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HomeMy WebLinkAbout620012_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Nan-Discharge General Permit On September 30. 2019, the North Carolina Slate Non-Diwhatgc General Permits far Aninml Waste Mamgcmenl Systems will expire. As required by these pemrits, facilities than have been issued Cenilicaus of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at (cast I80days prior to their expiration date Therefore, all applications must be received by the Divisional Water Resources by no later than April 3,2019. Please In nor lemrc nqr r)uestior ....answered. Please verify all information and make sale secessar:r, correclions betmr. Application nnul be signed and Anted hr the Permittee. I. Faun Number: 62-0012 Ccnificale Of Coverage Number: AWS620011 2. Facility Name: Naked Creek Farm .. Landowner's Name(same as an the Waste Management Plan): N G Purvis Fauns Inc 4. Landowner's Mailing Address: 1504 Spies Rd City: Robbins State NC Zip' 27325-7713 Telephone Number. 910448-2297 Est E-mail: 5. PaciR y's Physical Address: 475 Baines Rd City: ,lackson Springs State: NC Zip: 27281 6. County where Facility is located: Monteom 7. Farm Manager's Name(ifdif Brent from Landowner): Brian K Hamilton B. Farm Managers telephone number(include area code): 910-220-6762 Est. 9. Integrators Name(if there is not an Integrator.write"None'): MTf /r.�i. JkrYlr/�nl� 10. Operator Name tOlq: Brien K. Hamilton Phone No.: 910-220-6762 OIC II: IR=09 11. Lessee's Name(if there is not a Lessee.write"None"): 12. Indicate animal operation type and number: Current Pesntit. Operations Type Allowable Count Swine-Wean to Feeder 7,104 Onerntion Tvnee: Swine Cattle Ory Past,, Other types Wean to Finish Dairy Calf Nan Laying ChiQcns Horses-Horses Well to Feeder Dairy Heifer Lavine Chickens Horses-Other Pillow to Finish Milk Cow Pullets Sheep-Sheep Feeder ro Fluor D,Co. Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Put let Forawto Feeder Beer Feeder BaadSmd Beef Broad Cow Net Poultry Gilts Other Non Laving Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Eunn aed Liner Type Estimated Design Freebmad $,meturo Date (Clay,Synth tic, Capacity Surface A. "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) I � 7 2 Mail ..a (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Spatulas 143.215.IOC(d)to the address below. The CA W MP must include the following components: I. The most Teceat Wade Utilization Plan OVUP),signed by the..at and a certified failure.]specialist containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field if The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. "fhe maximum PAN to be appI icd to every land application field g. 1'he waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. Asite map/schematic Emergency Action flan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist ]. Lago.Nnor., pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or havard classifications that may be applicable to yuur facility. 8_ Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWNIP items above to: 2019PermitRenewakra,nedenngov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required pans of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to are as mcomplere. Note In accordance with NC General Statutes 143-2156A and 143QI5.68, any person who knowingly makes env false statement, representation, or certification in any application may be .subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the cor(poo/ra�tion) Name Terr��I ,PUr✓T T�- Title: / / e�i��n94 Signature' ti a Date Name'. Title'. Signature' Date: Name: Title: Signature: Date THE COWLETED APPLICATION SHOULD BE SENT TO THE FOLLOWDJG ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)900-9100 email:2019PermitRenewal@ncdenegov FORM: RENEN'ALSTATECENERAL022019 5pve ROY COOPER S MICR MICHAEL S.REGAN .nema.y •o.a,,,,�.: LINDA CULPEPPER NORTH CAROLINA Ovarw EnHranmenml Qual/ry February 27,2019 N G Purvis Farms Inc Naked Creek Farm 2504 Spies Rd Robbins.NC 27325-7213 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear permutes, Your facility is currently approved for operation under one of the Animal Waste Operation Slate Non-Dischw, General Permits, which expire on September 30, 2019. Copies of the new animal waste operation Stale Non-Discharge General Permits are mailable at hums://deg.nc.goy/about/divisionsAvater-resuurws/water-aualitv.regional-oneratons/afo or by writing or calling: NCDEQ-D W R Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 In order to assure vour continued coverage under the State Non-Discharge General Pennits. Van mist submitF t for Permit coverage to the Division. Enclosed you will find a 'Request for Cen T-cate of Coverage Faclm Currently Covered by an Expiring State Non-Discharge Gercral permit" The application forth most be completed signed and returned by April 3, 2019. Please note that you must include one (1I cone of the Certified Animal Waste Nlanagemest Plan ICAWNIPI with the completed and sewed application farm. A list of items included in the CAWMP can be found oa page 2of the renewal application to. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties clap to$25,000 per day. If you have raw questions about the State Non-Discharge General permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch sniff al 919-707-9100. Sincerely, A� Jon Risgaard,Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc(two enclosures): Favcllcvil lc Regional Office,Water Quality Regional Operations Section Monteomcry County Soil and Water Conservation District AFOG Section Central Files-AWS620012 Mumhv-Brown LLC ,� norznr rosa.payarzanat otEavauamental pushy l Djvspa of water Revyrres 512 N.Ulebury St,11636 Matt -rva,Centar 16c egb,North Card—27699-1636 91L7o7$0J0 vex:Ion—November 26,2ala Mortality Management Methods Indicate which rnethod(s) will be implemented When selecting multiple methods indicate a primary versus secondary option. Methods other than those fisted must be approved by the State Veterinarian. Primary secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal El 0 death. The burial must be at least 300 feel from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one feat above the seasonal high water table.Attach burial location map and plan. ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B.0200. Rendering at a rendering plant licensed under G.S. 106-166.7. Complete incineration according to 02 NCAC 52C .0102. Q O A composting system approved and permitted 15y the NC Department of Agriculture&Con- sumer Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. Q ❑ 1n the case of dead poultry only,placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G.S. 106-549.70). ❑ a Any method which,in the professional opinioniof the State Veterinarian,would make possible the salvage of part of a dead animal's value vnthout endangering human or animal health. (Written approval by the Stale Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options;contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be.done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal Jaccording to G.S. 106-399.4. Signature of Farm Owner/manager Date 1 2 -O f ignature of Technical Specialist Date r Animal -aste Management Plan Certifir (Please 0111 3ont ail information that does not iuire a signature) xistin or �iNew or Expand lease ur�`�Tc e�one) �' ' metal Information � Name of Farm: Aa r M _Facility No: 12 Owner(s)Name: 5 -Z--kAitt Phone No: 1D 47 -q:14 4Fe.n) Mailine Address: •Pb BDK $bg •�" 15.E I Ae- 737 Farm Location:MU D3V+ b2D3611>60 County Farm is located in: NfGDM15RY Latitude and Longimde: Z 113 ID / 35 1-2— DL Integrator: 6t IL C.a✓.5 Please attach a copy of a county road map with location identified and describe below (Be specific: road names, directions, milepost, etc.): i;t•k r•)L 73 -f 1J`�ddl tJ 4yrn tD t on. Sk ltd3 /.J-WUra I T IcFf e l SK 1517 //� nes ('d� Twef sii1 3�� n`� is i ( Operation Description- Type of Swine No. of Animqls Type of Poultry No. of Animals Type of Cattle No. ofAnfmals �1,}'Jem to Feeder 7/D ❑Layer O Dairy Cl Feeder to Finish ❑Pullets O Beef O Farrow to Wean Farrow to Feeder D Farrow to Finish Other Type of Livestock: NumberofAninals: ❑Gilts ZI Boars amrd;;rx ti9emn. Du?y 0 ` Pre`�uro�DenA oac'zry '� ' .� 'eA�ddnra>raiDe` Cn fir ' eL•omt'Lkrixic�.aonerty: Acreage Available for Application: a7•N7 Required Acreage: Number of Lagoons/Storage Ponds : .Z Total Capacity: 3r,91e Cubic Feet eat(f r3) t.:l" Are subsurface drains present on the farm: YES or (please circle one) If YES:are subsurface drains present in the area of the LAGOON or SPRAY FIELD(please circle one) Owner/Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to 'the existing design mpaciry of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Manaoemem before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the stomse or application system to surface waters of the state either directly through a man-made convevance a form a storm event less severe than the 25-year, 24-hour storm and there must not be runoff from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will he filed at die farm and at the office of the local Soil and Water Conservation District I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed)within 60 days of a tide transfer. Name of Land ner Signature- Date: Name of Manager(if different from own ): Signature• Date• ANC — August 1,1997 1 Tech '--al Specialist Certificat 'n I As a technical specialist designated by the North Carolina Sail and Water Conservation Commission pursuant m 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above bw an animal waste management plan drat meets or exceeds standards and specifications of the Division of Environmental Management (DEW as specified in 15A NCAC 21L0217 and the USDA-Natural Resources Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 21L0217 and 15A NCAC 6F .0001- .0005.The following elements are included in the plan as applicable. While each category designates a technical specialist who MY sign each certification(SD, SI,WUP,RC,1), the technical specialist should only certify parrs for which they are technically competent. II Certification of Design A) Collection. Stora¢e Treatment Svstem Check the appropriate box J Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability comment with waste utilization requirements. ❑ New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): _:5 e. 4" A-4,4J Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B)Land Anollmdon Site (WUP) The plan provides for minimum separations (buffers);adequate amount of land for waste utilization; chosen crop is suitable for waste management;hydraulic and nutrient loading rates.' I ' Name of Technical Specialist (Please Print): -DaIN41 74rttttM"&:E(, Affiliation Date WorkCompleted:ka+lyJ 4-N•bb Address (Aoenc TIC a737 Phone No.:OIS7d•a76b Signature: d. .,,,V .,�,,.�rn Date: 4-4* C) Runoff Controls from Exterior Lots Check the appropriate box Faciliry without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. Faciliry with exterior lots (RC) Methods to minimize the tun off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): Qbax�( �, fit. },t.W✓� Affiliation )JPe_45 Date Work Completed: Address(Agent :aA-—6 S• t Phone No.: V 57d•A70b Signature: c. s.•. Date: hlAbb ANC — August 1,1997 U 2. ' D).Application and Handling uipment Check- theappropriate box XExigting orexparding facility withexisting to application ep - me [ (WCIP or D Animal waste application equipment speed in the plan has been either field calibrated or evaluated in accordance with existing design chairs and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications bas been established;required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New, expanded, or existing facility arichom existing waste application epu'nment for surav irrigation (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for during of applications has been established; required buffers cam be maintained; calibration and adjustment guidance are contained as pan of the plan). C1 Ney,. expanded or cTIsting facility -'thou( existina waste application eau' m ni for land spreading not using �nrav im::¢a . (WUP or 1) Animal waste application equipment specified in the plan bas been selected to apply waste as necessary m accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as pan of the plan). ' � / Name of Technical Specialist (Please Print): *''` �• .T Affiliation 1496-S Date Work Completed: A-•19'1 V- In Address (Agen�y,y\): 7-,Z 1�• s L f1C V,3 Phone No.: 1D V--Q:, DD Signature: Mla,aw axwT/»� Dale: q-��DD E) Odor Control. Insect Control. Mortality Management and Emer2enev Action Plan (SD. SI. WGP. RC or 1) The waste management plan for this facility includes a Waste Management Odor Control Checklist. an Insect Control Cbeddisr_ a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): .�a,,•w �• a..>a;` Affiliation Date Work Completed:howQ 4-4-0 Address (Agency)' •.2R --b t -Sy rn C Phone No.:9IPIS.I.00 Signature: E., Date: 'l-'�-bD F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21,1996. If the facility was built before June 21,'1996, when was It constructed or last expanded I(we)certify that I(we)have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road,street,or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC — August 1, 1997 3 IIL Certification of Installation A) Collection.Storase. Treatment Installation New,expanded or retrofitted faciliry (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds,have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofris, no certifIcation is necessary. Name of Technical Specialist(Please Print): * Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B)Land Application Site (WUP) Check the appropriate box �( The cropping,system is in place on all land as specified in the animal waste management plan. Q Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as speed in the waste utilization plan bas not been established and the owner has committed to establish the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the wastemilization plan. ❑ Also check this box if appropriate _ if the croppins system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print):r104..4f jE�. .wt, Affiliation ��1 Date Work Completed: g-A/-99 Address (Agen��\}'): .Z�7 S�m�.L. w, fIC '737/ Phone No.: la Sm.?-.A7m Signature: RJa..w � Ia..�._ ..r m Date: 4-4-Dn This following signatuzre block is only to be used when the box for conditional approval in III. B above has been checked. I(we)certify that I(we)have committed to establish the cropping system as speed in my(our)waste utilization plan, and if appropriate to establish the interim crop for erosion control,and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date speed in the conditional certification. I(we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us)to an enforcement action from DEM. Name of Land Owner:_ Signature: Date: Name of Manager(if different from owner): Signature: Date: AWC — August 1,1997 4 C)Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the tun off of pollutants from lounging and heavy use areas have been installed as specified in the plan. Forfacilities without exterior lots, no certifcation is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address(Agency): Phone No.: Signature: Date: D)Application and Handlina Equipment Installation (WUP or I) Check the appropriate block S�. Animal waste application and bandiing equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ❑ Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third parry application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as pan of the plan. u Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the p�1l�n. f Name of Technical Specialist (Please Print): 1' ,", F• 7ta0" &C afro CnP Affiliation 1J Date Work Completed: e_#_" Address(Age A737 Phone No.: 9NZ5-1PA7tb Signauue: f .w.• r�. Date: 4-4-OD The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) cenify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we)realize that failure to submit this verification is a violation of the waste management plan and will subject me (us)to an enforcement action from DEM. .Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: E) Odor Control. Insect Control and Mortality Manaeement (SD. SI. WUP RC or D Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified.in the Plan has also been InFalled and is operational. Name of Technical Specialist (Please Print): JA:t � 5- Affiliation iJ 2l'S p Date ork Completed: 8-4-V Address(Agent r): .297� ry a} S , 37 Phone No.: lT,57a,37ob Signatnre:� Cn Date: $F/-bb AWC — August 1, 19,97 5 technical Specialist Certifj .ion n 1, As a technical specialist designated by the North Carolina Sail and Water Conservation Commission pursuant to t5p NCAC 6F .0005, 1 certify that the auimAd waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA-Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plan as applicable. While each category designates a tecbnical specialist who may sign each certifiwtioa(SD, SI, WUP, RC,I) the technical specialist should only certify parts for which they are technically competent II. Certification of Design A) Collection, Storage Treatment System Chest the appropriate box (ty E 'sti e fac'liry without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. O New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. �G /I �7 r Ya Name of Technical Specialist (Please P` t'�� ad�,,F (Tyrf�irt,,•l {:er, : y - Affiliation! E-,i��,r. f/ ��y;���'' ,�yF�� 0�9 ' ate Work Completed: f� a Address(Agency) P 4� /1a23/ BhoneNo: 9/0._ rj'94fq-��yf/ ate: �� —Ae- RAMS o•`+ B)Land A lirati0 de r��11u.....00` The plan provides for minimum separation(buffers); adequate amount of land for waste utilization; chosen trot, is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): 14,WAS L. 44v P�,,4 Affiliation: Date Work Completed:R&ns� Iz II Caagou TQ O75 � fL . Address (Agency):p o . %bon 554 WpAyqW N,f,'2B3?a Phone No:4to z93 - 3434 Signature: a' L- 4 J�6� Date: I z 16 g7 C)Runoff Controls from Exterior Lots Check the appropriate box (� Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. O Facility with exterior lots (RC) Methods to minimize the ran off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): 0 Affiliation:eAs Y+tc Date Work Completed: Address (Agency):�.a . �r_ S56 .< e a Phone No.: rile 1.93 -3434'- Signature: , _ Date: AWC— August 1, 1997 2 ' �f�toigd. - y.•rw faSTP, UTILIZATION PL rri`:'t Producer: KAY_c_.L CPEEK r1W(K /CJ Sk&ti Locatlon:-:5W . - Gsd r ff L 91,,� jU 4A" A Telephone: 9(D//73- 79; 5 Type Operation: J-r.J�ne, - lywseni !n� Number of Animals: VDq - (n.ma capadty) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally sage manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchanges capacities, and available water holding capacities. Normally, waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(gallons, fta, tons, etc.) 71D�animals X (amt.) waste/animal/year (arm.) waste/year - Amount of Plant Available Nitrne n CPAM Produced Per Year JJb4 animals X D•4B lbs. PAN/animallyear= _3'J/b lbs. PAN/year. (PAN from N.C. Tech. Guide Std. 633) Applying the above amount of waste if a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: - Table 1: ACRES OWNED BY PRODUCER ,r ,TRACT FIELD SOIL LBS. N LBS. N MONTH OF No. No. TYPE CROP R.Y.E. IPER AC.'ACRESIUTILIZEDI APPL wer l /00 .2.3D J i ' r .BerM41t i51W .?SD .D Ryc 100 Id.p z07 S i l .zSa --. G33 - b� �hye /00 Ss 253 l 427 A/" Nlf} _Aye - lQ 100 l.'19i _ I /4'su �LSi& Kdi TOTAL -scd�� .rN.(P�a•I" * This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield Mectation. NOTE, The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION.PLAN Table I: ACRES (Agrtemest wiW adlue'°tludowser mmt be attached) (Regtdrcd osty uopentor don mt own adequate land(See RN-had SpedaearlI 3)) C GAP ' TRACTIFIELDI SOIL LBS. N LBS. N MONTH OF No. No. TYPE CROP R.Y.E. IPER AC. ACRES UTILIZED1 APPL. 1 ;za P dar - r 1 75 Z5 q9 + wt ysRK 75 ICI-GS 39 t ILL zac I Fv6 R •7D �Z.$ � I i7adr. - _ 175 I dM1• I I I i I I I TOTAL I.27.97 (,459 " See foomotc for Table 1. Totals from above Tables LBS. N ACRES UTILIZED Table 1 Table 2 Total aZ •� �P�.rJ Amount of N Produced -3A�ID Su lus o Def ' I 3 NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation FIELD SOIL APPLICATION APPLICATION No. TYPE CROP RATE In/Nr AMOUNT In. u D•3 3B t8i �^- D•39 jig SA �LL Rye 0.310 b•50 SB �' G& o G_a 1 T TABLEISNOTNEEDEDWWASTE(SNOTBEINGAPPLmD BY IRRIGATION,HOWEVER A SIMILAR TABLE Wn•L BENEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 182 days of temporary storage and the temporary storage must be removed on the average of once every 42 _months. In no instance should r the volume of waste being stored in your structure exceed elevation &-F+� Call the local Natural Resources Conservation Service(formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of QUrration, �sA �fy T �r ygfo�- L.A frc�/ as Y`LW3 ?ti "(A .4 WDA Zeees /-98 wre Zo.eSA !tom N1.a....,& XMIA .f WASTE UTILIZATION PLAN Name of Farm: NAKED CgEEV Y'AP•M Owner/Manager Agreement I(we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of the new facility will require a new certification to be submitted to the Division of Environment Management (DEM)before the new animals are stocked. I(we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year,24-hour storm. The approved plan will be filed on-site at the farm office and at the.office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: -r-/ MAS u ee.,A J`.Iwu>n. '��• M.r o Signature: — Date: q-'f•bO Name of Manager tudirt mnt wm o r): Signature: Date: Name of Technical Specialist: Qtr f( F Yfwd4 Affiliation: A Kd:5 Address(Agency): ,2z7-.6 AoA gain -5/' t e .27371 'I'�1sne,� 9rn/s7a-a7co Signature: � •.y..aPri Date: 4.111.0 EXHIBIT A-8 - WASTE UTILIZATION PLA-, REOIIIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply, the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is theresponsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. . 3 . Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients . � 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 3*93 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance. ) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S . Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PI REQUIRED SPECIFICATIONS 10 . Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995) , shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) . 12. Animal waste shall not be applied closer than 100 feet to wells . 13 . Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 . Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist" . Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. - 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc. , shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc . ) . Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. , are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 c MID1'L' A-LU WASTE UTILIZATION PL. REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc . , should be inspected on a regular basis to prevent breakdowns, leaks, and spills . A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers . A marker will . be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page: 10 OPERATION AND MAINTENANCE PLAN PROJECT/FARM/FACILITY # DATE: 7,9b- A visual inspection of the waste storage pond or lagoon will be performed at least twice a year. The inspector should check the condition of the dam and the emergency spillway. The inspector will need to look for signs if slope failure and seepage on the back slope and the toe of the dam. Also, a very close look will need to be made to check for signs of damage due to varmint (ground hogs, muskrats, etc. ) burrows. A visual inspection should be made after heavy rainfall events to ensure that the structure is not experiencing erosion rills or gullies . Any problems found should be brought to the attention of the technical specialist forrepair recommendations . The waste storage pond or lagoon will need to be mowed twice a year. All eroded areas shall be repaired and stabilized. Areas that do not have an adequate ground cover shall be reseeded to provide a vegetative cover sufficient to restrain erosion. the dam and all constructed slopes will need to be fertilized annually with 500 pounds of 10-10-10 per acre or equivalent. A permanent waste storage pond or lagoon marker will be established and maintained in the waste pool . The maximum liquid level marker should not exceed elevation 4M Sf.�'f" ,., " . Daily lagoon level records should be kept ft on an appropriate form. Maintain all waste handling equipment in accordance with manufacturer' s specifications. All waste application shall be completed in accordance with the waste utilization plan. The waste storage pond or lagoon will be pumped at the end of each design storage period (20 days or (p months) or as needed due to excess rainfall . All surface runoff is to be diverted from the lagoon to stable outlets . ' r OPERATION AND MAINTENANCE PLAN PROJECT/FARM/FACILITY IZ DATE: t2- 97 A visual inspection of the waste storage pond or lagoon will be performed at least twice a year. The inspector should check the condition of the dam and the emergency spillway. The inspector will need to look for signs if slope failure and seepage on the back slope and the toe of the dam. Also, a very close look will need to be made to check for signs of damage due to varmint (ground hogs, muskrats, etc . ) burrows. A visual inspection should be made after heavy rainfall events to ensure that the structure is not experiencing erosion rills or gullies. Any problems found should be brought to the attention of the technical specialist for repair recommendations . The waste storage pond or lagoon will need to be mowed twice a year. All eroded areas shall be repaired and stabilized. Areas that do not have an adequate ground cover shall be reseeded to provide a vegetative cover sufficient to restrain erosion. the dam and all constructed slopes will need to be fertilized annually with 500 pounds of 10-10-10 per acre or equivalent . A permanent waste storage pond or lagoon marker will be established and maintained in the waste pool . The maximum liquid level marker should not exceed elevation �'.K, ,�5f.,�'A,, a Daily lagoon level records should be kept on an appropriate form. Maintain all waste handling equipment in accordance with manufacturer' s specifications. All waste application shall be completed in accordance with the waste utilization plan. The waste storage pond or lagoon will be pumped at the end of each design storage period ays or months) or as needed due to excess rainfall . All surface runoff is to be diverted from the lagoon to stable outlets . .h 1 r � s �r:r 1 ':+ a• 1 I c L > > { r w r: r r r x _r i • Y r / �l�`•11 L r`:, � � 4 ` A ,� � `sue � � � e ;,r 1 rI ' 'wroKry a— 4 TSR V' CAPEI-- o-s GRRANTOP RD.Ms sxapror n'$^j'Q, R CGPE '0.ES6 GRFRN FMM AD. 0.7 SX Roc V ! IL �. w)�4 u` CAP 'E.G5 GRISSO B-{ Sx LOHC YF LAflBONR .=,.Ed XAIHES D.GB BNILOHPI S { CCCAMPgD.F.t XMXCOCKRD.Had SHOE FAC NAHAL t .. CE➢AR CREEK AM Fdi HALLYSUATON RD.EFdfi SLEEPY CENIERMETHOCESTCN RD.W XAPM A.. Ad SMALLPC VAY iREEMW AAC CENTER SAPAST CH.FEE Fid HAYWCpD RD.Gd SMITH FA, A, Ac� � � - ��jG'A• 'V' - CHAPPELL RD.FT HEARNE FARM RM FJ SMITH IA' Kr- / CHARLOTTEOR 624 HICKS RD. E-5 SMITH q �, Paai CC& DHPQ ,;_ .r..?:6 -• CMOKEi FARM RD.Dfi HILLWEW ST.Ed SPIES PC. �. CHIP AD.FS HOGAN FARM RD.C7 SAW... qE AMY \ CUY01-A DR Di HOLLYHLABORTR F-2 SPRINGW, J JfL COCHREM RD, RT HOLLYMOURT CH.RD.F.SS STANBAC f / T COGGINS NNE RD.B.T HORSESHOE BEND RD, B S STA.KE f6" 22 220 yl " COGGINS PO.O6 NITRIFY pAIRYRD.Db TEED 90. TqA' 220 �L v COLS RD. E-0i NURLEY FARM RD. S- B ATONE,I vE� y - COLFS POTTERY RD.6T HYDRO AD.W SIPA.01 C - COgBETi RD. 65 INGOLD RM N.T STRIDERF MODIp ,Nb. CORNELL RD.DA JORDAH LUMBER DR.F3 SEE. COTTON CREEK RD. DT NNE RD. 67 SUGARLC MwNEYFMWl9 11 2 COUNTRY CLEAR R3 LA B D 0KE FOREST OR.A-2 SUGGS NE •f • •.• .R �, n FN COUNTY LEAS ND. HSfi UILE SHORE DR B-2 SULPHUR [ \ FA COY RD.Ei LANDR"RD.EL SWAN RO. 1" MVN M s le•;C '- CROSSST. ES LEG.MD RD. HG TABFANa, DWwE � r-. ,' LUflPoER0. EF47 LEMONOS DRY WALL RD.M TALCMIN2 E E SPR `EpGLEINGS MURY RD. 0.E3 LEMONS AD.EJ TEDDARF WEYO �J � .. OAN RD.M LESUE ST. M TECOERC "y CandOE :# 4, LEWSPD.1- THAYERA HSVLw /h 12cdLLuv PAR . 51 UBEflTYXILLCH A,, p,l THICKERY ULY'SBRICGE RD.W THONNI lE g a ByNBi LOWNG HILL RD.A{ Tu.. t y a LOW WATERBRIDGERM 833 TOWERPC Y LLAyq O/ 9QS ( _:1 LUMS Pp. &5 TOWNCPE voJY✓7 SFWxpe x0. B�$ i u• MABERD. LOi TROYLAA 3g EYBIY 50 C MANEES AM Bfb TUCKERTC Rn\ MARTA RD. M-T UNOROW 731 dm $d...'. LEOPARD.W UWHARPH MGULEY FARM RD. Edd VALLEY. yCpyMGd FG. V MCBRIDE LUMBER RD. W VESTKW MCCALLUM POND AM F9 WADVILL WN.4 MCCAWIM RD.F 7 WALLACE M6MAQLL RD. EdT WAANERF H eP)� pY3G' M O ECDDA. Ei WAPNEPF AG Av4 0 C " MOAERM Fd .,BaYI CA N • MORTGOMERYSHORFSOR E2 WIWAM$( " 1• MORGUN RD.GTd WILUANBT i MORGENTONRO. NOBLOI' £. F WI�µyY $r. �$ EMplxrux $ m6O MORTON RD.DO RIS MDO E� RD WINCEMEF �y pB�NG.ON MOUMNN GROOVE CH.RD.G 7 WOLFCRC W.CARAEL RD. Ki WOOCRUN PA. i l[YS/2z+ •,' Mi.CARMEL CH.AM ZO DH WOOD YAF lbi MULUNIX RD W WAtGHTRC NPNCE fANM RO 6Ed YANK RD. AM ZH ywp,W NESON Si0RE R0 Hd 1AgBOR01 4 ptr.E54 ` NEWHOPECI RO 0.2 210NCRR yE 1� qq f FV �� .•Lo � A ��,kl wr+oeLow `r.S. 8 t 1 COLUNS & m 1 GB Yl s ® 1 AIKNAN r tLlcndoleLH�,E,I.,.hf. 1 CITGO CITY 1 BURNETTE ST.-TROY MONTGOMERY PLANT 1 1 larlda/e QCITY & CS I esGDE;a Rrw sr '. ; ttir Comparyy;' �\CAIKNAN L���� J eugNETTES-TROY YARN PLANT -7 IT 9 G MM SS WIN � y - _ � ,` �. ... �: WWI 7 IWER OWN lip �v= . S730,11 • 111 u t1 1 I e U ' J Jo,b 0.75 inch Application (2.51b Nitrogen / 1,000 gallons) Zone Pull Effective Travel Hours/ Wetted Appl. Gallons Nitrogen Length Length Speed Pull Acres Amounts Per Zone Per Acre 1 400' 500, 1.6 ft/min 4.5 2.30 0.75 in. 39,150 50.9 lbs 2 350' 450' 1.6 ft/min 4.0 2.07 0.75 in. 34,800 50.9 lbs 3A 450' 550' 1.6 ft/min 5.0 2.53 0.75 43,500 50.9 lbs 3B 830' 930' 1.6 ft/min 9.0 4.27 0.75 in. 78,300 50.9 Ibs 4A 460' 560' 2.0 ft/min 4.2 1.48 0.75 in. 23,688 50.9 Ibs G 413 460' 560' 2.0 ft/min 4.2 1.48 0.75 in. 23,688 50.9 Ibs IRRIG: r'ION DESIGN ED JOHNSON SCALE: I" = 200' zz EHI MPLE POPO WOODS cp`�Gs Bp GOpN 9 WOODS TZm 90 NO b �m N WOODS N0 �m 2GG LE 0 OpH WOODS �6 MGs BV� THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MM PNOWDEO BY THE . OWNER AND WITH MPSfURFA1FNI5 TAKEN M'IHE FTFID. R IS CVRRECf TO THE BEST OF MY KNOWLEDGE AND BWEF. BUFFF33 _ WOODS \ � t NOTES: I) TNROV HIDIXP'G SHALLL BE PROVIDED AT ALL BENDS.'IF£C DEAD ENDS AND OTNE0.SPECJAL FFFH40S MCH REQUIRE REITRAH.'WG. 'q MAINUNE PIPE AND IATETAL SNALL BE<'PVC CUSS 10 AND 3-AND]' �O AND SHALL BE BUR®M NAVE AT IFI.ST 3 FEE(OF CUVEA. fie` 3)AN AIR RFLEF VALVE SHALL HE MSPALLED AT THE ENDOF THE UNE AT HTIIRANF 4. Tq5 � �0 2F ^� 'a yl 20 JB WOODS I i Jjr NDl/. DRANT LOCATION MAIN LINE FFER RUST BLOCKING .��A,QSN e o-A1t. /WOODS Kf� Q;•• NGINE wI `�AAA�iq ttp%"% Prepared by: M. Floyd Adams, P.E. Date: December 4 1997. COMPUTATION SHEET U.S.DEF MENTOFAGRICULTURE NRCS-ENG-529A Rev.19-92 NATURAL nziSOURCES CONSERVATION SERVICE STATE /./� PROJECT \�'M/ �Q GATlDq BY ne � IN DATEL UI'LI`Dh CCHHECKED BY DATE JOB NO. SUBJECT ` \FlV SHEET OF QC7/f1@4 �xa CoA I�{56Ph1 �Gart Igas' 1 i i �D d P I I g i 0.50 inch Application (2.5 lb Nitrogen / 1,000 gallons) Zone Pull Effective Travel Hours/ Wetted Appli. Gallons Nitrogen Length Length Speed Pull Acres Amount Per Zone Per Acre 1 400' 500' 2.3 ft/min 3.2 2.3 0.50 in. 31,227 33.91bs. 350' 450' 2.3 ft/min 2.9 2.07 0.50 in. 28,104 33.91bs 3A 450' 550' 2.3 ft/min 3.6 2.53 0.50 in. 34,350 33.91bs 3B 830' 930' 2.3 ft/min 6.3 4.27 0.50 in. 57,974 33.9 lbs 4A 460' 560' 3.0 ft/min 2.9 1.48 0.50 in. 20,094 33.9 lbs 4B 460' 560' 3.0 ft/min 2.9 1.48 0.50 in. 20,094 33.91bs 5A 800, 900, 2.3 ft/min 6.1 4.65 0.50 in. 63,133 33.9 Ibs 5B 800, 900, 2.3 ft/min 6.1 4.65 0.50 in. 63,133 33.91bs 6A 550' 636' 3.0 ft/min 3.4 1.70 0.50 in 23,081 33.91bs 6B 800' 886' 3.0 ft/min 4.8 2.34 0.50 in 31,770 33.91bs 0 35 inch Application (2.5 lb Nirtrogen / 1000 gallons) Zone Pull Effective Travel Hours Wetted 7AppIGallons Nitrogen Len th Len th Seed Per Pull Acres APer Zone Per Acre 1 400' 500' 3.3 ft/min 2.4 2.3 0.35 21,859 23.811) t 2 350' 450' 3.3 ft/min 2.1 2.9 0.35 19,673 23.8 Ib 3A 450' 550' 3.3 ft/min 2.6 2.53 0.35 24,045 23.8 Ib 3B 830, 930' 3.3 fl/min 4.5 4.27 0.35 40,582 23.8 Ib 4A 460' 560' 7.5 ft/min 1.4 1.48 0.35 14,066 23.8 Ib 4B 460' 560 7.5 ft/mm 1.4 1.48 0.35 14,066 23.8 Ib 80 5A 0' 900' 3.3 fl/min 4.4 4.65 0.35 44,194 23.8 Ib SB 8 00' 900' 3.3 ft/min 4.4 4.65 0.35 44,194 23.8 Ib 6A 550' 636' 7.5 ft/min 1.6 1.70 0.35 32,314 23.8 Ib 6B 800' 886' 7.5 .ft/min 2.1 2.34 0.35 22,239 23.8 Ib '.aD� b ) aua '• � wm.W — 0 EXHIBIT 1 VICINITY MAP FOR THE PROPOSED FARM SITE OF ED JOHNSON JfaL •�iy l..L Im Dn �: Doz� -•�Yl b' bad Qn11 M \ t i DD Dan U,se iti nA: 5 T u ils lllL i \` ' 11a1 DU. o DII faa a D1Y I.I� \\ 41@t we CW�H � 11 Wi,bil DIL 1' i 3a a O b /o C O U N T Y MONTGOMERY COUNTY NORTH CAROLINA NORTH CAROUNA DEPARTMENT OF TRANSPORTATION DNIAON OF HIGHWAYS—PINNING AND RESEARCH BRANCH U.S.DEPARTMENT OfNTRANSPORTATION IFEDERAL HIGHWAY ADMINISTRATION • SCAIE i�l O l�l EXHIBIT 2 "aa USGS TOPOGRAPHIC MAP OF PROPOSED FARM SITE FOR ED JOHNSON •W 6 . �. ,' �' � �,i� �� ✓ � lilt APPROXIMATE LAGOON � BM /, IIL u AREA LOCATION 0 -^•�-�'`�<< NGRMAN QUADRANGLE NORTH CAR(TOPOGRAPHIC) 7.5 MINUTE SERIES !( NW/4 JACnON SPRINGS IS' QUADRANGLE SCALE 1:24000 1 } 0 1 LiiIS IND 0 I. IWI 3ND i0.0 5`IW 6W, 1. IEET 1 5 0 1 N110MEIER The dam shall not be more✓thhan 15 feet tall, measured from the top of the dam to the outside toe, and will not require a permit from the North Carolina Department of Environment, Health, and Natural Resources(NCDEHNR)under the Dam Safety Act. CALCULATED LAGOON SIZE AND VOLUME SUMMARY ADDED TOTAL ADDED TOTAL DEPTH-FT. DEPTH-FT. VOLUME(GAL) VOLUME(GALI SLUDGE 3.05 3.05 194,743 194,743 MIN.DESIGNVOL. 8.6 11.65 861,696 1,056,439 6 MO.STORAGE 3.00 14.65 430,848 1,487,287 RUN-OFF INFLOW 0.0 14.65 0.0 1,487,287 24HR-25YR.STORM 0.55 5.2 91,234 1,678,521 FREEBOARD 1 16.2 NA NA APPROXIMATE LAGOON DIMENSIONS ® INSIDE SIDE SLOPE RATIO......................................................................... 2:1. TOP LENGTH(INCLUDING FREEBOARD)................................................... 151 FEET TOP WIDTH(INCLUDING FREEBOARD)..................................................... 151 FEET BOTTOM LENGTH(IF APPLICABLE)............................................................ 86 FEET BOTTOM WIDTH(IF APPLICABLE)............................................................... 86 FEET APPROXIMATE AREA OF TOP DIMENSIONS.............................................. 0.53 ACRES t ° Planned Construction Criteria(Best Est.At This Time): • Emergency spillway elevation off floor N/A • Lagoon floor elevation relative to bench mark reference of 100 69.8 feet feet • Planned dam front and back slope ratio 5:1 • Top width of storm water diversion 5 to 10 feet • Freeboard 1 g, 5. Misc. Construction Considerations 1. Mr. Johnson , project engineer(s), and construction crews will supervise all dam construction. This shall serve as a quality control measure. 12 Phase I January 10, 1995 Lagoon and Dam Summary i(� COMPUTER GENERATED SUMMARY FOP A SINGLE STAGE HOG LAGOON FOR ED JOHNSON Design is for WEAKLING-FEEDER for 38g0 animinals n 301bs per aninYnal at 1 cuf0lb aLON ADDED TOTAL ADDED TOTAL ITEM DEPTH In FT DEPTH M FT VOLUME in yOLUME'n GAL 9 3 G SLUDGE 0.66 0.68 39638 638 MIN.DES.VOL. 8.50 9.18 861696 901334 6MO.STOR.+RAINFAL 2.60 11.7a 430848 1332182 EXTRA RAIN ACCU, 0.W 11.78 0 1332182 24HR.,25YR.STORM 0.58 12.34 106752 1435934 FREEBOARD 1.W 13.0 NA NA CALCULATING THE SURFACE DIMENSIONS OF THE LAGOON AREA WITH SIDE SLOPES AT 3T01 BOTTOM DIMENSIONS ARE: 86 FEET WIDE BY 86 FEET LONG 11 WETTED SURFACEAREA(BELOW FREEBOARD): THE TOP WIDTH CALCULATES TO BE= 160 FEET THE TOP LENGTH CALCULATEB TO BE= 160 FEET THESURFACEAREAIS= 25621 SQUARE FEET,OR 0.59 ACRES 21 TOP DIMENSIONS INCLUDING FREEBOARD: 11 THETOP WIDTH CALCULATES TO BE 166 FEET THE TOP LENGTH CALCULATES TO BE 166 FEET THE SURFACE AREA IS= 27578 SQUARE FEET,OR 0.63 ACRES A POND LINER 200 x 200 FT WILL WORK AS A SINGLE LINER-NO SPLICES AND AT LEAST 10 FT TO COVER TOP OF DAM. Planned Construction Criteria(Best Est.At This Time): • Emergency spillway elevation above floor of lagoon 12.34 ft. • Lagoon floor elevation relative to bench mark reference of 100 Will depend on soil found ® feet • Planned combined dam front and back slope ratio 5:1 • Top width of dam loft. • Freeboard 1 ft Page 12 EMERGENCY ACTION PLAN PHONE NUMBERS Division of Water Resources (DWR) �(.�o ✓ -„1��(7 Emergency Management System(EMS) Soil and Water Conservation District(SWCD)Natural Resources Conservation Service (NRCS) �0/O)I"]rJ-1-- 2609 This plan will be implemented in the event that wastes from your operation are leaking, overflowing,or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem.You should make every effort to ensure that this does not happen.This plan should be posted in an accessible location for all employees at the facility.The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested responses to some possible problems are listed below. a. Lagoon overflow-possible solutions are: 1) Add soil to berm to increase elevation of dam. 2) Pump wastes to fields at an acceptable rate. 3) Stop all flows to the lagoon immediately. 4) Call a pumping contractor. 5) Make sure no surface water is entering lagoon. b. Runoff from waste application field-actions include: 1) Immediately stop waste application. 2) Create a temporary diversion to contain waste. 3) Incorporate waste to reduce runoff. 4) Evaluate and eliminate the reasons) that caused the runoff. 5) Evaluate the application rates for the fields where runoff occurred. c. Leakage from the waste pipes and sprinklers-action include: 1) Stop recycle pump. 2) Stop irrigation pump. 3) Close valves to eliminate further discharge. 4) Repair all leaks prior to restarting pumps. 1 November 23,2016 d. Leakage from flush systems,houses,solid separators-action include: 1) Stop recycle pump. 2) Stop irrigation pump. 3) Make sure no siphon occurs. 4) Stop all flows in the house,flush systems,or solid separators. 5) Repair all leaks prior to restarting pumps. e. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: 1) Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. 2) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. 3) Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury,fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? I. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours,call your DWR regional office,phone number: 19 # aO.After hours, emergency number: 1-800-858-0368. Your phone call should include: your name,facility,telephone number, the details of the incident from item 2 above, the exact location of the facility,the location or direction of movement of the spill, weather and wind conditions.The corrective measures that have been under taken,and the seriousness of the situation. b. If spill leaves property or enters surface waters,call local EMS, phone number: �7// . Instruct EMS to contact local Health Department. c. Contact the following for advice/technical assistance:: 1) Cooperative Extension, phone number: y 2 November 23,2016 2) local SWCD office,phone number: 0 7?"LAK 3) local NRCS office,phone number: O y3"3-T9g 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractors Name: 0 D Cfa 4h �"� b. Contractors Address: �ST3 ��' �¢�c.r+ �. .6v-s ' a c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWR and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 November 23,2016 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as signed Remove bridging of accumulated solids at di har e Lagoons and pits Crusted solids Maintain lagoons,settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegetative Decaying vegetation Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage Design,operate,and maintain feed systems (e.g., bunkers and troughs) to minimize the VxTifinulation of decaying wastage 0'10can up spillage on a routine basis (e.g.,7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC- November 11, 1996, page I Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead • Swine production Vegetative or wooded buffers recommended best management practices Gr Good judgment and common sense Animal body • Dirty manure-covered Dry Floors surfaces animals Floor surfaces • Wet manure-covered floors I2"Slotted floors 0<W1terers located over slotted floors 7"PeFeeders at high end of solid floors Czl Scrape manure buildup from floors O Underfloor ventilation for drying Manure collection • Urine Frequent manure removal by flush, pit recharge, pits • partial microbial or scrape decomposition O Underflom ventilation Ventilation exhaust • Volatile gases Y Fan maintenance fans • Dust 5Y—Efficient air movement Indoor surfaces • Dust lkrashdown between groups of animals Geed additives O Feeder covers O Feed delivery downspout extenders to feeder Covers Flush tanks • Agitation of recycled lagoon O Flush tank covers liquid while tanks are filling O Extend fill lines to near bottom of tanks with anti-siphon vents Flush alleys • Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Pit recharge points • Agitation of recycled lagoon ❑ Extend recharge lines to near bottom of pits with liquid while pits are filling anti-siphon vents Lift stations • Agitation during sump tank ❑ Sump tank covers filling and drawdown Outside drain • Agitation during wastewater Cl Box covers collection or junction conveyance boxes End of drainpipes • Agitation during wastewater ❑ Extend discharge point of pipes underneath at lagoon conveyance lagoon liquid level Lagoon surfaces Volatile gas emissions Pr lagoon liquid capacity • Biological mixing Correct lagoon startup procedures • Agitation C9" Minimum surface area-to-volume ratio 71 Minimum agitation when pumping ❑ Mechanical aeration ❑ Proven biological additives Irrigation sprinkler • High pressure agitation gr Irri ate on dry days with little or no wind nozzles • Wind drift imum recommended operating pressure R'�Pump intake near lagoon liquid surface ❑ Pump from second-stage lagoon Storage tank or • Partial microbial ❑ Bottom or midlevel loading basin surface decomposition ❑ Tank covers • Mixing while filling ❑ Basin surface mats of solids • Agitation when emptying ❑ Proven biological additives or oxidants Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Settling basin surface • Partial microbial ❑ Extend drainpipe outlets underneath liquid level decomposition ❑ Remove settled solids regularly • Mixing while filling • Agitation when emptying Manure,slurry, or • Agitation when spreading ❑ Soil injection of slurry/sludges sludge spreader . Volatile gas emissions ❑ Wash residual manure from spreader after use outlets ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry,or sludge on drying ❑ Soil incorporation within 48 hours field surfaces ❑ Spread in thin uniform layers for rapid drying ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition Complete covering of carcasses in burial pits pits nk"Proper location/construction of disposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners Standing water • Improper drainage GVtrade and landscape such that water drains away around facilities . Microbial decomposition of from facilities organic matter Manure tracked onto • Poorly maintained access Farm access road maintenance public roads from roads farm access AMOC - November 11, 1996, page 3 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass)or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/ early fall the lagoon should be pumped down to the low marker (see Figure 2-1)to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment--look for: 1. settlement, cracking, or"jug" holes 2. side slope stability --slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon Is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry at/surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 4 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. + Mix the sludge and lagoon liquid with a chopper- agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 4 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels-- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certfcation Training for Operations of Animal Waste Management Systems Manual Phase 1 January 10, 1995 acres of land.Cleared trees and brush shall be placed in wind-rows perpendicular to the slope and down slope from the soil disturbance areas in order to assist in sediment and erosion control. 3. D. Buildings And Structures There are no existing buildings or structures inside the proposed lagoon construction site. There are no known utilities above or below grade within the proposed construction site. New animal waste treatment lagoons should be located as far as possible from residences, places of business, or places of public gathering but in no case closer than 750 feet from same. The farm meets this criteria. There are no water wells within 100 feet of this proposed lagoon site and none are planed to be installed closer than 100 feet. Wells are recommended to be at least 300 feet from the lagoon when possible. No future building or improvements are planed down slope from the lagoon.The lagoon is at least 100 feet from the property boundary. 3. E. Adjacent Property Near The Proposed Construction Site As mentioned above,the farm under study has been used for agriculture and is in a rural setting. Exhibits 2 and 3 show some property features.The following is a general description of the land adjoining or near the proposed lagoon site. All Sides--Wooded area except what has been cleared for future pasture land. There are no dwellings,structures,roads,or bridges between the proposed lagoon site and the nearest creek or branch. No towns or municipalifies are known to get their water from nearby streams which would be impacted immediately by a dam breach.From a structures and environmental standpoint,the engineer thinks this lagoon should be classified as low hazard. 4. Lagoon Design Parameters And Details (Proposed) 4. A. General Farm Parameters 1. Type of facility: Nursery operation 2. Number of hogs: 3,840 head. 3. Average animal weight assumed: 30 pounds. 4. Calculated size of the lagoon in gallons 1,438,834 gallons 5. Total number of acres at the farm. 210+/-acres 6. Number of disturbed acres in pond and 3 acres containment houses(approximately). 4. B. Type Of Treatment Certain forms of liquid waste treatment lagoons have been used for hundreds of years. With the on-set of larger and more intensive farming operations over the last 30 years,the use of on-farm lagoons has increased as part of the overall waste management scheme. Simply put,waste Page 5 Phase 1 January 10, 1995 treatment lagoons are designed to both store and treat the wastes from many types of animal confinement operations (usually for wastes in a liquid or slurry form). These lagoons rely on bacteria to decompose the organic matter in the wastewater into gases, liquids, and sludges or solids. In addition significant pathogen reduction is achieved by the process. Two types of lagoons that are sometimes used in wastewater treatment are aerobic and anaerobic lagoons. Both aerobic and anaerobic type lagoons are effective in treating animal wastes, however the most common type of lagoon in use for the treatment of swine effluent is the anaerobic type lagoon. An anaerobic lagoon system is being designed for the Johnson Farm. Further discussions within this report will be confined to the anaerobic lagoon design process. Anaerobic lagoons develop bacteria populations which thrive without the presence of oxygen. These lagoons usually contain considerably more volume than aerobic lagoons and are normally deeper. Anaerobic lagoons are well suited for high strength wastewaters such as swine manure. The anaerobic process decomposes more organic matter per unit volume than does the aerobic process and is a good method of pathogen reduction. Since anaerobic lagoons are not mechanically aerated they do not consume electrical power and are generally low maintenance,as compared to the aerobic lagoon. If properly constructed and maintained anaerobic lagoons offer very good effluent treatment and positive odor controls. Sudden changes in nutrient loadings or changes in atmospheric temperature can cause a disruption in the anaerobic microbial process,often resulting in periods of odorous gases being released. Upsets due to changes in weather for instance are normally short lived provided there has not been a severe bacteria population reduction. Anaerobic lagoons in warmer climates do not tend to suffer the severe seasonal problems that colder climates report. Lagoon design documents and research reports often give numbers related to the design process. These numbers vary depending on which publication is reviewed. One fact remains constant throughout literature;Farm Management Has As Much To Do With Odor Minimization As Does Proper Lagoon Designl However since teaching proper farm management(including proper waste management)is beyond the scope of this document, discussion on physical lagoon design criteria will be the emphasis presented below. The engineer has used design data accepted and used by the N.C. Cooperative Extension Service at NCSU for basic design parameters;as well as design data accepted and used by the U.S.SCS. 4. C. Lagoon Shape There is no one special shape required for the design of anaerobic lagoons. However due to construction ease most lagoons(especially in the coastal plain of North Carolina)are rectangular in overall shape with a trapezoidal cross section. Lagoons in the Piedmont are often less uniform in shape due to depth-to-rock. Flat or nearly flat bottoms are also desirable but not a requirement. One will find many shapes of anaerobic lagoons functioning well. Lagoon volume is a more important criteria than is shape. Very Shallow water depths are discouraged. For brevity reasons,all of the calculations associated with estimating lagoon volumes will not be presented in this document. However Important design values are presented below. Page 6 fI Phase 1 January 10, 1995 I The primary lagoon at this site is being designed with a square surface and flat bottom. A synthetic liner is being recommended. It will have a trapezoidal cross section with an interior slope of 3:1 or fsteeper. Most good clay soils will allow side slopes in lagoon construction to be made 1:1, 2:1,3:1 or less steep however there is some soil stability disadvantage to side slopes of 1:1,thus seldom is a 1:1 side slope used. The interior sides of this lagoon was chosen to be made 3:1 because of the selected contractor's earth moving equipment limitations. Outside slopes of earthen berms or dams should not exceed 3:1 so regular maintenance and mowing can be conducted. Outside slopes of 4:1 or greater are acceptable provided the height of the dam in reference to the toe is less than 15 feet. Dams above 16 feet require special permitting and must meet additional dam safety criteria. 4. D. Sludge Holding Capacity A common practice of the modern swine producer is to waste or irrigate sludge when land application events occur.This is usually done by first agitating the lagoon effluent to mix up the solids and the liquids. This practice helps prevent sludge accumulation on the lagoon floor. Sludge irrigation is a management decision and does not tend to greatly increase the amount of objectionable odors if done regularly and under the more desirable weather conditions. Mr.Johnson wishes to agitate his lagoon on occasion and irrigate the solids along with the liquid. Based on this decision to routinely irrigate solids the sludge accumulation for this design is considered almost zero. However approximately 5,300 cubic feet(39,638 gallons)of sludge was allowed for this design for safety purposes. 4. E. Design Treatment Volume The design treatment volume(sometimes called Minimum Design Volume)is the volume of wastewater needed to maintain optimum conditions for bacterial growth. This volume may require several months to obtain once filling begins. The owner should be careful to add water to the lagoon until one third to one half of the design treatment volume is achieved before adding swine manure. The operator should always strive to maintain a liquid depth of at least 6 feet to control excessive odors. Initial water addition to the lagoon can be from on-site water wells,creek water pumped into the lagoon or from intentionally diverted rainfall run-off. Mr.Johnson plans to use well water to initially charge his lagoon. There are some differences of opinion on the amount of volume necessary to achieve adequate odor control in anaerobic lagoons. Conventional practice says bigger is better,and there are several reported benefits to designing a large treatment volume. For instance,the extra water offers dilution to the swine manure at first,giving the operator a little more treatment buffer in the early year(s)of the lagoon's life. Concentrations of nutrients will eventually increase to a steady state in both extra large lagoons and adequately sized lagoons. Researchers at NCSU have conducted field work on hundreds of lagoons and seen many types of operations. The general consensus is that lagoon management makes more difference than size in minimizing lagoon odors,provided that the lagoon is not grossly undersized. Even lagoons of Page 7 ' Phase I January 10, 1995 very large size can produce abnormal amounts of odor if improperly managed. The U.S. Soil Conservation Service in North Carolina uses research data developed at NCSU for designing anerobic swine effluent lagoons,Through out this document the engineer chose to use design guidelines commonly accepted in North Carolina by the U.S. Soil Conservation Service.Most of this design criteria was obtained from published articles of researchers and extension specialists at North Carolina State University. Design Treatment Volume: Design Treatment Volume = 1 cu.ft./lb.animal wt. 1 cu.ftdlb.x 30lbsJanimal x 3,840 animals= 115,200 cu.ft. or 115,200 cu.ft.x 7.48 galJcu.ft.= 861,696 gallons Practical design range=800,000 to 900,000 gallons i The water level (minimum design volume)in this lagoon will vary depending on wastewater 1 productions and irrigation schedule.Water depths of at least 6 feet should be maintained under normal conditions. 4. F. Six Month Wastewater And Rainfall Storage Wastewater will most often be pulled off of the top of the primary treatment lagoon and recycled to the confinement buildings for re-use. Water accumulation above the Design Treatment Volume will eventually be spray irrigated to crops. Naturally the farmer will not desire to irrigate every day or every week. Likewise there will be time periods when the weather will not permit responsible irrigation. This requires there to be storage volume built into the lagoon(s)to give the farmer safety and flexibility in the irrigation routine. The time period for this part of the design can vary between three and six months. To provide that extra margin of safety six months storage will be used in the Johnson Farm lagoon design. The six month storage volume includes excess wastes produced by the animals,spillage or wasted water,clean-up water,and excess rainfall(less evaporation)directly into the lagoon. This does not include rainfall run-off water from outside the lagoon since that will be diverted by earthen embankments and grass water ways. Six Month Storage Needed: 0.5 cu.ft.11b.x 30lbs.lanimal x 3,840 animals= 57,600 cu.ft. or 57,600 cu.ft.x 7.48 gal.lcu.ft.= 430,848 gallons The farmer may wish to install a pole inside the lagoon so the operator can tell at a glance the current water level and volume inside the lagoon. This measuring device should be well marked and be of a design which best serves the operator's purpose. Once the lagoon reaches steady state,a familiar water mark around the sides of the lagoon will serve the same purpose.Proposed lagoon dimensions and volumes are shown in Exhibit 5. I Page 8 Phase 1 January 10, 1995 4. G. Severe Storm Storage + At any time in North Carolina there can occur a severe rain producing storm which can deposit I considerable amounts of water quickly. This fad should be considered when designing a lagoon and allowances made to accommodate this extra water. The standard storm surge allowed in lagoon design is the 25 year-24 hour rainfall event. This storm event is historically different between the Mountains, Piedmont,and Coastal plain and can u even vary between neighboring cities. I Climatic data from the U.S.Weather Bureau was available to give the designer reasonably accurate information about such rainfall events. The 25 year-24 hour storm for the Greensboro area is 5.84 inches.For conservative reasons the engineer chose to use 6.41 inches as a design number for Montgomery County. The design engineer is only considering the rainfall falling within the interior of the lagoon. There Should Be No Surface Run-Off From Surrounding Areas Allowed To Enter The Lagoon.All Run-Off Shall Be Diverted Around The Lagoon Via Earthen Embankments,Grass Water i Ways, Or Similar Water Diversion Techniques. I The 25 year-24 hour storm volume for the Johnson Farm is calculated to be approximately: I Primary Lagoon Severe Storm Volume Total lagoon acreage=Assumed at 0.63 acres. 6.41 inches x 0.63 acres=4.04 ac-in or.34 ac-ft 0.34 ac-ft x 43,560 cu.ft./ac-ft= 14,810 cu.ft. or 14,810 cu.ft.x 7.48 gal/cu.ft.= 110,779 gallons 4. H. Freeboard Freeboard is the extra depth added to a lagoon for safety against an embankment overflow or dam washout. This extra depth is a safety measure and prevents water from spilling over the dam, resulting in dam erosion and complete or partial failure. This amount of added depth is usually i selected to be 1 foot but can be 2 feet in some cases. Freeboard was selected to be 1 foot at the Johnson Farm. Primary Lagoon Freeboard: 1 foot. 4. I. Emergency Spillway Or Overflows If the lagoon effluent maximum level is located 3 feet or more above the natural grade outside of the lagoon,the lagoon shall be provided with an emergency overflow spillway. The discharge or overflow of swine effluent to the surface waters of N.C.is prohibited. However,in the unlikely event the water level inside a lagoon should exceed the maximum high water level it should have a predetermined path of overflow in order to safeguard the dam. This emergency spillway should be located on undisturbed,firm soil not easily eroded or on a very solid surface like bedrock,away from the lagoon dam if possible,or in a position where minimal dam height is found.Either overflow pipes or earthen overflows may also be used. Page 9 Phase 1 January 10, 1995 The amount of water to be safely passed by an emergency overflow will depend on several factors and the degree of safety the designer requires.The emergency spillway should pass the overflow f water without over-topping the embankments or dam. According to SCS guidelines(fable 4-Minimum Spillway Design Storm)the Johnson Farm lagoon spillway should be designed for a 10 year-24 hour storm. The engineer feels that a shorter duration more intense storm would be a more conservative design,therefore the engineer decided to use a 25 year- 1 hour storm for emergency spillway design.Weather data for Greensboro, N.C. suggests rainfall during this storm event at: 25 year- 1 hour storm= 2.74 inches Emergency Spillway Or Overflows Average flow calculates to be: 2.74 in./hr.x 0.63 acres x 3,631 cu.ft.lac:in.=6,268 cu.ft./hr. 6,268 cu.ftJhour 13,600 seconds/hour= 1.74 cu.ft./sec. (cfs) The contractor may use a flat overflow cut into a side of the lagoon or a pipe to convey the overflow. Earthen overflows shall have sufficient vegetation maintained to prevent scouring of the soil.Where earthen overflows are used the spillway shall have an outlet a minimum of 4 feet wide and level across the width no matter how small the lagoon structure is designed. Normally a wider i earthen overflow will be required. The engineer used table 8.07d from the"Erosion And Sediment I Control Planning And Design Manual", published by the North Carolina Department of i Environment, Health,and Natural Resources,Land Quality Section to determine emergency overflow dimensions. Recommendations on width will appear in Exhibit 5. If the emergency overflow is earthen, a good grass cover shall be maintained along its length. The spillway should be designed so that any overflows would be conveyed well passed the lagoon construction area. A combination of grass,rock rip rap,etc.may be used for the control of erosion in the event of an emergency overflow for earthen overflows. KEEP IN MIND,THE EMERGENCY OVERFLOW SHOULD NEVER BE USED IF IT CAN BE AVOIDED. Based on information obtained in the manual titled"Erosion And Sediment Control Planning And Design Manual",published by the North Carolina Department of Environment, Health,and Natural Resources,Land Quality Section,the engineer has decided to use an earthen overflow for the lagoon. It is suggested the emergency overflow entrance for the lagoon overflow be 1 foot below the lowest point of any earthen embankments around the lagoon perimeter. The emergency overflow elevations should be verified with a transit after construction. 4. J. Lagoon Dam Considerations The lagoon dam shall be earthen. The constructed top of the Primary Treatment lagoon dam is designed to be roughly at the 84 foot contour. This dam shall be roughly 14 feet tall at its highest point measured to the outside toe. The dam height shall be made to allow for 2 to 5 percent settling. If a concerted effort is made to compact the soil within the dam,a 2 percent settling figure may be used. The dam top width shall be at least 10 feet wide. Final dam dimensions and elevations will depend on on-site parameters and constraints. Page 10 Phase I January 10, 1995 A dam core or key shall be installed along the center line of the dam along its longitudinal axis. This dam core shall extend up either side of the natural side slopes so as to form a barrier to water seepage under the dam and to prevent long term dam movement. The dam core shall be sufficiently wide to allow earth moving machinery tires or tracks to pack all areas of the fill by driving over the fill.A sheep's-foot roller or vibrating roller is recommended for packing the dam and any clay surfaces. It is expected the dam core will need to be a minimum of 10 feet wide, but this will depend on the packing technique. The core shall be taken to a depth sufficient to reach a solid,low permeability clay base, but no less than 2 feet deep.The core should not be taken to a fractured rock base. The core shall be backfilled with a relatively impermeable clay material of sufficient moisture content to pack well via earth moving machinery. Sufficient clay material may not be available on the Johnson Farm to provide this material. If good clay material is not available it shall be imported to the site. Dam core backfill material shall be free of boulders,roots,sod,frozen soil, brush,and other unsuitable material. The backfill material shall not contain rocks greater than 6 inches in diameter. Core fill shall be installed in layers 8 inches thick or less. Repeated passes with a sheep's-foot roller is recommended to compact the core and dam back fill material at each soil layer, but other earth moving machinery may be used if repeated passes are made over the enfire dam core (plus the above grade dam structure)with loaded pans for compaction. The dam core shall be free of standing water when backfilling begins. The natural base on which the dam is to sit is recommended to have a slope 4:1 or less steep before construction starts. Natural grade can be used once grass and vegetation have been removed and if the site is not severely rocky,soft,wet,or steep. The natural grade shall be developed to remove all trees,shrubs, grasses,boulders,etc.and scarified before fill is added. This type activity will help assure a good bond between the first layer of fill material and native material. Moisture can be added to the native material if needed for a good bond. An effort shall be made to use uniform materials though out the fill. Alternating layers of dissimilar materials is discouraged. When dissimilar materials are used the most impermeable materials should be used at dam center and on up stream portions of fill. Eliminate voids during fill operations. The back slope of the dam shall not be steeper than 2.5:1. A 3:1 slope or 4:1 slope is recommended. The inside of the dam can have a slope of 2:1,2.5:1,or 3:1. A 3:1 inside slope is recommended if the contractor can not make the slope any steeper. The front and back portions of the dam should have a combined ratio of at least 5 horizontal to 1 vertical.. Exhibit 5 shows more detail on the dam construction.Dam construction will be checked by the project engineer and SCS personnel if the SCS is available. The dam shall not be more than 15 feettall,measured from the top of the dam to the outside toe, and will not require a permit from the North Carolina Department of Environment, Health, and Natural Resources(NCDEHNR)under the Dam Safety Act, Page 11 r� Phase 1 January 10, 1995 * Lagoon and Dam Summary COMPUTER GENERATED SUMMARY FOR A SINGLE STAGE HOG LAGOON FOR ED JOHNSON Design is for WEANLING-FEEDER for u aninneals es 301bs par animnel et1 cufUlb GALLONS ADDED TOTAL gDDED TOTAL VOLUME in VOLUMEin ITEM pEPTH in FT DEPrH In FT GGAL GAL SLUDGE 0.68 0.68 39638 39638 MIN.DES.VOL. 8.50 9.78 86160 901334 6MO.STOR.+RAINFAL 2.60 11.]B 430848 1332182 EXTRA RAIN ACCU. 0.00 11.T8 0 1332182 24HR.,25YR.STORM 0.56 12.34 106]52 1438934 FREEBOARD 1.00 13.34 NA NA CALCULATING THE SURFACE DIMENSIONS OF THE LAGOON AREA WITH SIDE SLOPES AT 3T01 BOTTOM DIMENSIONS ARE: 86 FEET WIDE BY 86FEET LONG 1] WETTED SURFACE AREA BELOW FREEBOARD): THE TOP WIDTH CALCULATES TO BE= 160 FEET 11 THE TOP LENGTH CALCULATES TO BE= 160 FEET THE SURFACE AREA IS= 25621 SOUAREFEET,OR 0.59 ACRES 2] TOP DIMENSIONS INCLUDING FREEBOARD: THE TOP WIDTH CALCULATES TO BE= 166 FEET THE TOP LENGTH CALCULATES TO BE= 166 FEET THE SURFACE AREA IS= 2T5]8 SOUAREFEET,OR 0.63 ACRES A POND LINER 200 a 200 FT WILL WORK AS A SINGLE LINER-NO SPLICES AND AT LEAST 10 FT TO COVER TOP OF DAM. Planned Construction Criteria(Best Est.At This Time): . Emergency spillway elevation above floor of lagoon 12.34 ft. . Lagoon floor elevation relative to bench mark reference of 100 Will depend on soil found feet . Planned combined dam front and back slope ratio 5:1 . Top width of dam 10 ft. . Freeboard 1 ft. Page 12 3. E. Adjacent Property Near The Proposed Construction Site As mentioned above, the farm under study has been used for agriculture and is in a rural setting. Exhibits 2, and 3 show some property features. The following is a general description of the land adjoining or near the proposed lagoon site. All Sides—Wooded area except what has been cleared for future pasture land. There are no dwellings, structures, roads, or bridges between the proposed lagoon site and the nearest creek or branch. No towns or municipalities are known to get their water from nearby streams which would be impacted immediately by a dam breach. The nearest stream or river is the Naked Creek and it is approximately 800 feet away from the site in a direct vector. From a structures and environmental standpoint,the engineer thinks this lagoon would be a classified low hazard. 4. Lagoon Design Parameters And Details (Proposed) 4. A. General Farm Parameters 1. Type of facility: Nursery. 2. Number of hogs: 3,840 head. 3. Average animal weight assumed: 30 pounds. 4. Size of lagoon in gallons (Approximate) 1,576,000 million 5. Total number of acres at the farm(est.) 210+/- acres 6. Number of acres in lagoon and confinement 3 acres houses (approximately). 4. B. Type Of Treatment Certain forms of liquid waste treatment lagoons have been used for hundreds of years. With the on-set of larger and more intensive farming operations over the last 30 years, the use of on-farm lagoons has increased as part of the overall waste management scheme. Simply put, waste treabnent lagoons are designed to both store and treat the wastes from many types of animal ' confinement operations (usually for wastes in a liquid or slurry form). These lagoons rely on bacteria to decompose the organic matter in the wastewater into gases, liquids, and sludges or solids. In addition significant pathogen reduction is achieved by the process. Two types of lagoons that are sometimes used in wastewater treatment are aerobic and anaerobic lagoons. Both aerobic and anaerobic type lagoons are effective in treating animal wastes, however the most common type of lagoon in use for the treabnent of swine effluent is the anaerobic type lagoon. An anaerobic lagoon system is being designed for the Naked Creek II Farm. Further discussions within this report will be confined to the anaerobic lagoon design process. Anaerobic lagoons develop bacteria populations which thrive without the presence of oxygen. These lagoons usually contain considerably more volume than aerobic lagoons and are normally deeper. Anaerobic lagoons are well suited for high strength wastewaters such as swine manure. 6 The anaerobic process decomposes more organic matter per unit volume than does the aerobic process and is a good method of pathogen reduction. Since anaerobic lagoons are not mechanically aerated they do not consume electrical power and are generally low maintenance,as compared to the aerobic lagoon. If properly constructed and maintained anaerobic lagoons offer good effluent treatment and adequate odor controls. Sudden changes in nutrient loadings or changes in temperature can cause a disruption in the anaerobic microbial process, often resulting in periods of odorous gases being released. Upsets due to changes in weather for instance are normally short lived provided there has not been a severe bacteria population reduction. Anaerobic lagoons in warmer climates do not tend to suffer the severe seasonal problems that colder climates report. Lagoon design documents and research reports often give numbers related to the design process. These numbers vary depending on which publication is reviewed. One fad remains constant throughout literature;Farm Management Has As Much To Do With Odor Minimization As Does Proper Lagoon Deslgn1 However since teaching proper farm management (including proper waste management) is beyond the scope of this document, discussion on physical lagoon design criteria will be the emphasis presented below. The engineer has used design data accepted and used by the N.C.Cooperative Extension Service at NCSU for basic design parameters. Reasoning for variations in design will be clearly stated. 4. C. Lagoon Shape There is no one special shape required for the design of anaerobic lagoons. However due to construction ease most lagoons (especially in the coastal plain of North Carolina) are rectangular in overall shape with a trapezoidal cross section. Lagoons in the Piedmont are often less uniform in shape due to depth-to-rock. Flat or nearly flat bottoms are also desirable but not a requirement. One will find many shapes of anaerobic lagoons functioning well. Lagoon volume is a more important criteria than is shape. Very Shallow water depths are discouraged. For brevity,all of the details associated with estimating lagoon volumes will not be presented in this document. However important design values are presented below. The lagoon at this site is being designed with a rectangular surface and flat bottom. A synthetic liner is being recommended and has been approved by the owner. It will have a trapezoidal cross section with an interior slope of 2:1.Outside side slopes shall be 3:1 or greater. Most clay soils will allow side slopes in lagoon construction to be made 1:1, 2:1, 3:1 or less steep however there is some soil stability disadvantage to side slopes of 1:1, thus seldom is a 1:1 side slope used. The interior sides of this lagoon was chosen to be made 2:1 because of using a synthetic liner. However a 3:1 slope can be used if earth moving equipment can not go steeper. Outside slopes of earthen berms or dams should not exceed 3:1 so regular maintenance and mooring can be conducted. Outside slopes of 4:1 or greater are acceptable providing the height of the dam in reference to the outside toe is less than 15 feet. Dams above 15 feet require special permitting and must meet additional dam safety criteria. 7 4• D. Sludge Holding Capacity A common practice of the modern swine producer is to irrigate sludge when land application events occur.This is usually done by first agitating the lagoon effluent to mix up the solids and the liquids. This practice helps prevent sludge accumulation on the lagoon floor. Sludge irrigation is a management decision and does tend to increase the amount of objectionable odors if done at the wrong times or seasons.Any sludge agitafion will produce some offensive odors while the effluent is being mixed. Mr. Johnson wishes to agitate his lagoon on occasion and irrigate the solids along with the liquid. However for safety purposes the engineer has designed a 5 year sludge accumulation into this lagoon.The amount of sludge accumulation over a 5 year period is estimated to be about 194,743 gallons (26035 cubic feet). This value was derived using an equation developed at NCSU by Dr. L.M. Salley, based on field measurements of existing lagoons. If irrigation of solids does occur more often than every 5 years,the farmer can expect less sludge accumulation. 4. E. Design Treatment Volume The design treatment volume (sometimes called Minimum Design Volume) is the volume of wastewater needed to maintain optimum conditions for bacterial growth. This volume may require several months to obtain once filling begins. The owner should be careful to add water to the lagoon until one third to one half of the design treatment volume is achieved before adding swine manure. The operator should always strive to maintain a liquid depth greater than 6 feet to control excessive odors. Initial water addition to the lagoon shall be from on-site water wells, creek water pumped into the lagoon or from intentionally diverted rainfall run-off. There are some differences of opinion on the amount of volume necessary to achieve adequate odor control in anaerobic lagoons. Conventional practice says bigger is better, and there are several reported benefits to designing a large treatment volume. for instance, the extra water offers dilution to the swine manure at first, giving the operator a little more treatment buffer in the early year(s) of the lagoon's life. Concentrations of nutrients will eventually increase to a steady state in both extra large lagoons and smaller lagoons. Researchers at NCSU have conducted field work on hundreds of lagoons and seen many types of operations. The general consensus is that lagoon management makes more difference than size in minimizing lagoon odors, provided that the lagoon is not grossly undersized. Even lagoons of very large size can produce abnormal amounts of odor 'd improperly managed. The Natural Resources Conservation Service (NRCS) in North Carolina uses research data developed at NCSU for designing anerobic swine effluent lagoons. Through out this document the engineer chose to use design guidelines commonly accepted in North Carolina by the NRCS. Most of this design criteria was obtained from published articles of researchers and extension specialists at North Carolina State University. s Primary Treatment Lagoon: Design Treatment Volume = 1 cu.Ulb.animal wt 1 cu.ft./lb.x 30lbs.lanimal x 3,840 animals= 115,200 cu.ft. or 115,200 cu.ft.x 7.48 gal./cu.ft= 861,696 gallons Practical design range-800,000 to go0,000 The water level (minimum design volume) in this lagoon will vary depending on wastewater productions and irrigation schedule. Water depths of 6 feet should be maintained under normal conditions. ■ 4. F. Six Month Wastewater And Rainfall Storage I� Wastewater will most often be pulled off of the top of the lagoon and recycled to the confinement buildings for re-use. Water accumulation above the Design Treatment Volume will eventually be spray irrigated to crops. Naturally the farmer will not desire to irrigate every day or every week. Likewise there will be time periods when the weather will not permit responsible irrigation. This requires there to be storage volume built into the lagoon to give the farmer safety and flexibility in the irrigation routine. The time period for this part of the design can vary between three and six months. Likewise wastewater storage helps with the management of crops grown for wastewater irrigation. To provide that extra margin of safety,six months storage will be used in the Naked Creek II Farm lagoon design. The six month storage volume includes excess wastes produced by the animals, spillage or wasted water, clean-up water, and excess rainfall (less evaporation) directly into the lagoon. This does not include rainfall run-off water from outside the lagoon since that will be diverted by earthen embankments and grass water ways. Six Month Storage Needed: 0.5 cu.ftlib.x 30lbs./animal x 3,840 animals= 57,600 cuft f or 57,600 cu.ft x 7.48 gal./cu.ft.= 430,848 gallons The farmer shall install a pole or other gauged measuring device inside the lagoon so the operator can tell at a glance the current water level and volume inside the lagoon. This measuring device should be well marked and be of a design which best serves the operator's purpose. Once the lagoon reaches steady state a familiar water mark or flag will serve the same purpose. Proposed lagoon dimensions and depths are shown on Exhibit 5. 4. G. Severe Storm Storage At any time in North Carolina there can occur a severe rain producing storm which can deposit considerable amounts of water quickly. This fact should be considered when designing a lagoon and allowances made to accommodate this extra water. The standard storm surge allowed in lagoon design is the 25 year- 24 hour rainfall event. This storm event is historically different between the Mountains, Piedmont, and Coastal plain and can even vary between neighboring cities. f' 9 E Climatic data from the U.S. Weather Bureau was available to give the designer reasonably accurate information about such rainfall events. The 25 year-24 hour storm for the Montgomery County area is around 6.41 inches. The design engineer is only considering the rainfall falling within the interior of the lagoon. There Should Be No Surface Run-Off From Surrounding Areas Allowed To Enter The Lagoon. All Run-Off Shall Be Diverted Around The Lagoon Via Earthen Embankments, Grass Water Ways,Or Similar Water Diversion Techniques. The 25 year-24 hour storm volume for the Naked Creek If Farm is calculated to be approximately: Primary Lagoon Severe Storm Volume Total lagoon acreage=Assumed at 0.53 acres. 6.41 inches x 0.53 acres=3.4 ac-in or 0.28 ac-ft 0.28 ac-ft x 43,560 cu.ftJac-ft= 12,197 cu.ft. or 12,197 cu.ft.x 7.48 gallcu.ft.=91,234 gallons 4. H. Freeboard Freeboard is the extra depth added to a lagoon for safety against an embankment overflow or dam washout. This extra depth is a safety measure and prevents water from spilling over the dam, resulfing in dam erosion and complete or partial failure. This amount of added depth is usually selected to be 1 foot but can be 2 feet in some cases. Freeboard was selected to be 1 foot at the new Johnson Farm. Primary Lagoon Freeboard: 1 foot. 4. 1. Emergency Spillway Or Overflows If the lagoon effluent maximum level is located 3 feet or more above the natural grade outside of the lagoon,the lagoon shall be provided with an emergency overflow spillway. The discharge or overflow of swine effluent to the surface waters of N.C. is prohibited. 1 However, in the unlikely event the water level inside a lagoon should exceed the maximum high water level it should have a predetermined path of overflow in order to safeguard the dam. This emergency spillway should be located on undisturbed,firm soil not easily eroded or on a very solid surface like bedrock, away from the lagoon dam if possible, or in a position where minimal dam height is found.Either overflow pipes or earthen overflows may also be used. Because a synthetic liner is being used at this farm and because there is not a true dam to t potentially fail, the engineer does not see the critical need for an emergency overflow and is not specifying such. 4. J. Lagoon Dam Considerations(i.e.stormwater diversion) The dam at the Naked Creek II farm lagoon is not actually a dam but is more like a stormwater ' diversion embankment. However embankment construction quality should not be minimized. High water conditions in the lagoon could push outwardly on the embankment and cause some minor I ro f movement. Below the reader will see some construction details for dams and earthen embankments. The lagoon dam shall be earthen. The constructed top of the lagoon dam is designed to be roughly at the 86 foot contour based on the 100 feet reference set by the engineer. The 100 feet contour has been marked by a nail and ribbons on a tree southeast of the proposed lagoon site. The dam shall be roughly 3 feet tall at its highest point measured to the outside toe. The dam height shall be made to allow for 2 to 5 percent settling. If a concerted effort is made to compact the soil within the dam, a 2 percent settling figure may be used. The dam top width shall be at least 10 feet wide.A short embankment(such as on this lagoon) shall have a top width of at least 5 feet wide. A shallow dam core or key shall be installed along the center line of the embankment along its longitudinal axis. This dam core shall extend around the lagoon rim.The dam core shall be 3 feet wide at the top to allow a single earth moving machinery tire or track to pack all areas of the fill by driving over the fill. A sheeps-foot roller or vibrating roller is recommended when building embankment height. The embankment core shall be taken to a depth of 2 feet. The care shall be backfilled with a relatively impermeable clay material of sufficient moisture content to pack well via earth moving machinery. Sufficient sand/clay material should be available on the Johnson Farm to provide this material. Dam core backfill material shall be free of boulders, roots,sod,frozen soil, brush, and other unsuitable material. The backfill material shall not contain rocks greater than 6 inches in diameter. Core fill shall be installed in layers 8 inches thick or less. Repeated passes with a sheeps-foot roller is recommended to compact the core and dam back fill material, but other earth moving machinery may be used if repeated passes are made over the dam core with loaded pans for compaction. The dam core shall be free of standing water when backfilling begins. The natural base on which the dam sits is recommended to have a slope 4:1 or less steep before construction starts. Natural grade can be used once grass and vegetation have been removed and if the site is not severely rocky, soft, wet, or steep. The natural grade shall be developed to remove all trees,shrubs,grasses,boulders,etc.and scarified before fill is added.This type activity will help assure a good bond between the first layer of fill material and native material. Moisture can be added to the native material V needed for a good bond. An effort shall be made to use uniform materials though out the fill. Alternating layers of dissimilar materials is discouraged. When dissimilar materials are used the most impermeable materials should be used at dam center and on the inner face of the dam. Eliminate voids during fill operations. The back slope of the dam shall not be steeper than 2.5:1. A 3:1 slope or 4:1 slope is recommended. The inside of the dam can have a slope of 2:1, 2.5:1,or 3:1. A 3:1 inside slope is recommended. The front and back portions of the dam should have a combined ratio of at least 5 horizontal to 1 vertical. Exhibit 5 shows more detail on the dam construction. Dam construction will be checked by the project engineer as needed. rr f The dam shall not be more than 15 feet tall, measured from the top of the dam to the outside toe, and will not require a permit from the North Carolina Department of Environment, Health, and Natural Resources(NCDEHNR) under the Dam Safety Act. CALCULATED LAGOON SIZE AND VOLUME SUMMARY ADDED TOTAL ADDED TOTAL DEPTH-FT. DEPTH.FT. VOLUME(GAL) VOLUME(GAL) SLUDGE 3.05 3.05 194,743 194,743 MIN.DESIGNVOL. 8.6 11.65 861,696 1,056,439 6 M0.STORAGE 3.00 14.65 430,848 1,487,287 RUN-OFF INFLOW 0.0 14.65 0.0 1,487,287 24HR-25YR STORM 0.55 6.2 91,234 1,578,521 FREEBOARD 1 16.2 NA NA APPROXIMATE LAGOON DIMENSIONS INSIDE SIDE SLOPE RATIO......................................................................... 2:1. TOP LENGTH(INCLUDING FREEBOARD)................................................... 151 FEET TOP WIDTH(INCLUDING FREEBOARD)..................................................... 151 FEET BOTTOM LENGTH(IF APPLICABLE)............................................................ 86 FEET BOTTOM WIDTH(IF APPLICABLE)............................................................... 86 FEET RAPPROXIMATE AREA OF TOP DIMENSIONS.............................................. 0.53ACRES Planned Construction Criteria(Best Est.At This Time): • Emergency spillway elevation off floor NIA ® • Lagoon floor elevation relative to bench mark reference of 100 69.8 feet feet • Planned dam front and back slope ratio 5:1 • Top width of storm water diversion 5 to 10 feet 1 • Freeboard 1fl 5. Misc. Construction Considerations 1. Mr.Johnson , project engineer(s), and construction crews will supervise all dam construction. This shall serve as a quality control measure. ' 12 I