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HomeMy WebLinkAbout640065_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 64-0065 Certificate Of Coverage Number: AWS640065 2. Facility Name: Middlesex Sow Farm 3. Landowner's Name (same as on the Waste Management Plan):l fJ /5 Dowell Ramsey 4. Landowner's Mailing Address: 634 Greenwillow Cir City: Wendell State: NC Zip: 27591-9588 Telephone Number: 919-365-3584 Ext. E-mail: ptbrrattnNca betisou-` 44, rtet- 5. Facility's Physical Address: 7119 W NC 97 City: Middlesex State: NC Zip: 27557 6. County where Facility is located: Nash 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Dennis D. Ramsey Phone No.: 252-IA18-7352 OIC #: 17500 11. Lessee's Name (if there is not a Lessee, write "None"): ' f 0 qq 12. Indicate animal operation type and number: RECEIVEDGi4CLIOIDWR APR 042019 Water liaitY !regional Operations Section Current Permit: Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers Operations Type Allowable Count Swine - Farrow to Wean 482 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name #2 COVERED #1 Estimated Date Built 1ql' /`�7� Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) a; 9 5-' / 9; Vs* Design Freeboard "Redline" (Inches) /9'( �9 '/ Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WTJP), .signed by the owner :and a certified technical specialist, containing. a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: rl —a7� n�GUej 0�/, DR5 �`�( Title: 01) e. r Signature: LJs7rw+^ ►+1+r-�t , `��'�"t"`f� Date: Name: Title: - - Signature: Date: Name: Title: Signature: _ Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov RECEIOCZ APR 0 4votelotiew 2019 Re91QVIa1®Per`r tonsSecoork FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governer 1MIICHAEL S. REGAN Secretary LINDA CULPEPPER, Dime tor Dowell Ramsey Middlesex Sow Farm 634 Greenwillow Cir Wendell, NC 27591-9588 NORTH CAROLINA Environmental' Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: February 27, 2019 Your facility is currently approved for operation under one of the Animal Waste Operation. State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.eov/aboutt/divisions/water-resouurrces/water-duality -regional-operations/afo or by writing or calling: 5/ z /. V t t V NCDEQ-DWR A l C� ! D F' '- 3 �'n 4 Animal Feeding Operations Program ` b I . ! r 1636 Mail Service Center 19 ,.r 7e, +? Z t a.j Raleigh, North Carolina 27699-1636 ! 4 ' rl a o r lit ita. Telephone number: (919) 707/00 In order to assure our continued coverage under the State Non -Discharge General Permits. rou must submit an application for permit coverage to the Division. Enclosed ' ou will find a "Request for Certificate of Coverage Facilitl Currenth Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned b‘ April 3. 2019. Please note that you must include one (1) cop. of the Certified Animal Waste Management Plan ICAWMPI with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. 9,;.7Sincerely, 04 2019 Jon Risgaard, Section Chief Water tilL104, Animal Feeding Operations and Groundwater Section Enclosure Ri0.SI00 �egianal Qpenei_ cc (w/o enclosures): a erg egional Office, Water Quality Regional Operations Section Nash County Soil and Water Conservation District AFOG Section Central Files - AWS640065 l. k12art N_`aSa a.:rDfSa&3^6 afAfarS"e._ etera �QLaj 'R}a je D,vhst':rtt sf�at.steaR2e7soSS-r�1s fi36�"� 518.737 m:33 Version —November 26, 2018 Mortality Management Methods indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality i El Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. • ElRendering at a rendering plant licensed under G.S. 106-168.7. • ElComplete incineration according to 02 NCAC 52C .0102. El Q A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). El El Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm 0=riger Signature of Technical Sp ' t Date 3/Z7// 7 Date 1 3 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 919-571- 47002.61 'EMERGENCY MANAGEM T SYSTEM 9- -459- 7376 SWCD -459-4116 NRCS - 4 5 9- 4116 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem.a You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility►. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a. Dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property) ? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone 919-571-4700. After hours, emergency number: 919- 733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number gb-459-7376. c. Instruct EMS to contact loW Health Department. d. Contact CES, phone nipper 159-9810 , local SWCD office phone number 111' 459- 4114 and local NRCS g ice for advice/technical assistance phone number 459- 4116. 4: If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: Pers 86,.//d/ovee .Fe, ru Fc cs b. Contractors Address: 7 Yo3 Q.,G, .fwa... f Add. st,s Nc x7 g 8 p c. Contractors Phone: 2_42 - .230 - Y io a 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: NRCS SWCD b. Phone: (949) 459-4115 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. deude/nel&wotdl.mq.etplen.dex mot 12,66 Source Farmstead Animal body surfaces Floor surfaces Manure collection pits Swine Farm Waste Management Odor Control Checklist Cause Swine production fir BMPs to Minimize Odor Vegetative or wooded buffers; Recommended best management practices; O$ Good judgment and common sense Dirty manure -covered animals ' Dry floors • Wet manure -covered floors Site Specific Practices .ice Slotted floors; p Waterers located over slotted floors; Pr Feeders at high end of solid floors; Er Scrape manure buildup from floors; O Underfloor ventilation for drying Ventilation exhaust fans Indoor surfaces Flush tanks Flush alleys • Urine; • Partial microbial decomposition a' Frequent manure removal by flush, pit recharge, . or scrape; ' 0 . Underfloor ventilation • Volatile gases; Dust 8' Fan maintenance; fa' Efficient air movement Pit recharge points • Dust • Agitation of recycled lagoon liquid while tanks are filling • Agitation during wastewater conveyance , Washdown between groups of animals; O Feed additives; tir Feeder covers; O Feed delivery downspout extenders to feeder covers O Flush tank covers; O Extend fill lines to near bottom of tanks with anti -siphon vents RJ Underfloor flush with underfloor ventilation • Agitation of recycled lagoon liquid while pits are filling O Extend recharge lines to near bottom of pits with anti -siphon vents Lift stations Outside drain collection or junction boxes • Agitation during sump tank filling and drawdown • Agitation during wastewater conveyance AMOC - November 11, 1996, Page 3 O Sump tank covers O Box covers Source Cause End of drainpipes at • Agitation during wastewater lagoon conveyance Lagoon surfaces BMPs to Minimize Odor Site Specific Practices O Extend discharge point of pipes underneath lagoon liquid level • Volatile gas emissions; • Biological mixing; • Agitation -R Proper lagoon liquid capacity; a Correct lagoon startup procedures; .8 r Minimum surface area -to -volume ratio; a Minimum agitation when.pumping; ❑ Mechanical aeration; O Proven biological additives Irrigation sprinkler nozzles • High pressure agitation; • Wind drift ,a Irrigate on dry days with little or no wind; Minimum recommended operating pressure; if- Pump intake near lagoon liquid surface; O Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition; • Mixing while filling; • Agitation when emptying O Bottom or midlevel loading; O Tank covers; ❑ Basin surface mats of solids; O Proven biological additives or oxidants 1 Settling basin surface • Partial microbial decomposition; • Mixing while filling; • Agitation when emptying O Extend drainpipe outlets underneath liquid level; O Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; spreader outlets • Volatile gas emissions O Soil injection of slurry/sludges; O Wash residual manure from spreader after use; O Proven biological additives or oxidants Uncovered manure, . • Volatile gas emissions while slurry or sludge on field drying surfaces O Soil injection of slurry/sludges O Soil incorporation within 48 hrs.; O Spread in thin uniform layers for rapid drying;. O Proven biological additives or oxidants Dead animals • Carcass decomposition f' Proper disposition of carcasses Dead animal disposal • Carcass decomposition pits O Complete covering of carcasses in burial pits; O Proper location/construction of disposal pits lncineratbrs • Incomplete combustion O Secondary stack burners AMOC - November 11, 1996, Page 4 Source Standing water around facilities Manure tracked onto public roads from farm access Cause • Improper drainage; BMPs to Minimize. Odor • Microbial decomposition of organic matter Grade and landscape such that water drains away from facilities • Poorly maintained access roads fii Farm access road maintenance Additional Information Site Specific Practices Swine Manure Mditagement ; 0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings ; P1H-33 Environmental Assurance Program ; NPPC Manual Options for Managing Odor ; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings AMOC - November 11, 1996, Page 5 Available From ; NCSU, County Extension Center NCSU -BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension Flush (inners Liquid Systems . • Accumulation of solids Lagoons and Pits • Crusted Solids Excessive Vegetative • Decaying vegetation t iruwth Feed Storage A' Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. D'' Remove bridging of accumulated solids at discharge Insect Control Checklist for Animal Operations Sdaatrcc _ _.. Cause MIN to Control Insects Site Specific Practices Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more Than 6 - 8 inches over more than 30% of surface. J Maintain vegetative control along hanks of lagoons and oilier impoundments In prevent accumulation of decaying vegetative mailer along water's edge on impoundment's perimeter. • feel Spillage • Accumulations of feed residues Airy Systems d '° Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. fir Clean up spillage on a routine basis (e.g., 7 - 10 (lay interval during summer; 15-30 day interval during winter). IR, Reduce moisture accumulation within and around immediate perimeter ()I• Iced storage areas by insuring drainage away from sloe and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). g7Inspect liar and remove or break up accumulated solids,in filter strips around feed storage as needed. AMIC - November 11, 1996, Page 1 Source Cause BMPs to Control Insects. Animal Holding Areas • Site S- pecific Practices. Accumulations of animal wastes 0 Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). • Accumulations of animal wastes l] Remove spillage on a routine basis (c , 1 - 10 Dry Manure !kindling Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State l Iniversity, Raleigh, NC, 27695-7613. AAIIC - November I I, 1996, Page 2 THIS DESIGN IS FOR A SINGLE STAGE LAGOON of D L,6.00.4/ CLIENTS NAME > DOWELL RAMSEY COUNTY > NASH TODAYS DATE > DECEMBER 18, 2000 DISTANCE TO NEAREST NONFARM RESIDENCE => 1000 FEET NUMBER OF PIGS WEANLING TO FEEDER > 0 NUMBER OF PIGS FEEDER TO FINISH > 0 NUMBER OF SOWS FARROW TO WEANLING > 221 NUMBER OF SOWS FARROW TO FEEDER > 0 NUMBER OF SOWS FARROW TO FINISH > 0 DEGREE OF ODOR CONTROL > 1.0 (minimum 1.0 cu. ft. per lb SSLW) (maximum 3.0 cu. ft. per lb SSLW) NUMBER OF YEARS OF SLUDGE ACCUMULATION > 0.0 YEARS TOP LENGTH AT NORMAL WATER LEVEL > 265.0 FEET TOP WIDTH AT NORMAL WATER LEVEL > 62.0 FEET NORMAL WATER LEVEL ELEVATION > 92.8 FEET SEASONAL HIGH WATER TABLE ELEVATION ===> 78.0 FEET LAGOON BOTTOM ELEVATION. > 83.8 FEET Depth of Permanent Water 9.0 feet (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) SIDE SLOPES =-> 1.5:1 Permanent Volume Required 95693.0 cubic feet Permanent Volume Provided 110326.5 cubic feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET> 0 SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE > 90 DAYS GALLONS OF FRESH WATER ADDED DAILY ====> 0 GALLONS EXCESS RAINFALL ABOVE EVAPORATION > 5.5 INCHES 25YR/24HR STORM RAINFALL > 6.6 INCHES FREEBOARD > 1.0 FEET ESTIMATED TOP OF DAM ELEVATION > 95.8 FEET Temporary Storage Volume 31300.5 cubic feet Top of Dam Elevation = - 95.7 feet Inside Dimensions of Lagoon at Top of Dam Length = 274.0 feet Width = 71.0 feet Begin Pumping Elevation = Stop Pumping Elevation = Volume To Be Pumped = 94.0 feet 92.8 feet 20600.8 cubic feet . 1. ' TEADY STATE LIVE WEIGF. 0 head weanling to feeder x 30 lbs. 0 head feeder to finishing x 135 lbs. 221 sows farrow to weanling x 433 lbs. 0 sows farrow to feeder x 522 lbs. 0 sows farrow to finish x 1417 lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) 2. SLUDGE ACCUMULATION 0 lbs 0 lbs 95693 lbs 0 lbs 0 lbs 95693 lbs Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 0.0 Sludge Volume = 0.0 cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 95693.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 92.8 feet Construct lagoon bottom elevation 83.8 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 1.5 1.5 1.5 1.5 9.0 AREA OF TOP LENGTH *WIDTH = 265.0 62.0 16430.0 (AREA OF TOP) AREA OF BOTTOM Lb * Wb = 238.0 35.0 8330.0 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) = 251.5 48.5 12197.8 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 16430.0 48791.0 8330.0 1.500 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL=110326.5 CU. FT. VOLUME NEEDED = 95693.0 CU. FT. THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE 265.0 FEET LONG BY 62.0 FEET WIDE 5. DIKE Place spoil as a continuous dike to elevation 95.7 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 274.0 71.0 Additional Drainage Area TOTAL DA Pumping cycle to be 6A. Volume of waste produced 19454 square feet 0 square feet 19454 square feet 90 days. Volume = 95693 SSLW * 0.0101481 gallon/lb. SSLW/day * in the pumping cycle / 7.48 gallons per cu. ft. Volume = 11684.4 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 90 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Excess rainfall (difference) = 5.5 inches Volume = 5.5 inches * DA / 12 inches per foot Volume = 8916.4 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.6 inches * DA / 12 inches per foot Volume = 10699.7 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 11684.4 cubic feet 6B. 0.0 cubic feet 6C. 8916.4 cubic feet 6D. 10699.7 cubic feet TOTAL TEMPORARY STORAGE 31300.5 cubic feet 7. DEPTH OF STORAGE REQUIRED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) Depth required = Vc. .ie of temporary storage divides! I surface area of lagoon. Depth required = Depth required = Normal lagoon liquid Depth required Freeboard Top of Dam 31300 cu.ft. / 1.9 feet elevation = 92.8 feet 1.9 feet 1.0 feet 95.7 feet 16430 sq. ft. THE DIMENSIONS OF THE INSIDE EDGE OF THE DAM AT ELEVATION 95.7 ARE 274.0 FEET BY 71.0 FEET 8. SET BEGIN PUMPING ELEVATION PUMPED STORAGE VOLUME 6A. 6B. 6C. TOTAL PUMPED VOLUME = Depth required = Volume of area of lagoon at Depth required = Depth required = DESIGNED BY: DATE: 11684.4 cubic feet 0.0 cubic feet 8916.4 cubic feet 20600.8 cubic feet pumped storage divided by surface normal water level. 20600.8 cu.ft. / 16430.0 sq. ft. 1.2 feet APPROVED BY: DATE: THIS DESIGN IS FOR A SINGLE STAGE LAGOON New 1.cloow CLIENTS NAME > DOWELL RAMSEY COUNTY > NASH TODAYS DATE > DECEMBER 18, 2000 DISTANCE TO NEAREST NONFARM RESIDENCE => 1000 FEET NUMBER OF PIGS WEANLING TO FEEDER > 0 NUMBER OF PIGS FEEDER TO FINISH > 0 NUMBER OF SOWS FARROW TO WEANLING > 261 NUMBER OF SOWS FARROW TO FEEDER > 0 NUMBER OF SOWS FARROW TO FINISH > 0 DEGREE OF ODOR CONTROL > 1.0 (minimum 1.0 cu. ft. per'ib SSLW) (maximum 3.0 cu. ft. per lb SSLW) NUMBER OF YEARS OF SLUDGE ACCUMULATION > 0.0 YEARS TOP LENGTH AT NORMAL WATER LEVEL > 197.0 FEET TOP WIDTH AT NORMAL WATER LEVEL > 112.0 FEET NORMAL WATER LEVEL ELEVATION > 92.8 FEET SEASONAL HIGH WATER TABLE ELEVATION ===> 78.0 FEET LAGOON BOTTOM ELEVATION > 85.8 FEET Depth of Permanent Water 7.0 feet (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) SIDE SLOPES > 3.0:1 Permanent Volume Required 113013.0 cubic feet Permanent Volume Provided 113141.0 cubic feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET> 0 SQUARE FEET (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE > 90 DAYS GALLONS OF FRESH WATER ADDED DAILY ====> 0 GALLONS EXCESS RAINFALL ABOVE EVAPORATION > 5.5 INCHES 25YR/24HR STORM RAINFALL > 6.6 INCHES FREEBOARD > 1.0 FEET ESTIMATED TOP OF DAM ELEVATION > 95.8 FEET Temporary Storage Volume 41982.1 cubic feet Top of Dam Elevation = 95.7 feet Inside Dimensions of Lagoon at Top of Dam Length = 215.0 feet Width = 130.0 feet Begin Pumping Elevation = Stop Pumping Elevation = Volume To Be Pumped = 94.0 feet 92.8 feet 26609.6 cubic feet 1. STEADY STATE LIVE WEIGH 0 head weanling to feeder x 30 lbs. 0 head feeder to finishing x 135 lbs. 261 sows farrow to weanling x 433 lbs. 0 sows farrow to feeder x 522 lbs. 0 sows farrow to finish x 1417 lbs. 0 lbs 0 lbs 113013 lbs 0 lbs 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 113013 lbs 2. SLUDGE ACCUMULATION Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 0.0 Sludge Volume = 0.0 cubic feet 3 REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 113013.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 92.8 feet Construct lagoon bottom elevation 85.8 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 3.0 3.0 3.0 3.0 7.0 AREA OF TOP LENGTH *WIDTH = 197.0 112.0 AREA OF BOTTOM Lb * Wb 155.0 70.0 AREA OF MIDSECTION (Lm * Wm) = 176.0 91.0 22064.0 (AREA OF TOP) 10850.0 (AREA OF BOTTOM) 16016.0 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 22064.0 64064.0 10850.0 1.167 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL=113141.0 CU. FT. VOLUME NEEDED = 113013.0 CU. FT. THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE 197.0 FEET LONG BY 112.0 FEET WIDE 5. DIKE Place spoil as a continuous dike to elevation 95 7 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 215.0 130.0 Additional Drainage Area TOTAL DA Pumping cycle to be 6A. Volume of waste produced 27950 square feet 0 square feet 27950 square feet 90 days. Volume = 113013 SSLW * 0.0101481 gallon/lb. SSLW/day * in the pumping cycle / 7.48 gallons per cu. ft. Volume = 13799.2 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 90 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess pf evaporation Use period of time when rainfall exceeds evaporation by largest amount. Excess rainfall (difference) = 5.5 inches Volume = 5.5 inches * DA / 12 inches per foot Volume = 12810.4 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.6 inches * DA / 12 inches per foot Volume = 15372.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 13799.2 cubic feet GB. 0.0 cubic feet 6C. 12810.4 cubic feet 6D. 15372.5 cubic feet TOTAL TEMPORARY STORAGE 41982.1 cubic feet 7. DEPTH OF STORAGE REQUIRED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) Depth required = Vc. ae of temporary storage divide( y surface area of lagoon. Depth required = Depth required = 41982 cu.ft. / 22064 sq. ft. 1.9 feet Normal lagoon liquid elevation = Depth required = Freeboard = Top of Dam = 92.8 feet 1.9 feet 1.0 feet 95.7 feet THE DIMENSIONS OF THE INSIDE EDGE OF THE DAM AT ELEVATION 95.7 ARE 215.0 FEET BY 130.0 FEET 8. SET BEGIN PUMPING ELEVATION PUMPED STORAGE VOLUME 6A. 6B. 6C. TOTAL PUMPED VOLUME = Depth required = Volume of area of lagoon at Depth required = Depth required = DESIGNED BY: DATE: 13799.2 cubic feet 0.0 cubic feet 12810.4 cubic feet 26609.6 cubic feet pumped storage divided by surface normal water level. 26609.6 cu.ft. / 22064.0 sq. ft. 1.2 feet APPROVED BY: DATE: SWINE `, ASTE MANAGEMEi , f SYSTEM OPERATION AND MAINTENANCE PLAN Producer: Dowell Ramsey _ The purpose of this plan is to provide guidelines for carrying out the routine operation and maintenance work needed to keep this swine waste management system functioning as planned. Routine maintenance is considered to be normal good care of the system. Good maintenance adds to beauty, usefulness, and permanence. A. Maintenance The routine maintenance of the lagoon involves the following: 1. Maintenance of a vegetative cover on the embankment top and side slopes: Fescue is being established on these areas. Beginning in 1999 and each year thereafter, the embankment should be fertilized with 800 pounds of 10-10-10 per acre to maintain a vigorous stand. 2. Control of brush and trees on the embankment. This may be done by mowing, spraying, or chopping, or a combination of all three. This will need to be done at least once each year and possibly twice in years favorable to heavy growth of vegetation. Maintenance inspections of the lagoon should be made during the initial filling of the lagoon and at least annually. Items to be checked should include, as a minimum, the following: 1. Waste Inlet Pipes, Overflow Pipes a. condition of pipes (1) separation of joints (2) cracks or breaks 2. Pool Area a. undesirable vegetative growth b. Floating or lodged debris 3 Embankment a. settlement, cracking or "jug" holes b. side slope stability — slumps or bulges c. erosion and rodent damage 4 Transfer Pump PR 042019 \Nate/Quality Regional Operations Section SWINE N. ASTE MANAGEMEI ; SYSTEM OPERATION AND MAINTENANCE PLAN B. Operation Your animal waste management facility was designed for a total of 482 sows / animals ( farrow to _wean ). The lagoon contains both permanent and temporary storage. The permanent storage is not to be pumped in order to ensure that anaerobic action will occur. The design includes permanent storage of one cubic foot per pound of steady state live weight. The temporary storage portion of the lagoon includes capacity for the volume of waste produced over _90_ days. The amount of rainfall in a 25 year 24 hour storm event, and rainfall in excess of evaporation. Your facility is designed for _90 days of temporary storage; therefore, it will need to be pumped every 3 months. Begin pump out of the lagoon when fluid level reaches elevation _94.0_ as marked by a permanent marker. Stop pump out when the fluid level reaches elevation _92.8_. The attached waste management plan should be followed. This plan recommends sampling and testing of waste before land .application. The waste material should be analyzed before each application cycle to determine its nutrient content. A soil test of the area of application should be made annually to insure the waste is applied as reasonably and practically possible to recommended rates. It is strongly recommended that the treatment lagoon be precharged to 1'2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law Nutrient Management Plan For Animal Waste Utilization 01-05-2001 This plan has been prepared for: ti This plan has been developed by: MIDDLESEX SOWFARM Dowell Ramsey 634 Green Willow Circle Wendell, NC 27591 252-478-7471 J. EDWARD LONG NRCS /NASH SWCD ROOM 107 AG CENTER DRIVE NASHVILLE, NC 27856 252-459-4115 eloper Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. &A/144;A Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: echnical Specialist Signature Date 121983 Database Version 1.06 Date Printed: 01-05-2001 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S9 Swine Farrowing-Weanling Lagoon Liquid waste generated 1,543,846 gals/year by a 482 animal Swine Farrowing-Weanling Lagoon Liquid A operation. This production facility has waste storage capacities of _ _ approximately 90 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 2384 Incorporated 4094 Injected 4509 Irrigated 2591 Actual PAN Applied Year 1 2748 Notes: In source ID, S means standard source, U means user defined source. 121983 Database Version 1.06 Date Printed: 01-05-2001 Source Page 1 Narrative THERE IS A 20% REDUCTION IN n1TROGEN (N) BECAUSE OF A TWO STAGE LAGOON WITH A METHANE RECOVERY SYSTEM. 121983 Database Version 1.0, Date Printed: 01-05-2001 Narrative Page 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields ofthe crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate ofthe quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facility, the storage capacity table included in this plan should be reviewed to ensure that the design capacity of -the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. Waste Utilization Table Year 1 Tract 1617 1617 1617 1617 1617 1617 1736 1736 1736 1736 Field HY-5 HY-5 HY-6 HY-6 HY-7 HY-7 HY-1 HY-1 HY-2 HY-2 Source I.D. S9 S9 S9 S9 S9 S9 S9 S9 S9 S9 Soil Series Georgeville Georgeville Georgeville Georgeville Georgeville Georgeville Cioorgeville Georgeville Georgeville Georgeville Total Acre 1.2 1.2 2.0 2.0 2.0 2.0 1.4 _ 1.4 1.9 1.9 Use. Acres 1.2 1.2 2.0 2.0 2.0 2.0 1.4 1.4 1.9 1.9 Crop Bermudagrass Hay Small Grain Overseed Bermudagrass Hav Small Grain Overseed Bermudagrass Hay Small Grain Overseed Bermudagrass Hay Small Grain Overseed Bermudagrass Hay Small Grain Overseed RYE *4.0 1.0 *4.0 1.0 *4.0 1.0 *4.0 1.0 *4.0 1.0 RYE Unit Tons Tons Tons Tons Tons Tons Tons Tons Tons _Tons Applic. Period *4/1-9/30 10/1-3/31 *4/1-9/30 10/1-3/31 *4/1-9/30 10/1-3/31 *4/1-9/30 10/1-3/31 *4/1-9/30 10/1-3/31 Nitrogen PA Nutrient Req'd ribs' al * 200 50 200 50 * 200 50 * 200 50 200 50 Comm. Fart. Nutrient Applied llbs/AI 0 0 0 0 0 0 0 0 0 0 Res. (lbs/A) Applic. N Method 0 0 0 0 0 0 0 0 0 0 Irrig Irrig Irrig. brig. lrrig. I1rig Irrig Irrig. Irrig Irrig Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) lbs/A 1000 gal/A tons 1000 gals tons 200 119.2 0.0 138.2 0.0 50 29.8 0.0 34.6 0.0 200 119.2 0.0 241.9 0.0 50 29.8 0.0 60.5 0.0 200 ^ 119.2 0.0 243.1 0.0 50 ^ 29.8 0.0 60.8 _ 0.0 200 119.2 0.0 170.4 0.0 50 29.8 0.0 42.6 0.0 200 119.2 0.0 220.5 0.0 50 29.8 0.0 _ 55.1 0.0+ Preview Database Version 1.06 Date Printed: 01-05-2001 WUT Page 1 Waste Utilization Table Year 1 Tract 1736 1736 1736 1736 • Field HY-3 HY-3 HY-4 HY-4 Source I.D. S9 S9 S9 S9 Soil Series Georgeville Georgeville Georgeville Georgeville Total Acre r s 1.6 1.6 0.9 0.9 Use. Acres 1.6 1.6 0.9 0.9 Crop Bermudagrass Hay Small Grain Overseed Bermudagrass Hay — Small Grain Overseed RYE *4.0 1.0 *4.0 1.0 RYE Unit Tons Tons Tons Tons Applic. Period *4/1-9/30 10/1-3/31 *4/1-9/30 10/1-3/31 Nitrogen PA Nutrient Req'd abs/Al N 200 50 r* 200 50 Comm. Fert. Nutrient Applied (IllgJA] N 0 0 0 0 Res. (lbs/A) Applic. N Method 0 0 0 0 Irrig. Irrig. -Irrig. Irrig, Manure PA Nutrient Applied Liquid. Manure Applied (acre) Solid Liquid Manure Manure Applied Applied (acre) (Field) Solid Manure Applied (Field) lbs/A 200 50- 200 50 1000 ssUA 119.2 29.8 119.2 29:8 tons 0.0 0.0 0.0 0.0 1000 .gals 191.9 48.0 103.7 25.9 tons 0.0 0.0 _ 0.0 0.0 Lagoon Liquids Total Applied, 1000 gallons 1,637 Total Produced, 1000 gallons 1,544 Balance, 1000 gallons -93 Manure Solids Notes: 1. In thetract column, symbol - means leased, otherwise, owned. Preview Database Version 1.06 2. Symbol * means user entered data. Total Applied, tons • 0 Total Produced, tons 0 Balance, tons 0 Date Printed: 01-05-2001 WUT Page 2 The Irrigation Application Factors for each field in this plan are shown in the following table Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate Lindtes/hour) Application Amount (inches) 1617 HY-5 Geor eville 0.40 0:36• 1.00 1617 HY-6 Georgeville 0A0 9.39" 1.00 1617 HY-7 Georgeville n. yp 039 1.00 1736 HY-1 Gevrgevilke 0. 410 973e 1.00 1736 HY-2 Ceorgge ilIe 0.410 039 1.00 1736 HY-3 Goorgevil'.e O,YO 939 1.00 1736 HY-4 Georgcville 0. 410 0A44- 1.00 TEA- 121983 Database Version 1.06 Date Printed: 01-05-2001 IAF Page 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concem. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gaVac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Farrowing-Weanling Lagoon Sludge - Standard Com 120 bu 150 13.16 I 14.28 28.56 42.85 Hay 6 ton R.Y.E. 300 26.32 I 7.14 14.28 21.42 Soybean 40 bu 160 14.04 I 13.39 26.78 40.17 121983 Database Version 1.06 Date Printed: 01-05-2001 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. rage Capaci Source Name Swine Farrowing-Weanling Lagoon Liquid Design Storage Capacity (Days) Start Date 10/30 90 Plan Year Month Available Storage Capacit\ (Days) * 1 1 22 1 2 23 1 3 15 1 4 47 1 5 62 1 6 78 1 7 90 1 8 90 1 9 90 1 10 72 1 11 53 1 12 22 * Available Storage Capacity is calculated as of the end of each month. 121983 Database Version 1.06 Date Printed: 01-05-2001 Capacity Page 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer doesnot own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a 121983 Database Version 1.06 Date Printed: 01-05-2001 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, 'shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 121983 Database Version 1.06 Date Printed: 01-05-2001 Specification Page 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these 121983 Database Version 1.06 Date Printed: 01-05-2001 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 121983 Database Version 1.06 Date Printed: 01-05-2001 Specification Page 4 4 3'31 1 26to a l-e. I11 4o(3' o�24D hydra?+ tccr,-tic h' 1 r i- t bloc s ,4 3 • r65 • a Oak Level Ch .16 u t ‘t r,/ . it J f r O1° 1 ii _/54` k. t• \ k. , u n ir'} p-•_r L. 1,Cor<taliS ill railer P rk�7p7 1. IS `/' r ` \\ Cem: --- ~ ` ; 4),..r ° i — C) ) ° .r : 179 , Chapel t i• + , dill �� i- .-� i . ::-;Cem 1, ° .t _ Cems ” .C° % a'\ ' 17,a9 /ram .CRe-i`'T!., • \ ti` Cern- _- it Creek 'r klim Corn:, 'r ,-aem f ••,.>Filtration ..ton,� Ch ti 0: �._. ,,. _ �ftrea Hilt , Ai,.- .. . .,s..-- r77(Cem �64 'rrrrirr-� ter. mac °01j75 ,A 1119• i it if Langlary Crossrod s' \\ ` Cem J� • ... ts •Cem I° `ti r s ��y il e. I 1t fi. Q751. • V ri82 - - O •�:. L• _ • Y < 1 r & t tea. • lrl ti tap RIVER 398 398( 397;3 55' 3978 3977 s U.S DEPARTMENT OF AGRICULTURE NATURAL RESOURCES CONSERVATION SERVICE SOIL MAP LEGEND Map symbol Legend Soil name AaA AbA AuB Bb BnB BOB Co DoA FaB GeB GeC GeE GgB GgC GgE GoA GrB GrC GuB HeB Me NaC NnB NnC NoA NoB NpB NrB NuB Ra. Rb To 7Jd 'Jr W WeB WeC Wh WkA WoA 'Altavista sandy loam, 0 to 3 percent slopes Altavista -Urban Land complex, 0 to 3 percent slopes lAutryville loamy sand, 0 to 6 percent slopes 'Bibb loam, frequently flooded 'Blanton loamy sand, 0 to 6 percent slopes 'Bonneau loamy sand, 0 to 4 percent slopes 'Congaree fine sandy loam, frequently flooded 'Dothan loamy sand, 0 to 3 percent slopes 'Faceville loamy sand, 1 to 6 percent slopes IGeorgeville loam, 2 to 6 percent slopes IGeorgeville loam, 6 to 10 percent slopes IGeorgeville loam, 10 to 25 jGeorgeville gravelly loam, IGeorgeville gravelly loam, IGeorgeville gravelly loam, 'Goldsboro fine sandy loam, percent slopes 2 to 6 percent slopes 6 to 10 percent slopes 10 to 25 percent slopes 0 to 2 percent slopes- IGritney sandy loam, 2 to 6 percent slopes 1Gritney sandy loam, 6 to 10 percent slopes IGeorgeville-Urban Land complex, 0 to 6 percent slopes 'Helena coarse sandy loam, 2 to 6 percent slopes PMeggett loam, frequently flooded 'Nankin sandy loam, 2 to 10 percent slopes 1Nason loam, 2 to 6 percent slopes 1Nason loam, 6 to 10 percent slopes 'Norfolk loamy sand, 0 to 2 percent slopes 'Norfolk loamy sand, 2 to 6 percent slopes 'Norfolk -Wedowee complex, 2 to 6 percent slopes 'Norfolk, Georgeville, and Faceville soils, 2 to 8 percent slopes Norfolk -Urban Land complex, 0 to 6 percent slopes 'Rains fine sandy loam 'Rains -Urban Land complex ITomotley fine sandy loam 1Udorthents, loamy 'Urban Land 'Water 'Wedowee coarse sandy loam, 2 to 6 percent slopes 'Wedowee coarse sandy loam, 6 to 10 percent slopes 'Wehadkee loam, frequently flooded 'Wickham fine sandy loam, 0 to 3 percent slopes 'Worsham loam, 0 to 2 percent slopes PAGE 1 OF 1 07/28/98 UNITED STATES NAT DEPARTMENT OF RESO AGRICULTURE CONS SERVI NASH SUBJECT: ENG - Dowell Ramsey Irriga ion System DATE: December 10, 1997 Nash County, NC P.O. BOX 10 201 ST. ANDREWS ST TARBORO, NC 27886 919-641-7900 TO: Shelton Baker Soil Conservation Technician Nashville, North Carolina I have reviewed the information submitted to me on a proposed waste water land application system plan for Dowell Ramsey as furnished by Brock Tractor Company. You have confirmed the system has been flagged in the field and all applicable buffers are in place. The design will meet NRCS standards and specifications once the following revisions are made. 1. The waste utilization plan must be revised to show the effective coverage from the proposed irrigation system (6.0 acres in T1736 field #2 and 5.0 acres in the adjoining tract). Any additional fields which the operator intends on land applying waste should be shown as well. Since additional acreage is being added to the plan, the plan should show the currently recommended rate of 50 pounds of nitrogen for overseeding bermuda grass. 2. Include with the waste utilization plan the 23 required specifications. Once the system is installed, a letter of certification is needed from the irrigation installer confirming the system has been pressure tested and has been installed according to NRCS standards and specifications. You are encouraged to visit the site during the testing of the system. ilkined JjY SHERROD Civil Engineer cc: Brock Tractor Company Brock Equipment Co. PO Box 100 Bailey, N.C. 27807 Phone (919) 235-4111 Fax (919) 235-4112 This irrigation system was proudly designed by John Boykin of Brock Equipment Co. A scaled drawing, required calculations, and required specifications on pipe and equipment are included. The following buffers were maintained on this farm: 25 feet from ditch 50 feet from surface water and perennial streams 25 feet from property lines 200 feet from residence 100 feet from well All comments and recommendations are appreciated. Thank you, John Boykin Note: Mr. Ramsey already has a pto pump that he wishes to continue to use. Field Specifications The soil type is GeB The lowest maximum application rate (inches per hour) = .4 The 1� l maximum application amount (inches per irrigation cycle) = 1.0 Amount of plant available nitrogen (PAN) produced per year: 400 sows x 6.5 lbs PAN per sow per year = 2600 lbs PAN per year Bermuda hay overseeded with small grain uses 250 lbs PAN per acre per year. 110 This irrigation system effectively covers 1k:92 acres of Bermuda hay overseeded with small grain. al SD This irrigation system utilizes0 lbs of N This information was taken from the waste utilization plan. Traveling Irrigation Gun Settings Travel speed = 2 Application rate = .28 Effective width = 130' Wetted diameter = 175' Gun make and size = Senninger 80 Nozzle size = #32 nozzle (.5") Operating pressure at gun = 55 Operating pressure at reel = 66 Operating pressure at pump = 75 Arc pattern = 330 Flow rate of sprinkler = 53 gpm Pump power requirement (bhp) = 3.41 Total acres covered (effective) = 11.92 Traveler make and model = Cadman 2250 Hose length = 700' Hose diameter (ID) = 2.25" Speed compensation = mechanical Hydrant number �TC( %e. L ,p`a-'n 1 13D' 2 130 3 (-7 0 A- le-5) 4 (&,5 ) 5 6 C30 13b 7 C 7c - ,,5> Effectivel,ength 5 5 55b-/0- 480 5 6,40 -7b = D 562757D 5 D 3332-5 3,5 - 7b . 8o 447.5 46D - -- 3 ( F�.1 727.5 -7 L? - 7.0 643::1. 722.5 73� 6-4,D Acres Covered 4751 1 43 (, 8s 176.8 (4 I a.d-7 1,1b 2.17 a,a .16 U.c:fc'l LA5.e (I o i aveling Irrigation System Calcula\., ns Application rate is calculated as: 2 I=[(96.3 xQ)/(3.14x {.9xR} )]x360/W Q = 53 Q = flow rate (gpm) R = 87.5 R = wetted radius (ft) W = 330 W= portion of circle irrigated (degrees) Application rate = .28 Total application amount is calculated as: D = (1.605 x Q) / (L x S) Q = 53 Q = flow rate (gpm) L = 130 L = lane spacing (ft) S = 2 S = travel speed (fpm) Total application amount = .33 Velocity in supply line is calculated as: 2 V=(.408xQ)/D Q = 53 Q = flow rate (gpm) D = 4 D = diameter of supply line Velocity = 1.35 Brake horsepower is calculated as: BHP = (Q x TDH) / (3960 x Ep) Q = 53 Q = flow rate (gpm) TDH = 178.23 TDH = total head pump operates against (ft) Ep = .7 Ep = pump efficiency (decimal form) Brake horsepower = 3,41 Friction loss Friction loss is calculated as: 1.852 1.852 4.8656 FL=[(.2083 x (100/C) x (Q % D ) x (L/100)].433 C = roughness coefficient Q = flow rate (gpm) D = inside diameter of pipe (inches) L = Length or distance (feet) Friction loss in traveler hose: C = 150 Q = 53 D=2.25 L = 700 Friction loss = 8.99 Friction loss in supply line: C = 150 Q=53 D=4 L = 1200 Fricion loss = .94 TDH Component Total Dinamic Head TDH in PSI TDH in FEET Sprinkler discharge pressure 55 127.05 Fl in pump suction assembly 2 4.62 Fl in pump discharge assembly 2 4.62 Fl in supply line .94 2.17 Fl in traveler hose 8.99 20.77 Elev. from water to pump 1.73 4 center line Elev. of nozzle 2.16 5 Elev. difference between pump 4.33 10 center line and high point in field Total 77.15 178.23 Thrust Blocking 4" SDR 21, 200 PSI, gasketed PVC pipe Dead end and Tee (200 x 16.2) / 1200 = 2.7 90 Degree Elbow (200 x 23.0) / 1200 = 3.8 6" SDR 21, 200 PSI, gasketed PVC pipe Dead end and Tee (200 x 34.8) / 1200 = 5.8 90 Degree Elbow (200 x 49.2) / 1200 = 8.2 Narrative of Irrigation System Operation • Describe the operation of the system in the space provided below or on a similar sheet most convinient to the designer/supplier. Include procedures such as start-up, shut -down, winterization and regular maintenance of all equipment. Tow the -machine to the desired hydrant pull out correct amount of hose. Inspect gun, gun cart and travelerforany damage or parts which may have come loose during move. Prime pump, start engine, let idle til pressure starts to rise. Slowly increasing throttle IE pressure til reaching desired amount. Return to traveler crank motor, set reel speed to desired amount. (Inches per Min.) Shut Down: Slowly return engine to idle reducing pressure to zero. Let engine idle 30 seconds and shut off. Return to reel making sure engine is off. Move to next hydrant and do start up procedure again. Winterization and regular maintenance: During prolonged cold periods below freezing, check engine antifreeze and drain pump housing. Blow adapter is supplied with reel to remove water from hose. Open drain on gun cart, remove supply hose. For_regular maintenance change engine oil every 200 hours, reel engine every 100 hours after break in. Grease reel once every six (6) months where decals indicate. Irrigation Parameters October 1995 nann_f USDA-NRCS s Q i a e .ehmnger S Yat, . impact' P glqigned for maximumP-i- gnicy"ati glj #low,rates:" •`:Outwear and cost less than brass sprinklers • Lower bearing pipe thread: 1-1/4" NPT • Flow rates: 20 to 117 gpm 8025RD-1-1 1/4"M . #22 Nozzle - (11/32") Flow (gpm) • Spkr. Base Press. psi Diam. at 1.5'Ht. Dlam. at 6' Ht. #24 Nozzle - (3/8") Flow (gpm) Spkr. Base Press. f psi! Diam. at 1.5' Ht. Diam. at 6' Ht. #26 Nozzle - (13/32") Flow (gpm) Sr kr. Base Press. rpsli Diam. at 1.5' Ht. , f Dlam. at 6' Ht. . #28 Nozzle - (7/16") • Flow (gpm) 32.4 34.6 36.6 38.5 40.5 42.3 44.0 45.6 47.0 48.3 • Sr. kr. Base Press. i si: 35.5 40.5 , 45.5 50.6 55.6 60.7 65.7 70.8 75.8 80.8 1 ''S36 Nozzle - (9/16" q Flow (gpm) +.''Spkr. Base Press. (psi)' •,-Dlam. at 1.5' Ht :; ; Diam. at 6' Ht. a`'' :s1;1138 Nozzle .-(19/32")"`; • ; 59.2 t 63.0 66.5 69 8 73 2 •76.3 79.2 "82.0 84.5 . : . 86.8 ::Spkr. Base Press. (psi)' Diam. at 1.5' Ht a �(ain at 6' Ht. t 1140 Nozzle (5/8 Flow. (gpm) 's )'. • i ft 69:6' 4 73 8 77 67 81 2 84.6 Spkr.'Base Press (Psi) r 41 7 46 9 ' 52.0 57 2 62.3 `.2: Diam..at 1.5' Ht ' r' ;rye , s `1163: s 169 175 't 180 `' 185 Diam at 6' Ht. •: 170 176.. 181 185.. 169 DIAMETERS ARE SHOWN IN FEET. Figures,ref/ect aclual test data. Production models may show slight variation, "Standard nozzla:..Maxlmum_strearp helght,Is,17, fl, above nozzle,using 1/2' (d32) nozzle at 60 psi. ;• "Diameters shown are for standard straight bore nozzles and stream straightening vanes. Other nozzles and/or. vans,, comb�{//nat ons are available . ro sult facto forspecl8c performance data: " hd'r •+' •'' `t'" N: Yir tiX+ ' w.. �,',1, l . N - , .1�.� A .. Y �!' 9-,{� �' i �fl w4 �}( u• i 'r :i 4• t, f�'S • 25° angle for maximum throw • Single nozzle design minimizes clogging Nozzle Pressure (pal) 35 40 45 50 55 60 65 70 75 83 19.8 21.2 22.4 23.6 24.7 25.9 27.1 28.2 35.2 40.2 45.2 50.2 55.2 60.3 65-3 70.3 • 132 140 136 140 144 147 150 153 156 • 145 150 154 158 161 164 167 • • 23.3 25.0 26.6 28.1 29.7 31.0 32.3 33.5 34.6 35.4 35.2 40.3 45.3 50.3 55.4 60.4 65.4 70.5 75.5 80.5 135 140 .j44 148 152 156 159 162 165 168 143 • 14a • ..::63 158 162 166 169 172 174 176 28.1 30.2 x' 32.0 33.7 35.3 36.7 38.3 39.6 40.7 41.7 35.3 40.4 45.4 50.5 55.5 60.5 65.6 70.6 75.7 80.7 139' 143 148 152 156 160 163 166 169 172 147 '' 152 157 161 165 169 173 176 178 181 ' ' Diam. at 1.5' Ht. 142 147 152 156 160 164 168 171 174 176 Diam. at 6' Ht. 150 155 160 165 169 172 176 179 182 184 #30 Nozzle , (15/32") • Flow (gpm) 37.2 39.6 Spkr. Base Press, (pSi) 35.6 40.6 Diam. at 1.5' Ht. 144 :: ' 149 am. at 6' Ht. "152 . ' `158 Flow (gpm) ', °42.3 <. 45.2 ' 47.8 50 4 62.7 55.0 57.0 58.9 60.8 62.8 ';.Spkr. Base Press. {psi' 35.8 40.8 45.9 51.0 56.0 61.1 66.2 71.3 76.3 81.4 4,`D1am. at 1.5' Ht; :, �:r1 147 ;'153 : 158 163 • : 168 172 176 179 182 185 . ,t Olam.at 6' Ht. ` • •.• • 155 161 166 170 175 179 183 188 189 191 834 Nozzle - (17/32 ) FIow•(gpm) y 47,5 , 50.8 ' 53.8 56.6- - 59.1 '- 61.5 63.8 . 66.0 68.0 70.2 ' .f '(='Srkr. Base Press. (psij- 35.8 :'41.0•46.1 ' 51.2 •56.3 61.4 66.5 • 71.6 76.7 y 81.8 • . t zDiam: at 1.5' Ht 1'� ' <150 156. 162 167 171 ::.176 179 163 186 189 Diam: at 6' Ht. t f 18t3 163 168 173 178 182 185 189 192 r 195 i 42.1 44.5 46.5 48.3 50.2 52.0 53.6 55.1 45.7 50.8 55.8 60.9 66.0 71.0 76.1 81.1 155 .160 •;,:164 168 171 175' 178 181 163 ` . -•167," ,' `172 176 179 182 185 188 56.5 .-59.7` 630•`;..:65.7. 68.7 71.3' ,73.9 • 76.2.`:78.3 36.1 . f`'41.2 46.3 51.4 " 56.6 61.7 66.8 71.9 77.1 82.3 ., 186::.:. 189 ; as 192 171. 176 181 185 . 189 192 195 170.,•; •'. 174 `:•:, .•178 :: 182 36.2 '41.4 46.5 51.7 :1- 56.9 °. 62.0 67.1 .'.=72.3 77.5 " 82.7 160•t 166 172 r' 177 182 186 190 193 ' 198 • 168 :'174 :4 179 1B3 = 187 191 , L194 . 197.N200 ''. 88.3 ' • 01.4 - •' 84.2 96' 8 : 67.5 72.6 77.8 82.9 189 ' :-% 192 ' 196 ' ': `199 ' • 193 •-. 198 • 199 : ' 202' t+� n L �,• r4 e at 4 $4 w ,x, �- r ;*s• ue Page - 14 Solid -Set Catalog 1 9 5 2 - 1 9 9 8 YEARS OF EXCELLENCE Cadman POWER EQUIPMENT r THE CADMAN TRAVELLER DIFFERENCE SPECIFICATIONS INSIDE STANDARD MODEL AXLE DIAMETER LENGTHS OF HOSE AVAILABLE 2250 2625 3000S STANDARD FEATURES • Honda 4 hp. OHV engine. • Slewing ring turntable. • P205/65R15 tires on 2250. • 9.50L-15 tires on 2625. • 9.50L-15 tires on 3000S. • 4 gallon aluminum fuel tank. • Automatic gun cart stop. • Hose build-up safety switch. • 3-wheeled gun cart. • Nelson SR-100 gun on 2250. • Nelson SR-100 gun on 2625. • Nelson SR-150 gun on 3000S. • Lift kit for gun cart. 2.25" 700' 2.625" 900' 3.04" 600' • Single chain drive on drum using heavy duty traction pins. • 3" x 5" tube frame. • Four (4) coats of paint. • Best quality 2406 medium density hose. • Flip down stabilizers on 2250. • Gear driven telescopic stabilizers on 2625 and 3000S. • Disc brake to prevent hose recoil. • Mechanical speed compensation. • 2.5" x 25' feeder hose on 2250. • 4" x 25' feeder hose on 2625 and 3000S. • Speedometer.