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HomeMy WebLinkAbout640040_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 64-0040 Certificate Of Coverage Number: AWE 2. Facility Name: SLkes Farm# 1 3. Landowner's Name(same as on the Waste Management Plan): S!kes Farms of Nash County LLC 4. Landowner's Mailing Address: 7118 Mccum Rd City: Spring,Hope State: NC Zip: 27882 Telephone Number: 252-478-3218 Ext. E-mail: 1-0b�yXyS416, qmad.e-00, 5. Facility's Physical Address: 3482 Bass City: Spring Hone State: NC Zip: 27882 6. County where Facility is located: Nash 7. Farm Manager's Name(if different from Landowner): 8. Farm Manager's telephone number(include area code): 9. Integrator's Name(if there is not an Integrator,write"None"): Cargill 10. Operator Name(OIC): Robert Lervern Sykes Phone No.: 252-544-3 OIC#: 22080 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 2,886 Operation Types: Swine Cattle Dry Poultry Other Tyo:_s Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet I Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Structure Date (Clay,Synthetic, Capacity Surface Area "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) MAIN 9110 70 Fr Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d)to the address-below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed b� the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d; The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal (e.g.composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy .of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification �n any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine°of not more than $10.000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name: G Title: / a'6�Lr- Signature: II OP� Date: Name: Title: S ignature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 E-mail:2019Pe rmitRenewal@ncd en r.gov FORM: RENEWAL-STATE GENERAL 02/2019 31 1 F - Cal RC}1'GC7UPEP. � aor h ICHAEL S.REGAN . .� .,„ .g MAR 2 8 2019 Se LINDACULPEPPER NORTH CAROL8NA lgr�t�r Dfredor Environmentat Quallty 1le.11t�� PIP'?,", - Sykes Farms of Nash County LLC February 27 2019 Sykes Farm#1 7118 Mecum Rd Spring Hope,NC 27882 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non-Discharge General Permits are available at htt s:/de .nc. ov/about/divisions/water-resources/water- ualit�-re ional-o erations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 In order to assure Vour continuQd coveraae under the State Non-Discharge General Permits. 'kou must submit an li lication for permit coverage to the Division. Enclosed Non will find a "Re uest for Certificate of Coverage Facility Currenth Covered by an Ex)iringo State Non-Discharge General Permit." The application form must be com leted. signed and returned b�, April 1 2019. Please note that t ou must incluile one 1 �•co of the Certified Animal Waste Magazement Plan CAWMP with the om leted and signed application form A list of items included in the CAWMP can be found on Page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to$25,000 per day. If you have any questions about the State Non-Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, /_4�_� Jon Risgaard,Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc(w/o enclosures): Raleigh Regional Office,Water Quality Regional Operations Section Nash County Soil and Water Conservation District AFOG Section Central Files-AWS640040 Cargill � ��rtz�_a ratiec�rt^^e.tsfEt•v'r�rrevta.�a®'tp 1 i?"vrs'�n®f'�".aYerrResys-raxs 512 hi_Se abLrp St.1 Me h,a S&,%-m:erte.1 Ra>_ ,�t rtt t a c -a27699-163£ e� 919.7D75=30 Version—November 26,2018 M ort Tality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Q Q Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table.Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. (� a A composting system approved and permitted by the NC Department of Agriculture&Con- sumer Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. a a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G.S. 106-549.70). Q Q Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDABCS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. r Signs re of Farm Owner/Manager Date Signature ofTechnica ecialist Date co ." ZG �Lxnm� Steven W.Troxler North Carolina Department of Agriculture David T. Marshall, DVM Commissioner and Consumer Services State Veterinarian Veterinary Division July 2, 2012 Sykes Farms of Nash County, LLC Swine Farm 911 Address: Swine Farm 911 Address: Mr. Robert Sykes 11964 Edwards Road 6796 Mecum Road 7118 Mecuin Road Spring Hope,NC 27882 Spring Hope,NC 27882 Spring Hope,NC 27882 Nash County Nash Colony State ID:551310379 State ID: 551310982 National ID: OODROFU National ID: OOJZ4MN Dear Mr. Sykes: Pursuant to NCAC 52C.0102, your request to compost swine mortality on your premises at 11964 Edwards Road, Spring Hope,NC and from your premises at 6796 Mecum Road, Spring Hope, NC is approved. Approval is granted tinder the following conditions and stipulations: 1. All North Carolina solid waste, air,water quality, and other applicable regulations must be met in siting and operation of the system 2. Only poultry or swine ale to be processed in this facility; NO bovine, caprine, ovine or cervid species shall be processed 3. Mortality to be processed shall originate only from the identified premises and the finished product is used solely on agricultural operations owned, operated,or leased, by the permitee 4. The final product of the process must be stored, treated and utilized in accordance with all federal, state, and local laws, regulations, and permit requirements; the final product shall not be sold 5. Temperatures shall be within NRCS guidelines to reach a minimum of 131 degrees F within 5 days of filling the unit and retrain at least at 131 degrees F for a minimum of 5 consecutive days to maintain the composting process and reduce pathogen load 6. Dead animals are not to be removed from composting until.all.flesh; internal organs, and other soft tissue are fully decomposed 7. The proposed facility shall have the following minimum setback requirements*: • 100-foot buffer between all property lines and compost areas • 100-foot buffer between all wells and compost areas,except for monitoring wells • 50-foot buffer between perennial streams/rivers and compost areas • 200-foot buffer between dwellings and compost areas as long as the facility is considered a Small Type 3 facility(less than 1000 cubic yards material handled per quarter)** 8. A copy of the permit, plans, and operational reports shall be maintained on site and be available upon request by NCDA&CS, Veterinary Division personnel 9. The facility and operational records shall be available for annual inspection be Veterinary Division personnel and shall be sent to the Veterinary Division upon request 1030 Mail Service Center, Raleigh,North Carolina 27699-1030 * (919)733-7601 An Equal Opportunity Affirmative Action Employer Operational re orts shall include temperature monitoring during initial est is of pathogenload testing and follow- 10. Opeia p up records that contain either 10 days/mouth or annual laboratory l. An application for a permit modification shall be required a sti changes a stipulations thislpermit ownership,an ty 1 increase in facility capacity,or any other changes from CS the owner must comply with conditions another premises is specifically 12.In the event that movement of carcasses from the premises�ises of origin to the compost facility on fically permitted by NCDA , inGS 106-168.8 (5) and(6)followed by licensed renderers: o di ver,to prevent spr es in ead rase cass y flies or ust b other agents e transported to a leak-proof vessel or vehicle with a co he transportation. Prior to movement from the premises disinfected following loading of carcass s,t roof during t p container or vehicle containing the carcasses must be distnfecte Oster,the vehicle or vessel must be prevent the spread of disease. Following unloading at the comp mises. The cleaned and disinfected prior to leaving the composter suitable t ble Protective clothing.person The boots transporting the carcasses must wear rubber boots and as must be disinfected prior to entering the premises with van that as sestreni ses or e�nteringla publ c area. unloading carcasses at the compost facility,prior to lea. g p Contaminated protective clothing must be discarded or rear ved and the compost efa disposed of to prevent Co from the farm of origin o carrying disease organisms away 13. The Veterinary Division must be immediately notified of any complicating issues involving animal disease or environmental concerns 14. The State Veterinarian reserves the right to cancel this permittionsaare not met. concern for controlling met animal disease arises,or if any of the aforementioned con anufacturer This documen t shall in no circumstances be interpreted as an endorsement the Office of the StatenVeterinarian 0l type of mortality management system by the State Veterinarian an does not approve or disapprove the technical or performance standards for specific makes or designs of equipment. iirements and regulations will apply from DENR, Division of Solid Waste Management if *Additional regt ' n for off-farm disposition of composted material is requested(see G:5. 130A-309.29 and 1 application NCAC 13B,Section .1400 ** ter than 1000 cubic yards of composted material is handled in the facility per quarter, a se. If greater from residences of 500 feet is required Sincerely, vx— Dr.Tom Ray,DVM,;�H Director of Animal Health Programs lLivestock cc: Dr. David Marshall,State Veterinarian Dr. Sarah Mason,Director, AHP-Poultry Dr. Carol Woodlief,Veterinary Medical Officer Keith Warren,ACT Rebecca Hagen,ACT EMERGENCY ACTION PLAN PHONE NUMBERS DWQ - -`f 20 EMERGENCY MANAGEMENT SYSTEM - 'V 59- 7 SWCD 252- Y57- q/15- NRCS a52- N 9- v116 exi 3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s)that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems,houses, solid separators-action include: 1 December 18, 1996 a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house,flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to a. Dig a small sump or ditch away from the embankment to catch all seepage,put in a submersible pump, and pump back to the lagoon. b. If holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury,fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ(Division of Water Quality)regional office; Phone914-77/-V200 After hours, emergency number: 919-733-3942. Your phone call should include:your name,facility,telephone number,the details of the incident from item 2 above, the exact location of the facility,the location or direction of movement of the spill,weather and wind conditions. The corrective measures that have been under taken,and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number2-�Z-/59-7376 c. Instruct EMS to contact local Health Department. d. Contact CES,phone number-�2=y57-48;local SWCD office phone numbe and local MRCS office for advice/technical assistance phone number25Z'Is-7-S1ll6 er-63, 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off-site 2 December 18, 1996 damage. a: Contractors Name: SAC b. Contractors Address: 5801 lay /o� Rd �/•J�..►s/�a �� z�Yf 6 c. Contractors Phone: 25 Z• YS 9- 3 5 Y/ 6. Contact the technical specialist who certified the lagoon(MRCS,Consulting Engineer, etc. a. Name: Ill R CS I J cJ CD b. Phone: 0.52--N59 -y r/ 6 exf, ?, 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage,repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 x THIS DESIGN IS FOR A SINGLE STAGE LAGOON CLIENTS NAME ____________________________________> Lervern Sykes COUNTY ________________________________________> Nash County, NC TODAY'S DATE ____________________________________> 01-24-2011 SITING LAW DISTANCES-OKAY(YES OR NO) ____________> Yes NUMBER OF PIGS WEANLING TO FEEDER________________: 0 NUMBER OF PIGS FEEDER TO FINISH 2,886 NUMBER OF SOWS FARROW TO WEANLING_____________> 0 NUMBER OF SOWS-FARROW TO FEEDER _______________> 0 NUMBER OF SOWS FARROW TO FINISH _________________> 0 NUMBER OF DEVELOPING GILTS_______________________> 0 NUMBER OF STUD BOARS OR GESTATING SOWS =_______> 0 NUMBER OF LAYERS _______________________________> 0 NUMBER OF DAIRY COWS ___________________________> 0 NUMBER OF YEARS OF SLUDGE ACCUMULATION =_______> 0 (5 years minimum unless retrofit) TOP LENGTH AT NORMAL WATER LEVEL _______________> 359 FEET TOP WIDTH AT NORMAL WATER LEVEL_________________> 229 FEET NORMAL WATER LEVEL ELEVATION ___________________> 36 FEET SEASONAL HIGH WATER TABLE ELEVATION =___________> 0 FEET LAGOON BOTTOM ELEVATION ________________________> 27 FEET DEPTH OF PERMANENT WATER 9.1 feet (minimum depth including sludge=6 feet) (maximum depth of sludge =2 feet) SIDE SLOPES ______________________________________> 2.5 :1 Permanent Volume Required 389,610.0 cubic feet Permanent Volume Provided 632,669.2 cubic feet ADDITIONAL DA W/O EVAP. (VEGETATED) ______________> 0 SQUARE FEET ADDITIONAL DA W/O EVAP. (NON-VEG.) _______________> 0 SQUARE FEET (i.e.. feedlot& non-diverted area) ADDITIONAL D.A. WITH EVAPORATION ________________> 0 SQUARE FEET (i.e. pumpout pond) LENGTH OF PUMPING CYCLE _________________________> 180 DAYS GALLONS OF FRESH WATER ADDED DAILY_____________> 0 GALLONS NORMAL RAINFALL FOR PUMPING CYCLE ______________> 20.1 INCHES PERCENT RUNOFF ON VEGETATED AREAS _____________> 30 PERCENT PERCENT RUNOFF ON NON-VEGETATED AREAS =________> 65 PERCENT NORMAL EVAPORATION FOR PUMPING CYCLE __________> 12.4 INCHES 25YR/24HR STORM RAINFALL________________________> 6.6 INCHES RUNOFF DEPTH FROM VEGETATED AREAS _____________> 0.0 INCHES RUNOFF DEPTH FROM NON-VEGETATED AREAS =________> 0.0 INCHES INCLUDE HEAVY RAIN (YES=1, NO=O) _________________> 0.0 (NUMBER ONLY) FREEBOARD ______________________________________> 1.0 FEET Page 1 of 7 ESTIMATED TOP OF DAM ELEVATION __________________> 39.9 FEET Temporary Storage Volume Needed 272,941.5 cubic feet Temporary Storage Volume Provided 278,401.1 cubic feet Top of Dam Elevation = 39.9 feet Inside Dimensions of Lagoon at Top of Dam Length 380.0 feet Width 250.0 feet ESTIMATED DEPTH TO PUMP _________________________> 2.60 FEET Volume To Be Pumped = 220,691.49 cubic feet Volume for Estimated Depth = 223,832.27 cubic feet Begin Pumping Elevation = 38.30 feet Stop Pumping Elevation = 35.70 feet DESIGNED BY: APPROVED BY: DATE: DATE: Page 2 of 7 1. STEADY STATE LIVE WEIGHT 0 head weanling to feeder x 30 lbs. = 0 lbs 2886 head feeder to finishing x 135 lbs. = 389610 lbs 0 sows farrow to weanling x 433 lbs. = 0 lbs 0 sows farrow to feeder x 522 lbs. = 0 lbs 0 sows farrow to finishing x 1417 lbs. = 0 Ibs 0 developing gilts x 150 lbs. = 0 lbs 0 stud boars or gestating sows x 400 lbs. = 0 lbs 0 layers x 4 lbs. = 0 lbs 0 head dairy cows x 1400 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT(SSLW) = 389,610 lbs 2. SLUDGE ACCUMULATION Sludge accumulates at varying rates. 0 pounds weanling to feeder x 0.25 = 0 cu. ft. 389610 pounds feeder to finishing x 0.25 = 97402.5 cu. ft. 0 pounds farrow to weanling x 0.17 = 0 cu. ft. 0 pounds farrow to feeder x 0.17 = 0 cu. ft. .0 pounds farrow to finish x 0.25 = 0 cu. ft. 0 pounds of developing gilts x 0.25 = 0 cu. ft. 0 pounds of boar studs or gest. sows x 0.125 = 0 cu. ft. 0 pounds of layers x 0.275 = 0 cu. ft. 0 pounds of dairy cows x 0.929 = 0 cu. ft. TOTAL SLUDGE ACCUMULATION = 0 cu. ft. 3. REQUIRED LIQUID VOLUME OF LAGOON Design Treatment Volume varies by animal type. 0 pounds weanling to feeder x 1.0 = 0 cu. ft. 389610 pounds feeder to finishing x 1.0 = 389610 cu. ft. 0 pounds farrow to weanling x 0.67 = 0 cu. ft. 0 pounds farrow to feeder x 0.67 = 0 cu. ft. 0 pounds farrow to finish x 1.0 = 0 cu. ft. 0 pounds of developing gilts x 1.0 = 0 cu. ft. 0 pounds of boar studs or gest. sows x 1.0 = 0 cu. ft. 0 pounds of layers x 2.5 = 0 cu. ft. 0 pounds of dairy cows x 1.0 = 0 cu. ft. TOTAL LIQUID VOLUME REQUIRED FOR LAGOON = 389,610.0 cu. ft. TOTAL VOLUME FOR TREATMENT AND SLUDGE = 389,610.0 cu. ft. Paqe 3 of 7 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 35.7 feet Construct lagoon bottom to elevation (finished) 26.6 feet Lagoon size for normal lagoon liquid volume using prismodial formula: SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 2.5 2.5 2.5 2.5 9.1 AREA OF TOP LENGTH x WIDTH 359.0 229.0 82211.0 square feet AREA OF BOTTOM Lb x Wb 313.5 183.5 57527.3 square feet AREA OF MIDSECTION Lm x Wm 336.3 206.3 69351.6 square feet CU. YD. =[AREA TOP + (4*AREA MIDSECTION) +AREA BOTTOM] * DEPTH/6 82211.0 277406.3 57527.3 1.5 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 632,669.2 cu. ft. VOLUME NEEDED = 389,610.0 cu. ft. THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE: 359.0 FEET LONG BY 229.0 FEET WIDE 5. DAM Place spoil as a continuos dam to elevation 39.9 feet. Page 4 of 7 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA; Lagoon (top of dam) Length x Width 380.0 250.0 95000.0 square feet Additional Drainage Area Without Evaporation Vegetated 0.0 square feet Non-Vegetated 0.0 square feet Additional Drainage Area With Evaporation 0.0 square feet TOTAL DA 95000.0 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced 0 head weanling to feeder x 0.5,gals/day = 0 gals/day 2886 head feeder to finishing x 2.3 gals/day = 6637.8 gals/day 0 sows farrow to weanling x 7.2 gals/day = 0 gals/day 0 sows farrow to feeder x 8.0 gals/day = 0 gals/day 0 sows farrow to finish x 23.0 gals/day = 0 gals/day 0 developing gilts x 2.5 gals/day = 0 gals/day 0 stud boars or gestating sows x 6.7 gals/day = 0 gals/day 0 layers x 0.045 gals/day = 0 gals/day 0 head dairy cows x 22.0 gals/day = 0 gals/day TOTAL VOLUME OF WASTE = 6,637.8 gals/day Volume= 6637.8 gals/day x 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume= 159,733.16 cubic feet 6B. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by the largest amount. Excess rainfall (difference) = 7.7 inches Volume=Volume from lagoon +volume from feedlots, etc. +volume from other sources Volume= 60,958.33 cubic feet Page 5 of 7 6C. Volume of fresh water added This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume= 0 gallons/day x 180 days in pumping cycle divided by 7.48 gallons per cubic foot. Volume= 0.00 cubic feet 6D. Volume of 25 year-24 hour storm Volume=Volume from lagoon +volume from feedlots, etc. + volume from other sources Volume= 52,250.00 cubic feet 6E. Volume of"Heavy Rain" Volume=Volume from lagoon +volume from feedlots, etc. + volume from other sources Volume= 0.00 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 159733.16 cubic feet of waste 6B. 60958.33 cubic feet of excess rainfall 6C. 0.00 cubic feet of fresh wash water 6D. 52250.00 cubic feet of 25yr-24hr storm water 6E. 0.00 cubic feet of heavy rainfall TOTAL TEMPORARY STORAGE 272,941.49 cubic feet 7 DEPTH OF STORAGE REQUIRED(ABOVE NORMAL LIQUID ELEVATION OF LAGOON) VOLUME OF TEMPORARY STORAGE WHEN TOP OF DAM IS 39.90 FEET ELEV. AREA OF BOTTOM = 82211.0 sq. ft. AREA OF TOP = 91875.0 sq. ft. AREA OF MID-SECTION = 86979.0 sq. ft. VOLUME PROVIDED = 278401.07 cubic feet THE DIMENSIONS OF THE INSIDE EDGE OF THE DAM AT ELEVATION 39.9 FT ARE: 380.0 FEET BY 250.0 FEET Page 6 of 7 8. SET BEGIN PUMPING ELEVATION PUMPED STORAGE VOLUME 6A. 159733.16 cubic feet of waste 6B. 60958.33 cubic feet of excess rainfall 6C. 0.00 cubic feet of fresh wash water TOTAL VOLUME TO BE PUMPED= 2120,691.49 cubic feet VOLUME AT ESTIMATED PUMPING DEPTH AREA OF BOTTOM = 82211.00 sq. ft. AREA OF TOP = 90024.00 sq. ft. AREA OF MID-SECTION = 86075.25 sq. ft. PUMPING VOLUME PROVIDED = 223,832.27 cubic feet Page 7 of 7 ; ! + II II I ! IIIII ;; IiI II I + I • i I l + � I_j I � i �—• i_-I I � I i I i �I I � I I t i.-1-`' t �I f I t �_. -! _r;rl6crie.I S�i,ic,�-!_���_ •.`I I i-•— -ter' -'_,_ �. i I I �--�.! E i I I -��' -- �•--. --• �, I I I I I I I � 7 ! ! ! � - �i � I;�ti �-. - - ;31E. .- '���^ .- i �_rye. �,F- _..:,•_ ��-Y , I . I 'j . L ' ! 1 i -. 1 - - ° l�.,J ,t4 �',9,`U.7 ''�.`"- ,•.D !�': r'r.. '7: Ll ' ..jL•, '!EO.in4/' t •_I`.j-I ! I I :..- I -JVe:u.+ Y�-5 J17 r:a'. p.i r� T4�-. `�.'S.69 � ' F •� :t-`.c. Lei �t.t•. I t I I ! IpL h } I ! I i I` l i ! I I . t l _!_.!_1_. I f I � ! 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I ----- -!. -- -- ! •..� - -- I - -- ! uii-Ver a.ir page i i tl Nash Courityg north Caroli-ria 55 Hi FS ELtV DiST AHGLt LUt4{EHTi: i C.7... -5E.3/. _ ..aV.VU: 4IV-- U.VU iM4iush Lank house K, HE CDrnerDn Lop C b.IU 43.1 3iO MO 3 MO 43.3 267 32.0 4 i4.iU 3ii.3 304 36.06 lop of Pipe house ii 3 ii.CU 4i.E 36i -4i.00 iop..Fipe house i2 G mo 4S.J 3CI bb.UV 7 8.30 44.i 344 ai.uv ii Y.EU 43.E 3YI 40-W Y iO.K 4C.0 9Vb 4i.00 1U 0.I0 4i.1 4i5 4l (i ii iE.YU 3Y.-) 4CE 4/.VV iop pipe nDuse Yj and 4 iE i2.iV 40.3 444 60.00 i3 i2.50 L3y.Y 443 bt.til► i4 i2.30 40.i 254 iib.W i5 i2.5U ' 3Y.Y J EEY iii.UV ib 3.7u 46.1 3 iCI M 0 0.30 37.i e45 Ei.W Liquid level is 2.37 50.0 470 0.00 End UN 131-" Cleo, T 2g,5 �i1'Y8T J.V Lervern Sykes es job Number . . . . . OM 01/2l f'7'i Point No . A LLBord . Y CoorR . C 37.76 307.6cf a W1 .45 W6.43 8 255. i cr SO4. i cy `Y 266.36 306.41 M 364.52; 222.i tt 7 i3 35i . i5 207.17 1�1 W1+.32 -•102.56 1 202. i7 -it,!7.5i 3.99 -3.Oi Distance from last. point to first FYCint . . . . . . . . 0.0 feet Length GT path from first point to last point . . i ,353.0 feet Total perimeter COY the boundary. . . . . . . . . . . . . . . . i ,353.0 feet ! Coal area within the Qoundary. . . . . . . . . . . . i0E,037. i Sq.ft. Total area within the boundary. . . . . . . . . . . . . . . 2.5 acres 3Y6115o f Utt-Yef !.0 Page i Plotted Vii2iiU t4 I 1.-_—E Lervern Sykes SCALE: 1 inch t b A A �99.fd ki90 Ci - 'Top .t t6p /50 ` 43 37.1 Liq `� s d 7 io r � 3Go 46 J I i-omputed overall length = 576 ft . r t I � I "Vrl-1 1117 1 1 1L.i Sd 5 i 717 ti s el Ono F &L LWvie 3 (7 T ColliRe— :o� a .Z.� (rla�C Jµ,I+0.tC a�ci T!O `4 p �. � +r � � �� [�. ,.1• y, Ca-Inc 4., Oc-y Gr I I �1 I' ivy f 7. 2 71, g x �.y 36, to 5 5— g3z� I 8.3 39° 1110 03 i Fl q, y 1o, 11 yl° c 22 6 - 2 d= vc►161 �I .I y7 ;u 5, 0 5 - log3 _ c. d � 1 I 9 q Y is i r 1 Raig le 2,5 ty ?� ` 1 a / 6 = z r 1.6 5.� a � i 2,3 v' 92 o z y7 I i Tr H I I t i j f, SWINE WASTE MANAGEMENT SYSTEM OPERATION AND MAINTENANCE PLAN Producer: Lervern Si kes-Home Farm The purpose of this plan is to provide guidelines for carrying out the routine operation and maintenance work needed to keep this swine waste management system functioning as planned. Routine maintenance is continued to be normal good care of the system. Good maintenance adds to beauty, usefulness, and permanence. A. Maintenance The routine maintenance of the lagoon involves the following: 1. Maintenance of a vegetative cover on the embankment top and side slopes: Fescue is being established on these areas. Beginning is 2011 and each year thereafter, the embankment should be fertilized with 800 pounds of 10- 10-10 per acre to maintain a vigorous stand. 2. Control of brush and trees on the embankment. This may be done by mowing, spraying, or chopping, or a combination of all three. This will need to be done at least once each year and possibly twice in years favorable to heavy growth or vegetation. Maintenance inspections of the lagoon should be made during the initial filling of the lagoon and at least annually. Items to be checked should include, as a minimum,the following: 1. Waste Inlet Pipes, Overflow Pipes a. condition of pipes (1) separation of joints (2) cracks or breaks 2. Pool Area a. undesirable vegetative growth b. floating or lodged debris 3. Embankment a. settlement, cracking, or"jug"holes b. side slope stability—slumps or bulges SWINE WASTE MANAGEMENT SYSTEM OPERATION AND MAINTENANCE PLAN C. erosion and rodent damage 4. Transfer Pump B. Olzeration Your animal waste management facility was designed for a total of 2886 animals feeder to finish . The lagoon contains both permanent and temporary storage. The permanent storage is not to be pumped in order to ensure that anaerobic action will occur. The design includes permanent storage of one cubic foot per pound of steady state live weight. The temporary storage portion of the lagoon includes capacity for the volume of waste produced over 180 days, the amount of rainfall in a 25 year 24 hour storm event, and rainfall in excess of evaporation. Your facility is designed for 180 days of temporary storage; therefore, it will need to be pumped every six. Begin pump- out of the lagoon when fluid level reaches elevation 38.3 as marked by permanent markers. Stop pump-out when the fluid level reaches elevation 35.7. The attached waste management plan should be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. The waste material should be analyzed before each application cycle to determine its nutrient content. A soil test of the area of application should be made annually to insure the waste is applied as reasonably and practically possible to recommended rates. If this is a new lagoon, it is strongly recommended that the treatment lagoon be pre- charged to '/2 its capacity to prevent excessive odors during start=up. Pre-charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. If this is an existing operation that is being brought up to modern day standards and specifications, usually the lagoon will not have adequate storage for sludge accumulation. It is recommended that the lagoon is agitated and sludge land applied in an environmentally safe manner every 2=3 years. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. Insect Control Checklist for Animal Operations Source Cause BMPs to Minimize Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of Solids 2r Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed; 7 Remove bridging of accumulated solids at discharge Lagoons and Pits # Crusted Solids ® Maintain lagoons,settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30%of surface. Excessive Vegetative • Decaying vegetation Maintain vegetative control along banks of lagoons Growth and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders • Feed Spillage O Design,operate and maintain feed systems(e.g., bunkers and troughs)to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis(e.g.,7-10 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulation of feed residues O Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment(e.g.,covered bin for brewer's grain and similar high moisture grain products). O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes O Eliminate low areas that trap moisture along fences and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e.inspect for and remove or break up accumulated solids as needed. AMIC- November 11, 1996,Page I Source Cause BMPs to Minimize Insects Site Specific Practices Dry Manure Handling 10 Accumulations of animal wastes 0 Remove spillage on a routine basis(e.g.,7-10 day Systems interval during summer; 15-30 day interval during winter)where manure is loaded for land application or disposal. O Provide fo adequate drainage around manure stockpiles. O Inspect for an remove or break up accumulated wastes in filter strips around stockpiles and manure handline areas as needed. For more information contact the Cooperative Extension Service,Department of Entomology,Box 7613,North Carolina State University,Raleigh,NC 27695-7613 AMIC- November 11, 1996,Page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine Production © Vegetative or wooded buffers; 0 Recommended best management practices; 0 Good judgement and common sense Animal body surfaces ■ Dirty manure-covered animals la Dry floors Floor surfaces • Wet manure-covered floors ® Slotted floors; -0 Waterers located over slotted floors; 0' Feeders at high end of solid floors; O Scrape manure buildup from floors; O Underfloor ventilation ford ing Manure collection pits 3 Urine; 8 Frequent manure removal by flush,pit recharge,or 0 Partial microbial decomposition scrape; O Underfloor ventilation Ventilation exhaust fans Volatile gases; Z Fan maintenance; • Dust 0 Efficient air movement Indoor surfaces • Dust gr Washdown between groups of animals; ,0' Feed additives; Feed covers; ,2f Feed delivery downspout extenders to feeder covers Flush tanks 0 Agitation of recycled lagoon liquid 7 Flush tank covers; while tanks are filling ® Extend fill to near bottom of tanks with anti-siphon vents Flush alleys m Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance Pit recharge points Agitation of recycled lagoon liquid O Extend recharge lines to near bottom of pits with while pits are filling anti-siphon vents Lift stations 0 Agitation during sump tank filling O Sump tank covers and drawdown Outside drain collection or 0 Agitation during wastewater O Box covers junction boxes conveyance AMOC-November 11, 1996,Page 3 Source Cause BMPs to Minimize Odor Site Specific Practices End of drainpipes at lagoon • Agitation during wastewater O Extend discharge point of pipes underneath conveyance lagoon liquid level Lagoon surfaces • Volatile gas emission; F Proper lagoon liquid capacity; ■ Biological mixing; -El Correct lagoon startup procedures; • Agitation 0 Minimum surface area-to-volume ratio; a Minimum agitation when pumping; O Mechanical aeration; O Proven biological additives Irrigation sprinkler nozzles • High pressure agitation; .,0 Irrigate on dry days with little or no wind; • Wind drift $T Minimum recommended operating pressure; 0 Pump intake near lagoon liquid surface; O Pump from second stage lagoon Storage tank or basin • Partial microbial decomposition; O Bottom or midlevel loading; surface • Mixing while filling; O Tank covers; ■ Agitation when emptying O Basin surface mats of solids; O Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; O Extend drainpipe outlets underneath liquid level; • Mixing while filling; 0 Remove settled solids regularly • Agitation when emptying Manure,slurry or sludge • Agitation when spreading; O Soil injection of slurry/sludges; spreader outlets a Volatile gas emissions a Wash residual manure from spreader after use; O Proven biological additives or oxidants Uncovered manure,slurry ■ Volatile gas emissions while drying 0 Soil injection of slurry/sludges; or sludge on field surfaces O Soil incorporation within 48 hrs.; Q Spread in thin uniform lavers for rapid drying; O Proven biolopica]additives or oxidants Dead animals ■ Carcass decomposition if Proper disposition of carcasses Dead animal disposal pits • Carcass decomposition ® Complete covering of carcasses in burial pits; -eJ Proper location/construction of disposal pits Incinerators • Incomplete combustion O Secondary stack bumers AMOC-November 11,1996,Page 4 Source Cause BMPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; Grade and landscape such that water drains away facilities • Microbial decomposition of organic from facilities matter Mud tracked onto public • Poorly maintained access roads C30 Farm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management;.0200 Rule/BMP Packet NCSU,County Extension Center Swine Production Farm Potential Odor Sources and Remedies;EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge-Lagoon Treatment;EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management:Underfloor Flush-Lagoon Treatment;EBAE 129-88 NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage;EBAE 103-88 NCSU-BAE Calibration of Manure and Wastewater Application Equipment;EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings;PIH-33 NCSU-Swine Extension Environmental Assurance Program:NPPC Manual NC Pork Producers Assoc. Options for Managing Odor;a report from the Swine Odor Task Force NCSU-Agri Communications Nuisance Concerns in Animal Manure Management:Odors and Flies;PRO107, 1995 Conference Proceedings Florida Cooperative Extension AMOC-November 11, 1996,Page 5 Nutrient Management Plan For Animal Waste Utilization 08-06-2014 This plan has been prepared for: This plan has been developed by: Sykes Farm #1 J. EDWARD LONG Sykes Farms of Nash.County LLC NASHSWCD/NRCS 7118 Mecum Rd 1006 EASTERNA VENUE ROOM 107 Spring Hope, NC 27882 NASHVILLE, NC 27856 252-478-3218 252-459-4115 ievelorper Signature Type of Plan: Nutrient Management with Manure Only Owner/Manager/Producer Agreement I(we)understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Z�nA�/ -J� J-- Signature(owner) Date Signature(manager or producer) Date This plan meets the minimum standards and specifications of the U.S.Department of Agriculture-Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: PP echnical Specialist Signa6fi-e Date MAR 2 8 2019 e,Sg!9 765301 Database Version 3.1 Date Printed: 08-06-2014 Cover Page 1 ��'' r Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S7 Swine Feeder-Finish Lagoon Liquid waste generated 2,675,322 gals/year by a 2,886 animal Swine Finishing Lagoon Liquid operation. This production facility-has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 6162 Incorporated 10582 Injected 11654 Irrigated 6698 Max. Avail. Actual PAN PAN Surplus/ Actual Volume Volume Surplus/ PAN(lbs) * Applied Obs) Deficit(lbs) Applied(Gallons) Deficit(Gallons) Year 1 6,555 11347 -4,792 4,756,101 -2,080,779 --------------------------------------------------------------------------------- Max.Note: In source ID,S means standard source,U means user defined source* Available PAN is calculated on the basis of the actual application method(s)identified in the plan for this source. 765301 Database Version 3.1 Date Printed: 08-06-2014 Source Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop,as well as the crop's P205 Removal Rate. The Leaching Index(LI) and the Phosphorous Loss Assessment Tool (PLAT)Rating are also provided for each field,where available. If a field's PLAT Rating is High,any planned manure application is limited to the phosphorous removal rate of the harvested plant biomass for the crop rotation or multiple years in the crop sequence. Fields with a Very High PLAT Rating should receive no additional applications of manure. Regardless of the PLAT rating, starter fertilizers may be recommended in accordance with North Carolina State University guidelines or recommendations. The quantity of P205 applied to each crop is shown in the following table if the field's PLAT rating is High or Very High. Planned Crops Summary Total Useable Plat P205 Tract Field Acres Acres Rating LI Soil Series Crop Sequence n� Removal Applied P 9 (lbs/acre) (lbs/acre) 2903 HW-1 11.80 3.40 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HW-4 2.30 0.88 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HW-5,6,7 12.90 2.09 Low N/A Wedowee Small Grain Overseed L 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-1 1.93 1.93 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-2 1.82 1.82 Low NIA Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-3 1.86 1.86 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-4 1.60. 1.6C Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-5 1.32 1.32 Low N/A Wedowee Small Grain Overseed 1 1.0 Ton 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-6 1.32' 1.32 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-7 2.53 2.53 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2903 HY-8 1.81 1.88 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 2910 HW-10 0.4 0.40 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 NIA 2910 14W-3 5.OG, 4.5 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A 2910 Hw-5 2.40 1.20 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A 2910 HW-6 1.8 1.80 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A 2910 HW-9 4.3 4.30 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A 7640 1 6.21! 6.20 Low N/A Wedowee Small Grain Overseed 1.0 Tons 15 N/A 765301 Database Version 3.1 Date Printed 8/6/2014 PCS Page 1 of 2 NOTE: Symbol*means user entered data. Planned Crops Summary Total Useable Plat P205 Tract Field Acres Ares Rating LI Soil Series Crop Sequence RYE Removal Applied Qbs/acre) pbs/acre) Hybrid Bermudagrass Pasture 5.0 Tons 6 N/A 7640 2 1.1 0.9 Low N/A I Wedowee Fescue Pasture 1 3.0 Tons 1 5 N/A 7640 3 2.00 1.80 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A 7640 4 5.5 4.50, Low N/A Wedowee Fescue Pasture 3.0 Tons 5 NIA T7419 16 2.4 1.50 Medium N/A Wedowee Fescue Pasture 3.0 Tons 5 NIA T7419 17 0.4 0.3 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A T7419 19 1.9 0.6 Low NIA Wedowee Fescue Pasture 3.0 Tons 5 NIA T7419 21 4.2 3.30, Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A T7419 23 2.1 2.10 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A T7419 6 4.7 4.20 Low N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A T7419 7 LA 1.20 Medium N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A T7419 1 8 16.31 11.70 ow N/A Wedowee Fescue Pasture 3.0 Tons 5 N/A PLAN TOTALS: 103.66 71.13 LI Potential Leaching Technical Guidance <2 Low potential to contribute to soluble None nutrient leaching below the root zone. >=2& Moderate potential to contribute to Nutrient Management(590)should be planned. <=10 soluble nutrient leaching below the root zone. i ligh potential to contribute to soluble Nutrient Management(590)should be planned. Other conservation practices that improve nutrient leaching below the root zone. the soils available water holding capacity and improve nutrient use efficiency should be > 10 considered. Examples are Cover Crops(340)to scavenge nutrients,Sod-Based Rotations (328),Long-Term No-Till(778),and edge-of-field practices such as Fiher Strips(393)and Riparian Forest Buffers(391). PLAT Index Rating P Management Recommendation 0-25 Low No adjustment needed;N based application 25-50 Medium No adjustment needed;N based application 51 - 100 High Application limited to crop P removal >100 Very High Starter P application only 765301 Database Version 3.1 Date Printed 8/6/2014 PCS Page 2 of 2 NOTE: Symbol*means user entered data. The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown,their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products,commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Nitrogen Comm. Res. Manure Liquid Solid Liquid Solid PA Fert. (Ibs/A) PA ManureA Manure Manure Manure Nutrient Nutrient Nutrient pplied Applied Applied Applied Req'd Applied Applied (acre) (acre) (Field) (Field) (lbs/A) (lbs/A) (Ibs/A) Source Total Use. Applic. Applic. 1000 Tract Field ID Soil Series Acres Acres Crop RYE Period N N N Method N gal/A Tons 1000 gals tons 2903 HW-1 S7 Wedowee 11.80 3.40 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 67.91 0.00 2903 HW-1 S7 Wedowee 11.80 3.40 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 1881 75.10 0.00 255.32 0.00 2903 HW-4 S7 Wedowee 2.301 0.88 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 17.58 0.00 2903 HW-4 S7 Wedowee 2.30 0.88 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 188 75.10 0.00 66.08 0.00 2903 HW-5,6,7 S7 Wedowee 12.90 2.09 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 41.74 0.00 2903 HW-5,6,7 S7 Wedowee 12.90 2.09 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 188 75.10 0.00 156.95 0.00 2903 HY-1 S7 Wedowee 1.93 1.93 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 38.55 0.00 2903 HY-1 S7 Wedowee 1.93 1.93 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 brig. 188 75.10 0.00 144.93 0.0t' 2903 HY-2 S7 Wedowee 1.82 1.82 Small Grain Overseed 1.0 Tons 10/1-3131 50 0 0 Irrig. 50 19.97 0.00 36.35 0.00 2903 HY-2 S7 Wedowee 1.82 1.82 Hybrid Bermudagrass Pasture 5.0 Tons 311-9130 *188 1 0 0 Irrig. 188 75.10 0.00 136.67 0.00 2903 HY-3 87 Wedowee 1.861 1.86 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 37.15 0.00 2903 HY-3 S7 Wedowee 1.86 1.86 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 1 0 0 Irrig. 188 75.10 0.00 13968 0.00 2903 HY-4 S7 Wedowee 1.60 1.60 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 31.96 0.00 2903 HY4 S7 Wedowee 1.60 1.60 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 188 75.10 0.00 120.15 0.00 2903 HY-5 S7 Wedowee 1.32 1.32 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 26.36 0.00 2903 HY-5 S7 lWedowee 1.32 1.32 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 1 *188 1 0 0 brig. 188 75.10 0.00 99.=O.Oo 765301 Database Version 3.1 Date Printed: 8/6/2014 WUT Page 1 of 3 Waste Utilization Table Year 1 Nitrogen Comm Res. Manure Liquid Solid Liquid Solid PA Fert. (Ibs/A) PA ManureA Manure Manure Manure Nutrient Nutrient Nutrient pplied Applied Applied Applied Req'd Applied Applied (acre) (acre) (Field) (Field) (Ibs/A) abs/A) (lbs/A) Source Total Use. Applic. Applic. 1000 Tract Field ID Soil Series Acres Acres Crop RYE Period N N N Method N gal/A Tons 1000 gals tons 2903 HY-6 I S7 Wedowee 1.32 1.32 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 26.36 0.00 2903 HY-6 S7 Wedowee 1.32 1.32 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 188 75.10 0.00 99.13 0.00 2903 HY-7 I S7 Wedowee 2.53 2.53 Small Grain Overseed 1.0 Tons 10/1-3131 50 0 0 Irrig. 50 19.97 0.00 50.53 0.00 2903 HY-7 I S7 Wedowee 2.53 2.53 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Irrig. 188 75.10 0.00 189.99 0.0( 2903 HY-8 I S7 edowee 1.88 1.88 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 37.55 0.00 2903 HY-8 S7 Wedowee 1.88 1.88 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9130 *188 0 0 Irrig. 188 75.10 0.00 141.18 0.00 2910 HW-10 S7 Wedowee 0.40 0.40 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 19.45 0.00 2910 HW-3 S7 Wedowee 5.00 4.50 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 218.82 0.00 2910 Hw-5 87 edowee 2.40 1.20 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 58.35 0.00 2910 HW-6 S7 Wedowee 1.80 1.80 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 87.53 0.00 2910 HW-9 S7 Wedowee 4.30 4.30 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 209.10 0.00 7640 1 S7 Wedowee 6.20 6.20 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Broad. 50 21.71 0.00 134.59 0.00 7640 1 S7 Wedowee 6.20 6.20 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 *188 0 0 Broad. 188 81.63 0,001 506.07 0.00 7640 2 S7 Wedowee 1.10 0.90 Fescue Pasture 3.0 Tons *9/14/15 *112 0 1 0 Broad. 112 48.63 0.00 43.77 0.00 7640 3 S7 edowee 2.00 1.80 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 87.53 0.00 7640 4 S7 edowee 5.50 4.50 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 218.82 0.00 T7419 16 S7 Wedowee 2.40 1.50 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 72.94 0.00 T7419 17 S7 Wedowee 0.40 0.30 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 14.59 0.00 T7419 I9 S7 Wedowee 1.90 0.60 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 29.18 0.00 T7419 21 S7 Wedowee 4.20 3.30 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 1 0 Broad. 112 48.631 0.00 160.47 0.00 T7419 23 57 kedowee 2.10 2.101 Fescue Pasture 3.0 Tons *9/1-4/15 *112 0 0 Broad. 112 48.63 0.00 102.12 0.00 T7419 6 S7 Wedowee 4.70 L 4.20 IFescue Pasture 3.0 Tons *9/14/15 *112 0 0 Broad. 112 48.63 0.00 204.24 0.00 765301 Database Version 3.1 Date Printed: 8/6/2014 WUT Page 2 of 3 Waste Utilization Table Year 1 Nitrogen Comm Res. Manure Liquid Solid Liquid Solid PA Fert. Obs/A) PA ManureA Manure Manure Manure Nutrient Nutrient Nutrient pplied Applied Applied Applied Req'd Applied Applied (acre) (acre) (Field) (Field) i (lbs/A) (lbs/A) @bs/A) Source Total Use. Applic. Applic. 1000 Tract Field ID I Soil Series Acres Acres Crop RYE Period N N N Method N gal/A Tons 1000 gals tons T7419 7 S7 Wedowee 1.70 1.20 Fescue Pasture 3.0 Tons *9/1-4/15 1 *112 0 0 Broad. 112 48.63 0.00 58.35 0.00 T7419 8 S7 Wedowee 16.30 11.70 Fescue Pasture 3.0 Tons *9/1-4/15 *112 1 0 0 Broad. 112 48.63 0.00 568.94 0.00 Total Applied,1000 gallons 4,756.10 Total Produced,1000 gallons 2,675.32 Balance,1000 gallons -2,080.78 Total Applied,tons 0.00 Total Produced,tons 0.00 Balance,tons 0.00 Notes: 1. In the tract column,—symbol means leased,otherwise,owned. 2. Symbol*means user entered data. 765301 Database Version 3.1 Date Printed: 8/6/2014 WUT Page 3 of 3 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Application Rate Application Amount Tract Field Soil Series (inches/hour) (inches) 2903 HW-1 Wedowee 0.45 1.0 2903 HW-4 Wedowee 0.45 1.0 2903 HW-5,6,7 Wedowee 0.45 1.0 2903 HY-1 Wedowee 0.45 1.0 2903 HY-2 Wedowee 0.45 1.0 2903 HY-3 Wedowee 0.45 1.0 2903 HY-4 Wedowee 0.45 1.0 2903 HY-5 Wedowee 0.45 1.0 2903 HY-6 Wedowee 0.45 1.0 2903 HY-7 Wedowee 0.45 1.0 2903 HY-8 Wedowee 0.45 1.0 765301 Database Version 3.1 Date Printed 8/6/2014 1AF Page 1 of 1 The Nutrient Management Recommendations table shown below provides an annual summary of the nutrient management plan developed for this operation. This table provides a nutrient balance for the listed fields and crops for each year of the plan. Required nutrients are based on the realistic yields of the crops to be grown, their nutrient requirements and soil test results. The quantity of nutrient supplied by each source is also identified. The total quantity of nitrogen applied to each crop should not exceed the required amount. However, the quantity of other nutrients applied may exceed their required amounts. This most commonly occurs when manure or other byproducts are utilized to meet the nitrogen needs of the crop. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. In such situations,additional nitrogen applications from nonorganic sources may be required to supply the recommended amounts of nitrogen. Nutrient Management Recommendations Test YEAR 0 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) Obs/A) (lbs/A) (tons/A) Tract I Field 2903 1 HW-1 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 3.40 10/1-3131 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 271 68 6 0 11 0 0 Tract Field 2903 HW-4 Req'd Nutrients 50 0 10 0 0 o 0 0 Acres App.Period 0.88 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. 1,ow BALANCE 0 27 58 6 0 1 01 0 Tract Field 2903 HW-5,67 Req'd Nutrients 501 0 10 0 0 0 0 0 Acres App.Period 2.09 1 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 01 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. I.ow BALANCE 0 27 58 6 0 1 0 0 Tract Field 2903 HY-1 Req'd Nutrients 50 0 10 0 0 0 0 0 Acres App.Period 1.93 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 kSoil Series Wedowee Residual 0 0 0 0 0 0 0 0 Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 moval Rating 15 lbs/ac. ILow I BALANCE 01 27 58 6 0 1 0 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 1 of 9 Nutrient Management Recommendations Test —[ YEAR 0 N P205 K20 Mg Mn Zn Cu Lime (1bS/A) (Ibs/A) (lbs/A) (]bs/A) (Ibs/A) (]bs/A) (lbs/A) (tons/A) Tract I Field 2903 HY-2 Req'd Nutrients 50 0 10 0 0 0 0 0 Acres App.Period 1.82 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 01 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 27 58 6 0 1 0 0 Tract Field 2903 HY-3 Req'd Nutrients 50 0 20 0 0 0 0 0 Acres App.Period 1.86 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal I Rating 15 lbs/ac. i,nw BALANCE 0 27 48 6 0 1 0 0 Tract Field 2903 HY4 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 1.60 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 R!Ej Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 Ibs/ac. LOW BALANCE 0 27 68 6 0 1 0 0 Tract Field 2903 1 HY-5 Req'd Nutrients 50 0 10 0 0 0 0 0 Acres App.Period 1.32 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 01 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 27 58 6 0 1 0 0 Tract Field 2903 HY-6 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 1.32 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal Rating 15 lbs/ac. Low BALANCE 0 27 68 6 0 1 0 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 2 of 9 Nutrient Management Recommendations Test YEAR 0 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (Ibs/A) (lbs/A) (lbs/A) (lbs/A) (Ibs/A) (lbs/A) (tons/A) Tract TEcld 2903 HY-7 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 2.53 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 R mple Date 1.0 Tons 03-14-11 Manure 50 27 68 6 0 1 0 0 al Rating 151bs/ac. Low BALANCE 0 27 68 6 0 1 0 0 Field 2903 HY-8 Req'd Nutrients 50 0 0 0 0 0 0 1 pp.Period 1.88 1 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 01 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 1 03-14-11 Manure 50 27 68 6 0 1 0 0 P Removal I Rating 15 lbs/ac. Low BALANCE 0 27 68 6 0 1 0 -1 Tract Field 7640 1 Req'd Nutrients 50 0 1201 0 0 0 0 0 Acres App.Period 6.20 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 1.0 Tons 1 05-15-14 Manure 50 30 74 7 0 1 0 0 P Removal Rating 15 lbs/ac. ILow I BALANCE 1 01 30 -46 7 01 1 0 0 NOTE: Symbol*means user entered data. 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 3 of 9 Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A} (lbs/A) (lbs/A) (tons/A) Tract Field 2903 HW-1 Req'd Nutrients *188 0 0 0 0 0 0 0 Acres App.Period 3.40 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 03-14-11 Manure 188 01 0 0 0 0 0 0 P Removal IRating 6 lbs/ac. Low BALANCE 0 0 0 01 0 0 0 0 Tract Field 2903 HW-4 Req'd Nutrients *188 0 70 0 0 0 0 0 Acres App.Period 0.88 3/1-9/30 Supplied By: CROP (Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 1 03-14-11 Manure 188 0 0 0 01 0 0 0 P Removal IRating 6 lbs/ac. Low BALANCE 0 0 -70 0 0 0 0 0 Tract Field 2903 HW-5,6,7 Req'd Nutrients *188 0 70 0 0 0 0 0 Acres App.Period 2.09 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass I Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fen. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 03-14-11 Manure 188 0 0 0 0 0 0 0 P Removal IRating 6 Ibs/ac. Low BALANCE 0 0 -70 0 0 0 0 0 Tract Field 2903 HY-1 Req'd Nutrients *1881 0 70 0 0 0 0 0 Acres App.Period 1.93 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 03-14-11 Manure 188 0 0 0 0 0 0 0 P Removal Rating 61bs/ac. Low BALANCE 0 0 -70 0 0 0 0 0 Tract Field 2903 HY-2 Req'd Nutrients *188 0 60 0 0 0 0 0 Acres App.Period 1.82 3/1-9/30 Supplied By: "- CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 1 03-14-11 Manure 1881 0 0 0 0 0 0 0 P Removal Rating 6 Ibs/ac. Low BALANCE 1 01 0 -60 0 0 0 0 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 4 of 9 Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (Ibs/A) (lbs/A) (lbs/A) (Ibs/A) (lbs/A) (tons/A) Tract Field 2903 HY-3 Req'd Nutrients *188 0 80 0 0 0 0 0 Acres App.Period 1.86 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 1 03-14-11 Manure 1881 0 0 0 0 0 0 0 P Removal IRating 6 lbs/ac. Low BALANCE 0 0 -80 0 0 0 0 0 Tract Field 2903 HY-4 Req'd Nutrients *188 0 50 0 0 0 0 0 Acres App.Period 1.60 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 1 03-14-11 Manure 188 0 0 0 0 0 0 0 P Removal IRating 61bs/ac. f ow BALANCE 01 0 -50 0 0 0 0 0 Tract Field 2903 HY-5 Req'd Nutrients *188 0 70 0 0 0 0 0 Acres App.Period 1.32 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 01 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 03-14-11 Manure 188 0 0 01 0 0 0 0 P Removal I Rating 6 Ibs/ac. ,ow BALANCE 0 0 -70 0 0 0 0 0 Tract Field 2903 HY-6 Req'd Nutrients *188 0 0 0 0 0 0 0 Acres App.Period 1.32 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 03-14-11 Manure 188 0 0 0 0 0 0 0 P Removal I Rating 6 lbs/ac. ].nw BALANCE 0 0 0 0 0 0 0 0 Tract I Field 2903 HY-7 Req'd Nutrients *188 0 0 0 0 0 0 0 Acres I App.Period 2.53 3/1-9/30 Supplied By: «_ri CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee I Residual 0 0 0 0 o 0 0 0 RYE I Sample Date 5.0 Tons 1 03-14-11 Manure 188 0 0 01 0 0 0 0 PRemoval Rating 6lbs/ac. Low BALANCE 0 0 0 0 0 0 0 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 5 of 9 i Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (Ibs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract I Field 2903 HY-8 Req'd Nutrients *188 0 40 0 0 0 0 0 Acres App.Period 1.88 3/1-9/30 Supplied By: ; CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE Sample Date 5.0 Tons 03-14-11 Manure 188 0 0 0 0 0 0 0 P Removal Rating 6 lbs/ac. Low BALANCE 0 0 -40 0 0 0 0 0 Tract Field 2910 HW-10 Req'd Nutrients *112 0 60 0 0 0 0 0 Acres App.Period 0.40 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal I Rating 51bs/ac. Low BALANCE 0 66 107 15 1 3 1 0 Tract Field 2910 HW-3 Req'd Nutrients *1121 100 70 0 0 0 0 0 Acres I App.Period 4,50 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 lbs/ac. Low BALANCE 0 -34 97 151 1 3 1 0 Tract Field 2910 Hw-5 Req'd Nutrients *112 90 70 0 0 0 0 0 Acres App.Period 1.20 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 Ibs/ac. Low BALANCE 0 -24 97 15 1 3 1 0 Tract Field 2910 HW-6 Req'd Nutrients *112 0 70 0 0 0 0 0 Acres IApp.Period 1.80 *9/14/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 01 0 0 Soil Series Wedowee Residual 0 0 0 0 0 01 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal I Rating 5 Ibs/ac. Low BALANCE 0 66 971 151 1 3 1 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 6 of 9 Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract Field 2910 HW-9 Req'd Nutrients *112 0 60 0 0 0 0 0 Acres App.Period 4.30 *9/14/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal I Rating 51bs/ac. Low BALANCE 01 66 107 15 1 31 1 0 Tract Field 7640 1 Req'd Nutrients *188 0 220 0 0 0 0 0 Acres jApp.Period 6.20 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Pasture Comm ercialFert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 5.0 Tons 05-15-14 Manure 188 111 280 25 1 5 1 0 P Removal I Rating 6 lbs/ac. [.nw BALANCE 0 111 60 25 1 5 1 0 Tract Field 7640 2 Req'd Nutrients *112 0 130 0 0 0 0 0 Acres App.Period 0.90 *9/14/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 05-15-14 Manure 112 66 167 15 1 31 1 0 P Removal I Rating 5 lbs/ac. 1 k)w BALANCE 0 66 37 15 1 3 1 0 Tract Field 7640 3 Req'd Nutrients *112 0 120 0 0 0 0 0 Acres App.Period 1.80 *9/14/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 05-15-14 Manure 112 66 167 15 1 3 1 0 P Removal I Rating 5 lbs/ac. Low BALANCE 01 66 47 15 1 3 1 0 Tract I Field 7640 4 Req'd Nutrients *112 0 100 0 0 0 0 0 Acres App.Period 4.50 *9/14/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 01 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 1 05-15-14 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 lbs/ac. 1..ow BALANCE 0 66 671 15 1 3 1 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 7 of 9 I Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (Ibs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract Field T7419 16 Req'd Nutrients *112 0 90 0 0 0 0 0 Acres App.Period 1.50 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 151 1 3 1 0 P Removal Rating 5 lbs/ac. Medium BALANCE 0 66 77 15 1 3 1 0 F ract Field T7419 17 Req'd Nutrients *112 0 90 0 0 0 0 0 res App.Period 0.30 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 lbs/ac. Low BALANCE 1 0 66 77 15 1 3 1 0 Tract Field T7419 19 Req'd Nutrients *112 80 60 0 0 0 0 0 Acres App.Period 0.60 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 51bs/ac. Low BALANCE 0 -14 107 15 1 3 1 0 Tract Field T7419 21 Req'd Nutrients *112 0 0 0 0 0 0 0 Acres I App.Period 3.30 *9/1-4/15 Supplied B.Y. CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE j Sample Date 3.0 Tons 03-14-11 Manure 1121 66 167 151 1 3 1 0 P Removal Rating 5 lbs/ac. Low BALANCE 0 66 167 15 1 3 1 0 Tract Field T7419 23 Req'd Nutrients *112 0 90 0 0 0 0 0 Acres App.Period 2.10 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 lbs/ac. 1-ow BALANCE 1 0 661 77 15 1 3 1 0 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 8 of 9 Nutrient Management Recommendations Test YEAR 1 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (lbs/A) (Ibs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract Field T7419 6 Req'd Nutrients *112 0 30 0 0 0 0 0 Acres App.Period 4.20 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 01 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE j Sample Date 3.0 Tons 03-14-11 Manure 112 661 167 15 1 3 1 0 P Removal I Rating 5 Ibs/ac. Low BALANCE 0 66 137 151 1 3 1 0 Tract I Field T7419 7 Req'd Nutrients *112 0 70 0 0 0 0 0 Acres App.Period 1.20 *9/1-4/15 Supplied By: CROP iFescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fen. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE I Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal Rating 5 lbs/ac. Medium BALANCE 0 66 97 15 1 3 1 0 Tract Field T7419 8 Req'd Nutrients *112 0 70 0 0 0 0 0 Acres I App.Period 11.70 *9/1-4/15 Supplied By: CROP Fescue Pasture Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Wedowee Residual 0 0 0 0 0 0 0 0 RYE Sample Date 3.0 Tons 03-14-11 Manure 112 66 167 15 1 3 1 0 P Removal I Rating 51bs/ac. Low BALANCE 1 0 66 97 15 1 3 1 0 NOTE: Symbol*means user entered data. 765301 Database Version 3.1 Date Printed: 8/6/2014 NMR Page 9 of 9 The Required Soil Test Values shown in the following table provide a summary of recommended actions that should be taken if soil tests indicate excessive levels of copper or zinc. Fields that receive manure must have an annual soil analysis for these elements. High levels of zinc and copper can adversely affect plant growth. Alternative crop sites must be used when the concentration of these metals approach excessive levels. Site life can be estimated by dividing the amount of copper and zinc to be applied in lbs/acre by 0.036 and 0.071,respectively and multiplying the result by 0.85. By adding this quantity to the current soil index for copper or zinc, we can predict life of the site for waste disposal. In addition to copper and zinc indices,this table also provides a summary of lime recommendations for each crop based on the most recent soil sample. Application of lime at recommended rates is necessary to maintain soil pH in the optimum range for crop production . Reguired SoilValues Lime Recom. - tons/acre) CuI Copper Recommendation Zn-I zinc Recommendation Tract Field Crop pH 2903 HW-1 Small Grain Overseed 5.9 0.4 50 None 133 None 2903 HW-1 Hybrid Bermudagrass Pasture 5.8 0.0 50 None 133 None 2903 HW-4 Small Grain Overseed 5.9 0.0 215 None 364 None 2903 HW-4 Hybrid Bermudagrass Pasture 5.9 0.0 215 None 364 None 2903 AW-5,6,7 Small Grain Overseed 6.6 0.0 70 None 186 None 2903 -IW-5,6,7 Hybrid Bermudagrass Pasture 6.6 0.0 70 None 186 None 2903 HY-1 Small Grain Overseed 6.6 0.0 70 None 186 None 2903 HY-1 Hybrid Bermudagrass Pasture 6.6 0.0 70 None 186 None 2903 HY-2 Small Grain Overseed 6.3 0.0 63 None 159 None 2903 HY-2 Hybrid Bermudagrass Pasture 6.3 0.0 63 None 159 None 2903 HY-3 Small Grain Overseed 6.3 0.0 70 None 199 None 2903 HY-3 Hybrid Bermudagrass Pasture 6.3 0.0 70 None 199 None 2903 HY-4 Small Grain Overseed 6.5 0.0 78 None 214 None 2903 HY-4 Hybrid Bermudagrass Pasture 6.5 0.0 78 None 214 None 2903 HY-5 Small Grain Overseed 5.9 0.0 215 None 364 None 2903 HY-5 Hybrid Bermudagrass Pasture 5.9 0.0 215 None 364 None 2903 HY-6 Small Grain Overseed 5.8 0.4 50 None 133 None 2903 HY-6 Hybrid Bermudagrass Pasture 5.8 0.0 50 None 133 None 2903 HY-7 Small Grain Overseed 5.9 0.0 40 None 118 None 2903 HY-7 Hybrid Bermudagrass Pasture 5.9 0.0 40 None 118 None 2903 HY-8 Small Grain Overseed 5.0 1.3 41 1 None 92 None 2903 HY-8 I Hybrid Bermudagrass Pasture 5.0 0.0 41 1 None 92 None -------------------------------------- ---------------------------------------------- ----------------- 765301 Database Version 3.1 Date Printed: 08-06-2014 STV Page 1 of 2 Reanired Soil Lime Recom. Tract Field Crop pH (tons/acre) Cu-I Copper Recommendation Zn-I Zinc Recommendation 2910 HW-10 Fescue Pasture 6.3 0.0 94 None 171 None 2910 HW-3 Fescue Pasture 6.0 0.0 40 None 73 None 2910 Hw-5 Fescue Pasture 6.0 0.0 57 None 90 None 2910 HW-6 Fescue Pasture 6.6 0.0 39 None 87 None 2910 HW-9 Fescue Pasture 6.6 0.0 69 None 214 None 7640 1 Small Grain Overseed 6.8 0.0 65 None 37 None 7640 1 Hybrid Bermudagrass Pasture 6.8 0.0 65 None 37 None 7640 2 Fescue Pasture 6.6 0.0 100 None 58 None 7640 3 Fescue Pasture 6.8 0.0 71 None 57 None 7640 4 Fescue Pasture 7.0 0.0 135 None 83 None T7419 16 Fescue Pasture 6.2 0.0 73 None 162 None T7419 17 Fescue Pasture 6.2 0.0 73 None 162 None T7419 19 Fescue Pasture 6.1 0.0 59 None 112 None T7419 21 Fescue Pasture 5.9 0.0 43 None 133 None T7419 23 Fescue Pasture 6.5 0.0 31 None 91 None T7419 6 Fescue Pasture 7.1 1 0.01 117 None 390 None T7419 7 Fescue Pasture 7.1 0.0 130 None 511 None T7419 8 Fescue Pasture 6.8 0.01 62 1 None 160 None A4 7 ... D V. ;} -50 U. ---------------------------------------------------------------------------------------------------------------------------------- •r w 765301 Database Version 3.1 Date Printed: 08-06-2014 STV Page 2 of 2 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source,the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out,this material must be utilized for crop production and applied at agronomic rates. In most cases,the priority nutrient is nitrogen but other nutrients including phosphorous,copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally,effluent spray fields should not be used for sludge application. If this is not possible,care should betaken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes,phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Maximum Maximum Sludge Crop PAN Rate Application Rate Minimum Acres Minimum Acres Minimum Acres lb/ac 1000 gal/ac 5 Years Accumulation 10 Years Accumulation 15 Years Accumulation Swine Feeder-Finish Lagoon Sludge- Standard Corn 120 bu 150 13.16 36.18 72.36 108.54 Hay 6 ton R.Y.E. 300 26.32 18.09 36.18 54.27 Soybean 40 bu 160 14.04 33.92 67.84 101.76 --------------------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 08-06-2014 Sludge Page I of 1 � r The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity,this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Source Narne I Swine Feeder-Finish Lagoon Liquid Design Storage Ca paciti,(Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity(Days) 1 1 149 1 2 180 1 3 180 1 4 180 1 5 159 1 6 139 1 7 118 1 8 150 1 9 180 1 10 180 1 11 180 1 12 149 *Available Storage Capacity is calculated as of the end of each month. ---------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 08-06-2014 Capacity Page 1 of I Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application.Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 -Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding,waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). ---------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 8/6/2014 Specification Page 1 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. ---------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 8/6/2014 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways,waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre-plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. ---------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 8/6/2014 Specification Page 3 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate-determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5)years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ---------------------------------------------------------------------------------- 765301 Database Version 3.1 Date Printed: 8/6/2014 Specification Page 4 Crop Notes The following crop note applies to field(s): 16, 17, 19,2,21,23,3,4, 6,7, 8,HW-10, HW-3,Hw-5, HW-6,HW-9 Fescue:Piedmont Adaptation: Well-adapted. In the Piedmont,tall fescue can be planted Aug. 20 to Oct. 10(best)and Feb. 15 to Mar.20. For pure-stand broadcast seedings use 20 to 30 lb/ac.,for drilled use 15 to 20 lb/ac. seed.Use certified seed to avoid introducing weeds or annual ryegrass.Plant seed 0.25"to 0.5"deep for pure stands, 0.25"in mixture with clovers. Soil test for preplant and maintenance lime,phosphorus,and potassium recommendations.Apply 40 to 601b/ac nitrogen at planting for pure stands only.Do not apply N for mixtures with clovers but use proper legume inoculation techniques.Apply 150 to 200 lb/ac.N to pure-stand fescue for hay production;reduce N rates by 25%for grazing.Apply N Feb. 1 to Mar.20 and Aug. 20 to Sept. 30,with equal amounts in each window.Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 1,HW-1,14W-4,HW-5,6,7,HY-1,HY-2, HY-3,HY-4, HY-5, HY-6, HY-7,HY-8 Small Grain:Piedmont In the Piedmont, oats and barley should be planted from October 1-October 25;and rye from October 15-November 10.For barley,plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10%when planting no-till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre.Plant all these small grains at 1-1 1/2 deep.Adequate depth control is essential. Review the NCSU Official Variety"green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions.Apply no more than 30 lbs/acre N at planting.Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February-March. The following crop note applies to field(s): 1,HW-1,HW-4,HW-5,6,7,HY-1,HY-2,HY-3,HY-4, HY-5,HY-6,HY-7,HY-8 Bermudagrass:Piedmont Adaptation: Moderate to Well-adapted. In the Piedmont,hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31.Cover sprigs 1"to 3" deep(1.5"optimal). Sprigs should be planted quickly after digging and not allowed to dry __ _______ ------------- ---------------------------- 765301 Database Version 3.1 Date Printed: 08-06-2014 Crop Note Page 1 of 1 i CONSERVATION PLAN MAP Date:6/27/2011 Customer(s):LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER District:NASH SOIL&WATER CONSERVATION DISTRICT Agency: NRCSAssisted By: John Long State and County: NC, NASH Legal Description:Tract 2903 y' tti:, cy ii •,:�'.•�.. t kf s I� l Mecum r3 i .i Legend 4 Wells Tract 2903 ® Buffer—Areas—Tract 2903 — Roads Streams 370 0 370 740 1,110 1,480 (Feet Map Unit Legend Nash County,North Carolina Map Map unit name symbol HeB Helena coarse sandy loam,2 to 6 percent slopes W Water WeB Wedowee coarse sandy loam,2 to 6 percent slopes WeC Wedowee coarse sandy loam,6 to 10 percent slopes Wh Wehadkee loam,frequently flooded WoA Worsham loam,0 to 2 percent slopes 0 USDA Natural Resources Tabular Data Version:8 Conservation Service Tabular Data Version Date: 12/21/2007 Page 1 of 1 SOILS MAP Date.6/27/2011 Customer(s):LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER District: NASH SOIL&WATER CONSERVATION DISTRICT Agency: NRCSAssisted By: John Long State and County: NC, NASH Legal Description:Tract 2903 N .i. I wn y I [C WeB :Y: McCtIM . r Legend ' Soils Map HeB W WeB WeC � Wh WoA — Roads 360 0 360 720 1,080 1,440 %Ao� Feel CONSERVATION PLAN MAP Date:6/27/2011 Customer(s): LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER Agency: NRCS District: NASH SOIL&WATER CONSERVATION DISTRICT Assisted John Long State and County: NC, NASH Legal Description: Tract 2910 F 1 1 tell r - �a 3 Legend Tract 2910 330 0 330 660 990 1,320 ® Buffer_T2910.shp - - `-=` Feet — Roads Streams Map Unit Legend Nash County,North Carolina Map Map unit name symbol WeB Wedowee coarse sandy loam,2 to 6 percent slopes WeC Wedowee coarse sandy loam,6 to 10 percent slopes Wh Wehadkee loam,frequently flooded USDA Natural Resources Tabular Data Version:8 Conservation Service Tabular Data Version Date: 12/21/2007 Page 1 of 1 SOILS MAP Date:6/27/2011 Customer(s): LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER District: NASH SOIL Agency: NRCS&WATER CONSERVATION DISTRICT Assisted By:John Long State and County: NC, NASH Legal Description: Tract 2910 -r - m 7.r, VI/e E r' } vveC ■ . Y - WeB l' r. l ti Ti Z ti r Legend Soils Map U WeB 330 0 330 660 990 1,320 ® WeCt- _ = Feet � Wh Roads CONSERVATION PLAN MAP Date:6/27/2011 Customer(s): LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER District: NASH SOIL&WATER CONSERVATION DISTRICT Agency:NRCS Assisted By:John Long State and County: NC, NASH j Legal Description:Tract 7149 �' d 21 .4.2 . 1 16 i Legend Tract 7149 ® Buffer—Areas—Tract-7149 Wells — Roads, �o M=19 v Streams 330 0 330 660 990 1,320 Feet Map Unit Legend Nash County,North Carolina Map Map unit name symbol HeB Helena coarse sandy loam,2 to 6 percent slopes WeB Wedowee coarse sandy loam,2 to 6 percent slopes WeC Wedowee coarse sandy loam,6 to 10 percent slopes Wh Wehadkee loam,frequently flooded USDA Natural Resources Tabular Data Version:8 Conservation Service Tabular Data Version Date: 12/21/2007 Page 1 of 1 SOILS MAP Date:6/27/20'11 Customer(s): LERVERN SYKES Field Office: NASHVILLE SERVICE CENTER NRCS District: NASH SOIL&WATER CONSERVATION DISTRICT Agency: Assisted By: John Long State and County: NC, NASH Legal Description:Tract 7149 L}l r t� r ■ • r 1 ��1�'.� rYli� f �_AI V" ` f eF i f He$ � t S wool.�� 4 t Legend Soils Map I_ HeB N WeB 330 0 330 660 990 1,320 L WeC � --- Feet 0 Wh CONSERVATION PLAN MAP Customer(s):SYKES FARMS OF NASH COUNTY, LLC Field Office: NASHVILLE SERVICE CENTER Agency: NRCS District: NASH SOIL&WATER CONSERVATION DISTRICT Assisted By: John Long State and County: NC, Nash Legal Description:Tract 7640 'r �eY 4F ( _ ._' ,'ZZ " egen 1` ti••f w a, - I G Consplan_T7640 330 0 330 660 990 1,320 Feet ❑ 100_FT_Buffer T_7640 ❑ 75_FT_Buffer T_7640 0 Wells +, — Roads f( rj Streams 4• 2012 Ortho Map Unit Flame Aggregation Method: No Aggregation Necessary Tie-break Rule: Lower Nash County,North Carolina Survey Area Version and Date: 11-12/16/2013 Map Map unit symbol Map unit name Rating percent WeB Wedowee coarse sandy loam,2 to 6 percent slopes Wedowee coarse sandy loam,2 to 6 percent slopes 100 WoA Worsham loam,0 to 2 percent slopes Worsham loam,0 to 2 percent slopes 100 USDA Natural Resources Application Version:6.1.0.0 08/06/2014 Conservation Service Page 1 of 2 SOILS MAP Date: 7/31/2014 Customer(s): SYKES FARMS OF NASH COUNTY, LLC Field Office: NASHVILLE SERVICE CENTER Agency: NRCS District: NASH SOIL&WATER CONSERVATION DISTRICT Assisted John Long State and County: NC, Nash Legal Description:Tract 7640 eb it s 4Y 330 0 330 660 990 1,320 Legend Feet Tract Boundaries Soils Map WeB MAR 2 8 2019 �� [ WoA Livestock Waste Sampling, t lysis, and Calculation of Land Applicr ' -,n Rates EBAE 1...Page 1 of 12 North Carolina Cooperative Extension Service Water Quality nte Management Livestock Waste Sampling, Analysis, and Calculation of Land Application Rates Prepared by: James C.Barker,Professor and Extension Specialist Biological and Agricultural Engineering North Carolina State University, Raleigh, NC Published by:North Carolina Cooperative Extension Service Publication Number: EBAE 111-84 Last Electronic Revision: March 1996 (JWM) I. SAMPLE COLLECTION A. Semi-Solid Lot Manure i. Scraped directly from lot into spreader: From loaded spreader, collect about 21bs manure from different locations using nonmetallic collectors. ii.From storage: Collect about 2 lbs manure from under the surface crust avoiding bedding materials using nonmetallic collectors. B. Liquid Manure Slurry i.Under-slotted-floor pit a.Extend a 1/2" nonmetallic conduit open on both ends into manure to pit floor. b. Seal upper end of conduit(e.g.,by placing a thumb over end of conduit)trapping manure that has entered lower end,remove and empty slurry into plastic bucket or nonmetallic container. Lam__//_ 1___ _ _�__L_.___.._.___!___ _ i i• i i . + . . ... . . _._.__ _ Livestock Waste Sampling,( Jysis, and Calculation of Land Applif, 'in Rates EBAE 1...Page 2 of 12 c. Take subsamples from 5 or more locations or at least 1 quart. d.Mix and add about 3/4 pint to nonmetallic sample container. ii.Exterior storage basin or tank a.Make sure manure has been well mixed with a liquid manure chopper-agitator pump or propeller agitator. b. Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. c.Mix and add 3/4 pint to a nonmetallic sample container. C. Lagoon Liquid i. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. I From lagoon a.Place a small bottle (1/2 pint or less)on end of 10-15'pole. b.Extend bottle 10-15'away from bank edge. c.Brush away floating scum or debris. d. Submerge bottle within F of liquid surface. e.Empty into a plastic bucket,repeat about 5 times around lagoon,mix, and add 3/4 pint to nonmetallic sample container. A Broiler or Turkey Litter i.House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in in each area. b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20%of litter of similar visual quality is around feeders and waterers,take 1 subsample there and the other 4 subsamples from remainder of floor surface. c.At each location, collect litter from a 6"by 6" area down to earth floor and place in a plastic bucket. d.After 5 subsamples have been added to the bucket,mix,and add about 2-31bs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. U__«...... ______W_/_L--1 1 7 o A 1—__7 r.i�i...... Livestock Waste Sampling,( lysis, and Calculation of Land Applif- �;)n Rates EBAE 1...Page 3 of 12 il.From stockpile a. Take subsamples from about 5 locations at least 18" into pile. b.Mix, add 2-3 lbs to nonmetallic sample container and seal. II. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps,or treat in any other way. B.Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand-delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lab, Inc. iii. Polyfoam Packers Corp. 7621 Whitepine Road 2320 S. Foster Avenue Richmond, VA 23237 Wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisher Scientific Co. iv. NASCO 3315 Winton Road 901 Janesville Avenue Raleigh, NC 27604 Fort Atkinson, WI 53538 Ph: (919) 876-2351 Ph: (414)563-2446 F.Private analytical labs are available,but sample analyses are costly. G. The NCDA&CS provides this service for North Carolina residents. is Address: N.C. Dept. of Agriculture& Consumer Services Agronomic Division Plant/Waste/Solution Section 4300 Reedy Creek Road Raleigh,NC 27607-6465 Ph: (919)733-2655 Attn: Dr. Bobby Walls Livestock Waste Sampling, lysis, and Calculation of Land Appli�r in Rates EBAE 1...Page 4 of 12 ii.Forward$4 along with the sample. iii.Include the following identification information with sample: a. Livestock species (dairy, swine,turkey, etc.) b.Livestock usage (swine-nursery, finishing;turkey-breeders,brooderhouse, grower,number flocks grown on litter; etc.) c.Waste type (dairy-lot scraped manure, liquid slurry; swine-pit slurry, lagoon liquid, sludge;broiler-house litter, stockpile iv.Routine analyses performed on all samples:N,P,K, Ca,Mg,Na, S, Fe,Mn, Zn, Cu,B v.Additional analyses performed upon request: DM,Mo, Cd,Ni,Pb III. INTERPRETATION OF ANALYTICAL RESULTS A. Results are usually either on a percent(%) of total weight or a parts per million(ppm or mg/L)basis. B.Results may be reported on a dry-weight basis(db) or on an AS-IS or wet-weight(wb) basis. C. Results expressed as dry-basis should be converted to wet-basis before calculating land application rates by multiplying reported values by% dry matter(%expressed as decimal). If a dry matter analysis is not performed, average dry matter values may be obtained from appropriate tables of average characteristics. D.If ammonia-nitrogen tests are not performed,refer also to appropriate tables for average percentages of the total nitrogen as ammonia. E.Phosphorus and potassium results can be reported as elemental P and K or in fertilizer forms of P205 and K20. Recommended fertilization rates of various crops are usually reported as P205 and K20. F. The following conversion factors apply: MULTIPLY BY TO GET lb P 2.29 lb P205 lb K 1.20 lb K20 in 2.54 cm ft 0.3048 meter mile 1.6 km acre 0.4 hectare t-"-. --------L.-.. ...-..-- '-,--'-------------'--- --------'"---1-1_- /-1- 1 I I n A 1 . 1 ...i ... . Livestock Waste Sampling, lysis, and Calculation of Land Applif `on Rates EBAE 1...Page 5 of 12 gallon 3.79 liter gallon H2O 8.35 lb H2O ft3 7.48 gallon acre-inch 27154. gallon yd3 27. ft3 ft3/sec 449. gallon/min lb 0.45 kg ton (short) 0.91 metric ton lb/acre 1.12 kg/ha lb/gallon 120. kg/m3 lb/ft3 16. kg/m3 lb/in2 H2O 2.31 ft H2O lb/ft2 4.9 kg/m2 percent (%) 20. lbs/ton percent (%) 83.5 lbs/1000 gallons percent (%) 2266. lbs/acre-inch ppm or mg/L 0.002 lbs/ton ppm or mg/L 0.00835 lbs/1000 gallons ppm or mg/L 0.2266 lbs/acre-inch TO GET BY DIVIDE G. Example 1 : Liquid dairy manure slurry from an earthen storage basin i.Lab analysis a. Total N = 0.270 %wb b. NH3N = 41.0 % of. Total N c. Total P = 0.073 %wb d. K = 0.210 %wb ii. To convert to equivalent total fertilizer concentrations: a. Total N = 0.270 x 83.5 = 22.5 lbs/1000 gals b. NH3N = 0.410 x 22.5 = 9.2 lbs/1000 gals c. P2O5 = 0.073 x 83.5 x 2.29 P2O5/P = 14.0 lbs/1000 gals d. K2O = 0.210 x 83.5 x 1.20 K2O/K = 21.1 lbs/1000 gals H. Example 2 : Swine lagoon liquid i.Lab analysis a. Total N = 0.060 %wb b. NH3N = 81.7 % of Total N c. Total P = 0.010 %wb d. K = 0.049 %wb H.To convert to equivalent total fertilizer concentrations: a. Total N = 0.060 x 2266 = 136 lbs/acre-inch b. NH3N = 0.817 x 136 = Ill lbs/acre-inch c. P2O5 = 0.010 x 2266 x 2.29 = 53 lbs/acre-inch d. K2O = 0.049 x 2266 x 1.20 = 133 lbs/acre-inch I. Example 3 : Broiler house litter Livestock Waste Sampling, -ilysis, and Calculation of Land Applir --)n Rates EBAE 1...Page 6 of 12 i.Lab analysis a. Dry matter = 78.3 %wb b. Total N = 4. 62 %db c. NH3H = 15.4 % of Total N d. Total P = 2.19 %db e. K = 2.43 %db ii. To convert to equivalent total fertilizer concentrations: a. Total N = 4.62 x 0.783 wb/db x 20 = 72.3 lbs/ton b. NH3N = 0.154 x 72.3 = 11.1 lbs/ton c. P205 = 2.19 x 0.783 x 20 x 2, 29 = 78.5 lbs/ton d. K20 = 2.43 x 0.783 x 20 x 1.20 = 45.8 lbs/ton IV. NUTRIENT AVAILABILITY A. Equations : i.Plant avail N(PAN)=A x NH3N+0.5 x(Total N-NH3N) ii. Avail P205 =B x Total P205 iii. Avail K20=C x Total K20 iv.where A,B, C are availability coefficients from following table: B. Nutrient Availability Coefficients METHOD OF AVAILABILITY DRY SEMI- LIQUID LAGOON APPLICATION COEFFICIENT LITTER SOLID MANURE LIQUID MANURE SLURRY Injection A - - 0.95 0.95 B - - 0.80 0.80 C - - 0.80 0.80 Broadcast w Cultivation A 0.90 0.75 0.75 0.85 B 0.75 0.75 0.75 0.80 C 0.75 0.75 0.75 0.80 Broadcast w/o Cultivation A 0.25 0.25 0.35 0.45 B 0.60 0.60 0.70 0.75 C 0.60 0.60 0.70 0.75 Irrigation w Cultivation A - - 0. 60 0.75 B - - 0.75 0.80 C - - 0.75 0.80 Irrigation w/o Cultivation A - - 0.25 0.50 Livestock Waste Sampling,( '-dysis, and Calculation of Land AppliV- 'r)n Rates EBAE 1...Page 7 of 12 B - - 0.70 0.75 C - - 0.70 0.75 C. Example 1 : Liquid dairy manure broadcast & disked under within 48 hrs i. PAN = A x NH3N + 0.5 x (Total N - NH3N) = 0.75 x 9.2 #/1000 gals + 0.5 x (22.5 - 9.2) 4/1000 gals = 13.6 lbs/1000 gallons ii. PAP205 = B x Total P205 = 0.75 x 14.0 lbs/1000 gals = 10.5 lbs/1000 gals iii. PAK20 = C x Total K20 = 0.75 x 21.1 lbs/1000 gals = 15.8 lbs/1000 gals D. Example 2 : Swine lagoon liquid irrigated w/o cultivation. I . PAN = 0.50 x 111 lbs/ac-in + 0.5 x (136 - 111) lbs/ac-in = 68.1 lbs/acre-inch ii. PAP205 = 0.75 x 53 lbs/ac-in = 39.7 lbs/acre-inch iii. PAK20 = 0.75 x 133 lbs/ac-in = 100.0 lbs/acre-inch E. Example 3 : Broiler litter broadcast w/o cultivation. i. PAN = 0.25 x 11.1 lbs/ton + 0.5 x (72.3 - 11.1) lbs/ton = 33.4 lbs/ton ii. PAP205 = 0.60 x 78.5 lbs/ton = 47.1 lbs/ton iii. PAK20 = 0. 60 x 45.8 lbs/ton = 27.5 lbs/ton V. CALCULATION OF APPLICATION RATES A. Example 1 : Liquid dairy manure broadcast and disked into corn silage land. i.Recommended corn silage fertilization rates: a. 200 lbs N/acre/year b. 50 lbs P205/acre/year C. 150 lbs K20/acre/year I Waste application rates a. N: 200 #/ac/yr / 13.6 #/1000 gals = 14,749 gals/ac/yr b. P205: 50 #/ac/yr / 10.5 #/1000 gals = 4,770 gals/ac/yr c. K20: 150 #/ac/yr / 15.8 #/1000 gals = 9,485 gals/ac/yr Livestock Waste Sampling,(` -lysis, and Calculation of Land AppliV 'in Rates EBAE l...Page 8 of 12 iii. IF ENOUGH LAND EXISTS, SELECT THE LOWER OF THE N OR P205 RATES AND SUPPLEMENT WITH COMMERCIAL FERTILIZER, OTHERWISE,N SHOULD DETERMINE MAXIMUM RATE. a. Supplemental N and K20 needed at P205 rate = 4,770 gals/ac/yr 1. N: 4,770 gals/ac/yr x 13.6 #/1000 gals = 65 #/ac/yr 200 - 65 = 135 lbs/ac/yr supplement 2. K20: 4,770 gals/ac/yr x 15.8 #/1000 gals = 75 #/ac/yr 150 - 75 - 75 lbs/ac/yr supplement b. P205 and K20 applied at N rate= 14,749 gals/ac/yr 1.P205: 14,749 gals/ac/yr x 10.5#/1000 gals= 155 #/ac/yr 2.K20: 14,749 gals/ac/yr x 15.8 #/1000 gals=233 #/ac/yr B. Example 2 : Swine lagoon liquid irrigated onto control-grazed bermudagrass pasture. i.Recommended grass fertilization rates: a. 300 lbs N/acre/year b. 75 lbs P205/acre/year C. 240 lbs K20/acre/year ii. Waste application rates: a. N. 300 #/ac/yr / 68.1 Vac-in = 4.41 ac-in/ac/yr b. P205: 75 #/ac/yr / 39.7 #/ac-in = 1.89 ac-in/ac/yr c. K20: 240 #/ac/yr / 100.0 Vac-in = 2.40 ac-in/ac/yr iii.Nutrient application rates: a. Supplemental N and K20 needed at P205 rate = 1.89 ac-in/ac/yr 1.N: 1.89 ac-in/ac/yr x 68.1 #/ac-in= 129#/ac/yr 300 - 129= 171 lbs/ac/yr supplement 2.K20: 1.89 ac-in/ac/yr x 100.0 #/ac-in= 189#/ac/yr 240 - 189=51 lbs/ac/yr supplement b. P205 and K20 applied at N rate - 4.41 ac-in/ac/yr 1. P205: 4.41 ac-in/ac/yr x 39.7#/ac-in= 175 #/ac/yr 2.K20: 4.41 ac-in/ac/yr x 100.0 #/ac-in=441 #/ac/yr C. Broiler litter broadcast onto fescue pasture. i.Recommended pasture fertilization rates: a. 200 lbs N/acre/year b. 40 lbs P205/acre/year C. 60 lbs K20/acre/year ii. Waste application rates: Livestock Waste Sampling, -ilysis, and Calculation of Land Appli ' `,)n Rates EBAE 1...Page 9 of 12 a. N: 200 lbs/ac/yr / 33.4 lbs/ton = 6.0 tons/ac/yr b. P205: 40 lbs/ac/yr / 47 .1 lbs/ton = 0.85 ton/ac/yr c. K20: 60 lbs/ac/yr / 27.5 lbs/ton = 2.2 tons/ac/yr iii.Nutrient application rates: a. Supplemental N and K20 needed at P205 rate = 0.85 ton/ac/yr 1.N: 0.85 ton/ac/yr x 33.41bs/ton=28 lbs/ac/yr 200 -28 = 172 lbs/ac/yr supplement 2. K20: 0.85 ton/ac/yr x 27.5 lbs/ton=23 lbs/ac/yr 60 -23 =37 lbs/ac/yr supplement b.P205 and K20 applied at N rate=6.0 tons/ac/yr 1.P205: 6.0 tons/ac/yr x 47.1 lbs/ton=282 lbs/ac/yr 2.K20: 6.0 tons/ac/yr x 27.5 lbs/ton= 165 lbs/ac/yr VI. TOTAL LAND AREA REQUIREMENTS A. Total Steady-State Live Animal Weight i. Dairy calf per head, one-time capacity 350 lbs heifer per head 1000 lbs milk cow per head 1400 lbs ii. Beef stocker per head, one-time capacity 550 lbs feeder per head, one-time capacity 800 lbs brood cow per head 1000 lbs iii. Veal calf per head, one-time capacity 200 lbs iv. Swine nursery pig per head, one-time capacity 30 lbs feeder-to-finish per head, one-time capacity 135 lbs farrow-to-weanling per active sow 433 lbs farrow-to-feeder per active sow 522 lbs farrow-to-finish per active sow 1417 lbs v. Sheep feeder lamb per head, one-time capacity 60 lbs ewe per head 160 lbs ram per head 240 lbs vi. Goat kid per head, one-time capacity 50 lbs doe per head 140 lbs buck per head 210 lbs vii. Horse per head 1000 lbs viii. Rabbit per head, doe and litter 10 lbs ix. Layer hen per bird 4 lbs pullet per bird, one-time capacity 1.5 lbs x. Broiler broiler per bird, one-time capacity 2 lbs roaster per bird, one-time capacity 4 lbs breeder per bird 6 lbs xi. Turkey poult per bird, one-time capacity 2.5 lbs grower hen per bird, one-time capacity 10 lbs grower tom per bird, one-time capacity 15 lbs breeder per bird 20 lbs Livestock Waste Sampling, alysis, and Calculation of Land Appl� 'on Rates EBA... Page 10 of 12 xii. Duck per bird, one-time capacity 3 lbs B. Minimum Land Area Calculations i.Example 1: Liquid manure slurry from 100-cow dairy farm broadcast and disked into corn silage land. a. Total animal live weight = 100 cows x 1400 #/cow = 140,000 # b. Total manure = 140000# x 21.2 gals/1400#/day x 365 day/yr = 775,000 gallons/year c. Acres of land 1. N: 775, 000 gals/yr / 14,749 gals/ac/yr = 53 acres 2. P205: 775,000 gals/yr / 4,770 gals/ac/yr = 162 acres ii.Example 2: Lagoon liquid from 200-sow farrow-to-finish swine unit irrigated onto control-grazed bermudagrass pasture. a. Total animal live weight = 200 sows x 1417 #/sow = 283,400 # b. Total liquid = 283400 # X 2.7 gals/135#/day x 365 days/yr = 2,100, 000 gals/year / 27, 154 gals/ac-in - 77 acre-inches/year c. Acres of land 1. N: 77 ac-in/yr / 4.41 ac-in/ac/yr = 18 acres 2. P205: 77 ac-in/yr / 1.89 ac-in/ac/yr = 41 acres iii.Example 3: Litter from a 20,000-bird capacity broiler house broadcast onto fescue pasture. a. Total bird live weight = 20000 birds x 2 #/bird 40,000 # b. Total litter = 40,000 # x 0.038 #/2#/day x 307 days/yr /2000 lbs/ton = 117 tons/year c. Acres of land 1. N: 117 tons/yr / 6.0 tons/ac/yr = 20 acres 2. P205: 117 tons/yr / 0.85 ton/ac/yr = 138 acres VII. SPREADER CALIBRATION A. Irrigation (stationary sprinkler): i. Example 2a: How many hours are needed to apply 0.5 inch with a 17.2-gpm sprinkler on an 80 ft by 80 ft spacing? ii. Depth (in) = flow rate (gpm) x applic period (hrs) x 96.3 Livestock Waste Sampling,( Aysis, and Calculation of Land Applir 'on Rates EBA... Page 11 of 12 --------------------------------- irrigated area (ft2) iii. Period (hrs) = applic depth (in) x irrigated area (ft2) ---------------------------------- flow rate (gpm) x 96.3 0.5 in x (80 ft x 80 ft) = 1.9 hours -------------------------- 17.2 gpm x 96.3 B. Irrigation (hard-hose or cable-tow travelling sprinkler): i. Example 2b: What travel speed is needed to apply 1 inch with a 500-gpm gun on a 300-ft lane spacing? ii. Depth (in) = flow rate (gpm) x 1. 605 ----------------------------------- lane spacing (ft) x travel speed (ft/min) iii. Travel speed (ft/min) = flow rate (gpm) x 1. 605 --------------------------------- lane spacing (ft) x applic depth (in) 500 gpm x 1. 605 = 2.7 ft/min ----------------- 300 ft x 1.0 in C. Semi-Solid, Liquid Slurry, or Dry Litter Spreader: i.For semi-solid and dry litter spreaders,weigh one typical load. ii.As long as the same spreader is loaded with similar quality and quantity of manure or litter, one weighing will be adequate. M.Liquid tank spreaders are rated in gallons of capacity. iv. Through a field trial and operating the spreader in a typical spreading or unloading mode, determine: a.effective spreading width b. time required to unload a typical load Y.Example 3: What forward speed would be needed to apply 6.0 tons litter per acre from a spreader with a 6-ton capacity a 5-min spreading time, and a 25-ft spreading width? a. Rate (tons/ac) = spreader capacity (tons/load) x 495 -------------------------------- time (mins) x width (ft) x forward speed (mph) b. Forward speed (mph) = spreader capacity (tons/load) x 495 ----------------------------------------- time (mins) x width (ft) x rate (tons/ac) 6 tons x 495 = 4 mph ---------------------------- 5 mins x 25 ft x 6.0 tons/ac Livestock Waste Sampling ( -dysis, and Calculation of Land Appli ' )n Rates EBA... Page 12 of 12 Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all people regardless of race, color,national origin, sex, age, or disability. North Carolina State University,North Carolina A&T State University, U.S. Department of Agriculture, and local governments cooperating. EBAE 111_84 jBack UD one Return to WQWM.Home Page USDA TO: Edward Long, Resource Conservation Specialist NRCS 201 St.Andrews Street SUBJECT: ENG Levern Sykes Room 138 P.O. Box 10 Irrigation System Tarboro,NC Nash County,NC 27886 DATE: January 23, 2001 Telephone (919) 641-7900 CC: Vernon Parker, Tom Crockett Irrigation, Inc. I have reviewed the information submitted to me on the proposed waste water land application system for Levern Sykes as fiarnished by Tom Crockett Irrigation, Inc. You have verified the system has been flagged in the field and all applicable buffers are in place. The operator should,be encouraged to maintain permanent markers for the location of the gun cart at the beginning of each pull. The design will meet NRCS standards and specifications once the waste utilization plan is revised to show 18.37 acres of effective wetable acreage under the proposed traverler system. The operator, as well as yourself, needs to sign the nutrient management plan and the operator needs to acquire a waste-utilization agreement with the adjacent landowner. I understand a honey wagon will be used to irrigate acres not covered effectively by the irrigation system. Once the system is installed, a letter of certification is needed from the irrigation installer confirming the system has been pressure tested and has been installed according to NRCS standards and specifications. You are encouraged to visit the site during installation and testing of the system. Q. ,CAW'2x/1 JoySherrod Civil Engineer EXHIBIT D-1 IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: e Address: 2 County: Vm,5k Date: �z-iN-oa Telephone: Y 7 KL29=���� TABLE 1 - Field Specifications Approximate Maximum Maximum Useable Size Maximum Application Application per Irrigation Fie1dl orField2 Slope Rate3 Cyc1e3 Number, (acres) __Lou Type (%) Crops (tn/hr) (inches) Comments "I /, We e� G r - v ze�Q q +r � �z / '/ 0 i.00 Wed - Gva it 11 0 3 1,6 CaJeQ „ �n.- a e �+ t r ,r y 2.3 wG43 it rt S 5.7 Wee •+ r! a it rr u if 6 y, 1 Wei ri r� n if r 'r �'7 3. 1 We.C3 u ri rr r rr ,r ?- Y 4 .� WEnJ rr rr r 1J ri r, 3.0 rye/3 n k r` if r r 1 See attached map. ZTotal field acreage minus required butler areas. 3Refer to N.C.Irrigation Guide;Field Office Technical Guide,Section II G. Annual application must not exceed the agronomic rates for the soil and crop used. NRCS, NC JLJNE. t 94A LEVERNE SykES EXHIBIT D-2 TABLE 2 - Traveling Irrigation Gun Settings Ta��3 Make,Model and Type of Equipment: Cadman 3000 910'.x3" hose & SR-150 gun .86 Ring 70PSI 120 gpm 270' di Field Not travel ( )flLANEEQUIPMENTSETTINGS and Application TRAVEL LE Wetted Noale Operating Speed Rate Effective Operating Hydrant NO3 E�eelive Diameter Diameter PressPressurePressure �s (ftimin) (inthr) Width Pressure Arc 1 2.9 .9 Length(ft) (feet) (Inches) Q Gun(psi) r Reel(psi) Panern3 .�3'.a�l 203 � 260 270; I .86 70 comn,enLs 3 •5 I 190 330 I i 87 I 330 1:93 Acces I I 4. .340 I .5 � I 1.86 S 5.8 if .s 200 243 I 135 „ I „ I „ I 1.6 6 2•9 " ,5 203 I 200 I I 1.32 „ I 1 I I '32 8 „ I 460 2.53 5 IZfb 300 270 I „ �= . Wetted Acres i I I � � I j I I 'See attached mao. 2Show separate entries for each hydrant location in each Field. 3Use the following abbreviations for various are patterns: F(fuli circle),TQ(three Patters),";(two thirds),H(half circle), (one third),Q(one quarter). May also.ese degrees of arc. ) T ABA,B 2 - Traveling irrigation Gun Setincs LEcNEs f Make, !'node!and 7yPe of=cuiprnen: Cadman, 3000 9i0'x3"hose SR-15u gull .86 Ring 70 PS1270' dia..120 Um I �94-A I ! I i j SCUPMENT SE=I NG5 ! Field,tip+ i I r;vei Il q„oii=bam. ITRAVEL A1:_ I W et:er. I O7sstiny Oxrating j and i Speed RAt'e ! c!terive ff;..ivt 1 D.xrnetet i Domrer ?ressurt Prrssure Are ' ! I Fivon +±,Nc ! t'Vmin? R.,.t hr! I w,dtti MIS length MI I ryettl I f++noes) a Gun(asl S Rael("D Pattern' it prnrNe Its I H1' 2,.9 i •,35",50 1 203 i 1250 1 270 1 .86 I 70 1 85 1 180 I 1.56 j I H2 " I .Sv ! 190 ! 171 1 190 " I " - 1.14 I H3 ; ,S� ! 198 ! 250 ! 220 4.11 Acres ✓ I I I 1 I - I-- I I I I I j I .- • i ---�-- I I � � I -= I I .. 1 ► i � i I i I 'See aaached asap prodded by the i=ieid Office for fleid location(s). 'Show separate entries for ear i hydrant location in each field_ 'Use the foilowiha abbreviations for various arc pauems: r (full �r-'e;, I C (three Quarters),ii� (two thirds), h fnalf circle). , (-one third), Q (one qua ter). fMay also use o'ecree of arc in ce rees. Imcation Pararrr_te•.s page-: u...�ti ..�.,.,.... EXHMIT D-4 TABLE 4 - Irrigation System SPecifications Traveling I Solid Set Irrt ation Gun Irri ation Flow Rate of Sprinkler(gpm) 120 Perating Pressure at Pump(psi) 101.81 Design Precipitation Rate(in/hr) 1 Bose Length(fact) 910"x3" i xxxxXxxx Type of Speed Compensation j I I X3tXXXXXX PUMP TYPe(PTO, Engine, Eiectric) Engine PumP Power Requirement (hp) i f 19 -77 TABLE S - Thrust Bloci;Specificationst Designer may rovtdc thrust block details on scnsratc sheet. l THRUST BLOCK LOCATION AREA (s . ft.) 90o Bend 4" 2-.0 Dead End 4" tree 4" I 1.5 45° DeMO 14 1•� I See USDH-MRCS rield Office'!eclmical Guidc,Scctioii 1V,F'raciicc Code 430-DD. S? — 1200 FOR SOIL—BE_UING STRE1,TH Xmnrr v— Narrative of irrigation System Operation Describe.'th.e operation of the system in the space provided below or on a similar sheet most convinient to the designer/supplier. Include procedures such as start-up, shut-down, winterization and regular maintenance of all equipment. AT FIRST START UP FILL LINES SLOWLY UNTIL AIR IS PURGED FROM SYSTEM. AS THE NOZZLE DISCHARGE IS FREE OF. AIR, SLOWLY INCREASE PUMP PSI TO 'P UIRED PRESSURE MAKE SURE NOT TO RUN THE SPRINKLER LONGER THAN THE qpEcTpEJED TIME TO AVOID OVER APPLICATION. IF A TRAVELER IS USED MAKE SURE TRAVEL SPEED IS CORRECT TO ALSO AVOID OVER APPLICATION. IN FREEZING WEATHER BE SURE TO DRAIN PUMP TO AVOID DAMAGE TO THE VOLUTE, ALSO IF A TURBIN TO AVOID DAMAGE. CONSULT YOUR PUMP & TRAVELER MANTELS FOR SCHDULED MAINTAINCE. irrigation;.Parameters October i99t ____ _ ucnn�uer•c TOM CROCKETT IRRIGATION, INC. O P.O.BOX 390 4 WILLIAMSTON, NORTH CAROLINA 27892 . 919-792-3121 Leverne Sykes 3482 Bass Rd Spring Hope,NC 27882 478-3259 Sprinkler SR-150 gun .86 Ring 70PSI 120 gpm 270' dia Spacing 707.x270=189 use190' App. Rate 96.3x120 __ 115.56 =_ ,25 (3bp 3'�a°� a7 3.14(.:9xl35�)ti 46353.47 ` 4 1 �aa o.eD 1.605x120 ._ gavel Speed 1926� 1 -2.9' per min 90x .35 66.5 'DH 1560' PR-160 4" PVC@120 gpm .3 per 100 4.68 4" Check valve @120 gpm .2 10'Elvevation Including gun height 4.33 910'x3' Travler hose @ 120 gpm 14.29 Suction Lift 8' 3.46 Sprinkler PSI 70.0 96.96 PSI 5% Misc. Loss 4.85 101.81 a 235.18' hd ISHA 33.03-(.69+10+8)=14.34 orse Power 120x235.18 28221.6 14.25 19hp 3960x.50 1980 .75 Plocity .408xl20 49.96 -__- 3.06 (4)2 16 .Imp B3JQBM 120gpm 2100 RPM 240' hd 50% EFF ipe & Fitting PVC Pipe is SDR-26 PR-160 Fittings are CL 200 PVC and Epoxy Coated Steel r PIERCE Page 4 A subsldlary of Fresno Valves& Castingt,Inc. Fart Number size Weight List Price ....C 1 -.-.. .... _ o) o� 3706-01 4"X SO 33 Ibs 270.50 3706-02 5"X 52" 40 Ibs 283.00 3706-03 6"X 52" 60 Ibs 316,50 3706 04 6"X 52" 78 Ibs 380.00 3706-b5 10"X 52" 99 Ibs 456.00 3706-06 12"X 52" 118 Ibs 527.00 Other sizes available on regUost. EE PE x It3 'Y.," (tt, 3"MT (52"Drop)-Alr vent-and pressure tellef not included. -Ordor 6e�arately. . .. Sales&Dlst�ibutloh Centet-s pF�ee ont a s and ' � � spt�cfilc&lions re sub- r fr.PtdoRock,AA (800).262-62211 Grand Isiand,.NE ........4(888)6474M jest t6 chhngp without 4 $elmA,CA...::.: ......(800)333-1658 Eugend,b�•,.•:..•.•..•....(80i))60-65�2 r b g lion. noticb o bli a' Sebring,rL:........_. (800)392-0604 Lubbock,7>( fff1 �j Jerome,10.....•••..•.••••(800)898.2045 . ffen4wiok WA (800)W-6226 INGS Fobruaty 1997 d a 4 , v T O Q E Pool y G6.a ��d .� �ee� 4039D r POWER . rr r C I. Performance Rating Performance Curve Rated Gross Power . . . . . . . . . .80 bhp(60 kW)@ 2500 rpm Peak Torque . . . . . . . . . . . . 190 ll).-ft.(258 N-m)g 1400 rpm Fuel Economy(BSFC) . .0.367 lb/hp hr.(223g/kW h) 2200 rpm Inn'll,II IA11 Continuous Rating I'Q 7'0 Gross Power . . . . . . . . . . . . . . . .71 bhp(53 kW) 2500 rpm —I;;p'v-!!,) IGO 7" Peak Torque . . . . . . . . . . . . . 174 11>.-ft.(2.36 N-m) rr 1600 rpm " 7 80 hp v j tVl rn 1(in kw) c e E In !a RATED BHP is the power rating for variable speed and load applica- tions where full power is required intermittently. `'" CONTINUOUS BHP is the power rating for applications operating " S' 01.. " under a constant load and speed for long periods of time. POWER OUTPUT is within + or - 5% at standard SAEJ 1349 i" 77 t 70 I5 t conditions. 3 u.9am yrl 74 i o , Y m `m Incl fnggrtnpnnn 574 7il _ - Ltighie Speed rpw's in I DD's . PHOTOGRAPHS MAY SHOW NON-S IANDARD EOUIPMENT r J. :. :l'._C'U_ I l 1C 25- F I I I.c-2 r i !f • a�1�W,Mf�QiV�.rl� a�1��I1E r� SPECIFICA71ONS iN iE7t SIAI,OARt7 A!C3Dt l 'xXLC p1A ETPFt lFNrr►+S Or HCJG1; AVA;LARI F 306U. f 3 V 910' an � F 4APt c F F Y. C E? L L F 14 C F Cadt an +vawssR aLtulpaMlHr .y 3T4H6ARD.mFEAT.VRES''' _ _ Honda 4 hp. OHV 4rigina. ■SinOo cWn drive on drurn using 0 ■Slewi g ring lurntable. heavy 141VAraq!Iprt pins Fast Mich Tod Gat •H;gh flotallon t1r19a •3•x 6' frome. •4 gnIIon aA,r nyrn Iue1, ank, :: •4 ccgVa d pa'pal,- •Automatic qui-, call-goo •SeBI qualily*61mBd'ru�t density • kosie bulld•uu Waty S-witch, 11Gie: •3 wfrvvlvd I'gh clearance gun Gear driven telescPpic stnbiftevs + r cart and tow-ng davit. r Disk brake In ple'"fgrit hase reco-1 • r •Nelson SR ICO najn • 4'x 25'(seeder hc•sn e •lilt kit for pun cfirt •Mechan1c6l SpeAil xnrpertsisticr. OPTIONAL'FEATURES' •Fats; hitch to9l bar- +SJSei extension 10' gu«cart irrera cs • Komel 633 vnrl•engle yvi:IcJ gun BERKELEY PUMPS CURVE 4117 DATE 3-1-88 PAGE 2.02 TYPE "B" RATING CURVES SUPERSEDES ENGINE DRIVE Curve4„7 Pa a2.02 ' Dated 4-1-85 C..e: Mm-w C.I. P.f1.No. H-1663 Y.Ch.No. H-1863 VARIOUS R.P.Y. - CTCI.. Imp.11.r: Y.Ierf.l C.1. P.H.No. L-3001 M.Ch.No. L-3038 DI.. 1 3-I/211 FULL T.O.S.L.for fresh waler at ...level SD'F.max. MAXIMUM WORKING PRESSURE 247 PSI M-f C.l M-2❑ 7C 30 20� L, I ; 1' W I. ..1.. ..I p HEAD y r� ` .I 000 RPM M 600 .KIMU .1 i 3. ` L"500777777 - 1 2600 RPM .... 400 - —` — -- — - x 2~ RPM— - .i >sE�00 .2200 RPM iso oc 4,6, i 200 \i 0 600 100 p T 8L J. : r 0 too 200 300 400 Soo 600 700 Ow 900 1000 1100 1200 CAPACITY IN U.S.GALLONS PER MINUTE C-7046 R.sed oo T-2554 Supersedes C_7048 D.I.d 10-27-71 D.le 3-�9_72 MODEL 8 3 J Q B M C...: 'Msl.rl.l ,C.I. P.N.No. H-1939 Y.ch_No. H-1939 VARIOUS R.P.Y. - CFcNs Impol.r: M.l.dol C.I. Pet.No. M-2319 AI.Ch.N.. M-4821 DI.. 10-7/16" FULL T.D.S.L.for f—h..1.,.1 See Lra SO'F.— MAXIMUM WORKING PRESSURE 266 PSI M-10 M-20 t I i .:.i�.. .i,f 30 .1 Iq _ 20 - ''. Mt RpM.. xlMu RPM- 839d FF I C 1 NCY, 350 _—. .-I 0 2 RPM 3�x .7 -- •-••-• - — u 26 RPM. i 250 __. - - - -- _ --- — c 24� '1tPht :. -j F 200 2200r..R _.. - �O. ... .I -150 :.i60a RP.M. So yA. ME �, _ .,. 50177 77 ;.. 5r: 20 1 r 10l .gr� TDSL 0 100 —200— 300+ 400 500_ 600 700 800 900 1000 CAPACITY IN U.S.GALLONS PER MINUTE General installation Thrust Blocking 2. The final backfill may then be made in As with other push-fit rubber gasketed the usual manner, but care should be Recommendations: joints, the pipe will not take end thrust taken not to dump large rocks or heavy objects on the initial backfill and pipeline. FOR GASKET PIPE without restraints. Thrust blocks are usually required at dead ends and 3- If the joints and fittings must be lest wherever the line changes direction of exposed while under test, backfill to within one foot of each side of the joint Installation 30 degrees or more. or fitting to prevent deflection of the 1. Thrust blocks shall be placed so that pipe while under test pressures. Excavation, Laying, Testing, and Back- the bearing surface is in direct line with filling instructions are usually provided the major force created by the pipe or by the Engineer in charge of the project. fitting. Concrete having a compressive Reference may also be made to Ameri- strength of 2000 psi is the recommended Testing can Society for Testing and Materials blocking material, and may be poured b 1. ALL AIR IN THE PIPELINE SHALL BE Standard, ASTM D-2774"Recommended between the simplest of forms and the BLED OFF CAREFULLY WHILE FILLING Practice for Underground Installation of undisturbed earth bearing surfaces. Thermoplastic Pressure Piping." 2• Thrust blocking size may be calculated THE LINE WITH WATER FOR causeTESTI G- as follows: Entrapped air in the line can cause ex a)Multiply the pressure level desired cessive test pressures, and create un- for testing by the value shown in the necessary problems. Air shall be bled Excavation table for thrust on fittings: off at the high spots in the line. Air removal may also be accomplished by 1. The trench bottom shall be stable, pushing a foam plug through the line by continuous, relatively smooth,and free incoming water pressure. of rocks or other objects detrimental to Thrust in Pounds 2. Test pressures may be 1 1/z times the the pipe. It shall provide continuous designed operating 9 p g pressure of the support for the pipe,and bell holes shall - - pipeline, but shall not exceed the maxi- be provided for the bell and spigot joints, Pipe so 45 22 ye Dead End mum pressure rating of the pipe. valves, and other system components Size Elbow Elbow Bend or Tee 3. After pressure test and acceptance that might act as a fulcrum. When made 6" 48.74 26.38 1 13.45 36.10 of testing, the uncovered joints and fit- through a rock cut, at least 4" of com- 8" 82.61 44.72 22.80 61.18 tings shall be initially backfilled with pacted satisfactory bedding material well compacted soil, and then covered shall be provided. l0" 128.84 69.47 35.42 95.05 with final backfill. 2. The trench depth shall place the pipe- 12" 180.54 - 77.23 1 49.82 133.70 4. Hydraulic pressure testing of the line at least 6"below the lowest recorded pipeline shall be carried out initially at frost depth,and shall place the pipeline intervals not exceeding 500 yards.and depth at least 30" below grade. thereafter at intervals not exceeding 3. The trench width at the top of the pipe b)Determine the bearing strength of 1,000 yards. shall be as narrow as practical to allow the soil from the Following table: adequate room for joining the pipe and to allow proper compaction of the sidefill. -- Radius Bends Minimum trench width is normally con- BEARING STRENGTH OF SOILS sidered 12" plus the pipe O.D. SOIL lb.per Sq. Ft. Gradual change of direction may be 4. Pipelines shall be cased,bridged,or Muck peat,etc. o achieved by deflecting or cocking RIEBER otherwise protected at locations where Soft clay 1,000 Joints a maximum of 3 degrees without they will be subject to heavy surface Sand 2,000 affecting the hydraulic seal of the joint. loads due to shallow burial- Casing shall Sand and gravel 3,000 Offsets are made only after the straight also be used in spanning creeks and Sand and gravel cemented with clay 4,000 in-line assembly is made. Deflections at gullies, extending 8 ft. on either side of Hard shale 10,000 the joint and minimum curve radii (ft.) the creek or gully. obtainable are listed below: c Divide the total thrust on the fitting Degree of Jointing ) g Deflection (step a) by the bearing strength of at the Joint Offset,Inches Radius,feet 1. The pipe shall be jointed in the trench, the soil (step b). The result is the. 1 4.2" 1,150' or above ground,in accordance with the square feet of area needed on the 2 8.3^ 1 572' Jointing Instructions. face of the thrust block 2. It is important that the gasket be clean d) Thrust blocks should haunch the 3 1 12.3" 381, and properly seated,the spigot end well pipe nor fitting, not encase it. lubricated,and the bell and spigot ends aligned correctly in both planes. 3. If jointing is done above ground,care should be taken when lowering pipe into Baekfi I I i ng the trench that the depth of thejoint entry 1: . Place select backfill and compact remains correct. Check that the depth under the-haunch, along the .sides of; of entry mark on the spigot ends is flush and over the top of the pipe to a com- with the face of the bell. Jointing of 6" pacted depth of at least 6"- This backf!If and large pipe is usually done in the trench. shall be soils that allow good compaction 4. AT NO TIME should-a back-hoe or and placed int"layers,wellcompacted. similar device be used to assemble pipe. It shall be*free of rocks,frozen clods,or other hard objects. on each side of the pipe to provide support free from voids. final backfill only after the mininwm depth of cover has been Care should be taken to avoid deforming, displacing, or placed and only with pipe having will thicknesses greater than damaging the pipe during this phase of the operation. that of SDR-41. 4 6.4 Final backfill 6.4.1 General. After pipeline testing, final backfill shall be SECTION 7--SPECIAL CONSIDERATIONS laced and spread in approximately unifunn layers ill such a 7.1 Bell holes for rubber gasket joints. When Elie pipe being in- manner as to fill the trench cumpletely so that there will be no stalled is provided with rubber gasket joints,. bell holes shall be unfilled spaces Linder or about rocks or lumps of earth in the excavated in the bedding material to allow for the unobstructed backfill. final backfill shall be free of large rocks, frozen clods assembly of the joint. Care should be taken dlat the bell hole,is no and other debris greater than 76 Inm (3 in.)in diameter.hulling larger than necessary to aCC0111plidh proper joint assembly.When the equipment or heavy tampers should be used to consolidate the joint has been made, Elie bell hole should be carefully filled with TABLE 11 -THRUST BLOCKING AND ANCHORS FOR UNDERGROUND IRRIGATION PIPELINES fl,rp Step 1. Multiply the working pressure by the appropriate value •:•'�►o shown in the following table to obtain total thrust in N (lb). .�i'l.4 :r>r4�e:. b.. PIPELINE THRUST FACTO1tS*,t I •:P'1 -At.-c;.4 r: Pipe Size Dead End 90° 45 22-112 in. mm or Tee. Elbow Elbow Elbow 1-1/2 38.1 2.94 4.16 2.25 1.16 2 50.8 4.56 6.45 3.50 1.78 2-1/2 63.5 6.65 9.40 5.10 2.(iU 3 76.2 9.80 13.9 7.51 3.82 3-1/2 88.9 12.8 18.1 9.81 4.99 4 101.6 16.2 23.0 12.4 6.31 5 127.0 24.7 35.0 18.9 9.63 p:�1; 6 162.4 34.8 49.2 26.7 13.6 a. �p�•Gn 8 203.2 59.0 83.5 45.E 23.0 ■ ! p G ' 4 ' d . 10 254.0 91.5 130.0 70.0 35.8 •'!e;o'Vy rrop•r°p o1• �• 12 304.8 129.0 182.00. 98.5 50.3 �: •ol.n'�} * Based on thrust per kPa(psi)pressure qlr a l •q..• 1' l;luchiug for cross may not be needed with long branch lines, F Xa• nyo °1:.' `?'••1Ak , Step 2. Determine Elie bearing strength of the soil from the table .`°:p '' f'.•••i P below: d•a 1! BEARING STRENGTH OF SOILS Soils and Safe Bearing Loads Ib/fl2 kPa Sound Shale 10000 478.8 Cemented Gravel and Sand difficult to pick 4 000 391.5 h• ,;I.O;A Coarse and fine compact Sand 3 000 143.6 ItoRa4 Medium Cluy-Can be spaded 2000 95:8 Sufi Clay 1 000 47.9 --r• yp, r't. •pr Muck 0 U ,r��r�r ilea ,•p• :4 Step Step 3. Divide the total thrust obtained ill Step I by the bearing strength of the soil to get Elie area needed,11j2(ft2). /r\I SIDE THRUST ALTERNATE PROCEDURE Pipe Size Side Thrust-per Degree* ill. nun Ili N • 1-1/2 38.1 5.1 22.7 2 50.8 7.9 35.1 2-1/2 63.5 11.6 51.6 e' 3 76.2 17.1 76.1 3-1/2 88.9 22.4 99.6 4 101.6 28.3 125.9 s {i•� 5 127.0 43.1J 191.7 x 6: 152.4 60.8 270.5 8 203.2 103.0 458.2 10 254.0 160.0 711.7 f 12 304.8 225.0 10.00.8 * `Based on side thrust per 689 kPa(100 psi)pressure per degree of 'f deflection. -�d'pY. •4•;••O: � NOTE: Multiply side thrust from table by degrees of deflection o. td•� times kPn (psi)divided by. 100 to obtain total side thrust ill N (!b). - � t`',i.�r�:y•'. ":C::_",....IS-;>;�`.1 r�;��:�w�7�.�.'�,,�,i�;'��` :iT�}rr r..v`:y...,.�... i� :.�,:�t �: CLASS 20U ` IGS PVC FITTlim t ' ALL DIMENSIONS IN INCISES,WF.IGH7S IN POUNDS ?y':.:111�'j ;tJ��ty/?�u""•:'�1'�ci -:�' V .s'• 'r1,Jr �J 'fit.r 1 SUGGESTED SPECIFICATION li All fittings for Irori iE *:�l/r:,.. �':'��da.,�� �•� ,v I Pipe Size pipe shall he i$:N„` v`.=1,:•. ":+. ';� s. r7lanrlfactured in one piece of injection molded PVC compound meetingASl M D17 4. Fittings �It gs shall be Class 200 awl conform to ►equiremenIs of Dn 21. FitIiii `1i It a a shall be designed to withstand a minimum `,�N { �: _ .f r- , , of G30 psi quick burst pressure at 73 r,,,; r �S �j � • r t • , ; < �!f degrees F., tested in accordance with ASTM D1599. Dell shall be asketed joint 9 �`' ;F, ' ! ,i• `'_ �� • y j , :' 'a "`� conforming to ASTM D3139 with gaskets conforming to ASTM F477. Push Joilit or :, :•s� Mechanical Joint D r tit;,.,. I �; q: r c e Iron fillings ? :lfmeeting AWWA C153 shall be allowed a ���' ;�F � � s "'.' - - a A• alternative when PVC sizes are not ;','' :t.:.L; ' r<R�;,r 3' _.,"dY: ,•c s+ � ' v available. _;�;Ri':.}S,1 =��,�. ;,li,Y*�c`�? :1^.tl�•�=y�,-.,>ti`"R'� ° - ; 4 ti '� �'j ,�{. ,.`;vgi, a��'.:�;�E:'".C'��;.s`s?� {�•-'fit»1rt�{ t,.`..(• .fy,. ••F-:::.fy;e� �'l•.•t',�zh,,!�:�',f:Ww '�.s4A<'i,Y'F,•+• �.��5".' ,�S r { :ikL•. ;S#'.r�i!;'.� r"r+= .,zdrvi'hkX►'i' ,''�''it'?•+�' �?{�,''�yl '�r•'(s.�,�,�'i�3�Ns• � ,.,jet'• ,} A''l� �,�r:_��'Y a � .t. '•iAY•.�:rr"+h`.��::'��.i..px.Cr :�r','�y r, _t.,'��}}r S`�C,.. .r•. :��j n ,• ZZ,7. •.�ti,t�ry�«: i.-•`S'�:�rt�ab •y.��,}al;:'t',•.6q�y� }I r 1��. � '.. _�Y!i:,3d:t��x y'�:.M��'•�}..•\/A^ },N�Ylt'-L'X:`+., .'cr`.y:'"3: 73'�..tl,. :,•�y4••�•.`�r���;;nnr^u fdy��l3,f�1,p T,J-.�,!.�•7. .. �r+• •nk�q •� i����,,yC. ,• �.fir^.,phi, r�'''�i:yy,l�','�'•F• �J'+„ '�. •t� 'J t� ',��.- -.:L,KL WA, " ,za.�'��4�i'f.'r,'+r•4 GH� +t�1�}@jJf'� �},, s ^''�. j+•,[+N'�d;,• r f r��';ICik �,• .�P 1` �x h. .=Kt '`1 f•.�! ", k!'�I i lr . .:i +inert + 1� `y,. °tir'1t'hy,ter t EM -`f`"'/C�!��f��4.:..:�''��•.-`,+.� }:r'�'f'+ 'r '£�� rag .s.A�fa�'t •� ,f 717, --- f t='C'r.il f„.Y T Yr •'i'. rf �yF{ �a' f \\ .� , ;;" � „i.-L:1:.1i•L_ .ri.•yb�:.:�"'-Z•C. :�,• ,,•�}'.•''.�, .A d��1`:L S- ".c snr+.t vR _ �, i _ �ii;i/.1;ii::':/•� S,h..d •o n�an 5i:. +..,•`Jat^f�;'.v'n::,�l' '1� ^'rn °''� a' R'•g'�k' , kYYl•W�''�}dY•�h .{t.;.{.�a�:•I '� .:�'� 'V`.:..1 ,•�„' ' F ' ; '. STANDARD JOINT DIMENSIONS .'- ;�`."Y; 5.,r,•...; s ,. r�,' e�ax �r f' IN INCHES t: nE.. Nominal O.D. ----------------- ..____.. ' ;� . .. ' '•1 /+ i� � Diameter Pipe A C D T ID 1112-_ 1.900 3.168 2.418 1.938 0.107 1.720 2 2.375 3.273 2,523 2,413 0.133 2.149 0. 2 2.875 3.383 2.633. 2.913 0.158 2.601 .`n ib' - .cv.: i}::jZW' 1-,O ,.tr d�N:�i j:`;'--- .�'S 7: 1'.� mae!`}�.! 5 a:.:.;'_''`: . 1• +.:.y:>.- .r L `t; 3 3:�00 3:520- 2.770 3.538 0.191 3.166' tt 4.5UU' 4.103 2.990 4,5513 0.246 4.072 5.:f'''- s':.r,..- £ r1_ - r.'1,,•..;'/'y;...t' �,l,r , u-. •,fL' ;r !,}I•, , �*, ,:� ,. :4 `��y�.' ,�.,,,' f 6.625 4.571 3.458 GG33 0.353 �.J J 3 11 8 8.625S. G3 3.f91 f.7U3 0.463 7.805 6 � �..1 � � ,l+. !,y .. GH M d`t" •y✓',1�S + 5 �t,�l r�'�'. (d - '-'f' -. _ �.......iA..'t�jkA..�<gx� :::+rf�.�� '�.vd�'�iYt�sles �'S.{: �'I:l;;"��.`�:'+'•:� - - , $, FRICTION LOSS CHARACTERISTIC PVC CLASS 160 IPS PLASTIC PIPE 11120,1220I SDR 26 C- 150 PSI LOSS PER 100 FEET OF PIPE (PSI1100 FT) Sizes 1" thru 5 Flow GPM 1 thru 1250, L SIZE 1,00 1 25 1.50 2.00 2S0 3.00 330 OD 1.315 1.660 1.900 2.375 2.875 3500 4 pD0 4,00 5'00 SIZE ID 1.195 1.532 1.754 2.193 4.554 5563 OD 2.655: 3.230 3.692 4.154 5.133 WALL 0.060 0.064 0.073 0.091 0.110 0.135 0.154 10 THK - 0,173 0 214 WALL THK « « « OG. 6y.• _ `• O Gn ^' `• •�h •+ p v1 -= » b V) » C N H L, tri • 'v CL: o -_ ., o b1 u y' LL r.7 V_ O..J �V. dJ �V_ y O d4 G.J � 17. y O and N O a4 fA » c'• r^ LLJ ALL. O.J > U_ d.J � U_ 0. J > U. H O tea: Ll d J LL. b J U.L7 1 0.28 0.02 0.17 0.01 0.13 0.00 2 0.57 0.06 0.34 0.02 0.26 O.D7 0.16 0.00 1 3 O,BS 0.16 D.52 0.Oa 0.39 0.02 025 0.01 2 4 1.14 0.23 0.89 0.07 0.53 0.04 0.33 0.01 023 0.00 3 5 1.42 D_35 0.86 0.17 0.65 0.05 D.42 6.D2 0.28 0.01 4 6 1-71 0.4g 14 0.15 0.79 0.08 0.50 0.03 0,34 0.01 0..73 0.00 7 1-99 0.66 72.D1 D.20 0,92 0.10 0.59 0703 0.40 0.01 0.27 D_01 6 8 2.28 0.84 1.39 0.25 1,p6 0.13 0.67 0,04 0.46 O.D2 0.31 0.01 7 9 2.57 1.OS 1.56 0.31 1.19 0,16 0.76 0.05 0.52 0.02 0,35 0.01 D26 0.00 B 10 2.85 1.27 1.73 0.38 1.32 0:20 0.84 0,07. 0,57 11,03 0,39 0.01 029I O.D1 9 11 3.74 1.52 191 0.45 1.45 023 0.93 0.08 0.63 0.03 0.43 0.01 0.32 O,p1 10 12 3.42 1.76 2.Q8 0.53 1.59 026 1.D1 0.09 0.69 D.04 0.46 ..O,D7 0 35 0.01 02B O.OD 11 1c 3.99 2.37 2.d3 0,71 1.85 0.37 1.18 0.12 091 O.DS 0.54 0.02 0.41 0.01 0.33 0.01 12 16 4.57 3.04 2.78 0.91 2.12 0.47 1.35 OAS 092 O.D6 0.62 0.02 O.t7 0.01 D.37 D,01 14 18 5.14 3,76 3.12 1.13 2.38 0.58 1.52 0.20 1.04 0.08 D.7D O.D3 0.53 D.02 0.42 0.01 16 20 5.77 4.59 3.47 1,37 2.65 0,71 1.69 0.24 1.15 0,09 0.76 0,04 OS9 0.02. 0.47 O.D1 18 22 62B 5.a8 3.fi2 1.6a 2.91 0.85 196 0.29 127 0.71• 0.66 O.Oa 0.65 0.02 0.52 0.01 p,3a 0.00 220 2 24 6 85 6.44 4,17 192 3.16 1.00 2.03 034 1.38 0,13 093 0.05 0.71 D,p3 056 0.02 0.37 0 01 22 26 7.d2 7.t7 4,57 2.23 3.44 1.15 2.2D 0.39 1.50 0.15 1.01 D.06 0,77 0,03 0,61 0.02 0.40 0.01 26 26 749 8.57 4.86 2.56 3.71 1.32 2.37 D.45 1.62 0.1B 1.09 0.07 0_B3 0.04 30 6.57 9.7< 5,21 2.91 3.97 So 2.54 051 1.73 020 1.17 0.08 0:8i O.D4 066 0.02 0.43 0.01 2B 35 999 1295 6.D8 3.87 4,64 2.00 2.96 0.68 2.02 0.27 1.36 0.70 1.0< 0.05 0.7D 0.02 O.a6 0.01 3p 40 11.42 1659 695 495 5.30 256 3.39 0_B6 2.31 D.34 156 0.13 1.19 0.D7 094 p.py 0.54 p.p1 35 45 12.85 20.63 7-82 6.16 5.96 3.19 3.B1 1-D8 2.6D 0.42 1.75 0.16 1.34 0.09 1.06 0.OS 0.61 0.02 45 0.61 0.01 A 50 1t28 25.07 8,69 7.d9 6.63 3.BB 4,24 1.31 2.89 0.52 1.95 0.20 1.49 0.10 1.1B 0.06 0.77 0.02 50 55 t5,71 2991 9.56 8.93 7.29 4.62 4.66 1.56 3.18 0.62 2.15 024 1.6< 0.12 130 0.05 0.77 0.02 55 60 17:74 35.14 1D.43 10.49 7.95 5.43 5.09 :1.83 3.47 0.72 2.34 028 1.79 0.15 1 a1 0.08 0.92 D. 60 I 65 1857 4076 11�9 72.17 8.62 6.30 5.51 2.12 3.76 0.84 2.54 0.32 19t 0,17 1.53 0,09 1.D0 0.03 65 70 1999 46.76 12.16 1396 9.28 723 5.93 2.44 4.05 0.96 2.73 0.37 2.09 0.19 1,65 0,11 1.06 p_04 7O 75 13.03 1586 9.94 B21 6.36 2.77 4.34 1,Q9 2.93 O.t2 2 2t 0.22 1.77 0.12 1.08 O.Da 75 BO 13.90 17.88 10.60 925 •6.78 .3.12 4.63 123 2.93 0.42 2.2 0.22 1.89 0.12 1.16 0.04 80 85 14.77 20.00 11 27 10.35 721 3 49 491 738 3.32 D_53 2 Sa 90 15.64 2223 1793 1151 7,63 3B8 520 153 3.51 D.59 2.fi9 0 3g I1` 2.T2 0.17 7,39 0.06 gES p 0.0 'S 16.51 2tS8 12.59 72.72 S.DS 429 5.a9 1.69 3.71 0.65 2.84 0.34 J 2.24 0.19 1.47 0.07 95 110 17.38 27.D3 13. 6 13.99 .48 472 78 1-86 3.91 0.7 9 120 19.12 322a 14,56 16.69 9.33 5.63 6.36 2.22 4.30 0.66 3.99 OAS 2.36 021 1.70 0.09 100 14120 75.91 t9.61 10.18 6.67 694 2.61 4.69 1.01 3.59 0.52 2.83 0:30, 1$5 0.11 720 0 1724 22.74 11.02 7.67 752 3.03 S. 1.17 3.89 0.67 3.07 0.34 2.01 0.11 120 1a0 11-56 26.09 11.87 8.80 8.10 3.47 S. 1.34 4.19 0.70 3.31 D.39 2.16 0.12 130 150 1 _8S 29.6a 1 7 10.00 3,9a 5 6 1 52 4.a 0.79 3. 4 0.d 1 ISO 160 13.57 1127 926 4.45 625 1.71 4,78 O.B9 3,78 0.5D 2.47 0.78 -160 170 14,,U 12.61 9M 4.97 6.64 192 5.08 1.D0 4.01 0.56 2.6,E 010 170 160 1527 14.02 10.41 5.53 7.03 2.13 -5.38 1.11 425 0.63 2.7B 0.22 180 790 16.11 15.49 .1099 6.11 7.43 :235 5.68 ':1.23 4.49 0.69 '294 025 19D 00 -- 16 17.03 1 6.7 72 2.59 5.9 1.35 4.7 0.76 3. 0 OD 22S 19.D8 21.19 13.02 8.36 8_79 ,322 6,73 1.68 5.31 D95 3.46 0.34 225 255 14.47 10.16 9.77 391 7.4g 2.Od 591 1.15 3$7 0.41 250 275 300 �i 1591 12.12 10.75 4.67 8.23 2.44 -6.50 1,37 4.25 0.49 275 325 1736 1d24 71.73 5:49 897 Z 86 7.Q9 4.64 0.58 30D 35D 1 .81 7fi.51 7 70 6.36 9.7 3.32 7.68 1.87 5.03 p,67 325 375 T3.68 7.30 7D.61 3$1 827 2.75 5.41 0.77 35D 4D0 1d,66 6 29 1122 .4 33 B$6 2.dd 5$0 .'0 67 375 425 15.64 9.35 7197 4 86 8.45 2_7S' 6:19 �.96 400 450 16.62 70.d6 t2.72 S.dg 10.04 '3.07 658 ;:1.10 425 475 17.59 t1.62. 13.a6 6.07 10.63 3.42 •696 '1 450 500 78.57 12_BS 1421 6.70 11.23 3.78 735 '.1.35 475 55D 1955 14.13 7496 7,37 11$2 4:15 .7,74 .•1.48 SOD 600 t6.d6 2.80 13.00 496. B-51 1.77 550 '1795 1033 14.18 .-5 62 ,9 29 :2.08 600 700 79.45 11.99 1536 6.75 10.D6 A 650 750 '6-551 7.75 1 D$3 '2_77 -700 800 17.73...a 7.73.:8$0 1 1.61 ':3.14 750= 850 189-1 992 12.38 .'354. 800 i 900 13.16 -296 --.850 13,93 4,41 960 1090 4711.4, 67 '950 1050 15.4E .5.36 1000 1100 16.25 ".5$6 1050 1156 17.03 6.39 1100 1200 17XO 6.94 1150 125D 18-58J 7.511 120D- ,,____ ,, 19-351 a.101 1256 BIG GUN° PERFORMANCE TAhLES U.S. UNITS 100 SERIES BIG GUNS - 240 TRAJECTORY" 100 T TAPER BORE NOZZLES _ Nozzle Nozzle N.,zzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzte '.55" .6" .65" .7" .75" T .85" .9" 1.0" P.S.I. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. 40 50 50 205' 64 215' 74 225' 87 235' 100 245' 115 256' 130 265' 150 273' 165 280' 204 300' 70 60 225 75 238' 88 . 250' 103 263' 120 275'_ 136 283' 155 295' 1 177 302' 197 ,310' ,243 338' 57 90 68 245' 83 258' 100 270' 117 283' 135 295' 155 r 306' 175 315' 201 326' 223 335' 274 362' 110 76 265' 92 278' 111 290' 129 303' 150 315' 171 324' 195 335' 222 344' 247 355' 304 380' 'Available only with F100&SR100. T 100 R RING NOZZLES 100 ON DIFFUSER NOZZLES P51 .71 RING .77 RING .81 RING .86 RING .89 RING .93 RING .96 RING 0.5 DN 0.6 DN 0.7 DN 0.8 Dh GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM D _ - 30 - - - - -- - - - -- ._�. �. ,.�.,_�� ri,rx•,:. _'�t• r�;+ij:.:nw:•:�.r' "s'.nr ,t'•j8C"x"' ,�y78�j 74' jf 40 66...208 78 212 91 215 103 224 118 235 134 238 152 242 45 154 66. 168 91 182 lie 1! 5b " 74 0U'... -W 5"`r ­r!"74-919r-.h i([Vrivu 60 81 235 96 240 110 245 125 260 t41 270 164 275 183 2 v - - 110 20, 143 2 "`70 I 8�d8'� "'`964 2�0•'., •.--Y�-' �� �`•gf75 � � ,l� '�'�'� `�T� - - x-..1 �'2 :e'.�_rt;,;:^..s 80 94 255 111 265 127 275 145 285 163 300 189 305 211 315 50 99�26`5'r-n^erj T3" " �" a-dr ` �a$"$w j T J" III a•'�q l°°'3T`Wrmr" a 100 105 278 124 260. 142.295 162 305 102 320 212 325 236 335 - 116, `1i0'2Y5 i3'""{�S`�f v s:, , Hir`.�:s'1 �♦ "� v - - - r� IMMUM - - t "The diameter of throw is approximately 39/b less for the 210 trajectory angle.64b less for 18°. 150 SERIES. BIG GUNS - 24' TRAJECTORY" 150 T TAPER BORE NOZZLES _ Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle .7' 8" .9" 1.0" 1.1" 1.2" 1.3" P.S.I. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. 50 100•°':f 250 . . 13 •: ,:18 ,:.... sM 6. ,:.� .•. -... S 2 :.. - .. w:n's-Y g .:>:.�... 60 110 265 143 285' 162 305' 225 325• 275 345' 330 365' 3B5 380' _ ,_:. e0k q .t R?`395 80 128 290' 165 310' 210 335' 260 355' 315 37'i' 380 395' 445 410' r 100 143 310' 185 330' 235 355' 290 375' 355 400' 1 425 ,420' 500 440' 120 157 -4507 330' 204 350 25B 375' 320 395' 3B5 420' 465 "440' 545 460' 150 R RING NOZZLES Ring Ring Ring Ring 1.34" 1.41"Fling Ring Ring .86"- .97" IDS" 1.26" P.S.I. GPM DIA. GPM DIA. GPM DIA. GPM 1.1 8"DIA. GPM DIA. GPM DIA. GPM DIA. 50-;_ ..,,900=''",","'1d5'.:° ,.4�1✓•��fl��'"':'iE. �- " 6 .:�+R�x'295r. ,.�:a•.� d�:c-•-cr< r.:;�;i, ,y..rp6 :i:,��. f>��- _. -. r:r �g,.w.:,,� 60 110 260' 143 280' 182 300' 225 315' 275 335' 330 .350, 385 365' VIP, 80 128 280' 165 300' 210 320 260 340' 315 360' 380~ 380' 445 395' 100 t43 300' 185 320' 235 340' {290 •360' 355 380' 425 " 400' 1 500 415' 120 157 315' 204 335' 258 360 _ 320 380' 385 •400'• - 465 420' 545 435' -The diameter or throw is approximately 3%less Ior the 21°trajectory angle. 200 SERIES BIG GUNS - 270 TRAJECTORY" 200 T TAPER BORE NOZZLES Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle 105" 1:1" 1.21• 1.3" 1.4" 1-5" 1.6" 1,75" 1.9" P.S.I. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA. 80 250` '345r 285`.": j ,.a: r.a:r,� •{°`375r'.ie 5', r ; :p_ 1 »� �i. ' 825-_.:4 bin:, 70 270 360' 310 380" 355 395' 415 410' 480 430' 555 450' l 630 465' 755 495' 890 515, 90 310 390' 350 410' 405 425' 475 445' 545 465' 625 485' 715 505, 855 535' 1005 555' 110 340 410' 390 430' 445 450' 525 470' 1 605 495' 695 515' 790 535' 945 565' 1110 590, 0"5 130 3�0 425' 425 445' 485 , 465' ,565 465'" y 655 515' 1 755, 540' 860 -560' 1025 590' 1210 620' QUO (3 KING NOZZLES 1 "," Ring 1-%' Ring 1 'i" Ring i%" Ring 13Aa"Ring 1 'A"Ring 2"Ring _ (1.29"actual) (1 46"actual) (1.56" actual) .0.66"actual) (1.74"actual) (1.63"actual (1.93"actual) P.S.I. GPM. DIA. GPM -D(A. -GPM DIA. GPM DIA. GPM DIA. GPM - DI�. GPM. DIA. 50 230 60' 250 -340' - 330 370' '185 390- . .445 410' 6-15 425' r 585 '440' ~695 455' `-7f1._' 2�p' '3.5 ;', ""n•'3�5�°°0�5,-•.• ..,... B ^.' •.,:. �.::: _ S'8"1�'"d35�" 80 290 370' 380 400' 445 _ 420' 615 440' 590 455' 675 470'. - 805 490' 100' .325 390' 425 425'. 500 443' 575 465" 660. 4B0' 755 500' 900 520' 120 355 410' 465 445 545 a65. 4630 485 725 - 500' 825 520' 985 545' 1 "'The diameter of throw is approximately 2%less for the 24°trajectory angle.5%less for the 216 trajectory angle. - . - Th•"Bit,GUN.'"performance data ties been obtained under ideal test conditions and may be adversely affected by wind.poor hydraulic entrance conditions or other factors. li<il FEET OF' 'f?LY�L?F'ELENE th,u��.. )TUBE IPSI) vl [------------------- .------naa.ina! inside diaeet er-----------------------_------ Gu '. 3.3 3.0 ' 2.7 2.5 2.3 2.1 1 -n------4-5------ -I----- r- ---------------------•--- ------ r` 40 - - - - - - - - - - - -. - - 4 50 - - - - - - - - - - - - 2.0j 7 60 - - - - - - - - - - - 1.57 2.91. 10.. 70 - - - - - - - - - - - - 1.51 2.09 3.87 13. 80 - - - - - - - - - - 1.19 1.93 2.68 4 9, 90 - - - - - - 0.56 0.92 1.48 2.41 3.33 b 09 f , 100 - - - - - - 0.6B 1.12 1.00 2.92 4.05 1.39 110 - - - - - - 0.B1 1.34 2.15 3.49 4.83 B.82 - - 120 - - - - - - 0.95 1.57 2.52 4.TO� 5.67, �10.36 - - 130 - - - - -.,- 1.10 1.B2 .92 4.75( 6.S2 • - - 140 - - - - 0.82 1.26 2.U9"� 3.36 5.45 `�. 7."5-r - - - 150 - - - - 0.93 1.43 2.3 3.81 6.20 `E:57 - - - - 160 - - - - 1.05 1.61 2.6 4.30 6.90 - - - - - - 170 - - 1.17' 1.91 2.99 4.81 7.81 - - - - - - 100 - - - - 1.30 2.01 3.33 5.34 - - - - - - - 190 - - - - 1t44 2.22 3.68 -5:9 r - - - - - - - - • 200 {' - - - - 1.59 7.44 4.04 6.50 - - - - - - - - 210. - - - - 1.74 2.67 4.43 - - - - - - - - - - 220 - - - 1.89 2.91 4.B2 - - - - - - - • - 230 - - ( - - 2.05 3.16 5.24 - - - - - - - - - 240 - - - - 2.22 3.42 5.67• - - - - - - - - - 250 - - r - - 2.,40 3.64 - - - - - - - - 260 - - - - 2.98 3.97 - - - - - - - 270' - - - 2.76 4.25 - 280 ��- - - '2.96 - 4.55 2_40 - - - '�. _ 3'16..--- 4-.Bb - - - - - - - - - - - - ---------------------------------------------- 300 - - 1.90 3.36 5.17 -- ---- 310 - - 1.91 3.57 5.49 1 Basic Inches Moist 320 - - 2.03 3.79 5.B3 -1 5011 Texture Bare t 330 - - 2.15 4.01 6.17 I i 340 - - 2.27 4.24 6.52 1 Sandy Sandy loam 0.75 1 350 - - 2.40 4,,47 6.80 1 Silt loam 0.5 I 360 - - 2.52 4.71 7.25 1 Sllty clay loam 0.25 Clay and other soils with 0.1 370 - - 2.66 4.95 7.62 1 severe problems 1 390 - - 2.79 5.21 8.01 1 ` - 390 - - 2.93 5.46 0.41 1 TABLE 2 BASIC INTAKE RATES OF SOIL TEXTURAL E r � 400 2.12 3.07 5.72 - - 1 420 202 3.36 6.27 - - 1 1 I 440 2.52 3.66 6.83, - - 1 � 46Q 2.74 3.97 7.41 - - - - Net Irrigation 480 2.96 4.30 8.02 - - 1 Peak Pei. ' 500 3.20 4.64 - - _ _ 1 Crop Climate Rote 80 520 3..44 4.99 - - _ 1 Alfalfa, cotton, pasture Humid 0.20 0.25- 40 3.69 5.35 - - _ _ 1 field corn, tweet torn, Sub-Humid 0.25 0.31 5 50 3. 5.35a - _ _ _ 1 soybeans, sugar beets, Semi-Arid 0.30 '0.7 orchards, citrus Desert 0.35 C 580 4.21 6.10 - - - - - 1 Grain sorghum, small- grains. Humid -0,15 600 4.48 6;50 - - _ i potatoes, turf grasses, Sub-Humid O.ZO tomatoes,' berries, nursery Semi-Arid 0.25 640 5.05 6:91 - crops, truck crops Desert ' 0.3r 640 5.05 7.33 - - - � -�- -- 660 5.35 7.76 - - - - I TABLE 3 - :PEAK DAILY MOISTURE RE9UIREME' 00 5,b5 0.20 tine: ,,�. 'tiff// • 4RLL� Y�-.aY r \� \ a\ � CASNU ELECTRIC RIl_ �. PUPIP DIKE VAi-- I lHrL I/ t�!= i Y .ram !� l!I'I i 1 �4�+ //ir• C,`r� c I� \` I i �� ✓ i r 4 NTS �T TF 0 F NORTH C ARO LIB DEPART, rE TT '_', , T`(y-'1 T ��Pr�RTI �,T. . OF E VIRONIN � l'+T HEALTH NATURAL RESOURCES DIVISION OF SOIL Fx WATER CChTSER�'ATIOI� Wilmir'�.gton Regional Office :2( Cardira? Drive Ext. , Wilminbtca, NC 284-05 Phone: 395-390C, . �' 9Y�-�1-...T]����i.NS,CYEIT./iOhPP�►�iS,ii3RG11'OIKi :.�R2.CAICV✓A'.Al�'I.YfL�i�l 1TgQ•QVdYa/O'.afA 4,Oi!^:aV.-1!�Y'Of-bia ..-y vi}Wi,C,D �iMQ �S�u�•iwrr—i�iiAC1iY/Ca]G�G^�'G✓l6�XYd i'YTiiltld lYS,Cil'P4'�:1�•"'•.y __ ___ . -.91:ULdt"�k'><AJUti�.a'��:�9�i"'�d9ofaVYi9MCAG�uSNiR:�J7YR1\::'Pr•�••.��t[�RCI+rH1GaO.Ca' } INC. i - t �P .6 - WE 22 � Sin. ' � .. �. � •��� l �5 f - 420 4800 Boon MANUAL r�ON� OPERATION & TEMANCE .z.:- ...� ....... .. ..- '�vvt7e4., �14 v'.>.7 '�»-�` ...x.�.'.y`c3'`?eo.c?r�r:.':'...:��{;.S' .:$'`i'":-'s. `�`•,�, a �-f.F.'.ti.�F.x'•h�":. TO thc, �P_ r�� This is the safety alert symbol, it is used to alert the operator to an instruction concerning the ' ersonal safe ty and risk factor of this equipment: Always observe and heed these very important instructions to promote a safe operation with good preventive maintenance habits. .: =. This newBALZER product is designed and manufactured to give years of very dependableservice when used for the purpose for which it is intended, and when properly maintained. NEVER OPERATE THIS EQUIPMENT UNTIL USER FULLY UNDERSTANDS THE COMPLETE CONTENTS OF THIS MANUAL.FOR OWNERS WHO DO NOT OPERATE THIS EQUIPMENT, IT IS THE OWNER'S RESPONSIBILITY THAT THE USER IS PROPERLY INSTRUCTED AND IS FULLY AWARE OF THIS MANUAL'S CONTENTS.This is important in the safe handling of this equipment and promoting an efficient operation. If there are any questions about areas in this manual, it is important to contact your dealer for clarification. 14. This.machine is warranted as.stated.on the rear outside cover.A registration card is to be filled in by your dealer with your name:and address; and promptly returned to the factory. The card provides a ready reference to help you in securing warranty and in-answering questions that you may have at some later date. Operating instructions and parts book are shipped with this machine. If parts of this book are missing or become unreadable, contact-your dealer for a new set. The serial number and identification tag is located on the front of the right tank saddle..Please refer to these numbers when parts or warranty communication is necessary. PLEASE FILL IN THE FOLLOWING INFORMATION YOR YOUR RECORDS: Date of purchase Owner's namZ _ I Dealer's name _4" Serial NoA Identification No. p (p 4 � ' D STEWARDS FOR = ENViRC�NMEN� -. UID 1 � , MANURE MOUNTAIN LAKE,'~ MINNESOTA W 87�isrn 6pp0 I ; The Worlds Largest r � r 1SPECIFICATIONS Capacity Diameter Construction Baffles Spindle Size Hub Bolt Width-Center Standard Optional Empty Pattern Hub to Hub Tires Tires Weight 1500 Single Axle 1500 Gallons 54" 1/4" 1 3"STD 8 Boft 78" 21.5 x 16.1 4,680 LBS. I - -- Implement 1500Tandem Axle 1500 Gallons 54" 1/4" 1 3"STD B Bok 78• 16.5 x 16.1 21.5 x 16.1 5,480 LBS. --- Implement Implement 1800 Single Axle 1800 Gallons 60" 1/4" 1 3"STD 8 Bolt 78• 21.5 x 16.1 5,900 LBS. Implement 1600 Tandem Axle 1800 Gallons 60' 114" 1 3"STD 8 Boft 90• 16.5 x 16.1- 21.5 x 16.1 6,100 LBS. Implement Implement 2250Tandem Axle 2300 Gallons 60. 1/4' 1 3"STD 8 Bolt 90" 16.5 x 16.1 21.5 x:16.1 6,250 LBS. .Implement Implement 2600 Tandem Axle 2600 Gallons 64' 1/4" 1 3'STD 8 Bolt 90" 21.5 x 16.1 6,820 LBS. Implement 30DOTandem Axle 3000 Gallons 64• 1/4" 2 3"STD 8 Bolt g3• 21.5 x 16.1 Implement 8,300 LBS. 3350 Tandem Axle 3350 Gallons 66" 1/4" 2 3,"STD 8 Bolt 93" 21.5 x 16.1 9,150 LBS. Implement 3350 HDT.A. 3350 Gallons 66" 10,230 LBS. 3750 HD T.A. 3750 Gallons 70" 114" 2 3"STD 10 Bolt 93' 50x20x20 Aircraft Full 20x20 Aircraft 4"OPT!4'STD 10,480 LBS. 18x22.5 Truck Recap 4200 HDT.A. 4200 Gallons 74" 23.1x26 Implement 28.1x26Implement 10,730LBS. 4800 HD T.A. 4800 Gallons 79" 1/4" 2 4"STD 10 Bolt 108" 50x20x20 Aircraft 11,810 LBS. 6000 HD T.A. 6000 Gallons 89" 1/4' 3 5" 10 Boft 120" 28Lx26 30.5 16,350 LBS. 6500 HDT.A. 6500 Gallons 89" 1/4• 3 5" 10 Boft 132" 30.5 17,100 LBS. 7500 HDT.A. 7500 Gallons 96" 1/4" 3 5"STD 10 Bolt 132" 30.5 18,150 LBS. 8500 5TH WHL 8600 Gallons V. 1/4" 4 5"&3" 10 Bolt and 813olt 132"&120" 30.5&21.5 15,700 LBS. 8500 OUADEM 8700 Gallons 76" 114" 4 5". 10 Bolt 132" 281 22,350 LBS. 10,000 5TH WHL 10,100 Gallons 89" 1/4' 4 5'and 3'STD 10 Bolt and 8 Boft 132"&120' 30.5&21.5 16,500 LBS. 10,000 QUADEM 10,200'Gallons 82• 114" 4 5" 10 Bolt 132' 30.5 23,900 LBS. 12,000 OUADEM 12,000 Gallons 89" 1/4" 4 5"&6"STD 10 Bolt 132" ram 30.5 25,100 LBS. 15,000 HDT.A. 15,000 Gallons ■ _ 0 8 TIRE SPECIFICATIONS 16.5x16.1 19.1x16.1 21.5x16.1 50x20x20 FULL 20x20 18x22.5 23.1x26 28.ix26 48x31x20 Implement Implement Implement Aircraft Aircraft Truck Recap Implement Implement Terra Tire Height 41" 42" 44" 47" 52" 45. 60' 61" 41" Width 16.5" 19" 21.5" 19" 19" 20' 23" 28" 31" N. IN/ Ad. tj 'AOW. ,Ater, pol idb on Equipment D kVA RO AN C ABLE-i-TOW T�E ATIRR IOtSSTEM IN I North Carolina Cooperative Extension Service North Carolina State University Field Calibration Procedures for Animal Wastewater Application Equipment O Field Calibration Procedures for Animal Wastewater Application Equipment HARD HOSE Land application equipment used'on animal production farms must be field AND CABLE calibrated or evaluated in accordance with existing design charts and tables TOW TRAVELER according to state rules that went into effect September 1, 1996. Technical IRRIGATION SYSTEM Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment. Information presented in manufacturers' charts are based on average op- erating conditions for relatively new equipment. Discharge rates and applica- tion rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers' specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication contains step-by-step guidelines for field calibration of hard hose and cable tow traveler irrigation systems. General Guidelines average application volume and application unifor- Operating an irrigation system differently than mity. assumed in the design will alter the application rate, An in-line flow meter installed in the main uniformity of coverage, and subsequently the applica- irrigation line provides a good estimate of the total tion uniformity. Operating with excessive pressure volume pumped from the lagoon during each irriga- results in smaller droplets, greater potential for drift, tion cycle.The average application depth can be and accelerates wear of the sprinkler nozzle. Pump determined by dividing the pumped volume by the wear tends to reduce operating pressure and flow. ' application area.The average application depth is With continued use, nozzle wear results in an in- computed from the formula: crease in the nozzle opening, which will increase the discharge rate while decreasing the wetted diameter. Average application depth (inches) _ Clogging of nozzles or crystallization of main lines Volume pumped (gallons) can result in increased pump pressure but reduced 27,154 (gal/ac-in) X Application area (acres) flow at the gun.Plugged intakes will reduce operating pressure.An operating pressure below design pressure The average application depth is the average greatly reduces the coverage diameter and application amount applied throughout the field. Unfortunately, uniformity.Field calibration helps ensure that nutri- sprinklers do not apply the same depth of water ents from animal waste are applied uniformly and at = throughout their wetted diameter. Under normal proper rates. operating conditions, application depth decreases The calibration of a hard hose or cable tow system towards the outer perimeter of the wetted diameter. involves setting out collection containers, operating Big gun sprinkler systems typically have overlap the system, measuring the amount of wastewater = based on a design sprinkler spacing of 70 to 80 collected in each container,and then computing the percent of the wetted sprinkler diameter to compen- 0 Field Calibration Procedures for Animal Wastewater Application Equipment sate for the declining application along the outer The volume (depth) collected during calibration perimeter. When operated at the design pressure, this should be read soon after the sprinkler gun cart has overlap results in acceptable application uniformity. moved one wetted radius past the collection gauges When operated improperly, well-designed sys- to minimize evaporation from the rain gauge. Where tems will not provide acceptable application unifor- a procedure must be performed more than once, mity. For example, if the pressure is too low, the containers should be read and values recorded application depth will be several times higher near immediately after each setup. the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufactur- Calibration Setup for Hard Hose and ers' charts. Even through the average application Cable Tow Traveling Guns depth may be acceptable, some areas receive exces- sively high application while others receive no Hard hose and cable tow traveling guns are calibrated application at all. = by placing a row (transect) of collection containers or When applying wastewater high in nutrients,it is gauges perpendicular to the direction of travel, Figure important to determine the application uniformity. L The outer gauge on each end of the row should Collection containers distributed throughout the extend past the furthest distance the gun will throw wastewater to ensure that the calibration is performed application area must be used to evaluate application uniformity. on the "full" wetted diameter of the gun sprinkler. Many types of containers can be used to collect Multiple rows increase the accuracy of the calibration. flow and determine the application uniformity. Containers should be spaced no further apart than Standard rain gauges work best and are recom- : 1/16 of the wetted diameter of the gun sprinkler not to exceed 25 feet.At least 16 gauges should be used in mended because they already have a graduated scale the calibration. Sixteen gauges will be adequate from which to read the application depth. Pans, plastic buckets,jars, or anything with a : except for large guns where the wetted diameter uniform opening and cross section can be used ` exceeds 400 feet. provided the container is deep enough (at least 4 (Maximum recommended spacing between inches deep) to prevent splash and excessive evapo gauges, 25 feet X 16= 400 feet.) Gauges should be set ration, and the liquid collected can be easily trans- at least one full wetted diameter of throw from ferred to a scaled container for measuring. All = either end of the travel lane, as shown in Figure 1. containers should be the same size and shape to The system should be operated such that the simplify application depth computations. minimum travel distance of the gun cart exceeds the All collection containers should be set up at the wetted diameter of throw. Application volumes same height relative to the height of the sprinkler should be read as soon as the last gauges stop being nozzle (discharge elevation). Normally, the top of = Vetted. each container should be no more than 36 inches above the ground. Collectors should be located so that there is no interference from the crop. The crop canopy should be trimmed to preclude interference or splash into the collection container. Calibration should be performed during periods of low evaporation. Best times are before 10 a.m. or after 4 p.m. on days with light wind (less than 5 miles per hour). On cool, cloudy days the calibration can be performed anytime when wind velocity is less than 5 mph. O HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Reel cart > Left Right Row of 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 collection 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gauges Gun cart Direction of travel \y <. Wetted diameter At least one wetted (320 feet) diameter end of field Figure 1. General layout and orientation of collection gauges for calibration of a hard hose and cable tow traveler irrigation systems. CALIBRATION PROCEDURES 1. Determine the wetted diameter of the gun. 2. Determine the number of collection gauges and spacing between gauges. For a wetted diameter of 320 feet,the rain gauge spacing should not exceed 20 feet. (320 ft/ 16= 20 ft). 3. Label gauges outward from the gun cart as either left or right(1-1, L2, L3,etc; R1, R2, R3, etc.) 4. Set out gauges along a row as labeled and shown in Figure 1, equally spaced at the distance determined in item 2 (20 feet). The row should be at least one wetted diameter from either end of the pull. The first gauge on each side of the travel lane should be 1/2 the gauge spacing from the center of the lane. For a gauge spacing of 20 feet, L1 and R1 should be 10 feet from the center of the lane. 5. Operate the system for the time required for the gun to completely pass all collection containers. Record the"starting"time that wastewater begins to be applied along the row of gauges and the "ending"time when wastewater no longer is being applied anywhere along the row. Also record the distance traveled in feet for the time of operation. 6. Immediately record the amounts collected in each gauge. (Refer to Table 1 for an example.) 7. Identify those gauges that fall outside the effective lane spacing, Figure 2. This volume is the overlap volume that would be collected when operating the system on the adjacent lane. 8. Superimpose (left to right and vice versa)the gauges just outside the effective width with the gauges just inside the effective width.Add the volumes together. For the layout shown in Figure 2,add the volume (depth) collected in gauge R8 (outside the effective lane spacing)to volume (depth) collected in gauge L5 (inside the effective lane spacing). Similarly, R7 is added to 1-6; L8 is added to R5;and 1-7 is added to R6. This is now the application volume (depth)within the effective lane spacing adjusted for overlap. O Field Calibration Procedures for Animal Wastewater Application Equipment Lane 1 Lane 2 Reel cart Left Right 8 7 6 5, 4 3 2 1 1 2 3 4 5 6 7 8 O O O O O O O O O O O 0 0 0 0 O Left Right 8 7 16 5 4 3 2 1 1 2 3 4 5 6 I7 8 Gun 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O cart Direction of travel IClEffective Gun cart y I¢ _ Effective lanes acing (224 feet lane s acing I I (224 feet Figure 2. Accounting for overlap when calibrating a hard hose traveler system. CALIBRATION PROCEDURES (continued) 9. Add the amounts collected in all gauges and divide by the number of gauges within the effective area. This is the average application depth (inches) within the effective lane spacing. Sum of amounts collected in all gauges Average application depth = Number of gauges within effective width 10.Calculate the deviation depth for each gauge.The deviation depth is the difference between each individual gauge value and the average value of all gauges (0). Record the absolute.value of each deviation depth.Absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive. The symbol for absolute value is a straight thin line. For example, 121 means treat the number 2 as an absolute value. It does not mean the number 121. Because this symbol can lead to misunderstandings, it is not used with numbers in the worksheets at the end of this publication. The symbol is used in formulas in the text. Deviation depth = IDepth collected in gauge i - average application depth) "i" refers to the gauge number 11.Add amounts in#10 to get"sum of the deviations" from the average depth and divide by the number of gauges to get the average deviation. Sum of deviations (add amounts computed in#10) Average deviation depth - - - Number of gauges within effective lane spacing 12.The precipitation rate (inches/hour) is computed by dividing the average application depth (inch) (#9) by the application time (hours) (#5) Average application depth (inch) Precipitation rate Application time (hours) O HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS CALIBRATION PROCEDURES (continued) 13.Compute the average travel speed Distance traveled (feet) Average travel speed = — Time (minutes) 14.Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. It is computed as follows: Average depth (#9) -Average deviation (#11) U C _ - X 100 Average depth (#9) 15.Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect the exact same amount was collected in every gauge. For travelers with proper overlap and operated in light wind,an application uniformity greater than 85 is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. If the computed Uc is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. Table 1. Example calibration data for a traveling gun system operated in parallel lanes. Lane spacing 70 percent of sprinkler wetted diameter. a. Manufacturers' Specifications: Gun Model 150 Type Taper Bore Nozzle Dia. 0.9 inch Pressure (Gun) 70 si Reel 105 psi Wetted diameter 320 ft Effective Spacing 224 ft Flow 197 GPM Hose Size: Length 800 ft Diameter 3 in b. Spacing between collection containers (spacing 320 (ft) / 16) = 2Qft c. Number of gauges= 16 d. Start of Irrigation event 7:15 a.m. e. End of Irrigation event 9:00 a.m. f. Duration (e-d) 105 minutes g. Travel distance 320 feet h. Operate the system and collect data. O Field Calibration Procedures for Animal Wastewater Application Equipment Table 1. Calibration Data (continued) Gauge Distance Volume Overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average* (feet) (inches) (inches) (inches) (inches) L1 10 .94 .94 .235 (1 -j) L2 30 .80 .80 .095 (2 -j) L3 50 .59 .59 .115 (etc) L4 70 .61 .61 .095 L5 90 .50 .13 .63 .075 L6 110 .42 .20 .62 .085 L7 130 .33 L8 150 .07 R1 10 .73 .73 .025 R2 30 .81 .81 .105 R3 50 .92 .92 .215 R4 70 .64 .64 .065 R5 90 .50 .07 .57 .135 R6 110 .27 .33 .60 .105 R7 130 .20 R8 150 .13 `Absolute value; treat all values as positive. I. Sum of all volumes collected in#h 8.4E inches j. Average catch (i/number of gauges within effective width (12) 0.705 inches Distance traveled (ft) 320 ft k. Compute the average travel speed = --- --- _----_ _3.04 f min Time (min) 105 min average depth (inches) 0.705 in I. Precipitation rate = - - 0.40 in/hr application time (hour) 1.75 hr m. Sum of deviations from the average catch 1.356 n. Average deviation from average catch (m/12) 0.113 o. Uniformity coefficient 0.705-0.113 Uc= 0.705 X 100 - 84 p. Interpret results. Uniformity coefficient of 84 is in the good range for a traveler system. No adjustment is necessary. 0 HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Irrigation System Calibration Data Sheet for Hard Hose Traveler Irrigation System DATE: Land Owner Farm No. a. Manufacturers' Specifications: Gun Model _ Type — Nozzle Dia. _ [7 Pressure (Gun) (Reel) _ Wetted diameter ft Effective Spacing ft Flow GPM Hose Size: Length ft Diameter in b. Spacing between collection containers (diameter _.(ft) / 16) = ft C. wetted diameter (ft) Number of gauges = _ gauge spacing (ft) Lane 1 Lane 2 d. Start of Irrigation event Reel wrt ,d Left Right e. End of Irrigation event 8 Left Right 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 O 010 0 0 0 0 0 0 0 0 0 0 0 0 0 I 8 g232 3 4 5 6 17 8 Gun f. Duration (e-d) min 0 0 0 0 0 0 0 03n Oirec,ian of!ravelg. Travel distance feet Ih. Operate the system, collect data, II. —EffMlw lane spaclog and record on the worksheet on page 8. (224 lee,)cing__Ii. Sum of all catches inches Ij. Average catch (i/number of gauges) inchesI I I Distance traveled (ft) k. Average travel speed - = . Time (min) I. Sum of all deviations from the average catch m. Average deviation from average catch n. Uniformity coefficient Uc_---------- X 100 = Interpret the calibration data and make necessary adjustments. For travelers with proper overlap and operated in light wind, an application uniformity Coefficient greater than 85 is common. Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. If the computed Uc is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. I O Field Calibration Procedures for Animal Wastewater Application Equipment Calibration Data (continued) Gauge Distance Volume Overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average' (feet) (inches) (inches) (inches) (inches) Ll L2 L3 L4 L5 L6 L7 L8 L9 L10 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 *Absolute value; treat all values as positive. Reel cart Left Right Row of 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 collection > o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gauges Gun can Direction of travel rWetted diameters At least one wetted (320 feet) diameter end of field HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Field Calibration Procedures for Animal Wastewater Application Equipment Prepared by R.O. Evans, Biological and Agricultural Engineering Extension Specialist l.C. Barker, Biological and Agricultural Engineering Extension Specialist I T. Smith, Biological and Agricultural Engineering Assistant Extension Specialist R.E. Sheffield, Biological and Agricultural Engineering Extension Specialist 5,000 copies of this public document were printed at a cost of$1,962, or$.39 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and June 30,1914.Employment and program opportunities are offered to all people regardless of race,color,national origin,sex,age,or disability.North Carolina State University,North Carolina A&T State University,U.S.Depart- ment of Agriculture,and local governments cooperating. 4/97-5M-1MG/KEL AG-553-2 E97-30399 i ♦ r1�\/ J1 -JtJ'\ tl '_ '1'\ I '• -\��.� \^"! 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I . J\ � � - ►. �J .~ra J.� 1 /. i �_1r�, /allw a Field Calibration Procedures for Semi-Solid Animal Waste Application Equipment LOAD-AREA Information presented in manufacturer's charts are based on average operat- METHOD ing conditions for relatively new equipment. Discharge rates and application SPREADER SYSTEM rates change over time as equipment gets older and components wear. For pump and haul application equipment, application rates and patterns may vary depending on forward travel and/or PTO speed, gear box settings, gate openings, operating pressures, spread widths, and overlaps. Equipment should be calibrated on a regular basis to ensure proper appli- cation rates and uniformity. Calibration is a simple procedure involving col- lecting and measuring the material being applied at several locations in the application area. Calibration helps ensure that nutrients from animal waste are applied efficiently and at proper rates. Pump and Haul Application Systems rate is dependent on ground speed so a uniform Liquid applicators and tank spreaders are an alterna- speed must be maintained throughout the swath tive to irrigation systems for transporting and apply- = length. Ground-driven applicators apply reasonably ing liquid lagoon effluent, liquid manure slurries, and uniform rates independent of ground speed. lagoon sludges. Proper location and design of pump- ing and loading pads are necessary to protect equip- c Load-Area Method Calibration ment and operators and avoid damaging the lagoon Procedure dike or embankment. Care should be taken to mini- mize spills during loading and transport. 1. Spread at least one full load of manure in a Semi-solid (slurry) applicators can be calibrated by rectangular field pattern. one of two methods: load-area method, and weight- 2. Measure the length and width of coverage. Do area method (see AG-553-4). Liquid applicators are not include the outer fringe areas of the coverage best calibrated by the load-area method. which receive much lighter applications than the overlapped areas. Load-Area Method 3. Multiply the length (feet) by the width (feet) and To use the load-area method,you must know the divide by 43,560 to determine the coverage area in spreader capacity.Spreader capacity is normally rated acres. by the manufacturer and often is indicated on the 4. Divide the weight or volume of load of manure in application equipment.Liquid spreaders are normally rated in gallons while semi-solid spreaders are rated in the spreader by the acres covered to determine the either bushels or cubic feet. application rate in tons or gallons per acre. As the name implies, the load-area method 5. If the application rate (Item 4) is not acceptable, involves applying a full load to a measured area. For repeat the procedure at different spreader settings, ease of measurement, it is best to use a rectangular speeds, or both until the desired application rate field pattern.For PTO-driven spreaders, application ; (tons or gallons per acre) is achieved. LOAD-AREA METHOD SPREADER SYSTEM CALIBRATING LIQUID MANURE SPREADERS USING THE LOAD-AREA METHOD 1. Determine the capacity of the manure spreader. a. -_gallons 2. Spread at least one full load using the regular spreading patterns of the applicator. Trial Trial Trial b. Forward speed, gear, or throttle setting c. PTO speed or setting _ d. Spreader gate setting 3. Measure the area of spread. e. Spread area width — — ft f. Spread area length - ft g. Spread area (e X f) -- — — ftz h. Spread area (g _ 43,560) _ — —_ _ _ acre 4. Compute the manure application rate. L Number of loads spread — j. Capacity per load (a) — gallons k. Total manure spread (i X j) — gallons I. Application rate (k _ h) gal/acre 5. Compute the nutrient application rate. m. Manure analysis N _ Ibs/1000 gallons P201 _ Ibs/1000 gallons K 2 0 _ Ibs/1000 gallons n. Application rate N — Ibs/acre (I X manure P205 _-- Ibs/acre analysis number 1000) K20 _ Ibs/acre 6. If the application rate is not acceptable, repeat the procedure at different spreader settings, speeds (Item 2), or both, until the desired application rate is achieved. Prepared by J.C. Barker, Biological and Agricultural Engineering Extension Specialist R.O. Evans, Biological and Agricultural Engineering Extension Specialist D.A. Crouse, Soil Science Extension Specialist Z500 copies of this public document were printed at a cost of$577, or$.23 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and June 30,1914.Employment and program opportunities are offered to all people regardless of race,color,national origin,sex,age,or disability.North Carolina State University,North Carolina A&T State University,U.S.Depart- ment of Agriculture,and local governments cooperating. 7/97-2.5M-1MG/KEL AG-553-5 E97 31963 NCSTATEUNI RS�VE TY Call6rab9i d'U n Wormity Ass ss 'ttiffi d l,.WaS.teWateriAI p-pl ta ti,o n U ipment - /* via it lilt /s No l ibn* I l- o..,' £`'.!;♦` r t t ♦� -,.Iv\!'`+,; j .1♦;1i,`'� 1`�i�IIt`y�'�`.11♦1 11f I', I T I t � -'CIAVSe,unvefsity I ttIm SON.- Calibration and Uniformity Assessment for Animal Wastewater Application Equipment I Prevent runoff to surface waters and groundwater pollution by inspecting and calibrating any irrigation system used for animal wastewater application. Stationary and Traveling Regular field measurement and calibration ensure uniform waste applications Irrigation Systems that produce good crop growth and protect water resources. Application systems used to apply animal waste to land s tions give instructions for field determination of the uniformity should meet acceptable application uniformity guide- coefficient(Uc),more commonly referred to as the coefficient lines to make sure they provide good agronomic performance of uniformity(CU),and provide ranges of good and acceptable and minimize environmental impact.Application uniformity values of UC for land application of animal waste. tends to decline with an irrigation system's age for various More recent guidance provided by the North Carolina 1217 reasons.Often the decline can be attributed to pump and Interagency Group(2007)established calibration requirements sprinkler wear.Pump impellers may wear,resulting in lower ° that comprised measurement of both a system's flow rate and pump pressure.Sprinklers nozzles wear over time due to "wetted diameter,"and its uniformity as detailed in Evans et al. sediment in the wastewater.Also,struvite and other salts (1997a,AG-553-1;1997b,AG-553-2;1997c,AG-553-2).As set may crystallize and precipitate in the main lines,resulting in forth in the eighth edition of the SB 1217 guidance document, increased head loss and lower sprinkler operating pressure. flow rate and wetted diameter were to be measured every year In liquid manure land application systems,poor applica- € for facilities with National Pollutant Discharge Elimination tion uniformity has many disadvantages.If liquid manure System(NPDES)general permits and every other year for facili- is overapplied to crops,the extra liquid manure will either ties with statewide general permits.Under the eighth edition runoff and pollute surface water or percolate below the crop guidelines,field determination of uniformity was to be done root zone and pollute the groundwater.If liquid manure is every three years regardless of permit type. underapplied,crop growth may decline,resulting in poor Many factors can affect a sprinkler's water distribution and quality cover crops and decreased yield.Therefore,field a system's application uniformity,including sprinkler model, measurement and calibration of land application systems nozzle type(such as taper bore,taper ring,and ring in gun- are necessary and should be performed periodically. type sprinklers),nozzle size,nozzle pressure,sprinkler or lane According to North Carolina state rules that went into spacing,and wind.Recently conducted research at NC State effect September 1, 1996,land application equipment used I University evaluated the correlation of these variables to CU on livestock production farms must be field calibrated or in stationary and traveling systems(Liu,2009).Liu found that evaluated in accordance with existing design charts and if sprinkler spacing(or lane spacing for travelers)was within tables.Technical specialists certifying waste management design specifications and pressure was within the ranges pro- plans after September 1,1996,must also certify that opera- vided in a manufacturer's charts,then application uniformity tors have been provided calibration and adjustment guid- would normally be in an acceptable range as set forth in Evans ance for all land application equipment.These rules apply et al.(1997a;1997b).Generally,if sprinkler spacing is 50 to to irrigation systems in addition to all other types of liquid, 1 70 percent of the field-measured wetted diameter for station- slurry,or solid application equipment. ary systems and 60 to 85 percent of the field-measured wetted One aspect of land application equipment calibration is diameter for traveling systems,uniformity will be acceptable. the assessment of uniformity,or how evenly waste is applied See the"Irrigated Acreage Determination Procedures for to receiving crops.A series of NC Cooperative Extension Wastewater Application Equipment"publications(Evans et bulletins entitled"Field Calibration Procedures for Ani- al.,1999a;Evans et al.,1999b)for more details.on acceptable mal Wastewater Application Equipment"(in the AG-553 sprinkler and lane spacing. series)describe detailed calibration procedures for typical Here we explain calibration procedures for stationery and irrigation equipment used for land applications of animal hard-hose traveler irrigation systems and how to determine waste:Evans et al.,1997a(AG-553-1);Evans et al.,1997b acceptable application uniformity for the systems as estab- (AG553-2);Evans et al.,1997c(AG 553-3).These publica- lished by the ninth and latest edition of the SB 1217 document 2 STATIONARY AND TRAVELING IRRIGATION SYSTEMS (North Carolina 1217 Interagency Group,2009).It does not s field data worksheets for stationary(Evans et al.,1999a,pp.14, invalidate the procedures(commonly referred to as the"catch 15)and traveling gun irrigation systems(Evans et al.,1999b,p. can"method)described in AG-553-1 and AG-553-2 if opera- 14)completed at the time of the irrigated acreage determina- tors want to use those for uniformity assessment.However, tion for your system.See the section labeled"Measuring and AG 553-1 and AG 553-2 do not fulfill the flow measurement Comparing System Flow Rate"on page 6 of this bulletin for calibration requirements currently established by the ninths instructions on obtaining flow rate from sprinkler pressure. edition of the SB 1217 document. ' Measured sprinkler flow rate will be compared to the flow rate € in the design documentation or the irrigated acreage worksheets G@11@I"dl Gl11dEl111@S (see item 3 in the traveling gun system and stationary sprinkler You will need a manufacturer's chart for your systems sprin- system data sheets at the end of this bulletin). kler and nozzle combination and also information contained Calibration of hard-hose traveler and stationary systems in the irrigation system design documentation(NRCS,2009, involves four steps: Appendix B)or the wettable acreage determination(work- sheets in AG 553-6 or AG 553-7).Manufacturer charts are ` 1. measuring system operating pressure(at the sprinkler), used to compare field-measured wetted diameter to expected 2. measuring sprinkler wetted diameter, wetted diameter(from a chart)and may also be used to 3. measuring system flow rate,and estimate flow rate.Charts can be obtained from the sprinkler ': 4. comparing the field-obtained measurements in steps 1-3 company's website.An example of a chart fora"gun-type" with manufacturer charts,irrigation design documents, sprinkler is shown in Figure 1. and/or irrigated acreage determination information. Irrigation system design documentation should have been submitted in the approval process for the animal wastewater Forms are provided in this bulletin(pp.8- 11)to make it easy land application system.Operating pressure at the sprinkler to record and document field calibration as well as interpret can be found in Table 2 or Table 3 of Appendix B of the Natural field-collected data.Uniformity assessment of these systems Resources Conservation Service NC Irrigation Guide(NRCS, involves two steps: 2009),depending upon the type of irrigation system used for 1. comparing field-measured wetted diameter and pressure to land application.Sprinkler flow rate can be found in Table 4 in manufacturer charts,and Appendix B of the same guide.If design documentation is not 2. calculating sprinkler or lane spacing as a percentage of available,sprinkler flow rate can be obtained by using the pres- field-measured wetted diameter to determine if spacing sure and sprinkler information found in the irrigated acreage falls in the recommended range. fkW�W 100 SERIES BIG GUN® PERFORMANCE - U.S. UNITS 100 TAPER BORE NOZZLE IOOT 1 OOT—Specify sae when ordering :How Path 0.50, 0.55, 0.60" OAV 0.7v 0.75" 0.80" 0.85• 0.90" 1.0' 9309-050 9309-055 9309.060 9309-065 9309_-070 9309-075 93D9-080 9309485 9309-090 9309-100 PSI GPM + GPM a►. GPM uu.rc GPM a-.FT.GPM '. Ft GPM VA c1 1 GPM ��c, GPM :x GPM :��: GPM ou Fr 40 47 191 57 202 66 213 78 222. 91 --- 50 50 205 64 215 74 225 87 235 100 245 c 256 1 130 265 150 273 ' 165 280 204 300 60 55 215 69 227 81 240 96 250 110 2 12 143 280 164 288 182 295 224 316 70 60 225 75 238 88 250 103 2631120 273 6 1OU155 295 177 302 197 310 243 338 80 64 235 79 248 94 260 110 273 128 285 1-Sf 295 305 ;189 314 210 325 25S 354 90 68 245 83 258 100 270 E123 E83135 295 155 175 315f 201 326 223 335 274 362 100 72 255 87 268 106 2$0 34s 305 163 316 W85 325 212 336 235 345 289 372 110 76 2651 92 278 111 290 129 3031 150 3151 171 324 195 335 222 344 247 355 304 380 Figure 1.Manufacturer's chart for a Nelson 100 Tape Bore Nozzle.Note for a given nozzle size,that flow rate(GPM) and wetted diameter(DIA.FT.)increase with increasing nozzle.pressure,and for a given nozzle pressure(PSI), flow rate and wetted diameter increase with increasing nozzle size. 3 Field Procedure (the pressure recorded in the previous step).Locations of wetted The field procedure consists of four steps:(1)measuring diameter measurement should occur at the same locations as operating pressure,(2)measuring sprinkler wetted diameter ? Pressure measurement.To compare measured wetted diameter and comparing it to the manufacturer's chart,(3)measuring to the manufacturer's data,obtain a manufacturer's chart for the system flow rate and comparing it to the appropriate docu- specific model,nozzle type(for gun-type sprinklers),and nozzle size of the sprinkler.Charts can be obtained from irrigation mentation,and(4)calculating sprinkler or lane spacing. dealers or from the sprinkler manufacturer's website. Equipment Required Traveling Systems • Pressure gauge(mounted to sprinkler body or riser or con- nected to pitot tube:see Figures 2 and 3); ; Measurement instructions are the same as in AG-553-7 (Evans et al.,1999b)and are adapted and reprinted here for • Flow meter with in-line adapters(see Figure 6),if field mea- convenience. sured nozzle pressure and manufacturer's charts will not be The wetted distance from the gun should be determined used to obtain flow rate; € on both sides of the lane along the perimeter as indicated • Measuring tape(200—300 ft tape recommended)or in Figure 4.The system should be operated long enough for measuring wheel;and all air to be purged from the system before starting to make • Flags. measurements.With the system operating at normal pressure, complete these steps: Measuring Operating Pressure 1.Observe and flag the farthest point getting wetted for each Pressure should be recorded only after the system has been of three consecutive rotations of the gun while standing just fully pressurized and all air expelled from the system.For outside the wetted perimeter. traveling gun systems,measure operating pressure at the gun 2.Select one flag to mark the average distance of the three operated in the lane farthest from the pump.For stationary observations.Remove the other two flags. systems,take a pressure reading from at least two sprinklers 3.Move to the other side of the lane(180 degrees around the located on two different lateral lines farthest from the pump. wetted perimeter)and repeat steps 1 and 2.The wetted pe- Take pressure readings about one-third to one-half the way rimeter should be flagged on two sides of the gun as shown from the head of the lateral.This is the lateral location where in Figure 4. average pressure occurs. Pressure may be taken in either of two ways:(1)from 4.Measure and record the distances from the gun to each flag. a gauge mounted on the sprinkler riser or on the gun body 'these are measurements of wetted radius. (Figure 2a and 2b)or(2)by using a pressure gauge with a pitot •` 5.Compare the two measurements of wetted radius.If the tube attached(Figure 2c).If using a mounted gauge,the gauge measurements are within 5 percent,add the two measure- should not be permanently mounted as fouling and plugging ments to obtain the wetted diameter,and step 6 can be will occur.The same gauge can be used at multiple locations by skipped.If the difference of the two measurements exceeds removing the gauge from the threaded port;if doing this,be 5 percent,repeat steps 1 though 4 at another location along sure to replace the plug into the port.An alternative approach the lane or in a different lane. is to install a shut-off valve between the sprinkler riser pipe or 6.If the difference between the second set of measurements gun body and pressure gauge and leave the gauge permanently still exceeds 5 percent,the wind speed may be too high, mounted.If using a pitot tube,place the tube directly into the resulting in excessive drift,or the gun maybe functioning nozzle stream as close to the nozzle as possible and hold steady improperly.Once you have corrected the cause of variation while noting the pressure.For larger nozzles,it may be neces- sary to move the pitot tube slightly to center the tube in the you cannot correct the problem,contact an irrigation tech- stream and to obtain the maximum pressure reading,which is ! nical specialist("I"designation as listed with the Division of the correct pressure to record(see Figure 2). Soil and Water Conservation,NC Department of Environ- ment and Natural Resources),or an irrigation dealer. Measuring and Comparing Sprinkler Wetted Diameter Stationary Systems Take measurements under no wind to very light wind(less than '•. Measurement instructions are the same as in AG-553-6 5 mph)conditions with the system operating at normal pressure (Evans et al., 1999a)and are adapted and reprinted here for 4 convenience. STATIONARY AND TRAVELING IRRIGATION SYSTEMS Figure 2.Measuring pressure using:(a)pressure gage mounted in sprinkler riser;(b)pressure ! gage mounted in gun body;and(c)pitot tube inserted into nozzle while sprinkler operating. rPitot tube connected to gauge is shown in(d). I - Pressure Correct Gage �): Pltot Tube Discharge Nozzle '1r� Stream Nozzle Assembly Incorrect Figure 3.Correct(upper figure)and incorrect (lower figure)positioning of pitot tube in dis- charge stream for pressure measurement.A gun ring nozzle is shown in this illustration. The wetted distance from each sprinkler should be deter- mined at four points along the perimeter as indicated in Figure 5.Measured sprinklers should be the same model and have the same nozzle type and size. 1.Observe and flag the farthest point getting wetted for each of three consecutive rotations of the sprinkle while standing Cart and just outside the wetted perimeter. Reel 2.Select one flag to mark the average distance of the three observations.Remove the other two flags. } `Flag marking wetted radius 3.Move 90 degrees around the wetted perimeter,and repeat steps 1 and 2.Continue until the wetted perimeter has been flagged on four sides of the sprinkler as shown in Figure 5. Figure 4.Illustration of field measurement of wetted radius for traveling gun systems.Adapted from Figure 7 in Evans et al.,1999b. 4.Move to sprinkler no.2,and repeat steps 1 through 3. 8).If the difference between the measurements is more than 5.Measure and record the distances from the sprinkler to each 10 percent,repeat steps 1 through 6 for a third sprinkler. flag. s 8.Compare the measurements for all three sprinklers and 6.Determine the average of the four measurements for each identify the two that are closest.If their difference is less sprinkler, than 10 percent,compute the average of the two,and this 7.Compare the average measurements for the two sprinklers. value is the wetted radius.If the difference is more than If the measurements are within 10 percent,compute the av- 10 percent,repeat steps 1 through 6 until you identify two erage of the two and this will be the wetted radius(skip step sprinklers that fall within 10 percent of each other. 5 OR Flag tomark edge of wetted radius lb.Subtract the ending flow totalizer reading from beginning flow totalizer reading for a time period of not less than 15 minutes.Convert to gallons per minute(gpm)by divid- ing gallons by elapsed time in minutes.When reading the totalizer,make sure to note the value of the last(farthest right)digit.Often this digit indicates hundreds of gallons, in which case the totalizer number needs to be multiplied by 100. € Note:Use step lb rather than la if the instantaneous flow rate varies by more than 10 percent after all the air has been purged f s from the system and the flow has stabilized.For flow meters with needles(normally propeller-type meters),this is indi- cated by a"bouncing"needle. Figure 5.Illustration of field measurement of sprinkler wetted radius for stationary systems.Adapted from Figure 7 in Evans et al., 1999a. Compare Field-Measured Wetted Diameter to Manufacturer's Chart Once you have determined the wetted diameter from field _ measurements,compare the field-measured wetted diameter to the expected wetted diameter for the specific sprinkler and nozzle using the charts provided by the manufacturer.The field-measured wetted diameter must be within 15 percent of the wetted diameter reported in the manufacturer's chart for the operating pressure determined in"Measuring Operating Pressure"(page 4).If the difference is more than 15 percent,the difference may be due to excessive wind conditions at the time :' Figure 6.In-line flow meter with an exploded view of register of field measurements or malfunctioning equipment.Contact an irrigation technical specialist if the wetted diameter values Manufacturer's Charts cannot be reconciled to within 15 percent. If using manufacturer's charts to estimate sprinkler flow rate, Measuring and Comparing System FIOW Rate `; you will need to use the same chart as used in the"Compare Field-Measured Wetted Diameter to Manufacturer's Chart" FIOW Meter step on this page.Determine the exact size of the nozzle open- Flow meters are appropriate for traveling gun systems in which ing.For large gun-type sprinklers,the nozzle size is usually the flow is to one gun or for stationary systems with gun-type stamped on the nozzle(or ring for ring nozzles)and measured sprinklers that normally operate one gun at a time.If using a in inches.For smaller sprinklers,the nozzle size is usually flow meter,you will need a stopwatch or watch with a second stamped on the nozzle that is threaded into the sprinkler body. hand.Make sure the flow meter used has been calibrated. The stamped number is normally given in 64ths of an inch; Determine flow rate by either(1)recording the instanta- e.g.,a number 16 nozzle is 16/64-inch(or 1/4-inch). neous flow rate or(2)using the flow totalizer and elapsed time. 1. Enter the chart at the pressure measured and move to the Run the system in motion until all air is out of the system and column with the correct nozzle size.Record the flow rate. the flow rate has been stabilized as shown by the flow rate For recorded pressures that are between pressures given in needle or the digital readout on the flow meter. the chart,either interpolate the flow rate or use the pressure la. Record instantaneous flow rate in gallons per minute in the chart that is just lower than the pressure recorded to (gpm)• 6 f STATIONARY AND TRAVELING IRRIGATION SYSTEMS obtain the flow rate. References 2. Repeat step 1 for the other sprinklers for which pressure Related publications in the AG-553 series on animal waste ap- was recorded. plication published by NC Cooperative Extension at NC State 3. Compute the average of the flow rates.The average flow University,Raleigh: rate will be compared with the appropriate documentation. Evans,R.O.,J.C.Barker,J.T.Smith,and R.E.Sheffield 1997a. Comparing Field-Measured Flow Rate Field Calibration Procedures for Animal Wastewater Ap- to Appropriate Documentation plication Equipment-Stationary Sprinkler Irrigation System (AG-553-1). Field-measured flow rate must be within 10 percent of the value specified in the irrigation design documentation or as Evans,R.O.,J.C.Barker,J.T.Smith,and R.E.Sheffield. 1997b.Field Calibration Procedures for Animal Wastewater was determined during the irrigated acreage determination.If the two flow rate values-are not within 10 percent,consult an Application Equipment-Hard Hose and Cable Tow Traveler Irrigation System(AG-553-2). irrigation technical specialist. Evans,R.O.,J.C.Barker,J.T.Smith,and R.E.Sheffield.1997c. Uniformity Assessment Field Calibration Procedures for Animal Wastewater AppIica- Acceptable uniformity may be inferred from two measure- tion Equipment-Center Pivot and Linear Move Irrigation ments:nozzle pressure and sprinkler(or lane)spacing. System(AG-553-3). Nozzle pressure must be within the range shown on the Evans,R.O.,R.E.Sneed,R.E.Sheffield,and J.T.Smith. manufacturer's chart for your specific sprinkler.Sprinkler or 1999a.Irrigated Acreage Determination Procedures for lane spacing is expressed as a percent of the field-measured Wastewater Application Equipment—Stationary Sprinkler wetted diameter.Refer to the field data sheets(see pages Irrigation System(AG-553-6). 8-11)for computation of sprinkler spacing.For traveling ` Evans,R.O:,R.E.Sneed,R.E.Sheffield,and J.T.Smith. systems,the lane spacing must be within 60 to 90 percent 1999b.Irrigated Acreage Determination Procedures for of the field-measured wetted diameter for systems installed Wastewater Application Equipment—Hard Hose Traveler prior to February 1, 1999;and between 60 and 85 percent Irrigation System(AG-553-7). of field measured wetted diameter for systems installed after February 1, 1999.Stationary sprinkler spacing must be Other References within 50 to 70 percent of field-measured wetted diameter. If both nozzle pressure and sprinkler spacing meet the above Liu,Zhengzhong.2009.A Rapid Assessment Tool for Deter- criteria,application uniformity is acceptable.If not,contact mining Uniformity of Irrigation-Type Manure Application an irrigation technical specialist. Systems.Unpublished master's thesis.Raleigh:NC State University,Department of Biological and Agricultural Engineering. North Carolina 1217 Interagency Group.2007.Eighth Senate Bill(SB)1217 Interagency Group Guidance Document. Raleigh:NC Department of Environment and Natural Resources(NCDENR). North Carolina 1217 Interagency Group.2009.Ninth Senate Bill(SB) 1217 Interagency Group Guidance Document. Raleigh:NCDENR.Online:http://portal.ncdenr.org/web/ swc/guidancedocs USDA—Natural Resources Conservation Service(NRCS). 2009.North Carolina Irrigation Guide.NEH 652,IG Amend.NCI,Sept.Raleigh:NRCS State Office.Online: ftp://199.141.121.35/NC/Engr/NC_Irrigation_Guide_ Apr_2010.pdf 7 r Field Data Sheets Traveling Gun System Calibration and Uniformity Data.Sheet Date: Land Owner: Farm No. Manufacturer's Specifications: Gun Model Nozzle Type 1. Measure Pressure a. Nozzle Diameter in. b. Pressure(Gun). psi >• \�\ �- t�Vtti'd Side 1 Radrus Etaiius ide 2 2. Measure Wetted Radius(refer to Figure 4 or figure on right) a. Side 1 average distance from gun to wetted radius ft b. Side 2 average distance from gun to wetted radius ft c. Wetted diameter,WD(sum of Side 1 and Side 2) ft d. Wetted diameter from manufacturer's chart using pressure in 1.b. ft cc e. Percent difference= field measured(2.c) ft X 100= % manufacturer's chart(2.d) ft Is 2.e between 85%and 115%? yes no (if"no"contact technical irrigation specialist) 3. Determine Flow Rate,Q (Using flow meter) a. Instantaneous flow rate gpm or.... b. Ending totalizer reading gallons C. Beginning totalizer reading gallons d. Elapsed time between totalizer readings min. Ending totalizer reading(3.b)gall.—beginning totalizer reading(3.c)gall. e. Flow rate= - = gpm Elapsed time(3.d)min. Or...... (Using Manufacturer's Chart) f. Pressure from 1.b. psi g. Flow rate from manufacturer's chart gpm h. Flow rate from irrigation design documentation/wettable acreage documentation gpm L Percent difference= field measured(3.a,e,or g) ft X 100= % Documentation (3.h) ft Is 3.i between 90%and 110%? yes no (if"no"contact technical irrigation specialist) 8 STATIONARY AND TRAVELING IRRIGATION SYSTEMS Traveling Gun System Calibration and Uniformity Data Sheet(continued) Assess Uniformity 4. Calculate Percent Overlap and Check Pressure a. Lane Spacing _ ft b. Lane Spacing(%of WD)= Lane Spacing(4.a) ft X 100= Wetted Diameter(2.c) ft Is Lane Spacing(%of WD)(4.b.): between 60%and 90%? yes no (For systems installed prior to Feb. 1, 1999) between 60%and 85%? yes no (For systems installed after Feb. 1, 1999) c. Nozzle pressure from 1.b. psi d. Minimum pressure from manufacturer's chart for gun model and nozzle type psi e. Maximum pressure from manufacturer's chart for gun model and nozzle type psi Is Nozzle pressure(4.c.)between the minimum(4.d.)and maximum(4.e)chart pressure? yes no If the answer to either question is"no"then uniformity is not acceptable. Contact an irrigation technical specialist. 9 Stationary Sprinkler System Calibration and Uniformity Data Sheet Date: Land Owner: Farm No. Manufacturer's Specifications: Gun/Sprinkler Model Nozzle Type Nozzle Diameter in. 1. Measure Pressure(measured from at least two sprinklers) b. Pressure(Gun/Sprinkler) 1 psi c. Pressure(Gun/Sprinkler)2 psi Wetted d. Pressure(Gun/Sprinkler)3 _ —psi Radius e.Average pressure __ psi 2. Measure Wetted Radius (refer to Figure 6 or figure above) Sprinkler 1 Sprinkler 2 Sprinkler 3 a. Side 1 average distance from sprinkler to wetted radius ft ft ft b. Side 2 average distance from gun to wetted radius ft ft ft c Side 3 average distance from sprinkler to wetted radius ft ft ft d. Side 4 average distance from gun to wetted radius ft ft ft e. Average wetted radius ft ft ft f. Compare sprinkler radius for 1 and 2 sprinkler 1 (2.e) ft X 100= sprinkler 2(2.e) ft Is 2.f.between 90% and 110%? yes no g. If"yes",average the wetted radius for sprinklers 1 and 2 and multiply by 2 to obtain wetted diameter(WD) ft (if"no", repeat for sprinkler 3 and compare against sprinklers 1 or 2 to see if between 90%and 100%) h. Wetted diameter from manufacturer's chart using pressure in 1.e. ft 1. Percent difference= field measured(2.g) ft ------ X 100= manufacturer's chart(2.h) ft Is 2.i between 85%and 115%? yes no (if"no"contact technical irrigation specialist) 10 STATIONARY AND TRAVELING IRRIGATION SYSTEMS Stationary Sprinkler System Calibration and Uniformity Data Sheet(continued) 3. Determine Flow Rate,Q a. Pressure from 1.e. psi b. Flow rate from manufacturer's chart gpm c. Flow rate from irrigation design documentation/wettable acreage documentation gpm e. Percent difference= field measured(3.b)_ gpm X 100= % Documentation (3.c) gpm Is 3.e between 90%and 110%? yes no (if"no"contact technical irrigation specialist) Assess Uniformity 4. Calculate Percent Overlap and Check Pressure a. Sprinkler Spacing ft b. Sprinkler Spacing(%of WD) = Sprinkler Spacing(4.a) ft X 100= % Wetted Diameter(2.g) ft Is Sprinkler Spacing (%of WD)(4.116)between 50%and 70%? yes no c. Nozzle pressure from 1.e. psi d. Minimum pressure from manufacturer's chart for sprinkler model and nozzle psi e. Maximum pressure from manufacturer's chart for sprinkler model and nozzle psi Is Nozzle pressure(4.c)between the minimum(4.d)and maximum(4.e)chart pressure? yes no If the answer to either question is"no"then uniformity is not acceptable. Contact an irrigation technical specialist. Prepared by Garry L.Grabow,Associate Professor and Extension Specialist Robert O.Evans Jr.,Professor and Department Head Department of Biological and Agricultural Engineering 1,000 copies of this public document were printed at cost of$631,or$.63 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION C O L L E G E O F AGRICULTURE&,LIFE SCIENCES ACADEMICS • RESEARCH • EXTENSION Distributed in furtherance of the acts of Congress of May 8 and June 30,1914.North Carolina State University and North Carolina A&T State University commit themselves to positive action to secure equal opportunity regardless of race,color,creed,national origin,religion,sex,age,veteran status or disability.In addition,the two Universities welcome all persons without regard to sexual orientation.North Carolina State University,North Carolina A&T State University,U.S.Department of Agriculture,and local governments cooperating. 11-CALS-2325 AG-553-09 �e v m a ��' i7