HomeMy WebLinkAbout780022_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 190 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3,2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
L
Farm Number. 78-0022
Certificate Of Coverage Number: AWS780022
2.
Facility Name: M&T Farm
3.
Landowner's Name (same as on the Waste Management Plan):
John H McLean
4.
Landowner's Mailing Address: 1248 Mount Moriah Rd
City: Maxton State:
NC
Zip: 28364-7264
Telephone Number: 910-521-0481 Ext. E-mail:
5.
Facility's Physical Address: 8482 GaddyS Mill Rd
City: Maxton State:
NC
Zip: 28364
6.
County where Facility is located: Robeson
7.
Farm Manager's Name (if different from Landowner):
Randall M Thompson
g.
Farm Manager's telephone number (include area code):
910-844-6029 Ext.
9.
Integrator's Name (if there is not an Integrator, write "None"):
1
S ," �� �;�t e�
10.
Operator Name (OIC): Randall M. Thompson
Phone No.: 910-844-6029 OIC 4: 17657
11.
Lessee's Name (if there is not a Lessee, write "None"):
12.
Indicate animal operation type and number:
Current Permit: Operations Type
Allowable Count
Swine - Feeder to Finish
7,040
Operation Types:
Swine Cattle
Dry Poultry
Other Types
Wean to Finish Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder Dairy Heifer
Laying Chickens
horses - Other
Farrow to Finish Milk Cow
Pullets
Sheep - Sheep
Feeder to Finish Dry Cow
Turkeys
Sheep - Other
Farrow to Wean Beef Stocker Calf
Twkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow
Wet Poultry
Gilts Other
Non Laying Pullet
Other
Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
1
19.00
LAGOON 1
202,118.00
Mail one (1) copy of the Certified Animal 'Waste Management Plan (CAWNIP) with this completdand signed application
as required by NC General Statutes 143-215.10C(d) to the address below. D
The CAWMP must include the following components;
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e,g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.68, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: J} nl,,,- t s- ] L1 % ( i Title: a- ,
h
Signature: 14, & _ 4 , &L- � ���' Date:
Name: ' FY 1 Title: I=.h�
Signature: �,�. Date:
Name:
Signature:
Title:
Date:
TILE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL S. REGAN
Secrerary
LINDA CULPEPPER
Dir"?"
5rn7� q,
NORTH CAROLINA
Environmental Quality
February 27, 2019
John H McLean
M&T Farm
1248 Mount Moriah Rd
Maxton, NC 28364-7264
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at h sa/de _ne. ov/about/divisions/water-resources/water- uali -re ional-o erations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure Your contin ed coverage under the State Non -Discharge General Permits, you must submit an a lication for
permit coveRge to the Division. Enclosed you will find a "Re nest for Certificate of Coverage Facili1y Currently Covered by an
Expiring State Non-Discbar a General Permit." The application form must be completedsigned and returned hy April 3, 2019.
Please note that you must include one _(1) cony of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on nave 2 of the renewal
application fonn.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to 525,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section
Robeson County Soil and Water Conservation District
AFOG Section Central Files - AWS780022
Murphy --Brown LLC
D+ !North CaT"Ana Departnwnt of EnvronrnentaI Qua] ity j DimiziDn of Water Resoulces
-T' 512 N. Salsbury St. 11S3S ♦nazi $?iYipa Center i Ras-gh, North Caroi:roa 27655-183S
jl—
�as.7�7.at�
Version —November 26, 2018
Mortality Management methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
DA composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinionjof the State Veterinarian, would -make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
aMass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be:,done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may;enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm Owner/Manager
Signature of Technical Specialist
Date
Date
r Murphy -Brown, LLC 1/27/2010 2822 Hwy 24 west
P.O Box 8W
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
Grower(s): John McLean
Farm Name: John McLean Swine Farm 78-22
Couni Robeson
Farm Capacity.
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Feeder to Finish 7040
Owlage Otructure:
Storage Period:
Application Method:
Anaerobic Lagoon
>180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water andlor groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates,_ leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste maybe applied to land eroding at 5 or more tons per acre annualty but
less than 10 tons per acre per year providing that adequate filter strips are established_
4. Do not apply waste on saturated soils, when it is raining, or when the surfer is fr,
Either of these conditions may result in runoff to surface waters which is riot a9mved
under DWQ regulations_
5. Wind conditions should also be considered to avoid drift and dowrm
problems.
6. To maximize the value of the nutrients for crop produp�on and to reduce the potentW
for pollution; the waste should be applied to a growing crop or applied not more than.
30 days prior to planting a crop or forages breaking dormancy. Injecting the Este -or
disking will conserve nutrients and reduce odor problems;
1 of 8
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan,. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. in some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be fieAble so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.):
Capacity Type Waste Produced per Animal Total
Farrow to Wean
3212 gallyr
gal/yr
Farrow to Feeder
4015 gat/yr
gallyr
Farrow to Finish
10585 gal/yr
gallyr
Wean to Feeder
223 gal/yr
gal/yr
7040
Feeder to Finish
986 gal/yr
6,941,440 gallyr
Total 6,941,440 gat/yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs):
I Canacitv Tvne Nitrogen Produced oer Animal Total I
Farrow to Wean
5.4 ibs/yr
ibs/yr
Farrow to Feeder
6.5 Ibs/yr
lbs/yr
Farrow to Finish
26 Ibs/yr
ibsfyr
Wean to Feeder
0.48 Ibs/yr
ibstyr
7040
Feeder to Finish
2.3lbs/w
16,192 lbs1
Applying the above amount of waste is a big job. You should plan time and Have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen prod
on this facility to the amount of nitrogen that the crWs under irrigation may uptake and ut
in the normal growing season.
Total Irrigated Acreage: 85.84
Total N Required 1st Year: 22953.2425
Total N Required 2nd Year. 19963.59
Average Annual Nitrogen Requirement of Crops: 21,458.42
Total nitrogen Produced by farm: 16,192.00
Nitrogen Balance for Crops: (5,266.42)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the sbm,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for tills
facility.
2of8
oll
3(a) of 8
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs WAc Lbs N Total Ibs a
Acres s Typo Code Apply Yield. The N/Unit Residual /Ac Utilized
gnu Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N
Code Apply Yield Ibs NlUnit Residual /Ac Utilized
Total
Lb6 N/Ac
Totat rbs N
Utilized
McLean
1
448
Wa ram
C
Mar-S®t
5.5
50
275
1226.5
L
Sept -Apr
1
EO
50
223
325
1449.5
2
4,19
W ram
C
Mar- ems
5.5
50
275
1152.25
L
Sept -Ayr
50
50
209.5
325
1361.75
3
3 82
a ram
C
Mar -Sept
5.6
50
275
1050.5
L
Sa t�A r
1
50
50
191
325
1241.5
3.49
Wa rani
C
Mar -Sept
5.5
60
275
959.75
L
Ss 1-A r
1
50
50
174.5
325.
1134.25
5
'3.68
McColl
C
Mar -Set
4.L`
50
200
736
L
-A r
1
.60
60
184
250
920
6
4
Wa rain
C
Mar -Set
5.5
50
275
1100
L
Sept -Apr
1
50
50
200
325
1300
7
4.16
Wpgraln
C
Mar-SoDt
5.5
50
275
1144
L
Se tNAur
1 1
50
1
50
1 208
3251
1352
8
4.17
Wa ram
C
Mar -Sept
615
50
275
1146.7E
L
Se Aar
1
50
60
208.5
3251
1355.25
9
6.73
Lakeland
C
Mar -Set
4.0
50
200
1146
L
Se W r
1
.50
50
286.5
250
1 1432.5
10
4,39
We ram
C
Mar-$e t
5.5
5
275
1207,25
L
Se t,A r
1
50
50
219.5
325
1426.75
1:
5, 3
Wa ram
C
Mar -Sept
5.5
11
I
275
'fiO3.29
Se .q r
1
50
50
91.5
325
1694.75
12
3.49
Wa ram
C
Mar -Set
6.5
50
275
959.75
L
Se t• r
1
50
50,
17 .5
325
1134,25
13
297
We rare
I C
Mar -Set
5.6
1 50
275
816.75
L
SeplApr
1
60
50
148.5
325
965.25
14
5.8
Wa ram
0
Jun -Sept
21.0
4
84
487.2
`
0
0
84
487.2
15
5.64
Wa rani
0
Jun -Set
21.0
4
84
473.76
0
0
84
473,76
16
5.48
McColl
0
Jun -Seat
31.0
4
124
679.52
0
0
124
679.52
7
3.35
McColl
0
Jun -Sat
31.0
4
124
415A
0
0
124
415.4
18
3.9
Waaram
0
Jun -Sat
21.0
4
84
327.6
0
0
84
327,6
19
4.26
Wa ram
0
Jun -Set
21.0,
4
84
357
0
0
84
357
20
3.04
Wa4ram
0
J - e t
1 1.0.
4
84
255.38
0
0
84
255.36
Totals: 86.84 17244.59 2719 19963.58
3(b) of 6
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plait that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded In bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to mine inches. Cattle should be removed when plants are grayed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may warts to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain.is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop
A
Barley
B
Hybrid Bermudagrass - Grazed
C
Hybrid Bermudagrass - Hay
D
Com - Grain
E
Com - Silage
F
Cotton
G
Fescue- Grazed
H
Fescue- Hay
I
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M-
Grain Sorghum
N
Wheat
O
Soybean
P
Pine Trees
Lbs N utilized / unit yield
1.6 lbs N / bushel
50 lbs N / ton
50 lbs N / ton
1.25 lbs N / bushel
12 lbs N / ton
0.12 lbs N / lbs lint
50 lbs N I ton
50 lbs N / ton
1.3 lbs N / bushel
2.4 lbs N / bushel
501bs N I acre
50 lbs N / acre
2.5 lbs N / cwt
2.4 ibs N / bushel
4.0 lbs N / bushel
40 lbs N / acre I yr
f
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown -in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
I.
4of8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/yr/animal Farm Total/yr
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
Wean to -Feeder OM2
7040 Feeder to Finish 0.36 2534.4
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and vfiffl require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 2534.4 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 12672 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayla,nl alas
rate of 300 pounds of nitrogen per acre, you will need 42 acreas of land. If you apply the
skAdge-
tocom at a rate of 125 pounds per -acre, you will need 101.576 acres of land. Please note thatelsse
are only estimates of the PAN produced and the land required to utilize that PAN. Actual v
may only be determined by sampling the sludge for plant available nitrogen content prior to zopfcaficn
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for thee spedEr,
application fields designated for'sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of" it
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, Sol
structure. soil texture, water droplet size, and organic solids. The application amount should zot
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of 2m
producer and irrigation designer to ensure that an irrigation system is installed to proriy
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
"This is the maximum application amount allowed for the soil assuming the arnowl
of nitrogen allowed for the crop is not over applied. In many situations, the appleatim
amount shown cannot be applied because of the nitrogen limitation. The maximm
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage trust
be removed on the average of oncb every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
it is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 8
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Tract Hydrant
Soil
Type
Crop
Application Rate
inlhr
App6catiion Amount
* inches
McLean 1
Wagram
C
0.6
1
2
Wagram
C
0.6
1
3
Wagram
C
0.6
1
4
Wagram
C
0.6
1
5
McColl
C
0.65
1
6
Wagram
C
0.6
1
7
Wagram
C
0.6
1
8
Wagram
C
0.6
1
9
Lakeland
C
0.75
1
10
Wagram
C
0.6
1
11
Wagram
C
0.6
1
12
Wagram
C
0.6
1
13
Wagram
C
0.6
1
14
Wagram
D
0.6
1
15
Wagram
D
0.6
1
16
McColl
D
0.65
1
17
McColl
D
0.65
1
18
Wagram
D
0.6
1
19
Wagram
D
0.6
1
20
Wagram
D
0.6
1
6 of 8
§a(
Additional Comments:
The roducer has the Lion to nlant wheat and soybeans oniy on
Pulls 14-20. The Man is written in a corn, wheat and soybean rotation now.
Application rates and windows are reflected in the plan.
7of8
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm:
Owner:
Manager:
Owner/Manager Agreement:
John McLean Swine Farm 78-22
John McLean
llwe understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. llwe know that any expansion to the existing design
of the waste treatment and/or storage system, or construction of new facilities, will requisee a
new nutrient management plan and a new certification to be submitted to DWQ before the rs
animals are stocked.
Itwe understand that I must own or have access to equipment, primarily irrigation e€
to land apply the animal waste described in this nutrient management plan. This a pr
must be available at the appropriate pumping time such that no discharge occurs firm ihe b3goon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied s
according to this plan at the appropriate times and at rates which produce no runes_
This plan will be filed on site at the farm office and at the office of the local Soft and VVW�—
Conservation District and will be available for review by NCDWQ upon request._
Name of Facility Owner: John McLean
Signature:
Name of Manager (if different from owner):
Signature:
1
Name of Technical Specialist:
Amy J. Elmore
Affiliation: -- --
-- Murphy -Brown, LLC.
Address:
2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone
(910) 293-3434 _
Signature:
0
112712010
Date
8of8
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. if the producer
does not own adequate land to properly dispose of the waste, helshe shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recievinq crop type, or available land.
Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based upon soil type, available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict the rate of applications for
other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field (See
USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips).
Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during' a season prone to flooding (See "Weather and Climate in North Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such ttlat funOff
does not occur offsite or to surface waters and in a method which does not case dry
from the site'during application. No ponding should occur in order to control odor and ffim-
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
1 Of 3
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fail or winter for spring planted crops on sods
with a high potential for leaching. Wastelnutrient -loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients_
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and canal. Animal waste, other than swine waste from facilities sited on or after October 1,
1995, shall not be applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted cropland
provided the fields have been approved as a land application site by a "tectutical
specialist'. Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be apphed at
agronomic rates in a manner that causes no runoff or drift from the site_
16 Domestic and industrial waste from washdown facilities, showers, toilets, sss, e
not be discharged into the animal waste management system.
2of3
NUTRIENT UTILIZATION PLAN
rt
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to .prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre -plant with no further applications of animal
waste during the crop season.
21 Highly visible markers shall be installed to -mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the .maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
nutrient, unless other restrictions -require waste to be applied based on ether nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levee i
the soil shall be monitored and alternative crop sites shall be used when these Mstals
approach excessive levels. pH shall be adjusted and maintained for optimum .
production. Soil and waste analysis records shall be kept for a minimum of five
Poultry dry waste application records shall be maintained for a minimum of thzee yews.
Waste application records for all other waste shall be maintained for a min
years.
23 Dead animals will be disposed of in a manner that meets North Cainlina
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System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear
tends to reduce operating pressure and flow. With continued use, nozzle wear results in
an increase in the nozzle opening which will increase the discharge rate while
decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the design
will alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle.
Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of
mainlines will reduce operating pressure. Operating below design pressure greatly
reduces the coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout
the application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transact perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On
a windless day,_ variation between containers of more than 30 percent is cause for
concern. You should contact your irrigation dealer or technical specialist for assistance.
*Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manua!
OPERATION $ MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available
in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped
down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made
to maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty.
action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the
lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should
include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
Lagoon surface — look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment — look for:
1. settlement, cracking, or "jug" holes
2. side slope stability — slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon
dam. A good stand of vegetation will reduce the potential damage caused by wave
action. If wave action causes serious damage to a lagoon sidewali, baffles in the lagoon
may be used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff,_ roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3-
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.O, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon,. the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
4
• Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and
water conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce
the amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes,. or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,.
• have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large
- bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator, haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and
crop requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge
can be removed without liner injury. If the liner is damaged it must be repaired as soon
as possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal
content than liquid. Because of this it should probably be applied to land with low
phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the
chance of erosion. Note that if the sludge is applied to fields with very high soil -test
phosphors, it should be applied only at rates equal to the crop removal of phosphorus.
As with other wastes, always have your lagoon sludge analyzed for its nutrient value.
6-
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions
which could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach
of the dam. Assuming proper design and construction, the owner has the responsibility
for ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure — an example is the placement of a pipe in the
dam without proper design and construction. (Consult an expert in lagoon design
before placing any pipes in dams.)
• Lagoon liquid levels — high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water flowing into the lagoon.
• Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rapture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in' the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
7
1 j z
jvrsa, 2-
EMERGENCY ACTION PLAN
PHONE NUMBERS.
0j/0
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DIVISION OF WATER QUALITY (DWQ) �J
EMERGENCY MANAGEMENT SERVICES (EMS) q 10 31 S
SOIL AND WATER CONSERVATION DISTRICT (SWCD) 1/0'7 `' '-q 7S/
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 5 x -7— .7,j `P %
COOPERATIVE EXTENSION SERVICE (CES) �i p — —IL— 322 -
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort
to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping_ contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump,_ and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
8
Cl
4.
5.
1
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: (919) 733-3942. Your phone call should include: your name, facility
number, telephone number,. the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number,, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: Y f �:�_ l� C /U 0 ")./
b. Contractors Address: ' S f-/V ,- 1--At A% fZ' � , #ernes �C
c . Contractors Phone:
Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: A/ -- % ftr' /t C-0,J f A—,t—
b. Phone:
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
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FARM EMERGENCY PLAN 2016
Farm Emergency Plan
1. Emergency Numbers - if 911 is not working properfj
Contact dames
Contact Numbers
Fire
it t.s �•� ,�. �
t
l /. --
1 , -� 1-1-2
Local Police
s �,� �,vrt -�'
~77
O � /-1
7:;�
County Sheriff
i .s, 5 rJ l� o w '
f ', %
-C> O
Local Animal Control
/0
1 Z, 0
State Police
l.. ,�. t n
_� �{ �,
�S-2
Local County Emergency Management Coordinator d?J0 3
/ 7 r
c'
Ambulance
_
qj 0 40
2 2 f® J
Local Hospital
s t
d
0
Family Doctor
t o .- r
4f O
[[75?o
4 O
Agricultural Chemical Dealer Al 0 '/ , -19 1
Lrr � Y- '7/0
'� - 6 -1
Veterinarian
t-- / 0 2 7
ll. Ou51HU55 nlUMUU[5 jIMPOTTanT numDel Tor
YOur DUS1neSS
Contact Names
Contact Numbers
local fire T q _6 S
6 0 _ —
Local Fire Chief,
Electric Company ('
_4
Gas Company �r Gr
i -� 2 7(o `- 60 S-
F,5 7 -5- 7-7
Phone Company 6 e,� f //7r �L
Equipment Deafer/Mechanic Arc- "" Ck,'
3 -- S9C- " 2 Z ( Z-
-Q L + 72 6 i
Q d -- L17.
FBl Field Office Emergency Number �9 -�
Insurance Company/Agent MAr- r
r
Local NC Cooperative Extension Agent
i
NC Department of Agriculture & Consumer Services
(NCDA&CS)
919-707-3000
NCDA&CS Structural Pest Control and Pesticide Division
919-733-3556
s NCDA&CS Emergency Programs Division
NCDA&CS Veterinary Division
National Response Center
919-807-4300
919-707-3250
1-800-424-8802
NODE% Division of Water Resources (DWR)
1-800-858-0368
NC Poison Control
1-800-222-1222
2
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause
Flush Gutters Accumulation of solids
BMP`s to Minimize Odor
(Liquid Systems)
Site Specific Practices
( } Flush system is designed and operated
sufficiently to remove accumulated
solids from gutters as designed.
temove bridging of accumulated solids at
Jischarge
_ Lagoons and Pits Crusted Solids { v Maintain lagoons, settling basins and��
p"its where pest breeding is apparent to 7g7 `` 4
minimize the crusting of solids to a depth �> L, f4 o $ ��� !�
of no more than &•8 inches over more ttm
30% of surface_ AIJ J
Excessive T Decaying vegetation (-')Maintain vegetative control along banks of {+.L N" e „�
Vegetative Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundments ter_ r (�
(Dry Systems) V✓ `
Feeders Feedil- ( Design, operate and maintain feed systems (e.g.- + •�s,� cp s /s 0 S I-e.(
bunkers ands s) to minimize the accumulation
ymg tage-
(' Clean up spillage on a routine basis (e.g. 7-10 day S.-„►ll 41"J
interval during summer; 1530 day interval during winter).
9 �f► � l ei/('►.j ail --► �i',.�� - � vvR to S/� ZeJ
Feed Storaq Accumulation offeed {,�.i2educe moisture accumulation within and around Tt
p residues immediate perimeter of deed storage areas by
JC �� �- • /�� `� r ��
PS insuring drainage away from site andlor providing
adequate containment (e g_, covered bin for p '
brewer's grain and similar high moisture grain
1 tlTl r Inspect for and remove or break up accumulated
sn ids in filter strips around feed storage as needed. e jjL
Animal Hd ng Accumulation of animat („ f Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and �
turbance by animals is minimal.
( Maintain fence rows and filler scrips around animal
holding areas to minimize accumulations of wastes
(i_e_ inspect for and remove or break up accumulated
n solids as needed}.
tj
MiC-1loveinbei 91,'b99&
I b.�=� -� f s us
Dry Manure Handling Accumulations of animal (} Remove spillage on a routine basis (e.g. 7-10 day
Systems wastes interval during summer, 15-30 days interval during
winter) where manure is loaded for land application /
or disposal.
() Provide for adequate drainage around manure stockpiles
() Inspect for and remove or break up accumulated wastes h t
in filter strips around stockpiles and manure handling p�
areas as needed.
The issues checked () pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
—f, � /' d. !Wz t �_. ,
(Landowner Signature)
For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC -- November 1.1.1996
I
V
SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST
Source Cause
BMP's to Minimize Odor Site Specific Practices
_ Farmstead Swine production { ')Vegetative or wooded buffers:
(,)Recommended best management
practices;
Good judgment anddcommon sense
Animal body Dirty manure POY floors US
surfaces covered animals U o w
Floor surfaces Wet manure -covered ( S tted floors;
floors ( Waterers located over slotted floors;
w 4 4AV L k-- J tL ( )Feeders at high end of solid floors;
( )Scrape manure buildup from floors;
/° i o t `, S� �ro p ( )Underfloor ventilation for drying. �y��� ®,
/ M !
pa� bta ,
Manure collection Urine ( requent manure removal by flush, pit - S
P�'Drs
D"a
pits recharge or scrape P / IS C k
Partial microbial ( )Underfloor ventilation
decomposition
Ventilation Volatile gases
exhaust fans Dust
Indoor surfaces Dust1
Flush Tanks
i q4 Flush alleys
2 p�1
{ 1F n maintenance;
(cient air movement
(wlWashdown between groups of nimals J�
( )Feed additives; fio , ✓ y ��K T7"?
( )Feeder covers; U
(1Peed delivery downspout extenders to
feeder covers
Agitation of recycled ( )Flush tank covers
lagoon liquid while tanks { )Extend fill lines to near bottom of tanks
are filling with anti -siphon vents
Agitation during waste ( )Underfloor flush with underfloor
water conveyance ventilation
f )ex a:,'J Tb,
QPit
1�
recharge
points
Agitation of recycled ( )Extend recharge lines to near bottom of
lagoon liquid while pits pits with anti -siphon vents
are filling , V q _
I.
%
1 j /U GJ /%%l.
Acy
LDer
��
Lift stations
Agitation during sump
tank filling drawdown
( )Sumptank covers
-
and
C fl
n
°jam
in
/ �✓S
Outside drain
Agitation during waste
( )Box Covers
C,
collection or
water conveyance
7
junction boxes
End of drain
lagoon
Agitation during waste
,tend discharge point of pipes
lagoon liquid level
M -f �j
l S I #ba 5 G3
f
�/)•�•.
pipes at
water
underneath
14 7t tv
Lagoon surfaces Volatile gas emissions
Biological mixing
Agitation
mil}!'r
S7aP sP arts
( )Mechanical aeration f, P
f ,0roven biological additives f ) Z U •) 121)
Irrigation sprinkler High pressure agitation ( • -gate on dry days with little or no wind
nozzles Wind draft ( mimum recommended operation pressure
( ump intake near lagoon liquid surface
( )Pump from second -stage lagoon
AMOC — November 11,1996 0
(s/jP per lagoon liquid capacity {� f - --`- Or
( rrect lagoon startup procedures
( linim m surface area -to -volume G
ratio (✓Minimum agitation when
pumping
*.Ge - 7713WR
- APR 14 ?nn
12 Watat Qualik,
Flowiftl
C��
Storage tank or Partial microbial ( )Bottom or midlevel loading -fiviKJ
basin surface decomposition Mixing while ( )Tank covers O j
filling Agitation when emptying( )Basin surface mats of solids
( )Proven biological additives or oxidants
Settling basin
surface
Partial microbial decom-
position Mixing while filling
Agitation when emptying
Manure, slurry or Agitation when spreading
sludge spreader volatile gas emissions
outlets
Dead animals Carcass decomposition
Dead animal Carcass decomposition
disposal pits
Incinerators Incomplete combustion
Standing water
around facilities
level
)Extend drainpipe outlets underneath liquid
)Remove settled solids regularly
( )Soil injection of slurry/sludges
( )Wash residual manure from spreader after use
( )Proven biological additives or oxidants
er disposition of carcasses
)Complete covering of carcasses in burial pits
)Proper location I construction of disposal pits go f U S 1—� D
( )Secondary stack bumers
improper drainage ( Farm access road
maintenance Microbial decomposition of away from
fa0fi matter
_ Manure tracked Poorly maintained access (-, loam► access road maintenance
onto public roads roads
from farm access 0
Additional Information: Available From: (�
Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Centl3f'o r 1"
Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE g�
Swine Production Facility Manure Management:Pit Recharge -Lagoon Treatment:EBAE128-88NCSU-SAE �!/
Swine Production Facility Manure Management:Underfkoor Fluse-Lagoon Treatment 129-88NCSU-BAAE
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE
Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE
Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension
Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc
Options for Managing Odor, a report from the Swine Odor Task Force NCSU Agri Communication
Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension X-eA-v % 1a 1
1995 Conference Proceedings v
1sY 0 o,a
sc,
The issues checked ( ) pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying odor control measures as practical.
I certify the aforementioned odor control Best Management Practices have been
reviewed with me.
(Landowner Signature)
13
Operator:JACK MCLEAN County: 1500.0
Distance to nearest residence (other than owner):
1. STEADY STATE LIVE WEIGHT
Date: 11/08/93
/I f
@ 6- feet
0
sows
(farrow to finish)
x
1417
lbs.
= 0
lbs
0
sows
(farrow to feeder)
x
522
lbs.
= 0
lbs
7040
head
(finishing only)
x
135
lbs.
= 950400
lbs
0
sows
(farrow to wean)
x
433
lbs.
= 0
lbs
0
head
(wean to feeder)
x
30
lbs.
= 0
lbs
TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 950400 lbs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 950400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW
Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW
Volume = 950400 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet
4. TOTAL DESIGN VOLUME
Inside top length 675.0 feet ; Inside top width 275.0 feet
Top of dike at elevation 78.7 feet
Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 77.7 feet
Bottom of lagoon elevation 68.7 feet-7/,0
Seasonal high water table elevation V�6-5'feet
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
2.5 2.5 2.5 2.5 670.0 270.0 9.00
AREA OF TOP
LENGTH * WIDTH =
670.0 270.0
AREA OF BOTTOM
LENGTH * WIDTH =
625.0 225.0
180900 (AREA OF TOP)
140625 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
647.5 247.5 641025 (AREA OF MIDSECTION * 4)
CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6
180900.0 641025.0 140625.0 1.5
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1443825 CU. FT.
5. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
675.0 275.0 185625.0 square feet
Buildings (roof and lot water)
Length * Width =
0.0 0.0 0.0 square feet
TOTAL DA 185625.0 square feet
Design temporary storage period to be 180 days.
5A. Volume of waste produced
Approximate daily production of manure in CF/LB SSLW 0.00136
Volume = 950400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days
Volume = 232658 cubic feet
5B. Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallons
Volume = 0.0 cubic feet per CF
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall = 7.0 inches
Volume = 7.0 in * DA / 12 inches per foot
Volume = 108281.3 cubic feet
k
5D. Volume of 25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 108281.3 cubic feet '
TOTAL REQUIRED TEMPORARY STORAGE
5A.
232658
cubic
feet
5B.
0
cubic
feet
5C.
108281
cubic
feet
5D.
108281
cubic
feet
TOTAL 449220 cubic feet
6. SUMMARY
Total required volume 1399620 cubic feet
Total design volume avail. 1443825 cubic feet
Min. req. treatment volume plus sludge accumulation
950400 cubic fe
At elev. 74.9 feet ; Volume is
963949 cubic
feet
(end pumping)
Total design volume less 25yr-24hr
storm is 1335544 cubic feet
At elev. 77.0 feet ; Volume is
1318344 2ubic
feet
(start pumping)
Seasonal h' h water t le elevation
-A feet
7. DESIGNED BY: r- APPROVED BY:
DATE: 6 �l�j��� DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS: L ea
7Lf @ sr� / (,*4 �s *rptda_f: 1 � rJe tE
O�j
OPERATION AND MAINTENANCE PLAN
------------------------------
This lagoon is designed for waste treatment (permanent storage) with
min. odor control. The time required for the planned fluid level to be
reached (permanent + temporary storage) may vary due to soil conditions
flushing operations, and the amount of fresh water added to the system.
The designed 6 months temporary storage is an estimated volume
based on: 1) waste from animals; 2) excess rainfall after evaporation;
and 3) the largest 24 hour (one day) rainfall that occurs on the
average of once every 25 years. The volume of waste generated from
a given number of animals will be fairly constant throughout the year
and from year to year. This estimate is based on 7 inches of excess
rainfall which is equal to or exceeds the highest 6 months excess in
a year. The average annual excess rainfall is approximately 8 inches.
Therefore, an average of 8 inches of excess rainfall will need to be
pumped each year. The 25 year rainfall will not be a factor to consider
in an annual pumping cycle, but this storage volume must always be
available. A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed on the elevation to
begin pumping, a permanent marker must be installed on this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain minimum treatment depth (6 feet).
Pumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
1. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times. When precharging is complete,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin pump -out of the lagoon when fluid level reaches eleva-
tion 77.0 as marked by permanent marker. Stop pump -out when
the fluid level reaches elevation 74.9 or before the fluid depth is
less than 6 feet deep (this prevents the loss of favorable
bacteria). The design temporary storage, less 25 year storm
is 340939 cubic feet or 2550225 gallons. As stated before, this
volume will vary considerably from year to year.
4. The recommended maximum amount to apply per irrigation is
one (1) inch and the recommended maximum application rate is 0.3
inch per hour.
5. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7. All surface runoff is to be diverted from the lagoon to stable
outlets.
8. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a well.
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS
----------------------------------------------------------
Clearing:
All trees and brush shall be removed from the construction area
before any excavating or fill is started. Stumps will be removed
within the area of the foundation of the embankment and fill areas
and all excavated areas. All stumps and roots exceeding one (1)
inch in diameter shall be removed to a minimum depth of one (1)
foot. Satisfactory disposition will be made of all debris. The
foundation area shall be loosened thoroughly before placement of
embankment material. Lagoon site (and pad site if needed) to be
stripped of topsoil (311) and stockpiled for use on dike and pad
slopes (2-311). The topsoiling quantity is in excess of amounts
specified on page one (1).
Cut-off Trench:
---------------
A cut-off trench (when specified) shall be installed as shown in
the plans. Y
Construction:
Construction of excavated and earthfill areas shall be performed to
the neat lines and grades as planned. Deviations from this will
require prior approval of the SCS. Earthfill shall be placed in
max. of 6" lifts and not placed in standing water. Compaction shall be
performed by the construction equipment or sheeps-foot roller during
placement. The embankment of the lagoon shall be installed using
the more impervious materials. Construction of fill heights shall
include ten (10) percent for settlement. To protect against seepage,
when areas of unsuitable material are encountered, they will need to
be excavated a minimum of -one (1) foot below grade and backfilled and
compacted with a SCS approved material (ie-CL,SC,CH). Refer to the soil
investigation information in the plans for special considerations.
Precautions should be taken during construction to prevent excessive
erosion and sedimentation.
Vegetation:
All exposed embankment and other bare constructed areas shall be
seeded to the planned type of vegetation as soon as possible after
construction according to seeding specifications sheet.
SEEDING RECOMMENDATIONS
-----------------------
AREA TO BE SEEDED: 6.0 ACRES
USE THE SEED MIXTURE INDICATED:
0 LBS. FESCUE GRASS § 60 LBS./ACRE
(BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS)
SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30
0 LBS. 'PENSACOLA' BAHIA GRASS § 60 LBS./ACRE
(SEE FOOTNOTE NO. 1)
SEEDING DATES: MARCH 15 TO JUNE 30
48 LBS. HULLED BERMUDA GRASS § 8 LBS./AC.
(SUITED FOR MOST SOIL CONDITIONS)
SEEDING DATES: APRIL 1 TO JULY 31
0 LBS. RYE GRAIN § 30 LBS./ACRE (NURSERY FOR FESCUE)
z'LBS. RYE GRASS § 40 LBS./ACRE (TEMPORARY VEGETATION)
SEEDING DATES: DECEMBER 1 TO MARCH 30
LBS.
APPLY THE FOLLOWING:
6000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE)
12 TONS OF DOLOMITIC LIME (2 TONS/ACRE)
600 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE)
ALL SURFACE DRAINS SHOULD BE INSTALLED'PRIOR TO SEEDING. SHAPE
ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED.
APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH
SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER
OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH
ANCHORING TOOL OR NETTING.
1. PENSACOLA-BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON
BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8
LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER
UNTIL BAHIAGRASS IS ESTABLISHED.
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