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HomeMy WebLinkAbout310482_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee 1. Farm Number: 31-0482 Certificate Of Coverage Number: AWS310482 2. Facility Name: Bull & Buddy Farms 3. Landowner's Name (same as on the Waste Management Plan): Christy Elmer Cavenauch 4. Landowner's Mailing Address: 136 Sidney Cavenaugh Ln City: Wallace State: NC Zip: 28466 Telephone Number: 910-285-5264 Ext. E-mail: 5. Facility's Physical Address: 671 press Creek Rd City: Wallace State: NC Zip: 28466 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): William Glen Sholar 8. Farm Manager's telephone number (include area code): 910-285-3721 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Prestaee Farms Inc 10. Operator Name (OIC): William Glen Sholar Phone No.: 910-285-3721 OIC #: 24686 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 1,975 Oneration Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) BIG 141 I 6---- Ct-a- C i (9+ I r0 f% 5-1 a 5 D 19.50 SMALL l fi CU 4,(/ i �43 Lv- f3 'too 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sittned b■ the owner and a certified technical specialist containing: a The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist withchosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal®.ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and' 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties upto $25,000 per violation. (18 U.S.C. Section 1001 providesa punishment by a fine of"not 'more than: • $10,000'''or iinpris'oiiment of 'not thore than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, sign • ture should . e by a principal executive officer of the corporation): - - Name: �) -J� j Title: CCL)7eK Signature: 64/(r`ctYA 5610/v, Date: Name: /7 � 5 Tl� c� c a d Pf) aki k Title: r t 142 r' Signature: / _�L Date:... -11" - I {; :.-' " I. Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewalQncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER. Governor MICHAEL S. REGAN secretary LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Christy Elmer Cavenaugh Bull & Buddy Farms 136 Sidney Cavenaugh Ln Wallace, NC 28466 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: RC DNCDEQ1DwR MAY 1° 6 MS WaterQua%ltY Regional 0 peratIone Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at hips://dec.nc.aov/about/divisions/water-resources/water-uualiiv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure y our continued coverage under the State Non-Disch:r a General Permits. y ou must submit an application for permit coverage to the Division. Enclosed you will find a "Rquest for Certificate of Coverage Facility Currently Covered b. an Expiring State Non -Discharge General Permit." The application form must be completed signed and returned by April 3, 2019. Please note that you must include one tll copy of the Certified Animal Waste Management Plan 1CAWMPL with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty . Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Soil and Water Conservation District AFOG Section Central Files - AWS310482 Prestage Farms lac North Camino Department of Enwormentat Quality I Division of Water Resources 512 N. 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I ■ �L..• •MM .UU.ULC':LG�...•....L.G' L •.e:'••_.aiC3i.L :R• MMI C_' C •n.�e•.a • •MMMMM u oill 'IT0IILT-:::1.. ■__ L„'—n—ECG•UIIa•a:■LU■-i■■G Mil Io•UU•:l li ■{`i'le�•a: IC :i..fC.n...-.CrLr•; y u — swlr. Primary Secondary El ❑ ❑ ❑ I✓`1: ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering.•at a:rendering plant licensed under G.S 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionoof the State Veterinarian, wouldmake possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial. must be•.done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact ditional temporary procedures or measures for disposal according to G.S. 106-399.4. 5 nature Farm 0 /Ma ger S nature of Farm 0 r/Ma ger Date OJ1fc€-o -t Signature of Technical Specialist Date Waste Utilization Plan Producer: Name of Farm: Location: Phone: Type of Operation: Number of Animal: Storage Structure: Method of Application: Christy Cavenaugh Bull & Buddy Farms 136 Sidney Vavenaugh Ln. Wallace 910-289-6223 Feed -Finish 1975 Anaerobic Lagoon Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Duplin 3753 ton/year 3555 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons'per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but Tess than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which Bull & Buddy Farms Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Table 1 for Bermuda/Small Grain Hay Tract No. Pull No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 71850 1 FoA/WoA Bermuda/Hay 4.5 43 1.97 382 MAR-SEP 194 71850 1 FoA/WoA SG/Hay 1 50 1.97 99 OCT-MAR 50 71850 2 FoA/WoA Bermuda/Hay 4.5 43 1.71 333 MAR-SEP 194 71850 2 FoA/WoA SG/Hay 1 50 1.71 86 OCT-MAR 50 71850 3 FoA Bermuda/Hay 6.0 46 499 MAR-SEP 276 71850 3 FoA SG/Hay 1 50 _1.81 91 OCT-MAR 50 71850 4 WoA Bermuda/Hay 4.5 43 _1.81 1.78 344 MAR-SEP 194 71850 4 WoA SG/Hay 1 50 1.78 89 OCT-MAR 50 71850 5 WoA Bermuda/Hay 4.5 43 2.21 429 MAR-SEP 194 71850 5 WoA SG/Hay 1 50 2.21 111 OCT-MAR 50 71850 6 WoA Bermuda/Hay 4.5 43 1.85 359 MAR-SEP 194 71850 6 WoA SG/Hay 1 50 1.85 93 OCT-MAR 50 72747 Pivot FoA Bermuda/Hay 6.0 46 7.34 2026 MAR-SEP 276 72747 Pivot FoA SG/Hay 1 50 7.34 367 OCT-MAR 50 Total 18.67 Available Nitrogen Surplus or deficit Table 2 for Bermuda/Small Grain Graze 5305 lbs. 3555 lbs. -1750 lbs. Tract No. Pull No. Soil Type Crop Code Yield/Ac Lbs. N unit Acres Lbs N Used Month to Apply Lbs. N Per Ac. 71850 1 FoA/WoA CB/Graze 3.38 43 1.97 286 MAR-SEP 145 71850 1 FoA/WoA SG/Graze 1 50 1.97 99 OCT-MAR 50 71850 2 FoA/WoA CB/Graze 3.38 43 1.71 249 MAR-SEP 145 71850 2 FoA/WoA SG/Graze 1 50 1.71 86 OCT-MAR 50 71850 3 FoA CB/Graze 4.5 46 1.81 374 MAR-SEP 207 71850 3 FoA SG/Graze 1 50 1.81 91 OCT-MAR 50 71850 4 WoA CB/Graze 3.38 43 1.78 258 MAR-SEP 145 71850 4 _ WoA SG/Graze 1 50 1.78 89 OCT-MAR 50 71850 5 WoA CB/Graze 3.38 43 2.21 321 MAR-SEP 145 71850 5 WoA SG/Graze 1 50 2.21 111 OCT-MAR 50 71850 6 WoA CB/Graze 3.38 43 1.85 269 MAR-SEP 145 71850 6 WoA SG/Graze 1 50 1.85 93 OCT-MAR 50 72747 Pivot FoA CB/Graze 4.5 46 7.34 1519j MAR-SEP 207 72747 Pivot FoA SG/Graze 1 50 7.34 367 OCT-MAR 50 Total 18.67 Available Nitrogen Surplus or deficit 4211 lbs. 3555 lbs. -656 lbs. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Bull & Buddy Farms Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. Is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 711 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 3555 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need acres of land. Please be aware that these are only estimates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity Bull & Buddy Farms Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate(in/hr) Applic. Amount 71850 1 FoA/WoA Bermuda/Hay 0.33 0.95 71850 1 FoA/WoA SG/Hay 0.33 0.95 71850 2 FoA/WoA Bermuda/Hay 0.33 0.95 71850 2 FoA/WoA SG/Hay 0.33 0.95 71850 3 FoA Bermuda/Hay 0.33 0.95 71850 3 FoA SG/Hay 0.33 0.95 71850 4 WoA Bermuda/Hay 0.33 0.95 71850 4 WoA SG/Hay 0.33 0.95 71850 5 WoA Bermuda/Hay 0.33 0.95 71850 5 WoA SG/Hay 0.33 0.95 71850 6 WoA Bermuda/Hay 0.33 0.95 71850 6 WoA SG/Hay 0.33 0.95 72747 Pivot FoA Bermuda/Hay 0.33 0.95 72747 Pivot FoA SG/Hay 0.33 0.95 Bull & Buddy Farms Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Bull & Buddy Farms Page 6 WASTE UTILIZATION PLAN 1. REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be, applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Bull & Buddy Farms Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagbon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 8 Signature. WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Bull & Buddy Farms Owner/Manager Agreement Christy Cavenaugh I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Christy CavenaughJeadb-- Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: G. Glenn Clifton Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Phone: 910-596-5749 Date: 6 / 91/4e, Date: Signature: gg . � E--- `j . �^ " Date:1191 I 34" 47' 11" N 34" 462B°N Soil Map—Duplin County, North Carolina TA Map Scale: 1:9,290 if printed on A landscape (11" x 8.5") sheet — Meters N o—.-... ioo 200 - sao A -- - _ T - -- Fcet 0 45D 930 1800 2700 Map projection: Web Merminr Comer coordinates: WGS84 USDA Natural Resources Conservation Service Web Soil Survey National Cooperative Soil Survey 34" 47' 11" N 12/13/2017 Page 1 of 3 34" 4628"N Brock Equipment Co. OReinke 6550 Dean SL Bailey, N.C. 27807 Office (252) 235.4111 Cell (252) 230-8934 Fax (252) 235-4112 Grower: Bull Cavanaugh Date: 08/22/2014 Farm: System Design 1 : 8/22/2014 Field Name: Field Layout 1 : 8/22/2014 Field Area: 11.47 acres System Model: E2065 System Length: 247.00 ft Total Irr. Area: 7.34 acres Number of Spans: 1 System Length 247.00 Total Spans: 1 Pivot Center Lat/Long: 34 46' 56.91"N / 77 43' 57.52' W Total irrigated Acres: 7.34 SAC/SSAC Acres: Wrap Span Acres: Pivot Acres: 4.40 lstl2nd Endgun Throw: 90 Degree of Sweep: 360.00 1stl2nd Endgun Areas: 2.94 Drop Span Acres: Primary Coverage 194 Span Information Span No. 1 Model: E2060 End Boom End Boom Length: 194' 51' Dist -Twr. 198.00 8' Pipe Size: 8 WA Outlet Sp: 57" 57" 196 247 51 Remaining: 3.79 Sg161 250.79 Primary (1st) Endgun Areas by Location SR75 Degree from North Degree from Pivot Start Latitude / Longitude in Degrees Area (feet) Start ' Stop Start Stop Start Stop Acres Area 1 23.8 302.5 23.8 302.5 34 46' 59.99"N 34 46' 55.83"N 2.94 acres 77 43' 55.99"W 7744' 0.98"W LEGE\I NEW 135' DIA, / SPRINKLER PATTERN \ / to yam AIR VENT THRUST BLOCK VALVE GROUND ENTRY EXISTING RISER DITCH FIELD BORDER SPRAY ZONES NITES: 1, IRRIGATI❑N LAYOUT BASED ON NEW INF❑ PR❑VIDED BY PRESTAGE FARMS 11/2017 2, LAYOUT AND SPACING BASED ON SENNINGER 7025 SPK w/ #20 NOZZLE OPERATED @ 65 psi AND USING 90% OF CHART DIA (150x0,9= 135'), 3, LATERAL AND SPK SPACING @ 80' = 59% SPACING. 4, OPERATOR MUST MANAGE APPLICATI❑NS TO REMAIN IN ACTIVE CROP AREAS, NO LAND APPLICATI❑N DURING RAINFALL, FROZEN GROUND, OR WIND > 5 mph. 5, OPERATOR MUST MANAGE APPLICATI❑NS TO PREVENT APPLICATION IN SURFACE DITCHES OR OTHER BUFFERS. l 1 \,A //-4", ,Lii ,) . ,i-,--5,,, , • 4-12251* R, GREGORY SWAIN, RE, 305 Wendover Ln, Wilmington, NC 28411 910-590-5179 BULL & BUDDY FARM IRRIGATI❑N ADDITION DATE:12/7/17 SCALE:l" = 200' EFFECTIVE WETTABLE ACREAGE FOR BULL & BUDDY FARM--12/7/17 ADDITION ZONE #Outside Ex. Ac/Spk #Inside Exist Ac/Spk #Outside New Ac/Spk #Inside New Ac/Spk Total/Zone 1 6 0.193 0.151 5.0 0.162 0.151 1.97 2 1 0.193 9.0 0.151 1.0 0.162 0.151 1.71 3 3 0.193� 5.0 0.151 2.0 0.162 1.0 0.151 1.81 4 5 0.193 0.0 0.151 5.0 0.162 0.151 1.78 5 5 0.193 1.0 0.151 6.8 0.162 0.151 2.21 6 0.193 0.151 6.8 0.162 5.0 0.151 1.85 Total 11.32 NOTES: 1. Wetted acreage is calculated based on existing for previous land application areas and new standards for additions. (Previous calculations used for unchanged zones from design 7/9/2004) 2. Effective wetted area based on utilizing #20 nozzle @ 65 psi x 90% of chart, 135' diameter, 80' spacing (60%). 3. OPERATOR MUST TAKE PRECAUTIONS AND OBSERVE IRRIGATION EVENTS TO PREVENT RUNOFF FROM OVERAPPLICATION, SPRAY DRIFT, ETC. APPLICATION SHOULD NOT OCCUR IN OVER 5 mph WINDS OR ON FROZEN OR SATURATED SOILS. 4. OPERATOR MUST VERIFY REQUIRED SETBACKS AND VERIFY OUTER THROW TO ENSURE ACCURATE APPL. CALCULATIONS BY. .' Signed R. Gregory Swain, P.E. 305 Wendover:Lane Wilmington, NC 28411 (910) 590-5179 P-/7r'/7 Date Scs - CPA -16 2 -ai L.../ -CONSERVATION PLAN MAP Owner Operator County /0141i A Approximate acres ..7,5?, g' Cooperating with api;n WElfe, State N C. Approximate scale Date 1-30—qf " 101 Plan identification Photo number Assisted by e;hy kkvji-oi : 7 '',- • .... • ' ..', ' '•,7, ...:.--t•-;:;;;;,:•- 7.:-,:74.-,..;,-...V.,;-‘:,..,.. ..., •:•-•,:,•••••:c...:::F...-----:•.._—. ,:-•-••-.....--..7...,,....:-$,--i-.1-• . - •• --e..,--,:t ---1-6••••• ' ...- -v:V.. --. 7:-"4-. ' ,~7- • --.',7 -11..3-‘, "•,e%*-:',.4, r -.1. .. ' -,..-.:Ii.i. '''-4::--if --'•-lvir-glsV,-- : - -,--- - - 4i . ....-.. .,-:...4-44, '- -* • _. • .. - . 4 - • , ,,,i,„0-., , ••,- t•--„,-,... • - =Ft' •'-z. -54-"Sii."4., ` ' '',.,,,,,t..- %._,...„• • - 1N,.. - - ...,:217_,,,...,.--..f..,:.z...7.--,w.... •'....,•,--7..... • -,.-4,..• ''.. ..- , • ..,-": .,- ,"' -?7; ,,,,_--: -..,2,k.7-,- '4.;iFi'fiX.Ar. * •I•gsp,.-'40. Conservation District USDA Soil Conservation Service • . / •••: / • . -t-e••••• 1.* EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) SOIL -AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE`EXTERSION SERVICE (CES) (910)395-3900 (910)296-2160 (910)296-2120 (910)296-2121 (910)296-2143 This plan will' be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plari should be posted in an accessible location for all employees at the facility\The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make.sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. - d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump: b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing Teaks -possible action: a. IDig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon.. b. If holes are caused by burrowing animals, trap or remove: animals and/ h oies-a rncl_car-n-pa c-t-w-ith a . clay type-s-o-i c. Have a professional evaluate the condition of the side walls and.if bottom as soon as possible. . 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Appr'oximately!how much was released and for what duration? c. Any damage notes, such as employee injury, fish. kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. . a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution: b. If. spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize off - site damage. a. Cpntractors Name: b. Contractors Address: c. Contra•ctors Phone: P n We -b4 14-2.1s f L Hwy y L-! N Pink Hill) 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engine -el, etc.) a. Name: ie: 13, Phone: 11Sd,1- P1RCS c o_;-g6.10-o 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. 2 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Farmstead Swine production -{"'Vegetative or wooded buffers; (Xttecommended best management pr ices; ( ood judgment and common sense Site Specific Practices Animal body surfaces Dirty manure -covered animals floors Floor surfaces Wet manure -covered floors ( Slgx#ed floors; ( aterers located over slotted floors; () Feeders at high end of solid floors; �Scyape manure buildup from floors; nderfloor ventilation for drying Manure collection pits Urine Parital micorbial decomposition (-requent manure removal by flush,pit rec arge,or scrape ( nderfloor ventilation Ventilation,exhaust fans Volatile gases; Dust _Fa aintenance; . - fficient air movement Indoor surfaces Flush tanks Dust (-)-Tshdown between groups of animals () Feed additives; () Feeder covers; () Feed delivery downspout extenders to feeder covers Agitation of recycled lagoon liquid whiles tanks are filling () Flush tank covers () Extend fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater conveyanance nderfloor flush with underfloor ventilation Pit recharge points Agitation of recycled lagoon liquid while pits are filling () Extend rechard lines to near bottom of pits with anti -siphon vents Lift stations Agitation during sump tank filling and drawdown () Sump tank covers Outside drain collection Agitation during wastewater or junction boxes conveyance () Box covers End of drainpipes at lagoon Agitation during wastewater () Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Biological mixing Agitation ('4-Proper lagoon liquid capacity (-14jr.ect lagoon startup procedures ( ini um surface area -to -volume ratio ( mimum agitation when pumping ( ) Mechanical aeration ( ) Proven biological additives Irrigation sprinkler nozzles High pressure agitation Wind draft ( rr_i_gate on dry days with little or no wind ( ini um recommended operation pressure ( ump intake near lagoon liquid surface () Pump from second -stage lagoon AMOC--November 11, 1996 Storage tank or basin surface Partial microbial decomposition Mixing while filling Agitation when emptying () Bottom or midlevel loading () Tank covers () Basin surface mats of solids () Proven biological additives or oxidants Settling basin surface Partial micobial decomposition Mixing while filling Agitation when emptying () Extend drainpipe outlets underneath liquid level () Remove settled solids regularly Manure, slurry or sludge Agitation when spreading spreader outlets Volatile gas emissions (-) S9-injection of slurry/sludges ( ash residual manure from spreader after use () Proven biological additives or oxidants Uncovered manure, slurry or sludge on field surfaces Volatile gas emissions while drying ( of fection of slurry/sludges ( oil ' corporation within 48 hours ( pread in thin uniform layers for rapid drying () Proven biological additives or oxidants Dead animals Carcass decomposition groper disposition of carcasses Dead animal disposal pits Carcass decomposition ( ) Complete covering of carcasses in burial pits ( ) Proper location/construction of disposal. pits Incinerators Incomplete combustion ( ) Secondary stack burners Standing water around facilities Improper drainage Microbial decomposition of organic matter ( rode and landscape such that water drains away from facilities Manure tracked onto public Poorly maintained access roads roads from farm access ( $'Farm access road maintenance Additional Information: Available From: Swine Manure. Management; 0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Fluse--Lagoon Treatment; EBAE 129-88 Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Applicatiori Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assuranc Program: NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings NCSU-County Extension Center NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-Swine Extension NC Pork Produces Assoc NCSU Agri Communications Florida Cooperative Extension The issues checked ( pertain to•this operation. The landowner/integrator agrees to use sound judgment in applying odor control measureS as practical. I certify the aforementioned odor control Best Managment Practices have been reviewed with me. e• (Landowner Signature) AMOC--November 11, 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids ( Flush system is designed and operated sufficiently to remove accumulated soi s from gutters as designed. ( emove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids 3Vlaintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 3096 of surface. Excessive Vegetative Decaying vegetation Growth Kllaintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate contaipment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes and feed wastage () Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). AMIC--November 11, 1996 Dry Manure Handling Accumulations of animal wastes ( ) Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles. () Inspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The issues checked (01/pertain to this operation. The landowner/integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. 1y (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27 69 5-7 613. AMIC--November 11, 1996 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime..This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to -irrigate does not leave room for storing excess_ water during extended wet periods. Overflow from the lagoon for any reason except -a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of `these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water.. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. flIating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges. 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves. can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of. vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has anyof these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert.. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system mair enance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing or borrowing pumps. Probably, if your lagoon is full, your -neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be corning from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 21 Fill new lagoon design treatment volume at least half full of water be_ fore waste loading begins, taking care not to erode lining or bank slopes.• 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. `` Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late -summer/early fall to provide maximum lagoon_ _ storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the, possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, ' gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; - and- soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland- or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact . If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphorus, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result it the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement. of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. Operator:Mack Lanier i County: Duplin Date: 07/18/94 Distance to nearest residence (other than owner): 2800.0 feet 1 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow tojfinish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 735 head (finishing only) x 135 lbs. = 99225 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 99225 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 99225 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 99225 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Sludge Accumulation Not Computed At Owners Request Remove Sludge Volume = 0.0 cubic feet As Needed 4. TOTAL DESIGNED VOLUME Inside top length (feet) Inside top width (feet) Top of dike elevation (feet) Bottom of lagoon elevation (feet) Freeboard (feet) Side slopes (inside lagoon) Total design volume using prismoidal formula 165.0 160.0 46.8 35.8 1.0 3.0 : 1 SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 159.0 154.0 10.0 AREA OF TOP LENGTH * WIDTH = 159.0 154.0 AREA OF BOTTOM LENGTH * WIDTH = 99.0 94.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 129.0 124.0 24486 (AREA OF TOP) 9306 (AREA OF BOTTOM) 63984 (AREA OF MIDSECTION-* 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 24486.0 63984.0 9306.0 1.7 Total Designed Volume Available = 162960 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA:; Lagoon: (top of dike) Length * Width = 165.0 160.0 26400.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 26400.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 ib. ALW 1.37 Volume = 99225 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 181251 gals. or 24231.4 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lac,pon water are accounted for in 5A. Volume = Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall Volume = 7.0 in * DA / 12 inches per foot Volume = 15400.0 cubic feet 7.0 inches 5D. Volume of 25 year - 24 hour storm Volume F 7.5 inches / 12 inches per foot * DA Volume = 16500,.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6. SUMMARY 5A. 5B. 5C. 5D. 24231 cubic 0 cubic 15400 cubic 16500 cubic feet feet feet feet 1 TOTAL 56131 cubic feet Temporary storage period > 180 Rainfall in excess of evaporation > 7.0 25 year - 24 hour rainfall > 7.5 Freeboard > 1.0 Side slopes > 3.0 Inside top length > 165.0 Inside top width - > 160.0 Top of dike elevation > 46.8 Bottom of lagoon elevation > 35.8 Total required volume > 155356 Actual design volume > 162960 Seasonal high watertable elevation (SHWT)===> 42.9 Stop pumping elev. > 42.9 Must be > or = to the SHWT elev. > 4.2.9 Must be > or = to min. req. treatment el.=> 41.8 Required minimum treatment volume > 99225 Volume at stop pumping elevation > 99555 Start pumping elev. > 45.0 Must be at bottom of freeboard &. 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 146460 Volume at start pumping elevation > 143966 Required volume to be pumped > 39631 Actual volume planned to be pumped > 44411 Min. thickness of soil liner when required==> �1'.6 7. DESIGNED BY: Lanier & Houston CHECKED BY: 1 -E: 4� DATE: D /l ./q 4. DATE: P//6 / NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: SCS DOES NOT CERTIFY THAT EXCAVATION AND FILL VOLUMES ARE CORRECT days inches inches feet 1 feet feet feet feet cu. ft. cu. ft. feet feet feet feet cu. ft. cu. ft. feet cu. ft. cu. ft. cu. ft. cu. ft. feet * * BEFORE BEGINNING EXCAVATION LANDOWNER IS ADVISED TO CONTACT ULOCO TO ASSURE THAT UNDERGROUND UTILITIES ARE NOT DESTROYED 1-800-632-4949 SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh wager added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will excess fairly constant throughout the year and from year to year, but rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximumjelevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following" items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered witheffluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 45.0 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 42.9 . This temporary storage, less 25 yr- 24 hr storm, contains 39631 cubic feet or 296443 gallons. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on. the dike and pad areas.. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free Of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion -and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.6 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH).. REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand ,it willFform a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction 'of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight oftheliner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when shown on atypical cross section in the plans. The final depth of the cutoff trench` shall be determined by observation of the foundation materials. VEGETATION: All exposed •embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS AREA TO BE SEEDED: 2.0 ACRES USE THE 'SEED MIXTURE INDICATED AS FOLLOWS: 120.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 600 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 0.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS). SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 0.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 2000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200..a. BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment ona regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Se -tout collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact .your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual