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HomeMy WebLinkAbout310800_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0800 Certificate Of Coverage Number: AWS310800 2. Facility Name: Charles Aycock #2 (Mitchell Nurser' 3. Landowner's Name (same as on the Waste Management Plan): Charles Edward Aycock 4. Landowner's Mailing Address: 1024 Cv Dress Creek Rd City: Wallace State: NC Zip: 28466 Telephone Number: 910-285-4268 Ext. E-mail: 5. Facility's Physical Address: 671 James Rd City: Wallace State: NC Zip: 28466 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): ivies v' - uro.. T LQ 1Miik-clie (CQ 10. Operator Name (OIC): Charles Edward A, cock 1. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Phone No.: 910-285-4268 OIC #: 17158 Operations Type Allowable Count Swine - Wean fo Feeder 2,600 Swine Cattle Dry Poultr. Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultr% Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name. 1 Estimated Date Built V' 3 Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) 1709.3 it Estimated Surface Area (Square Feet) a OO Design Freeboard "Redline" (Inches) 19:50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed as required by NC General Statutes 143 215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), si;:ned b; the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be your facility. 8. Operation and Maintenance Plan application accurate and applicable to If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with 'NC General Statutes 143-215.6A and 143 215.6B, "any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed • Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: C,y�1. 1 Title: ` 1a•2. �- / - Signature: C41t .{- li S : S Jl C. C CI -- Date: Q u)v L1r Name: Title: Signature: Date: Name: _ Title: Signature: _ Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: • NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Overnti MICHAEL S. REGAN Seer F#vey LINDA CULPEPPER NORTH CAROLINA Die Yoe OvironmentalQupfity Charles Edward Aycock Charles Aycock #2 (Mitchell Nursery) 1024 Cypress Creek Rd Wallaoe, NC 28466 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: February 27, 2019 MAR 26 2019 Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at htlps://deq,nc.eov/about/divisions/water-resources/water-ouality-regional-onerations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program- . 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 IJr orderto assure your continued coverage under. the. State Non -Discharge General Permits. you must .submit an application for permit coverage to the Division: Enclosed _you will fmd a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The.. application form _.must be comttleted: • signed and returned by April 3: 2019, Please note 1 that you must include • one (11 cony of the Certified Animal Waste Management Plan tCAWMP) with the comuleted and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application: form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc (w/o enclosures): Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Soil and Water Conservation District AFOG Section Central Files AWS31080Q Murphy -Brown LLC North Ceroline Department o .Envronmentel Qal:allty 1 Divis�n of Wet:r Resourc s 512 N. S31sb!!rySt. 1 363& Melt See rp Caner 1 Aale9git, North Cerol3ne 27e99.1636 . -" -", 919.707 5000 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices Flush Gutters Accumulation of solids Lagoons and Pits (Liquid Systems) Flush system is designed and operated sufficiently to remove accumulated � soilds from gutters as designed. 1) Remove bridging of accumulated solids at discharge Crusted Solids ($Maintain lagoons, settling basins and Excessive Vegetative Growth pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Decaying vegetation (4-M intain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage ( ) Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. ()Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 1 5-30 day interval during winter). Feed Storage Accumulations of feed residues Animal Holding Areas Accumulations of animal wastes and feed wastage AMIC--November 11, 1996 () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. () Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Animal body surfaces Floor surfaces Swine production Dirty manure -covered animals Wet manure -covered floors Manure collection pits Urine (^)•'vegetative or wooded buffers; (J.-Recommended best management practices; (-)-Good judgment and common sense (4-Dry floors ( lotted floors; (4-Waterers located over slotted floors; () Feeders at high end of solid floors; (1 Scrape manure buildup from floors; 11-d-nderfloor ventilation for drying Parital micorbial decomposition Ventilation exhaust fans Volatile gases; Dust Indoor surfaces Flush tanks Dust (j-equent manure removal by flush,pit recharge,or scrape (-)-nderfloor ventilation Agitation of recycled lagoon liquid whiles tanks are filling („)man maintenance; (icient air movement (9 /ashdown between groups of animals () Feed additives; (1 Feeder covers; () Feed delivery downspout extenders to feeder covers () Flush tank covers (1 Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater conveyanance (--1'Gnderfloor flush with underfloor ventilation Pit recharge points Agitation of recycled lagoon liquid while pits are filling () Extend rechard lines to near bottom of pits with anti -siphon vents Lift stations Agitation during sump tank filling and drawdown (1 Sump tank covers Outside drain collection Agitation during wastewater or junction boxes conveyance ( ) Box covers End of drainpipes at lagoon Agitation during wastewater Lagoon surfaces Volatile gas emissions Biological mixing Agitation (1 Extend discharge point of pipes underneath lagoon liquid level (roper lagoon liquid capacity (-orrect lagoon startup procedures (-)' inimum surface area -to -volume ratio (1-Minimum agitation when pumping () Mechanical aeration () Proven biological additives Irrigation sprinkler nozzles High pressure agitation Wind draft (frigate on dry days with little or no wind (Xivlinimum recommended operation pressure (.(ump intake near lagoon liquid surface () Pump from second -stage lagoon AMOC--November 11, 1996 Storage tank or basin surface Settling basin surface Manure, slurry or sludge spreader outlets Partial microbial decomposition Mixing while filling Agitation when emptying Partial micobial decomposition Mixing while filling Agitation when emptying Agitation when spreading Volatile gas emissions Uncovered manure, slurry Volatile gas emissions while drying or sludge on field surfaces Dead animals Dead animal disposal pits Incinerators Standing water around facilities Carcass decomposition Carcass decomposition Incomplete combustion Improper drainage Microbial decomposition of organic matter Manure tracked onto Poorly maintained access roads roads from farm access () Bottom or midlevel loading () Tank covers () Basin surface mats of solids () Proven biological additives or oxidants (1 Extend drainpipe outlets underneath liquid level () Remove settled solids regularly /4-S-oil injection of slurry/sludges (I -Wash residual manure from spreader after use () Proven biological additives or oxidants (>Soil infection of slurry/sludges (-)'Soil incorporation within 48 hours (-)-Spread in thin uniform layers for rapid drying () Proven biological additives or oxidants (._roper disposition of carcasses () Complete covering of carcasses in burial pits () Proper location/construction of disposal pits () Secondary stack burners (--Grade and landscape such that water drains away from facilities U'Farm access road maintenance Additional Information: Swine Manure Management; 0200 Rule/BMp Packet — Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Fluse--Lagoon Treatment; EBAE 129-88 Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assuranc Program: NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0107, 1995 Conference Proceedings Available From: NCSU-County Extension Center NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-Swine Extension NC Pork Produces Assoc NCSU Agri Communications Florida Cooperative Extension The issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying in9 odor control measures as practical. I certify the aforementioned odor control Best Managment Practices have been reviewed with me. r• Signature) AMOC-November 11, 1996 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) (910)395-3900 (910)296-2160 (910)296-2120 (910)296-2121 (910)296-2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of darn. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include. a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 1 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , Iocal•SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4 If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: Fah, /#�� Po fix of a 14; r r c, z,' ; d- q lc 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: /�1,. f Ft :l Fur.K; b. Phone: 1, o- 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. 2 Nutrient Management Plan For Animal Waste Utilization 03-06-2006 This plan has been prepared for: Charles Aycock 42 ivIitchells Nursery(31800 Charles Aycock 1024 Cypress Creek Rd Wallace, NC 28-166 910-285-4268 This plan has been developed by: Billy W Houston Duplin Soil & Water Conservation PO Box 219 Kenansville, NC 28349 910-296-2120 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technic Specialist Signature Date 140838 Database Version 3 1 Date Printed: 03-06-2006 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 496,600 gals/year by a 2,600 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 1144 Incorporated 1964 Injected 2163 Irrigated 1243 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 1,243 1480 -237 591,236 -94,636 Note: In source ID. S means standard source. U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 140838 Database Version 3.1 Date Printed: 03-06-2006 Source Page Page 1 of 1 Narrative This WUP is written based on a wetted acres footprint completed by Star Jackson.(see attached) The total useable acres in this field are 4.64 Acres. 14083S Database Version 3 1 Date Printed: 03-06-2006 Narrative Page Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching Index (LI) Soil Series Crop Sequence RYE 71825 1 9.50 4.64 N/A Autryville Small Grain Overseed 1.0 Ton 5.5 Tons Hybrid Bermudagrass Hay PLAN TOTALS: 9.50 4.64 LI Potential Leaching Technical Guidance < 2 Low potential to contribute to soluble nutrient leaching below the root zone. None _ & <= 10 Moderate potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. > 10 High potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. Other conservation practices that improve the soils available water holding capacity and improve nutrient use efficiency should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 140838 Database Version 3.1 Date Printed 3/6/2006 NOTE: Symbol * means user entered data. PCS Page.Page 1 of 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres•of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the.crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan. adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Tract Field Source II) Soil Series 'Total Acres Use. Acres Crop RYL' Applic. Period Nitrogen 1'A Nutrient Req'd (Ibs/A) Comm. Fen. Nutrient Applied (Ibs/A) Res. (Ibs/A) Applic. Method Manure PA NutricntA pplied (Ibs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field). Solid Manure Applied (Field) N N N N 1000 gal/A Tons 1000 gals tons 71825 1 SS Mayville 9.50 4.64 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. r 50 19.97 0.00 92.67 0.00 71825 1 S5 Autryville 9.50 4.64 Ilyhrid 13ermudagrass I lay 5.5 Tons *3/1-10/15 269 0 0 Irrig. 269 107.45 0.00 498.57 0.00 Total Applied, 1000 gallons 591.24 Total Produced, 1000 gallons 496.60 Balance, 1000 gallons -94.64 - 'total Applied, Ions 0.00 Total Produced, tons 0.00 Balance, tons 0.00 Notes: 1. In the tract column, — symbol means leased, otherwise, owned. 2. Symbol * means user entered data. 140838 Database Version 3.1 Date Printed: 3/6/2006 WE IT Page Page 1 of 1 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches hour) Application Amount (inches) 71825 1 Autryville 0.60 1.0 140838 Datab Version 3.1 Dat:s Printed 3/6/2006 1AF Page Page 1 of 1 NOTE: Symbol * means uscr entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out. this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper 'and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate Ib/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Corn 120 bu 150 13.16 6.62 13.24 19.85 Hay 6 ton R.Y.E. 300 26.32 3.31 6.62 9.93 Soybean 40 bu 160 14.04 6.20 12.41 18.61 140838 Database Version 3.1 Date Printed: 03-06-2006 Sludge Page Page 1 of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Nursery Lagoon Liquid Design Start Date 9/1 180 Plan Year Month Available Storage 1 1 .• 1 2 55 1 3 74 1 4 81 I 5 87 1 6 ` 1 7 100 1 8 106 1 9 149 1 10 180 I 11 157 1 12 133 * Available Storage Capacity is calculated as of the end of each month. 140838 Database Version 3.1 Date Printed: 03-06-2006 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to - land -eroding -at-more than-5 tons -per acre -per y-ea-r-b-ut less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order control odor and flies. 140838 Database Version 3.1 Date Printed: 3/6/2006 Specification Page 1 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 140838 Database Version 3.1 Date Printed: 3/6/2006 Specification Page 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 140838 Database Version 3.1 Date Printed: 1'6/2006 Specification Page 3 Crop Notes The following crop note applies to field(s): 1 Bermudagrass Coastal Plain. Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced Ito 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 1 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. 140838 Database Version 3.1 Date Printed: 03-06-2006 Crop Note Page Page 1 of 1 Charles Aycock #2 Fac #31-800 Mitchell Nursery. Scale 1 "=400' +1- Wo.brool Croweed 1122 1%4nel! as9 f 3 GREENI.yR,S 1,3 • c. A GO L A BAY GAME LAND 1.• 17: .7' L,As3.4.1 CY• C-) A ~ " Operator:Charles Aycock County: DupIin Date: 07/08/93 Distance to nearest resid&ce-(other than owner): 0.0 feet *� 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) » 1417 lbs. Q sows .(farrow to feeder) x 522 lbs. 0 head (finisbing only) x 135 lbs. 0 sows (farrow to wean) x 433 lbs. ,2600 head (wean to feeder) x 30 lbs. = = = = = ~ 0 lbi 0 lbs 0 lbs, 0 lbi, 78000 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 78000 l0. 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78000 lbs. SSLW x Treatment Volume(CFI)lb. SNOW Treatment Volume{CF)/lb. SSLW= 1 CF/lb. SAW Volume = 78000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION ���co� � "� c0*a —� Volume = 0.0 cubic feet / - ��- — 8 � L 4. TOTAL DESIGN VOLUME Inside top length 160.0 feet ; Inside top width 140.0 fes Top of dike at elevation 43.0 feet Freeboard 1.3 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 41.7 feet Bottom of lagoon elevation 31.0 feet Seasonal high water table elevation 3S,4 feet Total design volume using prismoidal formula SS/END1 3.0 SS/END2 SS/SIDE1 SS/SIDE2 3.0 3.0 3.0 AREA OF TOP LENGTH * WIDTH = 152.2 132.2 AREA OF BOTTOM LENGTH * WIDTH = 88.0 68.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 120.1 100.1 LENGTH 152.2 WIDTH 132,2 20121 (AREA OF TOP) 5984 (AREA OF BOTTOM) DEPTH 10.70 48088 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] 20120.8 48088.0 5984.0 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = . * DEP 132311 CU. / " ~ ^ < 5D. Volume of 25 year - 24 hour -storm ' Volume = 7.5 incbe' 12 inches per foot * DA Volume = 14000.0 cubic fedt TOTAL REQUIRED TEMPORARY STORAGE G. SUMMARY e 5A. 19094 cubic feet 5B. 0 cubic feet 5C. 13067 cubic feet 5D. 14000 cubic feet TOTAL 46161`cubic feet Total required volume 124161 cubic feet Total design volume avail. 132311 cubic feet Min. req. treatment volume plus sludge accumulation 78000 cub At elev. 39.0 feet ; Volume is 83968 cubic feet (end pumpii Total design volume less 25yr-24hr storm is 118311 cubic feet At elev. 40.9 feet ; Volume is 116754 cubic feet (start pum| SeAsonal high water table elevation j2f feet �m � (- 7. DESIGNED BY: o//APPROVED BY:�y/' ```�J pu{-- -`~ SAW' DATE: DATE:^7-?�-'�7 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: 3CSDOES NOT CERTIFY THAT EXCAVATION AND FILL VOLUMES ARE 4. The rer_ommenc maximum amount to apply i irrigation is one (1) inch and tne recormended;n3aximunr application rate is 0.3 inch per hour. . Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as'needed to maintain a vigorous stand: ,. - 6. Repair any eroded areas .a-r-:areas damaged by rodents and establish in vegetation. 7. All surface runoff ::is ::to:. be : clivertecl from the lagoon to stable outlets. ll. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. I)o not pump within 200 feet of a residence or within 100 feet of a well. ':). The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental. Management, has the:.responsibility for enforcing this law. OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you, do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode -lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. a proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. MAR 2 2019 Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 3(-Voa Primary Secondary ao EJ El El El El CI El Eli El Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 136 .0200. Rendering at a rendering plant licensed under. G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services G.S.[106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered byan NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date alivoiAcka t1 l\ Signature of Technical Specialist Date 5-22 -I9