HomeMy WebLinkAbout310843_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permiltee.
1. Farm Number: 31-0843 Certificate Of Coverage Number: AWS310843
2. Facility Name: J&J Farms
3. Landowner's Name (same as on the Waste Management Plan): Jerry T Williams
4. Landowner's Mailing Address: 2020 S NC 41 111
City: Beulaville LA1o111)N- (4&10 State: NC Zip: 28518
Telephone Number: 94O-29S36.7-- r E-mail:
5. Facility's Physical Address: 2020 S NC 41 111
City: Beulaville State: NC Zip: 28518
6. County where Facility is located: Duolin
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code): �Q� .(}./
9. Integrator's Name (if there is not an Integrator, write "None"): Mxrphy-Brown-LLC s I + • ` ' “-"M
10. Operator Name (GIC): Jerry T. Williams Phone Noo.:p, -910-451.2.182 OIC 4: 19989
11. Lessee's Name (if there is not a Lessee, write "None"): \ I I 1))9 4 - 41oil>J
12. Indicate animal operation type and number:
Current Permit:
Oneration Thies:
Operations Type Allowable Count
Swine - Feeder to Finish 2,880
Swine Cattle Dry Poultry Other Tvoes
Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses- Other
Farrow to Finish Milk Cow Pullets Sheep - Sheep
Feeder to Finish Dry Cow Turkeys Sheep - Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
l
91,476.00
19.50
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), sinned by the owner and a certified technical specialist containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A. and I43-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: �/ i//i jg5 Title: 0/144
Signature: ` //ij'JDo, Date:
Name: Title:
Signature: Date:
Name: Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
LINDA CULPEPPER
Director
NORTH CAROLINA
Environmental Quality
February 27, 2019
Jerry T Williams
J&J Farms
2020 S NC 41 111
Beulaville, NC 28518
Subject: Application for Renewal of Coverage for Expiring State General Permit
. Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https://deq.nc.gov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3. 2019.
Please note that you must include one (11 copy of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation 'of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Enclosures
cc (w/o enclosures):
Sincerely,
lY
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Wilmington Regional Office, Water Quality Regional Operations Section
Duplin County Soil and Water Conservation District
AFOG Section Central Files - AWS310843
Murphy -Brown LLC
DE �_.� North Cerotlna Department of Eanv'ronrnentel Quaility i Division of Water Resources
.-r-\./U1� 512 N. Salisbury St. 1 1636 Mail Service Center Rale'sgh, North Carolina 27699.1636
1.:". 1i=�'-' 919.707 .9000
faxnn5 31-845
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B.0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion;of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
a. • itional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm Owner/Manager • Date
Signature of Technical Specialist Date
Nutrient Management Plan For Animal Waste Utilization
10-21-2002
This plan has been prepared for:
J&J Farms 31-843
Jerry T Williams
2020 S NC 41&111
Beulaville, NC 28518
910-298-3675
This plan has been developed by:
Billy W Houston
Duplin Soil & Water
PO Box 219
Kenansville, NC 28349
910-296-2120
10149'4,--
Developer Signature
Type of Plan: Nitrogen Only with Manure Only
Owner/Manager/Producer Agreement
I (we) understand and agree to the specifications and the operation and maintenance
procedures established in this nutrient management plan which includes an animal
waste utilization plan for the farm named above. I have read and understand the
Required Specifications concerning animal waste management that are included with
this plan.
Signature (owner) Date
Signature (manager or producer) Date
This plan meets the minimum standards and specifications of the U.S. Department of
Agriculture - Natural Resources Conservation Service or the standard of practices
adopted by the Soil and Water Conservation Commission.
Plan Approved By: 6 4' I%fr. 21 c 2--
Technics Specialist Signature Date
829749 Database Version 2.0 Date Printed: 10-22-2002 Cover Page 1
Nutrients applied in accordance with this plan will be supplied from the
following source(s):
rciaIF rtilizer is not included in this plan.
S7
Swine Feeder -Finish Lagoon Liquid waste generated 2,669,760 gals/year by
a 2,880 animal Swine Finishing Lagoon Liquid operation. This production
facility has waste storage capacities of approximately 180 days.
Estimated Pounds of Plant Available Nitrogen Generated per Year
Broadcast
6149
Incorporated
10560
Injected
11630
Irrigated
6684
Actual PAN Applied
(Pounds)
Actual Volume Applied
(Gallons)
Volume Surplus/Deficit
(Gallons)
Year 1
7,018.75
2,803,576
-133,816
Note: In source ID, S means standard source, U means user defined source.
829749 Database Version 2.0 Date Printed: 10-22-2002 Source Page 1 of 1
Narrative
This WUP is written based on a wetted acres footprint with information gathered by Star Maready.
If Mr. Williams wishes to cut his bermuda pasture then 300Ibs N/Ac should be used in place of the 2251bs
N/Ac shown for grazing in this WUP.
The farm may be divided into sections and grazed on a yearly rotation and still meet the nutrient budget for
this operation.
Pulls 1,2,3 & 4 should be included in section #1
Pulls 5,6 & 7 should be included in section #2
829749 Database Version 2.0 Date Printed: 10-22-2002 Narrative Page 1 of 1
The table shown below provides a summary of the crops or rotations included in this plan for each field.
Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each
field is shown, where available.
Tract
Field
Leaching
Index (LI)
Soil Series
Crop Sequence
RYE
6919
1
N/A
Foreston
Small Gram Overseed
1.0 Tons
Hybrid Bennudagrass Pasture
6.0 Tons
6919
2
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bennudagrass Pasture
6.0 Tons
6919
3
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Pasture
6.0 Tons
6919
4
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bennudagrass Pasture
6.0 Tons
6919
5
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
6.0 Tons
6919
6
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
6.0 Tons
6919
7
N/A
Foreston
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
6.0 Tons
LI
Potential Leaching
Technical Guidance
< 2
Low potential to contribute to
soluble nutrient leaching below the
root zone.
None
> = 2 &
< = 10
Moderate potential to contribute to
soluble nutrient leaching below the
root zone.
Nutrient Management (590) should be planned.
> 10
High potential to contribute to
soluble nutrient leaching below the
root zone.
Nutrient Management (590) should be planned. Other conservation practices that
improve the soils available water holding capacity and improve nutrient use efficiency
should be considered. Examples are Cover Crops (340) to scavenge nutrients,
Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such
as Filter Strips (393) and Riparian Forest Buffers (391).
)749 Database Version 2.0 Date Printed: 10-22-2002 PCS Page 1 of 1
NOTE: Symbol * means user entered data.
The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of
cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient
requirements, and proper timing of applications to maximize nutrient uptake.
This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by
manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be
applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the
total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation.
Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being
utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be
used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the
application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field.
Waste
Tract '
I )tttlzatiOn,
Field
Source
I.D.
i ante
Soil Series
Total
Acre
Use.
Acres
Crop
' %A"'
RYE
a
Applic.
Period
Nitrogen
PA
Nutrient
Req'd
(Ibs/Al
Comm.
Fert.
Nutrient
Applied
(lbs/A1
Res.
(Ibs/A)
Applic.
Method
Manure
PA
Nutrient
Applied
Liquid
Manure
Applied
(acre)
Solid
Manure
Applied
(acre)
Liquid
Manure
Applied
(Field)
Solid
Manure
Applied
(Field)
N
N
N
lbs/A
1000
gal/A
tons
1000 gals
tons
6919
1
S7
Foreston
6.86
6.86
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19.97
0
137.01
0.00
6919
1
57
Foreston
6.86
6.86
Hybrid Bermudagrass Pasture
6.0 Tons
*3/140/15
•225
0
0
Irrig.
225
89.87
0
616.54
0.00
6919
2
S7
Foreston
3.37
3.37
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19.97
0
67.31
0.00
6919
2
S7
Foreston
3.37
3.37
Hybrid Bermudagrass Pasture
6.0 Tons
•3/1-10/15
*225
0
0
lrrig.
225
89.87
0
302.88
0.00
6919
3
S7
Foreston
2.69
2.69
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
brig.
50
19.97
0
53.73
0.00
6919
3
S7
Foreston
2.69
2.69
Hybrid Bermudagrass Pasture
6.0 Tons
*3/1-10/15
*225
0
0
Irrig.
225
89.87
0
241.76
0.00
6919
4
S7
Foreston
2.51
2.51
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
brig.
50
19.97
0
50.13
0.00
6919
4
S7
Foreston
2.51
2.51
Hybrid Bemtudagrass Pasture
6.0 Tons
*3/1-10/15
*225
0
0
Irrig.
225
89.87
0
225.58
0.00
6919
5
S7
Foreston
4.22
4.22
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19.97
0
84.28
0.00
6919
5
S7
Foreston
4.22
4.22
Hybrid Bermudagrass Hay
6.0 Tons
•3/1-10/31
*300
0
0
brig.
300
119.83
0
505.69
0.00
829749
Database Version 2.0
Date Printed: 10/22/02
WUT Page 1
Waste Utilization Table i'n 1
Nitrogen Comm. Res. Manure Liquid Solid Liquid Solid
PA Feri. abs/A) PA Manure Manure Manure Manure
Nutrient Nutrient Nutrient Applied Applied Applied Applied
Rei'd Applied Applied (acre) (acre) (Field) (Field)
(lbs/A) (lbs/A)
Source Total Use. Applic. Applies 1000
Trail Field I.D. Soil Series Acre Acres Cron RYE Period N N N Method lbs/A gal/A tons 1000 gals tons
6919 6 S7 Foreston 2.11 2.11 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig 50 19.97 0 42.14 0.00
6919 6 S7 Foreston 2.11 2.11 Hybrid Bermudagrass Hay 6.0 Tons •3/1-10/31 *300 0 0 brig. 300 119.83 0 252.85 0.00
6919 7 S7 Foreston 1.60 1.60 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 19.97 0 31.96 0.00
6919 7 S7 Foreston 1.60 1.60 Hybrid Bmnudagrass Hay 6.0 Tons •3/1-10/31 *300 0 0 Inip, 300 119.83 0 191.73 0.00
Total Applied, 1000 gallons 2,803.58 __.. �.........
Lagoon Liquids Total Produced, 1000 gallons 2,669.76
Balance, 1000 gallons-133.82 �,.......... ,
Total Applied, tons 0.00
Manure Solids Total Produced, tons 0.00
Balance, tons 0.00
Notes: 1. In thetract column, symbol —means leased, otherwise, owned
Symbol "means user emered data.
829749 Database Version 2.0 Date Printed: 10/22/02 WUT Page 2
Notes: 1. In thetract column, symbol —means leased, otherwise, owned
Symbol "means user emered data.
829749 Database Version 2.0 Date Printed: 10/22/02 WUT Page 2
The Irrigation Application Factors for each field in this plan are shown in the following table.
Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must
apply at a rate that will not result in runoff. This table provides the maximum application rate per hour
that may be applied to each field selected to receive wastewater. It also lists the maximum application
amount that each field may receive in any one application event.
Irrigation Application Factors
Tract
Field
Soil Series
Application Rate
(inches/hour)
Application Amount
(inches)
6919
1
Foreston
0.50
0.96
6919
2
Foreston
0.50
0.96
6919
3
Foreston
0.50
0.96
6919
4
Foreston
0.50
0.96
6919
5
Foreston
0.50
0.96
6919
6
Foreston
0.50
0.96
6919
7
Foreston
0.50
0.96
829749 Database Version 2.0 Date Printed: 10-22-2002 IAF Page 1 of 1
The following I agoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for
sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen
concentrations for each source, the number of animals in the facility and the plant available nitrogen application
rates shown in the second column.
Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At
clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the
priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting.
Since nutrient levels are generally very high, application of sludge must be carefully applied.
Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not
be used for sludge application. If this is not possible, care should be taken not to load effluent application fields
with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface
water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels
may also be a concern.
Lagoon Sludge Nitrogen Utilization Table
Crop
Maximum
PA-N Rate
lb/ac
Maximum Sludge
Application Rate
1000 gal/ac
Minimum Acres
10 Years Accumulation
Minimum Acres
15 Years Accumulation
Minimum Acres
5 Years Accumulation
Swine Feeder -Finish Lagoon Sludge - Standard
a 120 bu
150
13.16
36.10
72.21
108.31
.ay 6 ton R.Y.E.
300
26.32
18.05
36.10
54.16
'Soybean 40 bu
160
14.04
33.85
67.70
101.55
829749 Database Version 2.0 Date Printed: 10-22-2002 Sludge Page 1 of 1
The Available Waste Storage Capacity table provides an estimate of the number of days of storage
capacity available at the end of each month of the plan. Available storage capacity is calculated as the
design storage capacity in days minus the number of days of net storage volume accumulated. The
start date is a value entered by the user and is defined as the date prior to applying nutrients to the first
crop in the plan at which storage volume in the lagoon or holding pond is equal to zero.
Available storage capacity should be greater than or equal to zero and less than or equal to the design
storage capacity of the facility. If the available storage capacity is greater than the design storage
capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated.
If available storage capacity is negative, the estimated volume of accumulated waste exceeds the
design storage volume of the structure. Either of these situations indicates that the planned application
interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity.
SYKLL4VSY
Source Name
Swine Feeder -Finish Lagoon Liquid
Design Storage Capacity (Days)
Start Date
10/1
180
Plan Year
Month
Available Storage Capacity (Days) *
1
1
101
1
2
83
1
3
107
1
4
122
1
5
136
1
6
151
1
7
165
1
8
179
1
9
180
1
10
162
1
11
142
1
12
124
* Available Storage Capacity is calculated as of the end of each month.
829749 Database Version 2.0 Date Printed: 10-22-2002 Capacity Page 1 of 1
Required Specifications For Animal Waste Management
1. Animal waste shall not reach surface waters of the state by runoff, drift,
manmade conveyances, direct application, or direct discharge during
operation or land application. Any discharge of waste that reaches
surface water is prohibited.
2. There must be documentation in the design folder that the producer
either owns or has an agreement for use of adequate land on which to
properly apply the waste. If the producer does not own adequate land to
properly dispose of the waste, he/she shall provide evidence of an
agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the
responsibility of the owner of the waste production facility to secure an
update of the Nutrient Management Plan when there is a change in the
operation, increase in the number of animals, method of application,
receiving crop type, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs
for realistic crop yields based upon soil type, available moisture,
historical data, climatic conditions, and level of management, unless
there are regulations that restrict the rate of applications for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre
per year. Waste may be applied to land eroding at more than 5 tons per
acre per year but less than 10 tons per acre per year provided grass filter
strips are installed where runoff leaves the field (see USDA, NRCS Field
Office Technical Guide Standard 393 - Filter Strips).
5. Odors can be reduced by injecting the waste or by disking after waste
application. Waste should not be applied when there is danger of drift
from the land application field.
6. When animal waste is to be applied on acres subject to flooding, waste
will be soil incorporated on conventionally tilled cropland. When waste is
applied to conservation tilled crops or grassland, the waste may be
broadcast provided the application does not occur during a season prone
to flooding (see "Weather and Climate in North Carolina" for
guidance).
829749 Database Version 2.0 Date Printed: 10/22/02 Specification Page 1
7. Liquid waste shall be applied at rates not to exceed the soil infiltration
rate such that runoff does not occur offsite or to surface waters and in a
method which does not cause drift from the site during application. No
ponding should occur in order to control odor and flies.
8. Animal waste shall not be applied to saturated soils, during rainfall
events, or when the soil surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a
manner that the crop is not covered with waste to a depth that would
inhibit growth. The potential for salt damage from animal waste should
also be considered.
10. Nutrients from waste shall not be applied in fall or winter for spring
planted crops on soils with a high potential for leaching. Waste/nutrient
loading rates on these soils should be held to a minimum and a suitable
winter cover crop planted to take up released nutrients. Waste shall not
be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11. Any new swine facility sited on or after October 1,1995 shall comply
with the following: The outer perimeter of the land area onto which
waste is applied from a lagoon that is a component of a swine farm shall
be at least 50 feet from any residential property boundary and canal.
Animal waste, other than swine waste from facilities sited on or after
October 1, 1995, shall not be applied closer that 25 feet to perennial
waters.
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other
than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and
public right-of-ways.
829749 Database Version 2.0 Date Printed: 10/22/02 Specification Page 2
15. Animal waste shall not be discharged into surface waters, drainageways,
or wetlands by a discharge or by over -spraying. Animal waste may be
applied to prior converted cropland provided the fields have been
approved as a land application site by a "technical specialist". Animal
waste shall not be applied on grassed waterways that discharge directly
into water courses, and on other grassed waterways, waste shall be
applied at agronomic rates in a manner that causes no runoff or drift
from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets,
sinks, etc., shall not be discharged into the animal waste management
system.
17. A protective cover of appropriate vegetation will be established on all
disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas
shall be fenced, as necessary, to protect the vegetation. Vegetation such
as trees, shrubs, and other woody species, etc., are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and
accessible. Berms and structures should be inspected regularly for
evidence of erosion, leakage, or discharge.
18. If animal production at the facility is to be suspended or terminated, the
owner is responsible for obtaining and implementing a "closure plan"
which will eliminate the possibility of an illegal discharge, pollution, and
erosion.
19. Waste handling structures, piping, pumps, reels, etc., should be
inspected on a regular basis to prevent breakdowns, leaks, and spills. A
regular maintenance checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and
other crops for direct human consumption. However, if animal waste is
used on crops for direct human consumption, it should only be applied
pre -plant with no further applications of animal waste during the crop
season.
829749 Database Version 2.0 Date Printed: 10/22/02 Specification Page 3
21. Highly visible markers shall be installed to mark the top and bottom
elevations of the temporary storage (pumping volume) of all waste
treatment lagoons. Pumping shall be managed to maintain the liquid
level between the markers. A marker will be required to mark the
maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested
at least annually at crop sites where waste products are applied.
Nitrogen shall be the rate -determining nutrient, unless other restrictions
require waste to be applied based on other nutrients, resulting in a lower
application rate than a nitrogen based rate. Zinc and copper levels in
the soils shall be monitored and alternative crop sites shall be used when
these metals approach excessive levels. pH shall be adjusted and
maintained for optimum crop production. Soil and waste analysis
records shall be kept for a minimum of five years. Poultry dry waste
application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for five
(5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina
regulations.
829749 Database Version 2.0 Date Printed: 10/22/02 Specification Page 4
The following crop note applies to field(s): 1, 2, 3, 4
Bermudagrass CP, Mineral Soil, Poorly Drained to Somewhat Poorly Drained.
Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations
provided for these soils.
In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3"
deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind.
For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of
30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions.
Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For
broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium
and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the
establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N
annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates
by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and
Forages in North Carolina for more information or consult your regional agronomist or extension agent for
assistance.
829749 Database Version 2.0 Date Printed: 10-22-2002 Crop Note Page 2 of 2
WETTABLE ACRES
IRRIGATION SYSTEM DESIGN PARMATERS
and
COMPUTATIONAL WORKSHEET SUMMARY
Landowner / Operator Name Jerry T. Williams
Adress 2020 S NC 41&111
Beulaville, NC 28518
Telephone 910-298-3675
TABLE 1 - Field Specifications
COUNTY Duplin
DATE 10/22/2002
Tract
Number
Hydrant
or
field (1)
Number
acres
start end
wetted
area
acres
middle
wetted
area
acres
stop end
wetted
area
Approximate
Maximun
Useable Size
of field (2)
(acres) Table
column
Length
of
pulls
in feet
Width
of
pulls
in feet
Soil Type
Slope
(%)
Crop(s)
Madmun
Application
Rate (3)
(inlhr)
Maxiumn
Application
per Irrigation
cycle (3)
(inches)
6919
P1
0.5
4.04
0
4.54 EE75
B-C
880
200
FOA
0-5
BerrnudalSmalyrain
0.5
1
6919
PIA
0.5
1.82
0
2.32 EE75
B-C
396
200
FOA
0-5
BennudatSmallgrain
0.5
1
6919
P2
0.46
2.91
0
3.37 E175
B-C
705
180
FOA
0-5
Bermuda/Smallgrain
0.5
1
6919
P3
0.46
2.23
0
2.69 E175
B-C
539
180
FOA
0-5
Bermuda/Smallgrain
0.5
1
6919
P4
0.5
2.01
0
2.51 EE75
B-C
437
200
FOA
0-5
BennudatSmallgrain
0.5
1
6919
P5
0.5
3.72
0
4.22 EE75
B-C
810
200
FOA
0-5
Bermuda/Smallgrain
0.5
1
6919
P6
0 385
1.72
0
2.11 E160
B-C
500
150
FOA
0-5
Bermuda/Smallgrain
0.5
1
6919
P7
0.5
1.1
0
1.6 EE75
B-C
260
185
FOA
0-5
Bennuda/Smallgrain
0.5
1
1 see attached map.
2 Total field acreage minus required buffer areas.
3 Refer to N.C. Irrigation guide, Field Office Technical Guide, Section II G. Annual application must not exceed the agronomic rates for the soil and crop used.
Wettable Acre Computational Worksheet Completed by:
Billy Houston
Date
10./22./02
EMERGENCY ACCTD®M PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ)
EMERGENCY MANAGEMENT SERVICES (EMS)
SOIL AND WATER CONSERVATION DISTRICT (SWCD)
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
COOPERATIVE EXTENSION SERVICE (CES)
qt-1
9b-1a15
911
cno
Flo aci(Q:Ia9
cito aci(p- 1`iD
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort
to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1.
A.
Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
8
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions
which could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach
of the dam. Assuming proper design and construction, the owner has the responsibility
for ensuring structure safety. Items which may lead to lagoon failures include:
o Modification of the lagoon structure -- an example is the placement of a pipe in the
dam without proper design and construction. (Consult an expert in lagoon design
before placing any pipes in dams.)
o Lagoon liquid levels -- high levels are a safety risk.
• Failure to inspect and maintain the dam.
o Excess surface water flowing into the lagoon.
o Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: (919) 733-3942. Your phone call should include: your name, facility
number, telephone number, the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriff's Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: ' 1 r ; ('fie c-; t=a rv\s
b. Contractors Address: Se k I& J I Uc r, r✓
c . Contractors Phone:
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: M Vic 5L.A._35
b. Phone:
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
9
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BMP's to Minimize Odor Site Specific Practices
(Liquid Systems)
Flush Gutters Accumulation of solids
((Flush system is designed and operated
sufficiently to remove accumulated
solids from gutters as designed.
() Remove bridging of accumulated solids at
discharge
Lagoons and Pits Crusted Solids
Ix/Maintain lagoons, settling basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30% of surface.
Excessive Decaying vegetation(✓)Maintain vegetative control along banks of
Vegetative Growth lagoons and other impoundment's to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
(Dry Systems)
Feeders Feed Spillage (Alf -Design, operate and maintain feed systems (e.g..
bunkers and troughs) to minimize the accumulation
of decaying wastage.
(a -Clean up spillage on a routine basis (e.g. 7-10 day
interval during summer; 15-30 day interval during winter).
Feed Storage Accumulation of feed
residues
(+)-Reduce moisture accumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
nspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e. inspect for and remove or break up accumulated
solids as needed).
MIC -- November 11, 1996
10
Dry Manure Handling Accumulations of animal ( ) Remove spillage on a routine basis (e.g. 7-10 day
Systems wastes interval during summer; 15-30 days interval during
winter) where manure is loaded for land application
or disposal.
( ) Provide for adequate drainage around manure stockpiles
() Inspect for and remove or break up accumulated wastes
in filter strips around stockpiles and manure handling
areas as needed.
The issues checked () pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
(Landowner Signature)
For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC -- November 11, 1996
11
SWINE FA M 'W ASTE M NAGEMENT ODOR CONTFzOL CHECKLIST
Source
Cause BMP's to Minimize Odor
Site Specific Practices
Farmstead Swine production
't )Vegetative or wooded buffers:
(' J ecommended best management
practices;
(*Good judgment and common sense
Animal body
surfaces
Dirty manure *Dry floors
covered animals
Floor surfaces Wet manure -covered (A)Slotted floors;
floors ( Waterers located over slotted floors;
Feeders at high end of solid floors;
(. ' Scrape manure buildup from floors;
( )Underfloor ventilation for drying
Manure collection Urine
pits
Partial microbial
decomposition
►Frequent manure removal by flush, pit
recharge or scrape
( )Underfloor ventilation
Ventilation Volatile gases
exhaust fans Dust
(?')Fan maintenance;
(Efficient air movement
Indoor surfaces Dust
()Washdown between groups of animals
)Feed additives;
( )Feeder covers;
(.)Feed delivery downspout extenders to
feeder covers
Flush Tanks Agitation of recycled ( )Flush tank covers
lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks
are filling with anti -siphon vents
Flush alleys Agitation during waste ( )Underfloor flush with underfloor
water conveyance ventilation
Pit recharge Agitation of recycled ( )Extend recharge lines to near bottom of
points lagoon liquid while pits pits with anti -siphon vents
are filling
Lift stations Agitation during sump ( )Sump tank covers
tank filling and drawdown
Outside drain
collection or
junction boxes
Agitation during waste ( )Box Covers
water conveyance
End of drain Agitation during waste ( )Extend discharge point of pipes
pipes at lagoon water underneath lagoon liquid level
Lagoon surfaces
Volatile gas emissions 'bCProper lagoon liquid capacity
Biological mixing (Correct lagoon startup procedures
Agitation (7()Minimum surface area -to -volume ratio
(AMinimum agitation when pumping
(' )Mechanical aeration
( )Proven biological additives
Irrigation sprinkler High pressure agitation (tUlrrigate on dry days with little or no wind
nozzles Wind draft • KMinimum recommended operation pressure
)Pump intake near lagoon liquid surface
( )Pump from second -stage lagoon
AMOC -- November 11, 1996
12
Storage tank or
basin surface
Partial microbial ( )Bottom or midlevel loading
decomposition Mixing while ( )Tank covers
filling Agitation when emptying( )Basin surface mats of solids
( )Proven biological additives or oxidants'
Settling basin
surface
Partial microbial decom- ( )Extend drainpipe outlets underneath liquid
position Mixing while filling level
Agitation when emptying ( )Remove settled solids regularly
Manure, slurry or
sludge spreader
outlets
Agitation when spreading
Volatile gas emissions
( )Soil injection of slurry/sludges
( )Wash residual manure from spreader after use
( )Proven biological additives or oxidants
Dead animals
Carcass decomposition (X)Proper disposition of carcasses
Dead animal
disposal pits
Carcass decomposition ( )Complete covering of carcasses in burial pits
( )Proper location I construction of disposal pits
Incinerators
Incomplete combustion
( )Secondary stack burners
Standing water
around facilities
improper drainage
Microbial decomposition of
organic matter
X)Farm access road maintenance
away from facilities
Manure tracked
onto public roads
from farm access
Poorly maintained access
roads
(KFarm access road maintenance
Additional Information:
Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center
Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE
Swine Production Facility Manure Management:Pit Recharge --Lagoon Treatment:EBAE128-88NCSU-BAE
Swine Production Facility Manure Management:Underfoor Fluse-Lagoon Treatment 129-88NCSU-BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE
Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE
NCSU-Swine Extension
Controlling Odors from Swine Buildings; PIH-33 NC Pork Producers Assoc
Environmental Assurance Program: NPPC Manual NCSU Agri Comms Assoc
Options for Managing Odor; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension
1995 Conference Proceedings
The issues checked ( ) pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying odor control measures as practical.
Available From:
I certify the aforementioned odor control Best Management Practice /lave be: n
reviewed with me.
downer Signature)
13
Operator: Jerry Williancb County: Duplin ( Date: 05/25/95
Distance to nearest residence (other than owner): 2000.0 feet
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish) x 1417 lbs. = 0 Ibs
0 sows (farrow to feeder) x 522 Ibs. = 0 Ibs
2880 head (finishing only) x 135 Ibs. = 388800 Ibs
0 sows (farrow to wean) x 433 Ibs. = 0 Ibs
0 head (wean to feeder) x 30 Ibs. = 0 Ibs
Describe other: 0
Total Average Live Weight = 388800 Ibs
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 388800 Ibs. ALW x Treatment Volume(CF)/Ib. ALW
Treatment Volume(CF)/Ib. ALW = 1 CF/Ib. ALW
Volume = 388800 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Ot' val-.0'-c £B /Li-Gfhrdp ataw to it
auShfr
bb / t wco vs Al N Akio t3
Volume =
4. TOTAL DESIGNED VOLUME
0.0 cubic feet
Inside top length (feet) 270.0
Inside top width (feet)------------------- 270.0
Top of dike elevation (feet) 49.0
Bottom of lagoon elevation (feet) 37.0
Freeboard (feet) 1.0
Side slopes (inside lagoon) 3.0 : 1
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2
3.0 3.0 3.0 3.0
AREA OF TOP
LENGTH * WIDTH =
264.0 264.0
AREA OF BOTTOM
LENGTH * WIDTH =
198.0 198.0
AREA OF MIDSECTION
LENGTH * WIDTH *4
231.0 231.0
CU. FT. = [AREA TOP + (4*AREA
69696.0
LENGTH WIDTH DEPTH
264.0 264.0 11.0
69696 (AREA OF TOP)
39204 (AREA OF BOTTOM)
213444 (AREA OF MIDSECTION * 4)
MIDSECTION) + AREA BOTTOM] * DEPTH/6
213444.0 39204.0
1.8
Total Designed Volume Available = 590964 CU. FT.
5. TEMPORARY STOLE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width =
270.0 270.0 72900.0 square feet
Buildings (roof and lot water)
0.0 square feet Describe this area.
TOTAL DA 72900.0 square feet
Design temporary storage period to be
5A. Volume of waste produced
Feces & urine production in gal./day per 135 Ib. ALW
Volume =
Volume =
5B. Volume of wash water
180 days.
1.37
388800 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days
710208 gals. or 94947.6 cubic feet
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume =
0.0 gallons/day * 180 days storage/7.48 gallons
per CF
Volume = 0.0 cubic feet
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall
Volume = 7.0 in * DA / 12 inches per foot
Volume = 42525.0 cubic feet
7.0 inches
5D. Volume of 25 year - 24 hour storm
Volume = 7.5 inches / 12 inches per foot * DA
Volume = 45562.5 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A. 94948 cubic feet
5B. 0 cubic feet
5C. 42525 cubic feet
5D. 45563 cubic feet
TOTAL 183035 cubic feet
6. SUMMARY
Temporary storage period > 180 days
Rainfall in excess of evaporation > 7.0 inches
25 year - 24 hour rainfall > 7.5 inches
Freeboard > 1.0 feet
Side slopes > 3.0 : 1
Inside top length > 270.0 feet
Inside top width > 270.0 feet
Top of dike elevation > 49.0 feet
Bottom of lagoon elevation > 37.0 feet
Total required volume > 571835 cu. ft.
Actual design volume > 590964 cu. ft.
Seasonal high watertable elevation (SHWT)===> 44.3 feet
Stop pumping elev. > 45.0 feet
Must be > or = to the SHWT elev. > 44.3 feet
Must be > or = to min. req. treatment el.=> 43.0 feet
Required minimum treatment volume > 388800 cu. ft.
Volume at stop pumping elevation > 395808 cu. ft.
Start pumping elev. > 47.3 feet
Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr.- 24 hr. rainfall==>
Volume at start pumping elevation
Required volume to be pumped
Actual volume planned to be pumped
Min. thickness of soil liner when required==>
7. DESIGNED Beada5 APPROVED BY:
DATE: (/).,j /9s
545402 cu. ft.
542949 cu. ft.
137473 cu. ft.
147141 cu. ft.
1.8 feet
Uri
DATE: set r
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMF -re•
BEFORE BEGINNING EXCAVATION
LANDOWNER IS ADVISED TO
CONTACT ULOCO TO ASSURE THAT
UNDERGROUND UTILITIES ARE NOT
DESTROYED 1-800-632-4949
*
*
!Weer
— ISE DOES NOT CERTIFY THAT
EXCAVATION AND FILL
VOLUMES ARE CORRECT
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available
in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped
down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made
to maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty
action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
• Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the
lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should
include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
2
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear
tends to reduce operating pressure and flow. With continued use, nozzle wear results in
an increase in the nozzle opening which will increase the discharge rate while
decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the design
will alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle.
Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of
mainlines will reduce operating pressure. Operating below design pressure greatly
reduces the coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout
the application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On
a windless day, variation between containers of more than 30 percent is cause for
concern. You should contact your irrigation dealer or technical specialist for assistance.
*Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual
1
• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large
- bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and
crop requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge
can be removed without liner injury. If the liner is damaged it must be repaired as soon
as possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal
content than liquid. Because of this it should probably be applied to land with low
phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the
chance of erosion. Note that if the sludge is applied to fields with very high soil -test
phosphors, it should be applied only at rates equal to the crop removal of phosphorus.
As with other wastes, always have your lagoon sludge analyzed for its nutrient value.
6
• Practice water conservation --- minimize building water
leaking waterers, broken pipes and washdown through
water conservation.
• Minimize feed wastage and spillage by keeping feeders a
the amount of solids entering the lagoon.
usage and spillage from
proper maintenance and
djusted. This will reduce
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare -soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
4
Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability -- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon
dam. A good stand of vegetation will reduce the potential damage caused by wave
action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon
may be used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3
Jerry Williams
J&J Farms
Fac 31-843
Scale 1" = 250' +/-