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HomeMy WebLinkAbout640071_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 64-0071 Certificate Of Coverage Number: AWS640071 2. Facility Name: Murra Farms Inc 3. Landowner's Name (same as on the Waste Management Plan): Keith Murray 4. Landowner's Mailing Address: 5010 Ridae Rd City: Spring Hope State: NC Zip: 27882-8186 15 :Z- yt'- 89‘ f Look. Cem. Telephone Number: 3�2 478 44445-Ext E-mail: km4tbm@eretheitei,eeen- 5. Facility's Physical Address: 4980 Ridae Rd City: Spring Hope State: NC Zip: 27882 6. County where Facility is located: Nash 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator. write "None"): Maxwell Foods LLC 10. Operator Name (OIC): Brian K. Murra\ Phone No.: 252-904-8964 OIC #: 17498 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Wean to Feeder 3,800 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) MAIN 9�%T- )Fiy `1sI,1!'03.f F%t So(/xfk / 1�J .J.c..[le:. Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b% the owner and a certified technical specialist containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application. (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure, the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov RECEIVED/NCDEQIDWR MAR 2 5 2019 Water Quality Regional Operations Section I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: /3r; dv ;c1/-) "uw/4j Signature: Name: Title: OtUet.,,,r — iJ'crF! >1Afr-- Date: 0 3 - o - ol%9 `� /J Title: ,y� Signature: $ Date: Name: Title: Signature: _ _ Date: ;#0 % . P4err .7 1141.4.rrn F4ear.Zvi., rc s . THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov ROY COOPER Covrtnor MICHAEL S. REGAN Set ram y LINDA CULPEPPER. Dr/4dor Keith Murray Murray Farms Inc 5010 Ridge Rd Spring Hope, NC 27882-8186 NORTH CAROLINA £nvtrwuttental Quality Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: RECEIVEDINCDEQIDWR MAR 2 5 2019 Water Quality Regional Operation section February 27, 2019 Your facility is currently approved for operation under one of the Animal Waste Operation State' Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.eov/about/divisions/water-resources/water-uualit‘ -regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure N.. our continued coverage under the State Non -Discharge General Permits. ■ ou must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facilin Currenth Covered by an Expiring State Non -Discharge General Permit." The application form must be completed_ sinned and retumed bN April 3. 2019. Please note that you must include one 111 cony of the Certified Animal Waste Management Plan (CAWMPI with the completed and signed application form. A list of items included in the CAWMP can be found on pate 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, lY" Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Raleigh Regional Office, Water Quality Regional Operations Section Nash County Soil and Water Conservation District AFOG Section Central Files - AWS640071 Maxwell Foods LLC Pbrt Tesr s3epartme^tafErODrr"a•ts ..a'ty 1 ;3".0s'f WaterRes_.-aes 512 ft_ Ss 'st. y St. 11638 VS SQ•r x Zertsf I Rs e'St ,Marti Cafe '^a 27699-1636 919.737 3�DO Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality QBurial three feet beneath the surface of the ground within 24 hours of knowledge of animal El death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. D El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. ElEl Rendering at a rendering plant licensed under G.S. 106-168.7. ElEl Complete incineration according to 02 NCAC 52C .0102. a A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. EJ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the El NC Department of Agriculture & Consumer Services (G.S. 106-549.70). El Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). QMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of rm Owner/Manager Date 3 -zo -za/ ? Signature o Technical Sp Date Steven W. Troxler Commissioner North Carolina Department of Agriculture and Consumer Services Veterinary Division Murray Farms, Inc. Mr. Phil Murray Mr. Keith Murray 5010 Ridge Road Spring Hope, NC 27882 Dear Sirs: July 13, 2011 Swine Farm 911 Address: 4980 Ridge Road Spring Hope, NC 27882 Nash County State ID: 551314042 National ID: 00BME8L David T. Marshall, DVM State Veterinarian Poultry Farm 911 Address: 4235 Ridge Road Spring Hope, NC 27882 Nash County State ID: 551311924 National ID: 00HD7DF Pursuant to NCAC 52C.0102, your request to compost swine and poultry mortality on your premises at 4980 Ridge Road, Spring Hope, NC and from your premises at 4235 Ridge Road, Spring Hope, NC is approved. Approval is granted under the following conditions and stipulations: 1. All North Carolina solid waste, air, water quality, and other applicable regulations must be met in siting and operation of the system 2. Only poultry or swine are to be processed in this facility; NO bovine, caprine, ovine or cervid species shall be processed 3. Mortality to be processed shall originate only from the identified premises and the finished product is used solely on agricultural operations owned, operated, or leased, by the permitee 4. The final product of the process must be stored, treated and utilized in accordance with all federal, state, and local laws, regulations, and permit requirements; the final product shall not be sold 5. Temperatures shall be within NRCS guidelines to reach a minimum of 131 degrees F within 5 days of filling the unit and remain at least at 131 degrees F for a minimum of 5 consecutive days to maintain the composting process and reduce pathogen load 6. Dead animals are not to be removed from composting until all flesh, internal organs, and other soft tissue are fully decomposed 7. The proposed facility shall have the following minimum setback requirements*: • 100-foot buffer between all property lines and compost areas * 100-foot buffer between all wells and compost areas, except for monitoring wells • 50-foot buffer between perennial streams/rivers and compost areas e 200-foot buffer between dwellings and compost areas as long as the facility is considered a Small Type 3 facility (less than 1000 cubic yards material handled per quarter)** 8. A copy of the permit, plans, and operational reports shall be maintained on site and be available upon request by NCDA&CS, Veterinary Division personnel 9. The facility and operational records shall be available for annual inspection be Veterinary Division personnel and shall be sent to the Veterinary Division upon request 1030 Mail Service Center, Raleigh, North Carolina 27699-1030 I, (919) 733-7601 An Equal Opportunity Affirmative Action Employer 10. Operational reports shall include temperature monitoring during initial facility start-up and follow- up records that contain either 10 days/month or annual laboratory results of pathogen load testing 11. An application for a permit modification shall be required for changes in facility ownership, an increase in facility capacity, or any other changes from the stipulations of this permit 12. In the event that movement of carcasses from the premises of origin to the compost facility on another premises is specifically permitted by NCDA&CS, the owner must comply with conditions in GS 106-168.8 (5) and (6) followed by licensed renderers: The carcasses must be transported in a leak -proof vessel or vehicle with a cover, to prevent spread of disease by flies or other agents during the transportation. Prior to movement from the premises of origin, the vessel or leak -proof container or vehicle containing the carcasses must be disinfected following loading of carcasses, to prevent the spread of disease. Following unloading at the composter, the vehicle or vessel must be cleaned and disinfected prior to leaving the composter premises. The person loading and transporting the carcasses must wear rubber boots and suitable protective clothing. The boots must be disinfected prior to entering the premises with carcasses to be moved, as well as after unloading carcasses at the compost facility, prior to leaving that premises or entering a public area. Contaminated protective clothing must be discarded or removed and safely disposed of to prevent carrying disease organisms away from the farm of origin or the compost facility. 13. The Veterinary Division must be immediately notified of any complicating issues involving animal disease or environmental concerns 14. The State Veterinarian reserves the right to cancel this permit if a specific concern for controlling animal disease arises, or if any of the aforementioned conditions are not met. This document shall in no circumstances be interpreted as an endorsement of any specific manufacturer or type of mortality management system by the State Veterinarian and the Office of the State Veterinarian does not approve or disapprove the technical or performance standards for specific makes or designs of equipment. *Additional requirements and regulations will apply from DENR, Division of Solid Waste Management if application for off -farm disposition of composted material is requested (see G.S. 130A-309.29 and 15A NCAC 13B, Section .1400 **If greater than 1000 cubic yards of composted material is handled in the facility per quarter, a setback from residences of 500 feet is required Sincerely, Dr. Tom Ray, DVM, Director of Animal Health Programs/Livestock cc: Dr. David Marshall, State Veterinarian Dr. Sarah Mason, Director, AHP-Poultry Dr. Carol Woodlief, Veterinary Medical Officer Keith Warren, ACT Rebecca Hagen, ACT EMERGENCY AC T # O'N PLAN PHONE NUMBERS DWQ 914- 79/— yzoo EMERGENCY MANAGEMENT SYSTEM 25z- Y.s9- 7376 SWCD 252- i'5 9- VII d ex./. 3 NRCS 2(2—VS9- y//6 exf. 3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running offsite. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. 1 December 18, 1996 D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or offofthe property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phoneme 1V-12pOAfter hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone numberz yO ". 7‘ c. Instruct EMS to contact local Health De artment. yly-d. Contact CES, phone number252-`45- "9, local SWCD office phone number2a- - ,yand local NRCS office for advice/technical assistance phone numberZ52-1/0- I . 2 December 18, 1996 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: tit L, 4yr/ 61e. b. Contractors Address: / / fro ! 7 s or- L o c A? e/ . S� .; A-s '44 2 7 c. Contractors Phone: 2 S 2 - ly- - 7 0 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: NA4C5JSwc0 b. Phone:252-4!5f- 11l/6 ex4. 3 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters Liquid Systems • Accumulation of solids ,.®'"Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed zr Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids ,,17VMaintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative • Decaying vegetation growth -CT-Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage O Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage O Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Feed storage • Accumulations of feed O Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal O Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (Le., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal Cl Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed Site S pecific Practices For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause • Swine production BMPs to Minimize Odor ,0 Vegetative or wooded buffers J Recommended best management practices 0' Good judgment and common sense Animal body surfaces Floor surfaces • Dirty manure -covered -H Dry floors animals Site Specific Practices • Wet manure -covered floors Manure collection pits Ventilation exhaust fans • Slotted floors Its Waterers located over slotted floors 0' Feeders at high end of solid floors O Scrape manure buildup from floors "Underfloor ventilation for drying • Urine • Partial microbial decomposition O Frequent manure removal by flush, pit recharge, or scrape D Underfloor ventilation • Volatile gases • Dust s0' Fan maintenance l J' Efficient air movement Indoor surfaces Flush tanks • Dust O Washdown between groups of animals fa- Feed additives J Feeder covers 0' Feed delivery downspout extenders to feeder covers Flush alleys • Agitation of recycled lagoon liquid while tanks are filling • Agitation during wastewater conveyance Flush tank covers 0--Extend fill lines to near bottom of tanks with anti -siphon vents 0"-Underfloor flush with underfloor ventilation AMOC - November 11, 1996, page 1 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Pit recharge points • Agitation of recycled lagoon ,.77'"'Extend recharge lines to near bottom of pits with liquid while. pits are filling anti -siphon vents Lift stations Site Specific Practices • Agitation during sump tank Ca Sump tank covers filling and drawdown Outside drain • Agitation during wastewater collection or junction conveyance boxes Zi Box covers End of drainpipes • Agitation during wastewater at lagoon conveyance LI Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation r Proper lagoon liquid capacity -a- Correct lagoon startup procedures ID -Minimum surface area -to -volume ratio ,C2rMinimum agitation when pumping EV Mechanical aeration -CI-Proven biological additives Irrigation sprinkler • High pressure agitation nozzles • Wind drift . rIrrigate on dry days with little or no wind ,CrMinimum recommended operating pressure ! J Pump intake near lagoon liquid surface f,7- 'Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition • Mixing while filling • Agitation when emptying ,a -Bottom or midlevel loading .17r Tank covers 0 Basin surface mats of solids .G7' Proven biological additives or oxidants AMOC - November 11, 1996, page 2 Swine Farm Waste Management Odor Control Checklist Source Settling basin surface Manure, slurry, or sludge spreader outlets Cause • Partial microbial decomposition • Mixing while filling • Agitation when emptying BMPs to Minimize Odor O Extend drainpipe outlets underneath liquid level [ Remove settled solids regularly Site Specific Practices Uncovered manure, slurry, or sludge on field surfaces Dead animals • Agitation when spreading • Volatile gas emissions O Soil injection of slurry/sludges O' Wash residual manure from spreader after use O Proven biological additives or oxidants • Volatile gas emissions while O Soil injection of slurry/sludges drying O Soil incorporation within 48 hours ,O' Spread in thin uniform layers for rapid drying O Proven biological additives or oxidants • Carcass decomposition Dead animal disposal • Carcass decomposition pits Incinerators 0 Proper disposition of carcasses D Complete covering of carcasses in burial pits O'Proper location/construction of disposal pits Standing water around facilities • Incomplete combustion 0 Secondary stack burners Manure tracked onto public roads from farm access • Improper drainage • Microbial decomposition of organic matter Tr' Grade and landscape such that water drains away from facilities • Poorly maintained access ,O'`" Farm access road maintenance roads AMOC - November 11, 1996, page 3 Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings NCSU, County Extension Center NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension AMOC - November 11, 1996, page 4 ` ` THIS DESIGN IS FOR A SINGLE STAGE LAGOON CLIENTS NAME ---------=--- -_-__-----==> COUNTY T8DAYS DATE DISTANCE TO NEAREST NONFARM RESIDENCE => NUMBER OF PIGS WEANLING TO FEEDER =====> NUMBER OF PIGS FEEDER TO FINISH -- > NUMBER OF SOWS FARROW TO WEANLING =====> NUMBER OF SOWS FARROW TO FEEDER -------> NUMBER OF SOWS FARROW TO FINISH =======> DEGREE OF ODOR CONTROL ========= -> (minimum 1.0 cu. ft. per lb SSLW) (maximum 3.0 Cu. ft. per lb SSLW) NUMBER OF YEARS OF SLUDGE ACCUMULATION > TOP LENGTH AT NORMAL WATER LEVEL ======> TOP WIDTH AT NORMAL WATER LEVEL NORMAL WATER LEVEL ELEVATION ==========> SEASONAL HIGH WATER TABLE ELEVATION===> LAGOON BOTTOM ELEVATION Depth of Permanent Water 6.4 (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) SIDE SLOPES - Permanent Volume Required Permanent Volume Provided = Murray Farms Nash County June 30, 1994 1200 FEET 3800 0 0 0 0 1.0 5.0 YEARS 233.0 FEET 133.0 FEET 52.4 FEET 42.0 FEET 46.0 FEET feet > 2.5:1 159600.{) cubic feet 163035.7 cubic feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET> (i.e. pumpmut pond & other outside area) LENGTH OF PUMPING CYCLE ------- ==> GALLONS OF FRESH WATER ADDED DAILY ====> EXCESS RAINFALL ABOVE EVAPORATION =====) 25YR/24HR STORM RAINFALL ---- -----> FREEBOARD ESTIMATED TOP OF DAM ELEVATION ========> Temporary Storage Volume 88168.2 0 SQUARE FEET 180 DAYS 0 GALLONS 12.3 INCHES 6.6 INCHES 1.0 FEET 56.2 FEET cubic feet Top of Dam Elevation = 56.2 feet Inside Dimensions of Lagoon at Top of Dam Length = 252.0 feet Width = 152.0 feet Begin Pumping Elevation = Stop Pumping Elevation = Volume To Be Pumped = 55.2 feet 52,4 feet 67101.0 cubic feet 1. STEADY STATE LIVE WEIGHT 3800 head weanling to feeder x 30 lbs. 0 head feeder to finishing x 135 lbs. 0 sows farrow to weanling x 438 lbs. 0 sows farrow to feeder x 522 lbs. 0 sows farrow to finish x 1417 lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) 2, SLUDGE ACCUMULATION = = = = = 114000 lbs 0 lbs 0 lbs 0 lbs 0 lbs = 114000 lbs Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 5.0 Sludge Volume = 45600.0 cubic feet 8. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 159600.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 52.4 feet Construct lagoon bottom elevation 46.0 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/GIDE2 DEPTH 2.5 2.5 2.5 2.5 6.4 AREA OF TOP LENGTH *WIDTH = 233.0 133.0 30989.0 (AREA OF TOP) AREA OF BOTTOM Lb * Wb = 201.0 101.0 20301.0 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) = 217.0 117.0 25389.0 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 30989.0 101556.0 20301.0 1.067 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL463035.7 CU. FT. VOLUME NEEDED = 159600.0 CU. FT. THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE 233.0 FEET LONG BY 133.0 FEET WIDE 5. Place spoil as a continuous dike to elevation 56.2 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 252.0 152.0 Additional Drainage Area TOTAL DA Pumping cycle to be 6A. Volume of waste produced 3e304 square feet 0 square feet 38304 square feet 180 days. Volume = 114000 8GLW * 0.0101481 gallon/lb. SSLW/day * in the pumping cycle / 7.48 gallons per cu. ft. Volume = 27839.4 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Excess rainfall (difference) = 12.3 inches Volume = 12.3 inches * DA / 12 inches per foot Volume = 39261.6 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.6 inches * DA / 12 inches per foot Volume = 21067.2 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 27839.4 cubic feet 6B. 0.0 cubic feet 6C. 39261.6 cubic feet 6D. 21067.2 cubic feet TOTAL TEMPORARY STORAGE 8816B.2 cubic feet 7. DEPTH OF STORAGE REQUIRED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) Depth required = Volume of temporary storage divided by surface area of lagoon. Depth required = Depth required = 2.8 feet 88166 cu.ft. / 30989 sq. ft. Normal lagoon liquid elevation = 52.4 feet Depth required = 2.8 feet Freeboard = 1.0 feet Top of Dam = 56.2 feet THE DIMENSIONS OF THE INSIDE EDGE OF THE DAM AT ELEVATION 56.2 ARE 252.0 FEET BY 152.0 FEET 8. SET BEGIN PUMPING ELEVATION PUMPED STORAGE VOLUME 6A. 6B. 6C. 27839.4 cubic feet 0.0 cubic feet 39261.6 cubic feet TOTAL PUMPED VOLUME = 67101.0 cubic feet Depth required = Volume of pumped storage divided by surface area of lagoon at normal water level. Depth required = Depth required = 2.2 feet DESIGNED BY: 67101.0 cu.ft. / 30989.0 sq. ft. S. Baker APPROVED BY:Baker DATE: 6-30-94 DATE: 6-30--94 11/1/93 1 SWINE WASTE IVINAGENENT SYSTEM OPERATION AM RIAMTERANCE PLAg B. Operation Your animal waste management facility was designed for a total of _3800 sows/animals (71bs. to _301bs._ contains both permanent and temporary). The lagoon storage is not to be storage. The permanent pumped in order to ensure that anaerobic action will occur. The design includes permanent storage of one cubic foot per pound of steady state live weight. The temporary storage portion of the lagoon includes capacity for the volume of waste produced over 180 days, the amount of rainfall in a 25 year 24 hour storm event, and rainfall in excess of evaporation. Your facility is designed for 180 days of temporary storage; therefore, it will need to be pumped every six months. Begin pump -out of the lagoon when fluid level reaches elevation _55.2 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation _52.4 The attached waste management plan should be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. The waste material should be analyzed before each application cycle to determine its nutrient content. A soil test of the area of application should be made annually to insure the waste is applied as reasonably and practically possible to recommended rates. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and NaturalResources, Division of Environmental Management, has the responsibility for enforcing this law. 6-30-94 DA- CONSTRUCTION SPECIFICATIONS Producer: _Murray Farms Clearing: All trees and brush shall be removed from the impoundment area before construction is started. The foundation of the lagoon shall be cleared of all trees, stumps, roots, brush, sod, organic soil, and debris. All stumps and all roots exceeding 1 inch in diameter shall be removed to a minimum depth of 1 foot. Satisfactory disposition will be made of all debris. After clearing is completed the foundation area shall be loosened thoroughly and roughly leveled, with suitable equipment, before placement of any embankment material. cutoff Trench: A cutoff trench shall be excavated to a minimum depth of 36inches under the embankment. The exact depth shall be determined on site by SCS. The trench side slopes shall be 1:1 or flatter and the width will be a minimum of 6 feet, but will depend on the equipment being used. The cutoff trench shall be backfilled with _SC material. The trench shall be backfilled in 9 inch layers and compacted with a sheepsfoot roller with a minimum of 4 passes per unit width of fill lift. If sheepsfoot roller is not used, the trench shall be backfilled in 4 inch layers and compaction shall be equivalent to or better than the routing of the hauling and spreading equipment over the fill in such a manner that every point on the surface of each layer of fill will be traversed by not less than one tread track of the loaded equipment traveling in a direction parallel to the main axis of the fill. All standing water shall be removed from the trench before backfilling is started. Rwi5ting Tile Drains: When tile drains are encountered, the tile will be dug up and removed. The tile trench shall be backfilled with a compacted layer of CL or CH material. Ravation: Topsoil shall be stocked piled separately for later use. The bottom of the lagoon shall be excavated as shown on the plans. Where pervious material (SP, quartz veins, etc.) is exposed during excavation, it shall be undercut and backfilled with a compacted layer of highly plastic (CL, CH) material approximately one foot in thickness. Scarify and compact the bottom and, where practicable, the side slopes of the lagoon to decrease the permeability of the soil in the lagoon. Enbankment conk. ct on: The material placed in the embankment shall be free of sod,roots, stones over six (6) inches in diameter, and other objectionable materials. SC and CL materials shall be used in the embankment. Pervious material shall not be used in the embankment. Construction of the embankment shall be made in layers not to exceed 4 inches in thickness. Compaction shall be equivalent to or better than the routing of the hauling and spreading equipment over the fill in such a manner that every point on the surface of each layer of fill will be traversed by not less than one tread track of the loaded equipment traveling in a direction parallel to the main axis of the fill. If pans are not used, construction of the embankment shall be made in layers not to 11 6-30-94 ¶ 1 a LAGOON CCNSIMUCTION SRECIFICATIONS exceed 9 inches in thickness and compacted with a sheepsfoot roller with a minimum of 4 passes per unit width of fill lift. At any time the embankment surface becomes "slickened" such that the succeeding layer will not bond to the previous layer, scarify the previous layer sufficiently to assure bonding of the surfaces before continuing with the fill operation. Construction of the fill shall be undertaken only at such times that the moisture content of the fill material will permit a reasonable degree of compaction. Construction of the embankment shall allow an additional _5_% for settlement. Stock piled topsoil shall be spread over top of embankment and outside side slopes for the establishment of vegetation. Pollution Control During Construction: Stripping of embankment and borrow areas shall be done as they are needed in a normal sequence of construction. Use temporary mulch protection on all disturbed areas that are subject to erosion and will not have substantial additional work performed for 30 days. Vegetation: Vegetation shall be established on the slopes, embankment top and all other disturbed areas, except the area that will be inundated, as specified in the plans as soon as possible after construction. Necessary steps shall be taken to ensure that a good stand of vegetation is established in a reasonable amount of time. Seeding rates are: 50 lb. Kentucky 31 Tall Fescue 50 ib._Bahiagrass 60 lb. Nurse 1000 lb. 10-10-10 2 tons lime 2 tons wheat straw went Stake: A permanent stake (CCA salt treated 4"x4" post or 1 inch diameter PVC pipe with tee) marked to indicate pumping level elevations, shall be placed in the inside slope at one end of the lagoon. 67) TREATMENT LAGOON Producer: WASTE TREATMENT LA8O( UMTRUCTION SPECIFICATION FOR 501L LINER designated: This specification covers the lining of this facility with a soil material at the time of initial installation or a repair or remedial work. ' s Foundation Prqparation: The foundation area shall he cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish Wh a liner is being installed after the facility has been in use^ en should be taken to remove sludge and sediments down to the� car** or soil material. Foundation preparation must also extend deep original to eliminate any effects from drying that may have occurr=dduring enough previous operations. The topsoil and sod are to be stockpiled. After stripping, the foundation area will be prepared to a bond with the fill by removing loose, dry material scari"`=�u'�� disking, adjusting moisture, and compacting. ' ryzng' Liner Placement: The material placed in the fill shall be free of detrimental amounts of sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. The materials will be from those designated borrow areas. The distribution and gradation of materials shall be such that there will be no lenses pockets, streaks, or layers of material differing substantially i' n texture or gradation from the surrounding material. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness prior to compaction Each layer will be compacted by a a minimum of 4 passes of standard tamping ( approved roller ��eepsfoot roller) or equivalent method engineer. Compaction will be considered adequate ~'~''^ h=byfthe material is consolidated to the point that settlement is not readil detectable. y Water Content Control: The minimum water content of the liner material and foundation shall be the optimum water content that relates to the specified dry density or such that when kneaded i the hand, the fill material will form a ball which ' does not readily separate. The maximum water content is when soil�y compaction efforts do not properly consolidate the soil'or when conditions for efficient use of the hauling and compaction eqtare too wet Installation: Installation shall be conducted in a skillful and workmanlike. Extreme caution must be exercised in backfi1l and compaction around structures or conduits to prevent damage movement, or deflection. A consistent homogeneous fill is necessary. The installation shall be done with proper moisture content and with adequate mixing of the soil materials to accomplish this. General: Construction operations shall be carried out in such a manner and sequence that erosion and air and water pollution will be minimized and held within legal limits. 1 11/1/93 WASTE TREATMENT LANGRG CONSTRUCTION SPECIFICATION FOR SOIL LINER The completed job shall present a workmanlike appearance and shall conform to the lines, grades, and elevations shown on the drawings or as staked in the field. All operations shall be carried out in a safe and skillful manner. Safety and health regulations shall be observed and appropriate safety measures used. 2 A Nutrient Management Plan For Animal Waste Utilization 09-26-2011 This plan has been prepared for: Murray Farms Inc Murray farms Murray 5010 Ridge Road Spring Hope, NC 27882 252-883-1057 This plan has been developed by: Patrick Evans NRCS 1006 Eastern Ave Nashville, NC 27856 252-459-4116 Developer Signature Type of Plan: Nutrient Management with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. X; Signature (owner) Signature (manager or producer) Date Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical Specialist Signature Date 948882 Database Version 3.1 Date Printed: 09-26-2011 Cover Page 1 Nutrients applied in accordance with this plan will be supplied front the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 725,800 gals/year by a 3,800 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 1672 Incorporated 2871 Injected 3162 Irrigated 1817 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 1,817 2475 -658 988,617 -262,817 Note: In source ID, S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 948882 Database Version 3.1 Date Printed: 09-26-2011 Source Page Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop, as well as the crop's P205 Removal Rate. The Leaching Index (LI) and the Phosphorous Loss Assessment (PLAT) Rating are also provided for each field, where available. II a field's PLAT Rating is High, any planned manure application is limited to the phosphorous removal rate of the harvested plant biomass for the crop rotation or multiple years in the crop sequence. Fields with a Very High PLAT Rating should receive no additional applications of manure. Regardless of the PLAT rating, starter fertilizers may be recommended in accordance with North Carolina State University guidelines or recommendations. The quantity of P205 applied to each crop is shown in the following table if the field's PLAT rating is High or Very High. Planned Crops Summary Tract Field Total Acres Useable Acres Plat Rating LI Soil Series Crop Sequence RYE P205 Removal (lbs/acre) Applied (lbs/acre) 2611 4 4.70 3.00 Low N/A '�°- Aorf61k- Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay *4.0 Tons 49 N/A 2611 5 3.6i! 3.60 Low N/A Georgeville Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay *4.0 Tons 49 N/A 2611 6 2.40 2.30 Low N/A Norfolk Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay *4.0 Tons 49 N/A 2611 7 3.50 1.00 Low N/A Norfolk Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bcnnudagrass Hay *4.0 Tons 49 N/A ;AN TOTALS: 14.20 9.90 LI Potential Leaching Technical Guidance < 2 Low potential to contribute to soluble nutrient leaching below the root zone. None >= 2 & <= 10 Moderate potential to contribute to soluble nutrient leaching below theroot zone. Nutrient Management (590) should be planned. > 10 High potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. Other conservation practices that improve the soils available water holding capacity and improve nutrient use efficiency should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). PLAT Index Rating P Management Recommendation 0 - 25 Low No adjustment needed; N based application 25 - 50 Medium No adjustment needed; N based application 51 - 100 High Application limited to crop P removal > 100 Very High Starter P application only ____J48882 Database Version 3.1 Date Printed 9/26/2011 NOTE: Symbol * means user entered data. PCS Page Page 1 of 1 i Th., 'i ?e Utilization table shown below summarizes the waste utilization plan for 2eration. This plan provides an estimate of the number of acres of c. id needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total.manure applied is.included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Tract 2611 2611 2611 2611 2611 Field 4 4 5 5 6 Source ID S5 S5 S5 S5 S5 Soil Series No>=fofll j€. NorfdffE ( Georgeville Georgeville Norfolk Total Acres Use. Acres 4.70 3.00 4.70 3.60 3.60 2.40 3.00 3.60 3.60 2.30 Crop Small Grain Overseed Hybrid Bermudagrass Hay Small Grain Overseed Hybrid Bermudagrass Hay Small Grain Overseed Year 1 RYE 1.0 Tons *4.0 Ton 1.0 Tons *4.0 Ton 1.0 Tons Applic. Period 10/1-3/31 3/1-9/30 10/1-3/31 3/1-9/30 10/1-3/31 Nitrogen PA Nutrient Req'd (lbs/A) Comm. Fert Nutrient Applied (ibs/A) Res. (lbs/A) N 50 *200 50 *200 50 0 0 0 0 0 Applic. N Method 0 Irrig. Irrig. 0 Irrig. 0 Irrig. 0 Irrig. 2611 2611 6 7 S5 S5 Norfolk Norfolk 2.40 3.50 2.30 1.00 Hybrid Bermudagrass Hay Small Grain Overseed *4.0 Ton 1.0 Tons 3/1-9/30 10/1-3/31 *200 50 0 0 2611 7 S5 Norfolk 3.50 1.00 Hybrid Bermudagrass Hay *4.0 Ton 3/1-9/30 *200 0 0 Irrig. 0 Irrig. 0 Irrig. Notes: 1. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. Manure PA NutrientA pplied (lbs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N 1000 gal/A Tons 1000 gals tons 50 19.97 0.00 59.92 0.00 200 79.89 0.00 239.67 0.00 50 19.97 0.00 71.90 0.00 200 79.89 0.00 287.60 0.00 50 19.97 0.00 45.94 0.00 200 79.89 0.00 183.74 0.00 50 19.97 0.00 19.97 0.00 200 79.89 0.00 79.89 0.00` Total Applied, 1000 gallons 988.62 Total Produced, 1000 gallons 725.80 Balance, 1000 gallons -262.82 Total Applied, tons 0.00 Total Produced, tons a 0.00 Balance, tons 0.00 948882 Database Version 3.1 Date Printed: 9/26/2011 WUT Page Page 1 of 1 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the Zaximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum .pppication amount that each field may receive in any one application event. Irrigation Application Factors Tract 2611 2611 2611 2611 Field 4 5 6 7 Nor -folk i. Georgeville Norfolk Norfolk Soil Series Application Rate (inches/hour) 0.50 0.30 0.50 0.50 Application Amount (inches) 948882 Database Version 3.1 Date Printed 9/26/2011 IAF Page Page 1 of 1 rrn • c.,.,,i, -.1 * 11..o_ 1.0 1.0 1.0 1.0 The Nutrient Management Recommendations table shown below provides an annual summary of the nutrient management plan developed for this operation. This table provides a nutrient balance for the listed fields and crops for each year of the plan. Required nutrients are based on the realistic yields of the crops to be grown, their nutrient requirements and soil test results. The quantity of nutrient, supplied by each source is also identified. The total quantity of nitrogen applied to each crop should not exceed the required amount. However, the quantity of other nutrients applied may exceed their required amounts. This most commonly occurs when manure or other byproducts are utilized to meet the nitrogen needs of the crop. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. In such situations, additional nitrogen applications from nonorganic sources may be required to supply the recommended amounts of nitrogen. Nutrient Management Recommendations Test YEAR r N (lbs/A) P2O5 (lbs/A) K2O (lbs/A) Mg (lbs/A) Mn (lbs/A) Zn (lbs/A) Cu (lbs/A) Lime (tons/A) Tract Field 2611 4 Req'd Nutrients 50 0 40 0 0 0 0 1 Acres App. Period 3.00 1 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Nrorfb1l�C �� Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 04-04-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 27 28 6 0 1 0 -1 Tract Field 2611 5 Req'd Nutrients 50 0 40 0 0 0 0 11 Acres App. Period 3.60 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Georgeville Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 04-04-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 m 27 28 6 0 1 0 -1 Tract Field 2611 6 Req'd Nutrients 50 w 0 40 0 0 0 0 1 Acres App. Period 2.30 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Norfolk Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 04-04-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 27 28 r.- 6 0 , - 1 0 -1 Tract Field 2611 7- Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App. Period 1.00 10/1-3/31 Supplied By: • CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Norfolk Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 08-26-11 Manure 50 27 68 6 0 1 0 0 P Removal 7 Rating 15 lbs/ac. Low BALANCE 0 27 68 6 0 1 0 0 NOTE: Symbol * means user entered data. 94R882 Database Version 3.1 Date Printed: 9/26/2011 NMR Page Page 1 of 2 Nutrient Management Recommendations Test YEAR 1 • N (lbs/A) P205 (lbs/A) K20 (lbs/A) Mg (lbs/A) Mn (lbs/A) Zn (lbs/A) Cu (lbs/A) Lime (tons/A) Tract Field 2611 4 Req'd Nutrients *200 0 110 0 0 0 0 0 Acres App. Period 3.00 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Hay Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Norfolk Residual 0 0 0 0 0 0 0 0 RYEI Sample Date *4.0 Tons 04-04-11 Manure 200 109 274 24 1 5 1 0 P Removal Rating 491bs/ac. Low BALANCE 0 109 164 24 1 5 1 0 Tract Field 2611 5 Req'd Nutrients *200 0 110 0 0 0 0 0 Acres App. Period 3.60 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Hay Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Georgeville Residual 0 0 0 0 0 0 0 0 RYE1 Sample Date *4.0 Tons 04-04-11 Manure 200 109 274 24 1 5 1 0 P Removal 'Rating 49lbs/ac. Low BALANCE 0 109 164 24 • 1 5 1 0 Tract Field 2611 6 Req'd Nutrients *200 0 110 0 0 A 0 0 0 Acres App. Period 2.30 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Hay Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Norfolk Residual 0 0 0 0 0 0 0 0 .-. r Sample Date *4.0 Tons 04-04-11 Manure 200 109 274 24 1 5 1 0 P Removal' Rating 49 lbs/ac. 1.ow BALANCE 0 109 164 24 1 5 1 0 Tract Field 2611 7 Req'd Nutrients *200 0 0 0 0 0 0 0 Acres App. Period 1.00 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Hay Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Norfolk Residual 0 0 0 0 0 0 0 0 RYE Sample Date *4.0 Tons 08-26-11 Manure 200 109 274 24 1 5 1 0 P Removal Rating 49 lbs/ac. Low BALANCE 0 109 274 24 1 5 , 1 0 NOTE: Symbol * means user entered data. 948882 Database Version 3.1 Date Printed: 9/26/2011 NMR Page Page 2 of 2 The Required Soil Test Values shown in the following table provide a summary of recommended actions that should be taken if soil tests indicate excessive levels of copper or zinc. Fields that receive manure must have an annual soil analysis for these elements. High levels of zinc and copper can adversely affect plant growth. Alternative crop sites must be used when the concentration of these metals approach excessive levels. Site life can be estimated by dividing the amount of copper and zinc to be applied in lbs/acre by 0.036 and 0.071, respectively and multiplying the result by 0.85. By adding this quantity to the current soil index for copper or zinc, we can predict life of the site for waste disposal. In addition to copper and zinc indices, this table also provides a summary of lime recommendations for each crop based on the most recent soil sample. Application of lime at recommended rates is necessary to maintain soil pH in the optimum range for crop production . Recuired Soil Test Values Tract Field 2611 2611 2611 2611 4 4 5 5 Crop Small Grain Overseed Hybrid Bermudagrass Hay Small Grain Overseed Hybrid Bermudagrass Hay pH 4.8 4.8 4.8 4.8 Lime Recom. (tons/acre) 1.1 0.0 1.1 0.0 Cu-I 148 148 148 148 None None None None Copper Recommendation Zn-I 2611 2611 2611 2611 6 6 7 7 Small Grain Overseed Hybrid Bermudagrass Hay Small Grain Overseed Hybrid Bermudagrass Hay 4.8 4.8 6.9 6.9 1.1 0.0 0.0 0.0 148 148 234 234 None None None None 144 144 144 144 144 144 219 219 Zinc Recommendation None None None None None None None None 948882 Database Version 3.1 Date Printed: 09-26-2011 STV Page Page 1 of 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres Minimum Acres 10 Years Accumulation 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Com 120 bu 150 13.16 9.67 19.34 29.02 Hay 6 ton R.Y.E. 300 26.32 4.84 9.67 14.51 Soybean 40 bu 160 14.04 9.07 18.14 27.20 948882 Database Version 3.1 Date Printed: 09-26-2011 Sludge Page Page 1 of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. �acity Source Name Swine Nursery Lagoon Liquid Design Storage Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) * 1 1 78 1 2 67 1 3 128 1 4 158 1 5 180 1 6 180 1 7 180 1 8 180 1 9 180 1 10 180 1 11 167 1 12 136 * Available Storage Capacity is calculated as of the end of each month. 948882 Database Version 3.1 Date Printed: 09-26-2011 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 948882 Database Version 3.1 Date Printed: 9/26/2011 Specification Page 1 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 948882 Database Version 3.1 Date Printed: 9/26/2011 Specification Page 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 948882 Database Version 3.1 Date Printed: 9/26/2011 Specification Page 3 Crop Notes The following crop note applies to field(s): 4, 6, 7 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 5 Bermudagrass: Piedmont Adaptation: Moderate to Well -adapted. In the Piedmont, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 1001b/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Winter -kill is a frequent problem in the Upper Piedmont; Coastal is not adapted there. Tifton 44 is the most cold -hardy cultivar. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. 948882 Database Version 3.1 Date Printed: 09-26-2011 Crop Note Page Page 1 of 2 The following crop note applies to field(s): 4, 6, 7 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): 5 Small Grain: Piedmont In the Piedmont, oats and barley should be planted from October 1-October 25; and rye from October 15-November 10. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2 deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. 948882 Database Version 3.1 Date Printed: 09-26-2011 Crop Note Page Page 2 of 2 TRACT 2611 -.'stomer(s): MURRAY FARMS INC rict: NASH SOIL &WATER CONSERVATION DISTRICT Legal Description: Tract 2611 Legenu Consplan_2611 Well Buffer • Well Field Edge Buffer Roads Field Office: NASHVILLE SERVICE CENTER Agency: NRCS Assisted By: PATRICK EVANS 280 0 280 560 840 1,120 Feet SWINE SPRAY FIELDS TRACT 2611 '-Istomer(s): MURRAY FARMS INC irict: NASH SOIL & WATER CONSERVATION DISTRICT Legal Description: Tract 2611 L_ Legend 0 230 Field Office: NASHVILLE SERVICE CENTER Agency: NRCS Assisted By: PATRICK EVANS 460 Consplan_2611_swine Well Buffer Well Field Edge Buffer Roads Streams 690 Feet SWINE SPRAY FIELDS TRACT 2611 -.!stomer(s): MURRAY FARMS INC SOILS IIrict: NASH SOIL & WATER CONSERVATION DISTRICT Legal Description: Tract 2611 Legena Soils Map(1) MUSYM GeB NoB NrB Ra Consplan_2611_swine Field Office: NASHVILLE SERVICE CENTER Agency: NRCS Assisted By: PATRICK EVANS Well Buffer Well Field Edge Buffer Roads Streams Map symbol Map Unit Legend Nash County, North Carolina Map unit name GeB Georgeville loam, 2 to 6 percent slopes NoB Norfolk loamy sand, 2 to 6 percent slopes NrB Norfolk, Georgeville, and Faceville soils, 2 to 8 percent slopes Ra Rains fine sandy loam r)SDA Natural Resources Conservation Service Tabular Data Version: 8 Tabular Data Version Date: 12/21/2007 Page 1 of 1 Map Unit Text Nash County, North Carolina Aap unit: GeB - Georgeville loam, 2 to 6 percent slopes Text kind/Category: Nontechnical description/Cropland In cultivated areas of this Georgeville soil, the major crops are tobacco, corn, soybeans, and small grain. The hazard of erosion is the main limitation affecting cropland. Planting winter cover crops and managing crop residue help to control runoff and erosion and maintain tilth. Conservation practices, such as no -till planting, striperopping, crop rotations, contour farming, field borders, grassed waterways, and terraces and diversions, can also help to conserve water and control erosion. Map unit: NoB - Norfolk loamy sand, 2 to 6 percent slopes Text kindlCategory: Nontechnical description/Cropland In cultivated areas of this Norfolk soil, the major crops are cotton, tobacco, peanuts, com, sweet potatoes, cucumbers, and soybeans. The hazard of erosion and a water table that is perched during wet periods are the main limitations affecting cropland. Cultivation may be delayed during wet periods. Planting winter cover crops and managing crop residue help to control runoff and erosion and maintain tilth. Conservation practices, such as no -till planting, striperopping, crop rotations, contour farming, field borders, grassed waterways, and terraces and diversions, can also help to conserve water and control erosion. Map unit: NrB - Norfolk, Georgeville, and Faceville soils, 2 to 8 percent slopes Text kind/Category: Nontechnical description/Cropland in cultivated areas of these Norfolk, Georgeville, and Faceville soils, the major crops are cotton, tobacco, peanuts, com, and soybeans. The hazard of erosion and a water table that is perched in the Norfolk soil during wet periods are the main limitations affecting cropland. Cultivation may be delayed during wet periods. Planting winter cover crops and managing crop residue help to control runoff and erosion and maintain filth. Conservation practices, such as no -till planting, striperopping, crop rotations, contour fanning, field borders, grassed waterways, and terraces and diversions, can also help to conserve water and control erosion. Map unit: Ra - Rains fine sandy loam Text kind/Category: Nontechnical description/Cropland In drained and cultivated areas of this Rains soil, the major crops are corn, soybeans, and small grain. The high water table is the main limitation affecting cropland. Cultivation may be delayed during wet periods. Artificial drainage systems may be needed to remove excess water, but a lack of suitable outlets can restrict the use of many drainage systems. 1SDA Natural Resources Conservation Service Tabular Data Version: 8 Tabular Data Version Date: 12/21/2007 Page 1 of 1 Soils Inventory Report MURRAY FARMS INC Map tinit Symbol Acres Percent GeB 5 50% NoB 3.6 36% NrB 0.5 5% Ra 0.9 9% Total: 10 100% Livestock Waste Samplings alysis, and Calculation of Land Appl" 'on Rates EBAE 1... Page 1 of 12 North Carolina Cooperative Extension Service Water Quality & ste Management Livestock Waste Sampling, Analysis, and Calculation of Land Application Rates Prepared by: James C. Barker, Professor and Extension Specialist Biological and Agricultural Engineering North Carolina State University, Raleigh, NC Published by: North Carolina Cooperative Extension Service Publication Number: EBAE 111-84 Last Electronic Revision: March 1996 (JWM) I. SAMPLE COLLECTION A. Semi -Solid Lot Manure i. Scraped directly from lot into spreader: From loaded spreader, collect about 21bs manure from different locations using nonmetallic collectors. ii. From storage: Collect about 2 lbs manure from under the surface crust avoiding bedding materials using nonmetallic collectors. B. Liquid Manure Slurry i. Under -slotted -floor pit a. Extend a 1/2" nonmetallic conduit open on both ends into manure to pit floor. b. Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. Livestock Waste Sampling Lalysis, and Calculation of Land Appl( on Rates EBAE 1... Page 2 of 12 c. Take subsamples from 5 or more locations or at least 1 quart. d. Mix and add about 3/4 pint to nonmetallic sample container. ii. Exterior storage basin or tank a. Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b. Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. c. Mix and add 3/4 pint to a nonmetallic sample container. C. Lagoon Liquid i. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. ii. From lagoon a. Place a small bottle (1/2 pint or less) on end of 10-15' pole. b. Extend bottle 10-15' away from bank edge. c. Brush away floating scum or debris. d. Submerge bottle within 1' of liquid surface. e. Empty into a plastic bucket, repeat about 5 times around lagoon, mix, and add 3/4 pint to nonmetallic sample container. D. Broiler or Turkey Litter i. House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in in each area. b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a 6" by 6" area down to earth floor and place in a plastic bucket. d. After 5 subsamples have been added to the bucket, mix, and add about 2-3 lbs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. Livestock Waste Samplin€ nalysis, and Calculation of Land App don Rates EBAE 1... Page 3 of 12 ii. From stockpile a. Take subsamples from about 5 locations at least 18" into pile. b. Mix, add 2-3 lbs to nonmetallic sample container and seal. II. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804)743-9401 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 Ph: (919)876-2351 iii. Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312)398-0110 iv. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414)563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA&CS provides this service for North Carolina residents. i. Address: N.C. Dept. of Agriculture & Consumer Services Agronomic Division Plant/Waste/Solution Section 4300 Reedy Creek Road Raleigh, NC 27607-6465 Ph: (919)733-2655 Attn: Dr. Bobby Walls Livestock Waste Sampling; .alysis, and Calculation of Land Appl( on Rates EBAE 1... Page 4 of 12 ii. Forward $4 along with the sample. iii. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine -nursery, fmishing; turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy -lot scraped manure, liquid slurry; swine- pit slurry, lagoon liquid, sludge; broiler- house litter, stockpile iv. Routine analyses performed on all samples: N, P, K, Ca, Mg, Na, S, Fe, Mn, Zn, Cu, B v. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb III. INTERPRETATION OF ANALYTICAL RESULTS A. Results are usually either on a percent (%) of total weight or a parts per million (ppm or mg/L) basis. B. Results may be reported on a dry -weight basis (db) or on an AS -IS or wet- weight (wb) basis. C. Results expressed as dry -basis should be converted to wet -basis before calculating land application rates by multiplying reported values by % dry matter (% expressed as decimal). If a dry matter analysis is not performed, average dry matter values may be obtained from appropriate tables of average characteristics. D. If ammonia -nitrogen tests are not performed, refer also to appropriate tables for average percentages of the total nitrogen as ammonia. E. Phosphorus and potassium results can be reported as elemental P and K or in fertilizer forms of P205 and K20. Recommended fertilization rates of various crops are usually reported as P205 and K20. F. The following conversion factors apply: MULTIPLY BY TO GET lb P 2.29 lb P205 lb K 1.20 lb K20 in 2.54 cm ft 0.3048 meter mile 1.6 km acre 0.4 hectare Livestock Waste Sampling, 'alysis, and Calculation of Land Appliron Rates EBAE 1... Page 5 of 12 gallon 3.79 liter gallon H2O 8.35 lb H2O ft3 7.48 gallon acre -inch 27154. gallon yd3 27. ft3 ft3/sec 449. gallon/min lb 0.45 kg ton (short) 0.91 metric ton lb/acre 1.12 kg/ha lb/gallon 120. kg/m3 lb/ft3 16. kg/m3 lb/in2 H2O 2.31 ft H2O lb/ft2 4.9 kg/m2 percent (%) 20. lbs/ton percent (%) 83.5 lbs/1000 gallons percent (%) 2266. lbs/acre-inch ppm or mg/L 0.002 lbs/ton ppm or mg/L 0.00835 lbs/1000 gallons ppm or mg/L 0.2266 lbs/acre-inch TO GET BY DIVIDE G. Example 1 : Liquid dairy manure slurry from an earthen storage basin i. Lab analysis a. Total N = 0.270 %wb b. NH3N = 41.0 % of Total N c. Total P = 0.073 %wb d. K = 0.210 %wb ii. To convert to equivalent total fertilizer concentrations: a. Total N = 0.270 x 83.5 = 22.5 lbs/1000 gals b. NH3N = 0.410 x 22.5 = 9.2 lbs/1000 gals c. P205 = 0.073 x 83.5 x 2.29 P205/P = 14.0 lbs/1000 gals d. K20 = 0.210 x 83.5 x 1.20 K20/K = 21.1 lbs/1000 gals H. Example 2 : Swine lagoon liquid i. Lab analysis • a. Total N = 0.060 %wb b. NH3N = 81.7 % of Total N c. Total P = 0.010 %wb d. K = 0.049 %wb ii. To convert to equivalent total fertilizer concentrations: RECEIVED/NCDEQ/DWR MAR 2 5 2019 Water Quality Regional Opp Section a. Total N = 0.060 x 2266 = 136 lbs/acre-inch b. NH3N = 0.817 x 136 = 111 lbs/acre-inch c. P205 = 0.010 x 2266 x 2.29 = 53 lbs/acre-inch d. K20 = 0.049 x 2266 x 1.20 = 133 lbs/acre-inch I. Example 3 : Broiler house litter mhtml:file7//1-TA .NfTNRF.RTN(\ANTMAT AI/A CTP\T ;..Aoft-% a,'IT.. .,.-e.r1.4" A n/no/nn1 1 Livestock Waste Samplingialysis, and Calculation of Land Appi[ '`ion Rates EBAE 1... Page 6 of 12 i. Lab analysis a. Dry matter = 78.3 %wb b. Total N = 4.62 %db c. NH3H = 15.4 % of Total N d. Total P = 2.19 %db e. K = 2.43 %db ii. To convert to equivalent total fertilizer concentrations: a. Total N = 4.62 x 0.783 wb/db x 20 = 72.3 lbs/ton b. NH3N = 0.154 x 72.3 = 11.1 lbs/ton c. P205 = 2.19 x 0.783 x 20 x 2.29 = 78.5 lbs/ton d. K20 = 2.43 x 0.783 x 20 x 1.20 = 45.8 lbs/ton IV. NUTRIENT AVAILABILITY A. Equations : i. Plant avail N (PAN) = A x NH3N + 0.5 x (Total N NH3N) ii. Avail P205 = B x Total P205 iii. Avail K20 = C x Total K20 iv. where A, B, C are availability coefficients from following table: B. Nutrient Availability Coefficients METHOD OF AVAILABILITY DRY SEMI- LIQUID LAGOON APPLICATION COEFFICIENT LITTER SOLID MANURE LIQUID MANURE SLURRY Injection A - - 0.95 0.95 B - - 0.80 0.80 C - - 0.80 0.80 Broadcast w Cultivation A 0.90 0.75 0.75 0.85 B 0.75 0.75 0.75 0.80 C 0.75 0.75 0.75 0.80 Broadcast w/o Cultivation A 0.25 0.25 0.35 0.45 B 0.60 0.60 0.70 0.75 C 0.60 0.60 0.70 0.75 Irrigation w Cultivation A - - 0.60 0.75 B - - 0.75 0.80 C - - 0.75 0.80 Irrigation w/o Cultivation A - - 0.25 0.50 //TJ.\L'TKTn_TATnr.T)TA Ti-1 AATT. If A T TTT A [TTT1T• • t TT', • CI Livestock Waste Sampling; alysis, and Calculation of Land Appli on Rates EBAE 1... Page 7 of 12 B 0.70 0.75 0.70 0.75 C. Example 1 : Liquid dairy manure broadcast & disked under within 48 hrs i. PAN = A x NH3N + 0.5 x (Total N - NH3N) = 0.75 x 9.2 #/1000 gals + 0.5 x (22.5 - 9.2) #/1000 gals = 13.6 lbs/1000 gallons ii. PAP205 = B x Total P205 = 0.75 x 14.0 lbs/1000 gals = 10.5 lbs/1000 gals iii. PAK20 = C x Total K20 = 0.75 x 21.1 lbs/1000 gals = 15.8 lbs/1000 gals D. Example 2 : Swine lagoon liquid irrigated w/o cultivation. i. PAN 0.50 x 111 lbs/ac-in + 0.5 x (136 - 111) lbs/ac-in 68.1 lbs/acre-inch ii. PAP205 = 0.75 x 53 lbs/ac-in = 39.7 lbs/acre-inch iii. PAK20 = 0.75 x 133 lbs/ac-in = 100.0 lbs/acre-inch E. Example 3 : Broiler litter broadcast w/o cultivation. i. PAN = 0.25 x 11.1 lbs/ton + 0.5 x (72.3 - 11.1) lbs/ton = 33.4 lbs/ton ii. PAP205 = 0.60 x 78.5 lbs/ton = 47.1 lbs/ton iii. PAK20 0.60 x 45.8 lbs/ton = 27.5 lbs/ton V. CALCULATION OF APPLICATION RATES A. Example 1 : Liquid dairy manure broadcast and disked into corn silage land. i. Recommended corn silage fertilization rates: a. 200 lbs N/acre/year b. 50 lbs P205/acre/year c. 150 lbs K20/acre/year ii. Waste application rates a. N: 200 #/ac/yr / 13.6 #/1000 gals = 14,749 gals/ac/yr b. P205: 50 #/ac/yr / 10.5 #/1000 gals = 4,770 gals/ac/yr c. K20: 150 #/ac/yr / 15.8 #/1000 gals = 9,485 gals/ac/yr Livestock Waste Sampling ialysis, and Calculation of Land Apple" 'ion Rates EBAE 1... Page 8 of 12 iii. IF ENOUGH LAND EXISTS, SELECT THE LOWER OF THE N OR P205 RATES AND SUPPLEMENT WITH COMMERCIAL FERTILIZER, OTHERWISE, N SHOULD DETERMINE MAXIMUM RATE. a. Supplemental N and K20 needed at P205 rate = 4,770 gals/ac/yr 1. N: 4,770 gals/ac/yr x 13.6 #/1000 gals = 65 #/ac/yr 200 - 65 = 135 lbs/ac/yr supplement 2. K20: 4,770 gals/ac/yr x 15.8 #/1000 gals = 75 #/ac/yr 150 - 75 = 75 lbs/ac/yr supplement b. P205 and K20 applied at N rate = 14,749 gals/ac/yr 1. P205: 14,749 gals/ac/yr x 10.5 #/1000 gals = 155 #/ac/yr 2. K20: 14,749 gals/ac/yr x 15.8 #/1000 gals = 233 #/ac/yr B. Example 2 : Swine lagoon liquid irrigated onto control -grazed bermudagrass pasture. i. Recommended grass fertilization rates: a. 300 lbs N/acre/year b. 75 lbs P205/acre/year c. 240 lbs K20/acre/year ii. Waste application rates: a. N: 300 #/ac/yr / 68.1 #/ac-in = 4.41 ac-in/ac/yr b. P205: 75 #/ac/yr / 39.7 #/ac-in = 1.89 ac-in/ac/yr c. K20: 240 #/ac/yr / 100.0 #/ac-in = 2.40 ac-in/ac/yr iii. Nutrient application rates: a. Supplemental N and K20 needed at P205 rate = 1.89 ac-in/ac/yr 1. N: 1.89 ac-in/ac/yr x 68.1 #/ac-in = 129 #/ac/yr 300 - 129 = 171 lbs/ac/yr supplement 2. K20: 1.89 ac-in/ac/yr x 100.0 #/ac-in = 189 #/ac/yr 240 - 189 = 51 lbs/ac/yr supplement b. P205 and K20 applied at N rate = 4.41 ac-in/ac/yr 1. P205: 4.41 ac-in/ac/yr x 39.7 #/ac-in = 175 #lac/yr 2. K20: 4.41 ac-in/ac/yr x 100.0 #/ac-in = 441 #/ac/yr C. Broiler litter broadcast onto fescue pasture. i. Recommended pasture fertilization rates: a. 200 lbs N/acre/year b. 40 lbs P205/acre/year c. 60 lbs K20/acre/year ii. Waste application rates: 1nT.1Tl. T/'1114 TTTT r Tr\ . �Trm r.-r . . .�. Livestock Waste Sampling lalysis, and Calculation of Land App 'ion Rates EBAE 1... Page 9 of 12 a. N: b. P205: c. K20: 200 lbs/ac/yr / 33.4 lbs/ton 40 lbs/ac/yr / 47.1 lbs/ton 60 lbs/ac/yr / 27.5 lbs/ton iii. Nutrient application rates: - 6.0 tons/ac/yr - 0.85 ton/ac/yr - 2.2 tons/ac/yr a. Supplemental N and K20 needed at P205 rate = 0.85 ton/ac/yr 1. N: 0.85 ton/ac/yr x 33.4 lbs/ton = 28 lbs/ac/yr 200 - 28 = 172 lbs/ac/yr supplement 2. K20: 0.85 ton/ac/yr x 27.5 lbs/ton = 23 lbs/ac/yr 60 - 23 = 37 lbs/ac/yr supplement b. P205 and K20 applied at N rate = 6.0 tons/ac/yr 1. P205: 6.0 tons/ ac/ y r x 47.1 lbs/ton = 2821bsiac/yr 2. K20: 6.0 tons/ ac/ yr x 27.5 lbs/ton = 165 lbs/ac/yr VI. TOTAL LAND AREA REQUIREMENTS A. Total Steady -State Live Animal Weight i. Dairy calf heifer milk cow ii. Beef stocker feeder brood cow iii. Veal calf iv. Swine nursery pig feeder -to -finish farrow-to-weanling farrow -to -feeder farrow -to -finish v. Sheep feeder lamb ewe ram vi. Goat kid doe buck vii. Horse viii. Rabbit ix. Layer hen pullet x. Broiler broiler roaster breeder xi. Turkey poult grower hen grower tom breeder per head, one-time capacity per head per head per head, one-time capacity per head, one-time capacity per head per head, one-time capacity per per per per per head, one-time capacity head, one-time capacity active sow active sow active sow per head, one-time capacity per head per head per per per per per head, one-time capacity head head head head, doe and litter per bird per bird, one-time capacity per bird, one-time capacity per bird, one-time capacity per bird per bird, per bird, per bird, per bird one-time one-time one-time capacity capacity capacity 350 lbs 1000 lbs 1400 lbs 550 lbs 800 lbs 1000 lbs 200 lbs 30 lbs 135 lbs 433 lbs 522 lbs 1417 lbs 60 lbs 160 lbs 240 lbs 50 lbs 140 lbs 210 lbs 1000 lbs 10 lbs 4 lbs 1.5 lbs 2 lbs 4 lbs 6 lbs 2.5 lbs 10 lbs 15 lbs 20 lbs //T .ir+ATI TXT CT:n TXTr1 A /AMA A A T AT A (YT1-,1T • Livestock Waste Sampling 'alysis, and Calculation of Land Appl ;.on Rates EBA... Page 10 of 12 xii. Duck B. Minimum Land Area Calculations per bird, one-time capacity 3 lbs i. Example 1: Liquid manure slurry from 100-cow dairy farm broadcast and disked into corn silage land. a. Total animal live weight = 100 cows x 1400 #/cow = 140,000 # b. Total manure = 140000# x 21.2 gals/1400#/day x 365 day/yr 775,000 gallons/year c. Acres of land 1. N: 775,000 gals/yr / 14,749 gals/ac/yr = 53 acres 2. P205: 775,000 gals/yr / 4,770 gals/ac/yr = 162 acres ii. Example 2: Lagoon liquid from 200-sow farrow -to -finish swine unit irrigated onto control -grazed bermudagrass pasture. a. Total animal live weight = 200 sows x 1417 #/sow = 283,400 # b. Total liquid = 283400 # x 2.7 gals/135#/day x 365 days/yr = 2,100,000 gals/year / 27,154 gals/ac-in = 77 acre-inches/year c. Acres of land 1. N: 77 ac-in/yr / 4.41 ac-in/ac/yr = 18 acres 2. P205: 77 ac-in/yr / 1.89 ac-in/ac/yr = 41 acres iii. Example 3: Litter from a 20,000-bird capacity broiler house broadcast onto fescue pasture. a. Total bird live weight = 20000 birds x 2 #/bird = 40,000 # b. Total litter 40,000 # x 0.038 #/2#/day x 307 days/yr /2000 lbs/ton = 117 tons/year c. Acres of land 1. N: 117 tons/yr / 6.0 tons/ac/yr = 20 acres 2. P205: 117 tons/yr / 0.85 ton/ac/yr = 138 acres VII. SPREADER CALIBRATION A. Irrigation (stationary sprinkler): i. Example 2a: How many hours are needed to apply 0.5 inch with a 17.2-gpm sprinkler on an 80 ft by 80 ft spacing? ii. Depth (in) = flow rate (gpm) x applic period (hrs) x 96.3 / /T T.\Tr T' TTT`T T1A Tl"1 Ali TT11 .T A T TT A ri TT'11 T • Livestock Waste Sampling ialysis, and Calculation of Land Apple `ion Rates EBA... Page 11 of 12 irrigated area (ft2) iii. Period (hrs) = applic depth (in) x irrigated area (ft2) flow rate (gpm) x 96.3 = 0.5 in x (80 ft x 80 ft) = 1.9 hours 17.2 gpm x 96.3 B. Irrigation (hard -hose or cable -tow travelling sprinkler): i. Example 2b: What travel speed is needed to apply 1 inch with a 500-gpm gun on a 300-ft lane spacing? ii. Depth (in) = flow rate (gpm) x 1.605 lane spacing (ft) x travel speed (ft/min) iii. Travel speed (ft/min) = flow rate (gpm) x 1,605 lane spacing (ft) x applic depth (in) = 500 gpm x 1.605 = 2.7 ft/min 300 ft x 1.0 in C. Semi -Solid, Liquid Slurry, or Dry Litter Spreader: i. For semi -solid and dry litter spreaders, weigh one typical load. ii. As long as the same spreader is loaded with similar quality and quantity of manure or litter, one weighing will be adequate. iii. Liquid tank spreaders are rated in gallons of capacity. iv. Through a field trial and operating the spreader in a typical spreading or unloading mode, determine: a. effective spreading width b. time required to unload a typical load v. Example 3: What forward speed would be needed to apply 6.0 tons litter per acre from a spreader with a 6-ton capacity a 5-min spreading time, and a 25-ft spreading width? a. Rate (tons/ac) = spreader capacity (tons/load) x 495 time (mins) x width (ft) x forward speed (mph) b. Forward speed (mph) = spreader capacity (tons/load) x 495 time (mins) x width (ft) x rate (tons/ac) 6 tons x 495 = 4 mph 5 mins x 25 ft x 6.0 tons/ac .1.+1..1•F:1,..//i7.\t1.Tr_n.Trrnn.AvTra Ar r. n..,,,,r • Livestock Waste Sampling .alysis, and Calculation of Land Applj on Rates EBA... Page 12 of 12 Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A&T State University, U.S. Department of Agriculture, and local governments cooperating. EBAE 111 84 Back u one Return to WQWM Home Page i Narrative For Murray Farms Forced Air Composter Waste Application 3,800 Swine Wean — Feeder Farm Estimated total compost produced: 6 herds X 2 primary bins (456 cu. ft. / bin) = 5472 cu. ft. Reduction in volume: 5472.0 cu. ft. X 80% = 4377.6 cu. ft. Assume % will be reused in a year's time, so net annual compost produced: 4377.6 cu. ft X 0.5 = 2188.8 cu. ft. At approximately 40.0 lbs. / cu. ft. of compost this translates to 43.8 tons of compost / year produced. (2188.8 cu. ft. X 40 lbs. / cu. ft.) / 2000 lbs. / ton = 43.8 tons of compost. The average N value from swine compost is 15.5 lbs. N / Ton. 43.8 tons X 15.5 lbs. N / Ton = 678.9 lbs. N to be land applied. The Swine Farm generates 1817 lbs. N / year to be applied. Adding the 678.9 lbs. N / year from the composter is a total of 2495.9 lbs N / year. The fields dedicated to the swine farm can handle a total of 2475 Ibs. N / year. The farm is short 20.9 Ibs. N / year on the Bermuda / Small Grain over -seeded fields. The remaining part of field 7 is 2.5 acres which is in continuous soybeans with an N application rate of 70.0 Ibs. N / ac. This will handle all the compost from the farm.