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HomeMy WebLinkAbout820039_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0039 Certificate Of Coverage Number: 2. Facility Name: Bill Warren 1-9 3. Landowner's Name (same as on the Waste Management Plan): William M Warren 4. Landowner's Mailing Address: 2650 S E Blvd City: Clinton State: NC Telephone Number: 910-590-3366 Ext. E-mail: 3FA,4AW 5. Facility's Physical Address: 2030 kjVq!*g Woods Rd City: Clinton State: 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): William M. Warren 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Operation Types: NC William M Warren 9 - Ext. Prestgge Farms Inc Phone No.: 910-385-8813 Allowable Count 6,040 AWS820039 Zip: 28328 Zip. 28328 OIC #: 17927 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder BeefFeeder Boar/Stud BccfBroad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers APR 0 8 2019 weWomw ReglomlOperaUonsSedon 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Rdline" (Inches) BILL WARREN 5-9 ZIE7 69,696.00 BW 19.00 WARREN & WARREN 1-4 1.ff K lit) q, 77� 74,052.00 Z WW 19,00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAW -MP must include the following components: I . The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical sliecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to malling paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: "iX VI", Title: Y" Signature: �/& a - Date: Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdeur.gov FORM: RENEWAL -STATE GENERAL 02/2019 Waste Utilization Plan Producer: Bill & Ronnie Warren Name of Farm: Warren & Warren Location: 2950 S.E. Blvd, Clintin NC 28328 Phone: 910-590-3366 Type of Operation: Feed -Finish Number of Animal: 6040 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Sampson 11476 tonlyear 6565 Ibs./year * Based on On -Farm records The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surlace waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Warren & Warren Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible UO as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Based on On -Farm records 65651 S Surplus or deficit -5398 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner �Varren & Warren Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over broadcasting, Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 435 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 2174 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 7 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 17 acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods, APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity \�arren & Warren Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop, If surface irrigation is the method of land application for 'this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop I Code Applic. Rate(in/hr) Applic. Amount 6913 1A NoA. CB -Graze 0.5 1.0 6913 1A NoA, SG-Gr-aze 0.5 1.0 6913 1B NoA. CB -Graze 0.5 1.0 6913 1B NoA. SG -Graze 0.5 1.0 6913 2A NoA. CB -Graze 0.5 1.0 6913 2A NoA. SG -Graze 0.5 1.0 6913 2B NoA. CB -Graze 0.5 1.0 6913 2B NoA. SG -Graze 0,5 1.0 6913 3A NoA. CB -Graze 0.5 1.0 6913 3A NoA. . SG -Graze 0.5 1.0 6913 3B NoA. CB -Graze 0.5 1.0 6913 3B NoA. SG-G-raze -0.5 1.0 6913 4 NoA. CB -Graze 0.6 1.0 6913 4 NoA, SG -Graze 0.5 1.0 6913 5 NoA. CB -Graze 0.5 1.0 6913 5 NoA. SG-Gr-aze. 0.5 1.0 6913 6 NoA. CB -Graze 0.5 1.0 6913 6 NoA. SG -Graze 0.5 1.0 6913 7 WaB CB -Graze 0.6 1.0 6913 7 WaB SG -Graze 0.6 1.0 6913 8 WaB CB -Graze 0.6 1.0 6913 8 WaB SG-Grazej 0.6 1.0 A PP 0 3 2019 WOWGuallir Regional %CU= Warren & Warren Page 5 This is the maximum application arnount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION Warren & Warren Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited.on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips), \6rren & Warren Page 7 REQUIRED SPECIFICATIONS (continUed) 12. Animal waste shall not be applied closer than 100 feet to wells, 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16, Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds, 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23, Dead animals will be disposed of in a manner that meets North Carolina regulations. Page .8 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Warren & Warren Owner/Manager Agreement Bill & Ronnie Warren I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste wilization plan for the farm named above, I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm,The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Bill & Ronnie Warren Signature: Date: Name of Manager (If different from owner) Signature: Date: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Phone: 910-596-5749 Address: P.O. Box 438 Clinton, NC 28329 Signature: C Date: 07 �t _9L On -Farm Records for Modifying a Certified Animal Waste Management Plan Name: Bill Warren Cumulative wastewater application Yearly allons applie - Summary Of waste analysis records Lagoon I Field 2004 2005 2006 Month Year PAN IA 427000 308550 22AAnn 1 B 622125 543150 306000 reb Jun 2004 3.4 Feb 2A 259875 2295,00 183600 Oct 2004 2.3 Jun 213 5:15151011) 136600 34 68001 Apr 2004 1.7 Oct 3A 84000 58650 867001 Aug 2005 3.0 Apr 313 252000 170850 1887001 Dec 2005 2.2 Aug 4 473375 757350 3621001 Apr 2005 1.7 Dec 5 347375 344250 423300 Aug 2006 2006 3.8 Apr 6 177625 48450 270300 Dec 2006 1.6 Aug 7 372750 242250 442850 Ave by L 1.8 Dec 8 237125 237150 42241rin A 2.4 2121 Average annual volume applied Total lb PAN 3,062,367 gal x year year Total I PAN 6,565 year 3.4 2.9 1.5 2.4 2.1 1.5 4.0 1.2 1.6 -, m ve 2.3 pounds per 1000 gallons Standard deviation for waste analysis = .48 x ave PAN Standard deviation = - 1 A lb/1 000 gal Range of values to include in average = 1.2 to 3.5 lb/1 000 gal Revised summary of waste analysis records La ooni L oon2 Month Year PAN Feb 2004 3.4 Feb 3.4 Jun 2004 2.3 Jun 2.9 Oct 2004 1.7 Oct 1.5 Apr 2005 3.0 Apr 2.4 Aug 2005 2.2 Aug 2. 1 Dec 2005 1.7 Dec 1.5 Apr 2006 A r Aug 2006 1.6 A g Dec 2006 1.8 D c Ave by L 2.2 Farm Ave 2.1 pounds per 1000 gallons 2.1 lb PAN 1000 gal Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal F] 51 death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC: El D 13B .0200. 59 F-1 Rendering at a rendering plant licensed under G.S. 106-168.7. F-1 F-1 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible El the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. 0 A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State APR � 11 Z-11.9 Veterinarian. 0 Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. 0 Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). * In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date Signature of Technical Specialist Date EMERGENCY ACTION PLAN PHOISM NUMBERS DWQ 1710 EMERGENCY MANAGiN�NT SYSTEM___ --jf yg 710 SWCD_ILL- 43,.1 k- NRCS 710 Sf ;z 7.M This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not -wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow— possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field —actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. C. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers —actions include: a. Stop recycle pump b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators —actions include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 L�_ e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks —possible actions: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate' the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone y/0 - 11174 - lAfter hours, emergency number: 1-800-858-0368. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions, the corrective measures that have been undertaken, and the seriousness of the situation. b. If spill leaves the property or enters surface waters, call local EMS phone number- C. Instruct EMS to contact local Health Department. d. Contact CES, phone number , local SWCD office phone number—, and local NRCS office for advice/technical assistance; phone number 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractor's Name: LIP�14_ , b. Contractor's Address: L7 c. Contractor's Phone:— P0 December 18, 1996 6.. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: —5 7. Implement Procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 i ems; wwwon Fnn Waste lWanagemeW OdOl C"Ifti Che,;Mist isotarce �=­ � , - Cau—se ___]R­M�Psio minim Swine Prod—uc'tion ize0dor Site Specific pra,tica egetative or WMded buffers G--Recomfnended best management Practices Aninial body Dirty rnanure-covered U'Good judgment and cornmon sense surfaces animals Floor surfaces Wet M... --- I%,-LAJVeFC(1 HOOrS G�- Slotted floors Q'Waterefs located over slotted floors 0- -Feeders a( high endof sol id floors 13�'8craPe Manure buildup rrom floors Ma t i u 1—re C-01 flec­li Urine 0 Underfloor ventilation for dry - Ing �Frequent pits Pairtial microbial Gl� manure val by flush, pi or scrape 'Ventilation exhaust decomposition -------- 0 Underfloor ventilation fans Volatile gases 9-Tall maintenance frido or surfaces Dust Dust WEfficient air movement ashdovm bel ------ 'Ween groups Ofaminals- EpTeed additives 0 Feeder covers Oush tanks W1,eed deli'vety downspout covers e)('eflders to feeder AgItatIO11 Of recycled lagoon liquid while tanks are filling 0 Flush tank covers Extend fill lines to near bottorn oftanks with anti -siphon f6rits Cause an's to minfinize Odor oil at 0 lagoon conveyance 18XICurl discharge poiUl gfpipes M&nlcalh Lagoon Surf��- 13900n liquid level .a" • Biological mixing; "i, cap • Agitation M"'COMCI lhgoon sWMW procedures; Irrigation spirinkler nozzles S mrage van-k or —basin surface &d Min'tumn Surrace RMR-to-volume ratio; 0'Minim"M agitation when�ptanping; 13 Mechanical aeration; &**-Proven biological additives a I ligh pressure agitation; w-Irrigate on thy days with little or no wind; 0 Wind drift (i"-M'nimum 'recommended ope ,jaling pressure; 11"�Pump intake near lagow liquid Surface; Partial ruicrobia Ll Pump frOIN second-sla lagoon fil'-801101n -- Ple. . -- - or midlevel loading; Mixing while filling; (I Tank covers; Agitation when emptying r-I n Settling basis surface---- --Pan—ia—lin—icrobial —deconpo sigion . Mixing while filling; 0 Agitation wilen emptying Manure, S1 lin-Y or - - Agjtaiionl�h—efl S—Pac—ading—; Spreader obtleft 9 Volatile gas emissions b�co­�ercd n1awre, Volatile gas emissions whihe-- slurry or slacigg on fgekl drying surfaces Dead anim als Carcass de .composition Dead aninial disposal —6--ircass �deconjpqsijion pits hic-inemiors c —L.3, ManIUMe �-:Dnt buslinn as'" SUFIaCe mars Ofsolids; GVI-Provori biological addilives or oxidants -Extend nplpc out cis underneath liquid level; Remove settled solids regularly -Soil inject ion of—slun�y/sludges. LIT Wash residual "a""Te from, spreader after use; GKI'rovcri biological 'id(lilives or oxidants So" '#'jCC"On Of SJUIFY/SlUdgeS O'So" 'nCOFPOfatiOR will'in 49 lirs.; I"pread in "'in ur"forl" JaYCrs [Or rapid drying; g'� Proven biological additives or ox idanls R—Proper disposili -a'rcassm oil ore lFt'-Cor"Plele cover'"gof- clircus5cs in buriaf pits; Pf-()Pcr location/coils1ruct, ,0!1 01-tlispos,11 P,ls awdary AKk bunlers Site Specirk Practift snurre Sunding waiter asound facilities �_�Affls 10 IWItimike �Odoir 0 improper dra6--gi; ------------ 4- Cw.Wle and-- * Microbial decomposition of bR&c2PO such that water dirains organic matter away from facilities Maxnare backed onto 0 access WW Maio public Feads from farm lenance accew Additional Information: Sw�6C_M­aIMu­fCM3I49Cmcnt ; 0200 �RukIDMP Packa Swine Pro&ction Farm Potential Odor' Sources and Renledies ; EBAE Fact SlIce, Swine Production Facility man"Ire Managemcul: Pit Recilarge - Lagoon Tfeatmmll ; EBAE 129-99 Lwag'oRovP'o&c'iGU Facility Manure Managcnient: Und"lloor Flus" - Lagoon Treaff"ent; EBAIg 129-88 Design and Management for Livestock Manure Treatment and Storage; E13AE 103-83 Calibration of Manure and Wastewater Application EquiPluent ; EBAE Fact SlIcet Controlling Gdors horn Swine Buildings ; PIH-33 Enviumuiental Assurance Program ; NPPC Manual OFtions for Managing Odor; a report from the Swine Odor Task Force Nuisance COncerns in Aninial Manure Managcmens: Odors and Flies ; PROl 07, 1995 (,,01,ference proceedings Rho Available Fronj 96§U. -Counly Extej__ NCSU - BAE Sion Center NCSU-BAE NCSU-BAE, NCSU-BAE NCSU - BAE NCSU - Swine Extenim. NC Pork 1)'rOducers As�sac NCSU Agri Connnullic2lion, Florida COOPerative Extension Insect Control Checklist for Animal Operations 11rdlStoconlroll, .11 (4111wi it pec fit, Practices Liquid Syij—eM—S--- S, 11 �dill s alld operaled ufficienflY 10 remove acclullulaic(l soli(ls rroll, tillers as designed. Remove discharge br'tlgiilg Of accumadale(l solidsal "t'"HiS Mill PI -IS CI listed solids Maintain lagoons, sell nig basins and Pest breeding is apparent to 11,11111111Z. like cre Cfklsiillg of solitis 10 a depth Of 110 Allore than 6 - 'llclles Over More Illan 30% of stli-i'ace Over Ore "a L ;C-1--ell'aliveco—If-0-1 along banks or litCoOnSalld 011ier hupoillitillIell(s 11) Prevel,, acculnillalioll of (lec,lyillg vegetative naile, along. watel-S e(JI've of) impoillitillient's pel ijjJCjVj. Fcctl Spillage DlY -Systellis Ceti sy-Slenis (Terille aild 11laillfaill f bmikers alitl jrol_1.l1S) (o lllillilll,ze Ile 'Mial 1i fill ioll Of (Jecaying Waslage. 111) spillage oil a ro'llille basis (e.g., 7 - 10 --- -------- (fily interval (111ring stillinler; 15-3() tlay illicl Vill Accuililliallons Of feed resit etillce "lois' tire acc"' "li lilt it'll Wilhin and arollild illinledijile perilliefert)f I- e " areas J)y il)sljlijlg d1rail1;tgC;j%Vjlye (1114)1 jige I'mill silt- atid/or provillilIg alletillille conlaillillellf covered bill fiir hrewer-s graill 4111(l similar higit 1110islure graill producisy 111sliccl forailif relliove Or Weak tip solids if) filler sirlps around fiCd slof age as needed. I N. - 1996, Page I 'Atli -cc Areas wastes Co and reed Ivastase Utrol Insects Elialinale low areas ibal: trap rMnOis,11jr-C a long fences and Other focalions where waste 'C'"nlulales and disttub.,,C, by aniluals Minimal. (71 —A—c-e—, —ann I I ­idj i; Sybicnis Is �Oranilnal %vasles n 1`1 11 fence Tows and filter' animal holding areas 10 ,,,,,!IfiPs around accumulations "Wastes (ke - Ize Fenlove or break - Inspect for all(l needed) UP accumulated solids as Remove Spillage on a ro"lil e basis (e.g., 7 day interval during slunnier. , 15-30 day ilgerval a'dj1)jjrjijjjjcgajwioij1Ic* where "laulffe 'S loaded for laild or disposal. Wovide for adeqpate dra - stockpiles. 'nage "Ound majillre Inspect ' for anti remove or break up acc,1111 I&,,e(, W"51cs in filler si - "Ps around slockpil— ----------- until e 11111(fling areas as licelictl i1ji0jr1kiiiji4t)[1 COJILICI (11C (1( 1c ith, 2 Nj )011cfiil ive IMensiollser M11010931 vice. DCPW Ilkic :nlor-, lox 7613. N"1111 Carolina SI;jjC (Ij1iV(,jS . ity, Page 2 S Pecirle — 112 ADDRESS; 303 Fairfax St. Clinton, NC 28328 Ph. 592-8250 TYPE AND SIZE Finishing 3100 OF OPERATION ?LASS IV Q� DESIGNED BY G. Clifton DATE 08-10-87 APPROVED BY B. Jones DATE 08-14-87 PERMAMENT STORAGE 3100 Hogs x 135 lbs per hog 1 Cu Ft per lb. 418500 Cu Ft TEMPORARY STORAGE 418500 lbs of.sanimal .,, 1.35 cu. ft. of waste per day 101696 Cu Ft per 1000 lbs of an"imal wt. x 180 days RAINFALL LESS EVAPORATION 7" X 79734 sq. ft. surface area per 12"per ft 46512 Cu Ft RAINFALL - W YR. I DAY STORM 7" 79734 sq. ft. of surface area per 12" per ft. 46512 Cu Ft TOTAL STORAGE NEEDED 56670T Cu Ft 20989 Cu Yds TOTAL STORAGE AVAILABLE 575496 Cu Ft 0 Cu Yds AMOUNT OF FILL DIKE 0 Cu Ft PAD ERROR Cu Ft TOTAL ERROR SETTLEMENT 10% ERROR TOTAL AMOUNT OF FILL ERROR ERROR Cu Ft Cu Ft Cu Ft Cu Yds CUT TO FILL RATIO TOTAL EXCAVATION ERROR Cu Ft 1.36 : I ERROR Cu Yds The 25 YP. 1 DAY STORM is stored above the designed fluid level. -re -4 C-A It 7-*,.r;1y6A1t APPROXIMATE NITROGEN CONTENT THAT WILL BE PRODUCED PER YEAR NITROGEN (N) - 0.48 LES PER 1000 LES OF ANIMAL WT. X 365 DAYS (N) - 0.48 x 418500 x 365 ---------------------------------- 1000 (N) - 73321.2 LES IT IS ESTIMATED THAT APPROXIMATELY 25 % OF THE NITROGEN WILL BE AVAILABLE FOR USE AS FERTILIZER THE FOLLOWING AMOUNT CAN BE AVAILABLE FOR CROPS 18330.3 LBS. IF APPLIED AT THE RATE OF 200 LES PER ACRE ON CROPLAND THEN 1 91.6515 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. IF APPLIED AT THE RATE OF 400 LBS PER ACRE ON PASTURELAND 45.82575 ACRES WILL BE -NEEDED TO TAKE CARE OF THE EFFLUENT. BEFORE ANY EFFLUENT IS APPLIED TO THE LAND IT SHOULD BE ANALYZED TO DETERMINE THE EXACT NUTRIENT CONTENT. THE NCDA LABORATORY IN RALEIGH IS MAKING SOME TEST ON A LIMITED BASIS. YOU SHOULD CONTACT AGRONOMIC SERVICES DIVISION NCDA, BLUE RIDGE ROAD CENTER RALEIGH N.C. 27611 PHONE: 919-732-2655 WHEN APPLYING THE EFFLUENT TO CROPLAND IT SHOULD BE DISK AND A COVER CROP SEEDED OR A ROW CROP PLANTED TO PREVENT EROSION SOME OF THE EFFLUENT COULD BE USED FOR IRRIGATION PURPOSES DURING THE GROWING SEASON. BEGIN PUMPING THE EFFLUENT WHEN THE FLUID LEVEL REACHES DO NOT LOWER THE FLUID ANY LOWER THAN ---- gjm%xLj= -e PRE --------- ---- I -F"Rpw% -OUAWT ON --- 4 �Ivrr'e 4.1 .j rA 0 'QA/ Me/- 7",", ON 0 Ocy ( r - 1101V 04VI-I J./I - 04 . CY 2 ?v$ecj "Oe) Q4V to or� I el-) to ;VO4", �) Oe ZO 9)n "'0/- Q OICIM" "0 got Aij ),-16 ss� 41 "(61, . ea-', 1, 7t -, 7'0 lj'D 0 7-lq4. vok /V p tot I CY 71.0 Ike gth INV no 0 ,it - - - 0- 2ego r,' -zor? r Ot ec-� t Nut goo 7-0 ta2 9/7 2 cfe 6t). 0 es- r g Cie -7 t.I 0 r--V'E3j Lit 1�'J" qjs ect; '2 IT -S& Lit t 70 /�)VZJ -Z 0"7 ('rt) 'r4DZ -Z C'Ye 0 0 2 �r. 0 fo ree 1-mQ 0 ? �y :z ;q ' .0 9". AY �JV6 Py 40" P7-. 4; "YO OP 0 7:1 OCON 0 1) lt--s -talv 7" L ,0\9 LIS- Omerator., WARREN FARMS CDUntYl SAMPSON RONNIE & BILL WARREN Date.- 10/11/93 Distance to nearest residence (other then owner): 1100.0 feet I. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. 0 saws (farrow' to feeder) X 522 lbs. 0 lbs 2940 head (finishing only) x 135 lbs. 0 lbs 0 sows (farrow to wean) x 433 lbs. 396900 lbs 0 head (wean to feeder,% I x 30 lbs. 0 lbs 0 lbs TOTAL. STEADY STATE LIVE WEIGHT (SSLW) 396900 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 3?6900 lbs� SSLW x Treatment V01ume(CF)/lb. Treatment VOILme(CF)/lb. SSLW SSLW= Volume = 396900 Cubic feet I CF/lb. SSLW` 3. STORPOE VOLUME FOR SLUDBE'ACCUMULATION Volume = 0.0 cubic feet S LUDQE ACCUMULATION NOT COMPUTED 4. TOTAL DESIGN VOLUME AT OWNERS REQUEST. REMOVE SLUDGE AS NEEDED. Inside top length 300.0 feet Top of dike at elevation Inside tOP.width 250.0 feet 60.0 Freeboard 1.0 feet ; Side slopes feet 3.0 Total design lagoon liquid level at Bottom (Inside elevation 59.0 feet lagoon) of lagoon elevation 46.0 feet Seasonal high water table elevation 48.0 feet Total design volume using prismoidal formula SS/ENDI SS/END2 SS/SIDEI SS/STLDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 294.0 2 244. 0 11.00 AREA OF TOP LENGTH * WIDTH = 2 94. 0 244.0 717�-56 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 228.0 178.0 40584 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 261.0, 211.0 220284 (AREA OF MIDSECTION * 411 CU. FT. = [AREA Top + (4*AREA miDeECTION) + AREA BOTTOM3 DEPTH/6 71736. 0 220284.0 40584.0 I.E VOLUHE OF LAGOON AT TOTAL DESIGN LIQUID LEVEL 609774 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 300.0 250.0 75000�0 square feet Buildings (roof and lot water) Length * Width = t:1 . fl, ozo 0.0 square feet TOTAL DA 75000.o square feet Design temporary storage period to be 190 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = -7961?00 Lbs. SSLW * CF of Waste/Lb./Day 180 days Vo I ume = ':�1161 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume at fresh water used for a flush system. Fluzh systems that recirCUI-Rti the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days sl;orage/7.48 gallons Volume = 0.0 cubic feet per CF 5C- V01UMe of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount, 180 days excess rainfall 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 43750.0 cubic feet RECEjVEDjgC;,j;;,j- 13WR APR 0 8 2019 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA; Lagoon (top of dike) Length * Width = 300.0 250.0 711-000.0 square feet Buildings (roof and lot. water" Length * Width = 0. 0 0.0 0.0 Square feet TOTAL DA 75000.0 square feet Design temporary storage period to be 160 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 396900 Lbs. SSLW 1( CF of Waste/Lb./Day 180 days Volume = 97161 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recircula-1--t the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest aMCJLtn, 160 days excess rainfall 7.0 inches Volume = 7.0 in * IDA / 12 inches per foot V01UMe = 437,50.0 cubic feet ,90. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 43750.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A= 017161 cubic feet 5B. 0 cubic feet 5C. 43750 cubic feet 5D. 437150 cubic feet TOTAL 184601 Cubic feet 6. SUMMARY Total required volume 581561 cubic feet Total design volume avail. 609774 cubic feet Min. req. treatment volume plus sludge accumulation 396900 cubic fi.. At alev. 56.0 feet ; Volume is 408768 cubic feet end pumping Total design volume less 25yr-24hr storm is 566024 cubic feet At eley. 58.3 feet ; Volume is 560346 cubic feet (start pumpina) Seasonal high water table elevation 48.0 -feet 7. DESIGNED BY4 APPROVED BY: DATE. DATE; NOTE: SEE ATTACHED WASTE UT IL.T ZATION PLAN COMMENTS,._____ OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dorrant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs Of Plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive,lagoon liquid. This will make storage space available in the lagoon for future wet periods In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to 'Mgale does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each vear the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10- 1 o- 10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and Possibly twice in years that weather conditions are favorable for heayy vegetative growth. NOTE. if vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste, Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ... look for: I - separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface --- look for: I . undesirable vegetative growth 2. floating or lodgeid debris Embankment —look for: I settlement, cracking, or "jug" holes side slope stability --- slumps or bulges wet pr Gamp areas on the back slope erosion due to lack of vegetation or as a result of wave action rodent'damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce. the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a amporary fix if there is a thr t of a waste discharge, t- ea However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a senous undertaking with potentially serious consequences and should not be conducted unless recommended by 'in appropriate technical expert. Transfer Pumps --- check for proper operation of: recycling pumps 2. irrigation pumps Check for leaks, loose flittlings, and overall Pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping Systems should be inspected and operated frequently enough so that you are not completely '�'Surprise& by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will aow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also.' You should consider maintaining an inventory of spare paxts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1 . adequate vegetation 2, diversion capacity 3. ridge berm height Identified problem s should be corrected promptly. It is advisable t in Peet your system during Or immediately following a heavy rain. If technical assistancc)e iss needed to determine proper solutions, consult with appropriate experts. You should record. the love! of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount ou must also be recording your rainfall for this to work). Knowing this should help in I ning irrigation applications and storage, If your lagoon rises excessively, you may ha e an inflow problem from a surface water diversion or there may be swpage into the lagoon from the surrounding land. Lagoon Operation Startup: construction establish a complete sod cover on bare soil 2. Fill new- lagoon d�sign treatment volume at least half full of water before w�ste loading begins, L-Oking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end d the p-1pe to discharge near the bottom of the lagoon during initial filling or &-iother means of slowing the incoming water to avoid erosion of the lining. . 4 When possible, begin loading new lagoons in the spring to maximize bactena-1 establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liqu - id volume. This seeding should occour at least two weeks prior to the addition oil wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of I pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7,5 and 8.0, 7. A daxk color, lack of bubbling, and excessive odor signals inadequate biological activity, Consultation with a technical specialist is recommended I if these condi6ons occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoOn several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well, Practice water con servation___ minimize building water usage and spillage fron leaking waterers, broken pipes and washdown through proper Maintenance and water conservation, wastage and spillage by keeping feeders adjusted. This amOUnt of solids entering the lagoon Management: lagoon liquid level between the permanent storage level and th�� full temporary storage level. or stakes on the lagoon bank to show the and the maximum liquid lever (Figure 2-1), Stan irrigating at the earliest possible date in the spring based on nut,nent requirements and soil moisture so that temporary storage will -be mnaximize�d for the summer thunderstorm season. Similarly, in the late I.Summer/early fall to provide maximum lagoon _,agoon liquid level should never be closer than 1 foot to the lowest z dam, or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge, float pump intakes approximately 18 inches underneath the liquid and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, fecA, plastic syringes, or other foreign materials into the lagoon. Fraquently remove solids from catch basins at end of confinement houses or wherever they ai�e installed, Maintain vegetation, rodent, and varmint control near lagoon edges. �r - - �� � :­, ---I- -, or large bushes to grow on lagoon dam or embankment. Remove sludge Afrom the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge, Sludge Removal: Rate of lagoon sludge buildup can be reduced by: r"I'OPCr iagcon simng, mechanical solids separation of flushed waste, grav!_-v settling of flushed waste solids in an appropriately designed basin, or Minim"lizi-i-19 Ifeed wastage and spillage. Lagoon slud ge rather than stored long term will: Removal techniques: to Properly use the nutrients. applicator. MIx the s1dge and lagoon liquid with a chopper -agitator impeller Purni) through large-b'3 a.nd so -,'"I incorporaue, or- sprinkler irrigation system onto nearby cropland; De_vvat��r the upper pai-L Of lagQon by irrigation onto nearby cropland or fWag 'alld; mix remnaining sludge; pum p into liquid sludge applicator; haul &Inc, 3---ead onto cropland or forageland; and soil incorporate. I_ Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cXopland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water, The sludge will contain different nutrient and metal v-allues from, the liquid. The application of the sludge to fields will be limited by these nutrients as well. as'any previous waste applications to that field and crop requirement, Waste applimtion rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumxr or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic, liner material being disturbed, you should stop the activity immediately and not resume unUl you are sure that the sludge can be removed without 'line" injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as iradir-ated by a soil test, and incorporated to reduce the chance of erosion. Note that -*if thc sludge is applied to fields with very high sOil-test phosphores, it should be applied only at rates equa! to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the _­.­,:��,­, of neighbors. Possible Cau�ses of Lzigoon � i--, Lagoon failures resuilt in the unp�anned discharge of wastewater from the structure. Types of failures include leakage throu'h the bottom or sides 9 , overtopping, and breach of the dam, Assuming proper design and construction, the owner has the responsibility for ensuring structure safety, Items which may lead to lagoon failures include: Modification of the lagoon structure —an example is the placement of a pipe 1r, th,:� dam without proper design and construction, (Consult an expert in lagoon design before placing any pipes in dams.) levels --- high levels are a safety risk. FaiJure to inspect and maintain the dam. Excess surfac�e water flowing into the lagoon. Li.ner integrity --- protect from inlet pipe scouring, damage during sludge or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is ailowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.