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HomeMy WebLinkAbout820040_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated �v the Permittee. I . Farm Number: 82-0040 Certificate Of Coverage Number: 2. Facility Name: Pigeon Flats 3. Landowner's Name (same as on the Waste Management Plan): Prestgge Farms Inc 4. Landowner's Mailing Address: PO Box 438 City: Clinton State: NC Teleph one Number: 910-596-5749 Ext. E-mail: Qlennc aprestm�efarmsxom 5 � Facility's Physical Address: Jeff Anders Ln City: Harrells State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): 110001100 .41A,V P41NAM 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Types: Swine Cattle Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder BeefFeeder Boar/Stud Beef Broad Cow Gilts Other Other Prestage Farms Inc Phone No.: 910-592-5771 Allowable Count 3,600 AWS820040 Zip: 28329 Zip: 28444 OIC Dry Poultry Other Types Non Laying Chickens Horses - Horses Laying Chickens Horses - Other Pullets Sheep- Sheep Turkeys Sheep - Other Turkey Pullet Wet Poultn Non Laying Pullet Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 19.00 I CrOV 1 IJ396 161,172.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sioned bs- the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please' include the additional components with your submittal (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewaigncdenr.gov VMMCad-QDWR APR 0 3 2019 w8wQuality Regional Operations Sedon I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: iq,, k- 11A 5 C(A t L i�;a _77r,_ Title: Signature:!5�;7d?W;AA=i Date: 4111*�' Name: Title: S ignature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal(*ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Govemor MICHAEL $. REGAN Sftrewy LINDACULPEPPEP, cwedar OF NORTH CAROLINA Envfromental Qualft February 27, 2019 Prestage Farms Inc Pigeon Flats PO Box 438 Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: APR 0 3 2019 W8WCW8'1V/ RegimlopoWons$ec" Your facility is currently dpproved for operation under one of'the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at httns://deo.nc.gov/about/divisions/water-resources/Water:�ualitv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non-DischWe General Permits, -,on must submit an Mplication for permit covergge to the Division.— Enclosed you will find a "Request for Certificate of Coverfte Facilir'� Currentb. Covered b,. an EViring State Non -Discharge General Permit." The application form must be completed, sivaed and returned bv April 3, 2019* Please note that %ou must include one ill cov% of the Certified Animal Waste Manggement Plan iCAWMPI with the completed and siEned application form. A list of items included in the CAWMP can be found on �age 2 of the renewal Uplication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, A � �*� Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section SMpso County Soil and Water Conservation District AFOG Section Central Files - AWS820040 Presta--e Farms Inc Q111 Deoanr�ert of Ervririrwta �ue'ty I D VsDg- of Watw.ResoLroes Sig_737=c Waste Utilization Plan Producer: Prestage Farms, Inc. County: Sampson Name of Farm: Pigeon Flats Location: 500 Jeff Anders Lane Ivanhoe, NC 28447 Phone: 910-592-5771 Type of Operation: Feeder to Finish Number of Animal: 3600 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: 6840 ton/year Amount of plant available N (PAN) produced/year: 8280 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is. applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year, Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate f liter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or.applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Pigeon Flats Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. Field No. Soil Type I Crop Yield/Ac Lbs. N Acres Lbs N Month to Lbs. ff- Code unit 1 Used Apply Per Ac. 1 CaB BH 3.9 50 5.18 1010 Mar -Aug 195 2 CaB BH 3.9 50 6.52 1271 Mar -Aug 195 3 CaB BH 3.9 50 6.52 1271 Mar -Aug 195 4 CaB BH 3.9 50 4.32 842 Mar -Aug 195 5 CaB BH 3.9 50 4.07 794 Mar -Aug 195 6 CaB BH 3.9 50 1.55 302 Mar -Aug 195 7 CaB BH 3.9 50 3.75 731 Mar -Aug 195 ALL CaB SG 1 100 *31.91 3191 S-0, F-M 100 Total 31.91 9413 lbs. Available Nitrogen 8280 lbs. Surplus or deficit -1133 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Pigeon Flats Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall, The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1296 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 6480 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid berm udagrass hayland at the rate of 300 lbs/acre you will need 22 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 52 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity Pigeon Flats Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Applic. I Applic. I Code 1Rate(ln/hr)j Amount 1-7 CaB BH 0.5 1 1-7 CaB SG 0.5 1 Pigeon Flats Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of f reeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operate( properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Plan rewritten due to change of ownership. Pigeon Flats WASTE UTILIZATION PLAN Page 6 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips. are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, ,the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied.from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Pigeon Flats Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be appliedcloser than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Pigeon Flats Owner/Manager Agreement Prestage Farms, Inc. I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner:. Prestage Farms, Inc. Signature: Date: 1-7 Name of Manager (if different from owner) Signature: Date: Name of Person Preparing Plan: Randall N. Barefoot Affiliation: Prestage Farms, Inc. Phone: 910-596-5812 Address: P.O. Box 438 Clinton, NC 28329 Signature: Date: 17 LF-0/7 3/22/2019 Prestage Farms Swine Locations App x :0 M 3> MAP 43' Z 00ft F1 https://pfi.maps.arcgis.com/apps/webappviewer/index.html?id=bcd3l c72d7dO4bceac9388b38ba3l6e6 1/1 VCOUNTY' $AMTSO EMERGENCY ACTION PLAN D.IVISIQN,OF WATER, RESOURCF.S1PV-M,,- — � ..- I.;::.-,. . M- 33-3300 �9104 EMERGENCY MANAGEMENT SERVICE& (-EMS)..- -8996 .910�7592 SOIL& W-A COMERVA PISTRICT�($WC­D), '910 4592�7963 NATURAL RESOURCES CONSERVATION SERVIC E,.(NRCS) 91&"592-7963 COOPERATIVE EXTENSION SERVICE (CES) . 910-592-7161 This plan will be implemented in the event 1h. Atwasteirpm. your'operati6h,, are.1leaking, overflowing, or running off thq�site,e.You�shpuld NOT, wait until mWastes. r'eaph-surface waters or, leave your property to:,CQnsid tl.1,4t?!Y-!DU,.haye-za...�ro.bl�m.4Y �sh6 er ou- uld make every effort to ensure that this does not happen. This.Plan-slioul&b6posted iii-An acti accessible location for -all. omploypes.at the. facilit, !thefGA-lowmigaresome on items you should take-.. 1. Stop the release of wastes. Depending owh� situation., -this-imay or, may not be possible. Suggested response to problems are listed below: Az L4goon�gv.erflow-poi�sible-,�solutioiis arp-, a. Add-,soil--.40 berm case'el _Ati6n� f d, --alteration of the W m'cr PV o ;4m, anyipermanent dain-.sho.uld,b.e,,appioved�.by�A .6 - technical- specialist- - qqali.iod, -b.- �Pump,-wastes,,to-�fiel,(!----at,,,qn:4�peppa rat6.,`!. C... StQP:-all 'tionalflow.to the. lagoon-,-hold.w-astes. in the ho use.if-possible. adoi d..- -.C.all..a,�umping-co.n.tractor�.: c� Mak ace�wa er o...sure no,'�.surf t ..-isl enw lagoon.. B. Runoff from wastes application. field-acti& -include,". a.- -.1mmed-iately stgp:,was�tes...a.p.pl.ipit-ion-�.,-.. b Create a temporar .y-diversioii%or,berm�t.b:tontain-th aste.. _e.w. C. Incorporate waste td,..-redu 'p.. -runoff.. r e..:Evalu th application th ccurred.'4. ate, A rates for elieldswhere'rufio . ft o C. Leakage from the waste pipes and- sprinkler -action includes: & . Stop -re S., m' pyclet flu h S I— � g 8 0 omp igatio b. StQp AT �ump.._ c. Close values to -eliminate further discharge. .,Repair- all le s pr egtartin&pump&!� .ak jor D. Leakage from flush sys'terja,,.1 -,, q _­` 1i .9ps, a. Stop recycle (flushing systeip).pw�np,. b. Stop irrigation pump... c. Make sure no siphon qffeq,hhK1* at6d., d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch- io;cat&�all 'seepage, put in a submersible pump, and pump back into lagoonz b. If holes are caused by burrowing s,.'tr.ap' or -remove animals' andfill holes and- compact with a clay typo, S611. c.- Have a professional evaluate.- cofidi "O.n.,(jflili6�sid-6-w'�11--��ndthe-lagbon bottom as soon a9t possible' 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b Approximatelyhow inuch Wa's k6leagedandwhat. duration? C. Ahy,damage noted, such- as' empl injury, fish kiII95'ot i0rope damage? toyee d. --Did the..spill-leave, the: property? e. Does .the spill: havelthd p6tential,to,readh �surface: . -waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface� waters? 3. Contact appropriate agencies. bwk 14-50 R kc 4F 5 a. During normal business hours, call- your QRM' � (Division. of Water. region -ftiergeh ' ber., al office, at.910-433-3300 after-hours,-.6 'cynum -'1-800-858- 0368. Your'phone call should 'inchide, YOUR NAME., 'FAC-ILITY- NUMBER, TELEPHONE: NUMEBER,.:%THE; DETAILS OF TE, INCIDENT FROM ITEM #2 ABOVE, TIM EXACT LOCATION OF THEFACIOLITY, AND THE LOCATION OR DIRECTION OF�MOVEMENT OFTHE SPILL, WEATHER AND WIND CONDITIONS, THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OFTHE SITUATION., b. If the spill leaves the property or enters surface watets . call Rkal;(E-M[S) Emergency Management Serviceg it- 910-592 8.996n. c. Instruct EMS to contact loda1Health;tDeparttnent.� d. Contact local -Soil afid-Water Conservation District,: Natural Resources Conservation Se rvice, o`ff ice . at. 910-:5924963 and Cooperative Extension Service at 910-592-7161 for advice/technical assistance. 4. If none of the above works call 911 or the shefiffsLDepartmerit.an d- explain. your problem to them and ask that person to contact the proper,agencies for you. . 5. Contact the contractor of your choice. to, begin repairof the�problen taminimize off - site damage. a. Contractors Name: � _P657,4<-,6--iW X. 4-ts" b. Contractors Address: c. Contractors Phone: 91o.,59R.:-57771 Page 2 6. Contact the technical specialist who certified the lagoon. a. Name: 1214'JOALI AL 9.4jZqFDO-r b. Phone: ?/0. 592 - T711 bw Iz 7. Implement procedures as advised by fi" and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 8. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 910-592-5771. Page 3 Insect Control Checklist for Animal Operations Cause 1IMPS 1.0 cull(rol Insects Si(c Specific III Liquid Systems atlices FILISII (41(tel-S "i's Accumulitioll orsol—ids-- 0 1'-Itlsll S)'.Slclli is desitilcdand opcj-.j(c(I stifficiclill)f to retuoveaccumula(ed solids from PlUcl's as designed. 11 Remove bridgilig oraccumula(cd solids a( Lagums and Vils discharge d Solids —ma ill -wa -in—lag—oo-ils'scu-1 i —[Ig basills and pils where pest bremling.is appaj,clj[ 10 III.iIIijjli7.c gle crusting orsolids 10 -1 dclAll of 110 morc than 6 - 3 iliclics oycr morc 111-11130% of stil-rice. Excessive vegel'Ifive DcCayi1q; i"c8clalioll Ma"I(aill ve9c(ative Control alon lagoons and other i'llimmidinems to Prevent acclillit'hifion ordecaying vegela(ive Illa(ler -110119 %v"lcl's edge Oil illilloundinent's Periluder. Dn' '-,slclils I'S Fccd Spillage l)CsigII, 011cl-ale and Illaill(aill rced sysicills (e.g., bunkers wid ll*ollglls) 10 Illillill1i7 'c thc accumulation ordmaying %vastagc. w Cleall lli) 51)""lgc Oil a I'00611C ba-Sis (e.g., 7 - 10 day interval during summer; 15-30 day iii1cl-val Fccd Sjul-agc Accumulatiolls of reed I-csiducs dill-iffin 0 Reduce IllOiShIM 11CCLInitilalion Within wid aj-0111)(I iminedialc i1crimetcr or reed slorage al-c-is by imstiring drainage away ri-oll, site and/or providingadequi(c coll(aillil jell I covered bill fOl- brewer's grahl and similar high lllOislul-C grain producjs). 0 lIIsPcc1 For and re'llove or break up accumulawd solids ill fiftcr strips arotind rccd storage as necded. AM I C - Novem ber 11. 1996, Page I source Cause Animal Holding Areas 0 1IMPS to'control, Insects. c ulations; of anunal wastes we -low Site SP611:1fic Practices areas that tra i an4-feed wastage. P mo sture along fences and other-.: loettiag wheit, waste accumulates and disturbance by animals is minimal. 13 Maintainf6acc rows and filter strips around animal holding areas to minimize . - accumblatiOng of wastes (i.e., m'-Sp;Ct for and remove or break up accumulated solids as LJ1Y Manure Handling Accumulations of animal wastes e6de4 Systems 0 Remove ;pijla&6 On a ioutine basis day -interval during summer, 15-30 day interval during winter) wher6 manure is loaded for land application or disposal. 13 Provide for adequate drainage around manure sto*piles. - D Inspect for and remove or break up accumulated wastes in filter -Strips around stockpiles and tandling areas as needed- P-Aleigh, NC.02rm7,a9ti3O-n76cOntaa the Cooperative Extension Service, Department Of Entomology. Box 7613, North Carolina state. For In'Ore inf 13. University, AMIC - November 11, 1996, Page 2 Swine Farm. Waste MaInagement Odbr Co'ntrol Cheidklbt production to j7- on. 0 Vegetative Or wooded bu 0 Recommended best management practices; 0 aoodjudgment andcommon sense Animal body surfaces Dirty manure -covered animals 8 Dry floors Floor surfaces Welm.anure-covered floors M Slotted floors, M Waterers located over slotted"floors; 13 Feeders at high ead ofsolid floors; 1.3 Scrape manure buildup from floors; 13 Undorfloor ventilation forAying Manure 01' Fre q'uen- t man—ureremo—va I by flush, pit recharge, Partial microbial decomposition or scrape, 13 Underfloorventilation Ventilation exhaust fans Volatile a Fan maintenance; Dust K Efficient air movement _IWd—o�r--i "rf III Fashdo—wnbe—tw—eengrgupsofani*mals; M feed additives; 13 Feeder po"yers; 18 FeW delivery downspout extenders to feeder Practices- Flush tanks Agitation of recycled lagoon 13 covers Flush tank covers; liquid while tanks are filling (3 Extend fill lilies to near . bottom of tanks with anti -siphon. v(.-rits Flush alleys Agitation during v .astewater 13 Underfloior flush with underfloor vent' ion Rat conveyance Pit recharge pdints Agitation of led �=Yc 00n A Extend recharge lines tp near bottom of pits liquid while pits am filling. with anti-sipbon vents sw io�_._ il�� LF n Agitation during.sump tank 0 Sijmp tank covers filling and ftwdown Outside drain collection A&atiofi during. vastewater 13 6ox, covers orjunction boxes conveyance AMO-C - November 11, 1996, - Page 3 End of dm�pipes at Agitation during lagoon copy. ' wattOwatcr 93 #yap Lagoon surfaces Volatile gas emission; go Biological mixingi' Agitation . Bmrs to Extend discharge point of pipas.undemeath 141604-liquid-levet. Proper 18800 liquid capacity; go Correct lagoon startup proceduies;. ' 13 Min' um surface arq*to-volume ratio; Minimum agitation when.pumping; Mechanical aeration-, E3 Proven biological additives lff�tigation �spriak�ler �High pressure agitation; 41 Irrigate on drY days with little or no wind; nozzles Wind citift a Minimum recommended operating pressure; 1111 Pump intake near lagoon liquid surface; Practices Pump ftom second -stage lagoon Storage tank or basin Par-litilmic:robial-deebidposition"; 0 Bottomor. midlevel loading; surface mixing while filling; 0 Tank covers; Agitation whm.emptying 0 Basin'surfacemats of solids; -yed"ing —basin —face 13 Proven biological additives or oxidants Sur -6 Partial microbial decomposition; 13 Extend drainpipe outlets underneath liquid 0 mixing whi-le filling; level; 0 Agitation when emptying 13 Remoft settled solids regularly Manure, slurry or sludge o Agitatlon.when.spri6ading; E3 -Soil injection of slufty/studges; spreader outlets 0 Volatile gas emissions 0 ' Wash residual manure from sprea4er after use; 13 Proven biological additives or oxidants Uncovered inanure, Volatile geis dmissions, while 0 Soil injection of sluiTy/sludges slurry.or sludge on field drying : , 0 S *oil incorporation within 48 hrs.; surfaces (3 Spread in thin uniform My= for rapid dryinig; 13 Proven'biological additives or oxidants Dead. animals Carcass deciomposition 0 Proper disposition of carcasses Dead animal disposal Carcass decomposition. 13 Complete covering of carcasses in burial pits; pits. t! Proper location/conistruction of disposal pits fticineratois Incomplotc.combustion 13 Secondary stack burners ANC'..`- November 11, 1996, Page 4 btandmg water ground Iniproper drainose", %FUUA . site Specifle Practices facilities 0 Grade and laddicape such -that water drains decompositionof away from facilities ire tracked onto a Po6rly majntai6e_dw�sss �roads public toads from form 13 Farmaccessroid-in access Swine Manure Management; 0200 Rule M-MP Packet S 4 1 wine Production Finn Pot6ntial Odor Sources and Remedies; EBAH Fact Sheet Swine Production-Fa.cility Manum'Man0gement. Pit Rec4arge - Ug6on Treatment; EBAE 12848 Swine Production Facility Manure Mapagemilent.*U.nderflo . or Flush - Lagoon Treatment; EBAE 1�9.g& Lagoon Des� and Man Calibrafi,o IP .. 490ment for LivestoOk Manure, Treatdient and Storage ; EBA.E 103;.S3 p. of Manure And Wastewater Application ' Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Pograka NPPC M anual Options for Managing -Odor; a report firern the Swine Odor Task Force Nuisance Concerns in Ankinail Manure M "'Ornent: Odors and Flies, PROlo7, 1995 Confaence proceedings AMOC -November 11, 1996, Page 5 Available From : NCSU, County Extension Center NCSU-'BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU_BAE NCSU - Swine E ' xtension NC Pork Producers Assoc NCSP Agri -Communications Florida Cooperative Extension version —November 26, 2018 Mortality Management Methods When selectin . Indicate which method(s) will be implemented. 9 multiple methods indicate a primary versus secondary option. Methods other Man those listed must be approved -by the �State Veterinarian. Prim. ary Secondary Routine Mortality Burial. three feet beneath the surface of the ground within 24 hours of knowledge'of animal death. The burial Must be at least 300 feet from any flowing stream or public body of ' water (G.S.1-06-403). The bottom, of the !burial pit'should beat least one foot above the seasonal high water. table. Attach burial location map- and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC - 13B .0200. F-71 0 Complete incineration acccirdingto 02 NCAC 52C.0102. A composting system approved and permitted 6 Y* 'the NC Department of Agriculture& Con- sumer Services Veterinary Division (attach.copy of permit). If compost is distributed off-Mirm, additional 'requirements must be met a.nd a permit is required from NC DEQ. In the: case of deadpoultry.only, placing.in a disposal pit of,a size 'and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). �kny method.which, in the professional opinion�of the State Veterinarian, would -make possible the salvage -of part of a dead animal's valuew.itho'Ut endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be. used for mass. mortality. The NCD.A&CS Veterinary Division. �up- ports a variety of emergency mortality disposal options; contact the Division for guidance. A catastrophic mortality disposal plan is part of the facility's CAW.MP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. Burial must be -done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. Mass burial sites are subject to additional permit -conditions (refer to facility's animal waste management system permit). In the* event of imm inent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures.or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date 3 Signature of Tech n�cal �pecial�ist Date 74—winator0ob Bowen County: Sampson Distance to nearest residence (other thanAwner) 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) o sows (farrow to feeder) 3600 head (finishing only) 0 sows (farrow to wean) 0 head (wean to feeder) Describe other i &Giyo Als Date". CO4/2:3/D97 2500.0 feet x 1417 lbs. x 522 lbs. x 135 lbs. x 433 lbs. x . 30 lbs. total Average Live Weight 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON 0 As '0 lbs 486000 IN 0 lbs 0 lbs _0 486000 lbs Volume = 486000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW I CF/lb. ALW volume = 486000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet TOTAL DESIGNED VOLUME A� Inside top length (feet) --------------------- 400.0 Inside top width (feet) ---------------------- 400.0 Top of dike elevation (feet) ----------------- 50.0 Bottom of lagoon elevation (feet) ------------ 40.0 Freeboard (feet) ----------------------------- 1.0 side slopes (inside lagoon) ------------------ 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3�0 3.0 3.0 3.0 394.0 394.0 9.0 AREA OF TOP LENGTH * WIDTH 394.0 394.0 AREA OF BOTTOM LENGTH * WIDTH 340.0 340.0 lSS236 (AREA OF TOP) %- 115600 (AREA OF BOTTOM) AREA OF'MIDSECTION LENGTH-* WIDTH * 4 367.0 367.0 538756 (AREA OF MIDSECTION * 4) CU� FT. = EAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] DEPTH/6 155236.0 538756.0 115600.0 1.5 Total Designed Volume Available TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 400.0 400.0 160000.0 square feet Buildings (roof and lot water) 0,0 square feet Describe this area. TO"rAL DA 160000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb- ALW 1.37 Volume = 486000 lbs. ALW/13S lbs. ALW * 1.37 gal/day 180 days volume = 887760 gals. or 118684.S cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of frash water used for a 'flush system. Flush systems that recirculate the lagoon water a-ce accounted for in SA. Volume = 0.9 gallons/day 180 days storage/7.48 gallons V-0lUme = 21.7 cubic feet per CF 5C.. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall 7.0 inches volume = 7.0 in * DA / 12 inches per foot Volume = 93333.3 cubic feet 5D, Volume of 25 year - 24 hour storm Volume = 7,0 inches / 12 inches per foot * DA Volume = '93333.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE SA.. 118684 cubic feet 5B. 22 cubic feet 5C. 93333 cubic feet 5D. 933:�3 cubic feet TOTAL 305373 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation==========='-, 7.0- inches 25 �,ear - 24 hour 7.0 inches 1.0� feet Side 3.0 " 1 Inside top length===========================> 400.0 feet Inside top width============================> 400.0 feet Top of dike elevation=======================> 50.0 feet Bottom of lagoon elevation==================> 40.0 feet Total required volume=======================> 791--_"�73 cu. ft. Actual design volume========================> 1214388 cu. ft. Seasonal high watertable elevation (SHWT)===> 43.0 feet Stop pumping 46.3 feet Must be > or = to the SHWT 43.0 feet Must be > or = to min. req. treatment el.=> 46.0 feet Required minimum treatment volume===========> 486000 cu. ft. Volume at stop pumping elevation============> 812248 cu. ft. Start pumping 48.3 feet, Must be at bottom of -freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1121055 cu. ft. Volume at start pumping elevation===========> 1106877 cu. ft. Required volume to be PUmped================> 212039 cu. ft. Actual volume planned to be pumped==========> 294629 cu. ft. Min. thickn ss of soil liner when required==> 1.5 feet 7. APPROVED BY: DATE: DATE,. NOTE: SEE ATTACHED WASTE UTILIZATION -PLAN S: !;hE&1kAjh01*_ COMMENT 4CL SHEET I OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time 'required for the planned fluid level (permanent and temporary. -.,storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year., The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage VOlUme must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from- building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established tO Stop Pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, Such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items ar-e to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start -LIP. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the ' elevation 48.3 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 46.3 . This temporary storage, less 25 yr- 24. hr storm, contains 291162 cubic feet or 2177895 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. S. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation, 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Ke,:�m a minimum of 25 feet of grass vegetated buffer around Waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditch6bs. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of )pollutants.into waters of the United States. The Department of Environmen-'t,-Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law.