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HomeMy WebLinkAbout780015_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date, Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Applileartion must be signed and dated by the Pertnittee. I . I= Number: 78-0015 2. Facility Name: Farm 7442 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: PO Box 856 Certificate Of Coverage Number: AWS780015 Murphy -Brown LLC City: Warsaw State: NC Zip: 28398-0856 Telephone Number: 910-293-3434 Ext. E-mail: —kf��� 5 Facility's Physical Address: Sr1980 �U " r(\ City: Saint Pants State: 6. County where Facility is located: Robeson 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write 'None"): 10. Operator Name (OIC): Gearld Knight Jr. 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate annual operation type and number NC David C Nordin 910-293-5330 Ext. Murphy-BTown LLC Phone No.: 910-865-4064 Current Permit- Operations Type Allowable Count Swine - Farrow to Wean 1,200 Swine - Wean to Feeder 3,560 Swine - Feeder to Finish 4,600 Operation Types, six!m Cattle D" Poulow Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow We( Poultry Gilts Other Non Laying Pullet Other Layers Zip; 28384 OICA: 995580 Other Types Horses - Horses Horses - Other Sheep - Sheep Sheep - Other 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) IM - I 1A I . ��o Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: I . The most recent Waste Utilization Plan (WUP), sianed by the owner and a certified technical snecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: mr igation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide my site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes my components not she" on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewalgincilerar.gov, I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts Of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, my person who knowingly makes my false statement representation, or certification in anY application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a P I unishinent by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offerise.) Printed Name of signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name:: M\�c LX Title: LQ Signature: Date: 1�c Name: Signature: Name: Signature: Title: Date: Title: Date: THE CONTLMD APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 � Telephone number: (919) 707-9100 E-mail: 2019PemitRenewal@ncdenr.gov FORM: RENEWAI—STATEGENFRAL02/2019 Murphy -Brown, LLC 8/4/2016 2822 H" 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Murphy -Brown, LLC Farm Name: 7442; Fac. No.: 78-15 County: Robeson Farrow to Wean 1200 Farrow to Feeder Farrow to Finish Wean to Feeder 3560 Wean to Finish Feeder to Finish 4600 Gilts Boars Storage Period: > 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils. when it is raining, orwhen the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. I of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3' tons, etc.): Capacity TVoe Waste Produced per Animal Total 1200 Farrow to Wean 3203 gal/yr 3,843,600 gal/yr Farrow to Feeder 3861 gaVyr gal/yr Farrow to Finish 10478 gal/yr gallyr 3560 Wean to Feeder 191 gallyr 679,960 gallyr Wean to Finish 776 gaVyr gal/yr 4600 Feeder to Finish 927 gal/yr 4,264,200 gal/yr Gilts 1015 gal/yr gallyr Boars 2959 gal/yr gallyr Total 8, AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): .Capacity Type Nitrogen Produced per Animal Total 1200 Farrow to Wean 3.84 lbs/yr 4,608 lbs/yr Farrow to Feeder 6.95 Ibs/yr lbs/yr Farrow to Finish 18.86 lbs/yr lbs/yr 3560 Wean to Feeder 0.34 lbs/yr 1,210 lbs/yr Wean to Finish 1.4 lbs/yr lbs/yr 4600 Feeder to Finish 1.67 lbs/yr 7,682 lbs/yr Gilts 1.83 lbstyr lbs/yr Boars 5.33 lbs/yr lbs/yr Total 13,500 lbs1yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 74.16 Total N Required 1 st Year: 21887.75 Total N Required 2nd Year: 0.00 Average Annual Nitrogen Requirement of Crops: 21,887.75 Total Nitrogen Produced by Farm: 13,500.40 Nitrogen Balance for Crops: (8,387.35) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 Reception Area Specifications Tract Field Irrigated Soil latcrop Time to IstCrop, IsItCrop LbsN/Ac Lbs N Total lbs N Acreage Type Code Apply Yield The N/Unit Residual /Ac Utilized 2ad Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N Code Apply Yield Its N/Unit Residual /Ac Utilized Total Lbs NfAc Total lbs N Utilized T6325 1 3.61 Norfolk B/C Mar -Sept 6.5 40.25 261.63 944.47 K Sept -Apr 1 50 50.00 160.50 311.63 1124.97 T6325 2 5.8 Norfolk B/C Mar -Sept 6.5 40.25 261.63 1517.43 K Sept -Apr 1 50 50.00 290.00 311.63 1807.43 T6325 3 7.18 Norfolk B/C Mar -Sept 6.5 40.25 261.63 1878.47 K Sept -Apr 1 50 50.00 359.00 311.63 223T47 T6325 4 8.64 Norfolk B/C Mar -Sept 6.5 40.25 261.63 2260.44 K Sept -Apr 1 50 50.00 432.00 311.63 2692.44 T6325 5 3.38 Norfolk B/C Mar -Sept 6.5 40.25 261.63 884.29 K Sept -Apr 1 50 50.00 169.00 311.63 1053.29- T6325 6 4.94 Norfolk B/C Mar -Sept 6.5 40.25 261.63 1292.43 K Sept -Apr 1 50 50.00 247.00 311.63 1539.43 T6325 7 2.72 Wagrarn B/C Mar -Sept 5.4 42.875 231.53 629.75 K Sept -Apr 1 50 50.00 136.00 281.53 765.75 T6325 a 4.01 wagram B/C Mar -Sept 5.4 42,875 231.53 928.42 K Sept -Apr 1 50 50.00 200.50 281.53 1128.92 T6325 9 3.6 Wagram B/C Mar -Sept 5.4 42.875 231.53 833.49 K Sept -Apr 1 50 50.00 180.00 281.53 1013.49 T6325 10 4.59 Wagram , B/C . Mar -Sept 5.4 42,875 231.53 1062.70 K Sept -Apr. 1 50 50.00 229.50 281.53 1292.20 T6325 11 7 Wagram B/C Mar -Sept 5.4 42.875 231.53 1620.68 K Se -A r 1 50 50.00 350.00 281.53 1970.68 T6325 12 S82 Wagram RIC Mar -Sept 5.4 42.875 231.53 1579.00 K Sept -Apr 1 50 50.00 341.00 281.53 1920.00 T6325 13A 6.46 Wagram B/C Mar -Sept 5.4 42.875 231.53 1495.65 K Sept -Apr 1 50 50.00 323.00 281.53 1818.65 T6325 13B 2.34 Wagrarn B/C Mar -Sept 5.4 42.875 231.53 541.77 K Sept -Apr 1 50 50.00 117.00 281.53 658.77 T6325 14 3,07 wagrarn B/C Mar -Sept 5.4 42.875 231.53 710.78 K Se t-Apr 1 50 50.00 153.50 281.53 864.28 Optional Crops T6325 1-6 Norfolk B Mar -Sept 6.5 34.5 224.25 0�00 T6325 1-6 Norfolk C Mar -Sept 6.5 46 299.00 0.00 T6325 7-14 Wagram B Mar -Sept 5.4 36.75 198.45 0.00 T6325 7-14 wagram C Mar -Sept 5.4 49 264.60 0.00 Totals, 18179.75 1708 3(a) of 11 Code 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will clefinately interfere with stand of bermuclagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermuclagrass should be grazed or out to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Description -Harvested As A Barley Grain Crop B Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Hay Hay B/C Comb. Hybrid Bermuclagrass Graze/Hay Combination D Com - Grain Grain Crop E Corn - Silage Silage F Cotton Cotton Lint G Grazed Fescue Pasture/Grazed H Fescue Hay Hay I Oats Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed (Seeded in Bermudagrass) L Overseed Hay Hay (Seeded in Bermudagrass) M Grain Sorghum Grain Crop N Wheat Grain Crop 0 Soybean Grain Crop P Pine Trees Pine Trees S Small Grain Grain Crop/ Hay (After Grain Crop) cc Cover Crop Not Harvested; Burned/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr 1200 Farrow to Wean 4.42 5304 Farrow to Feeder 5.32 Farrow to Finish 14.45 3560 Wean to Feeder 0.31 1103.6 Wean to Finish 1.17 4600 Feeder to Finish 1.38 6348 Gilts 1.53 Boars 4.08 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 12755.6 pounds of plant available nitrogen per year and accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 63778 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermucla grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 212 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 510.224 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN, Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of fireeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Tract Hydrant Soil Type Crop Application Rate in/hr Application Amount inches T6325 I Norfolk B/C 0.5 T6325 2 Norfolk B/C 0.5 T6325 3 Norfolk B/C 0.5 T6325 4 Norfolk B/C 0.5 T6325 5 Norfolk B/C 0.5 T6325 6 Norfolk B/C 0.5 T6325 7 Wagrarn B/C 0.6 T6325 8 Wagrarn B/C 0.6 T6325 9 Wagram B/C 0.6 T6325 10 Wagram B/C 0.6 T6325 11 Wagram B/C 0.6 T6325 12 Wagrarn B/C 0.6 T6325 13A Wagram B/C 0.6 T6325 13B Wagram B/C 0.6 T6325 14 Wagram B/C 0.6 Optional Crol T6325 1-6 Norfolk B 0.5 1 T6325 1-6 Norfolk C 0.5 1 T6325 7-14 Wagram B 0.6 1 T6325 7-14 Wagrarn C 0.6 1 6 of 11 Additional Comments: This plan revised to reflect the most current production and application rates. 7/2012016 - This revision changes the number and type of animals from 1200 Farrow to Feeder and 4600 Feeder to Finish to 1200 Farrow to Wean, 4600 Feeder to Finish and 3560 Wean to Feeder. No crop changes have been made. 7 of 11 NUTR18NT UTILIZATION PLAN CERTIFICATION Name of Farm: 7442; Fac. No.: 78-15 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: zo� Date Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Telephone: Toni W. Signature: , \�� � V —zt>t (.0 8 8 of 11 13B 13A 12 00 09 :3.c)() .6c) )NCR BOC #24 Obtained from FSA Aerial Photos & Brown's of Carolina Technical Services Department Personnel 8,64 ACRES 04 7.18 ACRES 03 08 cl� 07 Vvi I I 5.80 ACRES (3.61 ACRES CI 05 vi Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) General Information- Operation Descriotion Type of ine No. of Animals Type of Poultry L�'J,,� Wean to Feeder 3560 Layer Feeder to Finish 4600 Pullets Farrow to Wean 1200 Farrow to Feeder ED Farrow to Finish 0 Wean to Finish El Gilts No. of Animals Type of Cattle No. of Animals 0 Dairy ED Beef Acreage Available for Application: 74.16 Required Acreage: __ 74.16 Number of Lagoons / Storage Ponds: 2 -Total Capacity: tiVIS, I-" _CubicFeet(U) Are subsurface drains present on the farm: Yes or (please circle one) If YES: are subsurface drains present in the area'of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 - year, 24 - hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Ow Signature: Name of Manager Signature: different from owner): Date: `_t/_ Date AWC -- August 1, 1997 Technical Specialist Certification 1. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005. 1 certify that the animal waste management system for this farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.201 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. 11. Certification of Design A) Collection. Storage, Treatment System Check th"propri . ate box EST Existing facility without retrofi (SDOrWUP) Storage volume is adequate for operation capacity: storage capability consistent with waste utilization requirements. New, expanded or retrofitted facili (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds. have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Age@cy): P.O. Box 85E�, V 3 �ersaw, NC2839f Phone No.: (910) 293-3434 Signature: Date: B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): Toni King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agepcy): . P.O. Box 856, Warsaw, INC 2839E Phone No.: ('910) 293-3434 Signature:%.� � . \ � gz�_ Date: C) Runoff Controls from Exterior Lots Check the appropriate box (SD or WUP or RC) This facility does not contain any exterior lots. Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agenci(Y P.O. Box 856, Warsaw, NC 2839E Phone No.: ('910) 293-3434 Signature: Date: L' AWC -- August 1, 1997 D). Agplication and Handling Equipmen Check Ppmpriate box Existing or expanding facility with existing Waste application equipment (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates. A schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). New, expanded or existing facility without existing waste application eguipment for spray irrigation. (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established: required buffers can be maintained: calibration and adjustment guidance are contained as part of the plan). New, expanded or existing facility without existing waste application equipment for land spreading not using spray irrigation. (VVUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained: calibration and adjustment guidance are contained as a part of the plan). Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Complete& Address (Agerp): P.O. Box 856, YVarsaw, NC 2839E Phone No.: (910) 293-3434 Signatule. - Y-, s . � — — Date: - S -14 --2x') Q E) OUU1 � [ILFUI, insect Uontrol, Mortality �aqement and Emergency Action Plan (SD. SI, WUR RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Age y): P.O. B Phone No. (910) 293-3434 Signature� F) Written Notice ot New YZZ't—^' Date: OIL, or Expanding Swine\Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have WttemPted ­Tto contact'by certified mail all adjoining property owners and all property owners who own property located across a public road, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of property owners notified is attached. Name of Land Owner: Signature: Name of Manager (if Fiff—ere—nt f—rom �owner) Signature: AWC -- August 1, 1997 Ill. Certification of Installation A) Collection-StoracLe, Treatment Installation New, expanded or retrofitted facili (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications, For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appmPriate box Lz-�The cropping system is in place on all land as specified in the animal waste management plan. Conditional Approval: all required land as specified in the plan is cleared for planting: the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by _ (month/daylyear); the proposed cover crop is appropriate for compliance with the waste utilization plan. ED Also check this box if appropriate If the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control: Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC , Date Work Completed: Address (AgeBcy): P.O. Box 85 arsaw, NC 2839E Phone No.: (910) 293-3434 Signature: te: -JL-k This following signature block is only to be used when the box for conditional approval in Ill. B I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Name of Manager (if different from owner): Signature: AWC -- August 1, 1997 4 C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use area have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) A I �jtijon a, a ica ig�and H ling Equipment Installation (WUP or 1) Che the �Pp' up 6 c Z�Animal waste application and handling equipment specified in the plan is on site and ready for use: calibration and adjustment materials have been provided to the owners and are contained as part of the plan. Animal waste application and handling equipment specified in the plan has not been installed but the owner has produced leasing or third party application and has provided a signed contract: equipment specified in the contract agrees with the requirements of the plan: required buffers can be maintained: calibration and adjustment guidance have been provided to the owners and are continued as part of the plan. Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC --Date Work Completed: Address (Agencift P.O. Box 856, Warsaw, NC 2839E Phone No.: (91 �)293 3j3 :7 Signature: Date: The fol lowinji-sig nature block is only'used wl4n the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner Signature: Date: Name of Manager (if different from �owner) Signature: Date E) Odor Control, insect Control and Mortality Management (SD. S1, WUR RC or 1) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC — Date Work Completed: Address (Ageipcy): P.O. Box 856, Warsaw, NC 2839f Phone No.: (910)293-3434 Signature,_�' y Date: AWC -- August 1, 1997 5 74421 BMPs 1996.pdf Created by FREE version of I�aL mi FolderMill ­4 4�1 00 Z-7 _0 U) Insect Control Checklist for Animal Operations (0 Source Cause BMPs to Control Insects Site Specific Practices 0- Liquid Systems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where F _x] pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative - Decaying vegetation F—,-1 Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders Feed spillage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10-day interval during summer; 15- to 30-day interval durina winter) AMIC —November 11, 1996, page I Insect Control Checklist for Animal Operations Feed storage Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas Accumulations of animal wastes Eliminate low areas that trap moisture along and feed wastage F-X1 fences and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling Accumulations of animal wastes Remove spillage on a routine basis (e.g., 7- to 10- systems day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles E:1 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-761 30. AMIC - November 11, 1996, pa.-e 2 1*0 (n co C.0 0') 'a CL Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead 0 Swine production X Vegetative or wooded buffers X Recommended best management practices 17X 1 Good judgment and common sense Animal body surfaces . Dirty manure -covered animals FX I Dry floors Floor surfaces . Wet manure -covered floors Manure collection pits . Urine . Partial microbial decomposition Ventilation exhaust 0 Volatile g-ases fans . Dust Indoor surfaces . Dust F I Slotted floors F] Waterers located over slotted floors X Feeders at high end of solid floors X Scrape manure buildup from floors Underfloor ventilation for drying Frequent manure removal by flush, pit recharge, F7xor scrape F---,—1 Underfloor ventilation FxI Fan maintenance F----1 Efficient air movement groups ot animals F1Feed additives F-1 Feeder covers Feed delivery downspout extenders to feeder F-1 covers Flush tanks . Agitation of recycled lagoon Flush tank covers liquid while tanks are filling F-1 Extend fill lines to near bottom of tanks with 1-1 anti -siphon vents Flush alleys 0 Agitation during wastewater Underfloor flush with underfloor ventilation conveyance AMOC —November 11, 1996, pagge I U cn C.0 CD 0') _0 CL Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points . Agitation of recycled lagoon Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations . Aaitation during sump tank Sump tank covers down filing and draw Outside drain 0 Agitation during wastewater Box covers collection orjunction conveyance boxes End of drainpipes at Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance IE lagoon liquid level Lagoon surfaces . Volatile gas emissions 1XI Proper lagoon liquid capacity • Biological mixing X] Correct lagoon startup procedures • Agitation X Minimum surface area -to -volume ratio X Minimum agitation when pumping Mechanical aeration Proven biological additives Irrigation sprinkler 0 High pressure agitation — Irrigate on dry days with little or no wind nozzles Fx1 . Wind drift F I Minimum recommended operating pressure F--1 Pump intake near lagoon liquid surface Pump from second -stage lagoon Storage tank or basin . Partial microbial decomposition Bottom or midlevel loading surface 7 • Mixing while filling Tank covers • Agitation when emptying Basin surface mats of solids F-1 Proven biological additives or oxidants AMOC —November 11, 1996, page 2 __4 411 4�. N) U (n C.0 0") -0 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Settling basin surface 0 Partial microbial d o pos . tion Extend drainpipe outlets underneath liquid level . Mixing while filling Remove settled solids regularly . Agitation when emptying Manure, slurry, or 0 Agitation when spreading Soil injection of slurry/sludges sludge spreader outlets . Volatile gas emissions Wash residual manure from spreader after use Proven biological additives or oxidants Uncovered manure, 0 Volatile gas emissions while Soil injection of slurry/sludges slurry, or sludge on drying field surfaces Soil incorporation within 48 hours ElSpread in thin unifirin layers for rapid drying r__1 Proven biological additives or oxidants Dead animals 0 Carcass decomposition Fx1 Proper disposition ot carcasses Dead animal disposal 0 Carcass decomposition Complete covering otcareasses in burial pits pits 1-1 F7Proper location/construction of disposal pits Incinerators . incomplete combustion F-1 Secondary stack burners Standing water around - Improper drainage facilities . Microbial decomposition of Grade and landscape such that water drains away FX I from facilities Manure tracked onto Poorly maintained access roads Farm access road maintenance public roads from farm Eil access AMOC —November 11, 1996, pagge 3 —4 .r� 4� U) (.0 co 0') _0 0- -Ij Z. Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU— BAE (0 Swine Production Facility Manure Management: Pit Recharge— Lagoon Treatment; EBAE 128-88 NCSU— BAE -0 Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88 NCSU— BAE 0- Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU— BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU—BAE Controlling Odors from Swine Buildings; PIH-33 NCSU— Swine Extension Environmental Assurance Program; NPPC Manual N.C. Pork Producers Assoc. Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agricultural Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension AMOC - November 11, 1996, page 4 74421 BMP Mortality Management Methods 030119.pdf Created by FREE version of I�aL mi FolderMill 74421 BMP Mortality Management Methods 030119pdf version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented Men selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.1064103). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan, Landfill at municipal solid waste facility permitted by NC DEQ under GS I SA NCAC [71 El 1313.0200. 1-1 F1 Rendering at a rendering plant licensed under G.S. 106-168.7. FX_1 D Complete incineration according to 02 NCAC: 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- D E] sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NG DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the D El NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (W(itten approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Michael L Wd U Signature of Farm Owner/Manager Signature of Technical Specialist 3-1-19 Date 3-1-19 Date 24,' 't t 2 FARM 74423 BOC 1 1. .1� I 7442-1 upad Hole A (Max Depth 60") 747442-2/3 Dea� d Hole A (Max Depth 60") 41 FARM 74422 MULT I FARM 74421 MULT Rcl 0� /q arth, imagery Datb: 5,IT) u 34- 21ev 15Zft e e alt 557'�f' System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds peracre of 10-10-10. or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracksorbrealks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1 . settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks. loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted, This will reduce the amount of solids entering the lagoon. Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate, • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge. pump into liquid sludge applicator. haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland. and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) glo- 4�3--�300 EMERGENCY MANAGEMENT SERVICES (EMS) �ko- [P-1 �1- 3 k C-ic) SOIL AND WATER CONSERVATION DISTRICT (SWCD) ala:j_ �A- 14 -1 Id NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. I - Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. C) Stop all flow to the lagoon immediately. d) Call a Pumping contractor. a) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include, a) Immediately stop waste application. b) Create a temporary diversion to contain waste. C) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. a) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. C) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. C) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. C) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages, a Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? a. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number. telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown, LLC b. Contractors Address: P.O. Box 856, Warsaw, NC 28398 c . Contractors Phone: F91-0)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 293 - 5330 Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage. repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Cause BMT�s 10 Minimize �Odor�Slte S'pecific Prac�fices rated and ope� sufficiently to remove accumulated solids from gutters as designed. Remove bridging of accumulated solids at discharge Lagoons and Pits Cruste� §oIj,:s V) Maintain agoons, settling basins and Pits where Pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. -�'�ylig vegetation (,)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage Design, operate and maintain feed systems (e,g.. bunkers and troughs) to minimize the accumulation of decaying wastage. Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter), Accumulation of feed residues Reduce moisture accumulation within a immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Inspect for and remove or break up accumulated s 0 lids in filter strips around feed storage as needed. :1 linulationni anti I Areas wastes and feed wastage :: III Hill 11 1 1 1 1 net trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 Dry Manure Handling Accumulations of animal Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. 15 (Landowner Signature) For more information contact the Cooperative Extension Service. Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613, AMIC -- November 11. 1996 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (V)Vegetative or wooded buffers (V)Recommended best management practices: (V)Good judgment and common sense Animal body Dirty manure )Dry floors surfaces covered animals Floor surfaces vvei rTianure-coverea �,)�iottect noors; floors (V)Waterers located over slotted floors; (v')Feeders at high end of solid floors; (V)Scrape manure buildup from floors: ( )Underfloor ventilation for drying Manure collection Urine (V)Frequent manure removal by flush, pit pits recharge or scrape Partial microbial )Underfloor ventilation decomposition Ventilation Volatile gases (v)Fan maintenance; exhaust fans Dust (V)Efficient air movement Indoor surfaces Dust (V)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled ()Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti -siphon vents are filling Agitation during sump )Sump tank covers tank filling and drawdown Outside drain Agitation during waste )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (V)Proper lagoon liquid capacity Biological mixing (V)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (V)Minimum agitation when pumping )Mechanical aeration )Proven biological additives Irrigation sprinkler High pressure agitation (V)Irrigate on dry days with little or no wind nozzles Wind draft (v)Minimum recommended operation pressure (V)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11, 1996 12 Storage tank or Partial microbial ( )Bottom or midlevel loading basin surface decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits disposal pits ( )Proper location I construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water improper drainage (V)Farm access road maintenance around facilities Microbial decomposition of away from facilities organic matter Manure tracked Poorly maintained access (V)Farm access road maintenance onto public roads roads from farm access Additional Information Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge --Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management: Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSLI Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Pracl ,&,ce�'I with me. Ze77& _4 _ (Landowner Signature) 13 Address: P0 Box 856 Warsaw, NC 28398 Countv: Robeson FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Checked By: DSE Date: Sheet 1 of 7 POON DESIGN Farm Population._ 12/17/08 0 0 0 1200 Hd. 0 0 0 180 Days 7.5 In, 7.0 In. 0 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) ------------ N Does Operator Want Emergency Spillway? (Y/N) ------------ N Was This Design Built Prior to Sept. 1996?IIVY -7y (Y/N) ------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N) ------------ N Seasonal High Water Table Elev: ------------------- Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: ------------------- 3 :1 (H:V) Inside Top Length: 600.0 Ft. Inside Top Width: 175.0 Ft. Top of Dike Elevation: ---------------- Depth 45.50 Ft. Finished Bottom Elevation: ---------------- 11.00 Ft. 34.50 Ft. Start Pump Elevation: ---------------- 20.04 In. 43.83 Ft. Stop Pump Elevation: ---------------- 45.6 In. 41.70 Ft. LAGOON VOLUME REQUIRED VOL. Storm Stor= 65625 (Cu.Ft.) Temporary = 188140 (Cu.Ft.) Permanent = 519600 (CuXt.) Total Volume = DESIGN VOLUMES 66,493 (Cu.Ft.) 197,036 (Cu.Ft.) 524,061 (Cu.Ft.) 787,590 (Cu.Ft.) 1/2 Treatment Volume = 259,800 (Cu.Ft.) 1/2 Treatment Volume Elevation 38.49 Ft. 90 Temporary Storage Volume Elevation 42.52 Ft. Min. Required Liner Thickness Lagoon Surface Area. (inside TOD) % REQ'D. 101.32% 104.73% 100.86% 101.84% 84.12 In. 35.81 In. 1.6 Ft. 105,000 S.F. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Address: PO Box 856 Warsaw, NC 28398 Countv: Robeson Checked By: DSE Date: 12/17/08 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 34.50 58,206 0 35.00 60,144 29,588 29,588 36.00 64,074 62,109 91,697 37.00 68,076 66,075 157,772 38.00 72,150 70,113 227,885 39.00 76,296 74,223 302,108 40.00 80,514 78,405 380,513 41.00 84,804 82,659 463,172 42.00 89,166 86,985 550,157 43.00 93,600 91,383 641,540 44.00 98,106 95,853 737,393 45.00 102,684 100,395 837,788 45.50 105,000 51,921 889,709 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 773,365 CF CUMULATIVE VOL. ZONE VOL. 0 101.81% 0 END PUMP 41.70 FT 524,061 CF TR'MT 524,061 0 100.86% 0 START PUMP 43.83 FT 721,097 CF TEMP 197,036 104.73% 1'%100 MAX STORAGE 44.50 FT 787,590 CF STORM 66,493 101.32% Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: 7442-1 Designed By: KBW Address: PC Box 856 Checked By: DSE Warsaw, NC 28398 Date: 12117108 County: Robeson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: jAnimal Type Capacity ALW (cuft/llb) �-Total Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 0 135 1.00 0 Farrow to weanling 1,200 433 1.00 519,600 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 519,600 lAnimal Type Capacity ALW (cu.ft./lb) �-T o t �al Nursery 0 30 0.00 0 Wean to Finish 0 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 1,200 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 lAnimal Type Capacity Sto. Perio-d—d —/day)-- Total Nursery 0 180 0.30 0 Wean to Finish 0 180 1.17 0 Finishing 0 180 1.37 0 Farrow to weaning 1,200 180 4.39 949,136 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 949,136 126,890 AnimalType Capacity Sto. Period d./day) = Total :::� Nursery 0 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 1,200 180 0.00 0 Farrow to feeder 0 180 0.00 0 F� iLrow to finish 0 180 0.00 0 1, oa Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cuft)= 0 0 Grower: 7442-1 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/18 County: Robeson Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (105000 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 611,250 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (105000 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Y0241-11r. Storm Event (cu.ft)= 65,625 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (105000 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25Yr. / 241-11r. Storm +'Heavy Rain')= 65,625 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) 188,140 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) 519,600 (CU.FT) TOTAL REQUIRED VOLUME = 773365 (CU.FT.) Grower: 7442-1 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 12/1711, County: Robeson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation ------------------- 45.50 FT. Emergency Spillway Crest Elevation ------------------- Not Al Applicable Top of 25Yr. / 241-1r. Storm Storage ------------------- 44.50 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 43.83 FT. End Pump Elevation ------------------- 41.70 FT. Top of Sludge Storage ------------------- Not Applicable Seasonal High Watertable Elev. ------------------- 0.00 Finished Bottom Elevation ------------------- 34.50 FT, Inside Top Length ------------------- 600.00 FT. Inside Top Width ------------------- 175.00 FT. Side Slopes ------------------- 3:1 H:V Lagoon Surface Area ------------------- 105,000 SF Min. Liner Thickness (if required) ------------------- 1.6 FT. Freeboard Depth ------------------- 1.00 FT. Temporary Storage Period ------------------- 180 Days Zone Depths: TOTAL DESIGN VOLUME = 787590 (CU.FT,) Treatment / Sludge Storage Zone Depth ----------- 7.2 FT. Temporary Storage Zone Depth ----------- 2.1 FT. Freeboard / Storm Storage Zone Depth ----------- 1.7 FT. Total Lagoon Depth ----------- 11.0 FT. Lei Grower: 7442-1 Designe KBW Address: PO Box 856 Checke(DSE Warsaw, NC 28398 Date: 12/17/08 County: Robeson Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 45.50 TOP OF STORM ELEV = 44.50 STRT PMP EL.= 43.83 TOP OF TEMP STORAGE ELEV = 43.83 END PMP EL. = 41.70 TOP OF TREAT ELEV = 41.70 SHWT 0.00 FINISHED BOTTOM ELEV = 34.50 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: 7442-1 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/18 County: Robeson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. A"?O NOTE: See attached Waste Utilization Plan EAL 023994 DESIGNED: DATE: �b 71al' COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the nal certification of the farm. LLC Engineering P.O. Box 856, Warsaw 293-3434 Grower: Address: PO Box 856 Warsaw, INC 28398 Countv: Robeson FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weaning: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Checked By: DSE Date: 08/03/16 Sheet 1 of 7 Farm Population: 3560 Hid. 0 4600 Hid. 0 0 0 0 180 Days 7.5 1 n. 7.0 In. 0 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) ------------ N Does Operator Want Emergency Spillway? (Y/N) ------------ N Was This Design Built Prior to Sept. 1996? (Y/N) ------------ Y 6/19/1995 Is Drain Tile Req'd to Lower SHWT? (Y/N) ------------ N Seasonal High Water Table Elev: ----- - ------------ 40.00 Ft. Freeboard: — ----------------- 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: ------------------- 3 :1 (H:V) Inside Top Length: 630.0 Ft. Inside Top Width: 235.0 Ft. Top of Dike Elevation: ---------------- Depth 45.00 Ft. Finished Bottom Elevation: ---------------- 10.00 Ft. 35.00 Ft. Start Pump Elevation: ---------------- 19.92 In. 43.34 Ft. Stop Pump Elevation: ---------------- 43.68 In. 41.36 Ft. LAGOON VOLUME REQUIRED VOL. Storm Stor= Temporary = Permanent = Total Volume = 92531 (CuXt.) 264096 (CuXt.) 727800 (CuXt.) )84,427 (CuXt.) DESIGN VOLUMES 92,634 (Cu.Ft.) 266,444 (Cu.Ft.) 1,087,687 1/2 Treatment Volume = 363,900 (Cu.Ft.) 112 Treatment Volume Elevation 38.39 Ft. 90 Temporary Storage Volume Elevation 42.06 Ft. Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) % REQ'D. 100.11% 100.89% 100.10% 79.35 In. 35.30 In. 1.5 Ft. 148,050 S.F. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NO 28398 (910) 293-3434 Address: PO Box 856 Warsaw, NC 28398 County: Robeson Checked By: DSE Date: 08/03/16 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) 35.00 99,750 36.00 104,256 37.00 108,834 38.00 113,484 39.00 118,206 40.00 123,000 41.00 127,866 42.00 132,804 43.00 137,814 44.00 142,896 45.00 148,050 Incr. Vol. (Cu. FT) 102,003 106,545 111,159 115,845 120,603 125,433 130,335 135,309 140,355 145,473 Cumul. Vol. (Cu. FT) 0 102,003 208,548 319,707 435,552 556,155 681,588 811,923 947,232 1,087,587 1,233,060 These volumes were calculated using the vertical average end area method TOTAL REQD VOL 1,084,427 CIF CUMULATIVE VOL. ZONE VOL. 100.22% 0 ENDPUMP==== 41.36 FT 728,509 CIF TR'M IT 728,509 100.10% 1 0 START PUMP 43.34 FT 994,953 CIF TEMP 266,444 100.89% 010 10�0 MAX STORAGE 44.00 FT 1,087,587 CIF STORM 92,634 100.11% Mufphy-Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 urower: 1442-2 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 08/03/16 County: Robeson Sheet 3 of 7 1 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: [Animal Type Capacity ALW (cuft/lb) �� Nursery 3,560 30 1.00 106,800 Wean to Finish 0 115 1.00 0 Finishing 4,600 135 1.00 621,000 Farrow to w�a-nling 0 433 1.ob- 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 ,Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 727,800 jAnimal Type Capacity TLW (cuft/lb) �Totai Nursery 3,560 30 0.00 1 0 Wean to Finish 0 115 0.00 0 Finishing 4,600 135 0.00 0 Farrow to weaning 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Eow to finish 0 1,417 0.00 0 5F cars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: jAnimal Type Capacity Sto. PeNod J./clay) = Total I Nursery 3,560 180 0.30 195,088 Wean to Finish 0 1iO 1.17 0 Finishing 4,600 180 1.37 1,134,360 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 ,Farrow to finish 0 180 14.38 0 1 Boars 0 , 180 4.06 0 Total Manure Production (gals.)= Total Manure Production (cuft)= Excess Fresh Water: 1,329,448 177,734 lAnimal Type Capacity Sto. PCriod J./day) = Total Nursery 3,560 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 4,600 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 ,Boars 0 180 0.00 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cuft)= (jrower: t442-2 Designed By: KBW Address: PC Box 856 Checked By: DSE Warsaw, NC 28398 Date: 08/03116 County: Robeson Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (148050 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 86,363 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (148050 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 92,531 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft, Vol.= (148050 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 51 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= 92,531 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) 264,096 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) 727,800 (CU.FT) TOTAL REQUIRED VOLUME = 1084427 (CU.FT.) Grower: 7442-2 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 08113116 County: Robeson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation ------------------- 45.00 FT. Emergency Spillway Crest Elevation ------------------- Not At Applicable Top of 25Yr. / 24Hr. Storm Storage ------------------- 44,00 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 43.34 FT. End Pump Elevation ------------------- 41.36 FT. Top of Sludge Storage ------------------- Not Applicable Seasonal High Watertable Elev. ------------------- 40.00 FT. Finished Bottom Elevation ------------------- 35.00 FT. Inside Top Length ------------------- 630.00 FT. Inside Top Width ------------------- 235.00 FT. Side Slopes ------------------- 3:1 H:V Lagoon Surface Area ------------------- 148,050 SF Min. Liner Thickness (if required) ------------------- 1.5 FT. Freeboard Depth ------------------- 1.00 FT. Temporary Storage Period ------------------- 180 Days Zone Depths: TOTAL DESIGN VOLUME = 1087587 (CUXT.) .Treatment / Sludge Storage Zone Depth ----------- 6.4 FT. Temporary Storage Zone Depth ----------- 2.0 FT. Freeboard / Storm Storage Zone Depth ----------- 1.7 FT. Total Lagoon Depth ----------- 10.0 FT. Grower: 7442-2 Designe KBW Address: PO Box 856 Checke(DSE 1 Warsaw, NC 28398 Date: 08/03/16 County: Robeson Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 45.00 TOP OF STORM ELEV = 44.00 STRT PMP EL.= 43.34 TOP OF TEMP STORAGE ELEV = 43.34 END PMP EL. = 41.36 TOP OF TREAT ELEV = 41.36 J FINISHED BOTTOM ELEV = 35.00 Murphy -Brown, LLC Engineering SHWT 40.00 (910) Grower: 7442-2 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 08/03/16 County: Robeson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. % % 1% - % "011180" 1, ��A ICA% S NOTE: See attached Waste Utilization Plan S/ EAL 023994 DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the certification of the farm. Box 856,