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HomeMy WebLinkAbout820002_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessaty corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 82-0002 Certificate Of Coverage Number: AWS820002 2. Facility Name: Tyndall & Sons Farm 3. Landowner's Name (same as on the Waste Management Plan): Johnny L Tyndall 4� Landowner's Mailing Address: 3376 HoWard Rd City: Autrvville State: NC Zip: 28318-7763 Telephone Number: 3 '9 4, S E-mail: 5. Facility's Physical Address: 470 Mavbe Ln ry) City: AutrvvUle State: NC Zip: 28318 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): L) c;-L.. Le 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brow-n-LL Q 10. Operator Name (OIC): Johnny L. Tndall Phone No.: 910-385-5663 OIC #: 16752 11. Lessee's Name (if there is not a Lessee, write "None"): f'\ V_ _<_ 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Swine caide Wean to Finish Dairy Calf Wean to Feeder Dairy Heifer Farrow to Finish Milk Cow Feeder to Finish Dry Cow Farrow to Wean Beef Stocker Calf Farrow to Feeder Deef Feeder Boar/Stud Beef Broad Cow Gilts Other Other Allowable Count 3,672 am Poultry Other TIL�e$ Non Laying Chictens Horses - Horses Laying Chickens Horses - Other Pullets Sheep - Sheep Turkeys Sheep- Other Turkey Pullet wet rouk" Non Laying Pullet Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (inches) C u2 19.00 T Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.IOC(d) to the address below. The CAWMP must include the following components: V rh mo, '�h st recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist containing: h e m ,,the method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) \b'/'A map of every field used for land application (for example: irrigation map) V/.'The soil series present on every land application field \,d The crops grown on every land application field :X'The Realistic Yield Expectation (RYE) for every crop shown in the WUP /I �/xhc maximum PAN to be applied to every land application field 1'he waste application windows for every crop utilized in the WUP Tbe required NRCS Standard specifications .A site map/schematic Eme, Emergency Action Plan ./asect Control Checklist with chosen best management practices noted Odor Control Checklist with chosen best management practices noted ��Mona] ity Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist �Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provi de any site evaluations, wetland determinations, or hazard classifications that may be applicable to /our facility. W Operation and Maintenance Plan If your CAWNIP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal*ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: J /9 M it Title: Signature: Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewaignedenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROYCOOPER cc-A-c-fn"t MICHAEL S. REGAN �('Clcfar� LINDA CULPEPPER 010e�rw NOPTH CAROLINA Environmental Qualify February 27, 2019 Johnny L Tyndall Tyndall & Sons Farm 3376 Howard Rd Autryville, NC 28318-7763 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at htt2s:fideq. ric. goy/aboutld i v i si onsNaa(en resou rces/waler-qual i ty-regional -opqf atiLpn o or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assunc- your continued coverue under the State— Non -D i schargze General Permits, Xou must submit an application for pgrinit coveraU to the Division. Enclosed VOU will find a "Rc Auest for Certificate of Covem&e Facility Currently Covered by all Exl2iring State Non -Discharge General Permit." The apDlicalion form musE be comWeled, signed and returtied 1�1 April 3. 2019. Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the comj!leted and signed application form. A list of items included in the CAWMP can be found_gn. pqge 2of the renewal 4pplication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9 100. Sincerely. Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures); Fayetteville Regional Office, Water Quality Regional Operations Section Sampson County Soil and Water Conservation District AFOG Section Central Files - AWS820002 Murphy -Brown LLC N,3rt� Coro na Depsftry,�-nt 3f Erv.r,:)nn1enta1 Qui�l - � I D k-sor, DfWater Resaurces 512 N So -Aur, St I ISZ6 va Serv,,Ie Center I R'9'9 9�. North Cir�:)! na 27699-1636 919 707 90111-1 Murphy -Brown, LLC 65114/2010 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name- Johnny l'yndall 'TY n'd a I I & 8 o I I,,-, Fa I, I ri Goun!y. am pson. Farrow -to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish-___ 3672 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days irrigation 'The waste -from your animal facility must be land applied at a specified rate to prevent pollution Of SUrfi-,w.e waterandfor groundwater. 'The. plant nutrients in the animal wazte should be used to redLiCP the arnount of c.onirriercial fertilizer required for the crops in the fields who!'O the MUME' is to be applied. 'rrlis waste uwj7ation, pl�m nilrogon ni.z the-linniting nuiriont. V%/,'_�.Iski should! bn; .-1r1aiYz­11(J L.�_fore eac-h ap!�-Aicati,:In cvcdle. Annim; ";oji arc� �.:;fronqly ei-lool.11-aged! rd; JILAI-ionts can bi,� ba-.1-anci,,"d, �;()r Vic."Ids oi the 'o oeveml M]" 1- " ;1*1 4%opleri'len-tillf.ji yr.ijrvv�mlv) utili-,at-ion plan in fxrj(�;r f� M. the; Mi-lili7or vi�iluo ('If "he 'iwa,"itc, to I? -,,� th,,it ij i�; ir, ; I . . D I .1 1 : ... --in nrrwq11�.-Jiy s,-IFo or- 1. Always, -apply waste based an the riead!; (A Vie crop to be gro-t-vin. and the nutrierit Content or the r.*";o riol�apply Inor", nRl.o.gon tharl ihe crop cian 2. Soil tyl)es are inipolrtanl as they liovo differont infiltrarion. iratos: lexv.,'hing, putenfi,�,,N. cation exchpricie capacitie-,,ir and availabie -water holding 3, Nort-nally tjvisto shall be @,ppliedl to land eroding im�-A le*s than 5 tons pe-.1- acre per year. Waste may be applied -to land oroding at 5 or more tons: per acre annually, but less than 10 tons per acre per ypar providing that adequate -filter strips are established. 4. Do not @pply waste on saturated soils, when it is raining, or when the is froze)). Either of these conditions rnay resUlt in R1110ff to surface, wators which is riot Alowed tinder DWQ regulations. 5. Wind conditions Should also be considRred to avoid drift arid downwind odor problems. 6. 'To maximize the. Vall.101 of the nutrients for crop production and to roduce the potential for pollution, the waste should be applied to a growing crop orapplied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or diskin g will conserve nutrients and reduce odor problems. I of 8 FRI 12:08 FAX 9102933138 WRLNM1 IM 002/011 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In sorre cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area reopiving waste to be flexible so as to accommodate changing waste analysis content and crop -type. Lime must be applied to maintain p1­1 in the optirnum range, for specific crop prodUction. This waste utilization plall, if carried out, meets the requiromontsfor compliance with 15A I\JG AG 2H .0217 adopted by the Environrriental Man-agement C ommisgion. ( gallons, ft3' tons, otr AMOUNT OF WASTE PRODUCED PER YEAR capl�cfty Waste Produced per AnIrrml-­_ Total Forrow to Wean 3212 qal/yr gavyr Farrow to Feeder 40*15 gal/yr gal/yr l."arrow to Finish '10585 gallyr gal/yr Wean to 1-;eeder 223 gallyr gal/yr 3672 620,592 gally? Feeder to F in ish 986 9411yr -TT fa)T�WF 3,R� �,592­ j AIVOLINTOF PLANT AVAILABLE NiTTRONGEN PRODUC.Er) PEER YEAR (lbs); Capacity Ty- P-0 Mtropen r Wcod por Animal Total to '%A'1e*1r. r'arrow to P ee',jer 5.5 Ihs1wr Iib�,/yr F'arrow to Virlish 26 IV.)vyr Ib,;1-yr Wean to Feeclor 0. 4 �' � Ibsfyr lb"Vyr 3672 177ooder to F:Inish 2_-!, !�Slyr 8,446 lbs/yr Total 8,446 WFr Appfyinq prcp '1 , .. 0io. ,)bove arnountof wasie is--flnifjob. 'you ".hol'dd i)kall "ll".1 lvwo' "..1P rk.tc (�Kijuipmorit to apply Hie w.asteiriu Wi-.0y navinor. LAND UTILIZ15,TION SUMNIARY The folloNving table describes tile nutrioill balance and land' utilization rolo, for th't f acility Note that the Nitnxjon Balance for 10'rops indicaies the ratio of tile aniount of nitrogen produced (111 this facility to tile allOUnt of nitrogen that the crops under irrigation may uptake -and titlli7o in the norma I gro�Aring season. Total Irtigated Acreage. 83.62 Total N Required I st Year-. 7222.66 Total N ReqUired 2nd Year: 1 OB03.0576 Average Annual Nitrogen Requirernont of Crops: 9,013.26 Total Nltrogen Produced by Farm: 8,445.60 Nitrogen Balance for Crops: (567-66) "rhe following table describes (lie specifications of tile hydrants and fields that contain the crops designated for utilization of the nitrogen produced on thi,5 facility. This Ghrlrt describes the size, soil characteristics, and uptake rate. for carh crop in the specified crop rotation schedule for this, facility. 2 of 8 R#,-c�spfion Area Specit! ications Tract Vield N;;�;a Sol! ut crop Wirr*to isi utc.-op Lbslifk: LbSN 2 id Q%� . �p -"fn-m io- 26d drop 2M Cjvp us NIAC Lh�SN T-O I -'N - iota! Twal R* N jkrea*e Was Col"S APOIX Yield lbs wUnTI Residwil izv� Ply __LA tir 6, Code Ap .40 1-2g.2 f Yield UWUntt Regidual I jAc G Utilized 0 Lbs N/Ac 140 UrRizad �529.2 Z07 ! 2 1 E 3.76 1 Niodelk --�T?T:oz I - - - 452 I 3 N folk ar 0 i Ax -SeW415 SeW15 0 0 1 0 14U 140 326,2 _233 i N0.101k I Apr--Sem.151 3=I-U 1 0 T4 -0 -T87 -5 �7-33 K-4 Nwlcu 0 -0--) r-S 22'15 262 0 0 148 5m Rain's 0 Ax-Seo-'! 5. 37,Q 148 S-42 1__ i 4.�, Rains 0 AW-801151 3 -7. 148 -93-48 i 148 593.48 L 1 13 4. 1 Re�ns 0 Apr- S" 1�1 37.0 148 61.1.�It j 148 j!52 3 11.24 ��32�14 0.87 1 Goldsboro Apr-Spor., 5 1 2-8.0 4 152 EU.24 -t- 0 101 395 ' 797.9 1 j1411 39A'A" t. I swt-Aw I i vj 572. -Aor 1 59 1 97.5 395 TM,25 1.77 I 3,B %r I J, 345 SD 8&.5 395 699.15 1 :3 2.-.6 i Wdblk F Anr-A.UQ 4' 6 Lz,.� --- OJI - 105 22S.8 Apr MO 1 216 205 442.8 I NOfWx Aor - it 20 50 111a 205 307.5 i 100 120 205 241.9 ---------------- %iarkA To�,�-o 23T.2 iq orfa;k .. j u n-a -25 .7,5 75 r7a.75 I 5.93 1 NOiiL-"k 0, tAnr-S-aot15I 3--. .0 1 145 1 331"..2 5.,-)3 tiorfo�.k L 1 A) ; ia- E�iu� 5g3 T 12019+201i 3.17 1�2 1 I -1 '..,7tov -5. fo 5 TZ8.75 414 3A375i i 1 .21PlUOj 3. 0( 10� folk 317 352 2, 3.1:7 i I S%K-Apr --4 F 1 421.1 771 =T-. 83.62 Recerjon Area Specifitations -Trad Field Irrigated Acroape Solt p�pu 1st Crop CQdQ Tjrr* to Aupiv Ir,'C'i6p -MCfW Lbs-KIXC US T;-,Fi ib3 Z-1d YhOd ILs N?Urit Resoidu-,A! IAC Utilzed C%�&�� Time to 2nd Crop Irto Cro p Lbi VkAr, Lbs N Appiv Yield Ib* NIUnit Resid"; Ac otal lbs N UtUmd Total Lbs N/Ac TotaJ lbs IN Utilized 807 1 178 1 t%,-,do eb15-June 5.o .1.2-3 15 1 .875 SaV.-AOr 60 1 2-4 144 5-1-1.32 272.75 1030.M 2 3.?F3 Af*doz Febl6-J u 1; 15.0 1.25 l- -k 15 128.75 1 486-575 N Seut-A SD 2.4 i 44 544.32 272.76 IGW.%5 0 b. -jurg 1'. 5.0 1.23 1 ie; 128 76 1 424.375 N :5-2!-A41r 60 2.4 144 475.2 1 272.76 900.075 dw 4 �3 2. 3 khr-y-olk r, IM75 --M, 2.4 144 335-52 M.75 I 535,5076 !.3e Noaol4 i F 1 5 '5-' 72.525 i N i Skot-Ao. so M4 19z.96 272.75 MAW 4 R24,.s I �kb , r n.j."I 175-0 i IV-25 565 1 Seot-"%13r- 55 -;1 132 1 528 273.25 Im 401 R�ins IF;ablS-Jjr r2 125.0 1 '..25 - - t5 E 114-t 25 RA5 41- 1 N '0 Soot -Agri 65 2A 529.32 2?3.Z5 I d 3 4.,3 -Rams 1 1 - . 25 I , F, 7-, A, 3P".6 N sent -Apt 55 :) - s45 16 -T7372-s I 128-523: Of olclsbcro �.a 25 1 IS 147-$ -:25,325 N So - r W L4 13�12 0 303.5 264.045 10 2 -1?. I Sect-&,r 1 50 1 -5fs 50 i 01 395 797.9 I! Ajq�w I Mw-swz 8, ss 1 ��3 L Se.ot-Aor 1 60 97.5 395 1 770.25 1. 1 T7 L sapt-Agor 1 50 1 50 88S 395 M.15 13 2.16 oe*k - P 1 2 S.pt-Apr 1 '100 1 1.00 i M 1 205 442.8 Mr i VvInf--, Annual SepAoe 1 100 Go 1 150 205 MT5 ADr-A�S S75.0 1 105 '23.'g S-ect-Apr I AOO 1 100 f -Iia 205 241-9 OPTIONAL 126. 2 5.93 ilok -4n�c= I Fr-3.5! 4.'a ---------- -T I IfM,6�181, 5.93 1 40,-*L-J�-, D ImabIST"IJ I G i -25 --:2 -, = . i 2a. 75 1 M,4675 5.9,-3 1 Norfok N t-A.or 60.0 1 144 5 ;3 NnrfoEk 0 LA2 -So., 15 1 4 -WEE i I .5.93 norfa R Sevt-Apx P 21P18.2V 3.17 1 Noftlk Prapiam 1.� 1 F 10 1 1 2 9,20) 1 . I 3A7 Nodo4k D JFOIS-��.m-M 11 .5.3 I �ITP1920) 3-iT I wortoR N I saw-1kcf so-un "44 No-ok 140 2, : -17 100 3 V-4 -4. F F T' Tombs: 83.52 4601,52 05/14/2010 FRI 12:12 FAX 9102933138 WRLNM1 R005/011 This plan does not include commercial fertilizer. The farm should produce adequate p - lant available nitrogen to satisfy the requirements of the crops listed above, The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers In some pails of North Carolina to have a nUtrient management plan that addresses all nutrients. 'rhis plan only addresses nitrogen. In interplanted fields ( Le, small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage, Where grazing, plants should be grazedwhen they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a hVight Of fOL11- Inch e. In fields where siliall grain, etc, is to be rornoved for hay or Ffllage, cam, should be exercised not to lot small grain roach maturity, especially late in tile season (i.e. April or May). Shading may result if small grain gets too high and this will definately Interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being titilized. Rather than cutting SIT1,911 grain for hay or 9ilageJUSI. before hoading as, is the normal situation, you are encoulAgEld to CLIt thesrnO grain carlier. You. may want to consider harvesting hay or silage two to threo tirn ", during the season, depending oil the time small grain is planted in the fall. The ide"'I firrim, to linterphant smull grain, o1c, Is late Septernbur or carly October. [-')rillin(,-, i-i N0001TVI'lended over broadcasting. Dormuclagraus shOUld be grazwl or -,;ut to a. height of ob., i it 10tio inchas befrwe drilling for bost resul"(15 DROP DQUE 1—F*..*GEND Crau Q op Jibs N "uniL vi�flcl till A Flark-'y 1.0! 'H�.�s N i B Hybrid B(,rinudngrn--,;s 50 lbt.'i IN tol" i-hibrid B0rrrlUdaqra�s - .1 50 1r)Fj 1\1 ion 1) Corn - Grain 1.21" lbs 1114 'i 1:7 Clorn - -Silage 12 .','Ottor) 0. i'q i I i; G Fesoun .. Grazed -50 i bu i'vi to? H Fescue - Hay "50 110�; Ni ion .3 11) a N 1) 1 jRye . 4 11) s N i,)L.1 13 ()1 f:7)rnalf (Irain - Grozo-d. ';,o 1I)s tl 41�i(,rp L Small Grain - 50 lb-, N / aore N4 Grain Sorghurn 2.5 lbs; N i cwt N VVIlvat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N I bushel p, Pine Trees 40 lbs N 1 acre i yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not ieceiving full al.-)plication rates due 'to eqUipment limitationis. Actual total acres in the fields listed may: and most likely will be, rnore, than the acres shown in the tables. See attached 1-nap showing the fields to be used for the utilization of aninial waste. 4 of 8 �05/14/2010 FRI 12:12 FAX 9102933138 WRLNM1 I I ig 005/011 SLUDGE APPLICATION, The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Form Specifications PAWYrIonimal Farm "I'lotal Farrow to Wean 0.84 Farrow to Feeder I Fall -OW to FiDi9h 4.1 Wean to F'oeder 0.072 3672 Foodev, to Finish 0.36 1321.92j The Waste LitiliZZIti011 plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your PrOCILIC0011 f,90ilitY Will produce approximate,ly 1321.92 pounds of plant available nit-ogen per year will accumulate in the lagoon sludge based on the rater, of -90CUMUlation listed above� if you raillove ttle s judge every 5 years, you wil I have approximately 6809.6 pounds of plant a ayland at the availabie nitrogan to UNIZe. AsSLIminc I ) you apply Ulis PAN to hybrid barmuda grass h, rate of 300 pounds of nitroger, Per a(,re, you willneed 22 acreas of land. If you apply the sludge to corn at a rate of 125 �,)ok 'nds ppr acre , you will need 52.8768acres of land. Please noto. INA theso -id re , that 1)AIN1. Actual vialues only ostirnates of the PAN produced and the lai -xitived ',C, Utiliza nlivy only be de.termilipd by sarnpling the 'MudVo for �.ivpdlable rlitrogen conta�nt prior to -.31)pk-,ation Actual u , -ilization ratos will Vairy Witt, fwl kypc.�t cr-1-)p;,,--,nd roalistic, Yield fmpoctafionfi for tl-le �;p n-ific application fioldo, for lfludk�.j�� ".1ppikood ;on, ;;,i. tirile of APPLICIVIRON OF IlVASTE. BY IRRIQ'iATION; 'Hplo. irrigalion application rate should 1101, exceecul the intake, rato of the soil at tha. drTle of Irrigation such that rLMOff or ponding oc.-urs. This rate is linnited by initialsoll ryloistUrt-i ContOr-it, s0ii SIFUGhlrO. 80il taXtUI-0. WatCr droplet size, and' organic. solids, The, �--ipplicatjun a-l-riotin' �illcluld not e.xct3od the availablo Water holding "apocity of the sail at the time of irrigation nor should ilic plaint avai labl".1 niirogor. applied excoed the nit-mqon nee(.1s, of the cvop- .,H , : . . 't I If suriaceirdw, 101, Is Itic-, method of land upplic'--ition for fhis Plan, it is the re'spon�,ibiljtyoi il(-) produoerond irrigation dosignor to emsure that 71n irrig'ation sys"all-I ;M imstalled if) Prop orly irrigmte theacres ,hQ-A11 ill, 11-10 tO @t:)PIY the r9mourits of nitrox gen shoiein in the iablOs riiay make this plan irivalid. ""I iis is the l , rnaximum appli(',�.,ti011 alTIOUntalk.)w-ld for �h(.-', soil assuming the aniouni of nitrogen allowed for the crop is no[ over E�.pplied. In many situations, [lie application arriount shown uinnot be applied hocause of the nitrogen limitation. The maxil-nurn application arnount shown can be. applied under opth-nLIM goil conditions. Your facility is dasigned for -160 days of temponary storage and thF, ternporary storage must be rernoved on the average of once every 6 months, In no instance should tile volume of the m.iste stored in your structure be Within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. it is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shooin in the tables. Failure to apply the recommended rates and arnounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after yol.1 roc-eive the waste analysis report for assistance 'in determining the amount of waste per acre and !he proper application prior to applying the. waste. 5018 rAl Application Rate Guide The following is provided as a guide for establishing application rates and amounts'. Soil Application Rate Application Amount Tract Hygrant ___jyp� r�p In/hr inches 807 1 Norfolk 0 0.15 .1 2 Norfolk 0 0.5 Norfolk 0.5 4 Norfolk 0.5 1 5 Rains 0 0.4 1 6 Rains 0 0.4 1 7 Rains 0.4 8 Rains 0 0.4 1 9 Goldsboi-o 0 0.4 1 10 K101-folk C 0.5 I I Norfolk C 0.5 12 Norfolk C 0.5 13 Norfolk F 0.5 .1 ,14 Norfolk F 0.5 V:." Noilolk 0.5 ()P*T. IONAL ,2(31? 1 (TI 6 18) Narfol"k. I 18) Norfolk 116-48� Norfi)lk I ( P, 1, 18- 18) N,-Affoll? I (PI 6-- 1 CF.) N011-01k 2 0019.2.01 Norfolk Toba,111co 0J3 (P 0, 20), Norfolk 2(1-119:20) I Norfolk IN I 2(P,19:20'i Norfoik 2,P19120,; Nlorfolk L i 6 of 8 ,05/14/2010 FRI 12:13 FAX 9102933138 WRLNM1 1. % IM 008/011 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm, Tyndall & Sons Fann Owner: JohnnyTynciall Manager: Owner/Manager Agreement; l/we tinderstand and will,follow and knpierrient the spocifirations and the operation and maintenance procedures established in the approved animal wasto TlUtriollt Management plan for the farm named above. I/l/ve knowthat ony expangion to the existing design capacity of the waste treatment and/or storage system, or C0118b'Llotion of new facilities, will require a new nutrient management plan and F3 new certific@tiorl to be submitted to DWQ before, the nev,' animals are stocked. I/We Understand that I r-nust own or have access to equipment, primarily irrigation equipment, to land apply the animal waste, dcAs(,-rib(,,d in this nutrient managernent plan. ThiS OqUipi-nent mu.,A bp available at the appropriate purnping time '.,Ll(,,h that no discharge occurs frorn tho-!agoon� in the. event of ca 25 yo-ar 24 hOUr storm. I also ctertify that the wacle vvill be applied on the, fand according to this plorl at the appropriaie lirne.�, and ai rak-* wHr+1 PrQOLI(,e. Y10 1-UrIO"'f. This Pican -will be filed On site at iThe oickx." and at tho offit,,e of tho. local soil ""lld Yvlat-r Conserwation aind will beavailable for i-nviev,' by N,�n-,,o of Y',i(ARY ()wner: Johnn., ....... . ... 151vature: 1' e Namo of Man-ager (if cliffetent frc.�.m ownerl: Signatura: D a -k c-, Name ciffechnical Specialist: Amy J. Elmore Affiliation: mur h -Brown, L.L.C. Address: ---.,----2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: t910) 293-3434 Signature, 8 of 8 Date ,95/14/2-010 FRI 12:14 FAX 9102933138 WRLNM1 IM 009/011 NUTRIENT UTILIZA110N PLAN REQUIRED SPECIFICATIONS Animal waste shall riot reach surface waters of the state by runoff, drift, MannIade conveyances, direct applic4tion, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to propeTly apply the waste. If the producer does not own adequate land to properly dispose of the waste, Vie./she shall provide. evidence of an agreement with a landowner, vvho is within a reasonable proximity, allowing him/her the use of the land -for waste application. it is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilizati on Phn when ti-iore is a change in the operatiori, increase, in the number of anii-nals, rnethof:l Ot application, recieving crop type, oi available land. Animal wa.*to, �;Ilail bo zappliod to bui not excood, nitnor- n ric foi . � -L I . " go . -,,e-d. - rop noisk -E, -)nf -ind vic!"A." has.,ed uparl type, o.c ri(fitk, lovel of uni-sn thero, ar(-1-,- !-,�*Aatiaii,; rest-rif"t Ule, fVv othor 111.1trients. 44 Ari'mal WzIStf-i! Shall b0l' pplied, to land eroding les-,s, than (om: pc,,,r aw.re p(-,,(- yoar. \jVj 4a rripy be vipplied to land oroding at Tnorc', than 15 tons 11.,Jer acre por year but less, than Ill') tons, per Rcre per year provided graqs flilter strips arf, instniled" viihere 19unoff, leave-s, -11.1-ic..,, field USDA. NRCS Field Offic-P "Fechnical Guide SU.,indard 393 .. Filter sh-ins). Odor.,; ("'In be I -)ducod by ;i'ijl( k! ig ti W�as -, ol should not be when there 1�, dan�jer or. OWN -frorn the. lan.d fiold. When anii-nal waste is to be applied on acres SUbjElGi 10 1`100dinCl: WaStr,' 'Will be. SOil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rettes riot to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application, No ponding should occur in order to control odor and flies. 3 Animal waste shall not be applied to saturated soils, during rainfall events, or when the sorface is frozen. I of 3 Q5/14/2010 FRI 12:15 FAX 9102933138 WRLNM1 *JUJLU/ Uj--L NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in Such a manner that the crop is not covered with wasto� to a de-011 tilat would inhibit growth. The potential -for salt damage, from animal waste should also be considered. 10 Nutrients frorn waste shall not be applied in fall or winter for spring planted crol.)s on soils with a high potential for leaching. Wastelnutrient loading rates orl these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the, crop or forages breaking dormancy. 1 Any new swine facility siWal or, or aftcr October 1, 1,N)b jilail colTiply with tile� following: The outer perillnoter of the litind ai*,�,,a onto ,Ajhich is ,,t.,ppliedl frorn a latgaon that is fl, ory ca ill Pal ol: a swine farm! czhall bc! att i I v r C, ia. � p r o p 1, t y h oil I i siiuid cin, ar "A"'o00i, not i,)e 'appli-ad Oom%r �han Anin";ill oiw to lihi . 11 rl�)f 1. ), -) ! I - I J ('lf,-x:;er 'hall I M lowelll�. Anirilol Wasf(--' rot. bx, npPlie'd f;liaser th,:,url 200 f('(..'t of dwelfillil,; odher thlan 1- v th a rl i w ov�ener. 0, . %N; stp 'sh'-.11 ibo �-.Ippliocl in i:l rnanner rx;i to (it - properi -ankj public i I -h e! '15 Animai waste shall not bo discharged in' S�jrfac:(:, yva .1 e 11 1� (IS b L0 ters, ( raillag ys, or vvet in y discharge or by over -spraying. Animal waste may be applied to prior (xinverted cropland provided the fields have. been approved as � P I L,�,jnd application sit . by a Iechnic.�ll specialist". Anirrial waste shall not be applied on grassed watepA/ayS that dischairge directly into water courses, and oil other grassed waterways, waste shall be applied at agronomic, r�ites in a manner that causes no runoff or drift from the 16 Domestic and inoustrial waste from washdown facilities, showers, toilets, sinks, otc., shall not be discharged into the animal waste rnanagernent system 2 of 3 06/14/2%10 FRI 12:15 FAX 9102933138 WRLNM1 *J UJLJL/ V_L_L NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A pl*otective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as neuessary, to protect tile. vegetation. Ve( getation such as treos, shrubs, and other woody species, etc., are limiter.11 to ar(­a.s where considered appropriate. Lagoon areas should be kept rnowed and 2CCOSsible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge,. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility Of an ifflegal discharge, pollution @nd eroslon. 19 WastO handling Sti-ILICtUTeS, !Viping, PUMps, reols, (:ItC., Should be ii,,�pected on a --Elf.'Ular basis to prevent leaks and -spills. A regular chocklist ShOMI(d �.')E" ke-pl. ('11 site. Ar-drn,�,A 'wList(i, C,:,,n, h �'Ickjdo!; Ve"OLal- U IOWOVOr . i�' on i3! For hurnari "I I W, i s consurnpilon, it shou"Id only IDe "Appiked pre -plan" "P"ith no further arfini�'O wFis,is, during the, crop sonsori. 21 Highly visible Shall be, iin:�"Iallud to niwk the iop aixi I-Xitto,111 of jhO t(�Mf.)01'�Jry S'kONM 0 (r.AMIDing of all wasto VeM.Fnloril PLI'MI)iVIC.1 Shall be, w rno nrk(�trs. A markon' will hc, reOuff0d to '' naged to rnainta-in the liquid low".11 I Ux. n, I . I Friark iho rnaximurn jt)jkjj rie for skorage pond-,i. 22 Waste shall tie tested within 60 days of wilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be. the rate. -determining IlUtrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored arid alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for OptillILIM CrOP production. Soil and waste analysis records shall be kept foi- a rninirrIUM or five years. Poultry dr�y waste application records shall be maintained for a minimum Of three YE'arS. Waste. application records for all other waste shall be maintained for a minimum of five years. 23 Dead anirrials will be disposed of in a manner that meets North Carolina i'eqUI@tiO11S. 3 of 3 Z-A .4- Pp alampson uounzy ro#4 Restricted Use or specific determination oft he area - Refer to yoir original determination (CPA-026 and attached maps) for exact wetland Limited Restrictions boundaries and determinations, or contact NRCS. Farm 18856 Tract 10720 Exernipi from Covis ompliance Provtswns e Y, ik I W 3. S6 N I k- kk _M41 1. F, 71� oA Total Cropland i 11.4 aau"p5un %,ounxy ram Farm 18856 Tract 10719 600 Restricted Use or specific determination ofthe area. Referto your original determination (CPA-026 and attached maps) for exact wetland Acres I Crop 1-..i, VRP I Limited Restrictions boundaries and determinations, or contact NRCS. EYErnpl from Conservation Compliance Provisions 3 0. 57 U 5 1. 96 8 3.26, N #I LIV, 0 -14 __P 7 S# A( n, . . . . . . . . . . . . ..... w 4 7., - Z. I riMll�, _Mll M P for F a Total Cropland Acres 5.8 L t. It T A: . ��460.' ql. r.m ;"Au TV - my Z. A6., T I W. my -01 I It% lk 1.' 14. pz A-Z mn� 'A 77 11 16 Ms plan will be implemented in the event that animal manure or lagoon effluent from your operation is lealdug, overflowing, or running off the site: Step (1) Stop the, release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious- damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458or9lO-289-6439 (See Land& Nutrient Management phone list attached) Department of Environmental Management (DEM) Regional ffice: DEM after hours einer- ency: 9-733-3942 Local Emergency Management System:- k" �-'Zr ""�- Local Natural Resource Conservation Service. Ile Local Cooperative Extension Service:_ :S UO scz-&�'ar\' Local Soil and Water Conservation District: Local "ft-MOving/heavy equipment companies: Name 0,r) ,-+,, , 4- 2. _2Q,L NZ14 Phone # Localcontract Pumpinglinigation equipment companies: Name Ehone L C\ Q CA I Step (4) implement procedures as advised by MFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See Afl�'F Environmental Emergency Procedures Flowchart attached Note 2: Seepages 89-91 of the Certification Training Manualfor more detail 3. Insect Control Checklist for Animal Operations Source Cause BV[Ps to Control Insects Site Specific Practices Liouid Svstems Flush gutters Accumulation of solids ff Hush system is designed and operated sufficiently to remove accumulated solids from gutters as designed 0 Remove bridging of accumulated solids at — Ischarp Lagoons and pits Crusted solids 9" Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface .1� Excessive vegetative Decaying vegetation 92" Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Svstenis Feeders Feed spillage 0 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage 0 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BV[Ps to Control Insects Site Specific Practices Feed storage Accumulations of feed 0 Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) 0 Inspect for and remove or break up accumulated solids in filter strii)s around feed stora2e as needed Animal holding areas - Accumulations of animal 0 Eliminate low areas that trap moisture along fences wastes and feed wastage 0 Dry manure handling - Accumulations of animal 0 systems wastes and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Remove spillage on a routine basis (e.g., 7- to 10-day interval during surnmer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Cause Z BMPs to Minimize Odor Site Specific Practices Farmstead Swine production N/ getative or wooded buffers ;/Recommended best management practices judgment and common sense Animal body * Dirty manure -covered Fq' Dry floors surfaces animals Floor surfaces 0 Wet manure -covered floors V`�. oited floors 7W aterers located over slotted floors V�V t ders at high end of solid floors Scerape manure buildup from floors 0 �Jnderfloor ventilation for drying Manure collection pits 9 Urine Partial microbial decomposition Frequent manure removal by flush, pit recharge, or scrape 71 U-nderfloor ventilation Ventilation exhaust 0 Volatile gases maintenance fans 0 Dust icient air movement Indoor surfaces Dust WWashdown between groups of animals C3 Feed additives 0 Feeder covers C1 Feed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling 13 Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance AMOC - November 11, 1996, page I Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points 0 Agitation of recycled lagoon 0 Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations 0 Agitation during sump tank C3 Sump tank covers filling and drawdown Outside drain Agitation during wastewater 0 Box covers collection or junction conveyance boxes End of drainpipes Agitation during wastewater 0 Extend discharge point of pipes underneath at lagoon conveyance 1�goon liquid level Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation Irrigation sprinkler 0 High pressure agitation nozzles & Wind drift Storage tank or 0 Partial microbial basin surface decomposition • Mixing while filling • Agitation when emptying M�P;oper lagoon liquid capacity M C, Correct lagoon startup procedures C3 Minimum surface area -to -volume ratio 0 Minimum agitation when pumping C1 Mechanical aeration 0 Proven biological additives WIrrigate on dry days with little or no wind 0 K-Nnimum recommended operating pressure '/Pump intake near lagoon liquid surface 0 Pump from second -stage lagoon 0 Bottom or midlevel loading 0 Tank covers C3 Basin surface mats of solids 0 Proven biological additives or oxidants AMOC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Settling basin surface & Partial microbial 11 drainpipe outlets underneath liquid level decomposition 9T ,,,Pxtend Remove settled solids regularly 0 Mixing while filling a Agitation when emptying Manure, slurry, or Agitation when spreading 0 Soil injection of slurry/sludges sludge spreader Volatile gas emissions 0 Wash residual manure from spreader after use outlets 0 Proven biological additives or oxidants Uncovered manure, Volatile gas emissions while 0 Soil injection of slurry/sludges slurry, or sludge on drying 0 Soil incorporation within 48 hours field surfaces 0 Spread in thin uniform layers for rapid drying 0 Proven biological additives or oxidants 1� Dead animals a Carcass decomposition 501"Proper disposition of carcasses Dead animal disposal * Carcass decomposition 0 Complete covering of carcasses in burial pits pits 0 Proper location/construction of disposal pits Incinerators a Incomplete combustion 0 Secondary stack burners Standing water 0 Improper drainage 71 Grade and landscape such that water drains away around facilities * Microbial decomposition of from facilities organic matter Manure tracked onto - Poorly maintained access 19K Farm access road maintenance public roads from roads farm access AMOC - November 11, 1996, page 3 Additional Information: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107, 1995 Conference Proceedings Available From: NCSU, County Extension Center NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU— Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension AMOC - November 11, 1996, page 4 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinailan. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal 71 71 death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC D D 13B .0200. 0 7 Rendering at a rendering plant licensed under G.S. 106-168.7. F] F] Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). 71 Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. * A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. * Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. * Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). * In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Z Z 4, 5; � JZZ.,_ — T- / C�ign`atZe orFarm Owner/Manager Date Signature of Technical Specialist Date Jotal Capacity of Storage Lagoon Structure Calculator NOTE: Use your Lagoon Design Documentation to fill the Permit renewal table for total Design capacity, de� and redline Freeboard. This calculator is ONLYAN ESTIMATE of these entries in cases where no lagoon design documentation exist. Using this calculator when design documentation exists is considered supplyinc false information and any relevant penalties will be applicable. [A) If irrigularly shaped lagoon or total depth and side slopes unknown, leave following 4 cells blank La2oon Length 375 Lagoon Width 270 Total lagoon Depth 10.7 Lagoon Side Slope (HorizontaVVertical) 2.5 JBI Using a Filled Lagoon Sludge Survey Form (Appendix 1), enter the following values F. Lagoon Surface Area 2.32 1. At time of Sludge survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole) --- >1 0.33 1 J. Determine the distance from the top of the bank to the Maximum Liquid Level --- > 1.58 M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (use lagoon management plan or other lagoon records) --- >1 8.8 ro 04"OrN 01A outl3ut Side Slope Total lagoon Depth Estimated Surface Area (Square Feet) Bottom Area Total Capacity of Storage Lagoon Structure (Cubic Feet) Design Freeboard "Redline" W 0 2.5, 10.7 101,250 69,605 908,801 19 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Wasto Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1 . settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. ID Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1 . Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. * Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. * Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. * Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. * Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. * Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. * Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. * Maintain strict vegetation, rodent, and varmint control near lagoon edges. * Do not allow trees or large bushes to grow on lagoon dam or embankment. * Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. * If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: W • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or 0 minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: 0 Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: * Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) * Lagoon liquid levels -- high levels are a safety risk. * Failure to inspect and maintain the dam. * Excess surface water flowing into the lagoon. * Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.