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HomeMy WebLinkAbout820057_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. I . Farm Number: 82-005 Certificate Of Coverage Number: 2. Facility Name: SpMcer NumqU t& 2 3. Landowner's Name (same as on the Waste Management Plan): Carroll Wilson Spence 4. Landowner's Mailing Address: 985 Spencer U City: Faison State: NC Telephone Number: 910-990-1681 EXL E-mail: spencerfhrminm777jjWLajfl.com 5. Facility's Physical Address: 956 Spencer Rd City: Faison State: 6. County where Facility is located: Samoo 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Carroll Wilson Spcncer 11. Lessee's Name (if there is not a Lessee, write "None"): NC AWS820057 Zip: 28341 Zip: 28341 C: 4 1, � / "� 6 VO 9V6 -7 q A-6 Y Mun2hy-11rown L Phone No.: 910�990-1681 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Wean to Feeder 5,200 Oversition Types, Swine Cattle Dry Poultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder BeefFeeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers OIC #: 26073 Other Typea Horses - Horses Horses - Other Sheep - Sheep Sheep - Other 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Narne Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) I 01kA 19.00 2 ao L- 023 -3 0 0 0 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components, L The most recent Waste Utilization Plan (WUP), signed by the owner and a certified tcehnical specialist, containing: The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) A map of every field used for land application (for example: irrigation map) e soil series present on every land application field ie crops grown on every land application field The Realistic Yield Expectation (RYE) for every crop shown in the WUP The maximum PAN to be applied to every land application field ",,I/The waste application windows for every crop utilized in the WUP The required NRCS Standard specifications A site map/schematic 3. Emergency Action Plan '��lnscct Control Checklist with chosen best management practices noted Odor Control Checklist with chosen best management practices noted Mortality Control Checklist with selected rncthod noted - Use the enclosed updated Mortality Control Checklist La oon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and mplete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. Operation and Maintenance Plan If your CAWW includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewalgnedenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: Title: Signature: _/1J_1 Date: VV r Name. Signature: Name: Signature: Title: Date: Title: Date: THE CONIPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER G"'n"'Jrnor MICHAEL S. REGAN Secrrrary LINDA CULPEPPER oirecfol NORTH CAROLINA Environmental Quality February 27, 2019 Carroll Wilson Spencer Spencer Nursery I & 2 985 Spencer Rd Faison, NC 28341 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General -Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https HdN.nc.-eov/about/divisions/water-rcsources/water-giiality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In -order to assUre . Your continued coveraLe under the State Non-DischoLrgc General Permits, you must submit .an appliLggtion for 2grmit coveMgc to the Division. Enclosed you will find a "Reguest for Certificate of CoveaLc Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed signed and retumed by April 3. 2019. Please note that you must include one (1) covy of the Cerfified AFfimal Waste Management Plan (CAWMP) with the completed and sianed application form. A list of items included in the CAWMP -can— be found an pap-e 2 of the renewal Q12iication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9 100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayettevill Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820057 Muryby-Brown LLC No.11pi Caro �,o�s Departmonto�EnvronmentW Qui�Ay I D.vs0nalWaterRosources 512 N Sa'stury St. 1 1636 Me I Sofvoe Conte r I Ra',agh- NaitftC&Ta-,n a 276913-1636 N-000— 919 707 9WO MurphrBrown, LLC 10/14/2013 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Farm Wilson Spencer Spencer Nursery Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder 5200 Wean to Finish Feeder to Finish oiorage btructure: Storage Period: Application Method: Anaerobic Lagoon >1 80 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed befbre each appfication cycle. Annual soil tests are strongly encouraged so that ail plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it Is applied in an environmentally safe manner: 1 . Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials cation exchange capacities, and available water holding capacities, 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 Th is Plan I s base d a n the wa ste appl i calio n m et hod show n ab ove - If you cho os a to cha ngs methods in the future, you need to revise this plan. Nutrient levels fordifferunt application meth ods. a re n ot th e same - The a s tirnated acres n eed e d to apply I he a ri imal waste is ba s ed an typ ical n utrient can te n t for th is type o f facil ity � I n s o rne cases yo u m ay wa nt to have pla nt a n aiys is made, which cou ld at low add [tic net we 9 te to b e a ppliced. P rovi s i ons sh all h e made fo r the a rea rece ivi ng wa ste to be flexible so as to accommodatechanging waste analysis content and crop type. Lime must be applied to maintain prH in the optimurn range for specific c-rop production - This waste utilization plan, if carried out, meets ilia requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission, AMOUNT OF WASTE PRODUCED PER YEAR (gallons. fe, tons, etc.): I Capacity I ypo Waste Pro d uce d pe r An I m at Total Farrow to Wean 3212 gallyr gaVyr Farrow to Feeder 4015 gallyr gaVyr Farrow to Finish 10585 gailyr gaVyr 5200 Wean to Feeder 223 gal/yr 1,159,600 gal/yr Wean to Finish 838 gallyr gallyr Feeder to Finish 986 gaVyr gal/yr 0"Y' Total 11111691600 fl a "Yr AMOUNT OF PLANT AVAILAaLE NITROGEN PRODUCED PER YEAR (Ms): Capacity _Yjq�! Nitrogen Produced por Animal Total - �arrow to Wean 5-4 lbstyr 113slyr Farrow to Feeder 6.5 lbs/yr lbs/yr Farrow to Finish 28 lbs/yr lbs/yr 5200 Wean to Feeder 0.48 lbs/yr 2,496 lb*r Wean to Finish 1.98 lbs/yr lb"r Feeder to Finish 2.3 lbaiyr lbs/yr Total 2,4915 Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nuti ient balance and land utiftation rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigatecl Acreage: 48.55 Total N Required ist Year: 12492.036 Total IN Required 2nd Year: 7170.0875 Average Annual Nitrogen Requirement of Crops: 9,831.06 Total Nitrogen Produced by Farm: 2,496.00 Nitrogen Balance for Crops: (7.336.06) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility, 2 of 8 Reception Area Spacifirations T Ato � r 711 f i 10. - MIE'r 3(a) of a 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through gr&ng, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result N small grain gets too high and this will defInately interfere Wth stand of bermudagrass. This loss of stand YAII result in reduced yields and less nftrogen being utillized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass, - Hay 50 lbs N / ton D Com - Grain 1.25 lbs N I bushel E Corn - Silage 12 lbs N I ton F Cotton 0. 12 lbs N I lbs lint G Fescue - Grazed 50 lbs N I ton H Fescue- Hay 50 lbs N I ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N I acre L Small Grain - Hay 50 ibs N I acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs. N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations, Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 6 SLUDGE APPLICATION - The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yflanimal Farm Total/yr Farrow to Wean 0-84 Farrow to Feeder 1 Farrow to Finish 4.1 5200 Wean to Feeder 0.072 374.4 Wean to Finish 0.306 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 374.4 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1872 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 6 screas of land. If you apply the sludge to com at a rate of 126 pounds per acre, you will need 14,976 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitcog an content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or poriding occurs. This rate is limited by initial soil moisture content, soil structure. soil texture, water droplet size, and organic solids, The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations. the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >1 80 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 26 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The follavving is provIded as a guide for establishing application rates and amounts. soil Application Rate Application Amount Tract Hydrant Type Crop in/hr Inches Spencer PlA Norfolk D 0.5 1 Spencer PIB Norfolk D 0.5 1 Spencer 1A Norfolk D 0.5 1 Spencer 113 Norfolk D 0.5 1 Spencer 2 Lynchburg D 0.65 1 Spencer 3A Goldsboro D 0.4 1 Spencer 3B Goldsboro D 0.4 1 6 of 8 Additional Comments: The maximum amount of PAN which may be applied to small grain planted as a cover crop not fbr harvest is 30 lbs N/acre. N application to the next crop must be reduced by the amount a2elied to the small grain. Grain Sorghum is an option in this plan. Application windows are March 15 - August 31. PAN rates are as follows: Norfolk 137.5 Ibs Nfacre, — LynchbuT 150 lbs N/acre and Goldsboro 162.5 Ibs N/acre. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Spencer Nursery Owner Wilson Spencer Manager: Owner/Manager Agreement: Itwe understand and will follow and Implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land dpply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request Name of Facility Owner: Signature: Name of Manager (if different from Signature: Wilson Spencer tj _:j� 13 Date Nome of Technical Specialist: Amy J. Elmore Affiliation: Murphy.-!!rown, LLC. Address: 2822 Hwy 2A West, V0- Drawer 856 Warsaw, NC 28398 Telephone: -__(L10) 293-3434 Signature: a Of 8 10114/2013 Date NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are instailed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland- When waste is applied to conservation filled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. -8 Animal waste shall not be applied to saturated soils, during rainfall events, or when I of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be hold to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall Comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal, Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be appi led closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 1.3 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of- 14 ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be ap plied at ag ronomic rates i n a man nor that causes no runoff or d r1ift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly fbr evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping, pumps, reels, etc., should be inspected on a 19 regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for 20 direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treairnent lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate- 22 determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meats North Carolina regulations. 3 of 3 Spencer -Nursery Fac. No.: 82-57 P., Not Add tt Scale: ­47=200' W, t 5000 649_5 Long Vatle.y Standard Pivot E-nd Gun Radius — 107' Equipment #10832709 Designed and Installed:. -by Coastal- Plains Irrig-ation, �nc- 4L . PIA Pivot m 15.20 Ac. w/o End G.un 20.65 Ac. w/End Gun End Gun Runs 100% of Time Pivot P113 1:5.20 Ac. w/o End Gun 19.44 Ac. w/End Gun End Gun Runs 78% of Time 01 :Y- 7A 0 00291 . . N1,16 . f6 41 WS�0$01 Q -WE 'A'A'A /0 Vd. C-pm Y, q08 to 2, 0 "A lop,, 4L 'PVe;- SDRA4 Al q C .9-b R 2� 8'0 Sp =r 7- IF c XA sr 2 e7o VC S-D R This plan will be implemented in the event that animal manure or lagoon effluent from your operation is lealdng, overflowing, or running off the site: Step (1) Stop the release or flow of manure/eff luent. Step (2) Assess the extent of the spill and note any obvious damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458or9lO-289-6439 (See Land& Nutrient Management phone list attached) W e t- bi 04 Department of i MMJIL t �4�) Regional Office S-- L� I DEM after hours emergency:_ 919-733-3942 12 ��eu-d(� Local Emergency Management System:---9,- 01� IV 6 - 11�q ��:9 Local Natural Resource Conservation Service: Local Cooperative Extension Service: Local Soil and Water Conservation District -1:7 (0 Local dirt-movitig/heavy equipment companies: Name Phone# 2. 3. Local contract pumping6nigation equipment companies: Name Phone# L O&A) A,-4 2. I Step (4) implement procedures as advised by IVIFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See WF Environmental Emergency Procedures Fkwchart attached. Note 2: See pages 89-91 of the Certification Training Manualfor more details. Insect Control Checklist for Animal Operations Cause 11MIl's to Control Insects sille specific Praclices 1`1101 Accumulation of solids id Flush systern is designed and operate,] sufficiently to remove accumulaled solids from glitters as designed. Mh Remove bridging of accumulated solids at discharge Lagoons and Pils Crusted Solids 0 Maintain lagoons, s—effling —basins —and pits —wheie pest breeding is apparent to minimize life crusting of solids to a depth of no niore than 6 - 8 inches over more than 30% of surface. Excest'iVe VCgcIalivc Decaying vegetation W- Maintain vegetative control along banks of lagoons and other iinpoluldinents to prevcni acCU111111ati011 of decaying vegetative nial(er alang water's edge on impoundment's perimeter. Feed Spillage CHIN Design, operate alit] maintain feed systems blinkers and trouglis) to minimize life aCCuluillati011 of decaying wastage. Ciean Up Spillage oil a routine basis (e.g., 7 - 10 daY illterval dtil-ing sullinier; 15-30 day inierval during winter). Fectl Sim -age Accumulations ot'feed residtles IV RCdUCC 1110iStilfe aCCUlll if lilt i011 Within alit] around ininlediale perimeter of 1'ecd storage af-eas* by insuring drainage away 11 oil, site and/or providing adecItiale comainnient (e.g., covered [)ill for brewer's grain and similar hildi - Vffiinspect moisture graill prodlic(s). for aod iemove of- break- tip iiecojollijiletl solids in filter strips al-oloill feed stolage as needed. AN11C - Nuvcinbur 11, 1996, Page I A AICaN 40 ACC(injillatiollS of and feed wastage UNIPS 10 Cowl: - il �IISCCIAS; waste.$ liminale low areas flint trap moiswre alolig fences and oflier locations w1jere waste accumulaics and disitirbarice by anillIals is minimal. #-ailltaifl FcRCO rowslind fillersfrips arozind amililrial holding areas 10 Illininlize accillatilatiom of wastes (i.e., inspect for and refflove or break tip accumulated solids as 1)'Y AliIiII11C Ilillidillig Acemmilatiolls of allillial Wasles Syslellis rv-[14 "-I,*-,- Ilm—s" Vaj a ful4tilic WAS 7 - 10 day interval during sillilimcf; 15-30 day iliterval doring winter) w1jere. maillire is loade UI)PIlcallon or disposal. d for and rOvide for ade(Ittale drainagic aramid niankire s(ockpilus. *,'IsPect for and remove or break� tip acctinjillaled wastes in fifter strips aratind stockpiles alld likatilile liandfing arc,15 as (jecded. Sile Slice ii, �PrAe"li-111 For more i'll-01-111illioll conlaci Ilic COOperalive Extension Service, Department of I--,niolljology, Box 7613, Noith Carol Raleigh, NC, 27695-7613. ilia Slate University, ANIIC'- Nomnber I �, 1996. Page 2 Swine Farm Waste Management Odor Control Checklist Solli-ce Cause "MI's to Minimal, a—imf Site 'Specific Prad ices swilke Vegetative of wooded bu filers; C) Recommended best managen'tent praoices; 0 Good judgment and common sense Animid body stiffaccs Dirly manure -covered animals C) Dry floors I hi,il %III lacc�, Wei mallille-coveled floors FjK.%lotted floors; ��Walerers locawd over slotted floors; n Fecdcrs at high end of solid fluors; 1311 Scrape manure buildtip from floors; 171 Underfloor ventilation for drying Hmull-�; ctiliccilon Urille; M,-'Frequew manure removal by 11tish, pit recharge, I'm I ia I microbial decomposition or scrape; VClillkil1011 L:X1KILIA 1"IlIS VOIMOC 8ZISCS; rql 1`1111 maintenance; Dust 01/1--ificient air movement 111door sill fticcs Dust W Washilown between grOLII)S OfalliII)AS; n- Feed additives; n Feeder covers; 171 Feed delivery downspout extendel-s to feeder I I I CL: I I Al L! C 1 )0 111 IS Lill S1,111olls Otllsidc (Ilain collection M jilliclioll boxes covers El F hish Junk- covers; Agimlion of recycled lagoon hiji6d while lanks are filling El Extend fill lines to near bollom oftanks with ann-SiDlion vents a Agitalimi thifing %vaslewater Conveyance • Agitation of recycled lagoon liquid while pits are filling • Agiiation during simil) tank filling and drawdown • Agitafion during wastewater conveyance f7l Undertloor 11tish %vith undedloor vendlation f7l E x1end recharge lines to near bolloill of pils Whit anti-siplion vellis Cl Sump lank covers rl Box covers A NJ()(' - Mweinher 11, 1996, Page 3 Source Standing %vater around facilities Cause BMPs io Improper ara mage; C1 Grade and landscape such that water drains Microbial decomposition of away from facilities organic matter Manure tracked onto Poorly maintained access roads f7l Farm access road maintenance public roads fioni farin access Addilional Information : Swine Manore klanatcnicnt -, 0200 l(ale/13MI, Packet Swine Produc(ion Fann Potential Odor Sources and Remedies ; EBAE Fact Sheet swine hoduciion Facility Mantire Management: Pit Recilarge - Lagoon Treatment ; EBAE 128-88 Swine 11foduction Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 Lagoon Dcsign anti Management for I,iVCS10Ck ManUre Treatment and Storage ; E13AE 103-83 Calibration of Mamire anti Wastewater Application Eqnipment ; EBAE Fact Sheet Connulling Odors from Swine Buildings ; P111-33 Eovironnicnial Assorance 11fograin ; N1111C Manual 61)(ions J'(jr Managing Odor ; a report froin the Swine Odor Task Force Nlosance Cimcerns in Animal Manure Management: Odors anti Flies ; PROM, 1995 Conference Proceedings Ahl()(: - November 11, 1996, V.-we 5 Z��. T-7�� ---- —21-1 ... I R I aLKILUN Available From : NCSIJ, County 1, ' x1ension Centel NCS(J - BAE NCSIJ - BAF Ncstj - BA E NCSIJ - BA 11. NCSIJ - BAIII Nest J - swine Extension NC Poik Pi-odocefs Assoc NCSIJ Agri Communications Flo6da Cooperafive Fxiension Version —November 26, 2018 Mortality Management Methods h7dicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option, Methods other than those listed must be approved by the State Vetefinafian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table- Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC F1 13B.0200. 0 F] Rendering at a rendering plant licensed under G.S. 106-168.7. F] F] Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). F-1 Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options-, contact the Division for guidance. * A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. * Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. * Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). * In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of q*m Owner/Manager Signature of Technical Specialist 3 Da e 3/�-/ I (I Date U, C-5- C operator:Spencer County: Sampson Date: V-14-99 D±stance to nearest residence (other than owner): 0 feet 1, AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) 0 sows (farrow to feeder) 0 head (finishing only) 0 sows (farrow to wean) 2600 head (wean to feeder) Describe other : x 1417 lbs. 0 lbs x 522 lbs. 0 lbs x 135 lbs. 0 lbs x 433 lbs. 0 lbs x 30 lbs. 78000 lbs 0 lbs Total Average Live Weight 78000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW 1 CF/lb. ALW Volume = 78000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION SLUDGE STOP -AGE ACCUMULATION NOT COMPUTED AT OWNER'S Volume 0 cubic feet REQUEST. WILL BE REMOVED AS NEEDED. 4. TOTAL DESIGNED VOLUME Inside top length (feet) --------------------- Inside top width (feet) ---------------------- Top of dike elevation (feet) ----------------- Bottom of lagoon elevation (feet) ------------ Freeboard (feet) ------------------------------ Side slopes (inside lagoon) ------------------ Total design volume using prismoidal formula SSIEND1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH 2.5 2.5 2.5 2.5 145.0 AREA OF TOP LENGTH * WIDTH 145.0 195.0 AREA OF BOTTOM LENGTH * WIDTH 90.0 140.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 117.5 167.S 150.0 200.0 53.5 41.5 1.0 2.5 I WIDTH DEPTH 195.0 11.0 28275 (AREA OF TOP) 12600 (AREA OF BOTTOM) 78725 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 28275.0 78725.0 12600.0 1.8 Total Designed Volume Available =219266.67 CU. FT. S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 150.0 200.0 30000.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 30000.0 square feet Design temporary storage period to be 160 days. SA. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 78000 lbs. ALW/135 lbs ALW * 1.37 gal/day 180 days volume = 142480 gals. or 19048.1 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system or excess water. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall 7.0 inches Volume = 7.0 inches * DA / 12 inches per foot Volume = 17500.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume 7.0 inches 12 inches per foot DA volume 17500.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 19048 cubic feet 5B. 0 cubic feet 5C. 17500 cubic feet 5D. 17500 cubic feet TOTAL 54048 cubic feet C- . SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side slopes=================================> 2.5 ; 1 Inside top length===========================> 150.0 feet Inside top width============================> 200.0 feet Top of dike elevation=======================> 53.5 feet Bottom of lagoon elevation==================> 41.5 feet Total required volume=======================> 132048 cu. ft. Actual design volume--=======================>219266.67 cu. ft. Seasonal high watertable elevation (SHWT)===> 46.5 feet Stop pumping 46.5 feet Must be > or = to the SHWT elev.==========> 48.5 feet Must be > or = to min. req. treatment el.=> 47.5 feet Required minimum treatment volume===========> 78000 cu. ft. Volume at stop pumping elevation============> 119233 cu. ft. Start pumping 50.8 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr - 24 hr rainfall===> 201767 cu- ft, Volume at start pumping elevation===========> 173615 cu. ft. Required volume to be pumped================> 36548 cu. ft, Actual volume to be pumped==================> 54381 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: DATE: APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: Operator:C Wilson Spencer County: Sampson Date: 08/31/92 ZSwO Distance to nearest residence (other than owner): Jefe.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 |bs. = D |bs D Eows (farrow to feeder) x 522 |bs. = D |bs 0 head (finishing only) x 135 |bs. = O |bs O sows (farrow to wean) x 433 |bs. = 0 1bs 2600 head (wean to feeder) x 30 |bs. = 78000 |bs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 78000 |bs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78000 |bs. SSLW x Treatment Vo|ume(CF)/|b. SSLW Treatment Vo|ume(CF)/|b. SSLW= 1 CF/|b. SSLW Volume = 78000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = cubic feet 4. TOTAL DESIGN VOLUME Inside top length 150.0 feet ; Inside top width 200.0 feet Top of dike at elevation 52.5 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 51.5 feet Bottom of lagoon elevation 41.5 feet Seasonal high water table elevation 48.5 feet Total design volume using prismoida| formula SS/END1 SS/END2 SS/BIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 145.0 195.0 10.0 AREA OF TOP LENGTH * WIDTH = 145.0 195.0 AREA OF BOTTOM LENGTH * WIDTH = 95.0 145.0 28275.0 (AREA OF TOP) 13775.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 120.0 170.0 81600.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 28275.0 81600.0 13775.0 1.7 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 206083 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 150.0 200.0 30000.0 square feet Buildings (roof and lot water) Length * Width = ' 0.0 0.0 0.0 square feet TOTAL DA 30000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Vo>ume = 78000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 19048 cubic feet 58. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume 17500.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 17500.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 19048 cubic feet 5B. 0 cubic feet 5C. 17500 cubic feet 5D. 17500 cubic feet TOTAL 54048 cubic feet 6. SUMMARY Total required volume 132048 cubic feet Total design volume avail. 206083 cubic feet Min. req. treatment volume plus sludge accumulation 78000 cubic fee At elev. 48.8 feet ; Volume is 135773 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 188583 cubic feet At elev. 50.8 feet ; Volume is 186704 cubic feet (start pumping) Seasonal high water table elevation 48.5 feet 7. DESIGNED BY: APPROVED 8Y: ' DATE: DATE: q/ NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy speils such as a thunderstorm Season in the summertime- This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: M8intenance of a vegetative cover for the dam. Fescue or common bermuclagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a viaorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, Spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1 - separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surf-Rce -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for- 1 . settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage, If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also;,�York well. Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Vk Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtairing and implementing a closure plan to eliminate the possibility of a pollutant discharg'e. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 * proper lagoon sizing, * mechanical solids separation of flushed waste, * gravity settling of flushed waste solids in an appropriately designed basin, or 3 minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will. • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: 5 Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: a Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) 3 Lagoon liquid levels -- high levels are a safety risk. 7 Failure to inspect and maintain the dam. a Excess surface water flowing into the lagoon. Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.