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HomeMy WebLinkAbout820142_Permit Renewal Application 2019_2019041013. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) 82-142-1 %g1p G %8'T?&v '�O-�V0.40 19. o0 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly, makes any false statement, representation, or certification in' any application may be subject to civil penalties up to' $25;000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name" of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): I � Name: ^jd r.1 tl., ^I tie? f-IQ� / Title: ?,7W A tf— Signature: �,i�,,� Date: X,'aL0JF Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 82-142-1 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), si=ned b►the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov ROY COOPER Cmern r MICHAEL S. REGAN Secretary LINDA CULPEPPER Vie 'tor NORTH CAROLINA Environmental Quality February 27, 2019 James Michael Hope Mike Hope Nursery 826 Chancey Rd Clinton, NC 28328-7114 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at httns://deq.nc.gov/about/divisions/water-resources/water-gualitv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Exp.irina State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3, 2019. Please note that you must include one 1 co v of the Certified Animal Waste Mana ement Plan CAWMP with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, F Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820142 Maxwell Foods LLC Nort�,varo nsDepa tmert.fEnv rcm,m_Rta tiva ti I DvsorofWater Fss:)aa.;=s 512 N. Sa sbL�ny St. I 123a Ma rrvr t.e^ter I Ra egh, Norte Caro ra 27&�-Is Producer:' Location: Telephone: s IT - a I L �• Type Operation: r Ntunber of Anima (Design Capacity) 1 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid driR and downwind odor problems. To maximizz the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will couserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling tecluiiques, preparation, and transfer of waste samples to the lab for analysis. ,n js waste utilization plan, if carried out, meets the requirements for compliance wily 15A NCAC 21102 17 adopted by the Environmental Manage,71CI)t Corninissioil ,gmocF to Waste roduced Per ear allons 13 tons ei4. )ste/ ear. e1 animals X . (�.) ni.m waste/aal/year = 133i� -air wat y Amount of Plant Available Nitrogen (PAN) Produced Per Year I / gA.o lbs. PAIN/Year. (PAN from N. C. Tech. 3�aniin� X .'4,olbs. PAN/animaUyear = 1 (juid&Std. 633) ob. You should plan time and have r Applying the above amount of waste is a bigj thm a timely manner. appropriate equipment to apply e waste acreage will be needed for waste application based on the crop to be grown The following and surface application: Table 1: ACRES OWNED BY PRODUCER 1T a rrPc ibs. N Month of q. 6 10h 91610nS " Thu N is from animal waste onl). If nutrients. ron+ other sources such as conLnfercial ertilizer are applied, they ,Lust be accounted for. N must be based an rtalislic icld .l cxvec_ !_ alran !re applicator is the N cautioned that P and X ma)'Q'a emcnl Ae over Jedwillrrequirerfar inert in NOTE: T PP S in 1996 the Coastal Zone M 8 requirements. Bc innin son u eastern counties of North Carolina to have a nutrient management plan that ad dresses all nutrients. This plan only addresses Nitrogen. t, . 0 ;, Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (agreement %ith adjacent landowner must be attai�td) (Required only if operator does not oo0 2 ) -adequate land [see Required Sped r 1-1" N Acres Lb�• N Month of • See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 tl ,�'� Z �► q, o Table 2 Total �,/19 zt � �, o Amount of N Produced Surplus r De ci • must contain provisions for periodic land NOTE: The Waste Utilization Plan . ent rich arid ' application of sludge at agronomic rates. The sludge Fria be nnutrients or other`! PP f require precautionary measures to prevent over application elements. ' See attached map.showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation =.TA Qntt TvnP Crop Application i Application A. 1 THIS TABLE IS NOT NEED IF WASTE LS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SDIAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for /k days of temporary storage and the temporary storage must be removed on the average of once every �e MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation /9--"''°'i Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and.theproper application rate prior to- applying the waste. Narrative of operation: PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irriaation ditch or canal. Animal waste Page 7 of 10 other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 8 of 10 _ J - lJ�lJ.tlr�� WASTE UIMIZATION PIAN AGREEMF'NT Name of Farm, •, • • O=er/Manager -Agreement o& /V L-VMI 1 I (we) understand 'and will follow and implement the specification and the operation and maintenance procedures established is the approved animal waste utilization plan for the farm named above. I (we.) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Divisim on of Management (DEM) before -the new animals are stocked. I (we) also-uaderstaad that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event Iess severe than the 25-year, 24-hour storm The approved plan will be filed on -site at the farm office and at the office of the Iocal Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: !-1� (Pleare print) Signature: .�GC�� Date: Name ofManager(Ifdifferent from owner):` Signature: Date: 9�/5 -sue Name of Technical Specialist: (Pleareprint) 1 Affiliation: � � •�,q�� ��_ Address (Agency): Signature: ate: =-.•I�^1rC'! y �'� ' -,.: � • ,i',4+^, f,`y�' w' �[� �� .t .- - .'... .: -r=i: -,.2. •,r� 1 Js • - /; -' '� f 'TM .irVf-�•S;ya.�.. v,,.1tv~•i"A. � �'�i � � �,��. ti:^:gvr.n.•. •♦+-,•.��,y-.� :- --i ;�. .•tip., zk:, ^,�W .e ,y.;; -''•= f': '`+' -"r: i%`�lv r-••r'i:'.7 .i'� :az- �s ::,-.NI�e •'•.aiabldkA1:.1 +'' ••, ., 1 .. � � t K4Y'r'� , ' - "ti,_„�'' f.V' � ' • .. 'ry �fS :1,.�� ' ':� "' S;t • .i �; '� ��ii: ip AY r• ' %3.`S�„ft"� t \ - �._ ...,+'r.}�,.... J,; � �+r... l • ;,rl.f.. S/" ,% f 4-',� �-,+�-:Yiizt_�>. ,• 'aim-y '�y. -� •�°i`':ti, 33 f�:''A-, enema. �ty .. -�,�i'�•... fJP7-77-11 Swine Farm Waste Management Odor Control Checklist Source Cause — - - - Farmstead - -- -- BMPs to Miinimize Odor � Swine production A�Ve�etative ur wooded buffer Site Specific Practices Animal h;,A_ Lrny manure -covered surfaces animals Floor surfaces + Wet manure -covered floors Manure collection Urine pits Partial microbial _ decomposition Ventilation exhaust + Volatile gases fans • Dust Indoor surfaces • Dust Flush tanks Agitation of recycled lagoon liquid while tanks are filling s fU'Recommended best management practices O"Good judgment and common sense CKDry floors 9- Slotted floors f" Waterers located over slotted floors W Feeders at high end of solid floors 19*"Scrape manure buildup from floors O Underfloor ventilation for drying 03"Frequcnt manure removal by tlusli, pitpit rccflil, or scrape C] Underfloor ventilation Cd'Fan maintenance —� L'Efficient air movement 63"Washdown between groups of animals CY -eed additives 0 Feeder covers 13'Feed delivery downspout extenders to feeder covers C7 Flush tank covers - — `Extend fill lines to near bottom of tanks with anti-siplion vents Source Cause DMPs to Minimizet)dor End of drainpipes at • Agitation during wastewater Site Specific practices Extend d disch lagoon arge point of pipes underneath g conveyance lagoon liquid level Lagoon surfaces �. Volatile gas emissions; Proper lagoon liquid capacity; • Biological a! mixing; &YM"-Correci lagoon startup procedures; • Agitation 13' Minimum surface area -to -volume ratio; fiJI'Minimum agitation when.pumping; O Mechanical aeration; (ice Proven biological additives Irrigation sprinkler lliglt pressure agitation; L9- Irrigate on dry days with little or no wind; norzles . Wind drill Storage tank or basin surface 10' Mr►umum recommended operating pressure; GYPump intake near lagoon liquid surface; U Pump frorn second -stage lagoon • Partial microbial decomposition; (I'Dopom or midlevel loading; • Mixing wl►ile tilling; Cl Tank covers; • Agitation when emptying 17 Basin surface mats of solids; C3""Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ( -Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying CY Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; spreader outlets L!7"Soil injection Ofsluny/sludges; • Volatile gas emissions Fr Wash residual manure from spreader after use; 1411'roven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ['- Soil injection of slu slurryrry/sludges - - - - - or sludge on field drying - -' - - surfaces 11'5oil incorporation within 48 firs.; CY$pread in thin uniform layers for rapid drying; 19'_-Proven biological additives or oxidants Dead animals • Carcass decomposition 3 Proper disposition of carcasses - - Dead animal disposal • Carcass decomposition pits C Complete covering of carcasses in burial pits; _ O Proper location/construction of disposal pits Incinerators hrcomplete combustion 0 Secondary stack burners I Source Cause _ UMPs to Minimize Odor Standing water around • Improper drainage;--�____ Site Specific Practices Grade and taadscape sudt that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads �rFann access road maintenance public roads from farm access Additional Information : Swine Manure Management; 0200 RulelBMP Packet — — Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sliect Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-8g Swine Production Facility Manure Management: Underfloor Flush Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIN-33 Environmental Assurance Program ; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Available From: NCSU, County Extension Center NCSU-BAE NCSU - BAE NCSU - BAE NCSU-BAE NCSU-BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension t-' N1JC - Nk).,orn er I, 9996, 5 Insect Control Checklist for Animal Operations -- Source— C.ultse -- — iiMi's to Conll-ol Insects — - -- - f ln�h (iuttclS Accuuwlfs atiuu oolids Linuid Sysietns Speriftc 1'raclires -- — --- Mt Flush system is designed and operilled _ -- sufficiently to relnove accumulated solids front utters as designed. W 'tclnove bridging of accumulated solids at ag;oons and fits -- �- l� Cl usled Solids lischarge Maintain lagoons, settling basins and pits where -- - — —' -- pest breeding is apparent to minimize the crusting of solids to a depth of no more than G - _ _ I:X(XS:JvC Vegulalivc ----� - liecuying vegetation inches over more than 30% of surface. Maintain vegetative control along banks of - lagoons and other impoundments to prevent accunitilation of decaying vegetative matter ---- -----._.___� --^—z— ----- along watl:r's edge on -- -- _ ` FCC,Jcl:, -- ..._ -- --- — — — ___ Dry Systems ---------- -- '^ o[wrilte 11111] — tr)allllalll feed systellis-..-- - - -- - - — binikers and irollgils) 1() I111111lllize Ilie ccumuiation of decaying wastage. t 7 (:lean up spillage ort it rouline basis (e.g., 7 - 10 day interval during; slanmer; 1 S-30 day inlcival L Accumulations of fired residues — — luring winter). Ralucc nwisplre accunittlatiou wilhin and - - - :bound inmledi;ue perintclel of feed storage areas by insuring; drairt:lge away tiunl sit(_ illld/or providing adequaie C011t;lilllilellt (e.g., covered bin fi)r hl-ctvcr's grain ;uul similar high moisture grain products). n Inspect for all(] remove or break up accunwlatecl solids ill filler strips around feed st(jlat;e as needed. AA,. ) Nuvcn,hcr 11, 1996, Page I 4nimal tl0 ding A c,iyttdyf �- Accumulations ofaltimal wastes and feed ►vastage limps to Control Insects I7 Elinunate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. 17 Maintain fence rows and filter strips :around anirnal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as ihy C\lanure Ilau�llin � � - - -- -- - -- b Ace+rnu►lations of aniutal wastes needed). S} �tcuts C7 Remove spillage on a routine basis (e.g., 7 - 1 q - -- — day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. f7 Provide fior adequate drainage antund manure stockpiles. l-7 Inspect for and remove or break up accumulated wastes in litter strips around stockpiles and manure handling areas as needed. Fur niure inlum�aiiun cun�acl the Cooperative ltilci -I N ' - Site Specific i'raclicc _T /o95-1b13- 1O1i Set vice, 1)eparintcnt of 1:nttnttolo - -- --- — by, 13ux 7613, North Carolirr� State I lnivcr:sily, `- ----- -- Ahll(; - M)vcmlfcr 11, 1996, Page 2 Viz- / �3". E,_ _- � ,, � y ACTION PLAN PHONE NUI ZERS DWQ QED 4-8 /.3'-�/ e�,'�AGE.'vlE:vT SYSTEMS9s-819G S WCD �/ , 3 _ 796.E i4z"'iCS Q?L �^9Z _ ?963 This lan will be isplexnet.AVed in the event that wastes from your operation are le ovejowing, or rusiraing off site. You should not wait leave your pz�o, ;; consicer that you have a problem. You should reach surface waaters nor ensure that this dces not happen, Thus plan should be posted in an accessible location for all employees at tlje fac;;artir, 'fie following are some action itemsmake every effort to you should take. 1. Stop the release of ,k-as.es Depending on the situation, Possible. Suggested responses to sortie possible problemslare listed below. be A. Lagoon ov'e�ow-�ossicle soIutions are: a. Add soil to:n to increase elevation of dam. b• Punr%p wastes to fields at an acceptable rate. C. 5tcpiflo`^'s :c the lagoon immediately. d. Call a Pumping contractor. e. IVake sure no surface water is entering lagoon. B: Runoff Aron waste zpplication field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. C. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from :;:e waste pipes and sprinklers -action include: a. Stop recycle oumn. b. Stop irrgatien pump. C. Close valves to eliminate further discharge. d. Repair axh leaks p^or to rest2rtino pumps. D: Leakag: from 41LS31 s}'stems, houses, solid separators -action include: a. Scop recycle pump. b. Stop irrzatlon ou'rnn. c. Make sure no siphon occurs. d. Stop all floes ?n the house. flush systems, or solid separators, December 18, 1996 e' Kenai` a: jcai�s poor to restarting Pumps. E. Lea.{aoe - ,:r cST Vr 1 flowi,� ` ' ^ s'action: dewa:i of lagoon. Often this is seepage as opposed to e ace ,cssib:e a. ;;u.,::p or d;tci; away from the embankment put iri a S�`bzxaersicIe Pump, and Pump back to lagoon, to catch all seepage, b. If holes are caused by burrowine bo�eS ''A'o co';r pact with a clay 9 animals, trap or remove animals and fill c• {,,Have F P c:7essionai evaluate the condition of the side walls and la i:o'Llo �:l, as . i7l^ as Fosstble. goon 2. Assess the a„t4,;i.,z c Labe spill and note any obvious damages, a. Did zw�ae waste rcac,� a v surface waters? b. App"oxxzA°a"M^y :ow MUch 'Was released and for what duration? C. Any daAmaa+ :;otec. such as em Io ee injury, fish kills, or property damage? d. Did the spill weave the xopertyP Y e. Does the so:?I 1 ave she aotential to reach surface waters? f. Could DQt�b a i``: ure ��.r, event Are Acause the spill to reach surface waters? g. ,e water wells :n danger.(either on or off of the property)? h. How much r ached s:� ace waters? 3• Contact app o-:ar"-z,, . a gv:es, a. During normal business hours, call our DW regional oa.icc, PAao ,e'9�o.�s6_/S4i Q (Division of Water Quality) After hours, emergency number: 9I9-733-3942. Your phone ca;l shouId include: your name, facility, telephone number, the details Of the inc..denc for. item % above, the exact location of the facility, the location or direction of , ,%iTent of the spill, weather and wind conditions. The corrective measures that ha•-7e been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call Iocal EJMS Phone number c. Instruct E.VIS to contact local Health Department. d. Contact CES, phone Number 5 ?'6 ; local SWCD office hone number and local MRCS office for advice/technical assistance phone number z-��9�s six. 7?�.5 4: If none of the above works call 911 or the Sheriffs Department and explain your Problem to thern and ask tat person to contact the proper agencies for you. 5: Contact the caw:ratter of vour choice to begin repair of problem to minimize off -site damage. a. Contractors yarne: b. Contractors ,address: c. Contracrors P;:or,e: so - go. 0 G 2 December 18, 1996 Comae. the technical sPecia?is; ,'-'ho cer;ii'ie; the lagoon (ARCS, Consulting Engi7e; r, c:c, a, Nam-.:, _ Ltr�s CrrJty� b• Phone• Iv - 3 �-1 aou 7: Implement racedures as A . s�d b`• D«•Q and technical assistance ag rectifv the damage �epai; •he s� ste r, and re�� encies to keep problems w;t; re;ease of ;. � secs the wt:ste management plan to .stes from �hlppening again. 91-'11/07- Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary routine Mortality Q ® Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. r" Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. 7 7 Rerdering at a rendering plant licensed under G.S. 106-168.7. 0 7 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. 0 r"j In the case of dead poultry only, placing in a disposal pit of a size and design approved by the l� NC Department of Agriculture & Consumer Services (G.S. 106-549.70). aAny method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Signature of Technical Specialist Date Date Operator: Mike Hope Nursery County: Sampson Distance to nearest residence (other than owner): 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs 0 sows (farrow to feeder) x 522 lbs 0 head (finishing only) x 135 lbs 0 sows (farrow to wean) x 433 lbs 3360 head (wean to feeder) x 30 lbs Describe other : Date: 01/12/04 1400.0 feet 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 100800 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 100800 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME 0 lbs 0 lbs 0 lbs 0 lbs 100800 lbs 0 100800 lbs Inside top length (feet)--------------------- 190.0 Inside top width (feet)---------------------- 150.0 Top of dike elevation (feet)----------------- 52.0 Bottom of lagoon elevation (feet)------------ 40.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 184.0 144.0 11.0 AREA OF TOP LENGTH * WIDTH = 184.0 144.0 AREA OF BOTTOM LENGTH * WIDTH = 118.0 78.0 26496 (AREA OF TOP) 9204 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 151.0 111.0 67044 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 26496.0 67044.0 9204.0 1.8 Total Designed Volume Available = 188364 CU, FT. S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 190.0 150.0 28500.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 28500.0 square feet Design temporary storage peririod to b e 180 days 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1 37 Volume = 100800 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 184128 gals. or 24616.0 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA ,/ 12 inches per foot Volume = 16625.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 16625.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 24616 cubic feet 5B. 0 cubic feet 5C. 16625 cubic feet 5D. 16625 cubic feet TOTAL 57866 cubic feet G. SUMMARY Temporary storage period____________________> 180 days Rainfall in excess of evaporation=====______> 7.0 inches 25 year - 24 hour rainfall__________________> 7.0 inches Freeboard___________________________________> 1.0 feet Side 3.0 : 1 Inside top length___________________________> 190.0 feet Inside top width____________________________> 150.0 feet Top of dike elevation_______________________> 52.0 feet Bottom of lagoon elevation__________________> 40.0 feet Total required vo1.ume_______________________> 158666 cu. ft. Actual design volume________________________> 188364 cu. ft. Seasonal high watertable elevation (SHWT)===> 45.3 feet Stop pumping elev.__________________________> 48.3 feet Must be > or = to the SHWT elev.====______> 45.3 feet Must be > or = to min. req. treatment el.=> 46.0 feet Required minimum treatment volume=====______> 100800 cu. ft. Volume at stop pumping elevation=====_______> 123762 cu. ft. Start pumping elev._________________________> 50.3 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 171739 cu. ft. Volume at start pumping elevation=====______> 170295 cu. ft. Required volume to be pumped________________> 41241 cu. ft. Actual volume planned to be pumped=====_____> 46533 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is es ially important to manage levels so that you do not have problems during extended rainy and wet periods, Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should b maintain the lagoon close to the minimum liquid level as long as the weathe made to er and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action, The routine maintenance of a lagoon involves the following; Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE; If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following; Waste Inlet Pipes, Recycling Pipes, and 1. separation of joints 2. cracks or breaks 3, accumulation of salts or minerals 4, overall condition of pipes Overflow Pipes ---look for; Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. if your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adNuatc vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in Planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge new the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity, Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are Optimum for treatment, Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. ' Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge, • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed, Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate, Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage, Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types Of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include; • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If Iagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.