HomeMy WebLinkAbout820071_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1.
Farm Number: 82-0071
Certificate Of Coverage Number:
AWS820071
2,
Facility Name: Foster Farm
3.
Landowner's Name (same as on the Waste Management Plan):
Gerald Warren
4.
Landowner's Mailing Address: PO Box 223
City: Newton Grove State:
NC
Zip: 28366
Telephone Number: 910-594-1701 Ext. E-mail:
5.
Facility's Physical Address: 8715 Keener Rd
City: Clinton State:
NC
Zip: 28328
6.
County where Facility is located: Sampson
7.
Farm Manager's Name (if different from Landowner):
8.
Farm Manager's telephone number (include area code):
9.
Integrator's Name (if there is not an Integrator, write "None"):
Murnh� -Brown LLC
10.
Operator Name (OIC): Brandon L-. Warren
Phone No.: 910-385-5095
OIC #: 19126
11.
Lessee's Name (if there is not a Lessee, write "None"):
12.
Indicate animal operation type and number:
Current Permit: Operations Type
Allowable Count
Swine - Feeder to Finish
4,070
Overation Types:
Swine Cattle
Dry Poultry
Other Types
Wean to, Finish Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish Milk Cow
Pullets
Sheep - Sheep
Feeder to Finish Dry Cow
Turkeys
Sheep - Other
Farrow to Wean Beef Stocker Calf
Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow
Wet Poultry
Gilts Other
Non Laying Pullet
�S
app,
Other
Layers
, t000
Ploy COOP ER
Govemor
MICHAEL S. REGAN
Se—Itary
LINDA CULPEPPER
pirecim
0
NORTH CAROLINA
EhvkonmentatQualfty
February 27, 2019
Gerald Warren
Foster Farm
PO Box 223
Newton Grove, NC 28366
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facilitv is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at httLis://deq.nciov/about/divisions/water-resources/water:gualin-rceional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure � our continued coverap-e under the State Non -Discharge General Permits. vou must submit an application for
Vennit coverage to the Division. Enclosed voLl will find a "ReQuest for Certificate of CovergSe Facility Currenth- Covered by an
ExDirirW-_ State Non-DischaMe General Permit." The W.plication form must be completed d and returned b% April 3, 2019.
signe
Please note that \ou must include one (1) copv of the Certified Animal Waste NIanauement Plan fCAWNIP) with the
comleted and sh-med application form. A list of items included in the CAWMP can be found on Vage 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9 100.
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fgyetteville Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820071
Murph� -Brown LLC
N-.�& Csr:, a Depsrtm,-2-t 9 ErN r3rrrerta q -a ty I D vs z�i, of Vhate, Reso.Toes
512 W—S. abL-y St� I iSSS IV& S�T% De Ze'U' I RE e g, NOfe Z8TO a 27SSIBLISSs
13. Waste Treatment and Storage Lagoons I VeriA- the follo�wing information is accurate and complete. Make all necessary
corrections and provide missing data.)
(Inches)
Estimated Liner T� pe Estimated Design Freeboard
Y - Surface Area "Redline"
Structure Date IaN. SNrithetic,
Name Built Unkn . own) Capacity
(Cubic Feet) (Square Feet)
I I OR 6A CIL, 74.923.00 19.00
6 M 19.00
C' h— 74 36,590.00
LAG I I (LAG 6A)
LAG 6
Mail one (1) copy of the Certified Animal Waste Management Plan (CANNAIP) with this completed and signed application
as required by NC General Statutes 143-215.]OC(d) to the address below.
The CAWMP must include the following components:
I . The most recent Waste Utilization Plan (WUP). signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation. injection. etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on ever,,- land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for even. crop shown in the WUP
f The maximum PAN to be applied to even, land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist wifli chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc,) Please be sure the above table is accurate and
complete. Also provide any site e%aluations, iwetland determinations. or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes an), components not shown on this list. please include the additional components with your submittal.
(e.g. composting, digesters. waste transfers. etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWNIP items above to: 2019PermitRenewalldncdemr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with:.N.0 General Statutes 143-215.6A and 143-215�613, any person. who- knowingly. makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signi,hg Qfficial (Landowner, or if multiple Landowners all landowners should -.-sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
iName:
Uil Title: _XTUVIPI�
Si
,gnature: Date:
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
:THE CONWLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
I I OR 6A
74,923.00
19.00
6
36,590.00
19.00
LAG I I (LAG 6A)
LAG 6
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWNTP must include the following components,
I . The rnost recent Waste Utilization Plan (WUP), signed bv the owner and a certified technical specialist, containi . ng:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal*ncdenr.gov
WASTE UTILIZATION PLAN
Thursday, January 07, 2010
Producer: Gerald Warren
Farm Name: Foster Farm 82-71
P 0 Box 223
Newton Grove,NC 28336
Telephone #: (910) 594-1701
Type of Operation Feeder to Finish Swine
Number of Animals: 4070 hogs design capacity
Application Method: Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface and/or groundwater. The plant nutrients in the animal waste should be
used to reduce the amount of commercial fertilizer required for the crops in the fields where
waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil tests are strongly
encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and avaialable water holding capacities. Normally waste shall not be applied to
land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may
be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on
saturated soils, when it is raining, or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed under DEM regulations. Wind
conditions should also be considered to avoid drift and downwind odor problems. To
maximize the value of the nutrients for crop production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied to bare ground not more
than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and
reduce odor problems. This plan is based on waste application through irrigation for this is
the manner in which you have chosen to apply your waste. If you choose to inject the waste
in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating
waste are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste
utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H.0217 adopted by the Environmental Management Commission.
Page I of 10
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
4070 hogs X 1.9 tons waste/hogs/year = 7733 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
4070 hogs X 2.3 lbs PAN/hogslyear = 9361 PAN/year
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type and suface application.
TABLE 1 ACRES OWNED BY PRODUCER
TRACT
FIELD
SOIL TYPE &CLASS-
CROP
YIELD LBS AW
COMM ACRES
LBS AW
APPLIC.
DETERMINING PHASE
CODE
N/ACRE
N/ACRE
USED
TIME
5972
1
�NORFOLK 2-6%
BC
5.2
260:
O� 7.08
1840.8,
MAR-SEP
5972
1
INORFOLK 2-6%
SG
0;
7.08
354
SEP-MAY
6615
1
iWAGRAM 0-6%
Bc
4.7
235
d.T3
2145.55i L
MAR-SEP
6615
1
WAGRAM 0-6%
SG
1
50
___
0
- _-
9.13
- ..
456.5
_ _.
SEP-MAY
6615
2
- NORFOLK - 0 - -2%
BC
5.2-
260
0
2.63
683.8
MAR-SEP
6615
2
'NORFOLK 0-2%
SG
1
50
0
2.63
131.5
SEP-MAY
5972
2
NORFOLK 0-2%
SA
5.5
278.3
0
11.16
3105.83;
APR-AUG
5972
2
!NOF�kKk 0-2%
WA
1
100
0,
11.16
11 16i
'SEP-ARP
J/-JJ 6615
1 3
NORFOLK 0-2%
BC
5.2
260
0
6.25
1625-
MAR-SEP
6615
1-- 3
1NORF&Ck 0-2%
SG
1
50
0
6.25
312.51
SEP-MAY
5972 3
NORFOLK 0-2%
0
____ 1 15 __
131.1
- 0 -,-
15 , .29
2004-51,
M;(R-JUN
5972
3
VORFOLK 0-2%
w
60'
125.4
O�
15.29
1917.37:
SEP-APR
5972
3
_T
kdRFOLK 0-2%
SI3
35
136.85.
Q�
5.29
2092.441APR-SEP 15
5972
3
'NORFOLK 0-2%
WA
1
30
0.
15.29
458.7;
SEP-ARP
6615
3S
NORFOLK 0 2%
Bc
5.2;
2601
0;
1.75
- 4551:.
MAR-SEP__
6615
3S
INORFOLK 0-2%
SG
1
50!�
Oi
017
1.75
87.51
2039.8
SEP-MAY
MAR-SEP
6615 4 jAUTRYVILLE ALL BC 4.7' 235�� 8.68
6615
4
;,AUTRYVILLE ALL
SG
1
50!
0!1
8.68
434i
- SEP-MAY__
TOTALS:
---
18024.3
- Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
* Indicates a Crop Rotation
NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in
some eastern counties of NC to have a nutrient management plan that addresses all
nutrients. This plan only addresses Nitrogen.
Page 2 of 9
TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land. See required specifications 2.)
There are no Acres Leased
- Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
* Indicates a Crop Rotation
* Acreage figures may exceed total acreage in field due to overseeding.
**Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial
nitrogen (COMM N) supplied.
The following legend explains the crop codes used in TABLES 1 and 2 above:
CROP CODE
CROP
C
CORN
IBC
HYBRID BERM U DAGRASS-CONTROLLED GRAZED
ISG
SMALL GRAIN OVERSEEDED
ISB
SOYBEANS
ISA
SUMMER ANNUALS
W
WHEAT
WA
WINTER ANNUALS
UNITS
BUSHELS
TONS
AC
BUSHELS
AC
BUSHELS
AC
RF-CF-WMr3C!r-=M
APR 0 3 2019
WeATOU8114
Milm-, I-, � 159don
Page 3 of 9
TOTALS FROM TABLES I AND 2
ACRES LBS AW
N USED
TABLE ___6__1_.6T7__1_8,024_
TOTALS: 61.97. 18,024
AMOUNT OF N PRODUCED: 9,361
BALANCE -8,663
This number must be less than or equal to 0 in order to fully utilize the animal waste N
produced.
Acres show in each of the preceeding tables are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter
areas not receiving full application rates due to equipment limitations. Actual total acres in the
fields listed may, and most likely will be, more than the acres shown in the tables.
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of
sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary
measures to prevent over application of nutrients or other elements. Your production facility
will produce approximately 1505.9 pounds of plant available nitrogen (PAN) per year in the
sludge that will need to be removed on a periodic basis. This figure is PAN when
broadcasting the sludge. Please be aware that additional acres of land, as well special
equipment, may be needed when you remove this sludge.
See the attached map showing the fields to be used for the utilization of waste water.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of
irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture
content, soil structure, soil texture, water droplet size, and organic solids. The application
amount should not exceed the available water holding capacity of the soil at the time of
irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the
crop.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 5.92 months. In no instance should the volume of
waste being stored in your structure be within 1.58 feet of the top of the dike.
If surface irrigation is the method of land application for this plan, it is the responsiblity of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and
amounts of Nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application rates and amounts.
APPLICATION APPLICATION
TRACT FIELD SOIL TYPE CROP RATE (in/hr) AIVIT (Inches)
5972
-2,-3
*3
NORFOLK 2-6%
NORFOLK 2-6%
NORFOLK 0-2%
SG
BC
0.50
CLEO
0.50
5972
602
WA
S13
5972
NORFOLK-0-2%
NORFOLK 0-2%
0.50
5972
*3
5972-
-2
NORF OLKO-2%------
NORFOLK 0-2%
WAGRAM 0-6%
SA
C
0.50
15972
*3
0.50
6615
-1
SG
BC
BC
SG
BC_
0.60
_6�60
0.50
0.60--
0. 60
-
�6615
—WAGIFRIA
-2,-3,-3S
2,3,3S
4
0-6016
0
NORFOLK 0-2%
kUTR_Y'_VILLE' -
ALL
AUTRYVILLE ALL
L
6615
6615
16615
Page 4 of 9
* This is the maximum application amount allowed for the soil assuming the amount of
nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
VaC15mi= "
'V!�nIDINR
Page 5 of 9
NARRATIVE OF OPERATION
Acreages for tract 6615, fields 2,3S & 4 are from a previous waste utilization plan. Acreages
for all other fields are from the new determination accompanying this waste utilization plan.
Page 6 of 9
PLANS & SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited. Illegal discharges are subject
to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every
day the discharge continues.
2. The Field Office must have documentation in the design folder that the producer either
owns or has long term access to adequate land to properly dispose of waste. If the producer
does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy
of a written agreement with a landowner who is within a reasonable proximity, allowing
him/her the use of the land for waste application for the life expectancy of the production
facility. It is the responsibility of the owner of the facility to secure an update of the Waste
Utilization Plan when there is a change in the operation, increase in the number of animals,
method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climate conditions, and level of
management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste may be applied to land that has a Resource Management System (RMS) or
an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater
than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves
the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG
Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the
waste may be broadcast provided the application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference -
Environment file for guidance.)
*7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control conditions
conducive to odor or flies and to provide uniformity of application.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with
a high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall
not be applied more than 30 days prior to planting of a crop on bare soil.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
the outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste
Page 7 of 9
other than swine waste from facilities sited on or after October 1, 1995), shall not be applied
closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landownwer.
14. Waste shall be applied in a manner not to reach other property and public right - of ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted croplands
provided they have been approved as a land application site by a "technical specialist".
Animal waste should not be applied on grassed waterways that discharge directly into water
courses, except when applied at agronomic rates and the application causes no runoff or drift
from the site.
*16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.,
shall not be discharged into the animal waste management system.
*17. A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be
provided for these areas and shall be fenced, as necessary, to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms
and structures should be inspected regularly for evidence of erosion, leakage or discharge.
*18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the possibility
of an illegal discharge, pollution and erosion.
*19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied as a preemergence with no other applications of
animal waste during the crop season.
*21. Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to mark
the maximum storage volume fpr waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soils shall be monitored and alternative crop sites
shall be used when these metals approach excessive levels. pH shall be adjusted for
optimum crop production amd maintained. Soil and waste analysis records shall be kept for
five (5) years. Poultry dry waste application records shall be maintained for three (3) years.
Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be dispose6 of in a manner that meets North Carolina Department of
Agriculture regulations.
* Liquid Systems
Page 8 of 9
NAME OF FARM: Foster Farm 82-71
OWNER I MANAGER AGREEMENT
I (we) understand and will follow and implement the specifications and the operation and
maintenance precedures estalished in the approved animal waste utilization plan for the farm
named above. I (we) know that any expansion to the existing design capacity of the waste
treatment and/or storage system or construction of new facilities will require a new utilization
plan and a new certification to be submitted to DEM before the new animals are stocked.
I (we) understand that I must own or have acces to equipment, primarily irrigation equipment,
to land apply the animal waste described in this waste utilization plan. This equipment must
be available at the appropriate pumping time such that no discharge occurs from the lagoon
in a 25-year 1 -day storm event. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates that no runoff occurs.
NAME OF FACILITY OWNER: Gerald Warren
SIGNATURE: e /" (LLaa "-", DATE:
NAME OF MANAGER (if different from owner):_
please print
SIGNATURE: DATE:
NAME OF TECHNICAL SPECIALIST: Curtis Barwick
AFFILIATION: 'Pie/ v # rc-
ADDRESS(AGENCY): /V 3
Clinton, NC 28328
(910) 592- q0
SIGNATURE: DATE:
Page 10 of 9
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I.S. S. Or-PARTMENT OF AGRICULTURE
sr-S-CONS-16 SOIL CO "ERVATION SERVICE
or-TtEEP ISN,
CONSERVATION PLAN MAP 7—
A Owner 4�-� cd Operator L2 12�
IV -,f. - Date
County ---------- State
Approximate scale. -
Approximate acre- tion District
_e Conserva
Cooperating with Photo number
Plan identification b ;r 'r— USDA Soil Conservation Service
Assisted by
e)� -,� I
NE FARM WASTE MANAGEMENT ODOR hlroni
Source Cause EMP's to Minimize Odor LIZ:i I
ralmaleau Swine production Site Specific Practices
f6 Of Wooded buffers;
(PAGcOnImended best management
practices;
Animal body surfaces (IY600d jud ament and common sense
Dirty manure -covered animals W6ry floors
Floor surfaces
Manure couecti ' —
on pits
Ventilation exhauat —fn.
Indoor surfaces
Flush tanks
Wet manurea-coverod floors
Urine
Patital micorbial decomposition
(WIlotted floors;
"aterers located over slotted floors;
( ) Feedars at high and of solid floors;
(.Kscrape manure buildup from floors;
( ) Underfloor ventilation for drying
MIrequent manure removal by flush,pit
recharge.or scrape
Underfloor ventilation
Volatile gases;
OKan maintenance;
Dust
(41-111cient air movement
Dust
an�imais
Feed additives;
(-?1�eoder covers,
(61'feed delivery downspout extenders to
feeder covers
Agitation of recycled lagoon
-lush tank covers
liquid whiles tanks are filling
Extend fill lines to near bottom of
tanks with anti— "
P an Vents
Flush alloys Agitation during wastewater Jnc38rtloor flush with underfloor
conveyanance ventilation
Pit recharge points
Lift stations
Outside drain collection
or junction boxes
Agitation of recycled lagoon
liquid while pits are filling
Agitation during sump tank filling
and drawdown
Agitation during wastewater
conveyance
End of drainpipes at lagoon Agitation during wastewater
Lagoon surfaces Volatile gas emissions
Biological mixing
Agitation
Irrigation sprinkler nozzles High pressure agitation
Wind draft
AMOC—November 11, 19.96
—Cend rechard lines to near bottom of
Pits with anti -siphon vents
( ) Sump tank covers
( ) Box covers
xterid discharge point of pipes
underneath lagoon liquid level
(Q-0roper lagoon liquid capacity
440torrect lagoon startup procedures
R'Minimum surface area -to -volume ratio
("inimum agitation when Pumping
( ) Mechanical aeration
(6rf2roven biological additives
(brrngato on dry days With little or nawind
(irKinimum recommended operation Pressure
WINmp intake near lagoon liquid surface
() Pump from SOCOnd-stage lagoon
Storage tank or basin
surfaca
Partial microbial decomposition
Bottom or midlaVal loading
Mixing while filling
Tank covers
Agitation when emptying
Basin surface mats of solids
Settling basin surface
I) Proven biological additives or oxidants
Partial micobiai decomposition
Mixing Whilp filling
Ixtend drainpipe outlets underneath liquid
Agitation when emptying
level
Remove sa�t-dad solids regularly
Manure, slurry Or sludge,
spreader outlets
Agitation when spreading
Soil in—jaction — — — — — —
Of
Volatile gas emissions
Wash residual Manure from spreaderafter use
Un 0 m u'e. s ur�
�Iuvd a�dan, ry
�uc
VO 88
ti 0 a m
Is I ga �ei io'nwhile �dng
I Prove n biOlOW add 'clants
Or 0-
l) �n .0 gc 'tive'�
I r on f d ,
I
g a a rfa a ,
ryi
s i fe, n d
a 0 9 urr Y/'Iu gas
Soil in'Orpore on within 48 hour.
Spread in thin uniform layers for rapid drying
Dead animals
Proven biological additives or oxidants
Dead animal disposal
Carcass decomposition
pits
Carcass decomposition
ktamplete covering —,of
Incinerators
"Iroper locationtconstruction of disposal pits
Incomplete combustion
Secondary stack burners
Standing water around
facilities
Improper drainage
*rtrade and landscape such that
Microbial decomposition of
water drains
away from facilities
organic matter
[farm access
naintainad access roadT---W—of.—_a_—,
rm acce___
a ro d
Additional Information:
Swine Manure man8gement; 0200 Rule/SMP Packet Available From:
Swine Production Form Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-Countv Extension Center
Swine Production FRciII17Y Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-aa NCSU-SAE
NCSU-BAE
NCSU-BAE
Calibration Of Manure and Wastewater Application Equipment; EBAE Fact Sheet -83
Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103 .9.8
Swine Production Facility Manure Management: Underfloor Fluse—Lagoon Treatment: EBAE 12 a
NCSU-SAE
Controlling Odors from Swine Buildings: PIH-33 NCSU-BAE
Environmental Assurano Program: NPPC Manuel NCSU-Swine Extension
Options for Managing Odor; a report from the $wine Odor Task Force NC Pork Produces Assoc
NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies: PRO107, ISSS Conference Proceedings Florida Cooperative Extension
The issues Checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying
odor control measures as practical.
I certify the aforementioned odor control Best Managment Practices have been reviewed with me.
AMOC--No-vember 11, 1096
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BM Pb to M��inimize ��Odor
L M' 'Z " or �Slile �SPecfffiic ��,P�rac�t��ices-��
to
�M q`u i d ���S m
te is -s 9 ad nd rated
1h Utt I's ��Acc W, ati Sh Sys op,
on ��-f r
��UG
u m d i n
sufficiently to remove accumulated
30'lds from gutters as designed.
Aernove bridging Of accumulated solids at
L890 a and Mrs Crusted Solids
(6MIaintain lagoons, settiln basin and
pits where Past breading is apparent to
minimize the crusting of solids to a depth
of no more than 6-13 inches Ovef more than
Excessive Vegetative Decaying vegetation 30% of surface.
Growth aintain Vegetative control along banks of
lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
Wong Water's edge on impoundmentla perimeter.
Feeders
(Dry Systems)
r*eed Spillage
1161'' IJesign, Operate and maintain fe"Q syslems (O'g.,
bunkers . and troughs) to minimize the accumulation
of decaying wastage.
W*tlean Up spillage on a routine basis (e.g. 7-10 day
Feed Storage interval du ' summer; 15-30 day interval during winter).
Accumulations of feed residues educe moisture 8cOumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or Providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
(Wrnspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Areas Accumulations of animal wastes Jiminate low area that trap moisture along fences
and feed wastage and other locations where waste accumulates and
and disturbance by animals is minimal.
"aintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e. inspect for and remove or break up accumulated
solids as needed).
AMIC—November 11, 1996
EMERGENCY ACTION PLAN
PHONE NUIvMERS
DWQ - 9/0 4��6 1,5-
EMERGENCY MANAGEMENT sySTEM
SWCD Wo .6'9-7- —
NRCS 9140 6VA - ;:963
This plan will be implemented in the event that wastes from your operation are leaking,
Overflowins, or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for
all employees at the facility. The following are some action items you shouId take,
I - Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested responses to some possible problems are listed below.
0
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface water is enterin- la000n.
0 a
B: Runoff from waste application field -actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C: Leak -age from the waste pipes and sprinklers -action include:
a. Stop recycle pump.
b. Stop irri;ation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D: Leakaze from flush systems. houses, solid separators -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Make s�_re no siphon occurs.
d. Stop all flo%vs in the house. flush sYstems, or solid separators.
December 18, 1996
e. Repair all leaks prior to restarting pumps.
E: Leaka'-e from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks- possible action:
0
a. Dig a small sump or ditch away from the embankment to catch all seepage,
,a
put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burrowing
., animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for whatduration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
cr
1. Are potable water wells in danger.(either on or off of the property)?
h. How much reached surface waters?
3: Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality)
regional office; Phone9�'0-4"�-��,' After hours, emergency number: 919-733-3942.
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility, the location or
direction of movement of the spill. weather and wind conditions. The correcrive
measures that have been under taken, and the seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS Phone number -
c. Instruct EMS to contact local Health Department.
d. Contact CES, phone number5V-Z"" local SWCD office phone number
and local NRCS off -ice for adviceltech�cal assistance phone number - -5-72--. 79k-5
4: If none of the above works call 911 or the Sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you. '
5: Contact the contractor of your choice to begin repair of problem to minimize off -site
damage.
a. Contractors Name: 9,�XAZIt4,
b. Contractors Address:
c. Contractors Phone:— 19 511,
2 December 18, 1996
6: Contact the technical specialist who certified the lagoon (N-RCS, Consulting
Enzineer, etc.)
a. Name: 5
b. Phone: 14�)
7: Implement procedures as advised by DWQ and technical assistance agencies to
recti�, the damag e, repair the system, and reassess the waste managgemeni plan to
keep problems With release of wastes ftorn happening again.
I
December 18. 1996
Version —N overn ber 26,2018
Mortality Management Methods 8)_�l
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
F] D 13B .0200.
NMI 54 Rendering at a rendering plant licensed under G.S. 106-168.7,
41
F� F-1 Complete incineration according to 02 NCAC 52C.0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
17 Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm Owner/Manager Date
3- -11q
Signature of Technical Specialist Date
e
Operator: WSF Foster Old 6 County: Sampson
Distance to nearest residence (other than owner):
1. AVERAGE LIVE WEIGHT (ALW)
0
sows
(farrow
to
finish)
x 1417
lbs-
0
sows
(farrow
to
feeder)
x 522
lbs.
920
head
(finishing
only)
x 135
lbs.
0
sows
(farrow
to
wean)
x 433
lbs.
0
head
(wean to
feeder)
x 30
lbs.
Describe
other :
Date: 01/19/11
0 0 feet
0 lbs
0 lbs
124200 lbs
0 lbs
0 lbs
0
luua.L AvuLayt; I..LVU VVUiynU = 1 16 Q z U U i0s
2 MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 124200 lbs. ALW x Treatment Volume(CF)/lb, ALW
Treatment Volume(CF)/lb. ALW 1 CF/lb. ALW
volume = 124200 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0. 0 cubic feet
4, TOTAL DESIGNED VOLUME
Inside top length (feet) --------------------- 326.0
Inside top width (feet) ---------------------- 116 0
Top of dike elevation (feet) ----------------- 46.1
Bottom of lagoon elevation (feet) ------------ 37.9
Freeboard (feet) ----------------------------- 1.0
Side slopes (inside lagoon) ------------------ 2,5 1
Total design volume using prismoidal formula
SS/ENDI SS/END2 SS/SIDEI SS/SIDE2 LENGTH WIDTH
2.5 2.5 2.5 2.5 321.0 111.0
AREA OF TOP
LENGTH * WIDTH
321 . 0 111.0 35631 (AREA OF TOP)
AREA OF BOTTOM
LENGTH * WIDTH
285.0 75.0 21375 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH WIDTH * 4
303 .0 93, 0 112716 (AREA OF MIDSECTION 4
CU. FT. [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM]
DEPTH
7 . 2
DEPTH/6
35631.0 112716.0 21375.0 1 2
Total Designed Volume Available = 203666 CU. FT
5 TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
326.0 116.0 37816,0 square feet
Buildings (roof and lot water)
0. 0 square feet Describe this area.
TOTAL DA 37816. 0 square feet
Design temporary storage per:riod to b e 180 days.
5A- Volume of waste produced
Feces & urine production in gal,/day per 135 lb. ALW 1 37
Volume = 124200 ibs. ALW/135 lbs. ALW � 1, 37 gal/day 180 days
Volume = 226872 gals. or 30330.5 cubic feet
5B Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system Flush systems that recirculate
the lagoon water are accounted for in 5A
Volume = 0.0 gallons/day 180 days storage/7.48 gallons
per CF
Volume = 0.0 cubic feet
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount
180 days excess rainfall 7.0 inches
Volume = 7.0 in * DA / 12 inches per foot
Volume = 22059.3 cubic feet
5D. Volume of 25 year — 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 22059.3 cubic feet
TOTAL REgUIRED TEMPORARY STORAGE
5A� 30330 cubic feet
5B, 0 cubic feet
5C 22059 cubic feet
5D 22059 cubic feet
TOTAL 74449 cubic feet
0
6. SUMMARY
Temporary storage period====================>
180
days
Rainfall in excess of evaporation===========>
7.0
inches
25 year - 24 hour rainfall==============�===>
7.0
inches
Freeboard===================================>
1.0
feet
Side
2.5
! 1
Inside top length===================== --- ===>
326.0
feet
Inside top width============================>
116.0
feet
Top of dike elevation=======================>
46.1
feet
Bottom of lagoon elevation==================>
37.9
feet
Total required volume=======================>
198649
cu. ft.
Actual design volume========================>
203666
cu. ft.
Seasonal high watertable elevation (SHWT)===>
feet
Stop pumping
429
feet
Must be > or = to the SHWT elev.==========>
feet
Must be > or = to min. req. treatment el.=>
43.9
feet
Required minimum treatment volume===========>
124200
cu. ft.
Volume at stop pumping elevation============>
128869
cu. ft.
Start pumping.elev.=========================>
44.5
feet
Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr— 24 hr. rainfall==>
181607
cu. ft.
Volume at start pumping elevation===========>
181303
cu. ft.
Required volume to be pumped================>
52390
cu. ft.
Actual volume planned to be pumped==========>
52434
cu. ft,
Min. thickness of soil liner when required==>
1.2
feet
7. DESIGNED BY: APPROVED BY:
DATE DATE
NOTE: SEE ATTACHED WASTE UTILIZATION LAN
COMMENTS A ",
OperstorMeraid Warren County; Sam p so n V ate,., 11 / 1019'-'::
Distance to nearest res!jence (other than owner): 1200 feet
I �77FADY TTATE i!V! NEIGnT
0 sw� i (Tyr ow to 1417 ! b w r.,
0 lo�s ( ParrQw. cc feeler) 1:2 1 0S
3150 Knij jf,N svj�o owy) 105 ins.
0 Sows (farrow to waan) A 413 Me. "D
0 Role (Wenn to feElyr) Mt.
75"AL 17EADY MATE LIVE 6MG-T (SMA) 425250!
=MrMT VQ.=VE X LAVOY.-
VV!1MR AL7210 0s. ISIN X Treatme"t Volume CF/Q. SMAl
TrV1=00 V�!Umn TO!,. 171KL 1.0 cf0b. S50.;
.Vo;Lme = Z252:5 wuo.c fee-.'.
-3. STORAIE VQ�WXZ OCR E"DME
voinme 0 cubic feel,
TOTAL DMIGN V5wUX-'
Inside top: ienyn 062 feet WIM-1 207 feet
Tcp of dMe at elevation 50.50 feet
Freenoard 1.0 feet SM slopes� 2.0Minside)
Total design lagoon liquia level at elevation 49.50 feet
Bottom of laSoon ai wevat!Q!-i MOO feet
Seasonal high water table elevation 40.00 feet
Total desion volume using prismoidal fQrmula:
MEND! 2SIEND2 SMSIDE! SMEND2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 376.0 201.0 11.50
AREA OF TO'?
0:NGTH X WIMP -I -
71556 Men of Top)
AREA OF BOTT01
LEM% X WIDTH
257 132 S7@04 (Area of Bottom)
AREA OF MDEECTION
LENGTK X WIDTH X
122 167 214119 (Acea of Midsection X 4)
CU. FT. - EArea tepaMArea Midwection)+Area BoktoM X Depth/6',
7 1 5M. 214119 37004 2
VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL 620155 CU. FT.
KkINLjo Alai.;
La2oyp
tfop of wkp)
Lensoh
X width
7490, 7;ynre
Fnw-*
Quare
Dn 7�070
FEK.'
�10,,WrLry Eta -lie tD
110
Cava.
0 � YLE 1 a procic S;.:
ApprQx
mv%& ow,,y of minare !n
Cl/�F
ve!U09
:50 Ln 21.4 9
WL, V al
! I/Ony
vyiuny
104ZQI Coo:: feo-.
Vo ! ume
of -wash waxor
This is
the amQunt of freEN water
Uati for
washinS
NuQrs
or
volume
of fresh water used for a
flush sysb2m.
NuSh
Eystems
that recircuiate
tne laSoon water
are accounted
for
!n 5A.
Ve 1 ume
0 Gat 1 ons/day )<
180
days stera3e/7.4;__B
on J ions
pEr C�::
Volume
0 Cubic feet
C. Volume
QP rain?ul! in exce&s of wvaperii
wi';
Use period
of time Wen rainfaij
exceecis evaporation
sy
largest
mount.
100
dayF eMtSi rainfall
7.0
incni;E
Volume
= 7.0 Inches X DA /
12 inches
per
foot
Volums
- 43711.5 Cubic Tva-L
D. Volume
oP 25 year - 24 hour 50orm
Vmume
= 7.0 incNes / 12 incneE por foot
X Di'..
Volume
= 43712 Cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A. 104101 Cubic
feet
5B. 0 cub!L
fes'
5C. 4370 Cubic
feet
5D. 43712 Cuuic
finet
TOTAL 191524 Cubic
feet
0
SUMMAM
Total requirm
vamme
Cno!:
00'..
Total Qws�jH
VQWMe
avai!.-
Jarvis
—igloo
fee',
win. raqw. ic�mnw.
VQ1.
P Us 1-0101
KV70�-"
MpTnso
Co. Ft..
AV 2!uv.
sw.M
Fq
Vol-
4MM
Cqb1C,*eat
lene pumpin§
TotLl deEign
vo;umv
leiiis
20yr-24hr v%wrm
-
57MM
Cu. Ft.
At elev.
MSO
FQ
Vol=
570110
Cubic
feet (start
pumpino)
Seasona! high
water
tatle
envatloN
is 40.00
Feet, which
must
be lower than the elevition of top of treatment volume 46.6c)
DESIGNED BY:
-------------------------
DATE:
APPROVED BY:
-------------------------
DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
ADDITIONAL NOTES:
------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
4
OPERATION & MAINTENANCE PLAN
�ropez lagoon liquid mana
,eve,sgement should be a year-round priority, it is especially
important to manage so that you do not have problems during extended rainy and
wet periods,
Maximum storage capacity should be available in the lagoon for periods when the
receiv crop is dormant (such as wintertime for bermudagrass) or when there are
vin
extend2rainy spells such as the thunderstorm season in the summertime, This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
m4intain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam,
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10- 10- 10, or
equivalent.
Brush and trees on the embankment must be controlled. This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heayy vegetative growth,
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --- look for,
1. separation of joints
2. cracks or breaks
3. accumulation of mits or minerals
4. overall condition of pim
Lagoon surface ---look for:
1. undesirable vegetative grQwth
2. floating or lodged debris
Embankment --- look for:
I . settlement, cracking, or "jug" holes
2. side slope stability --- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a tempo fix if there is a thr t
of a waste discharge. However, a permanent solution should be rarY ea
reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps --- check for proper operation of:
1 . recycl!'ng pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" b� equipment failure. You should perform your pumping
system maintenance at a time I w en your lagoon is at its low level. This will allow some
safety time should major repairs be required, Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps,
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treat.ment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washTng) system pipes and the rainfall that hits the lagoon directly.
You should insWt your diversion system for the following,
1 , adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during Or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(You must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage, If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup;
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to trode lining or bank slopes.
I Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining,
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume, This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural lime at the rate of I pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity, Consultation with a technical specWist is rmommended
if these conditions occur for prolonged periods, especially during the warm
season,
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function, Flush systems that wash waste into the lagoon several times daily are
optimum for treatment, Pit rocharge systerns, in which one or more buildings are drained
and recharged uch day, also work well.
Practice water conservation--- minimize building water usage and
spillage from lealcing waterers, broken pipes and washdown through
proper maintenance and water conservation,
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the lagoon
Managerneyat:
Maintain lagoon liquid level between the Permanent storage level and
the full temporary storage level,
Place'visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter,
The lagoon liquid level should never be closer than I foot to the lowest
point of the dam or embankment,
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge,
Locate float pump intakes approximately 18 inches underneath the liquid
surface and as fez away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed,
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment,
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume,
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
?,ate of lagoon sludge buildup can be reduced by,'
proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
Hire a custom applicator,
Mix the sludge and lagoon liquid with a chopper -agitator impeller
pump, through large -bore sprinkler irrigation system onto nearby cropland;
and soil incorporate,
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; Pump into liquid sludge applicator; haui
and spread onto cropland or forageland; and soil incorporate,
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge matenial anal zed for waste
constituents just as you would your lagoon water. The sludge wiKontain different
nutrient and metal values from the liquid, The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3,
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test ' and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conftons which
could increase the concern of neighbors.
Possible Causes of lagoon Fallure
I-R900n failures result in the unplanned discharge of wastewater from the structure. Types
of fadlures include leakage through the bottom or sides, overtopping, and breach of he
dam. Assuming Droper design and construction, the owner has the responsibility fort
ensuring structu *
re safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure --- an example is the placement of a pipe
in the dam without proper design and construction. (Consult an "pert in
lagoon design before placing any pipes in dams.)
Lagoon liquid levels ---high levels are a safety risk,
Failure to inspect and maintain the dam,
Excess surface water flowing into the lagoon.
Liner integrity --- protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickjy cause a large discharge
Of wastewater and possible dam fidlure.