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HomeMy WebLinkAbout710041_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019. the North Carolina Stale Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these Slate Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify al! information and make any necessary corrections below. Application must be signed and dated by the Permittee. I. Farm Number: 71-0041 Certificate Of Coverage Number: AWS710041 2. Facility Name: 2601 3. Landowner's Name (same as on the Waste Management Plan): Murphy -Brown LLC 4. Landowner's Mailing Address: PO Box 856 City: Warsaw Telephone Number: 910-293-3434 Ext. E-mail. k 5. Facility's Physical Address: City: 6. County where Facility is located: Pender 7. Farm Manager's Name (if different from Landowner): David C Nordin g. Farm Manager's telephone number (include area code): 910-293-5330 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC State: NC Zip: 28398-0856 10. Operator Name (01C): Julia Tatum 11, Lessee's Name (if there is not a Lessee, write "None"): 12. indicate animal operation type and number: Current Permit: Operation Types: State: Zip: Phone No.: 910-532-2111 OIC 4: 22989 Operations Type Allowable Count Swine - Farrow to Wean 2,400 Swine Cattle Dry Poultry Other 7-vpes Wean to Finish Dairy Calf Non Laying Chickens Ilorses -Horses Wean to Feeder Dairy Heifer Laving Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep- Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laving Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Nance Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) *-2.lp0l 3QC \3- t94q 0-1O_. A a)ua o,594 aolo ,oa5 19,Y 1W Mail one (I) copy of the Certified Animal Waste Nanagement Plan (CAWNIP) with chi completed and signed application as required by NC General Statutes 143-215.1OC(d) to the address below. The CAWMP oust include the following components: I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist. containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWN1P items above to: 2019PerntitRenewal a ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Title: TD1.,A3'f\e_� Date: -3'�'�®��1 Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal®ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ANIMAL WASTE 1L...aCM-LENT PLAN C2RTI?ICATION Poh laISTING YEEDLOTS • Please return the completed form to the Division of Environmental Hanagamaat at the address on the reverse side of this form. Name of farm (Please print) :0"b6. i M - moo/ Mailing Address : AD • DRr4YlER 85 ' 1/J4,t.1Asnf ,iNt.C, 2.S3G 8 Phone No.: 9/ 93- ,3¢34 Count (of farm) : c' Nvei2 Farm location: Latitude and Longitude:41 37' a" /Z-42¢'a_' (recniired) . Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : :51e/,.S/A' Design capacity (number of animals) : .24Qc Sc v' Q- w a/ Average 'size of operation (12 month population avg.): 24'p acopla, Average acreagepneeded for land application of waste (acres): ' - 9a9= Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to ISA NCAC 6F '.0005, I certify that the existing animal waste management system for the farm named above has an animal waste ri5aua. `Brent }pian that w,aeta the operation and maintenance standards an specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation. Commission pursuant to ISA NCAC 2H.0217 and ISA NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specalists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing_ of applications; application .ates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25--year, 24-hour storm. Name of Technical Specialist (Please Print) : GtlA-i1) Z. /h' 5QA/ Affiliation (Agency) : C'/4 FmoDs,^NC • Add.: ess : ' l��P.4(44 �S'� 14(4054w• /fe 9 8 Phone NO. 9/O 2? j -•- 3'3- Signature : 1�LJa�.(' 7'. Date: 4/5/95 Owner/Hanager AQreamaat (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (wa) also understand that there must be no discharge of animal waste from this system to surface waters of the scare either directly through a ,man-made conveyance or through rutiu171.7 rrotn a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. =game of Land owner � (Please PPrint) : Signature: /ii . ,/, .tCr_ d--Pm'� Cry ram; 4 I £?rNt e 4 A %1, Date : 4f/3/5' Name of Hanager, if different from owner (Please print): Signature: • X. / a Date: ate: A charge in land ownership requires notification or a new certification. (if the approved plan is changed) within 60 days of a title transfer.. DEM USE ONLY: ACEt B00119130116 C00107020468 Murphy -Brown, LLC 5/12/2016 NUTRIENT UTILIZATION PLAN 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Grower(s): Murphy -Brown, LLC dba Smithfield HPD Farm Name: 2601; AWS710041 County: Pender Permit Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars 2400 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shalt be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total 2400 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars 3203 gal/yr 3861 gal/yr 10478 gal/yr 191 gal/yr 776 gal/yr 927 gal/yr 1015 gal/yr 2959 gaUyr 7,687,200 gal/yr gal/yr gal/yr gal/yr gal/yr gal/yr gaUyr gal/yr Total 7,687,200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total 2400 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars 3.84 Ibs/yr 6.95 Ibs/yr 18.86 lbs/yr 0,34 Ibs/yr 1.4 Ibs/yr 1.67 lbs/yr 1.83 lbs/yr 5.33 Ibs/yr 9,216 lbs/yr Ibs/yr Ibs/yr lbs/yr lbs/yr lbs/yr lbs/yr Ibs/yr Total 9,216 Ibstyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: Total N Required 1st Year: Total N Required 2nd Year: 94.48 23768.33 16069.63 Average Annual Nitrogen Requirement of Crops: 19,918.98 Total Nitrogen Produced by Farm: 9,216.00 Nitrogen Balance for Crops: (10,702.98) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Reception Area Specifications Year 1 of a 2 year crop rotation Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac LbsN Total lbsN Yield Ibnk Residual /Ac utilized Ibis NN Acreage Type Code Apply tad Crop Time to 2nd Crop 2nd Crop Lbs NAG LbsN Torsi lbsN NJ Code Apply Yield Ibs Unit Residual /As Utilized Total Lbs N/Acf II Total ibsN Utilized T534 1 30.07 Goldsboro D Feb15-June 156.30 0.95 15 133.49 4013.89 N Sept -Apr 56.50 2.09 118.09 3550.82 251.57 7564.71 T534 2 30.08 Goldsboro D Feb15-June 156.30 0.95 15 133.49 4015.23 N Sept -Apr 56.50 2.09 118.09 3552.00 251.57 7567.23 T534 3 11.00 Norfolk 0 FeblSJune 156.30 0.95 15 133.49 1488.34 N Sept -Apr 56.50 2.09 118.09 1298.94 251.57 2767.27 T534 4 4.99 Goldsboro 0 Feb15-June 156.30 0.95 15 133.49 666.09 N Sept -Apr 5650 209 118.09 589.24 251.57 1255.33 T534 Sub1 7.96 Goldsboro D FeblSJune 156.30 0.95 15 133.49 1082.54 N Sept -Apr 56.50 209 118.09 939.96 251.57 2002.50 T534 Sub2 5.76 Goldsboro D FeblSJune 156.30 0.95 15 133.49 768.87 N Sept -Apr 56.50 2.09 118.09 680.17 251.57 1449.04 T534 Sub3 3.00 Norfolk 0 Feb15-June 156.30 0.95 15 133.49 400.46 N Sept -Apr 56.50 2.09 118.09 354.26 251.57 754.71 T534 Sub4 1.62 Goldsboro D Feb15-June 156.30 0.95 15 133.49 216.25 N Sept -Apr 56.50 2.09 118.09 191.30 251.57 407.54 Totals: 94.48 12611.68 11150.07 23768.33 3(a) of 11 Reception Area Specifications Year2 ofa 2year crop rotation Tract Reid Irrigated Soil 1st Crop Time to lst Crop 1st Crop Lbs WAc Lbs N Tetal lbs N Acreage Type Code • • Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lb8 N/Ac Lbs N Total an N Code Apply Yield Ibs NNnit Residual /Ac Utilized Total Lbs N/Ac Total an Utilized T534 1 30.07 Goldsboro 0 Apr-5ept15 43.50 3.91 170.09 5114.46 0.00 0.00 170.09 5114.46 T534 2 30.08 Goldsboro 0 Apr-3ept16 43.50 3.91 170.09 5116.16 0.00 0.00 170.09 5116.16 T534 3 11.00 Norfolk 0 Apr-Sept17 43.50 3.91 170.09 1870.94 • 0.00 0.00 170.09 1870.94 T534 4 4.99 Goldsboro 0 Apr-5ept18 43.50 3.91 170.09 848.72 0.00 0.00 170.09 848.72 T534 Subl 7.96 Goldsboro 0 Apr-3ept19 43.50 3.91 170.09 1353.88 0.00 0.00 170.09 1353.88 T534 Sub2 5.76 Goldsboro 0 Apr-Sept20 43.50 3.91 170.09 979.69 0.00 0.00 170.09 979.69 T534 Sub3 3.00 Norfolk 0 AprSep121 43.50 3.91 170.09 510.26 0.00 0.00 170.09 510.26 T534 Sub4 1.62 Goldsboro 0 AprSept222 43.50 3.91 170.09 275.54 • 0.00 0.00 170.09 275.54 OPTIONAL CROPS: T534 Any Goldsboro M Mar15-Aug 65.00 178 115.70 0.00 T534 My Norfolk M Mar15-Au• 55.00 1.78 97.90 0.00 T534 Any Any S Sept -Apr 1.00 100.00 100.00 0.00 T534 Any Any CC Sept -Apr 1.00 30.00 30.00 0.00 Note : Amount applied to cover crop must be deducted from following crops start ng PAN rate Totals: 9448 10069.03 0.00 16069.63 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code A B C Brc D E F G H K L M N 0 P S CC Crop Barley Grazed Hybrid Bermudagrass Hybrid Bermudagrass Hay Comb. Hybrid Bermudagrass Corn - Grain Corn - Silage Cotton Grazed Fescue Fescue Hay Oats Rye Grazed Overseed Overseed Hay Grain Sorghum Wheat Soybean Pine Trees Small Grain Cover Crop Description -Harvested As Grain Crop Pasture/Grazed Hay Graze/Hay Combination Grain Crop Silage Cotton Lint Pasture/Grazed Hay Grain Crop Grain Crop Pasture/Grazed (Seeded in Bermudagrass) Hay (Seeded in Bermudagrass) Grain Crop Grain Crop Grain Crop Pine Trees Grain Crop/ Hay (After Grain Crop) Not Harvested; Burned/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr 2400 Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 Wean to Finish 0.27 Feeder to Finish 0.34 Gilts 0.39 Boars 0.55 1920 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1920 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 9600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 32 acreas of land. 1f you apply the sludge to corn at a rate of 125 pounds per acre, you will need 76.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T534 1 Goldsboro D 0.4 1 T534 2 Goldsboro D 0.4 1 T534 3 Norfolk D 0.5 1 T534 4 Goldsboro D 0.4 1 T534 Sub1 Goldsboro D 0.4 1 T534 Sub2 Goldsboro D 0.4 1 T534 Sub3 Norfolk D 0.5 1 T534 Sub4 Goldsboro D 0.4 1 6 of 11 Additional Comments: This plan revised to show an update of the production and application rates to the current rates as listed on the NCSU Nutrient Management website and the average of the best 3 of 5 years yields. The subfields are optional. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2601; AWS710041 Owner: Murphy -Brown, LLC dba Smithfield HPD Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC dba Smithfield HPD Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Affiliation: Address: Date M. Kevin Weston Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: 17- /7 Gr�' x7;y/Loi6 Date 8 of 11 NUTRIENT UTILIZATION PLAN 1 2 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 Farm 2601 AWS71 0041 Scale: 1 "=400' Total Fld 1 = 38.03 Ac. Wetted = 30.07 Ac. Sub 1 = 7.96 Ac. Total Fld 4 = 6.61 Ac. Wetted = 4.99 Ac. Sub 4 = 1.62 Ac. Total Fld 2 = 35.84 Ac. Wetted = 30.08 Ac. Sub 2 = 5.76 Ac. xc 1 26.23 Ac. w/o End Gun 30.07 Ac. w/End Gun End Gun Runs 186 Degrees ss 2 26.23 Ac. w/o End Gun 30.08 Ac. w/End Gun End Gun Runs 187 Degrees Specifications: Pivot Reinke E60—G Tow KT/LEPA w/Nelson SR75 End Gun 604' Machine Length 75' End Gun Radius 60.29 PSI Pivot & 55 PSI End Gun 600 GPM Wells w/100' Offsets Hog Houses Specifications: Pull 3"" Traveler w/Nelson 150 Big Gun w/1.18" Nozzle ® 60 PSI 225 GPM; 284' WD Total Fld 3 = 14.00 Ac. Wetted = 11.00 Ac. Sub 3 = 3.00 Ac. 3 8.70 Ac. w/o End Gun 11.00 Ac. w/End Gun Pivot & End Gun Runs 119 Degrees 5/11 /2016 AWS710041 !. T am • W E ( t MCD - Property Line NHD Flowline -- Connector Ditch - -- Pipeline — Stream - -- Artificial Path --- Coastline nsm NRCS Soils NHD Waterbody Playa Ice Mass Lake/Pond Reservoir Swampmarsh 4 y1:Estuary 2601 0 295 590 1,180 Feet III 1 t I I I 20952 US Hwy 421 Ivanhoe, NC 28447 Longitude: -78.106933 Latitude: 34.617784 1 in = 0.1 miles 1:6,380 This Map Was Created By Garrett Melvin on 4/29/2015 Using Data From USDA, USGS, NC OneMap, Render County GIS, NC-DENR, and The Murphy -Brown LLC Engineering Dept. Farm: Farm 2601 Permit No.: 71-41 Total Row Crop Acres: 94.48 PAN/Yield Comparison 5/12/2016 Com Wheat Soybeans Sorghum Soils Acres % Yield - bu N - factor Ibs N/ac Yield - bu N - factor Ibs N/ac Yield - bu N - factor Ibs N/ac Yield - bu N - factor Ibs N/ac Norfolk 14 14.8 138 0.95 131.1 60 2.09 125.4 35 3.91 136.85 55 1.78 97.9 Goldsboro 80.48 85.2 156 0.95 148.2 65 2.09 135.85 38 3.91 148.58 65 1.78 115.7 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 0.0 0 0 0 0 94.48 100.0 AVG: AVG Ibs N/Ac/Yr: 213.40 153.33 0.95 145.67 64.26 2.09 134.30 37.56 3.91 146.84 63.52 1.78 113.06 Corn Wheat Soybeans Yield - bu N - factor Ibs N/ac Yield - bu N - factor Ibs N/ac Yield - bu N - factor Ibs N/ac 3 of 5 Year AVG: 156.3 0.95 148.49 56.5 2.09 118.09 43.5 3.91 170.09 AVG Ibs N/Ac/Yr. 218.33 NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Murphy -Brown, LLC Farm Name: Farm 2601 Facility 71-41 County: Pender Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Boars 2,400 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation This amendment allows the producer to extend the application window through October 7, 2018 to the soybeans at this facility in accordance with the attached agronomist recommendations. V v vi Wa Owner/Manager Date Technical ecialisl Date CAWMP Amendment Farm: ;140I/ Date: On 1201s This amendment extends the pumping window on all soybeans on this farm. Soybean planting was delayed a minimum of 30 days due to wet weather affecting field conditions. Crop physiological development allows for an extension to the pumping window through October 7, 2018. Use good judgement regarding pumping and do not pump if soils become saturated from rainfall during this extension period. Do not apply more PAN than allowed by the CAWMP. Manager:` C aA. Certified Agronomist: Certification Number: ‘4-1-1 i4,,//jate: C/ //-/ �' NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Farm Name: County: Farm Capacity: Murphy Brown, LLC 2601 Pender Farrow to Wean 2400 Farrow to Feeder 0 Farrow to Finish 0 Wean to Feeder 0 Feeder to Finish 0 Wean to Finish 0 Gilts 0 Boars 2400 Facility: AWS710041 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation This amendment allows the producer to extend his pumping window on any Bermuda fields through October 31, 2016. Producer must not exceed PAN rates specified in NUP. The following modification is in effect for the 2016/2017 oversown winter annual crops. 1. This temporary waste utilization plan must be documented by a certified technical specialist and records maintained in compliance with the facility's permit. 2. Allow a one year conversion for farms under the 50 lb/A PAN rate on winter annual cereals oversown on bermudagrass fields to use the 100 Ib/A PAN rate, which requires a split application window. In this case, it is suggested that the non -application period -- currently November December and January -- be shortened to December and January, allowing waste application to continue into November, and that this special provision be also permitted for pastured bermuda waste application sites as well as hayfields. The permittee may also apply up to 75 Ibs of the total 100 Ib/A in the fall application window (before December and January) 3. On row -cropped application sites, the pre -plant application period for PAN on small grains is extended from the current regulatory 30 days to allow waste applications for 45 days prior to the planting of wheat or other small grains. 4. On row -cropped application sites, increase the deductible PAN rate for small grain cover crops from the current 35 Ibs/A to allow 50 Ibs/A to be applied and deducted and waive any restrictions on the species of winter annual small grain sown as the cover crop. 5. A temporary 25% PAN rate increase for tall fescue hay and pasture. The 25% PAN rate increase is also extended to farms using winter cereals, praire grass bromes, or annual ryegrass as a pure stand L,, Owner/Manager Date Technical Specialist Date Water Resources ENVIRONMENTAL QUALITY October 19, 2016 MEMORANUDUM To: Animal Waste Technical Specialists Animal Operation Permit Holders From: Jon Risgaard, Section Chief, Water Quality Regional Opekatl9Ds Section Re: Application Window for Bermuda - Extension PAT MCCRORY Gmamor DONALD R. VAN DER VAART Sect dory S. JAY ZIMMERMAN Drrector Due to heavy rainfall events in North Carolina in recent weeks, and additional impacts from Hurricane Matthew, which necessitated Executive Order No. 107 — Declaration of a State of Emergency, many animal waste lagoons are still at or near their freeboard limits. Animal operations are no longer able to apply waste on their Bermuda crops due to expiration of the associated application windows. By and through this memo, the Division of Water Resources (DWR) will further extend the application window for Bermuda grass until October 31, 2016 for all North Carolina counties, provided the site has not experienced a frost prior to that date. Please refer to the attached memo for the conditions of this extension. If you have any questions related to this extension and how it may apply, please contact J.R. Joshi at (919) 807-6341. Stale ofNath Carolina 1 Environmental Quality! Water Resources 1636 Mali service Center 1 Raleigh, North Carolina 27699-1636 919 707 9219 Water Resources LNVINONMENIAL OOALIIY October II, 2016 MEMORANUDUM To; Animal Waste Technical Specialists Animal Operation Permit Holders From: Jay Zimmerman, Director Q' Division of Water Resources PAT MCCRORY t, DONALD R. VAN DER VAART S. JAY ZIMMERMAN Re: Application Window for Bermuda Due to heavy rainfall events in North Carolina in recent weeks and additional itnpacts from Hurricane Matthew, which necessitated Executive Order No. 107 — Declaration of a State of Emergency, many animal waste lagoons are at or near their freeboard limits. Animal operations are no longer able to apply waste on their Bermuda crops due to expiration of the associated application window on September 30, 2016. By and through this memo, the Division of Water Resources (DWR) will allow the application window for Bermuda to be extended until October 22, 2016 for all North Carolina counties, provided the site has not experienced a frost prior to that date. The following conditions apply to this extension. Please be sure to follow all of these conditions in order to avoid a violation of your Animal Waste Permit: 1, This extension applies only to Bermuda crops with an application window that expired on September 30, 2016. 2. The owner of the animal operation must have the Waste Utilization Plan (WUP) amended by a Technical Specialist to reflect the extended application window. The owner must keep this temporary arnendrnent with the WUP for review during the farm's annual inspection. 3. The application of waste during this extended period shall not exceed the specified PAN rates for each field. 4. The extended application window must end no later than October 22, 2016 and is valid for this year only. For animal operations that are interested in other land application windows extensions, consult with a licensed agronomist in accordance with Appendix 1.20 of the 9th 1217 Guidance Document. If you have any questions related to this extension and how it may apply, please contact JR Joshi at (919) 807-6341. Sole of Nonh Caroline 1 Environmental Quality' Water Resources 1676 Mail ,Mice Center 1 Raleigh, Noah Carolina 27699-1636 919 707 9219 MOW Water Resources ENVIRONMENTAL OUALITY October 14, 2016 MEMORANUDUM To: Animal Waste Technical Specialists Animal Operation Permit Holders From: Jon Risgaard, Section Chief Water Quality Regional Operpns Section Re: Amendment to October 11, 2016 Memo on Temporary Overseed Plant Available Nitrogen (PAN) Rate Modifications due to Extended Heavy Rainfall Due to extended heavy rainfall events in North Carolina in recent weeks and additional impact from Hurricane Matthew, many animal operations face challenges with maintaining sufficient freeboard levels in waste lagoons. By and through this memo, the Division of Water Resources (DWR) will allow a one- year temporary modification of waste application rates for Bermudagrass fields oversown with winter annual forage. This memo expands allowances covered in an October 11th memo on the same subject, and replaces the October 1 1th memo. This modification is in effect and available for all North Carolina counties for the 2016-17 oversown winter annual crop. The following conditions apply to this modification. Please be sure to follow all of these conditions and the attached October 7, 2016 letter from Tim Hall, NCDA&CS Regional Agronomist in order to avoid a violation of your Animal Waste Permit: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director I. The temporary waste utilization plan modification must be documented by a certified technical specialist and records maintained in compliance with the facility's permit. 2. Allow a one-year conversion via conditional amendment to WUPs for farms under the 50 lb/A PAN rate on winter annual cereals oversown on bermudagrass hayfields to use the 100 lb/A PAN rate, which requires a split application window. In this case, it is suggested that the non - application period — currently November, December, and January — be shortened to December and January, allowing waste application to continue into November, and that this special provision be also permitted for pastured bermuda-WA sites as well as hayfields. The permittee may apply up to 75 Ibs of the total of 100 lb/A in the fall application window (before December and January). 3. On row -cropped application sites, extend the pre -plant application period for PAN on small grains from the current regulatory 30 days to allow waste applications for 45 days prior to the planting of wheat or other small grains. 4. On row -cropped application sites, increase the deductible PAN rate for small grain cover crops (non -harvested winter crops where PAN applied is deducted from the following harvested crop) from the current 35 Ib/A to allow 50 Ib/A to be applied and deducted, and waive any restrictions on the species of winter annual small grain sown as the cover crop. Page 1 of 2 5. A temporary 25% PAN rate increase for tall fescue hay and pasture. The 25% PAN rate increase is also extended to farms using winter cereals, prairie grass bromes, or annual ryegrass as a pure stand hay/silage or pasture. 6. This waste application extension up to October 22, 2016 allowed through the October 7, 2016 memo will apply to Bermuda crops with an application window that expired on August 31, 2016 as well as on September 30, 2016. The permittees are encouraged to let the solids settle in the lagoons after a heavy stirring of the sludge from the rainfall and get representative waste samples to accurately account for nutrients. For animal operations that are interested in other land application modifications, consult with an NCDA&CS Regional agronomist or certified crop advisor in accordance with Appendix 1.20 of the 9t 1217 Guidance Document. If you have any questions related to this extension and how it may apply, please contact J. R. Joshi at (919) 807-6341. H## Page 2 of 2 Steven W. Troxler Commissioner North Carolina Department of Agriculture and Consumer Services Agronomic Division Mr. Trent Allen Assistant Regional Supervisor NCDENR Division of Water Resources 225 Green Street — Suite 714 Fayetteville, NC 28301 October 7, 2016 Dr. Colleen Hudak -Wise Director Memorandum Subject: Options for Regulatory Relief for Livestock Farms Managing Lagoon Accumulations Resulting From Tropical Weather System Rainfall Dear Trent, Thank you for taking the reins on this situation while Christine Lawson is on maternity leave. It is not an enviable job that you have. I am including below a few possible agronomic options for NCDENR to consider during the fall, given the tropical -system rainfall eastern North Carolina has already experienced, and the likelihood of even more accumulation in livestock waste structures from Hurricane Matthew and other systems that may follow. Until the State sees fit to adopt technological programs (e.g. impermeable covers) to assist farms with what seems to be a recurring climate trend, I believe that some relief through temporary modification of application rates and windows is a better option, environmentally, than risking overflow discharges or structural breaches. 1) Extend the application window for farms applying waste effluent to bermudagrass pastures and hayfields until October 22"d in order to allow these farms, weather permitting, to apply any remaining balance of allotted PAN to the bermudagrass component of that cropping system, provided the site has not experienced a frost prior to that date. 2) Allow a one year conversion via conditional amendment to WUPs for farms under the 60 Ib/A PAN rate on winter annual cereals oversown on bermudagrass hayfields to use the 100 Ib/A PAN rate, which requires a split application window. In this case, too, I suggest that the non -application period — currently November, December, and January — be shortened to December and January, allowing waste application to continue into November, and that this special provision be also permitted for pastured bermuda-WA sites as well as hayfields. 3) On row -cropped application sites, extend the pre -plant application period for PAN on small grains from the current regulatory 30 days to allow waste applications for 45 clays prior to the planting of wheat or other small grains. 4) Too, on row -cropped application sites, increase the deductible PAN rate for small grain cover crops (non -harvested winter crops where PAN applied is deducted from the following harvested crop) from the current 35 Ib/A to allow 50 Ib/A to be applied and deducted, and waive any restrictions on the species of winter annual small grain sown as the cover crop. 5) A temporary 25% PAN rate increase for tall fescue hay and pasture. I hope these suggestions will be of help as your agency grapples with this difficult situation, just 1040 Mall Service Center, Raleigh, North Carolina 27899-1040 (919) 733-2655 • Fax (919) 733-2837 TTY: 1-800-735.2962 Voice: 1-877-735-8200 An Equal Opportunity Affirmative Action Employer as many producers are also doing. If I can be of further assistance, I am at your service as are the Field Services resources of the Agronomic Division. Sincerely yours, Tim Hall Regional Agronomist NCDS&CS Agronomic Division PO Box 444, Richlands, NC 28574 tim.hall©ncagr.gov NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Farm Name: County: Farm CJricily: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Murphy -Brown, LLC 2601: Fac. No.: 71-41 Ponder 2400 S lorago. Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Inigation This amendment is to update the soybeans application windows for all fields owned, leased and optional, to the current recommended window of April -Sept. 15. This amendment shall be attached to the current existing Nutrient Utilization Plan. e 44/.. l.) nbr nlager Technical Specialist - d d /o onto f` /Z- r 2:o id I)d lur Grower: 2601-1 Address: PO Box Warsaw, County: Pender Designed By: KBW 858 Checked By: DSE NC 28398 Date: Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Farm Population; LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) Does Operator Want Emergency Spillway? (YIN) Was This Design Built Prior to Sept. 1998? (Y/N) Is Drain Tile Req'd to Lower SHWT? (YIN) Seasonal High Water Table Elev: Freeboard: Emergency Spillway Flow Depth: Side Slopes: Inside Top Length: Inside Top Width: Top of Dike Elevation: Depth Finished Bottom Elevation: 13.00 Ft. Start Pump Elevation: 19.8 In. Stop Pump Elevation: 44.4 In. LAGOON VOLUME Storm Stor = Temporary = Permanent e Total Volume= REQUIRED VOL. DESIGN VOLUMES 128766 (Cu.Ft.) 373961 (Cu.Ft.) 1039200 (Cu.Ft.) 1,541,927 (Cu.Ft.) 129,207 (Cu.Ft.) 391,613 (Cu.F1.) 1,499,778 (Cult.) 2,020,598 (Cu.Ft.) 112 Treatment Volume e 112 Treatment Volume Elevation = 90 Temporary Storage Volume Elevation = Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) 519,600 (Cu.Ft.) 44.77 Ft. 48.47 Ft. N N Y N 12/17/08 0 0 0 2400 Hd. 0 0 0 180 Days 7.5 In. 7.0 In. 0 0 OS& 97, 1.0 Ft. 3 :1 (H:V) 615.0 Ft. 335.0 Ft. 51,40 Ft. 30.40 Ft. 49.75 FI. 47.70 Fl. 100,34% 104.72% 144.32% 131.04% 79.50 In. 35.13 In. 1.9 FL 208,025 S.F. Murphy -Brown, LLC Engineedrg P.O. Box 856 ,Warsen. NC 28398 (910) 293-3434 TOTAL REQD VOL 1,5417927 END PUMP = = = = 47.70 START PUMP = = 49.75 MAX STORAGE = 50.40 Grower: 2601-1 Address: PO Box 856 Warsaw, NC 28398 County: Ponder Designed By: KBW Checked By: DSE Date: 12/17/08 Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: rCu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.4 Area (SF) 38.40 138,009 39.00 140,880 40.00 145,724 41.00 150,639 42.00 155,626 43.00 160,685 44.00 165,816 45.00 171,020 46.00 176,295 47.00 181,642 48.00 187,061 49.00 192,552 50.00 198,116 51.00 203,751 51.40 206,025 Incr. Vol. (Cu. FT) 83,667 143,302 148,181 153,132 158,156 163,251 168,418 173,657 178,968 184,352 189,807 195,334 200,933 81,955 Cumul. Vol. (Cu. FT) 0 83,667 226,969 375,150 528,282 686,438 849,689 1,018,107 1,191,764 1,370, 732 1,555,084 1,744,890 1,940,224 2,141,158 2,223,113 These volumes were calculated using the vertical avergjezend area method. CF CUMULATIVE VOL. ZONE VOL. 131.04A FT 1,499,778 CF TR'MT 1,499,778 144.32% FT 1,891,391 CF TEMP 391,613 104.72% FT 2,020,598 CF STORM 129,207 100.34% Morphy.&own. LLC tnglneerng P.O. Box 856,Wmsaw, NG 26398 (010) 293-3434 1. 1 Grower: 2601-1 Address: PO Box 866 Warsaw, NC 28398 County: Pander Designed By: KBW Checked By: DSE Date: 12/17/08 Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS permanent Storage: Required Sludge St AnimalTita Copeck ' @V ` (cuJt.Jlb) = Total' Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 0 135 1.00 0 Farrow to weanling 2,400 433 1.00 1,039,200 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1,00 0 Boars 0 400 1.00 0 Total Requi ed Treatment Volume (cu, ft.)= 1,039,200 'Animal Type Capacity 0 " ALW b-Terailar = raill 0 Nursery 30 0.00 Wean to Finish 0 116 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 2,400 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 'Animal Type_____,____ ________ Capacity' Sto. Period diday)-_Wet __,____ , Nursery _.. --_-- 0 __--_—_ 180 - 0.30 0 'Wean to Finish 0 180 1.17 0 Finishing --.— 0 180 1.37 ...-------_- 0 Farrow to weanling 2,400 180 4.39 1,898,272 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manure Production (gals.):: Total Manure Production (tuft.)= Excess Fresh Water: 1,898,272 253,780 Animal fiypa --' Capacity • Slo. he?S0flr y = Total ---- 1 Nursery 0 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 0 180 0.00 0 Farrowtoweanlin 2,400 180 0.00 0 Farrow to fender 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Wator Excess (gals.? Total Fresh Water Excess (cu.ft.)= 0 0 Murphy -Brown, LI.0 (?nginecang P.O. Box 856, Warsaw NC 28398 (910) 293.3434 Grower: 2601-1 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 County: Pender Sheet 4 of 7 Temporary Storage Volume: !Conti Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area)' Rainfall / 12in./ft Vol.= (206025 sq.ft. + 0 sq.ft.) 7 in. /12 in.fft. Total Required Volume for Rainfall In Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area)' 25Yr.f24Hr. Sterm(in) / 121n./ft. Vol.= (206025 sq.ft + 0 sq.ft.) • 7.5 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 'Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addfl Drainage Area)' "Heavy Rain" Factor (in) / 12in /ft. Vol.= (206025 sq.ft + 0 sq.ft.) ' 0.0 in, /12 In./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Raln')= 120,181 128,766 128,766 (CU.FT) Total Required Temporary Storage (Manure Prorl. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 373,961 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 1,039,200 (CU.FT) TOTAL REQUIRED VOLUME = 1541927 (CU.FT.) 0 0 Murphy-Arown. LLC Engineering P.O. (Sox 856, Warsaw NC 211308 (910) 293-3434 Grower: 2801-1 Designed By: KBW Address: PO Box 858 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 County: Pander Sheet 5 of 7 }AGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 24Hr. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zono Depths: TOTAL DESIGN VOLUME = 2020508 (CU.FT,) Treatment / Sludge Storage Zono Dopth .-.-.-. Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth ..... •- Total Lagoon Depth 51.40 FT. Not A&Applicable 50.40 FT. Not Applicable 49.75 FT. 47.70 FT. Not Applicable 0.00 38.40 FT. 615.00 FT. 335.00 FT, 3:1 H:V 200,025 SF 1.9 FT. 1.00 FT. 180 Days 9.3 FT. 2.1 FT, 1.7 FT. 13.0 FT. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 • Grower. 2601-1 Designe KBW Address PO Box 856 Checker DSE Warsaw, NC 28398 Date: 12/17/08 County: Pender Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 51.40 TOP OF STORM ELEV = 50.40 STRT PMP EL= 49.75 TOP OF TEMP STORAGE ELEV = 49.75 / END PMP EL = 47.70 TOP OF TREAT ELEV = 47.70 SHWT = 0.00 FINISHED BOTTOM ELEV = 38.40 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: 2601-1 Designed By: KBW Address: PO Box 656 Checked By: DSE Warsaw, NC 28398 Dale: 12/17/08 County: Pendor Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to Juno, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: /07/Dk N,r n,no ti• q Ptt : P COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This desi n does not supercedo the original certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 656, Warsaw NC 20398 (910) 293-3434 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 1 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the darn. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) ck o - aset- \ato a to -a A-gt23 GuO —t23 Rto — as9 - t)-35 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 8 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown, LLC b. Contractors Address: P.O. Box 856, Warsaw, NC 28398 c . Contractors Phone: (910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 293 - 5330 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. () Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (✓)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewers grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 Dry Manure Handling Accumulations of animal ( ) Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked () pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 11 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (1)Vegetative or wooded buffers: (v)Recommended best management practices; (V)Good judgment and common sense Animal body surfaces Dirty manure ( )Dry floors covered animals Floor surfaces Wet manure -covered floors (1)Slotted floors; (v)Waterers located over slotted floors; (V)Feeders at high end of solid floors; (v)Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection Urine pits Partial microbial decomposition (1)Frequent manure removal by flush, pit recharge or scrape ( )Underfloor ventilation Ventilation Volatile gases exhaust fans Dust (v)Fan maintenance; (1)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled lagoon liquid while tanks are filling ( )Flush tank covers ( )Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled ( )Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain collection or junction boxes Agitation during waste ( )Box Covers water conveyance End of drain Agitation during waste pipes at lagoon water underneath lagoon liquid level ( )Extend discharge point of pipes Lagoon surfaces Volatile gas emissions (v)Proper lagoon liquid capacity Biological mixing (v)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (1)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation (v)Irrigate on dry days with little or no wind nozzles Wind draft (V)Minimum recommended operation pressure (v)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11, 1996 12 Storage tank or basin surface Partial microbial ( )Bottom or midlevel loading decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or sludge spreader outlets Agitation when spreading Volatile gas emissions ( )Soil injection of slurry/sludges ( )Wash residual manure from spreader after use ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal disposal pits Carcass decomposition ( )Complete covering of carcasses in burial pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water around facilities improper drainage Microbial decomposition of organic matter (v)Farm access road maintenance away from facilities Manure tracked Poorly maintained access (V)Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge --Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me. MLQAfp9,0 (Landowner Signature) 13 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters • Accumulation of solids Lagoons and pits • Crusted solids X Liquid Systems Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation growth Feeders • Feed spillage X Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10-day interval during summer; 15- to 30-day interval during winter) AMIC — November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Feed storage Cause • Accumulations of feed residues X X BMPs to Control Insects Reduce moisture accumulation within and around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Site Specific Practices Animal holding areas • Accumulations of animal wastes and feed wastage Dry manure handling • Accumulations of animal wastes systems X X Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Remove spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC — November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production Vegetative or wooded buffers X X X Recommended best management practices Good judgment and common sense Animal body surfaces • Dirty manure -covered animals X Dry floors Floor surfaces • Wet manure -covered floors X X X X Slotted floors Waterers located over slotted floors Feeders at high end of solid floors Scrape manure buildup from floors Underfloor ventilation for drying Manure collection pits • Urine • Partial microbial decomposition X X Frequent manure removal by flush, pit recharge, or scrape Underfloor ventilation Ventilation exhaust fans • Volatile gases • Dust X X Fan maintenance Efficient air movement Indoor surfaces • Dust X X Washdown between groups of animals Feed additives Feeder covers Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon liquid while tanks are filling Flush tank covers Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater conveyance Underfloor flush with underfloor ventilation AMOC — November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Pit recharge points Lift stations Outside drain collection or junction boxes Cause • Agitation of recycled lagoon liquid while pits are filling • Agitation during sump tank filling and drawdown • Agitation during wastewater conveyance BMPs to Minimize Odor Extend recharge lines to near bottom of pits with anti -siphon vents Sump tank covers Box covers Site Specific Practices End of drainpipes at lagoon Lagoon surfaces • Agitation during wastewater conveyance • Volatile gas emissions • Biological mixing • Agitation X X X Extend discharge point of pipes underneath lagoon liquid level Proper lagoon liquid capacity Correct lagoon startup procedures Minimum surface area -to -volume ratio Minimum agitation when pumping Mechanical aeration Proven biological additives Irrigation sprinkler nozzles • High pressure agitation • Wind drift X X X Irrigate on dry days with little or no wind Minimum recommended operating pressure Pump intake near lagoon liquid surface Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition • Mixing while filling • Agitation when emptying AMOC — November 11, 1996, page 2 Bottom or midlevel loading Tank covers Basin surface mats of solids Proven biological additives or oxidants Swine Farm Waste Management Odor Control Checklist Source Settling basin surface Manure, slurry, or sludge spreader outlets Cause • Partial microbial decomposition • Mixing while filling • Agitation when emptying • Agitation when spreading • Volatile gas emissions BMPs to Minimize Odor Extend drainpipe outlets underneath liquid level Remove settled solids regularly Soil injection of slurry/sludges Wash residual manure from spreader after use Proven biological additives or oxidants Site Specific Practices Uncovered manure, slurry, or sludge on field surfaces • Volatile gas emissions while drying Soil injection of slurry/sludges Soil incorporation within 48 hours Spread in thin uniform layers for rapid drying Proven biological additives or oxidants Dead animals • Carcass decomposition X Proper disposition of carcasses Dead animal disposal pits • Carcass decomposition Complete covering of carcasses in burial pits Proper location/construction of disposal pits Incinerators • Incomplete combustion Secondary stack bumers Standing water around facilities Manure tracked onto public roads from farm access • Improper drainage • Microbial decomposition of organic matter • Poorly maintained access roads X X Gradc and landscape such that water drains away from facilities Farm access road maintenance AMOC — November 11, 1996, page 3 Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge— Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings NCSU, County Extension Center NCSU— BAE NCSU— BAE NCSU— BAE NCSU— BAE NCSU— BAE NCSU— Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension AMOC —November 11, 1996, page 4 Primary Secondary Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Version —November 26, 2018 n � Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal I 1 n death. The burial muss be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. n n Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. I51 Rendering at a rendering plant licensed under G.S. 106-168.7. ri n Complete incineration according to 02 NCAC 52C .0102. n n A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. n n In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date Signature of Technical Specialist Date 26011 CROSS FAR' 6011 Dead HoCe A