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HomeMy WebLinkAbout820075_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessaty corrections below. Application must be signed and dated by the Permittee. I . Farm Number: 82-0075 Certificate Of Coverage Number: 2. Facility Name: HollmLsworth Farms- Inc. 3. Landowner's Name (same as on the Waste Management Plan): Billv Hollingsworth 4. Landowner's Mailing Address: 2431 Bearskin Rd Citv: Salemburiz State: NC Telephone Number: 910-990-1985 Ext. E-mail: 5. Facility's Physical Address: 785 Strickland Cabin Ln City: Salemburg State: NC 6, County where Facility is located: Sampson 7. Farm Managers Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): 41@§111111111111111W /3 ;1) Y He, I I "Vtu s C_n, 11. Lessee's Name (if there is not a lx",cc� write "Nom" �: 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Types: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow i949421� Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Gilts Other Other AWS820075 Zip: 28385 Zip: 28385 Prestape Farms Inc Phone No.: 4111�� '910 -,56 V - e, 4rY 3 Allowable Count 4,410 OIC #_ T� *1,3/-) j?9-991c Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep - Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultry Non Laying Pullet Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) H 1 65,340.00 #2 65,340�00 1 19�00 1 22.60 2 19.00 2 1900 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), skned by the owner and a certified technical specialist, containing: Va. The method by which waste is applied to die disposal fields (e.g. irrigation, injection, etc.) vb. A map of every field used for land application (for example: irrigation map) -c. The soil series present on every land application field V'd. The crops grown on every land application field The Realistic Yield Expectation (RYE) for every crop shown in the WUP The maximum PAN to be applied to every land application field "'g. The waste application windows for every crop utilized in the WUP �'h. The required NRCS Standard specifications A site map/schematic 3. Emergency Action Plan "T. Insect Control Checklist with chosen best management practices noted —5. Odor Control Checklist with chosen best management practices noted ---6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist -'7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. A8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal*ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: Title: f Signature: Date: Name: Title: Signature: 7� U Name Signature: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal*ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL $. REGAN S&,refdry LINDA CULPEPPER atreaer Ir ve A A. n; o, NORTH CAROU NA EnvironmentalQuaRW February 27, 2019 Billy Hollingsworth Hollingsworth Farms, Inc. 2431 Bearskin Rd Salemburg, NC 28385 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: APR 0 2 2019 '72 Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deti.nc.pov/aboLtt/divisions/water-resources/water-qualitv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure vour continued coverage under the State Non-DischaMe General Permits, %ou must submit an application for permit coverage to the Division. Enclosed %ou will find a "Request for Certificate of Covera_ge Facilio� Currenth Covered b% an Exr,irine State Non-Discharoe General Permit." The application form must be comVleted. signed and returned by April 3, 2019. Please note that �ou mus include one (11 cow. of the Certified Animal Waste Manai!ement Plain (CAWMPI with the comipleted and shined application form_- A list of items included in the QWME, Ae und on page 2 of the renewal avolication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9 100. Sincerely, A P_ �' Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fax etteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820075 Prestme Farms Inc U3, nk Caz , 3 Depwt — ar. t 9 E, V, xr e, ta que 'ty I D'Vs'z,- OW stef Reso.roes 919.737Z330 Version — November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. R 0 2 Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. 7 7 Rendering at a rendering plant licensed u,nder G.S. 106-168.7. F] 1-1 Complete incineration according to 02 NCAC 52C G1 02. A composting system approved and permitted by the NC Department of Agriculture & Con- F] [71 sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case. of dead poultry only, placing in a disposal pit of a size and design approved by the 171 [71 NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian: would make possible F-1 D the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPIDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement.methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part,of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • -Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 4<2 4' A­�'Ce�2� — _ __2 F— .? � _�Wignature of Farm Owoner/Manager Date Signature of Technical Specialist Date f NN4. .WV*A--A ("I C4 Waste Utilization Plan Producer: Billy & Eugene Hollingsworth County; Sampson Name of Farm: Hollingsworth -t^c- Location: 2431 Bearskin Road Salemburg NC 28385 Phone: 910-564-6493 Type of Operation: Feed -Finish Number of Animal: 4410 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 8379 tonlyear Amount of plant available N (PAN) produced/year: 10143 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waMe is to be applied. I This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your w;jste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe roanner. 1. Always , apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize.' 2. Sol[ types are importantas they'have different infiltration rates, leaching potentials, cation exchange papaci .. ties, and. avzfilabI6 water holding capacltles�. 3. Normally waste shall not be applied to land orod ' ing at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do'not apply waste on saturated 'soils , when it is raining, or when the surface is frozen. Either pf.these conditions may in runoff to the surface waters which is not allowed -Ijhder DWQ regulations. 5. Wind condifions should also be considered to avoid drift and downwind odor problems. G. To maximize the value of the hutrionte for cropa production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the Waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Hollingsworth Livestock. Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carded out, meets the requirements forcompliance with 1 6A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type Crop Yield/Ac Lbs. N Acres Ws N Month to Lbs. N Code unit Used Apply Per Ac. 10634 2A Wagram CB -Pasture 4.1 50 3.90 *803 MAR-OCT15 206 2A OS -Pasture 1 60 3.90 195 OCT-MAR 50 10634 2B Wagram CB -Pasture 4.1 50 5.70 1174 MAR-OCT15 206 213 OS -Pasture 1 50 5.70 285 ou-mAR 50 10634 2C Wagra C13-Fasture 4.1 50 6.20 1071 mAR-OcV5 206 2C OS -Posture 1 50 5.20 260 OCT-MAR 50 10634 2D WaciraM CB -Pasture 4.1 50 4.20 1360 mAR-o 16 206 2D os-pasture 1 50 4.20 210 OCT-MAR so - 1 A Wagra C13-Pasture 4.1 50 6.60 1360 MAR-OCTIS 206 '10635 I A OS -Pasture 1 50 6.60 330 OCT-MAR 50 10635 1 B Waqram C13-pasture 4.1 50 2.00 412 MAR-OCT15 206 1 B OS -Pasture 1 50 2.00 100 OCT-MAR 50 10635 IC_ Va�ra CB -Pasture 4.1 50 1.40 288 MAR-OCTIS 206 1 C OS -Pasture 1 50 .1.40 70 OCT-MAR so 10635 3A Norfolk CEii-Pasture 4.6 50 5.40 1242 MAR-OCT15 230 3A OS -Pasture 1 50 5.40 270 ou-mAR 50 10635 3B Norfolk CB -Pasture 4.6 50 5.50 1265 MAR-OCT15 230 3B Os -pasture .1 50 5.50 275 OCT-MAR 50 10635 3C Norfolk CB-Psature 4.6 50 5.50 1265. MAR-OCT15 230 3 Fr,' OS -Pasture 1 50 5.50 275 OCT-MAR 50 10635 3D NorfoFk CB -Pasture' 4.6 50 4.80 1104 MAR-OCTIS - 230 3D Os -pasture 1 50 4.80 240 ocT-mAR 50 10635 3E NoRiolk c&pesture 4.6 50 2.00 460 MAR-OCT15 230 3E OS -Pasture 1 50 2.00 100 OCT-MAR 50 10635 3F Norfolk CB -Pasture 4.6 50 1.00 23R _-OCT MAR 15 230 3F 50 1.00 501 OCT-MAR 50 Total 53.20 14694 lbs. Available Nitrogen 10143 lbs. Surplus or deficit -4551 lbs. Applying the above amount of waste'is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. page 3 Hollingsworth U'vestack while meeting the N requirements. In the future, tioned that P and K may be over applied me plan that 'The applicator is cau some parts of North Carolina to have a nutrient manage nt regulations may require farmers in addresses all nutrients. This plan only addresses nitrogen. seeded in bermudagrass), forage must be removed through in interplanted fields (i.e. small grain, etc. inter six to nine grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height Of inches, Cattle should be removed when plants are grazed to a height of four inches. In fields where small graln etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result I small grain gets too high and this Vill definitely Interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less a nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the norm I situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting bay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along. ditches, add areas unable to be irrigated, and Perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1588 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 7938 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 26 acres of land. If you apply the sludge to earn at the rate of 125 lbs. of nitrogen per 2cre you will need 64 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods, APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by ' initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity Hollingsworth Livestock Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrlgate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) ApplIc. Amount 10634 2A Wagram qB-Pasture 0.6 1.0 2A OS-Pasbire 0,6 1.0 10634 2B Wagrarn CB -Pasture 0.6 1.0 2B OS -Pasture 0.6 1.0 10634 2C Wagram CS -Pasture 0.6 1.0 2C OS -Pasture 0.6 1.0 10634 2D Waqram CB -Pasture 0.6 1.0 20 OS -Pasture 0.6 1.0 1 D635 1 A Mgrarn CB -Pasture 0.6 1.0 I A OS -Pasture 0.6 1.0 10635 1B WaqraM CB -Pasture 0.6 1.0 1 OS-Pas(ure 0.6 1.0 10635 1 C Wagram C13-Pasture 0.6 1.0 I C OS -Pasture 0.6 1.0 10635 3A Norfolk mpasturfi 0.5 1.0 3A OS -Pasture 0.5 1.0 10635 3B Norfolk cB-Pasture 0.5 1.0 3B Os -pasture 0.5 1.0 10635 3C NorfbIk cB-Pasture 0.5 1.0 3C OS -Pasture 0.5 1.0 10635 3D Norfolk mpasture 0.5 1.0 3D OS -Pasture 0.5 1.0 10635 3E Norfolk CS -Pasture -0.5 1.0 3E OS -Pasture 0.5 1.0 [-10635 3F=Norfolk CB -Pasture 0.5 1.0 1 I 3F I 08-Pasture 0.5 1.0 Hollingsworth Livestock Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility Is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It Is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Use the following table if applying on CB -Hay, Tract Field Acres Soil PAN 10634 2A 3.90 Wagram 275 10634 2B 5.70 Wagram 275 10634 2C 5.20 Wagram 275 10634 2D 4.20 Wagram 275 0635 1A 6.60 Wagram 275 10635 1 B 2.00 Wagram 275 10635 ic 1.40 Wagram 275 10635 3A 5.40 Norbil; 305 10635 3B 5.50 Norfolk 305 10635 3C 5.50 Norklk 305 10635 3D 4.80 Norfolk 305 10635 3E 2.00 Norfolk 305 10635 3F 1.00 Norbik 305 53.20 Hollingsworth Livestock WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Page 6 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a,reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change In the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs fbr realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are Installed where runoff leaves the field. (See. FOTG standard 393 - Filter Strip�. 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally filled cropland. When applied to conservation tilled crops or grassland, the waste may be broadc - ast provided the application does- not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates.not to exceed the soil infiltration rate that runoff does not occur oftite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to plantrig of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Hollingsworth Livestock REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. Page 7 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach otherproperty and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a,"technical specialisf'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on -other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept an site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption, However, If animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels In the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shaH be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Hollingsworth Livestock Owner/Manager Agreement Billy & Eugene Hollingsworth I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Billy & Eugene Hollingsworth Signature; Name of Manager (if different from owner) Signature: Date: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: _�, Awl. Date: a12.410k 131/22/2007 1-4:44 919-715-6049 DWQ NON 11SCHARGE BR PAGE 02 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Animal Waste Management Systems Requost for Cortiflinito of Covvrage Facility Currently Covered by an Expiring NPDES General Pennit On July 1, 2007, the North Carolina NPDES General Permits for Animal Waste Nlanagernent Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these NPDES General Permits must apply for h renewal at least 180 days prior to theii expitation dato, Therefore all applications must be received by t e J)jvision of Water QUality by no later than January 2, 2007. Facilities that do not discharge animal waste to the surface waters or do not propose to have a discharge have the option to request coverage under either an appropriate NFDES General Permit (fhat will be issued with an effective date of July 1, 2007 and will expire on June 30, 2012) or to request coverage under an appropriate existing State Non -Discharge General Permit (that was issued OU October 1, 2004 and which will expire on September 30, 2009). This application form is to be used regardless of the type of General Permit under which covemge is requested. Therefore please select and circle your requested type of permit below and then complete all the information on the application form. Please do not leave any question unanswereL Please inake any necessary corrections to the data below. STATE NON -DISCHARGE PERMIT) i, Select General Permit Type: 0 NPDES PERNUT or 2, Facility Number. 82oo75 and certificate of Coverage Number: 3, Facility Name: Hollings_wq�ve �c 4. Landowner's name (same as on the Waste Management Plan): Billy Holhng§wo 5. Landowner's Mailing address! 24BI 3mar.5r.1pi sLD City/State!Zip' 5At-6&18w&(v Ne- -20M5 Telephone Number (include area code): E-mail: 6. Facility's physical address: 7ik!5 5T914 City/State: 5AC-CM6QRC-, "4- Zip: .26 38-S 7. County where ficility is located: Sa=s 8, Farm Manager's name (If different than the- Landowner). 9. Farm Manager's telephone number (include area code): 10. integrator's name (if there is not an integrator write "None"); Prestage Farms Lm 11. Lessee's name (if there is not a lessee write "None"): Vor4g 12. Indicate animal operation type and number: §vdne Cattle Dry ftuloy Wean to Finish Dairy Calf Non Lay� Chickens Ing Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Turkeys Feeder to Finish 4410 Dry Cow Other Farrow to Wean Beef Stocker Calf Pullets Farrow to Feeder Beef Feeder Turkey Poults Boar/Stud Beef Brood Cow Gilts Other Other Wet PoultrN Horses - Horses Sheep - Sheep Non Laying Pullets Horses - Other Sheep - Other Layers FORM RENEWAL-NPDES-11106 01/2212007 14:44 919-715-6048 DWO NON DISCHARGE BR PAGE 03 Submit two (2) copies of the most recent Waste Utilization PlaA for this facility with this application. The Waste Utilization Plan must be signed by the owner and a teelmical specialist, If R coov of the foicility I o mosl reclut Qtgfled Animal Waste Management Plan (CAVA21 has got previously been submitted to -the aCEdAden tit abty� two (2) gollf:gs of, the of W er Ou CAWMP MUst also be submitted as nant of 06 application. I attest that this application has been reviewed by me and is accurate anA complete to the best of my Imowledge, I understand that, if 211 required parts of this application are not completed and that if all required supporting inforawtion and attachments are not incluiltd, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215,6A and 143- 215.61), any person who knowiAgly nukes any false statement representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more 6= $10,000 or imprisonment of not more than 5 years, or both for a sin�iilar offonse.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Nam.- 13 Z I I �s - Ho 11 Title: . I Signature: kQ-n�-(- Date: el zz - 0 Name; Signature - Signature: Tide; Date: Title, Date. THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDENR - DWQ Animal Feeding Operations Unit 1656 Mail Service Center Rideigh, North Carofta 27699-1636 Telephone number: (919) 733-3221 Fax Number: (919) 715-6048 FORM RENEWAL-NPDES-1 1106 Swine Farm Waste Management Odoir Control Chedklist drs to mil or wooded 2- Recommended best management practices; 0"'-G-ood judgment and common sense Animal body surfaces 0 Dirty manure -covered an 9 floors Floor surfices 0 Wet manure -covered floors W—Slotled floors; 0"Vaterers located over slotted floors; (3 Feeders at high end ofsolld floors; 91"' —Scrape manure buildup from floors; AT -Underfloor ventilation for drying Manure co lection pits 0 Urine; uent manure removal by flush. pit recharge, 9 Partial microbial decomposition or scrape; 13 Underfloor ventilation gases; M-ThmmAnlo-nanno- Dust Gr"'Efficient air movement Indoor surfaces Dust O'Washdown between groups of animals; 13 Feed additives; a --re der covew. ;-EM delivery downspout extenders to feeder covers Flush bulb Agitation of iWYcled -1890On 13 Flush lank �overs,- liquid while Wks are tilling 0 Extend fill lines to near bottom of tanks with -Thu-th a, ll-e-ys- vents essualiul, uuting wastewater (3 Underfloor flush with underfloor conveyance Pit tech arge points 0 Agitation of recycled iagoon (3 Extend recharge lines io near bottom of pits liquid while pits are filling Willi Bull-siplion vents Lift stations 0 Agitation during sump lank (3 Sump ia-iiik covers filling and dritwdown Outside drain collection 0 Agitation during wastewater CI Box covers orjunetion boxes conveyance AMOC - November 11, 1996, Page 3 aumirr.0 Vause HN[Ps to Minimize Oddr Site SDecilie Practices cnu or urampipes at * Agitation during wastewater Cl Extend discharge point of pipes underneath lagoon conveyance lagoon liquid levcI Lagoon surfaces 0 Volatile gas emissions; &�-Tmper 1090on. liquid capacity; Biological mixing; P,-TorrecA lagoon startup procedures; Agitation ArUinimunt surface arca-to-volume ratio, Pelm_"um agitation when.pumping; (3 Mechanical aeration; CI Ptoven biological additives Irrigation sprinkler * Hilgh pressure agitation; a­rmgate on dry days with little or no wind; nozzles 0 Wind drift 0-IM--inimum recommended operating pressure; Iff-"itinip Intake near lagoft liquid surface;' 13 Pump from seconcktage lagoon Storage or basin * Partial microbial decomposition; (3 Bottom ormidlevel loading; surface a Mixing while filling; CI Tank coven-, 9 Agitation when emptying 0 Basin surface mats of solids; 13 Proven biological additives orr oxidants Settling basin surface 0 Partial microbial decomposition; 13 Extend drainpipe outlets underneath liquid 0 Mixing while rilling; level.. 0 Agitation when emptying 0 Remove stilled solids regularly Manure, slurry or sludge 9 Agitation when spreading; 0 Soil Injection of slurry/shidges; spreader outlets 0 Volatile gas emissions 0 Wash residual manure from sprea4er after use; 0 Proven biological additives or oxidants Uncovered manu're, 0 Volatile gas emissions while (3 Soil injection of slurry/sludges slurry or sludge on field surfaces drying (3 Soil Incorporatio . n within 49 hrs.; 0 Spread In thin uniform layers for rapid drying; 13 Proven biological additives or oxidants Dead animals * Carcass decomposition JT-11roper disposition of carcasses Dead animal disposal 0 Carcass decqmposition 0 C01"Pleter Coverifig of carcasses lit burial pits; pits Z_11'p'rop�r locadon/construction ordisposal oils Incinerators 0 Incomplete combustFo—n 0 Secondary stock burners AMOC -November 11, 1996. Paste 4 Source Cause BIV[Ps to Minimize, Odor Site Specific Practices Standing water around 0 improper drainage; EV-0rade and landscape such that water drains facilities 0 Microbial decomposition 6f away from facilities organic matter Manure fracked onto 9 Poorly maintained accen mods fl—Ta—ain access road maintenance public comb ftow farm access Additional Information : Available From : Swint Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAH 128-89 NCSU-BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAH 129-88 NCSU.BAE Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU . Swine Extension Environmental Assurance Program; NPPC Manual NC Pork Producers Assoc Options for Managing Odor ; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107, 1995 Conference Proceedings Florida Cooperative Extension AMOC -November 11, 1996, Page S SAMPSON COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER QUALITY (DWQ) 910-4S6-1541 EMERGENCY MANAGEMENT SERVICES (EMS) 910-5c�2-8996 SOIL.& *" W ' ATER CONSERVATION'DISTRICT (SWCD) 9107592-7963 NATURAL -RESOURCES CONSERVAtION SERQI'CE (NRCS) 910:-�59277963 COOPERAT'IVE EXTENSION SERVI'CE ZCE�S). 91OL-:592-7161 This� pl�4n, will be implemented in the event that.wastes from your operation are leaking, overflowing, or.,ru . nning off the site. You should NOT Wait.Until wastes reach surf -ace water ' s or leave your -property to consider that you have a problem. You should make every effor-t to. ensure.that -this does not happen. This plan -should be p ' osted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the. -release of wastes, Depending on the situation,, this -may or may not -be possible. Suggested responses to oroblems are listed below; A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved.by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no. surface water is entering lagoon. B. Runoff from waste applic-ation field -action include; a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e . Evaluate the, applicartion rates- for -the -f iel-d's where r1jr,of f occurrerj. C. Leakage from the waste pipes and sprinklers -,action include: a. Stop recycle (flushing system) pump- t. Stop irrigation Pump. c. Close valves to eliminate further discharge. e. Repair.all leaks prior to restarting Pumps. D. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pum.p. c. Make sure no S�phon effect has been created. d. Stop al'l flows in the hous'e, flush systems, or sol'id sepae�ttors. e. Repair -all leaks �rior to restarting pumps. this is seepage E. Leakage from base or s'idewal.1 of lagoon. Often as opposed to flowing ieaks-possible action. a.. Dig. a small. sump or ditch. to catch all. seepage, put in.,a Subffiers.ible. pump, and pump back in.to..Ia.goon. b. If holes a . rei caused by burrowing animals, trap or remove animals and fill holes. -and -compact -with a c-lay type soil. c. Have a professional evaluate the -conditio ' ry of the side walls and the,lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages'. a.. Did the waste reach any surface waters? b. Appro . ximatelY how much.was released and for w.hat duration? fish kills, or c. Any damage noted, such as -employee injury, property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surf.aQe waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached -surface waters? 3. Contact appropriate agencies. a. DUring normal business hours� c'all your DWO (Division of Water Quality) regional office, at 910-486-1541, after hours, emergency number:919-7-):3--3942. Your phone call should include: YOUR NAME, FACILITY, TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL., WEATHER AND WIND CONDITIONS. THE CORPECTIVE-MEASURES THAT -HAVE BEENUNDER SITUATION, TAKEN, AND.THE SERIOUSNESS OP THE I b. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at 910-592-e996. c. Instruct EMS to contact local Health Department. d. Contact local SAMPSON Soil and Water Conservation District (SWCD), Natural Resources Conservation Service (NRCS) office at 910-592-7963 and Cooperative Extension Service (CES) at 910-592-7161 lor advice/technical assistance. 4. If. none of the above w . orks call 911 or the sheriffs Department d ask that person to -contact and explain your problem to them an the proper,agencies for you.. 5. Contact t-he contractor of -your choice to beqin'repair of the problem to minimize off -site damage. a. Contractors Name: a TAX. b -Contractors Address: c Contract -ors Phone: 6. Contact �he technical-speciali . 'st who'ceirt'ifi'ed.�he lagoon''(NRCS, Consulting Engineer,. etc.) a, Name:. b. Phone:* Sj?_-�r-771 7. Implement procedures as ' advised by DWO And technical assistance. ag6ncie-s to -rectify. the damage, repair the system., and reassess the Waste management plan tb'keep problems with release of wastes from'happeni'ng again. 9. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 1-910-592-5771 OPERATiON & MAINI ENANCE PLAN Proper lagoon liquid management, should be a year-round priority. it 15 especially important to m2nage levels so that you do not have problems during extended rainy and wet periods, MaX'Mum storage capacity should be avai lable in the lagoon for periods when the receiving crop is dormant. (such as wintertime for bermudagrass) or when there are extended rainy spel'Is such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This wif) make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization olan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing -excess water during extended wet periods, OverflOW from the lagoon for any reason exc�ept a 25-year, 24-hour storm is a violation of state law and subject to penalty action, The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each- yea--, if needed, to maintain a vigorous stand. The amount of fertilizer a'pplied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10_'410_1 o, or equivalent. Brush and trees on the em.bankment must be controlled. This may be done by mowing, spraying, gra�ing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance insp,6�tions of the entire lagoon should 160 made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimurn, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes, look for: 1 . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall conditiOn of pipes Lag801`1 SUrface—look for. I - . , undesirable vegetative growth 2. floating or lodged debris Embinkment—lookfor: iettlement, cracking, or "jug" holes 'side slope stability —slumps orbulges 3. 1 wet or damp areas on the back slope -4. 1 6rosion due to lack of vegetation or as a result' of wave action 5. rodent damage 1 Larger lagoons may.be subject to finer damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening th' agoon clam. e I A good stand of vegetation will reduce the potential darnage caused by wave action. If wave actibri causes serious damage to -a lagoon side\vall, baffles in'the I-agoon may be US -ad to reduce the wave impacts. Any of these features could lead to erosion and weakenirrg -of the dam. If your lagoon has an� of t'hese features, you should call -an appropriate expert famiiiiar with design and construction of waste lagoons. You may need to,provide a temporary fix if there is a threat " Zte d isch arge on s of a . However, a permanent soluti - hould be reviewed by the technical expert, Any digging into a lagoon dam with heavy equipme.-nt is a serious undertaking with potentially serious consequences and should not t)e conducted unless recommended by an appropriate technical expert. Transfer Pumps.<heck for proper operation of-. 1 . recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or'a large amount of vibration,- may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at itS low level. This will allow some �afety time should major repairs be required. Having a nearly ful! lagoon is not the time to think about switching, repairin!,. or borrowing pumps. Probably, ifyour lagoon is full, your neighbor's lagoon is full a so You should consider maintaining an inventory of spare parts or pumps.. Surface water diversion features are designed to carry a// surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which 'comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1 . adequate vegetation 2. div'er5lon capacity 3. ridge berm hei-ht identified problems should be corrected promptly. it is advisable to inspect your system during or immediately following a heavy rain. If te%-.hnica'l assistance is needed to determine proper solutions, consult with appropriate experts. You shovid record the level Of the 12$oon just prior to when rain is predicted, and then rec6rd the level again 4 to 6 hours after the rain (assumes there is no pumping). This VN111 give you an idea of how rnuch your l2goon level will rise with a certain rainfall amount ( . you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may . have an inflow problem from a surface water diversion or there may be see -page into the lagoon from the surrounding land, Lagoon Operation Startup; I Immediately after construction establish a Completesod cover on bare soil surfaces to avoid erosion. 2� Fill new lagoon design treatment volume atleast half full of water before waste loading begins, taking'care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharoe near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. a 4. When possible, begin'loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). S. It is recommerided that. a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon Ifouid volume. This seeding should occour at -least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of I pound per ! 000 dubic feet of lagoon liquid volume until the pH rises above 7.0. OPtimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoop, the beirter the lagoon will function. Flush systems that wash waste into the lagoon 5everil-times daily are optirnurn for treatment. Pit recharge systems, in which one or more buildings are drained and recharg�ed each day, also work well. Practice water conservation —minimize building water.usage and spillage from leaking waterers'broken pipes and washdown through proper maintenance and wate'r' conservation. Minimize f�ed wastage and spitlage by keeping feeders'adfuisteid', This will reduce the amount of solids entering tne lagoon Management: N'taintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the.maximum liquid iever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirement5 and soil moisture so that temporary storage W, , i be rnaxim,,zed for the summer thunderstorm season. Si'milarly, inrigate, in the late summer/early fallto. provide maximum lagoon storage for the winter. T he lagoon liquid leveishould never be closer than 1 toot to the lowest point of the dam or err.L-ankment. . Do not pump the lagoon liquid level lower -that the permanent storage level unless you are removing sludge. Locate float pump ihtakes approximately 18 inches underneath the liquid F surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or otHer foreign materials Into the lagoon. Frecluen�ly- remove solids from catch basins, at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large b.ushes. to grow or, lagoon darn or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is fo be terminated, the owner is responsible for obtaining and implementing a closure p,an to eliminate the possibility of a pollutant discharge. Sludge Removal: I Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed'waste solids in an appropriately designed basin, or minimizing feed wastagi.and spillage. Lagoon sludge that is removed annual'i rather than stored long term will: Y have more nutrients, have more odor, and require more land to properly u---.e the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a ch.opper-agitatlor impeller Pump through large-!:�ore sprinkler irrigation system onto nearby cropland, arid soil incorporate. Dewater the upper Part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with drargline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soi I incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sl dse to fields will be limited by these nutrients as well as any previous waste applica. u tions to that fie!d and crop .requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent darnaSe. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains L intacL Fyou see -soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that *,he sludSe can be removed without liner injury. If the liner Is damaged it must be repaired as soon as possible. gludge removed from the lagoon has a much higher phosphorus and heavy metal'content than liquid, Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soii-test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lag6on sludge analyzed for its nutrient value. The application of sludge will increase tk� amount of odor at the waste application site. Extra precaution should be used to obser�ve the wind direction and other condit'lons which could increase the concern of neighbors. Possible Causes of I agoon Failure C La on failures result in the unp!anned discharge of wastewate'. from the strucv-e Types offaclifures InC"Jude 1'eakage tt�rinugh the bottorn'o"'rsillps, ove-!cp dam. A!surning proper 6esign and h'! "I and brean ol the V L t I ov.'ner ras '�e le-sponsibihty for erls,uring structwre safety. Items which may !c-ad !o laoo,)n irclude: MOdification of the lalgoor, strucWule--an ex2rnple is piacernent of a pipe in the darn witho�.,,,' prooer des'lan and' consvuctio:-�. fC to an expert in lagoon design before placIng pipes in :�arns,.) Lao0on liquid ievel's—high leve!s are a 52f f,, risk. Faillure'to inspec7 and rnnai!-�,,,ain the %darn. EXcess surface water flcwirc i.r1to the. larcr,- I CP ­ I.. Liner integrity—prote-,t fram ;nie.t pipe scouring, damap during sludge removal, or�ruptvre 'rom lowering lagcon I;quid �evel bellow grooridv,,ater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in *the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. _ .�� ^�� ~ .*-� `,r:Kettre|} StrickiaoCownty: Sampson Date: 08/17/92 � ,stance to nearest residence (other than owner): 3600.0 feet ' STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 |os. = 0 |bs 0 sows (fzrrow to feeder) x 522 |bs. = 0 10; 2160 head (00sh}n8 ooty) x 135 |bs. = 2916(0 lbs 0 sows (farrow to wean'; x 433 !bs. = 0 |bs 0 heLd (wean to feeder) x 30 |bs. = 0 1bs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 291600 us MINIMUM REQUIRED TREATMENT VOLUME OF LA8OON Volume = 291600 |bs. SSLW x Treatment \/o\ume(CF)/|b. SSLW Treatment Vo|ume(CF)/|b. SSLW= 1 CF/|b. SSLW Volume = 291600 cubic feet STORAGE VOLUME FOR SLJD8E ACCUMULAT10N VoIume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." TOTAL DESIGN VOLUME ` Ins/de top length 312.0 feet ; inside top width 200.0 feet Top of dike at elevation 52.0 feet Freeboard 1,3 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 50.7 feet Bottom of lagoon e|evacion 41.0 feet Seassna| high water table elevation 43.0 feet Total design volume using prismoida! formula ' SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH 3.0 3.0 3.0 3.0 304.2 192.2 AREA OF TOP LENGTH is WIDTH = 304.2 192.2 AREA OF BOTTOM LENGTH is WIDTH = 246.0 134.0 3SZ6742 (AREA OF TOP) ^-A^-. 32964.0 (AREA OF BOTTOM) DEPTH 9.7 AREA OF MIDSECTIO� LEN6"IF H * WIDTH * 4 275.1 163.1 179475.2 (AREA OF MIDSECTION * 4) CU. FT. = LAREA TOP + (4*AREA MIDSECTION) + AREA 8OTTOM3 * DEPTH/6 58467.2 179475.2 32964.0 1.6 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 437965 CU. FT. , 1PURARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Len8th * Width = 312.0 200.0 62400.0 square feet Buildings (roof and lot water) Length * 0.0 Width � 0.0 0.0 square feet TOTAL DA 62400'0 square fee� Design temporary storage period to be 180 days. A. Volume of waste produced Approximote daily Production of manure in CF/LB SSLW 0.00136 Volume = 291600 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 71210 cubic feet E 'o|ume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the !aSoo: water are accounted for in 5A. Volume = 0.0 * 180 days storaSe/7.48 gallons gallons/day per CF Volume = 0.0 cubic feet 'C. Volume of rainfall ' in excess of evaporation Use period of time when rainfa\l exceeds evaporation by largest amount. 180 days excess rainfw| = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 36400.0 cubic feet NOTE: SEE ATTACHED WASTE UTILIZATION PLAN Operator:K. STRICKLAND Co ,,-'—�tance to nearest residence ity: SAMPSON V, Date: (other than owner)v 0 f eet AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. 0 lbs 0 sows (farrow to feeder) x 522 lbs. 0 lbs 2205 head (finishing only) x 135 lbs. 297675 lbs 0 sows (farrow to wean) x 433 lbs. 0 lbs 0 head (wean to feeder) x 30 lbs. 0 lbs Describe other : 0 lbs Total Average Live Weight = 297675 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 297675 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW I CF/lb. ALW Volume = 297675 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION SLUDGE STORAGE ACCUMULATION NOT COMPUTED AT OWNER'S Volume 0 cubic feet REQUEST. WILL BE REMOVED AS NEEDED. 4. TOTAL DESIGNED VOLUME Inside top length (feet) --------------------- 283.0 Inside top width (feet) ---------------------- 230.0 Top of dike elevation (feet) ----------------- 52.2 Bottom of lagoon elevation (feet) ------------ 40.0 Freeboard (feet) ----------------------------- 1.0 Side slopes (inside lagoon) ------------------ 3.1 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.1 3.1 3.1 3.1 276.8 223.8 11.2 AREA OF TOP LENGTH * WIDTH 276.8 223.8 61947.84 (AREA OF TOP) Ac. �,*L 2 "A �A.r AREA OF BOTTOM * LENGTH WIDTH 207.4 154.4 32008.09 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 242.1 189.1 183089.94 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 61947.8 183089.9 32008.1 1.9 Total Designed Volume Available 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 283.0 230.0 65090.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 65090.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces urine production in gal./day per 135 lb. ALW 1.37 Volume 297675 lbs. ALW/135 lbs ALW * 1.37 gal/day 180 days Volume 543753 gals. or 72694.2 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system or excess water. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallon per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall 7.0 inches Volume = 7.0 inches * DA / 12 inches per foot volume = 37969.2 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 37969.2 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 72694 cubic feet 5B� 0 cubic feet 5C. 37969 cubic feet 5D. 37969 cubic feet TOTAL 148632 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side 3.1 : 1 Inside top length===========================> 283.0 feet Inside top width============================> 230.0 feet Top of dike elevation=======================> 52.2 feet Bottom of lagoon elevation==================> 40.0 feet Total required volume=======================> 446308 cu. ft. Actual design volume========================> 517152.3 cu. ft. Seasonal high watertable elevation (SHWT)===> 40.0 feet Stop pumping 0.0 feet Must be > or = to the SHWT elev.==========> 40.0 feet Must be > or = to min. req. treatment el.=> 46.0 feet Required minimum treatment volume===========> 297675 cu. ft. Volume at stop pumping elevation============> -306246 cu. ft. Start pumping 0.0 feet Must be at bottom of freeboard &: 25 yr. rainfall Actual volume less 25 yr - 24 hr rainfall===> 479183 cu. ft. Volume at start pumping elevation===========> -306246 cu. ft. Required volume to be pumped================> 110663 cu. ft. Actual volume to be pumped==================> 0 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: cc #4 --ka MAY 14.2019 %,DrVj 0 peftoft