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HomeMy WebLinkAbout820144_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0144 Certificate Of Coverage Number: AWS820144 2. Facility Name: Southern Cross Farm 3. Landowner's Name (same as on the Waste Management Plan): Jim Walker 4. Landowner's Mailing Address: PO Box 242 City: Garland State: NC Zip: 28441 Telephone Number: 910-532-2841 Ext. E-mail: 5. Facility's Physical Address: 3403 W Magnolia Lisbon Rod City: Rose Hill State: NC Zip: 28458 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): Santiago X Vazquez 8. Farm Manager's telephone number (include area code): 910-262-1455 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Santiago X. Vazquez Phone No.: 910-262-1455 OIC #: 19878 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Wean to Feeder 400 Swine - Feeder to Finish 1,000 Swine - Farrow to Wean 3,500 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 19.00 1 174,240.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed bti the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov 07/16/2013 16:10 9106692731 RECEIVED 04/02/2019 06:58AM SANTIAGO VAZQUEZ PAGE 05/05 i attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if an required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143 215.6A and 143-215.6H, any person who knowingly stakes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U-S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisotuttent of not more than 5 years, or both for a similar offense.) Printed Name of Signing corporation, signature should Name: Signature: L:�1iG cial (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a a principal executive officer of the corporation): 4_11e ' Title: iN1.1 t Id (j) A) .0 Name: Title: Signature. Date: Name: Title; Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Cearer Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdeur.gov FORM: RENEWAL -STATE GENERAL 0212019 ROY COOPER. Governor MICHAEL S. REGAN secretary LINDA CULPEPPER. Director Jim Walker Southern Cross Farm PO Box 242 Garland, NC 28441 NORTH CAROLINA Environmental Quality Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: APR G 9 101S It joust Operations Secb011 February 27, 2019 Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.nov/about/divisions/water-resources/water-quality-renional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019. Please note that you must include one (1) cons' of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, 1 Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fa\ etteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820144 Murphv-Brown LLC 7 North asro na Depart eretof zrtv'rcnntenta Qua'ty I D Vsoaof Water Resauroes ici�1' B12 N. 7s `. bung St. 1£.3£ Ma' ru'oe Caster I Rae gh, North Cara Ra 27£99-1£.38 Murphy -Brown, LLC 3/29/2019 NUTRIENT UTILIZATION PLAN 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: County: Jim Walker Southern Cross Sow Farm 82-144 Farm Capacity - Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 3500 400 1000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure' that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages. breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons„ ft3, tons, etc.); Capacity Tyne 3500 Farrow to Wean Farrow to Feeder Farrow to Finish 400 Wean to Feeder 1000 Feeder to Finish Waste Produced per Animal Total 3212 gal/yr 4015 gaUyr 10585 gal/yr 223 gal/yr 986 gal lyr Total 11,242,000 gal/yr gaUyr gal/yr 89,200 gaUyr 986,000 gal/yr 12,317.200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Ca • acl Type Nitrogen Produced per Animal Total 3500 Farrow to Wean 1 5.4 lbs/yr 18,900 lbs/yr Farrow to Feeder i 6.5 Ibs/yr lbs/yr Farrow to Finish 26 Ibs/yr lbs/yr 400' Wean to Feeder 0.48 Ibs/yr 192 Ibs/yr 1000 Feeder to Finish 2.3 lbs/yr 2,300 lbs/yr Total 17,340 lbs/yr **Based on 3 years actual pumping records** Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 91.57 Total N Required 1st Year: 26104.425 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: Total Nitrogen Produced by Farm: Nitrogen Balance for Crops: 26,104.43 17,340.00 (8,764.43) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Acreage Typt Code TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC 2 3 4 5 6 7 8 2.69 2.56 3.4 2.88 2.6 2.81 2.4 1.43 494 BoB BoB BoB BoB Bob' BoB Au Au Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs r< 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Apply Yield Ibs N/Unit Residual !)Sc Utilized Code Apply _ Yield Ibs N/Unit Residual I - TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC TUNC 10 11 12 13 14 15 16 17 18 19 20 21 22 0.58 1.44 5 3.04 1.87 4,26 4.92 3,92 2.24 4.25 1 59 373 A L Au A A Lr 808 BaB Bee L Ly WaB 3,29 Au 23 2.97 24 1.2 25. 1.89 OPTIONAL Aerwar subt sub2 2.8 0.94 Au Au Au BoB Au C C C C C C C C C C C March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept March -Serf March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept C March -Sept March -Sep C March -Sept sub3 5U sub5 sub6 sub? 9.0 1.77 1.91 4.03 2.6 Au Au eoB,L Ly Au C c C March -Sept March -Sept March -Sept March -Sept March -Sept 4.4 50 4,4 50 4.4 50 4.4 50 4.4 50 4.4 50 3,5 50 5.5 50 5.5 50 5.5 50 3.5 50 5.5 50 220 220 220 220 591.8 Sept- April 220 220 175 275 275 275 175 275 5.5 50 5.5 50 3.5 50 4.4 50 4.4 50 4.4 50 3.5 50 3.5 50 5.4 50 5.5 50 5.5 50 5.5 50 5.5 50 4,4 50 5.5 50 5.5 50 March -Sept 5.5 50 March -Sept 4,0 50 March -Seat March -Seat 3.5 50 5.5 50 275 275 175 220 220 220 175 175 270 275 275 275 275 220 275 275 275 563.2 748 633.6 572 618.2 L 420 L 393.25 L 1358.5 L 159,5 L 252 L 453.75 1 836 L 514.25 L 749 1060,4 L 862.4 492.8 L 743.75 L 278.25 L 1007.1 L 904.75 Sept- April Sept- • • rit 1 50 Lbs N Total Ibs N Total /Ac Utilized Lbs N/Ac Total lbs N Utilized 50 1 50 50 S - A 1 50 Sept- April Sept- April Sept- April Sept- A_prii Sept- April Sept- April Se.t- April© 50 1 50 1 50 50 50 50 50 Sept- Aprii© 50 Sept- Apri Sect- Apri 50 50 Sept April 50 Sept- April 50 Sept- April 1 50 Sent_ April 50 Sept- April Sep c- April Sept- April 1 816.75 L - I April .l 330 L 519.75 L 618.2 258.5 2486 L 486.75 97.5 377.225 175 275 705.25 L 715 Totals: 91.57 21525.93 3(a) of 8 e Sept- April Sept- April Sept- April Sept- April Sept- A• ri 50 5 50 50 134.5 270 726.3 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 28 270 691.2 170 270 918 144 270 777.6 130 270 702 140.5 270 758.7 120 225 540 71.5 325 464.75 247 325 1605.5 29 325 188.5 72 225 324 82.5 152 93.5 214 241 196 325 536.25 325 988 325 607.75 225 963 270 1301.4 270 1058.4 50 50 50 50 112 212.5 270 604.8 225 956.25 79.5 225 357.75 186.5 50 164.5 50 148.5 320 1193.6 325 1069.25 325 965.25 5n 60 325 390_ 94.5 325 614.25 270 758.7 325 305.5 325 2938 Sept- April 1 50 50 88.5 325 575.25 Sep,- Apri 1 50 50 95.5 247.5 472.725 Sept-Apnt 1 50 50 201,5 225 906.75 Sept- Apri 4578.5 325 845 26104,43 Reception Area Specifications Tract Field Irrigated Soli 1st Crop Time to Acreage T •e Code Apply lst Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Total Total Ibs N Yield Its NIUnit Residual McUtilized Code I Yield Ibs N/Unit Residual /Ac Utilized Lbs NIA�ized i Totals: 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to r,ine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the.fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 Ibs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N / acre I_ Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge 'Farm Specifications PAN/yr/animal Farm Total/yri 3500 Farrow to Wean 0.84 2940 Farrow to Feeder 1 Farrow to Finish 4.1 400 Wean to Feeder 0.072 28.8 1000 Feeder to Finish 0.36 360 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3328.8 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 16644 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 55 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 133.152 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper -application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches TUNC 1 BoB C 0.75 1 TUNC 2 BoB C 0.75 1 TUNC 3 BoB C 0.75 1 TUNC 4 BoB C 0.75 1 TUNC 5 BoB C 0.75 1 TUNC 6 Boa C 0.75 1 TUNC 7 Ly C 0.65 1 TUNC 8 Au C 0.35 1 TUNC 9 Au C 0.35 1 TUNC 10 Au C 0.35 1 TUNC 11 Ly C 0.65 1 TUNC 12 Au C 0.35 1 TUNC 13 Au C 0.35 1 TUNC 14 Au C 0.35 1 TUNC 15 Ly C 0.65 1 TUNC 16 BoB C 0.75 1 TUNC 17 BoB C 0.75 1 TUNC 18 BoB C 0.75 1 TUNC 19 Ly C 0.65 1 TUNC 20 Ly C 0.65 1 TUNC 21 WaB C 0.6 1 TUNC 22 Au C 0.35 1 TUNC 23 Au C 0.35 1 TUNC 24 Au C 0.35 1 TUNC 25 Au C 0.35 1 TIONAL Ae sub1 BoB C 0.75 1 sub2 Au C 0.35 1 sub3 Au C 0.35 1 sub4 Au C 0.35 1 sub5 BoB,Ly C 0.75 1 sub6 Ly C 0.65 1 sub7 Au C 0.35 1 6 of 8 Additional Comments: Acres shown are "wetted' acres. This plan is written for bermuda to be cut for hay and overseeded with a small grain. Supfields listed are the additional aerway acres and are optional. PAN produced is based on 3 years actual pumping records. 7 of 8 07/16/2013 17:07 9106692731 RECEIVED 04/02/2019 07:54AM SANTIAGO VAZQUEZ PAGE 02/02 NUTRENT UTILJZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Southern Cross Sow Farm 82-144 Jim Walker Santiago Vezques Ownentlilanager Agreement: 1/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Wee know that any expansion to the existing design capacity of ttie waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. ifwe understand that 1 must own or have access to equipment, primarily irrigation equipment, bo land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 26 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at ttie farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request Name of Facility Owner; Jim Walker stgnature: Name of Manager (if different from Santiago Vezgues - Signature: Name of Technical Specialist: Murphy -Brown, LLC, 2822 Fiwy 24 West, PO Drawer 866 Warsaw, NC 28398 Telephone: (910) 2934434 Date Address: Signature: Toni IN, King 8 of 8 Date NUTRIENT UTILIZATION PLAN 1 2 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited, There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application_ Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 8 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the 1 of NUTRIENT UTILIZATION PLAN 1 2 3 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application, Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided _grass filter strips are installed where runoff leaves the field (See USDA, RCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced b." injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 8 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the 1 of 3 9 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 12 13 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland 15 provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers. toilets, sinks, etc., shall not be discharged into the animal waste management system. APR 092019 2 of 3 a►au��Nu Kel3"'u`'1 vN NUTRIENT UTILIZATION PLAN 17 REQUIRED SPECIFICATIONS (continued) A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 !f animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular 19 basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct 20 human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining 22 nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Santiago Vasques Farm Name: Southern Cross Count • Sampson Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Wean to Finish Gilts Boars 3500 400 1000 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation This amendment allows the producer to apply 100 Ibs/acre PAN on Small Grain. **Producer is limited to 25 lbs/ac PAN during the two month period of Dec and Jan ** Small Grain must be adequately grazed or mechanically harvested by April 15th. PAN must be reduced 25% if grazed. eanager 3C2A/L • Technical Special Z'-?1 Date tU- z -l� Date Reception Area Specifications Tract Field Irrigated Soil lst Crop Time to Acreage Try Code Apply 1st Crop 1st Crop Lbs N/Ac Lbs N Total Its N 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N Total Total Ibs N Yield lbs N/Unit Residual /Ac Utilized Code Apply Yield Ibs N/Unit Residual /Ac Utilized Lbs N/Ac Utilized 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 a 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Totals: 0 0 a 0 0 0 0 0 0 0 0 0 0 0 1 Updated Crop Management Practices for Bermuda Winter Overseed This document, as approved by the Interagency Nutrient Management Committee on October 10, 2017, hereby modified the July 13, 1998 Memorandum "Crop Management Practices for Select Forages Used in Waste Management". This modification updates the application window protocol for the 100 lb Nitrogen PAN rate for both Cereal Rye and Annual Ryegrass, as well as winter small grains. • Farms utilizing the 100 lbs./ac PAN rate for the overseed are allowed to apply no more than 50 lbs./ac PAN from October 1 through December 31 and no more than 50 lbs./ac PAN from January 1 through March 31. • Applications made during the months of December and January cannot exceed the combined total of 25 Ibs./ac PAN for the two -month period. • The last application of animal waste is to be applied to the bermuda crop prior to September 30. • The PAN rate for grazed systems must be reduced by 25%. All other requirements of the July 13, 1998 Memorandum continue to apply. Those requirements include but are not limited to: • Cereal rye and annual ryegrass should be planted by October 15 to provide the best opportunity to get winter growth. • A harvest is required prior to heading or April 7, whichever comes first, for both cereal rye and annual ryegrass. This is necessary to minimize the potential for shading of emerging bermuda and reducing its yield. To favor the production of bermuda, additional harvest of annual ryegrass will be required when the ryegrass canopy reaches 12-15 inches height. • These management requirements shall also apply to overseeded winter small grain Nov 16, 2017 1 4 c c EMERGENCY ACTION -PLAN" PHONE NUMBERS '.--"` DIVISION OF WATER QUALITY (DWQ) qA) /51i / EMERGENCY MANAGEMNET SERVICES (EMS) 9,0 57 5 9 C.- SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS)9io a` 3 COOPERATIVE EXTERS;ON SERVICE (CES) 9l0 59z ?Q�-r b1 9/0 59'a t This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all. employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: . a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all Teaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon: Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankmentto catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of -the side walls and_ lagoon. bottom as soon as possible. 1- 2. Assess the extent of the spill and note any obvious damages. a. Did the waste. reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your- phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c.• Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Name:,, h FArm b. Contractors Address: i- { -75`1 Rc-,se Hi [I + 4G a /5 zi c. Contractors Phone: i' 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: c C0' e_k b. Phone: 9ra0`)--f`') 7. Implement procedures as -advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. hi - 2 APR 0 9 2019 a4ar cxu8GP.y two %:iimi This plan will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or nu .ring offthe site: Step (1) Stop the release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458 or 910-289-6439 (See Land & Nutrient Management phone list attached) Department of Environmental Management (DEM) Regional Office: DEM after hours emergency: 919-733-3942 Local Emergency Management System: 26 a 760 Local Natural Resource Conservation Service: g Local Cooperative Extension Service: Local Soiland Water Conservation District: Local dirt-moving/heavy equipment companies: Name 1. 2. 3. e-v;:1cti c ry 1 .may L* S \-r vc.\ r c-v Local contract pumping/irrigation equipment companies: Name 1. d 2. \AGA no r 3. 1.2 Phone # if oo N'cx7 / 99 / CQo 317 Say / Phone # j gco 'V y.3y-o ,p s o /(oc 3,1 `35rJS' c yaYz, Step (4) Implement procedures as advised by MFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See MFF Environmental Emergency Procedures Flowchart attached Note 2: See pages 89-91 of the Certification Training Manual for more details. Land & Nutrient Management Certification Manual Yes ENVIRONMENTAL EMERGENCY PROCEDURES Lagoon dike has breached/broken out an a temporary di be built to stop the discharge? 4 No Contact personnel in: * Land & Nutrient Mngt s Heavy Equipment Servicperson * Pyramid Manager Construct temporary dike. Take measures necessary to contain spill. lvironmental emergent' occurs which has potential or affecting water qualit�l Contact MFF Serviceperson 1C Lagoon level has suddently dropped I without irrigating. an you identu the discharge outlet? an you stop discharge? No Call LNM & Heavy Equipment, personnel, service person and production manager. No Monitor situation until help arrives.44 Take action to stop discharge! Attempt to contain .. effluent on property. Y Irrigation/flush systems malfunctioned creating a significant leak. je you capable :stopping source o \ flow? lnt:tcert_doc: 03/29/96 64 ©MURPHY FAMILY FARMS Land ec Nutrient Management Certification Manual helicopter nee o assess containmen options? No Contact LNM to dispatch helicopter (available within 30 minutes). LNM and Heavy equipment personnel identify equipment needs and dispatch it to the site. LNM personnel procures Heavy Equipment and maintenance staff as needed to aid in response to emergency. LNM team will coordinate 1 response efforts. Meet with DEM personnel and document actions taken. 65 ©MURPHY FAMILY FARMS • PHONE LIST LAND & NUTRIENT MANAGEMENT TEAM ..4520 Wan .-.6tikatig-ijid:. AIWAL Cjy-{y...}•�`v%!'`y]M(ynyf�;4 It ... t t ttl t7 }!1 . 1 ._ t kAatikOSIM :800/566-76.75`ext ::240 or 417/6673397 .• • 417/667-6759 ar:6754,(F4x) 4335 4556 4335 4557 -4305 9:10%298=5792 910i.259-7078 n r- 91.0/259=2798 i Witt :Itll :.Ilit,:ii t. 7...1::. Lfl tl. pe_ve�nMlelr M(:: _1.., _ . .. LNM office i a\ , 910/289-6442 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (liquid Systems) Flush Gutters Accumulation of solids Lagoons and Pits Crusted Solids Flush system is designed and operated sufficiently to remove accumulated from gutters as designed. emove bridging of accumulated solids at discharge (' i Maintain lagoons. settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation Growth LJ Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). =e, .itorage Accumulations of feed residues nimal Holding Areas Accumulations of animal wastes and feed wastage ( ) Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. () Eliminate low area that trap moisture along fences and other locations where waste accumulates end and disturbance by animals is minimal. ( ) Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids es needed). :vember 11. 1996 . y Manure Handling Systems Accumulations of animal wastes ( ) Remove spillage on a routine basis (e.g. 7-10 day interval during summer, 15-30 days interval during winner) where manure is loaded for lend application or disposal. () Provide for adequate drainage around manure stock. () inspect for and remove or break up accumulated wawa: inAltar stripes around stockpiles and manure handling areas ,as needed. The issues checked () pertain to this operation. The landowner/integrator agrees to use sound judgment in.applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact -the Cooperative Extension Service, Department of Entomology, Box 7613,.North Carolina State University, Raleigh, NC 27695-7613. 4MIC—November 11, 1996 .wrce Farmstead SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Cause Swine production f) VeW{ative or wooded buffers; 8MPs to Minimize Odor Site Specific Practices (—ecoinmended best management p t7ces; G000 judgment and common sense Animal body surfaces Floor surfaces Manure collection pits Dirty manure -covered animals F'l Dry floors Wet manure -covered floors �tteid floors: i )W terers located over slotted floors; 4-1 ers at high end of solid floors; Scrape manure buildup from floors; O Underfloor ventilation for drying Ventilation exhaust fans Indoor surfaces Flush tanks Flush alleys Urine Parital micorbial decomposition ( "-Fequbnt manure removal by fiush,pit recharge,or scrape ( ) Underfloor ventilation Volatile gases; Dust Dust ( �Fa eintenance; ( fficient air movement Washdpwn between groups of animals () Feed additives; () Feeder covers; () Feed delivery downspout extenders to feeder covers Agitation of recycled lagoon liquid whiles tanks are filling () Rush tank covers () Extend fill lines to near bottom of tanks with ant -siphon vents Pit recharge points Lift stations )utside drain collection it junction boxes Agitation during wastewater conveyanance Agitation of recycled lagoon liquid while pits ere filling () Underfloor flush with underfloor ventilation Agitation during sump tank filling and drewdown () Extend rechard lines to near bottomof pits with anti -siphon vents () Sump tank covers nd of drainpipes at lagoon 9goon surfaces Agitation during wastewater conveyance () Box covers gation sprinkler nozzles Yovember 11, 1996 Agitation during wastewater Volatile gas emissions Biological mixing Agitation High pressure agitation Wind draft () Extend discharge point of pipes underneath lagoon liquid level I'1 per lagoon liquid capacity ( Cop ct lagoon startup procedures ( um surface area -to -volume ratio ( ?Minimum agitation when pumping () Mechanical aeration (.) Proven biological additives gate on dry days with little or no wind urn recommended operation pressure (4'Pump intake near lagoon liquid surface () Pump from second -stage lagoon ,r"°grage tank or basin :ace Settling basin surface Partial microbial decomposition Mixing while filling Agitation when emptying Partial micobial decomposition Mixing while filling Agitation when emptying Manure, slurry or sludge Agitation when spreading spreader outlets Volatile gas emissions Uncovered manure, slurry or sludge on field surfaces () Bottom or midlevel loading (1 Tank covers ()Basin surface mats of solids () Proven biological additives or oxidants ( ) Extend drainpipe outlets underneath liquid level ( ) Remove settled solids regularly () Soil injection of slurry/sludges () Wash residual manure from spreader after use (1 Proven biological additives or oxidants Volatile gas emissions while drying Dead animals Carcass decomposition Carcass decomposition pits ( ) Complete covering of carcasses in burial pits () Proper location/construction of disposal pits Incinerators Incomplete combustion () Secondffiry stack burners () Soil infection of slung/sludges () Soil incorporation within 48 hours () Spread in thin uniform layers for rapid drying () Proven biological additives or oxidants (.#roper disposition of carcasses Dead animal disposal Standing water around facilities Microbial decomposition of away from facilities Improper drainage (,YG rade and landscape such that water drains organic matter Manure tracked onto public Poorly maintained access roads ro.A,,from farm access ( )#arm access road maintenance 4dditional Information: wine Manure Management- 0200 RuleBMP Packet wine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet ,wine Production Facility Manure Management•. Pit Recharge —Lagoon Treatment; EBAE 128-88 wine Production Facility Manure Management Underfloor Fluse—Lagoon Treatment: EBAE 129-88 agoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 alibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet ontrolling Odors from Swine Buildings; PIH-33 tvironmental Assuranc Program: NPPC Manua( Dtions for Managing Odor, a report from the Swine Odor Task Force Jisence Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Available From: NCSU-County Extension Center NCSU-BAE NCSU-BAE NCSU-l3AE NCSU-BAE NCSU-BAE NCSU-Swine Extension NC Pork Produces Assoc NCSU Agri Communications Florida Cooperative Extension ie issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying for control measures as practical. ertify the aforementioned odor control Best Managment Practices have b )C—November 11, 1996 h reviewed with me. (Lando' ner Signature) Version —November 26, 2018 Primary Secondary Mortality Management Methods Indicate which method(s) will be implemented. When selecting maltip/e methods indnaate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian, Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached) Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and -guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4 of Farm Owner/Manager \4\ Signature of Technical Speciatis Date Date F,APIM NAME: E64-441 carfl G:ralua DATE: CIal 1 EVINI /: rir d 611E d a 1 T -� yr !-�1VIR11r1LS II '41.0I1EP NI lRSfl V SOWS STORAGE VOL -rrr a -rw are. >T STfIPM = TEMPORARY = t U% RFll 11RFn r.r-+.esr s-'/ L)_H'1t Y: V11G7 % ACTUAL, REQUIRED DEPTH • �-rrti a.t y-r--srr.a.-� � rtr� �r 6.42 1ir5946 1w. % 6.42 917 ,h 9 179F ififlf ?! O.7f1 636713 307233 60.82% 1.29 TOTAL USEABLE VOL = 253O174 2380694 90.51% 8.41 DAYS OF TEMPORARY STORAGE.. 109 DEPTH OF SLUDGE: 0.3 NOTE: THE ACTUAL VOLUMES DISPLAYED ON THIS i itt 1 AI-t CALCULATED i IQi i/� TLiC A DCJ4t' rsc -ruC f"v-thrr i iQe r'Dc rcr f'1Ai PrAIC Cf\f\T I h FT= IGIVAI 0 V+J 11tl NA 1 i 1L fU ILsTh_? Lll 11 1L Lr>L11111 LJ L' I h.? LrI 1Li"l 411_ Li i_iI tl LJI NI I_ i N.-"-or 1 EItl E LE 1 v THE TOTAL VOLUME CALCULATED USING DCA = 2380968 ^ 7.O 9 y1y11Ji u}adiauul�r� - fit '7 I f 1 111)V,1 • t OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utiIi7ation plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2. cracks or breatcs 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface —look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment —look for: 1. settlement, cracking, or "jug" holes 2. side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the darn: If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences an,d should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your -pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1 adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical a-ccistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises exc' ssively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immei iatPly after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full.lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste. into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained_ and recharged each day, also work well. - Practice water conservation —minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage orvegetation, molded feed, plastic syringes, or other foreign materials into the lagoon_ Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge. Removal: Rateof lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator, haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it shouldbe applied only at rates equal to the crop removal of phosphorus. As with other - wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure T agoon failures -result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure —an example is the placement of a pipe in the dam without proper design and construction. (Consult. an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels --high levels.area safety rick. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity --protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly. cause a Iarge discharge of wastewater and possible dam failure. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual DPERATION AND MAINTENANCE PLAN � This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditimns,flushing operationsand the amount of fresh water added to the system' - ' Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set center pivot, guns, and traveling gun irrigation. Care should � be taken when applying waste to prevent runoff from the field or damage to crops. 2. The attabhed waste utilization plan shall be followed. This Plan recommends sampling and testing of waste (see Attachment 8) before land application. Begin pump -out of the lagoon when fluid.leveI reaches eleva- ~—Ntion 50.1 as marked by permanent markers. Stop pump -out when the fluid }evel reaches elevation 47.9 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) ' 4. The recummended maximum amount to apply per irrigation is one (1) inch and the recommended maximum ap�lication rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents an� establish in vegetation' 7' All surface runoff is to be diverted from the lagoon to stable outlets, B. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibitity for enforcing this law. ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director NORTH CAROLINA £nvlronmcntat Qualify February 27, 2019 Ironside Investment Management LI,C Boykin Lake Farm PO Box 1139 Wallace, NC 28466-1139 Subject: Application for Renewal of Coverage for Expiring Slate General Pennit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nagov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you willfind a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit," The application form must be completed, signed and returned by April 3, 2019. Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general pennit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820444 Murphy -Brown LLC N, rth Ce ro:':'ina Departm nt fEnvroa mental ua',ty I Dhisnn of Water Resources J ..--�� �l 512N <6up=5ti 18�R tfafl �rv,ca Center lR .�h,North Camt;na 275SE-1fi36 `^-.•..•'-�. 919.707 9000 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make atrp necessary corrections below. Application must be signed and dated by the Pertnittee. 1. Farm Number: 82-0444 2. Facility Name: Boykin Lake Farm 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: PO Box 1 139 City: Wallace Telephone Number: 910-285-1005 Ext. 5. Facility's Physical Address: City: Garland 6. County where Facility is located: Certificate Of Coverage Number: Ironside Investment Management LLC AWS820444 State: NC Zip: 28466-1139 E-mail: alintonnmurfarn.com 195 Ebenezer Forest Rd Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): State: NC Zip: 28441 IZ3 Lt - -p t.k, q(o_aes-i3f1 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OK): Kenneth Wayne Avery 11. Lessee's Name (if there is not a Lessee, write "None"): ),1 o vs, 12. Indicate animal operation type and number: Current Permit: Operation Types: Murphy -Brown LLC Phone No.: 289.9290 OIC #: 26028 57o-2c0 3o1L/ Operations Type Allowable Count Swine - Wean to Feeder 400 Swine - Feeder to Finish 600 Swine - Farrow to Wean 2,450 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) . Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline' (Inches) cc; I 19,r`0`' i s txit E if1 l3an`( ?lE tiJ'rY-k .. 2 (rye 7 9 �;'^�. { y `''y c.�-40,1-434J0..._ �` it}tie 9P;3.17.00. Nlail one (1) copy of the Certified Anin al Waste Management Plan (CAWMP) with thi completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. • The CAWMP must include the following components: I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist containing: a. The method by which waste is applied to the disposal Yields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal®ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: /QX L/i/M 773' Title: irfil viti On in OM 41 /115r Signature: a dt.i,✓L ZD Date: II'0'I/ Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@nrdenr.gov nedenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 WASTE UTILIZATION PLAN Facility Number: 82-0444 Facility COC Number: AWS820444 Facility Name: Boykin Lake Landowners Name: Ironside Investment Management LLC Landowner's Mailing Address: PO Box 1139 Wallace, NC 28466 Facility's physical address: 189 Ebenezer Road Garland, NC 28441 Type of Operation: Farrow -Wean Number of Animals: 3400 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. NUP Page 1 WASTE UTILIZATION PLAN Amount of Waste Produced Per Year (gallons, ft, tons, etc.) 3,400 6.1 20,740.0 1,000 animals X 1.9 (tons) waste/animal/year = 1,900.0 (amt.) waste/year. 400 0.42 168.0 Amount of Plant Available Nitrogen (PAN) Produced Per Year 2,450 1.2 2,940.0 TOTAL 2,940.0 Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER SEE NUP Page 2a *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. NUP Page 2 Tract Field No. WASTE UTILIZATION PLAN Soil Type Table 1: Crop ACRES OWNED BY PRODUCER Lbs. N Acres Lbs. N Month of Per Acre Utilized Application Boykin 1 Risers 1-4 Blanton Bermuda 159 20.1 3195.90 Mar - Sep Boykin 1 Risers 1-4 Blanton Small Grain 50 20.1 1005.00 Sept - March Boykin 1 Risers 5-8 Wagram Bermuda 198 14.8 2930.40 Mar - Sep Boykin 1 Risers 5-8 Wagram Small Grain 50 14.8 740.00 Sept - March Boykin 2 Risers 1-3 Blanton Bermuda 159 9.0 1431.00 Mar- Sep Boykin 2 Risers 1-3 Blanton Small Grain 50 9.0 450.00 Sept - March Boykin 3 Blanton Bermuda 159 17.0 2703.00 Mar - Sep Boykin 3 Blanton Small Grain 50 17.0 850.00 Sept - March Reels Reels 60.9 13,305.30 Acres Lbs.N Utilized Table 1 Table 2 Total Amount of N Produced Surplus or Deficit 60.9 13,305.30 60.9 13,305.30 2,940.00 (10,365.30) NUP Page 2a Rotation 1 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2j) Tract Field Soil No. Type Crop Lbs. N Acres Lbs. N Month of Per Acre Utilized Application * See footnote for Table 1. Total Totals from above Tables Reels Aerway Acres Lbs. N Acres Lbs. N Utilized Utilized Table 1 Table 2 Total Amount of N Produced Surplus or Deficit NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Table 1 Table 2 Total Amount of N Produced Surplus or Deficit NUP Page 3 WASTE UTILIZATION PLAN 'ee attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Crop Field No. Soil Type Application Application Rate (In/Hr) Amount (In.) Field 1 Blanton Bermuda/Small Grain/Grazed 0.6 1 Field 2 Wagram Bermuda/Small Grain/Grazed 0.6 1 Field 3 Blanton Bermuda/Small Grain/Grazed 0.5 1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. **1 Lagoons Your facility is designed for _67_days of temporary storage and the temporary storage must be removed on the average of once every 6 Months. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per % --re to apply and the proper application rate prior to applying the waste. Narrative of operation: Farm uses an aerway system and hard hose traveler system. Nutrient removal is through hay and grazing. NUP Page4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has and agreement for use of adequate land on which to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding, (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. NUP Page5 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable wither cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner no to reach other property and public right -of ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. NUP Page 6 WASTE UTILIZATION PLAN 18 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption is should only be applied perplant with no further applications of animal waste during the crop season. 20 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22 Dead animals will be disposed of in a manner that meets North Carolina regulations. NUP Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Boykin Lake Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-Hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Boykin Lake (please print) Signature: Date: Name of Manager (If different from owner): Signature: Q Date: Name of Technical Specialist: (please print): AJ Linton Affiliation: Murphy Family Ventures, LLC Address (Agency): P.O. Box 1139 Wallace, NC 28466 Signature: NUP Page 8 Date: l9 — S' 41- _act;Lint 4 1n: ,1a�_-- 91-02933138 __----- p=20 Boykin Lake Farm Scale: 1 "=400' Corner of troller Corner of Iraile Well w/100' offset Welk w/100' offsets 3/21/2019 189 Ebenezer Forest Rd - Google Maps Google Maps 189 Ebenezer Forest Rd Imagery ©2019 Google, Map data @2019 Google 200 ft _„. 189 Ebenezer Forest Rd Clinton, NC 28328 L6k VHV9+69 McDaniels, NC Photos https://www.google.com/maps/place/189+Ebenezer+Forest+Rd,+Clinton,+NC+28328/@34.8983891,-78.4275301,888m/data=!3m1! 1 e3!4m5!3m4! 1 s0... 1/2 Facility: Boykin Lake - 002280 Phone Number: (910) 564-6975 911 Address: 189 Ebenezer Forest Rd. Garland, NC 28441 Directions to Farm: From NC 411 at McDaniels, turn east toward Clinton on Boykin Bridge Rd., (Ebenezer Forest Rd is 1 mile on the right) turn right, go 1/4 mile and the farm entrance is on the left. Effluent Handling System Emergency Procedure In the event of an actual or potential spill take the following steps in order: 1) STOP and CONTAIN the release. 2) Utilize emergency contact list to notify one of the contacts of the situation. 3) Stay with the actual or potential release to ensure it is stopped or contained; do not leave until instructed to do so. Effluent Handling Emergency Contact List Start with the first contact and continue to call until you talk to someone, do not leave message. Names (in order to be contacted) 1) Denise Shreve 2) Dave Majeski 3) Ken Avery 4) Greg Wulf 5) Sebastian Bereza Pager# Mobile# (910) 214-3602 Home# (910) 876-7005 (910) 850-7005 (910) 271-0994 (910) 271-2344 Return to the top of the list and start again until someone is contacted. Production System Emergency Procedure In the event of a suspected disease outbreak take the following steps in order. 1) Ensure bio-security measures are taken and minimize traffic in and out of farm. 2) Contact your manager and/or your primary contact. In the event of a power/water failure take the following steps in order. 1) Contact your manager and/or primary contact. Intervention Levels Sow Herd Size 2400 3800 7200 4400 # of sows off feed in 1 day - >10% in one location ( barn, row, or room # of aborts in 2 day period - 3 5 7 6 # of aborts in 1 week- 6 10 16 12 Weekly Stillborn % - 10% 10% 10% 10% Weekly PWM - 20% 20% 20% 20% Sow Mortality - 10% 10% 10% 10% Nursery and Finishing - > 1% mortality in any one day Production Emergency Contact List Start at the first contact and continue to call until you talk to someone, do not leave message. Names (in order to be contacted) Pager# Mobile# 1) Denise Shreve (910) 214-3602 Home# 2) Dave Majeski (910) 876-7005 3) Greg Wulf (910) 271-0994 4) Sebastian Bereza (910) 271-2344 5) Dr. Mark Ladd (910) 990-6067 Return to the top of the list and start again until someone is contacted. Emergency Procedure for Fire, Medical, and Property Damage 1) Contact the appropriate personnel using the Safety emergency number contact list. 2) Contact your manager and/or primary contact. Safety Emergency Contact Numbers 1) Denise Shreve 2) Dave Majeski 3) Mike Brown 4) Ambulance 5) Fire Dept 6) Police/Sheriff Dept 7) (Area) Hospital -Sampson 8) (Area) Medical Center -Clinton 9) Poison Control 10) Highway Patrol (910) 214-3602 (910) 876-7005 (910) 271-2302 911 911 911 (910) 592-8511 (910) 592-9133 (800) 451-8346 (800) 334-7411 Location of main electrical shut off: Next to the generator in the office parking area Location of main gas shut off: On the tanks next to the office parking area & at the nursery barn Electric Company: Progress Energy Phone # : (800) 419-6356/(800) 452-2777 Account/Meter # : Z22TH9498TH5 Gas Company: Williamson, Inc Phone #: (910) 592-6121/(800) 725-2954 Account#: 01131 Deca 1 Farms Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters —/ Liquid Systems • Accumulation of solids Ur Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed al/Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids CI "Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation [7 Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage O Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage 0 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Feed storage • Accumulations of feed El Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal 0 Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal 0 Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal D Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed Site Specific Practices For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause • Swine production BMPs to Minimize Odor Cie Vegetative or wooded buffers Eli Recommended best management practices Cl Good judgment and common sense Site Specific Practices Animal body • Dirty manure -covered LEI Dry floors surfaces animals Floor surfaces • Wet manure -covered floors Slotted floors l( Waterers located over slotted floors d Feeders at high end of solid floors E( Scrape manure buildup from floors ❑ Underfloor ventilation for drying Manure collection • Urine 0 Frequent manure removal by flush, pit recharge, pits • Partial microbial or scrape decomposition ❑ Underfloor ventilation Ventilation exhaust • Volatile gases fans • Dust Er Fan maintenance 0--Efficient air movement Indoor surfaces • Dust GY Washdown between groups of animals ❑ Feed additives O Feeder covers 0 Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling 0 Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance AMOC -November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Pit recharge points Cause • Agitation of recycled lagoon liquid while pits are filling BMPs to Minimize Odor O Extend recharge lines to near bottom of pits with anti -siphon vents Site Specific Practices Lift stations • Agitation during sump tank 0 Sump tank covers filling and drawdown Outside drain • Agitation during wastewater 0 Box covers collection or junction conveyance boxes End of drainpipes • Agitation during wastewater at lagoon conveyance O Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation #Proper lagoon liquid capacity Correct lagoon startup procedures O Minimum surface area -to -volume ratio • Minimum agitation when pumping O Mechanical aeration O Proven biological additives Irrigation sprinkler nozzles • High pressure agitation • Wind drift #Irrigate on dry days with little or no wind 2' Minimum recommended operating pressure L3/Pump intake near lagoon liquid surface O Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition • Mixing while filling • Agitation when emptying AMOC - November 11, 1996, page 2 0 Bottom or midlevel loading O Tank covers O Basin surface mats of solids O Proven biological additives or oxidants Swine Farm Waste Management Odor Control Checklist Source Settling basin surface Cause • Partial microbial decomposition • Mixing while filling • Agitation when emptying BMPs to Minimize Odor O Extend drainpipe outlets underneath liquid level O Remove settled solids regularly Site Specific Practices Manure, slurry, or sludge spreader outlets • Agitation when spreading • Volatile gas emissions O Soil injection of slurry/sludges O Wash residual manure from spreader after use O Proven biological additives or oxidants Uncovered manure, slurry, or sludge on field surfaces • Volatile gas emissions while drying O Soil injection of slurry/sludges O Soil incorporation within 48 hours O Spread in thin uniform layers for rapid drying O Proven biological additives or oxidants Dead animals • Carcass decomposition O Proper disposition of carcasses Dead animal disposal • Carcass decomposition pits O Complete covering of carcasses in burial pits O Proper location/construction of disposal pits Incinerators • Incomplete combustion O Secondary stack burners Standing water around facilities • Improper drainage • Microbial decomposition of organic matter Er- Grade and landscape such that water drains away from facilities Manure tracked onto • Poorly maintained access public roads from roads farm access Farm access road maintenance AMOC - November 11, 1996, page 3 Additional Information: Swine Manure Management; .0200 Ru1eBMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings AMOC - November 11, 1996, page 4 Available From: NCSU, County Extension Center NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. P imary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian; would make possible the salvage of part of a dead animal's value without endangering human or animal health, (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for Guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. gnature of Farm Owner/Manager Signature of Technical Specialist Date .z —/6—/9 Date OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The'routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes MOO 202041513 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height M00202041514 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 M00202041515 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 MO0202041516 1 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would you? lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the. synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. 6 M00202041517 Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 1400202041518