HomeMy WebLinkAbout820035_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verift all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
I . Farm Number: 82-0035 Certificate Of Coverage Number:
2. Facility Name: Carr B2y Farms, Inc 5-8
3. Landowner's Name (same as on the Waste Management Plan): Carr Boy Farms Inc
4. Landowner's Mailing Address: 201 Tomahawk TO
City: Clinton State: NC
Telephone Number: 910-391-2488 Ext. E-mail: rcarrI163.nap-mail.corn
5. Facility's Physical Address: 1992 McDaniels Rd
City: Clinton State:
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): Lgo S. Arnmomi
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Wean to Feeder
Opvrmian TVVcs:
Swine
Wean to Finish
Wean to Feeder
Farrow to Finish
Feeder to Finish
Farrow to Wean
Farrow to Feeder
Boar/Stud
Gilts
Other
Cattle
Dairy Calf
Dairy Heifer
Milk Cow
Dry Cow
Beef Stocker Calf
Beef Feeder
Beef Broad Cow
Other
NC
Larry S Ammons
910-564-6765 Ext.
PrestaU Farms Ing
Phone No.: 910-364-6Z§5
Allowable Count
6,080
AWS820035
Zip: 28328
Zip: 28328
OIC #: 18342
Dry Poultry
Other Typej
Non Laying Chickens
Horses - Horses
Laying Chickens
Horses - Other
Pullets
Sheep- Sheep
Turkeys
Sheep - Other
Turkey Pullet
Wet Poultry,
Non Laying Pullet
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
I
12323q
19.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
.1�"bc most recent Waste Util ization Plan (WLJP), si(_-ned b v i he own er and a certified technical sVec ialist, containing:
The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
A map of every field used for land application (for example: irrigation map)
&oil series present on every land application field
ie crops grown on "cry land application field
ZV The Rcallstir, Yield Expectation (RYE) for every crop shown in the Wup
The maximum PAN to be applied to every land application field
The waste application windows for every crop utilized in the WUP
The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
&"'�A,rtality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewaignedenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: cyn
Title:
Signature: Date:
Name:
Title:
Signature:
Date:
Name:
Signature:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL S. REGAN
Secfwary
LINDA CULPEPPER
WeVor
NORTH CAROLINA
Environmental Quality
February 27, 2019
Carr Boy Farms Inc
Carr Boy Farms, Inc 5-8
201 Tomahawk Trl
Clinton, NC 28328
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https.-//dcq,nc,-eovlabout/divisions/water-resources/water-gtiality-rep-ional-opprations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure Mur continued coverage under
the State
Non-Discharize General Pennits, you must submit an application for
permit coverage to the Division. Enclosed you
will
find a
"Reggest for Certificate of Coverage Facili�y
Currently Covered by an
Expiring State Non-Dischgge General Permit."
The
application form must be completed- signed and
returned by Arwil 3, 2019.
Please note that vou must include one (1)
copy
of the
Cerfified Aninial Waste Manar-ement
Plan (CAWNW) with the
completed and Agned appfication form. A
list
of itcms
included in the CAWMP can be found
on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Pen -nits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9 100.
Sincerely,
A ���
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures).- Fayettevillo Regional Office, Water Quality Regional Operations Section
Sampson County Soil and Water Conservation District
AFOG Section Central Files - AWS820035
Prestae Fanns Ing
Nolh CAro,ina DePs rime at,yf Eft vxw mentw Q uaOiy I 0,VS.0n0fWadWR*50a(ms
51.2 N. So �.buiv St 1 .163 6 M &' Seivc* Cv"tai I R a *,0 , Nortlo CwNmn 276ge-193 6
919.707 49,000
Waste Utilization Plan
4-1
Producer: Carr Boy Farms, Inc. County: Sampson
Name of Farm: Carr Boy Farms 5-8
Location: 201 Tomahawk Trail
Clinton NC 28328
Phone: 910-391-2488
Type of Operation: Wean -Feed
Number of Animal: 6080
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 2567 ton/year
Amount of plant available N (PAN) produced/year: 2918 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
ep Y1_
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. if you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
1;1412'
Carr Boy Farms 5-8
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
2776
1A
WaB
CB -Graze
4.1
50
1.00
205
MAR-SEP
205
2776
113
WaB
CB -Graze
4.1
50
2.23
457
MAR-SEP
205
2776
2A
WaB
CB -Graze
4.1
50
1.11
228
MAR-SEP
205
2776
2B
WaB
CB -Graze
4.1
50
1.54
316
MAR-SEP
205
2776
3A
WaB
CB -Graze
4.1
50
1.56
320
MAR-SEP
205
2776
3B
WaB
CB -Graze
4.1
50
0.97
199
MAR-SEP
205
2776
4
WaB
CB -Graze
4.1
50
1.77
363
MAR-SEP
205
2776
5
WaB
CB -Graze
4.1
50
1.4C
295
MAR-SEP
205
2776
ALL
WaB
OS -Graze
1
50
11.621
581
OCT-MAR
1 50
Total 11.62 2964 lbs.
Available Nitrogen 2918 lbs.
Surplus or deficit -46 lbs. P1117
Applyingthe above amount of waste is a bigjob. You should plan time and have appropriate equipmentto apply
the waste in a timely manner.
Carr Boy Farms 5-8 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermuclagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermuclagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermuclagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 438 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 2189 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermuclagrass hayland at the rate of 300 lbs/acre you will need 7
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 18
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Carr Boy Farms 5-8
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No-
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
App lic.
Amount
2776
1A
WaB
CB -Graze
0.5
1.0
2776
113
WaB
CB -Graze
0.5
1.0
2776
2A
WaB
CB -Graze
0.5
1.0
2776
213
WaB
CB -Graze
0.5
1.0
2776
3A
WaB
CB -Graze
0.5
1.0
2776
3B
WaB
CB -Graze
0.5
1.0
2776
4
WaB
CB -Graze
0.5
1.0
2776
5
WaB
CB -Graze
0.5
1.0
2776
ALL
WaB
OS -Graze
0.5
1.0
Pljjjj"�-
Carr Boy Farms 5-8
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. in many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
,�� (q � ')�-
Carr Boy Farms 5-8 Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
1 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. if the producer
does not own adequate land to properly dispose of waste , he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip). I, � I �,
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No poncling should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
Carr Boy Farms 5-8 Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells,
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19, Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
I ;,III � I J-
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Carr Boy Farms 5-8
Owner/Manager Agreement Carr Boy Farms 5-8
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Carr Boy Farms, Inc.
signature:
Date:
Name of Manager (if different from owner)
Signature: Date-,
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: kaux._ py
Date: /2411 In,-
Spray Field(s)
Sampson County
IN
14
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1 inch = 200 feet
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SAMPSON COUNTY
EMERGENCY -ACTION PLAN
DIVISION OF WATER QUALITY (DWQ)
910-486-1541
EMERGENCY MANAGEMENT SERVICES (EMS)
910-592-8996
SOIL & WATER CONSERVATION DISTRICT (SWCD)
910-592-7963
NOTURAL RESOURCES CONSERVATION SERVICE (NRCS)
910-592-7�?63
COOPERATIk)E EXTENSION SERVICE (CES)
910-592-7161
This plan will be implemented in the event that wastes from your
operation are leaking, overflowing, or running off the site. You should
NOT wait until wastes reach surface waters or leave your property to
consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an
accessible location for all employees at the facility. The following
are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may
or may not be possible. Suggested responses to problems are
listed below:
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be approved by a
qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon -hold waste in the
hOUSE if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field -action include:
a. Immediately stop waste application.
b. Create a. temporary diversion or berm to contain the
Waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the
runof f .
e. Evaluate the application rates -for the fields where
rurof f occurred .
C. Leakage from the waste pipes and sprinkl;-7-rs-action include:
a. Stop recycle (flushing system) pump.
b. Stop irrigatiOr-1 PUMP.
c. Close valves to eliminate further disr_,arqe�
Repair all leaks prior to restarting pumps.
0. Leakage from flush system, houses, soli-irds selparators-a'ctions
include:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solid
separators.
e. Repair all- leaks prior to restarting pumps.
Insect Control Checklist for Animal Operations
Source Cause
BMPs to Control Insects Site Specific Practices
Liquid Systems
Flush Gutters Accumulation of solids
W Flush system is designed and operated
sufficiently to remove accumulated solids from
gutters as designed.
a, Remove bridging of accumulated solids at
/ discharge
Lagoons and Pits * Crusted Solids
(I Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than 6 -
8 inches over more than 30% of surface.
Excessive Vegetative 0 Decaying vegetation
14 Maintain vegetative control along banks of
Growth
lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundmient's perimeter.
Fccders
lems
13 Design, operate and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage.
0 Cleanup spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
Feed Storage Accumulations of feed residues 0 Reduce moisture accumulation witfiin and
around immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing adequate containment (e.g.,
covered bin for brewees grain and similar high
moisture grain products).
0 Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed.
AMIC -November 11, 1996, Page I
SWIne Farm Waste. Management Odbr Control CheCklist
Source Cause %BAlPs to Minimize Odor Site Speciflc Practices
Farmstead Swine production or Vegetative -or wooded buffcrs;
0"'Recommended
best management practices;
0"bood judgment and common sense
suriaces 9 Dirty manure -covered animals 9' br� floors
cc$ 0 Wet manure -covered floors
manure collection
2"' Slotted floors; -
Cr"O�Walerers located over slotted -floors;
0 Feeders at high end of solid floors;
0 �� manure buildup from floorr,
eq�gcrfloor ventilation for drying
7 u rine; R' Frequent in anure- removal by flush, pit rccharge,
0 Partlaimicrobial decomposition or scrape;
0 Underfloorve lilmlon
n
Ventilation exhauit fELns Volatiie gases; Ef F n maintenance;
Dust ;I-EI-If Icient air movement
oor surfaces 0 Dust
W-Wo-slidown between -groups of animals;
C3 feed additives;
13 jAdder covers;
3' Feed delivery downspout extenders to feeder
Flush tanks
Agitation of recycled lagoon
0
covers
Flush lank covers,
liquid while tanks are filling
(3
Eitend rill lines to near bottom of tanks with
anti-sini on vents
Flush alleys-
Agitation during wastewater.
11
Undcrfloor flush with underfloor ventilation
conveyance
Pit recharge points
Agitation of recycled lagoon
13
Extend "re6hargellnes to near bottom of pits
liquid while pits are filling
with arill'siplion venis
Lift stations
Agila I ion during, sump lank
il
Sui.np lank covers
filling and drhwdown
Outside drain collection
Agitation during wastewater
C3
Box covers
ot.ju, hction boxes
conveyance
Ak6C - Novimbei 11, 19'96, Pagd3
Source Cause BMPs to Minimize Oddr
End of drainpipes at Agitation during wastewater Site Specific Practices
r 1.3 Extend discharge pointOf pipes underneath
Jagoon
conveyance
�agoon liquid level
Lagoon surfaces Volatile gas emissions; O'—proper lagoon liquid capacity;
Biological mixing; 00�correct lagoon startup procedures;
Agitation :�5vvinlmum suifaco area-to-vo'lume ratio;
Minimum agitation when.pUmping;
C3 Mechanical aeration;
0 , Proven biological additives
Irrigation sprinkler a High pressure agitation;
0"' 1 "gate on dry days 'with little or no wind;
nonjes 0 Wind di-ift
;I)w Mum recommended operating pressure;
:1P`um p Intake near* lagoon liquid surface;'
0 Pump from second -stage lagoon
Orage tar* or basin 0 Partlal microbial decomposition; 0 Bottom or midlevel loading;
Sur I face 0 Mixing while fil - ling;
Q Tank covers;
0 Agitation when emptying B . asin, surface mats orsolids;
El
Proven biological additives or oxidants
Settling basWsurface 0
Partial microbial decomposition;
11
Extend drainpipe outlets underneath liquid
0
Mixing while filling;
level;
0
Agitation when emptying
C3
Remove settled solids regularly
Manure, slurry or sludge -
Agitation when spreading;
13
Soil injection of slurry/sludges-,
spreader outlets 0
Volatile gas emissions
11
Wash residual manure from sp . rea4er afkcr use;
CI
Proven biological additives or oxidants
Uncovered manure,
Volatile gas emissions while
CI
Soil injection of slurry/sludgps
slurry or sludge on field
sui�fices
drying
11
Soil Ificorporailo'n within 48 hrs.;
0
Spreadin thin uniform layers for rapid drying;
0
Proven biological additives or oxidants'.
Dead animals 0
Carcass decomposition
J2'-Proper
disoosition of cardasses
Dead animuldisposal a
pits
Carcass decomposition
0 Complete covering of carcasses in burial pits;
'[�
<rOper location/cohstruct ion or.disposal. . pits
Incinerators 0
Incomplete combustion
11
Secondary stock burners
AM10i lovember 11, 1996, Page 4
Source Cause
BMPs to Minimize. Odor Site Specific Practices
Slariding water around a Improper drainage; i?r- Grade and landscape such that water drains
0 Microbial decomposition of away from facilities
organic matter ' Z
Manuro tracked onto 0 Poorly maintained access roads 0' Farm access road maintenance
public roads from farm
access
Additional Information : Available From :
Swine -Manure Management ; 0200 Rule/BMP Packet NCSU, County Extension Center
Swine . P�roduction Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU-BAE
Swine Production Facility Manure Management: Pit Recharge - LagoonTre iatment ; EBAE 128-88 NCSU-BAE
Swine Production Facility Manure Management: Underfloor Flush - Lago . on Treatment; EBAE 129-88 NCSU-BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE
Calibration of Manure and Wastewater Appl ication Equipment ; EBAE Fact Sheet NCSU-BAE
Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension
Environmental Assurance Program ; NOPC Manual NC Pork Producers Assoc
Options for Managing Odor ; a report from.the Swine Odor Task Force NCSU Agri Communications
Nuitance Concerns in Animal Manure Management: Odors and Flies ; PRO] 07, 1995 Conference Proceedings Florida Cooperative Extcrision
AMO� - November 11, 1996, Page 5
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
71 F-I death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B G200.
F] F-1 Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ�
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance,
A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
0 In the event of imminent threat of a disease emergency, the State Veterinarian may enact
kadditional temporary procedures or measures for disposal according to G.S. 106-399.4.
"u "-"2S
Signaturuof 4Farm owner/Manager Date
Signature of Technical Specialist Date
.Ve''ytorxCARR FARM County: SAMPSON Date: 11/16/93
^
.�Istance to nearest residence (other than owner): ' 1200.0 fee{
°
'
''.` STEADY STATE LIVE WEIGHT
0 sows
(farrow to finish)
x 1417
lbs. =
0 14s
0 sows
(farrow to feeder)
x 522
lbs. =
0 lbs
0 head
(finishing only)
x 135
lbs. =
0 lbs
0 sows
(farrow to wear)
X 433
]bs. =
0 lhs
6=0 head
(wean to feeder)
x 30
lbs. =
122400
TOTAL STEADY STATE
LIK WEIGHT
(S3LW)
182400 !K--
�. MINIMU� REQUIRED TREATMENT VOLUME OF LABOON
Volume = 182400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW
Treatment Volume(CF)/Ib. SSLW= 1 CF/lb. SSLW
Volume = 1B2400 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet SLUDGE ACCUMULATION NOT COMPUTED
AT OWNERS REQUEST. REMOVE SLUDGE
4. TOTAL DESIGN VOLUME AS NEEDED.
Inside top length 260.0 feet ; ` Inside top width 150.0 feet
Top of dike at elevation 52.0 feet
Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 51.0 feet
Bottom of lagoon elevation 40.0 feet
Seasonal high water table elevation 46.2 feet
u Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 254.0 144.0 11.00
AREA OF TOP
LENGTH * WIDTH =
254.0 144.0
AREA OF BOTTOM
LENGTH * WIDTH =
188.0 78.0
36576 (AREA OF TOP)
14664 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
221.0 111.0 98124 (AREA OF MIDSECTION * 4)
C!/. FT. [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
36576.0 98124.0 14664.0 1.3
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 273834 CU. FT.
>. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
260.0 150.0 39000.0 square feet
Buildings (roof and lot water)
Length * Width =
0.0 0.0 0.0 square feet
TOTAL DA 39000.0 square feet
Design temporary storage period to be 180 days.
5A. Volume of waste produced
Approximate daily production of hanure in CF/LB SSLW 0.00136
Volume = 162400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days
Volume = 44652 cubic feet
jB. Volume of wash water ,
�
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Olush systems that recirculate
the lagoon water are accounLed for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallons
per CF
Volume = 0.0 cubic feet
Volume of rainfall in excess of evaporation
Use >eriod of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall = 7.0 inches
Volume = 7,0 in * DA / 12 inches per foot
Volume 22750.0 cubic feet
4
o u fyi e '4 i--_-;trJrm
2
Vol 1.1 M E, n c!--i e s: 1. 2. i. r,': r- h 7,i p�.- r- c,
V 0 .1. UMI E, 7 5
R' J F F -1 E M �P C. Fi- P V 9 E
46..!5,2 c jo b i r:
5B. U C U 1").J. C - f E, C t
,P- 227�-,(.) U. bi c -f- e t
r.-":' D . 2 12 7 5 ( -) b 4. r: -f =-- 'U.
T 0 I'Pi L 9 OIL 5 2 b J. c -f eet
L
11.1; i: SUMMARY
Total required volume 272552 cubic feet
Total design volume avail. 273834 cubic feet
Min. req. treatment volume plus sludge accumulation 16240C) cubic ft
At elev. 48-7 feet ; Volume is 18354.7 Cubic feet (eend pumping)
Total design volume less 25yr-24hr storm is 251084 cubic feet
At elev. 50.3 feet ; Volume is 248812 cubic feet (start pumping-
Eneasonal high water table elevation 46.2 feet
7, DE�-.IFINED ERY. A(----Cz-jtf— APPROVED BY:
PAL4k 4PA*PI JKe
W,TE. lklilp 93 D A T E7 . 17-� �5
N'%'-i T E E E. P TT A C 1-4 E D W () G T E UT I L, T Z A ; 10 N P L A IN
..,DMMEN-r�-.).
a
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear
tends to reduce operating pressure and flow. With continued use, nozzle wear results in
an increase in the nozzle opening which will increase the discharge rate while
decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the design
will alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle.
Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of
mainlines will reduce operating pressure. Operating below design pressure greatly
reduces the coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout
the application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On
a windless day, variation between containers of more than 30 percent is cause for
concern. You should contact your irrigation dealer or technical specialist for assistance.
*Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available
in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped
down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made
to maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty
action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year. the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the
lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should
include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1 . settlement, cracking, or "jug" holes
2. side slope stability -- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon
dam. A good stand of vegetation will reduce the potential damage caused by wave
action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon
may be used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
Surface water diversion features are designed to carry a// surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and
water conservation.
Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce
the amount of solids entering the lagoon.
Management:
* Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
* Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
* Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
* Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
* Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
* Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
* Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
* have more nutrients,
* have more odor, and
0 require more land to properly use the nutrients.
Removal techniques:
* Hire a custom applicator.
* Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large
- bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and
crop requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge
can be removed without liner injury. If the liner is damaged it must be repaired as soon
as possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal
content than liquid. Because of this it should probably be applied to land with low
phosphorus and metal levels ' as indicated by a soil test, and incorporated to reduce the
chance of erosion. Note that if the sludge is applied to fields with very high soil -test
phosphors, it should be applied only at rates equal to the crop removal of phosphorus.
As with other wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions
which could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach
of the dam. Assuming proper design and construction, the owner has the responsibility
for ensuring structure safety. Items which may lead to lagoon failures include:
* Modification of the lagoon structure -- an example is the placement of a pipe in the
dam without proper design and construction. (Consult an expert in lagoon design
before placing any pipes in dams.)
* Lagoon liquid levels -- high levels are a safety risk.
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.