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HomeMy WebLinkAbout780022_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 190 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. L Farm Number. 78-0022 Certificate Of Coverage Number: AWS780022 2. Facility Name: M&T Farm 3. Landowner's Name (same as on the Waste Management Plan): John H McLean 4. Landowner's Mailing Address: 1248 Mount Moriah Rd City: Maxton State: NC Zip: 28364-7264 Telephone Number: 910-521-0481 Ext. E-mail: 5. Facility's Physical Address: 8482 GaddyS Mill Rd City: Maxton State: NC Zip: 28364 6. County where Facility is located: Robeson 7. Farm Manager's Name (if different from Landowner): Randall M Thompson g. Farm Manager's telephone number (include area code): 910-844-6029 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): 1 S ," �� �;�t e� 10. Operator Name (OIC): Randall M. Thompson Phone No.: 910-844-6029 OIC 4: 17657 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 7,040 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Twkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 19.00 LAGOON 1 202,118.00 Mail one (1) copy of the Certified Animal 'Waste Management Plan (CAWNIP) with this completdand signed application as required by NC General Statutes 143-215.10C(d) to the address below. D The CAWMP must include the following components; 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e,g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.68, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: J} nl,,,- t s- ] L1 % ( i Title: a- , h Signature: 14, & _ 4 , &L- � ���' Date: Name: ' FY 1 Title: I=.h� Signature: �,�. Date: Name: Signature: Title: Date: TILE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secrerary LINDA CULPEPPER Dir"?" 5rn7� q, NORTH CAROLINA Environmental Quality February 27, 2019 John H McLean M&T Farm 1248 Mount Moriah Rd Maxton, NC 28364-7264 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at h sa/de _ne. ov/about/divisions/water-resources/water- uali -re ional-o erations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure Your contin ed coverage under the State Non -Discharge General Permits, you must submit an a lication for permit coveRge to the Division. Enclosed you will find a "Re nest for Certificate of Coverage Facili1y Currently Covered by an Expiring State Non-Discbar a General Permit." The application form must be completedsigned and returned hy April 3, 2019. Please note that you must include one _(1) cony of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on nave 2 of the renewal application fonn. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to 525,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Fayetteville Regional Office, Water Quality Regional Operations Section Robeson County Soil and Water Conservation District AFOG Section Central Files - AWS780022 Murphy --Brown LLC D+ !North CaT"Ana Departnwnt of EnvronrnentaI Qua] ity j DimiziDn of Water Resoulces -T' 512 N. Salsbury St. 11S3S ♦nazi $?iYipa Center i Ras-gh, North Caroi:roa 27655-183S jl— �as.7�7.at� Version —November 26, 2018 Mortality Management methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. DA composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionjof the State Veterinarian, would -make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). aMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be:,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may;enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Signature of Technical Specialist Date Date r Murphy -Brown, LLC 1/27/2010 2822 Hwy 24 west P.O Box 8W Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): John McLean Farm Name: John McLean Swine Farm 78-22 Couni Robeson Farm Capacity. Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 7040 Owlage Otructure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water andlor groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates,_ leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste maybe applied to land eroding at 5 or more tons per acre annualty but less than 10 tons per acre per year providing that adequate filter strips are established_ 4. Do not apply waste on saturated soils, when it is raining, or when the surfer is fr, Either of these conditions may result in runoff to surface waters which is riot a9mved under DWQ regulations_ 5. Wind conditions should also be considered to avoid drift and dowrm problems. 6. To maximize the value of the nutrients for crop produp�on and to reduce the potentW for pollution; the waste should be applied to a growing crop or applied not more than. 30 days prior to planting a crop or forages breaking dormancy. Injecting the Este -or disking will conserve nutrients and reduce odor problems; 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan,. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. in some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be fieAble so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gal/yr Farrow to Feeder 4015 gat/yr gallyr Farrow to Finish 10585 gal/yr gallyr Wean to Feeder 223 gal/yr gal/yr 7040 Feeder to Finish 986 gal/yr 6,941,440 gallyr Total 6,941,440 gat/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): I Canacitv Tvne Nitrogen Produced oer Animal Total I Farrow to Wean 5.4 ibs/yr ibs/yr Farrow to Feeder 6.5 Ibs/yr lbs/yr Farrow to Finish 26 Ibs/yr ibsfyr Wean to Feeder 0.48 Ibs/yr ibstyr 7040 Feeder to Finish 2.3lbs/w 16,192 lbs1 Applying the above amount of waste is a big job. You should plan time and Have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen prod on this facility to the amount of nitrogen that the crWs under irrigation may uptake and ut in the normal growing season. Total Irrigated Acreage: 85.84 Total N Required 1st Year: 22953.2425 Total N Required 2nd Year. 19963.59 Average Annual Nitrogen Requirement of Crops: 21,458.42 Total nitrogen Produced by farm: 16,192.00 Nitrogen Balance for Crops: (5,266.42) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the sbm, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for tills facility. 2of8 oll 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs WAc Lbs N Total Ibs a Acres s Typo Code Apply Yield. The N/Unit Residual /Ac Utilized gnu Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual /Ac Utilized Total Lb6 N/Ac Totat rbs N Utilized McLean 1 448 Wa ram C Mar-S®t 5.5 50 275 1226.5 L Sept -Apr 1 EO 50 223 325 1449.5 2 4,19 W ram C Mar- ems 5.5 50 275 1152.25 L Sept -Ayr 50 50 209.5 325 1361.75 3 3 82 a ram C Mar -Sept 5.6 50 275 1050.5 L Sa t�A r 1 50 50 191 325 1241.5 3.49 Wa rani C Mar -Sept 5.5 60 275 959.75 L Ss 1-A r 1 50 50 174.5 325. 1134.25 5 '3.68 McColl C Mar -Set 4.L` 50 200 736 L -A r 1 .60 60 184 250 920 6 4 Wa rain C Mar -Set 5.5 50 275 1100 L Sept -Apr 1 50 50 200 325 1300 7 4.16 Wpgraln C Mar-SoDt 5.5 50 275 1144 L Se tNAur 1 1 50 1 50 1 208 3251 1352 8 4.17 Wa ram C Mar -Sept 615 50 275 1146.7E L Se Aar 1 50 60 208.5 3251 1355.25 9 6.73 Lakeland C Mar -Set 4.0 50 200 1146 L Se W r 1 .50 50 286.5 250 1 1432.5 10 4,39 We ram C Mar-$e t 5.5 5 275 1207,25 L Se t,A r 1 50 50 219.5 325 1426.75 1: 5, 3 Wa ram C Mar -Sept 5.5 11 I 275 'fiO3.29 Se .q r 1 50 50 91.5 325 1694.75 12 3.49 Wa ram C Mar -Set 6.5 50 275 959.75 L Se t• r 1 50 50, 17 .5 325 1134,25 13 297 We rare I C Mar -Set 5.6 1 50 275 816.75 L SeplApr 1 60 50 148.5 325 965.25 14 5.8 Wa ram 0 Jun -Sept 21.0 4 84 487.2 ` 0 0 84 487.2 15 5.64 Wa rani 0 Jun -Set 21.0 4 84 473.76 0 0 84 473,76 16 5.48 McColl 0 Jun -Seat 31.0 4 124 679.52 0 0 124 679.52 7 3.35 McColl 0 Jun -Sat 31.0 4 124 415A 0 0 124 415.4 18 3.9 Waaram 0 Jun -Sat 21.0 4 84 327.6 0 0 84 327,6 19 4.26 Wa ram 0 Jun -Set 21.0, 4 84 357 0 0 84 357 20 3.04 Wa4ram 0 J - e t 1 1.0. 4 84 255.38 0 0 84 255.36 Totals: 86.84 17244.59 2719 19963.58 3(b) of 6 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plait that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded In bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to mine inches. Cattle should be removed when plants are grayed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may warts to consider harvesting hay or silage two to three times during the season, depending on the time small grain.is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Com - Grain E Com - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M- Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N I ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 501bs N I acre 50 lbs N / acre 2.5 lbs N / cwt 2.4 ibs N / bushel 4.0 lbs N / bushel 40 lbs N / acre I yr f Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown -in the tables. See attached map showing the fields to be used for the utilization of animal waste. I. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to -Feeder OM2 7040 Feeder to Finish 0.36 2534.4 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and vfiffl require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2534.4 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 12672 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayla,nl alas rate of 300 pounds of nitrogen per acre, you will need 42 acreas of land. If you apply the skAdge- tocom at a rate of 125 pounds per -acre, you will need 101.576 acres of land. Please note thatelsse are only estimates of the PAN produced and the land required to utilize that PAN. Actual v may only be determined by sampling the sludge for plant available nitrogen content prior to zopfcaficn Actual utilization rates will vary with soil type, crop, and realistic yield expectations for thee spedEr, application fields designated for'sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of" it such that runoff or ponding occurs. This rate is limited by initial soil moisture content, Sol structure. soil texture, water droplet size, and organic solids. The application amount should zot exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of 2m producer and irrigation designer to ensure that an irrigation system is installed to proriy irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the arnowl of nitrogen allowed for the crop is not over applied. In many situations, the appleatim amount shown cannot be applied because of the nitrogen limitation. The maximm application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage trust be removed on the average of oncb every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. it is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Tract Hydrant Soil Type Crop Application Rate inlhr App6catiion Amount * inches McLean 1 Wagram C 0.6 1 2 Wagram C 0.6 1 3 Wagram C 0.6 1 4 Wagram C 0.6 1 5 McColl C 0.65 1 6 Wagram C 0.6 1 7 Wagram C 0.6 1 8 Wagram C 0.6 1 9 Lakeland C 0.75 1 10 Wagram C 0.6 1 11 Wagram C 0.6 1 12 Wagram C 0.6 1 13 Wagram C 0.6 1 14 Wagram D 0.6 1 15 Wagram D 0.6 1 16 McColl D 0.65 1 17 McColl D 0.65 1 18 Wagram D 0.6 1 19 Wagram D 0.6 1 20 Wagram D 0.6 1 6 of 8 §a( Additional Comments: The roducer has the Lion to nlant wheat and soybeans oniy on Pulls 14-20. The Man is written in a corn, wheat and soybean rotation now. Application rates and windows are reflected in the plan. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: John McLean Swine Farm 78-22 John McLean llwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. llwe know that any expansion to the existing design of the waste treatment and/or storage system, or construction of new facilities, will requisee a new nutrient management plan and a new certification to be submitted to DWQ before the rs animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation e€ to land apply the animal waste described in this nutrient management plan. This a pr must be available at the appropriate pumping time such that no discharge occurs firm ihe b3goon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied s according to this plan at the appropriate times and at rates which produce no runes_ This plan will be filed on site at the farm office and at the office of the local Soft and VVW�— Conservation District and will be available for review by NCDWQ upon request._ Name of Facility Owner: John McLean Signature: Name of Manager (if different from owner): Signature: 1 Name of Technical Specialist: Amy J. Elmore Affiliation: -- -- -- Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone (910) 293-3434 _ Signature: 0 112712010 Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of the waste, helshe shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during' a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such ttlat funOff does not occur offsite or to surface waters and in a method which does not case dry from the site'during application. No ponding should occur in order to control odor and ffim- 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 Of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fail or winter for spring planted crops on sods with a high potential for leaching. Wastelnutrient -loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients_ Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "tectutical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be apphed at agronomic rates in a manner that causes no runoff or drift from the site_ 16 Domestic and industrial waste from washdown facilities, showers, toilets, sss, e not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN rt REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to .prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to -mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the .maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions -require waste to be applied based on ether nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levee i the soil shall be monitored and alternative crop sites shall be used when these Mstals approach excessive levels. pH shall be adjusted and maintained for optimum . production. Soil and waste analysis records shall be kept for a minimum of five Poultry dry waste application records shall be maintained for a minimum of thzee yews. Waste application records for all other waste shall be maintained for a min years. 23 Dead animals will be disposed of in a manner that meets North Cainlina 3of3 tr-.. 421, ::� 3 r = �C .; 4- W - a-,- - - / is M ....zr--t,-bLt - w. the lungs ,e saw heart . / m mucks do f „u law steep promp- f, to watch for ,� c rth as the case ie restless and Wy during late =ming out to and tender " S ved to be in C e born in late nail and un- T A for about a t the den until N I. They begin a c N�iw►; ckA r�� Of grass and to get out to 77fl�� 7 -, 0 r, 'eats; attends 1 them' where fl 5 some of the be found in most favored 1 or Swale ad- ML One en - by a heap of Ilion, but one )Out external ). These con- ►kouts or spy hes intruders :d by the ob- puck himself sf the burrow sand sur- ``�: be -- C) 0 G Z A nm r im a 120 IV A f =57 S fvz T 6 Fry CAROLINA - SHEET NUMBER j6 (Joins inset sheet 15) GoA W FEET On GoA "I MWaB aA c Y NOA q u W88 ,'� ' �Dn �. Mc %/ � - r � $ - Ra. � � Ra Y •,�. 'BE1[ �� m ,. 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Npg 'Vol - _ -' NoA System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transact perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day,_ variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manua! OPERATION $ MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty. action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface — look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment — look for: 1. settlement, cracking, or "jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewali, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff,_ roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3- Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.O, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon,. the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes,. or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients,. • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator, haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6- The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure — an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rapture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in' the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 1 j z jvrsa, 2- EMERGENCY ACTION PLAN PHONE NUMBERS. 0j/0 y3-3 Y" C) c DIVISION OF WATER QUALITY (DWQ) �J EMERGENCY MANAGEMENT SERVICES (EMS) q 10 31 S SOIL AND WATER CONSERVATION DISTRICT (SWCD) 1/0'7 `' '-q 7S/ NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 5 x -7— .7,j `P % COOPERATIVE EXTENSION SERVICE (CES) �i p — —IL— 322 - This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping_ contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump,_ and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. 8 Cl 4. 5. 1 c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number,. the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number,, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Y f �:�_ l� C /U 0 ")./ b. Contractors Address: ' S f-/V ,- 1--At A% fZ' � , #ernes �C c . Contractors Phone: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: A/ -- % ftr' /t C-0,J f A—,t— b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. at A �f I/ -b o'o Z q 7,W 5,0C., fa,, Ae-p ) / 4J/T7�Q e-G.JJ e - - y3-7 — 3 33 y 9� _Joe— 48 J—� c 7 'S-0 3 - 0 1 s- 9 9/ o— 2 q o— -7-ya o 9/ o 2 q 3 S763 FARM EMERGENCY PLAN 2016 Farm Emergency Plan 1. Emergency Numbers - if 911 is not working properfj Contact dames Contact Numbers Fire it t.s �•� ,�. � t l /. -- 1 , -� 1-1-2 Local Police s �,� �,vrt -�' ~77 O � /-1 7:;� County Sheriff i .s, 5 rJ l� o w ' f ', % -C> O Local Animal Control /0 1 Z, 0 State Police l.. ,�. t n _� �{ �, �S-2 Local County Emergency Management Coordinator d?J0 3 / 7 r c' Ambulance _ qj 0 40 2 2 f® J Local Hospital s t d 0 Family Doctor t o .- r 4f O [[75?o 4 O Agricultural Chemical Dealer Al 0 '/ , -19 1 Lrr � Y- '7/0 '� - 6 -1 Veterinarian t-- / 0 2 7 ll. Ou51HU55 nlUMUU[5 jIMPOTTanT numDel Tor YOur DUS1neSS Contact Names Contact Numbers local fire T q _6 S 6 0 _ — Local Fire Chief, Electric Company (' _4 Gas Company �r Gr i -� 2 7(o `- 60 S- F,5 7 -5- 7-7 Phone Company 6 e,� f //7r �L Equipment Deafer/Mechanic Arc- "" Ck,' 3 -- S9C- " 2 Z ( Z- -Q L + 72 6 i Q d -- L17. FBl Field Office Emergency Number �9 -� Insurance Company/Agent MAr- r r Local NC Cooperative Extension Agent i NC Department of Agriculture & Consumer Services (NCDA&CS) 919-707-3000 NCDA&CS Structural Pest Control and Pesticide Division 919-733-3556 s NCDA&CS Emergency Programs Division NCDA&CS Veterinary Division National Response Center 919-807-4300 919-707-3250 1-800-424-8802 NODE% Division of Water Resources (DWR) 1-800-858-0368 NC Poison Control 1-800-222-1222 2 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause Flush Gutters Accumulation of solids BMP`s to Minimize Odor (Liquid Systems) Site Specific Practices ( } Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. temove bridging of accumulated solids at Jischarge _ Lagoons and Pits Crusted Solids { v Maintain lagoons, settling basins and�� p"its where pest breeding is apparent to 7g7 `` 4 minimize the crusting of solids to a depth �> L, f4 o $ ��� !� of no more than &•8 inches over more ttm 30% of surface_ AIJ J Excessive T Decaying vegetation (-')Maintain vegetative control along banks of {+.L N" e „� Vegetative Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundments ter_ r (� (Dry Systems) V✓ ` Feeders Feedil- ( Design, operate and maintain feed systems (e.g.- + •�s,� cp s /s 0 S I-e.( bunkers ands s) to minimize the accumulation ymg tage- (' Clean up spillage on a routine basis (e.g. 7-10 day S.-„►ll 41"J interval during summer; 1530 day interval during winter). 9 �f► � l ei/('►.j ail --► �i',.�� - � vvR to S/� ZeJ Feed Storaq Accumulation offeed {,�.i2educe moisture accumulation within and around Tt p residues immediate perimeter of deed storage areas by JC �� �- • /�� `� r �� PS insuring drainage away from site andlor providing adequate containment (e g_, covered bin for p ' brewer's grain and similar high moisture grain 1 tlTl r Inspect for and remove or break up accumulated sn ids in filter strips around feed storage as needed. e jjL Animal Hd ng Accumulation of animat („ f Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and � turbance by animals is minimal. ( Maintain fence rows and filler scrips around animal holding areas to minimize accumulations of wastes (i_e_ inspect for and remove or break up accumulated n solids as needed}. tj MiC-1loveinbei 91,'b99& I b.�=� -� f s us Dry Manure Handling Accumulations of animal (} Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer, 15-30 days interval during winter) where manure is loaded for land application / or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes h t in filter strips around stockpiles and manure handling p� areas as needed. The issues checked () pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. —f, � /' d. !Wz t �_. , (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 1.1.1996 I V SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices _ Farmstead Swine production { ')Vegetative or wooded buffers: (,)Recommended best management practices; Good judgment anddcommon sense Animal body Dirty manure POY floors US surfaces covered animals U o w Floor surfaces Wet manure -covered ( S tted floors; floors ( Waterers located over slotted floors; w 4 4AV L k-- J tL ( )Feeders at high end of solid floors; ( )Scrape manure buildup from floors; /° i o t `, S� �ro p ( )Underfloor ventilation for drying. �y��� ®, / M ! pa� bta , Manure collection Urine ( requent manure removal by flush, pit - S P�'Drs D"a pits recharge or scrape P / IS C k Partial microbial ( )Underfloor ventilation decomposition Ventilation Volatile gases exhaust fans Dust Indoor surfaces Dust1 Flush Tanks i q4 Flush alleys 2 p�1 { 1F n maintenance; (cient air movement (wlWashdown between groups of nimals J� ( )Feed additives; fio , ✓ y ��K T7"? ( )Feeder covers; U (1Peed delivery downspout extenders to feeder covers Agitation of recycled ( )Flush tank covers lagoon liquid while tanks { )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation f )ex a:,'J Tb, QPit 1� recharge points Agitation of recycled ( )Extend recharge lines to near bottom of lagoon liquid while pits pits with anti -siphon vents are filling , V q _ I. % 1 j /U GJ /%%l. Acy LDer �� Lift stations Agitation during sump tank filling drawdown ( )Sumptank covers - and C fl n °jam in / �✓S Outside drain Agitation during waste ( )Box Covers C, collection or water conveyance 7 junction boxes End of drain lagoon Agitation during waste ,tend discharge point of pipes lagoon liquid level M -f �j l S I #ba 5 G3 f �/)•�•. pipes at water underneath 14 7t tv Lagoon surfaces Volatile gas emissions Biological mixing Agitation mil}!'r S7aP sP arts ( )Mechanical aeration f, P f ,0roven biological additives f ) Z U •) 121) Irrigation sprinkler High pressure agitation ( • -gate on dry days with little or no wind nozzles Wind draft ( mimum recommended operation pressure ( ump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11,1996 0 (s/jP per lagoon liquid capacity {� f - --`- Or ( rrect lagoon startup procedures ( linim m surface area -to -volume G ratio (✓Minimum agitation when pumping *.Ge - 7713WR - APR 14 ?nn 12 Watat Qualik, Flowiftl C�� Storage tank or Partial microbial ( )Bottom or midlevel loading -fiviKJ basin surface decomposition Mixing while ( )Tank covers O j filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin surface Partial microbial decom- position Mixing while filling Agitation when emptying Manure, slurry or Agitation when spreading sludge spreader volatile gas emissions outlets Dead animals Carcass decomposition Dead animal Carcass decomposition disposal pits Incinerators Incomplete combustion Standing water around facilities level )Extend drainpipe outlets underneath liquid )Remove settled solids regularly ( )Soil injection of slurry/sludges ( )Wash residual manure from spreader after use ( )Proven biological additives or oxidants er disposition of carcasses )Complete covering of carcasses in burial pits )Proper location I construction of disposal pits go f U S 1—� D ( )Secondary stack bumers improper drainage ( Farm access road maintenance Microbial decomposition of away from fa0fi matter _ Manure tracked Poorly maintained access (-, loam► access road maintenance onto public roads roads from farm access 0 Additional Information: Available From: (� Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Centl3f'o r 1" Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE g� Swine Production Facility Manure Management:Pit Recharge -Lagoon Treatment:EBAE128-88NCSU-SAE �!/ Swine Production Facility Manure Management:Underfkoor Fluse-Lagoon Treatment 129-88NCSU-BAAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor, a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension X-eA-v % 1a 1 1995 Conference Proceedings v 1sY 0 o,a sc, The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me. (Landowner Signature) 13 Operator:JACK MCLEAN County: 1500.0 Distance to nearest residence (other than owner): 1. STEADY STATE LIVE WEIGHT Date: 11/08/93 /I f @ 6- feet 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 7040 head (finishing only) x 135 lbs. = 950400 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 950400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 950400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 950400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGN VOLUME Inside top length 675.0 feet ; Inside top width 275.0 feet Top of dike at elevation 78.7 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 77.7 feet Bottom of lagoon elevation 68.7 feet-7/,0 Seasonal high water table elevation V�6-5'feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 670.0 270.0 9.00 AREA OF TOP LENGTH * WIDTH = 670.0 270.0 AREA OF BOTTOM LENGTH * WIDTH = 625.0 225.0 180900 (AREA OF TOP) 140625 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 647.5 247.5 641025 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 180900.0 641025.0 140625.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1443825 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 675.0 275.0 185625.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 185625.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 950400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 232658 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 108281.3 cubic feet k 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 108281.3 cubic feet ' TOTAL REQUIRED TEMPORARY STORAGE 5A. 232658 cubic feet 5B. 0 cubic feet 5C. 108281 cubic feet 5D. 108281 cubic feet TOTAL 449220 cubic feet 6. SUMMARY Total required volume 1399620 cubic feet Total design volume avail. 1443825 cubic feet Min. req. treatment volume plus sludge accumulation 950400 cubic fe At elev. 74.9 feet ; Volume is 963949 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 1335544 cubic feet At elev. 77.0 feet ; Volume is 1318344 2ubic feet (start pumping) Seasonal h' h water t le elevation -A feet 7. DESIGNED BY: r- APPROVED BY: DATE: 6 �l�j��� DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: L ea 7Lf @ sr� / (,*4 �s *rptda_f: 1 � rJe tE O�j OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 77.0 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 74.9 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 340939 cubic feet or 2550225 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- Clearing: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. Lagoon site (and pad site if needed) to be stripped of topsoil (311) and stockpiled for use on dike and pad slopes (2-311). The topsoiling quantity is in excess of amounts specified on page one (1). Cut-off Trench: --------------- A cut-off trench (when specified) shall be installed as shown in the plans. Y Construction: Construction of excavated and earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthfill shall be placed in max. of 6" lifts and not placed in standing water. Compaction shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated a minimum of -one (1) foot below grade and backfilled and compacted with a SCS approved material (ie-CL,SC,CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: 6.0 ACRES USE THE SEED MIXTURE INDICATED: 0 LBS. FESCUE GRASS § 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 15 TO NOVEMBER 30 0 LBS. 'PENSACOLA' BAHIA GRASS § 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 30 48 LBS. HULLED BERMUDA GRASS § 8 LBS./AC. (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0 LBS. RYE GRAIN § 30 LBS./ACRE (NURSERY FOR FESCUE) z'LBS. RYE GRASS § 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 12 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED'PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA-BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. eAlbf --a -Awd 30p-j-- r zvde r RAG .,�.__. "'ad _ 'a d A-?- / U/ T 1L -� re.....1_-n�r_t_ YL . , / " A41V l %�.'Sj ,az .... �v