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710015_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify al! information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 71-0015 2. Facility Name: Shady Oak Farm 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: City: W.c,aw 1460 rt(tS Telephone Number: 910-275-0325 Ext. 5. Facility's Physical Address: 2240 River Rd City: Willard 6. County where Facility is located: Pender 7. Farm Manager's Name (if different from Landowner): g. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Troy D. Votaw 11. Lessee's Name (if there is not a Lessee. write "None"): 12. indicate animal operation type and number: Current Permit: Operation Types: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Operations Type 1PcS State: E-mail: Certificate Of Coverage Number: Tgb Farms LLC S £ o $M /v. NC troy1ida{ci yahoo.com State: NC Swine - Feeder to Finish Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Murphy -Brown LLC Phone No.: 910-271-1229 Allowable Count 3,672 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkcys Turkcy Pullet Wet Poultry Non Laying Pullet Layers AWS710015 Zip: 9- ail S/' f Zip: 28478 OIC #: 16314 Other Types Horses - Horses Horscs - Other Sheep - Sheep Sheep - Other 13. Waste Treatment and Storage Lagoons (Verify thc following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 r q'� I c (a, Z b 60 (% 68,825.00 19.50 2• 1 619 G r� 1 a,_,t 'Sb 000 38,768.00 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include thc following components: 1. The most recent Waste Utilization Plan (WUP), signed b■ the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use thc enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal(a`ncdenr.gov 1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that, if all required parts of this application are not completed and that if all requited supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal/executive officer of the corporation): Name: TGAFewerL.LC 4 fAity D VALtr Title: iv- Signature:-'�(,l�i r+vw LLC b/ ,/Q 1)D4pi r Date: '1 - 3 - Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PcrmitRenewak ncdcnr.gov FORM: RENEWAL -STATE GENERAL 02/2019 Opprator:Otis CavanauSh Cuunty: nder Data: 4-Z-9O Distcl'ncp to naareet residence (other than owner): 1000.0 feet G[EADy STAT[LIV� WElGH� 0 oows x 0 |bs. = 0 |bs hoar� x |bs. V |bs |itters x piGy/Iitter x |bs./p|q = 0 |bs 0 sows (farrnw to fioish) x 1417 |bs. = 0 |bs sow� (farr*w tu faeder) x 522 |bs, = 0 |bs 2400 hQ / 135 >bs. 324000 TOTAL STEADY STAT£ LIVE WGIGHT (SSL4000 |bs 2. MINlMUM F��JUIR�D TREAJMENT VOLUME F O|'A8OON Vo|um� = 324000 |bs. BSLW x Treutment Vo|ume(CF)/ib. SSLN Treatment Vo|ume(CF>/1b. SSLW= 1.00 CF/1b. SSL� Vo|ume = S2�000.O i-ubic feet �. DE9IGNTREATMENT VULUME 14a1ntain treatment |a3oon >iquid )eve| at e}evatioo Bottom of }a800n e|evation 43.0 feet feet La800n s/ze (for treatment la8om/ |iqu|d vuAI'll e) usin3 prian^da| form'/|a LEN8TH 275.0 WIDTH 245,0 AREA OF TOP LENGTH * WIDTH = 275.0 245.0 AREA OF 88TTOM Lb * Wb = 23U.0 200.0 AR[A uF MlDSECTION j 222.5 SS/END1 S8/ENDZ cIDE1 SS/SIDE2 673T5.0 (ARE� OF TOP> 46000.0 (AREA CIF BOTTOM) DEPTH 9.O 274T25.0 (AREA OF MIDSECTION * 4) FT. = [AREA TOP + (4*AREA MIDSECTION> + AREA 8OTTOMJ * DBPTH/� 6T375.0 2247/5.O 46000'0 1.50� VOLUME O� LAGOON AT TREATMENT 1 QUI-VEL = �'�//�5{T150.0 4. [UP OF LAQ0OW ELEVAJION (INCLUDES TEMPOK*�Y STORAGE A ~ A D�^'/»/~^~=" P!ace spoi| as a cont\nuous dike to e!evation 53.0 feet. 5. 5A. T�MPOR�RY ST0RAGE REQUIRED DRAlNA(jE AREA: La�om' (tnp �f d|ke> Len8th * Width = 2S0.0 0 T(`O00'0 �quare fe*t Bui!oin0a (/oof and Iot water) Len9th * NiJth = 0.0 0.0 0.0 square fpet TOTAL DA 70000.0 aquure feet Pumping cyc|e to ha 130.0 days. V"|ume of w�stn prod�ced A roximate da||y productiun of munure 10 CF/LE: 8SLW 0.00135 Vo|ume = 324000.0 Lbs. 8SLW * CF of Waste/|'b./Day * 180.0 uays Vo|ume = 7873�.0 cubic feet 5-B. VnIume of wash water Thi� is the amount of fresh water used for washing y1oorv, or vo|ume of fresh wa�er used for a f|ush system. F|ush syems ti t rec�r�u/u�e t|�e |u800n wuter ,e aLcuunted for in 5A. Vo|ume = 0.0 Sa�}ony/day * per cu. 0.0 cub|c fept 5,C. VoIume nf ra|nfa I I 'In excess of eVa. poration 180 days io cyc|e / 7.48 SaI|oo Use period of timm wI �,en ra/nfa\> pxcemds evaporation by |arge*t amount. Raio[a|� to Evapor. Excess rainfa|| (difference) = = V.... |ume = 7.5 1n * DA / 12 ioches p*r fnot Votume = 43T50.0 cubic fe0t 48.0 |nchas 40.5 �nches 7.5 inches �D. Vo|ume oy�ar - 24 hour storm Vo|ume = 7.5 |ochcs / 12 ioches per foot * DA Vo/ume 43750.0 cubic foet TOT�L �EQUIRED TEM|`ORARY STURA8E SA. 7873�'0 �ub�c feet 5B. 0.0 cubic feet 5C. 43T50.0 cubic feet 5D. 43750.0 cubic feet TOTAL 166232.0 cub|c feet 6. D�PlH OF 8TORAGE REQUIRED (ABOVE LAGOON TREATMENT VOLUME ELEVATION) Depth required = VC, |um,� of temporzl-y stora3e dby 1-:1-te avera8e area o� t|'e temporary stora8e Depth /equired � 166232.0 c"b|c feet/ 6T3T5.0 square feet Dh /eqoired = 2.5 Top of dike p|evation = Lagoon treato.ent |iquid e/evatioo = De�t|, betwer/, top vf dike and iquid |eve| = Depth required = Freeboard = Tota| deprequ\rod = 2.5 /eet 1.0 feet 3.5 fecL 53^0 feet 0.0 feet 53.0 feet NOTE: IF THE DEPTH 8ETWEEN TOP DF DIKE AND LIQbID LEVEL IS EQU TO �R GREATER THAN THE TOTAL DEPTH R�QUlHED, THEN ADEUUA[E STORAGE HAS 8EEN PROVIDED. 7. LAND APPLICATION OF EFFLUENT FOR NITROGEN DISP08AL *PRIMARY EFFLUENT DISF{JISAL ARF-A* TYPE OF OPERAl�ION :sw(no TYPE OF VEQETATION �coasta| ANIMAL UNITS : 2S0V.0 ACRES / ANIMI.L UNIT : 0.007� TOTAL ACRES : l8'0 TYpE OF OPERATION :swine TYPE 8F V�8ETATION :coro AN[MAL UNlTS 00.0 ACRES / ANIMAL. UNl/ : O.0190 lUTAL ACREE : 4T.5 DESIGNED UY: cws DATE: 4-2-90 DATE� mmx Operatur:Otis Cavenau8h County: P e n d e r Date: 08/03/92 D}stance to nearest residence (oth(.--,r than owner): 3000.0 feet STEADY STATE WETGHT 0 sows (farrow to fin\sh) x 1417 |bs. 0 sows (farrow to feeder) x 522 |bs. 14 head (finishing nn|y) x 135 )bs. 0 snws (farrnw to wean) x 433 |bs. 0 hmad (wean to feeder) x 30 |bs. = = = = = 0 |bs 0 |bs 165240 \bs 0 |bs 0 |bs Vo|ume = 165240 |bs. SSLW x Treatment Vo|ume(CF>/|b. GSLW Treatment Vo|ume(CF)/|b. SSLW= 1 CF/|b. SSLW Vo|ume = 165240 cub)c feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Vo|time = 0.0 cubic feat 4. TOT/\L DESIGN VOLUME Inside top length 250.0 feet ; Inside top width 155.0 feet Top of dike at elevation 53.5 feet Freeboard 1.0 feet y 8}de s|opes 2.5 : 1 (Inside )a800n) Tota1 desi3n Iagoon |)quid 1eve| at e|evation 52.5 feet 8ottom of |agoon e)evatioo 43.5 feet Seasonal high water table. e\mvation 46.5 feet Total dos i8n vo|ume us/n8 prJsmoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH �±.5 �.5 2.5 2.5 �45.0 150.0 9.0 AREA OF TOP LENGTH * WIDTH = 245.0 150.0 AREA OF 8OTT[U LENGTH * WIDTH = �l00.0 105.0 AREA OF MIDSECTIUN LENGTH * W%DTH * 4 222.5 127.5 367'50.0 (AREA OF TOP) 21000.0 (AREA 0= 8OTTOM) 113475.0 (AREA OF MIDSECTION * 4> CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 36750.0 113475.O Z1000.0 1.5 TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 250.0 155.0 38T50.0 square feet 8ui|din8s (roof and |�t water) Len8th * Width = 0.0 0.0 0.0 square feet TOTAL DA 38750.0 square feet Design temporary stora8e period to 6e 180 days. 5A. Vo|ume of waate produced Approximate daily product/on of manure in CF/L8 SSLW 0.00136 Vo|umm = 165240 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Vo|ume = 40353 cubic feet 5B. Vo|ume of wash water This is the amount of fresh water used for washing f|oors or vo|ume of fresh water uszd for a f|ush system. F|ush systems that recircu|ate the |ag000 water are accounted for in 5A. Vo|ume = 0.0 8a||ons/day * 180 days storaSe/7.48 gai |ons per CF Vo|ume = 0.0 cubic feet �C. Vo|ume of rainfa|| in excess of evaporation Use period of time when rainfa|i exceeds evaporation by |arSest amount. 180 days excess rainfa|} = Vo|ume = 7.0 in * DA / 12 inches per foot Vo|ume = 22604.2 cubic feet 7.0 inches 5D. Vo|urn e of 25 year - 24 hour storm Vo|ume = 7.5 inches / 1"x inches per foot * DA Vo|ume = 24218.8 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A, 58^ S-C. 5D. 40853 cub)c feet 0 cubic feet 22604 cubic feet 24219 cubic feet TOTAL 87176 cubic feet "Total required volume 252416 cubic feet Total desi3n volume avail. cubic feet Min. req. treatment volume p/us sludge accumulation 165240 cubic feet At e|ev. 49.5 feet ; Volume is 155250 cubic feet (eod pumping) Total design votume less 25yr-24hr storm is 232619 cubic feet At a|ev. 51.5 feet ; VoIume 'Is 221067 cubic feet (start pumpin8) Seasonal high water table elevation 46.5 feet T. DESIGNED BY: APPROVED BY: DATE: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN ROY COOPER otivertitlr ly1e} IAEL S. REGAN Srcrrtury- LINDA CULPEPPER t)iti.:.tot ` CRTF4 CAROLINA F.nveronmental Quality February 27, 2019 Tgb Farms LLC Shady Oak Farm 161 Summcrlin Ln Warsaw, NC 28398 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittcc: " APR O 9 nil WaterOutlay Regional Operations Section Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deil.nc.gov/about/divisions/water-resources/water-qualitv-reeional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, sinned and returned by April 3. 2019. Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and sinned application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Pcnder County Soil and Water Conservation District AFOG Section Central Files - AWS7100I5 Murphy -Brown LLC Murphy -Brown, LLC NUTRIENT UTILIZATION PLAN . Grower(s): TGB Farms, LLC Farm Name: Shady Oak Farm 71-15 Coun Pender Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3,672 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution - of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. F.O. Box 856 Warsaw, NC 28398 This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at Less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Ether of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if canted out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Cesar t r Type Waste Produced per Animal Total 3672 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3212 gal/yr 4015 gal/yr 10585 gaVyr 223 gal/yr 838 gaVyr 986 gaVyr Total AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibe): gaVyr gaVyr gaVyr gaVyr gaVyr 3,620,592 gallyyr 3,820,�592 gallyr Capacity Type Nitrogen Produced per Animal Total 3672 Farrow to Wean 3.85 lbs/yr lbs/yr Farrow to Feeder 7.23 lbs/yr Ibs/yr Farrow to Finish 19.05 Ibs/yr Ibslyr Wean to Feeder 0.4 lbs/yr Ibs/yr Wean to Finish 1.5 Ibs/yr Ibs/yr Feeder to Finish 1.77 Ibs/yr 6,499 lbs/yr Total 6,499 lbs/yr Applying the above amount of waste Is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILJZAT1ON SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 64.9 Total N Required 1st Year. 12618.703 Total N Required 2nd Year: 8288.4308 Average Annual Nitrogen Requirement of Crops: 10,453.57 Total Nitrogen Produced by Farm: 6,499.44 Nitrogen Balance for Crops: (3,954.13) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Flew Irrigated Soil Acreage Type 1st Crop Tim to Code Apply Raynor 1 5.76 Raynor 5 6.98 1st Crop let Crop Lbs WAC Lbs N Tgel Ns M2n4 Crop Time to 2rd Crop 2nd Crop Lbs WAc Lbs li Total Me N Total Total los N Yield Ire NIUnit Residual /Ac Utlllzed Code Ape1y Yield Ibs Wink Residual IAc Utilised Lbs WAC Utilized KeB Jo Raynor 6 12.92 Raynor 7 4.73 Lu PaA D D Raynor 8 5.3 T1484 9 29.21 Lu Jo/KeB D D Feb15•Aug1 Feb15•Aup1 Feb15-Aug1 Feb15-rlua1 Feb15- ug1 Feb15-1 80.0 120.0 115.0 65.0 1.22 1.08 1.08 1.19 115.0 100.0 1.08 1.15 15 83 475.778 N Sept -April 35 2.32 15 115 799.908 N Sept-Aorll 55 1.93 15 109 1410, 864 N Sept-Mril 50 1.93 15 62 294.9155 N Sept-Aaril 35 2.24 15 109. 578.76 N Sept-Aoril 50 1.93 15 100• . 2921 N Sept-Aarii 45 _ 2.13 81.2 487.712 163.8 943.488 108.15 741 220.75 1540-835 96.5 1247 205.7 2857.644 78.4 371 140 75 665.7475 96.5 511.45 205.7 1090.21 95.85 2799.779 195.85 5720.779 Corp Totate: 64.9 6481.224 3(a) of 8 6137.48 • 12418.7 Reception Area Specifications Reid Irrigated Soil 181 Crop Tires to 1st Crop let Crop the WAD l b8 N Total lba N Acreage Type Code Apply Yield lb8 WUnit Residual lAc Utilised Tract 2nd Crop Code Raynor Raynor Raynor Raynor Raynor T1484- 5 6 7 8 9 5.76 6.98 12.92 4.73 5.3 29.21 KeB 0 April Sep! - 25.0 Jo 0 Ap 11-Sept 38.0 Lu 0 April -Sep[ 38.0 PeA 0 April -Sept 21.0 Lu 0 April -Sept 38.0 Jo/KeB O April -Sept 31.5 3.98 3.87 3.87 3.96 3.87 3.93 100 147 147 83 - 147• 124 573.12 1026.479 1900.016 393.3488 779.418 3616.052 Tlire to 2nd Crop 2nd Crop Lbs WAc Lbe N Total tbs N Total Total Ibs N� Apply Yield Ibe NNnit Residual /Ac Utilized Lbe WAc Udlized 0 0 99.5 573.12 - Optional C O 0 147.05 1026.479 O 0 147.06 1900.015 O 0 83.16 393.3468 O 0 147.06 779.418 0 0 123.795 3616.052 Raynor Raynor Raynor 1 5 6 Raynor Raynor T1484 7 8 9 5.76 6.98 12.92 4.73 5.3 29.21 KeB M Mar15-Aug 35.0 Jo M MarI5 Aug 55.0 Lu M Mar15-Aug 55.0 PaA M Mar15-Aug 30.0 Lu M Mar15-Aug 55.0 Jo/KeB M Mar15-Aug 45.0 ro' I n 1.94 1.67 1.67 1.89 1.67 1 1.81 88 92 92 57 92 81 391.104 641.113 1186.702 288.191 486.805 2379.155 O 0 67.9 391.104 O 0 r 91.85 4341.113 0 0 . 91.85 1188.702 O 0 56.7 268.191 0 0 91.85 486.805 81.45 2379.155 Totals: 8288.431 3(b) of 8 0 0208.431 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interpianted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (Le. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bemiudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP COVE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Com - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5.1bs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown In the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge PAID v r/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Wean to Finish 0.306 3672 Feeder to Finish 0.36 1321.92 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1321.92 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 6609.6 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 22 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 52.8768 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soli at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface Irrigation is the method of land application for this plan, It Is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * Inches Raynor 1 Kea D 0.6 Raynor 5 Jo D 0.45 Raynor 6 Lu D 0.5 Raynor 7 PaA D 0.45 T1484 8 Lu D 0.5 9 Jo/KeB D 0.45 1 1 1 1 1 1 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager Owner/Manager Agreement: Shady Oak Farm 71-15 TGB Farms, LLC I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Troy Votaw Signature: (Proy a �a.. Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Signature: /-/2_ Date Date Toni W. King Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 APR 4 9 2019 Water Ouality Regional Operations Section Date 8 of 8 4 Additional Comments: The plan revision takes out all grass and goes to a 2 year crop rotation of com, wheat and soybeans with the option of adding_ a grain sorghum in the crop rotation. NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding Tess than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 ANIMAL WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional .arid has to be leased, etc.) f I, �.� #(tfrereby g:i ve .%, Zrej,‘. "--.�- peq.ission o appl -animal waste from ilis Waste Utilization System on ..t) 9. a acres of my land for the duration of time shown below. The field is) on which waste can be applied are shown on the attached map. I understand that this waste contains nitrogen, phosphorous, potassium, and ocher trace elements and when properly applied should not harm my land or crops. I also understand that. the use of waste will reduce my need for comer fertilizer. Adjacent Landowner: Waste Producer: Technical Representative: SWCD Representative: Term of Agreement: ,190+to mum of Ten Years on C See rRegu red Specif i r Date: 4;1���' Date: Date: ate: tems) MO0202100442 Page: 14 daox 95d f-f.gbKerpS 57.Acre.; ..+.. ... ..... ,,.,,.. 4 9 I. • n `; ) .. ` • 744 +kYea- • 4i 3 • .-f:►�% .,ram ..� • fry ■ Ir. NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): TGB Farms, LLC Farm Name: Shadey Oak Farm 71-15 County: Fender Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 3,672 Storage Structure: Anaerobic :Lagoon Storage Period: >180 days Application Method: Irrigation Grower may plant cover crop behind corn. Subtract any application to cover crop from the upcoming crop. Additional acres are subfield acres for the Aerway. 11-.2q"11? Ow er ager Date r . Date Technical Specialis Reception Area 5peclfications Tract Field Irrigated Soil 1st Crop Acreage Type Code Raynor 5 9 Tune tb 1st Crop ist Crop Lbs N/Ac Lbs N Total lbs r+ 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total !be N Total fTotal Ibs N Apply Yield Ibs Mink R�IAc Utilized Code Apply Yield lbs N/Unit Residual IAc Utilized J Lbs MAOI Utilized Raynor 6.7.8 23 Jo Cover Crop Seat -April 1.0 30 - 30 270 - - 0 Lu Jo Cover Crop SepkAoril 10 30 _ 30 690 _ 0 Raynor subt 1.78 0 270 KeB Bermuda (I11) March -Aug 6.5 325 T1484 sub Leased 1 10.47 T1484 sub Leased 1 10.47 T1484 ,sub Leased 10.47 Lu,Jo Corn Feb15-June 108.0 1.25 15 1 120 1256.4 Lu,Jo Wheat' Sept -April , . 50.0 2.4 1 •1 120 1258.4 Lu,Jo Soybeans June -Sept 33.8 4 135 1413.45 0 0 0 0 0 0 325 572 120 1256.4 120 1256.4 135 1413.45 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Totals: 12.23 Fro `p y --S cR 7soskl D �G Fo,v''y ALL 1)0=b2_ \ `LO RECEIVECINCDEOID iR JUL 092019 Water Quality Regional Operations Section V\ACL 1na 5 e W. v` ,ice Q `\ k0 d C4� � ► �� uNe...e.:{- cc v\' --cs s k 0 co-r\kNr-co 1 Q_1s. s-k- F,,\ --Q_\r-ej c_-)y c � o ►-. tom- 1 �� day C>C) \ICA C-041 C. ,...1G k Le-1c v o wQ-e- O`.� P r° c k ��� '(0LA- System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 1 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes — look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to finer damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. if wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for Teaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) clio-19te 1atS' 10 - .1_04o IR(6 aqL-atao °t(0—DAto_�tW t-29fa-a.t43 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewali of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 8 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown. LLC b. Contractors Address: P.O. Box 856, Warsaw. NC 28398 c . Contractors Phone: (910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 293 - 5330 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices Flush Gutters Accumulation of solids (Liquid Systems) (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. ( ) Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (1)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 Dry Manure Handling Accumulations of animal () Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. ( andowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 11 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (1)Vegetative or wooded buffers: Animal body Dirty manure surfaces covered animals Floor surfaces __. Wet manure -covered floors Manure collection Urine Pits Partial microbial decomposition (i)Recommended best management practices; (1)Good judgment and common sense ( )Dry floors (i)Slotted floors; (1)Waterers located over slotted floors; (1)Feeders at high end of solid floors; (1)Scrape manure buildup from floors; ( )Underfloor ventilation for drying Ventilation Volatile gases exhaust fans Dust (1)Frequent manure removal by flush, pit recharge or scrape ( )Underfloor ventilation (1)Fan maintenance; (i)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( }Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Flush alleys Pit recharge points Lift stations Agitation of recycled lagoon liquid while tanks are filling ( )Flush tank covers ( )Extend fill lines to near bottom of tanks with anti -siphon vents Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Agitation of recycled lagoon liquid while pits are filling ( )Extend recharge lines to near bottom of pits with anti -siphon vents Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain Agitation during waste ( )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (1)Proper lagoon liquid capacity Biological mixing (✓)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (1)Minimum agitation when pumping ( }Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation (i)Irrigate on dry days with little or no wind nozzles Wind draft (1)Minimum recommended operation pressure (1)Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC — November 11, 1996 12 Storage tank or basin surface Settling basin surface Partial microbial ( )Bottom or midlevel loading decomposition Mixing while ( )Tank covers filling Agitation when emptying( }Basin surface mats of solids ( )Proven biological additives or oxidants Partial microbial decom- ( }Extend drainpipe outlets underneath liquid position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading sludge spreader Volatile gas emissions outlets ( )Soil injection of slurry/sludges ( )Wash residual manure from spreader after use ( )Proven biological additives or oxidants Dead animals Carcass decomposition Dead animal disposal pits Carcass decomposition ( )Proper disposition of carcasses ( )Complete covering of carcasses in burial pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water around facilities improper drainage Microbial decomposition of organic matter (1)Farm access road maintenance away from facilities Manure tracked Poorly maintained access (✓)Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge —Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me.7 in '1 1 tit -s-- (Landowner Signature) 13 tn�QWR JUL 09zti9 1Na. waterQuattY�ion P*%giona1 Operations Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality [gi Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. IR1D Rendering at a rendering plant licensed under G.S. 106-168.7. ElEl Complete incineration according to 02 NCAC 52C .0102. El El A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). El El Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ElMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines fame -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 9-tV„,,,,_ 6- 2-0 - 19 Signature of Farm Owner/Manager Date (A) , L— Signature of Technical Specialls'� 3-t'\ Date S1tvati oak Aw.5 -7 1 0o is Lcoon l C 9 0,6 k'( Lo 5 co - e9 �; Fee c_of0.6 u,.e424 C o-4k) 8© La -se" 5 oka\ C& & ky 184o1\ Lai od rv3 v:k.f\tc.) f7 k.-1711.!. f n " • - '4' . 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