. reels, etc:, should be inspected on a regular A regular maintenance checklist should be 20. Animal waste can be used in a rotation that includes vegetables and -other crops for direct human consumption. However, if animal waste isused on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element.. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. Page 7 of 9 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 8 of 9