HomeMy WebLinkAbout820075_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessaty corrections below.
Application must be signed and dated by the Permittee.
I . Farm Number: 82-0075 Certificate Of Coverage Number:
2. Facility Name: HollmLsworth Farms- Inc.
3. Landowner's Name (same as on the Waste Management Plan): Billv Hollingsworth
4. Landowner's Mailing Address: 2431 Bearskin Rd
Citv: Salemburiz State: NC
Telephone Number: 910-990-1985 Ext. E-mail:
5. Facility's Physical Address: 785 Strickland Cabin Ln
City: Salemburg State: NC
6, County where Facility is located: Sampson
7. Farm Managers Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): 41@§111111111111111W
/3 ;1) Y He, I I "Vtu s C_n,
11. Lessee's Name (if there is not a lx",cc� write "Nom" �:
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Feeder to Finish
Operation Types:
Swine
Cattle
Wean to Finish
Dairy Calf
Wean to Feeder
Dairy Heifer
Farrow to Finish
Milk Cow
i949421�
Dry Cow
Farrow to Wean
Beef Stocker Calf
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Gilts
Other
Other
AWS820075
Zip: 28385
Zip: 28385
Prestape Farms Inc
Phone No.: 4111��
'910 -,56 V - e, 4rY 3
Allowable Count
4,410
OIC #_ T�
*1,3/-) j?9-991c
Dry Poultry
Other Types
Non Laying Chickens
Horses - Horses
Laying Chickens
Horses - Other
Pullets
Sheep - Sheep
Turkeys
Sheep - Other
Turkey Pullet
Wet Poultry
Non Laying Pullet
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
H 1
65,340.00
#2
65,340�00
1
19�00
1
22.60
2
19.00
2
1900
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), skned by the owner and a certified technical specialist, containing:
Va. The method by which waste is applied to die disposal fields (e.g. irrigation, injection, etc.)
vb. A map of every field used for land application (for example: irrigation map)
-c. The soil series present on every land application field
V'd. The crops grown on every land application field
The Realistic Yield Expectation (RYE) for every crop shown in the WUP
The maximum PAN to be applied to every land application field
"'g. The waste application windows for every crop utilized in the WUP
�'h. The required NRCS Standard specifications
A site map/schematic
3. Emergency Action Plan
"T. Insect Control Checklist with chosen best management practices noted
—5. Odor Control Checklist with chosen best management practices noted
---6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
-'7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
A8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal*ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: Title:
f
Signature: Date:
Name: Title:
Signature: 7�
U
Name
Signature:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal*ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL $. REGAN
S&,refdry
LINDA CULPEPPER
atreaer
Ir ve
A A. n;
o,
NORTH CAROU NA
EnvironmentalQuaRW
February 27, 2019
Billy Hollingsworth
Hollingsworth Farms, Inc.
2431 Bearskin Rd
Salemburg, NC 28385
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
APR 0 2 2019
'72
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https://deti.nc.pov/aboLtt/divisions/water-resources/water-qualitv-regional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure vour continued coverage under the State Non-DischaMe General Permits, %ou must submit an application for
permit coverage to the Division. Enclosed %ou will find a "Request for Certificate of Covera_ge Facilio� Currenth Covered b% an
Exr,irine State Non-Discharoe General Permit." The application form must be comVleted. signed and returned by April 3, 2019.
Please note that �ou mus include one (11 cow. of the Certified Animal Waste Manai!ement Plain (CAWMPI with the
comipleted and shined application form_- A list of items included in the QWME, Ae und on page 2 of the renewal
avolication form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9 100.
Sincerely,
A P_ �'
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fax etteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820075
Prestme Farms Inc
U3, nk Caz , 3 Depwt — ar. t 9 E, V, xr e, ta que 'ty I D'Vs'z,- OW stef Reso.roes
919.737Z330
Version — November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian. R 0 2
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
7 7 Rendering at a rendering plant licensed u,nder G.S. 106-168.7.
F] 1-1 Complete incineration according to 02 NCAC 52C G1 02.
A composting system approved and permitted by the NC Department of Agriculture & Con-
F] [71 sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case. of dead poultry only, placing in a disposal pit of a size and design approved by the
171 [71 NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian: would make possible
F-1 D the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPIDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement.methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part,of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• -Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
4<2 4' A�'Ce�2� — _ __2 F— .? �
_�Wignature of Farm Owoner/Manager Date
Signature of Technical Specialist Date
f NN4.
.WV*A--A ("I
C4
Waste Utilization Plan
Producer:
Billy & Eugene Hollingsworth County; Sampson
Name of Farm:
Hollingsworth -t^c-
Location:
2431 Bearskin Road
Salemburg NC 28385
Phone:
910-564-6493
Type of Operation:
Feed -Finish
Number of Animal:
4410
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year: 8379 tonlyear
Amount of plant available N (PAN) produced/year: 10143 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waMe is to be applied.
I This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your w;jste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe roanner.
1. Always , apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.'
2. Sol[ types are importantas they'have different infiltration rates, leaching potentials,
cation exchange papaci .. ties, and. avzfilabI6 water holding capacltles�.
3. Normally waste shall not be applied to land orod ' ing at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do'not apply waste on saturated 'soils , when it is raining, or when the surface is
frozen. Either pf.these conditions may in runoff to the surface waters which is not
allowed -Ijhder DWQ regulations.
5. Wind condifions should also be considered to avoid drift and downwind odor problems.
G. To maximize the value of the hutrionte for cropa production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the Waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
Hollingsworth Livestock.
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carded out, meets the requirements forcompliance with 1 6A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Yield/Ac
Lbs. N
Acres
Ws N
Month to
Lbs. N
Code
unit
Used
Apply
Per Ac.
10634
2A
Wagram
CB -Pasture
4.1
50
3.90
*803
MAR-OCT15
206
2A
OS -Pasture
1
60
3.90
195
OCT-MAR
50
10634
2B
Wagram
CB -Pasture
4.1
50
5.70
1174
MAR-OCT15
206
213
OS -Pasture
1
50
5.70
285
ou-mAR
50
10634
2C
Wagra
C13-Fasture
4.1
50
6.20
1071
mAR-OcV5
206
2C
OS -Posture
1
50
5.20
260
OCT-MAR
50
10634
2D
WaciraM
CB -Pasture
4.1
50
4.20
1360
mAR-o 16
206
2D
os-pasture
1
50
4.20
210
OCT-MAR
so -
1 A
Wagra
C13-Pasture
4.1
50
6.60
1360
MAR-OCTIS
206
'10635
I A
OS -Pasture
1
50
6.60
330
OCT-MAR
50
10635
1 B
Waqram
C13-pasture
4.1
50
2.00
412
MAR-OCT15
206
1 B
OS -Pasture
1
50
2.00
100
OCT-MAR
50
10635
IC_
Va�ra
CB -Pasture
4.1
50
1.40
288
MAR-OCTIS
206
1 C
OS -Pasture
1
50
.1.40
70
OCT-MAR
so
10635
3A
Norfolk
CEii-Pasture
4.6
50
5.40
1242
MAR-OCT15
230
3A
OS -Pasture
1
50
5.40
270
ou-mAR
50
10635
3B
Norfolk
CB -Pasture
4.6
50
5.50
1265
MAR-OCT15
230
3B
Os -pasture
.1
50
5.50
275
OCT-MAR
50
10635
3C
Norfolk
CB-Psature
4.6
50
5.50
1265.
MAR-OCT15
230
3 Fr,'
OS -Pasture
1
50
5.50
275
OCT-MAR
50
10635
3D
NorfoFk
CB -Pasture'
4.6
50
4.80
1104
MAR-OCTIS
- 230
3D
Os -pasture
1
50
4.80
240
ocT-mAR
50
10635
3E
NoRiolk
c&pesture
4.6
50
2.00
460
MAR-OCT15
230
3E
OS -Pasture
1
50
2.00
100
OCT-MAR
50
10635
3F
Norfolk
CB -Pasture
4.6
50
1.00
23R
_-OCT
MAR 15
230
3F
50
1.00
501
OCT-MAR
50
Total
53.20
14694
lbs.
Available
Nitrogen
10143
lbs.
Surplus or
deficit
-4551
lbs.
Applying the above amount of waste'is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
page 3
Hollingsworth U'vestack while meeting the N requirements. In the future,
tioned that P and K may be over applied me plan that
'The applicator is cau some parts of North Carolina to have a nutrient manage nt
regulations may require farmers in
addresses all nutrients. This plan only addresses nitrogen.
seeded in bermudagrass), forage must be removed through
in interplanted fields (i.e. small grain, etc. inter six to nine
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height Of
inches, Cattle should be removed when plants are grazed to a height of four inches. In fields where small graln
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result I small grain gets too high and this Vill
definitely Interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less a
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the norm I
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting bay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along.
ditches, add areas unable to be irrigated, and Perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 1588 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 7938 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 26
acres of land. If you apply the sludge to earn at the rate of 125 lbs. of nitrogen per 2cre you will need 64
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods,
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by ' initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Hollingsworth Livestock
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrlgate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
ApplIc.
Amount
10634
2A
Wagram
qB-Pasture
0.6
1.0
2A
OS-Pasbire
0,6
1.0
10634
2B
Wagrarn
CB -Pasture
0.6
1.0
2B
OS -Pasture
0.6
1.0
10634
2C
Wagram
CS -Pasture
0.6
1.0
2C
OS -Pasture
0.6
1.0
10634
2D
Waqram
CB -Pasture
0.6
1.0
20
OS -Pasture
0.6
1.0
1 D635
1 A
Mgrarn
CB -Pasture
0.6
1.0
I A
OS -Pasture
0.6
1.0
10635
1B
WaqraM
CB -Pasture
0.6
1.0
1
OS-Pas(ure
0.6
1.0
10635
1 C
Wagram
C13-Pasture
0.6
1.0
I C
OS -Pasture
0.6
1.0
10635
3A
Norfolk
mpasturfi
0.5
1.0
3A
OS -Pasture
0.5
1.0
10635
3B
Norfolk
cB-Pasture
0.5
1.0
3B
Os -pasture
0.5
1.0
10635
3C
NorfbIk
cB-Pasture
0.5
1.0
3C
OS -Pasture
0.5
1.0
10635
3D
Norfolk
mpasture
0.5
1.0
3D
OS -Pasture
0.5
1.0
10635
3E
Norfolk
CS -Pasture
-0.5
1.0
3E
OS -Pasture
0.5
1.0
[-10635
3F=Norfolk
CB -Pasture
0.5
1.0 1
I
3F I
08-Pasture
0.5
1.0
Hollingsworth Livestock
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility Is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It Is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Use the following table if applying on CB -Hay,
Tract
Field
Acres
Soil
PAN
10634
2A
3.90
Wagram
275
10634
2B
5.70
Wagram
275
10634
2C
5.20
Wagram
275
10634
2D
4.20
Wagram
275
0635
1A
6.60
Wagram
275
10635
1 B
2.00
Wagram
275
10635
ic
1.40
Wagram
275
10635
3A
5.40
Norbil;
305
10635
3B
5.50
Norfolk
305
10635
3C
5.50
Norklk
305
10635
3D
4.80
Norfolk
305
10635
3E
2.00
Norfolk
305
10635
3F
1.00
Norbik
305
53.20
Hollingsworth Livestock
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Page 6
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a,reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change In the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs fbr realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are Installed where runoff leaves the field. (See. FOTG
standard 393 - Filter Strip�.
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally filled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadc - ast provided the application does- not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates.not to exceed the soil infiltration rate that runoff
does not occur oftite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to plantrig of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
Hollingsworth Livestock
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
Page 7
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach otherproperty and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a,"technical specialisf'.
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on -other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept an site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption, However, If animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels In the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shaH be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Hollingsworth Livestock
Owner/Manager Agreement Billy & Eugene Hollingsworth
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Billy & Eugene Hollingsworth
Signature;
Name of Manager (if different from owner)
Signature: Date:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: _�, Awl. Date: a12.410k
131/22/2007 1-4:44 919-715-6049 DWQ NON 11SCHARGE BR PAGE 02
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Animal Waste Management Systems
Requost for Cortiflinito of Covvrage
Facility Currently Covered by an Expiring NPDES General Pennit
On July 1, 2007, the North Carolina NPDES General Permits for Animal Waste Nlanagernent Systems will expire. As required by
these permits, facilities that have been issued Certificates of Coverage to operate under these NPDES General Permits must apply for
h
renewal at least 180 days prior to theii expitation dato, Therefore all applications must be received by t e J)jvision of Water QUality
by no later than January 2, 2007.
Facilities that do not discharge animal waste to the surface waters or do not propose to have a discharge have the option to request
coverage under either an appropriate NFDES General Permit (fhat will be issued with an effective date of July 1, 2007 and will expire
on June 30, 2012) or to request coverage under an appropriate existing State Non -Discharge General Permit (that was issued OU
October 1, 2004 and which will expire on September 30, 2009).
This application form is to be used regardless of the type of General Permit under which covemge is requested. Therefore please
select and circle your requested type of permit below and then complete all the information on the application form.
Please do not leave any question unanswereL Please inake any necessary corrections to the data below.
STATE NON -DISCHARGE PERMIT)
i, Select General Permit Type: 0 NPDES PERNUT or
2, Facility Number. 82oo75 and certificate of Coverage Number:
3, Facility Name: Hollings_wq�ve �c
4. Landowner's name (same as on the Waste Management Plan): Billy Holhng§wo
5. Landowner's Mailing address! 24BI 3mar.5r.1pi sLD
City/State!Zip' 5At-6&18w&(v Ne- -20M5
Telephone Number (include area code): E-mail:
6. Facility's physical address: 7ik!5 5T914
City/State: 5AC-CM6QRC-, "4- Zip: .26 38-S
7. County where ficility is located: Sa=s
8, Farm Manager's name (If different than the- Landowner).
9. Farm Manager's telephone number (include area code):
10. integrator's name (if there is not an integrator write "None"); Prestage Farms Lm
11. Lessee's name (if there is not a lessee write "None"): Vor4g
12. Indicate animal operation type and number:
§vdne
Cattle
Dry ftuloy
Wean to Finish
Dairy Calf
Non Lay� Chickens
Ing
Wean to Feeder
Dairy Heifer
Laying Chickens
Farrow to Finish
Milk Cow
Turkeys
Feeder to Finish 4410
Dry Cow
Other
Farrow to Wean
Beef Stocker Calf
Pullets
Farrow to Feeder
Beef Feeder
Turkey Poults
Boar/Stud
Beef Brood Cow
Gilts
Other
Other
Wet PoultrN
Horses - Horses
Sheep - Sheep
Non Laying Pullets
Horses - Other
Sheep - Other
Layers
FORM RENEWAL-NPDES-11106
01/2212007 14:44 919-715-6048 DWO NON DISCHARGE BR PAGE 03
Submit two (2) copies of the most recent Waste Utilization PlaA for this facility with this application. The Waste Utilization
Plan must be signed by the owner and a teelmical specialist, If R coov of the foicility I o mosl reclut Qtgfled Animal Waste
Management Plan (CAVA21 has got previously been submitted to -the aCEdAden tit abty� two (2) gollf:gs of, the
of W er Ou
CAWMP MUst also be submitted as nant of 06 application.
I attest that this application has been reviewed by me and is accurate anA complete to the best of my Imowledge, I understand that, if
211 required parts of this application are not completed and that if all required supporting inforawtion and attachments are not incluiltd,
this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215,6A and 143-
215.61), any person who knowiAgly nukes any false statement representation, or certification in any application may be subject to
civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more 6= $10,000 or
imprisonment of not more than 5 years, or both for a sin�iilar offonse.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,
signature should be by a principal executive officer of the corporation):
Nam.- 13 Z I I �s - Ho 11 Title:
. I
Signature: kQ-n�-(- Date: el zz - 0
Name;
Signature -
Signature:
Tide;
Date:
Title,
Date.
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDENR - DWQ Animal Feeding Operations Unit
1656 Mail Service Center
Rideigh, North Carofta 27699-1636
Telephone number: (919) 733-3221
Fax Number: (919) 715-6048
FORM RENEWAL-NPDES-1 1106
Swine Farm Waste Management Odoir Control Chedklist
drs to mil
or wooded
2- Recommended best management practices;
0"'-G-ood judgment and common sense
Animal body surfaces 0 Dirty manure -covered an 9 floors
Floor surfices 0 Wet manure -covered floors W—Slotled floors;
0"Vaterers located over slotted floors;
(3 Feeders at high end ofsolld floors;
91"' —Scrape manure buildup from floors;
AT -Underfloor ventilation for drying
Manure co lection pits 0 Urine; uent manure removal by flush. pit recharge,
9 Partial microbial decomposition or scrape;
13 Underfloor ventilation
gases; M-ThmmAnlo-nanno-
Dust Gr"'Efficient air movement
Indoor surfaces Dust O'Washdown between groups of animals;
13 Feed additives;
a --re der covew.
;-EM delivery downspout extenders to feeder
covers
Flush bulb Agitation of iWYcled -1890On 13 Flush lank �overs,-
liquid while Wks are tilling 0 Extend fill lines to near bottom of tanks with
-Thu-th a, ll-e-ys-
vents
essualiul, uuting wastewater (3 Underfloor flush with underfloor
conveyance
Pit tech
arge points 0 Agitation of recycled iagoon (3 Extend recharge lines io near bottom of pits
liquid while pits are filling Willi Bull-siplion vents
Lift stations 0 Agitation during sump lank (3 Sump ia-iiik covers
filling and dritwdown
Outside drain collection 0 Agitation during wastewater CI Box covers
orjunetion boxes conveyance
AMOC - November 11, 1996, Page 3
aumirr.0 Vause HN[Ps to Minimize Oddr Site SDecilie Practices
cnu or urampipes at * Agitation during wastewater Cl Extend discharge point of pipes underneath
lagoon conveyance lagoon liquid levcI
Lagoon surfaces 0 Volatile gas emissions; &�-Tmper 1090on. liquid capacity;
Biological mixing; P,-TorrecA lagoon startup procedures;
Agitation ArUinimunt surface arca-to-volume ratio,
Pelm_"um agitation when.pumping;
(3 Mechanical aeration;
CI Ptoven biological additives
Irrigation sprinkler * Hilgh pressure agitation; armgate on dry days with little or no wind;
nozzles 0 Wind drift 0-IM--inimum recommended operating pressure;
Iff-"itinip Intake near lagoft liquid surface;'
13 Pump from seconcktage lagoon
Storage or basin * Partial microbial decomposition; (3 Bottom ormidlevel loading;
surface
a
Mixing while filling;
CI
Tank coven-,
9
Agitation when emptying
0
Basin surface mats of solids;
13
Proven biological additives orr oxidants
Settling basin surface
0
Partial microbial decomposition;
13
Extend drainpipe outlets underneath liquid
0
Mixing while rilling;
level..
0
Agitation when emptying
0
Remove stilled solids regularly
Manure, slurry or sludge
9
Agitation when spreading;
0
Soil Injection of slurry/shidges;
spreader outlets
0
Volatile gas emissions
0
Wash residual manure from sprea4er after use;
0
Proven biological additives or oxidants
Uncovered manu're,
0
Volatile gas emissions while
(3
Soil injection of slurry/sludges
slurry or sludge on field
surfaces
drying
(3
Soil Incorporatio . n within 49 hrs.;
0
Spread In thin uniform layers for rapid drying;
13
Proven biological additives or oxidants
Dead animals
*
Carcass decomposition
JT-11roper
disposition of carcasses
Dead animal disposal
0
Carcass decqmposition
0
C01"Pleter Coverifig of carcasses lit burial pits;
pits
Z_11'p'rop�r locadon/construction ordisposal oils
Incinerators
0
Incomplete combustFo—n
0
Secondary stock burners
AMOC -November 11, 1996. Paste 4
Source Cause BIV[Ps to Minimize, Odor Site Specific Practices
Standing water around 0 improper drainage; EV-0rade and landscape such that water drains
facilities 0 Microbial decomposition 6f away from facilities
organic matter
Manure fracked onto 9 Poorly maintained accen mods fl—Ta—ain access road maintenance
public comb ftow farm
access
Additional Information :
Available From :
Swint Manure Management ; 0200 Rule/BMP Packet
NCSU, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet
NCSU-BAE
Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAH 128-89
NCSU-BAE
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAH 129-88
NCSU.BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83
NCSU-BAE
Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet
NCSU-BAE
Controlling Odors from Swine Buildings; PIH-33
NCSU . Swine Extension
Environmental Assurance Program; NPPC Manual
NC Pork Producers Assoc
Options for Managing Odor ; a report from the Swine Odor Task Force
NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107, 1995 Conference Proceedings
Florida Cooperative Extension
AMOC -November 11, 1996, Page S
SAMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER QUALITY (DWQ) 910-4S6-1541
EMERGENCY MANAGEMENT SERVICES (EMS) 910-5c�2-8996
SOIL.& *" W ' ATER CONSERVATION'DISTRICT (SWCD) 9107592-7963
NATURAL -RESOURCES CONSERVAtION SERQI'CE (NRCS) 910:-�59277963
COOPERAT'IVE EXTENSION SERVI'CE ZCE�S). 91OL-:592-7161
This� pl�4n, will be implemented in the event that.wastes from your
operation are leaking, overflowing, or.,ru . nning off the site. You should
NOT Wait.Until wastes reach surf -ace water ' s or leave your -property to
consider that you have a problem. You should make every effor-t to.
ensure.that -this does not happen. This plan -should be p ' osted in an
accessible location for all employees at the facility. The following
are some action items you should take.
1. Stop the. -release of wastes, Depending on the situation,, this -may
or may not -be possible. Suggested responses to oroblems are
listed below;
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be approved.by a
qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon -hold waste in the
house if possible.
d. Call a pumping contractor.
e. Make sure no. surface water is entering lagoon.
B. Runoff from waste applic-ation field -action include;
a. Immediately stop waste application.
b. Create a temporary diversion or berm to contain the
waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the
runoff.
e . Evaluate the, applicartion rates- for -the -f iel-d's where
r1jr,of f occurrerj.
C. Leakage from the waste pipes and sprinklers -,action include:
a. Stop recycle (flushing system) pump-
t. Stop irrigation Pump.
c. Close valves to eliminate further discharge.
e. Repair.all leaks prior to restarting Pumps.
D. Leakage from flush system, houses, solids separators -actions
include:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pum.p.
c. Make sure no S�phon effect has been created.
d. Stop al'l flows in the hous'e, flush systems, or sol'id
sepae�ttors.
e. Repair -all leaks �rior to restarting pumps.
this is seepage
E. Leakage from base or s'idewal.1 of lagoon. Often
as opposed to flowing ieaks-possible action.
a.. Dig. a small. sump or ditch. to catch all. seepage, put in.,a
Subffiers.ible. pump, and pump back in.to..Ia.goon.
b. If holes a . rei caused by burrowing animals, trap or remove
animals and fill holes. -and -compact -with a c-lay type soil.
c. Have a professional evaluate the -conditio ' ry of the side
walls and the,lagoon bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages'.
a.. Did the waste reach any surface waters?
b. Appro . ximatelY how much.was released and for w.hat
duration? fish kills, or
c. Any damage noted, such as -employee injury,
property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface
waters?
f. Could a future rain event cause the spill to reach
surf.aQe waters?
g. Are potable water wells in danger (either on or off of
the property)?
h. How much reached -surface waters?
3. Contact appropriate agencies.
a. DUring normal business hours� c'all your DWO (Division of
Water Quality) regional office, at 910-486-1541, after
hours, emergency number:919-7-):3--3942. Your phone call
should include: YOUR NAME, FACILITY, TELEPHONE NUMBER,
THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE
EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR
DIRECTION OF MOVEMENT OF THE SPILL., WEATHER AND WIND
CONDITIONS. THE CORPECTIVE-MEASURES THAT -HAVE BEENUNDER
SITUATION,
TAKEN, AND.THE SERIOUSNESS OP THE I
b. If spill leaves property or enters surface waters, call
local (EMS) Emergency Management Services at
910-592-e996.
c. Instruct EMS to contact local Health Department.
d. Contact local SAMPSON Soil and Water Conservation
District (SWCD), Natural Resources Conservation Service
(NRCS) office at 910-592-7963 and Cooperative Extension
Service (CES) at 910-592-7161 lor advice/technical
assistance.
4. If. none of the above w . orks call 911 or the sheriffs Department
d ask that person to -contact
and explain your problem to them an
the proper,agencies for you..
5. Contact t-he contractor of -your choice to beqin'repair of the
problem to minimize off -site damage.
a. Contractors Name: a TAX.
b -Contractors Address:
c Contract -ors Phone:
6. Contact �he technical-speciali . 'st who'ceirt'ifi'ed.�he lagoon''(NRCS,
Consulting Engineer,. etc.)
a, Name:.
b. Phone:* Sj?_-�r-771
7. Implement procedures as ' advised by DWO And technical assistance.
ag6ncie-s to -rectify. the damage, repair the system., and reassess
the Waste management plan tb'keep problems with release of wastes
from'happeni'ng again.
9. If you are a contract swine grower associated with a swine
company integrator, contact the company representative at
1-910-592-5771
OPERATiON & MAINI ENANCE PLAN
Proper lagoon liquid management, should be a year-round priority. it 15 especially
important to m2nage levels so that you do not have problems during extended rainy and
wet periods,
MaX'Mum storage capacity should be avai
lable in the lagoon for periods when the
receiving crop is dormant. (such as wintertime for bermudagrass) or when there are
extended rainy spel'Is such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This wif) make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization olan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing -excess water during extended wet periods,
OverflOW from the lagoon for any reason exc�ept a 25-year, 24-hour storm is a violation of
state law and subject to penalty action,
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each- yea--, if needed, to
maintain a vigorous stand. The amount of fertilizer a'pplied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10_'410_1 o, or
equivalent.
Brush and trees on the em.bankment must be controlled. This may be
done by mowing, spraying, gra�ing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance insp,6�tions of the entire lagoon should 160 made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimurn, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes, look for:
1 . separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall conditiOn of pipes
Lag801`1 SUrface—look for.
I - . , undesirable vegetative growth
2. floating or lodged debris
Embinkment—lookfor:
iettlement, cracking, or "jug" holes
'side slope stability —slumps orbulges
3. 1 wet or damp areas on the back slope
-4. 1 6rosion due to lack of vegetation or as a result' of wave action
5. rodent damage
1
Larger lagoons may.be subject to finer damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening th' agoon clam.
e I
A good stand of vegetation will reduce the potential darnage caused by wave action. If
wave actibri causes serious damage to -a lagoon side\vall, baffles in'the I-agoon may be
US -ad to reduce the wave impacts.
Any of these features could lead to erosion and weakenirrg -of the dam. If your lagoon has
an� of t'hese features, you should call -an appropriate expert famiiiiar with design and
construction of waste lagoons. You may need to,provide a temporary fix if there is a threat
" Zte d isch arge on s
of a . However, a permanent soluti - hould be reviewed by the
technical expert, Any digging into a lagoon dam with heavy equipme.-nt is a serious
undertaking with potentially serious consequences and should not t)e conducted unless
recommended by an appropriate technical expert.
Transfer Pumps.<heck for proper operation of-.
1 . recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or'a large amount of vibration,- may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at itS low level. This will allow some
�afety time should major repairs be required. Having a nearly ful! lagoon is not the time
to think about switching, repairin!,. or borrowing pumps. Probably, ifyour lagoon is full,
your neighbor's lagoon is full a so You should consider maintaining an inventory of spare
parts or pumps..
Surface water diversion features are designed to carry a// surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which 'comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
1 . adequate vegetation
2. div'er5lon capacity
3. ridge berm hei-ht
identified problems should be corrected promptly. it is advisable to inspect your system
during or immediately following a heavy rain. If te%-.hnica'l assistance is needed to
determine proper solutions, consult with appropriate experts.
You shovid record the level Of the 12$oon just prior to when rain is predicted, and then
rec6rd the level again 4 to 6 hours after the rain (assumes there is no pumping). This VN111
give you an idea of how rnuch your l2goon level will rise with a certain rainfall amount
( . you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may .
have an inflow problem from a surface water diversion or there may be see -page into the
lagoon from the surrounding land,
Lagoon Operation
Startup;
I Immediately after construction establish a Completesod cover on bare soil
surfaces to avoid erosion.
2� Fill new lagoon design treatment volume atleast half full of water before
waste loading begins, taking'care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharoe near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining. a
4. When possible, begin'loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
S. It is recommerided that. a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
Ifouid volume. This seeding should occour at -least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural lime at the rate of I pound per ! 000 dubic feet of
lagoon liquid volume until the pH rises above 7.0. OPtimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoop, the beirter the
lagoon will function. Flush systems that wash waste into the lagoon 5everil-times daily are
optirnurn for treatment. Pit recharge systems, in which one or more buildings are drained
and recharg�ed each day, also work well.
Practice water conservation —minimize building water.usage and
spillage from leaking waterers'broken pipes and washdown through
proper maintenance and wate'r' conservation.
Minimize f�ed wastage and spitlage by keeping feeders'adfuisteid', This
will reduce the amount of solids entering tne lagoon
Management:
N'taintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the.maximum liquid iever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirement5 and soil moisture so that temporary storage
W,
, i be rnaxim,,zed for the summer thunderstorm season. Si'milarly,
inrigate, in the late summer/early fallto. provide maximum lagoon
storage for the winter.
T he lagoon liquid leveishould never be closer than 1 toot to the lowest
point of the dam or err.L-ankment. .
Do not pump the lagoon liquid level lower -that the permanent storage
level unless you are removing sludge.
Locate float pump ihtakes approximately 18 inches underneath the liquid
F
surface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or otHer foreign materials Into the lagoon.
Frecluen�ly- remove solids from catch basins, at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large b.ushes. to grow or, lagoon darn or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
If animal production is fo be terminated, the owner is responsible for
obtaining and implementing a closure p,an to eliminate the possibility of a
pollutant discharge.
Sludge Removal: I
Rate of lagoon sludge buildup can be reduced by:
proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed'waste solids in an appropriately designed basin, or
minimizing feed wastagi.and spillage.
Lagoon sludge that is removed annual'i rather than stored long term will:
Y
have more nutrients,
have more odor, and
require more land to properly u---.e the nutrients.
Removal techniques:
Hire a custom applicator.
Mix the sludge and lagoon liquid with a ch.opper-agitatlor impeller
Pump through large-!:�ore sprinkler irrigation system onto nearby cropland,
arid soil incorporate.
Dewater the upper Part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with drargline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soi I incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sl dse to fields will be
limited by these nutrients as well as any previous waste applica. u
tions to that fie!d and crop
.requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent darnaSe. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
L
intacL Fyou see -soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that *,he sludSe can be
removed without liner injury. If the liner Is damaged it must be repaired as soon as
possible.
gludge removed from the lagoon has a much higher phosphorus and heavy metal'content
than liquid, Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soii-test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lag6on sludge analyzed for its nutrient value.
The application of sludge will increase tk� amount of odor at the waste application site.
Extra precaution should be used to obser�ve the wind direction and other condit'lons which
could increase the concern of neighbors.
Possible Causes of I agoon Failure
C
La on failures result in the unp!anned discharge of wastewate'. from the strucv-e Types
offaclifures InC"Jude 1'eakage tt�rinugh the bottorn'o"'rsillps, ove-!cp
dam. A!surning proper 6esign and h'! "I and brean ol the
V
L t
I ov.'ner ras '�e le-sponsibihty for
erls,uring structwre safety. Items which may !c-ad !o laoo,)n
irclude:
MOdification of the lalgoor, strucWule--an ex2rnple is piacernent of a pipe
in the darn witho�.,,,' prooer des'lan and' consvuctio:-�. fC
to an expert in
lagoon design before placIng pipes in :�arns,.)
Lao0on liquid ievel's—high leve!s are a 52f f,, risk.
Faillure'to inspec7 and rnnai!-�,,,ain the %darn.
EXcess surface water flcwirc i.r1to the. larcr,-
I CP I..
Liner integrity—prote-,t fram ;nie.t pipe scouring, damap during sludge
removal, or�ruptvre 'rom lowering lagcon I;quid �evel bellow grooridv,,ater
table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in *the dam. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.
_
.��
^�� ~ .*-�
`,r:Kettre|} StrickiaoCownty: Sampson Date: 08/17/92
�
,stance to nearest residence (other than owner): 3600.0 feet
' STEADY STATE LIVE WEIGHT
0 sows (farrow to finish) x 1417 |os. = 0 |bs
0 sows (fzrrow to feeder) x 522 |bs. = 0 10;
2160 head (00sh}n8 ooty) x 135 |bs. = 2916(0 lbs
0 sows (farrow to wean'; x 433 !bs. = 0 |bs
0 heLd (wean to feeder) x 30 |bs. = 0 1bs
TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 291600 us
MINIMUM REQUIRED TREATMENT VOLUME OF LA8OON
Volume = 291600 |bs. SSLW x Treatment \/o\ume(CF)/|b. SSLW
Treatment Vo|ume(CF)/|b. SSLW= 1 CF/|b. SSLW
Volume = 291600 cubic feet
STORAGE VOLUME FOR SLJD8E ACCUMULAT10N
VoIume = 0.0 cubic feet ; "Owner requests no sludge storage.
Sludge will be removed as needed."
TOTAL DESIGN VOLUME
` Ins/de top length 312.0 feet ; inside top width 200.0 feet
Top of dike at elevation 52.0 feet
Freeboard 1,3 feet ; Side slopes 3.0 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 50.7 feet
Bottom of lagoon e|evacion 41.0 feet
Seassna| high water table elevation 43.0 feet
Total design volume using prismoida! formula
'
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH
3.0 3.0 3.0 3.0 304.2 192.2
AREA OF TOP
LENGTH is WIDTH =
304.2 192.2
AREA OF BOTTOM
LENGTH is WIDTH =
246.0 134.0
3SZ6742 (AREA OF TOP)
^-A^-.
32964.0 (AREA OF BOTTOM)
DEPTH
9.7
AREA OF MIDSECTIO�
LEN6"IF H * WIDTH * 4
275.1 163.1 179475.2 (AREA OF MIDSECTION * 4)
CU. FT. = LAREA TOP + (4*AREA MIDSECTION) + AREA 8OTTOM3 * DEPTH/6
58467.2 179475.2 32964.0 1.6
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 437965 CU. FT.
, 1PURARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Len8th * Width =
312.0 200.0 62400.0 square feet
Buildings (roof
and
lot
water)
Length *
0.0
Width
�
0.0
0.0
square
feet
TOTAL
DA
62400'0
square
fee�
Design temporary
storage
period
to
be
180
days.
A. Volume
of waste
produced
Approximote
daily
Production
of manure
in CF/LB SSLW
0.00136
Volume =
291600
Lbs. SSLW
* CF of
Waste/Lb./Day
*
180
days
Volume =
71210
cubic
feet
E 'o|ume
of wash
water
This is the
amount
of fresh
water used
for washing floors
or volume
of fresh water
used
for
a flush
system.
Flush systems
that recirculate
the !aSoo:
water
are
accounted
for
in 5A.
Volume =
0.0
*
180 days storaSe/7.48
gallons
gallons/day
per CF
Volume =
0.0
cubic
feet
'C. Volume
of rainfall
'
in
excess
of
evaporation
Use period
of
time
when
rainfa\l
exceeds
evaporation by
largest
amount.
180 days
excess rainfw|
=
7.0
inches
Volume =
7.0
in * DA
/
12 inches
per
foot
Volume = 36400.0
cubic
feet
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
Operator:K. STRICKLAND Co
,,-'—�tance to nearest residence
ity: SAMPSON V, Date:
(other than owner)v
0 f eet
AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish)
x 1417
lbs.
0
lbs
0 sows (farrow to feeder)
x 522
lbs.
0
lbs
2205 head (finishing only)
x 135
lbs.
297675
lbs
0 sows (farrow to wean)
x 433
lbs.
0
lbs
0 head (wean to feeder)
x 30
lbs.
0
lbs
Describe other :
0
lbs
Total Average Live Weight = 297675 lbs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 297675 lbs. ALW x Treatment Volume(CF)/lb. ALW
Treatment Volume(CF)/lb. ALW I CF/lb. ALW
Volume = 297675 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION SLUDGE STORAGE ACCUMULATION
NOT COMPUTED AT OWNER'S
Volume 0 cubic feet REQUEST. WILL BE REMOVED AS
NEEDED.
4. TOTAL DESIGNED VOLUME
Inside top length (feet) ---------------------
283.0
Inside top width (feet) ----------------------
230.0
Top of dike elevation (feet) -----------------
52.2
Bottom of lagoon elevation (feet) ------------
40.0
Freeboard (feet) -----------------------------
1.0
Side slopes (inside lagoon) ------------------
3.1
1
Total design volume using prismoidal
formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2
LENGTH
WIDTH
DEPTH
3.1 3.1 3.1 3.1
276.8
223.8
11.2
AREA OF TOP
LENGTH * WIDTH
276.8 223.8 61947.84
(AREA OF
TOP)
Ac.
�,*L
2 "A �A.r
AREA OF BOTTOM
*
LENGTH WIDTH
207.4 154.4 32008.09
(AREA OF
BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
242.1 189.1 183089.94 (AREA OF MIDSECTION * 4)
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
61947.8 183089.9 32008.1 1.9
Total Designed Volume Available
5. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
283.0 230.0 65090.0 square feet
Buildings (roof and lot water)
0.0 square feet Describe this area.
TOTAL DA 65090.0 square feet
Design temporary storage period to be 180 days.
5A.
Volume of waste produced
Feces urine production in gal./day per 135 lb. ALW 1.37
Volume 297675 lbs. ALW/135 lbs ALW * 1.37 gal/day 180
days
Volume 543753 gals. or 72694.2 cubic feet
5B.
Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system or excess water. Flush systems
that recirculate the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day 180 days storage/7.48
gallon
per CF
Volume = 0.0 cubic feet
5C.
Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest
amount
180 days excess rainfall 7.0 inches
Volume = 7.0 inches * DA / 12 inches per foot
volume = 37969.2 cubic feet
5D.
Volume of 25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 37969.2 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
72694
cubic
feet
5B�
0
cubic
feet
5C.
37969
cubic
feet
5D.
37969
cubic
feet
TOTAL
148632
cubic
feet
6. SUMMARY
Temporary storage period====================>
180
days
Rainfall in excess of evaporation===========>
7.0
inches
25 year - 24 hour rainfall==================>
7.0
inches
Freeboard===================================>
1.0
feet
Side
3.1
: 1
Inside top length===========================>
283.0
feet
Inside top width============================>
230.0
feet
Top of dike elevation=======================>
52.2
feet
Bottom of lagoon elevation==================>
40.0
feet
Total required volume=======================>
446308
cu. ft.
Actual design volume========================> 517152.3
cu. ft.
Seasonal high watertable elevation (SHWT)===>
40.0
feet
Stop pumping
0.0
feet
Must be > or = to the SHWT elev.==========>
40.0
feet
Must be > or = to min. req. treatment el.=>
46.0
feet
Required minimum treatment volume===========>
297675
cu. ft.
Volume at stop pumping elevation============> -306246
cu. ft.
Start pumping
0.0
feet
Must be at bottom of freeboard &: 25 yr. rainfall
Actual volume less 25 yr - 24 hr rainfall===>
479183
cu. ft.
Volume at start pumping elevation===========> -306246
cu. ft.
Required volume to be pumped================>
110663
cu. ft.
Actual volume to be pumped==================>
0
cu. ft.
Min. thickness of soil liner when required==>
1.8
feet
7. DESIGNED BY: APPROVED BY:
DATE: DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS:
cc #4
--ka
MAY 14.2019
%,DrVj 0
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