HomeMy WebLinkAbout310464_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 31-0464
2. Facility Name: Herrin Pork Producers
3. Landowner's Name (same as on the Waste Management Plan):
4. Landowner's Mailing Address: 1281 White Flash Rd
City: Mount Olive gi1_222-5305
Telephone Number: .
5. Facility's Physical Address: 1313 White Flash Rd
Certificate Of Coverage Number: AWS3 10464
Prentice M Herring
State: NC
E-mail: pmhjthna,msn.com
Zip: 28365
City: Mount Olive State: NC Zip: 28365
6. County where Facility is located: Duolin
7. Farm Manager's Name (if different from Landowner): Chad Herring
8. Farm Manager's telephone number (include area code): 919-222-8157 Ext.
9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC
10. Operator Name (OIC): Richard C. Herring Phone No.: 949-658-6493 OIC #: 17219
11. Lessee's Name (if there is not a Lessee, write "None"): qtq-- 422 5768
'8
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Operation Tvpes:
Swine - Wean to Feeder 15,560
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses - Other
Farrow to Finish Milk Cow Pullets Sheep - Sheep
Feeder to Finish Dry Cow Turkeys Sheep - Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poulti
Gilts Other Non Laying Pullet
Other Layers
RECEIVED/NCDEQ/DWR
MAR 2 5 2019
Water Quality
Regional Operations Section
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square`Feet)
Design Freeboard
"Redline"
(Inches)
LAGOON 1
19 83
CLAV
3rtf33194
63►%oa
19.50
LAGOON2
1918
CLAY
2,668,66S
LffonLZO
19.50
LAGOON 3
!q 69
CL.PY
488, 63 l
iet 155 ❑
19.50
r
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed b‘ the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g, composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should�be by a princi ial executive officer of the corporation):
Name: �1S?NTI� f II I%InS ���Z�.�+ Title: JW,NC��
r 2
Signature "^ � Date: Z.o
Name: t v .3 rC r
Signature: Date: 3— f ' ao 1
Name: _ Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL S. REGAN
.' +..,.
Secretary� - ... -
LINDA CULPEPPER
Director
;
NORTH CAROLINA
Environmental Quality
February 27, 2019
Prentice M Herring k I,eL
Herring Pork Producers 13 6 Y W -1
te, Fl 40.
1281 White Flash Rd —
Mount Olive, NC 28365
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
RECEIVED/NCDEQIDWR
MAR 2 5 2019
Water Quality
Regional Operations Section
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at https://deq.nc.gov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
Expiring State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019.
Please note that you must include one (1) coin of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Enclosures
cc (w/o enclosures):
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Wilmington Regional Office, Water Quality Regional Operations Section
Duplin County Soil and Water Conservation District
AFOG Section Central Files - AWS310464
Murphy -Brown LLC
Departnun e' 1.14a`[t =-
c12 N_Ssiisbuly St. I if3€ Vs: Cei:s- j =sang ,'4a -. Cali ._^e 27€SS-i€-3E
9i9.707.9000
CAWMP
RFCEfVED/NCfFQmwR
MAR 2 5 2019
Water Quality
Regional Operations Section
0
tes,
1
Olt
cs
\ts,„• 0 NE 5
•
0
1 0 0
z
s....„1.„ •
u$
12--0.1-2004
This plan has been prepared for:
Herring Pork Producers
Prentice and Curtis Herring
1281 White Flash Rd
Mt: Olive, NC 28365
919-658--9917
This plan has been developed
Michele Christensen
Premium Standard Farms
623 SE Blvd
Clinton, NC 28329
910-299-3024
Developer Signature
Type of Plan: Nitrogen Only with Manure Only••
Owner/Manager/Producer Agreement
1 (we) understand and agree to the specifications and the operation and maintenance
procedures established in this nutrient management plan which includes an animal
waste utilization plan for the farrn named above. I have read and understand the
Required Specifications concerning animal waste management that are included with
s plan. c
Signature (owner)
Signature (manager or producer)
This plan meets the minimum standards and specifications of the U.S. Department of
Agriculture - Natural Resources Conservation Service or the standard of practices
adopted by the Soil and Water Conservation Commission.
Plan Approved By: fiXcat(1(V1/7/24,,
Technical Specialist Signature
The table shown below provides a summary of the crops. or rotations included in this plan for.each field. Realistic
Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown,
where available.
Planned Crops Summary
Tract
Field
Total Useable Leaching
Acres Acres Index (LI)
Soil Series
Crop Sequence
RYE
4557
H1
2,012.01 N/A
Autryville
Small Grain Overseed
1.0 Tons
Hybrid Berrnudagrass Hay
5.5 Tons
4557
H2A
0.39 0.39 N/A
Autryville_
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
5.5 Tons
4557
H213
4.46 4.46 NIA
Autryville
Small Grain Overseed
1.0 Tons
4557
H3
5.12 5.12 N/A
Autryville
Hybrid Bermudagrass Hay
Small Grain Overseed
Hybrid Bennudagrass Hay
5.5 Tons
1.0 Tons
5.5 Tons
4557
H4
5.56 5.56 N/A
Autryville
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
5.5 Tons
4557
2.42 2.42 N/A
Autryville
Small Grain Overseed
Hybrid Bermudagrass Hay
1.0 Tons
5.5 Tons
4557
116
0.52 0.52 N/A
Autryville
Small Gram Overseed
1.0 Tons
Hybrid Bennudagrass Hay
5.5 Tons
4557
H7A
2.15 2.15 N/A
Autryville
Small Grain Overseed
1,0 Tons
Hybrid Bermudagrass Hay
5.5 Tons
4557
11713
1.57 1.57 N/A
Autryville
Small Grain Overseed
1.0 Tons
Hybrid Bermudagrass Hay
5.5 Tons
4557
H8
PLAN TOTALS: 2.91e
'l 4
Autryville
Small Grain Overseed
Hybrid Bermudagrass Hay
1.0 Tons
5.5 Tons
Li
Potential Leaching
Technical Guidance
2
Low potential to contribute to soluble
nutrient leaching below the root zone.
None
>_ 2
E= 10
Moderate potential to contribute to
soluble nutrient leaching below the root
lane.
Nutrient Management (590) should be planned.
> 10
High potential to contribute to soluble
nutrient leaching below the root zone.
Nutrient Management (590) should beplanned. Other conservation practices that
improve the soils available water holding capacity and improve nutrient use efficiency
should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based
Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter
Strips (393) and Riparian Forest Buffers (391).
303257 Database Version 3.1
NOTE: Symbol *means user entered data.
Date Printed 12/08/2004
PPS Page 1 of '1
The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of
cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements,
and proper timing of applications to maximi2e nutrient uptake.
This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or
other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in
order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is
included in the table to ensuie. that the plan adequately provides for the utilization of the manure generated by the operation.
Waste Utilization Table
Tract
Field
Source
ID
Soil Series
Total
Acres
Use.
Acres
Crop
RYE
Apple.
Period
Nitrogen
PA
Nutrient
Regd
(lbs/A).
Cam
Fert.
Nutrient
Applied
(Ibs/A) '
Res.
(lbs/A)
i
Appue•
Method"
Manure
PA
Nutrient
Applied
(Ibs/A)
Liquid
ManureA
pplied
(acre)
Solid
Manure
Applied
(acre)
Liquid
Manure
Applied
(Field)
Solid
Manure
Applied
(Field)
N
N
N
N
1000
gal/A
Tons
1000 gals
tons
4557
H1
S5
Autryville
2.01
2.01
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19.97
0.0D
40.14
0.00
4557
HI
S5
Autryville
2.01
2.01
Hybrid Bermudagrass Hay
5.5 Tons
*3/1-10/15'
269
0
0
Irrig.
269
107.45
0.00
215.97
0,00
4557
H2A
S5
Autryville
0.39
0.39
Small Grain Overseed
1
1.0 Tons
10/1-3/31
50
0
0
Irrig,
50
19.97
. 0.00
7 79
0,00
4557
H2A
S5
Autryville
0,39
0.39
Hybrid Bermudagrass Hay
5.5 Tons
*3/1-10/15
269
0
0
brig.
269
107.45
0,00
41.,91
0.00
4557
H2B
S5
Autryville
4.46
4.46
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
brig.
50
19.97
0.00
89.08
0.00
4557
H2B
S5
Autryville
4.4i,
4 46
Hybrid Bermudagrass Hay
5,5 Tons
*3/1-10/15
' 269
0
0
In-ig.
269
107.45
0.00
479.23
Q:00
4557
H3
S5
Autryville
5.12
5.12
Small Grain Overseed
I.0 Tons
10/1-3/31
50
0
0
Irrig,
. 50
19.97
0.00
102.26
0.00
4557
H3
S5
Autryville
5.12
5,12
Hybrid Bermudagrass Hay
•5.5 Tons
*3/1-10/15
269
0
0
Brig.
269
1.07,45
.0.00
550.14
0.00
4557
H4
S5
Autryville
5.56
5.56
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19.97
0.00
111.05
0.00
4557
H4
S5
Autryville
5.56
5.56
Hybrid Bermudagrass Hay
5.5 Tons
*3/1-10/15
269
0
0
In-ig.
269
107.45
0.00
597.42
0.0.0
4557
115
S5
Autryville
2.42
2.42
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig.
50
19 97
0.00
48..33
0.00
4557
H5
S5
Autryville
2.42
2.42
Hybrid Bermudagrass Hay
5.5 Tons
*3/1-10/15
' 269
0
0
Irrig.
269
107,45
0.00
260.03
0,00
4557
H6
S5
Autryville '
0.52
0.52
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
Irrig
50
19.97
0.00
10 39
0.00
4557
-16
S5
Autryville
0.52
0.52
Hybrid BermudagrassHay
5.5'Tons
*3/1-10/15!
269
0
0
Irrig.
269
107.45
0.00
55,87
0.00
4557
H7A
S5
Autryville
2.15
2.15
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
brig.
50
19.97
0.00
42.94
0.00
4557
H7A
S5
Autryville
2.15
2 15
Hybrid Bermudagrass Hay
5.5 Tons
*3/1.10/15';
269
0
0
Irrig.
269
107.A5
0.00
231.02
0.00
303257 Database Version 3.1
Date Printed': 12/08/2004
WUT Page 1 of 2
Waste Utili
11 Table
•
Tract
Field
Source
ID
Soil Series
Toil
Acres
use.
Acres
..
Crop
RYE
Applic.
Period
Nitrogen
PA
Nutrient
Req'd
(lbs/A)
Consm.
Fert.
Nutrient;
Applied
(lbs/A)
Res.
(Ibs/A)
Applic.
Method
Manure
PA
Nutrient
Applied
(Ibs/A)
I..iquid T
ManureA
pplied
(acre)
Solid
Mama,:
,Applied
(a.ere);
Liquid
Manure
Applied
(Field),
Solid
Manure
Applied
(Field)
N
NN
N
1000
gal/A
Y
Tons
1000 gals
tons
4557
117E
S5
Autryville
1.57
1.57
Small Grain Overseed
1.0 Tons
10/1-3/31
50
0
0
lrrig.
50
19.97
0.00
y
31.36
—
0.00
4557
I
SS
Autryville
1.57
1.57
Hybrid Bermudagrass Hay
5.5 Tons
*3/1-10/15
269
0
0
lnig.
269
107,45
` 0.00
168.70
0.00
4557
H8
55
Autryville
W.5J Y5x
S
Small Grain Overseed
1.0 Tons
r
10/1.3/31
50
0
0
brig.
50
19.97
0.00
lo`
It r65
��
4557
H8
55
Auti
Autryville
y
���� 4,5'.
.�9
55
i{brid Bermuda
y grass Hay
5S Tons
*3/1-10/15
269
0
0
Irrig.
269
107.45
000
��t
1.0
71
1 0.00
Total App led, 1000 gallons
.125441
, fib,,,,
Total Produced, 1000 gallons
2,992.97
iXTit:
Balance, 1000 gallons
-7.4
" +
Total Applied, tons
0.00
Total Produced, tons
0.00
Balance, tons
0.00
otes: 1.. In the tract column,
symbol means leased, otherwise, owned.
303257 Database Version 3.1
2. Symbol * means user entered data.
Date Printed 12/08/2004 WM" Page :2 of 2
Tit
fl
The Irrigation Application Factors for each field in this plan are shown in the followirtg table. Infiltration rate varies
with soils. If applying waste nutrients through an irrigation system, you Must apply at a rate that will not result in
runoff. This table provides the rnaximurn application rate per hour that may be applied. to each field selected to
receive wastewater. It also lists the maximum application amount that each field may receive in any one application
event.
Irrigation Application Factors
Tract
Field
Soil Series
Application Rate
(inches/hour)
Application Amount
(inches)
4557
111
Autryville
0.60
1.0
4557
H2A
Autryville
0.60
1.0
4557
11213
Autryville
0.60
1.0
45'57
113
Autryville
0.60
1.0
4557•
114
Autryville
0.60
1.0
4557
H5 Autryville
0.60
1.0
4557
H6 'Autryville
0.60
1.0
4557
H7A
Autryville
0.60
1.0
4557
H7B
Autryville
0.60
LO
4557
118
Autryville
0.60
1.0
RFC.EIVFDINCOEQIDWR
MAR 2 5 2019
Water Quality
Regionat (....perations Section
303257 Database Version 3.1 Date Printed 12/08/2004 IAF Page 1 of 1
NOTE: Symbol * means user entered data.
The Available Waste Storage Capacity table provides an estimate of the number of days of storage_
capacity available at the end of each month of the plan. Available storagecapacity is calculated as the
design storage capacity in days minus the number of days of net storage volume accumulated. The start
date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in
the plan at which storage volume in the lagoon or holding pond is equal to zero.
Available storage capacity should be greater than or equal to zero and less than or equal to the design
storage capacity of the facility. If the available storage capacity is greater than the design storage
capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated.
If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design
storage volume of the structure. Either of these situations indicates that the planned application interval
in the waste utilization plan is inconsistent with the structure's temporary storage capacity.
Availab le Waste Storaee Capacity
Source Name
Start Date
Swine Nursery Lagoon Liquid
9/1
Design Storage Capacity Mays)
180
Plan Year
Month
Available Storage Capacity (Days) *
1
1.
82
2
58
1
3
119
4
166
1'
5
174
6
163
1
7
151
1
8
159
1
9
180
1
10
180
1
11
164
1
12
147
* Available Storage Capacity is calculated as of the end of each month.
303257 Database Version 3.1 Date Printed: 12-08-2004 Capacity Page 1 of 1
The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for
sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen
concentrations for each source, the number of animals in the facility and the plant available nitrogen application
rates shown in the second column.
Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At
clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the
priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since
nutrient levels are generally very high, application of sludge mustbe carefully applied.
Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be
used for sludge application. If this is not possible, care should be taken not to load effluent application fields with
high amounts offcopper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water
moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also
be a concern.
Lagoon Sludge Nitrogen Utilization Table
Crop
Maximum
PA-N Rate
lbiac
Maximum Sludge
Application Rate
1000 galfac
Minimum Acres
5 Years Accmmwlaation
Minimum Acres
10 Years Accumulation
Minimum Acres
15 Years Accumulation
Swine Nursery Lagoon Sludge - Standard
Corn 120 bu
150
13.16
39.88
79.77
119.65
clay 6 ton R.Y.E.
300
26.32
19.94
39.88
59.83
ISoybean 40 bu
160
' 14.04
37.39
74.78
112.17
303257 Database Version 3.1 Date Printed: 12-08-2004 Sludge Page 1 of 1
SITE MAP
LEGEND
O PUMP LOCATION
o HYDRANT LOCATIO
o- 6" PVC MAIN LINE
1 1. BUFFER
• THRUST BLOCKING
NOTES:
►) THRUST 00CKIN0 S►U'Lt, UG rI )VII)
GNL)S AND Q'Y►(J 1VPINGS N'rl
z) MAMNUNr a
'ro r►AVG A"r I,hASr' a r ►ir r oC' cove g.,
fO
EMERGENCY
ACTION PLAN
SITE INFORMATION
PQAPLUS
EMERGENCY ACTION PLAN
oA PIus444and book
PO-Ert.t e5t D
4 5933ILt%i8 ,
Site Name:Herring Pork Producers Premises ID Number_ 4521
Owner/Operator Name: Prentice Herring phone: (919) 222-5305
Unit Address (inducting Emergency 911 Address)/Directions:
1313 White Flash Road
Mount Olive, NC 28365
Rescue/Ambulance
Poison Control
Call 911
Fire Department
Call 911
Trey @ 910-284-0036
Police/Sheriff
Call 911
Hospital
Doctor
Vidant @ 910-296-0941
Other
State EPA
Manure Pumping
Veterinarian
Mary B. @ 910-271-0474
Insurance
704-663-1699
Earth Moving
- Chad @ 919-222-8157
Equipment
Other
Hauling
Gary R. @ 910-296-3482
County Engineer
Electricity
Tri-County @ 919-735-2611
Ventilation
Animal Transport
Plumbing
Chad @ 919-222-8157
Heating
Chad @ 919-222-8157
Ag Protein @ 910-289-4811
Mortality Disposal
Feed
Betty @ 910-293-5532
Ag Protein @ 910-289-4811
Other
A tool to help you develop your personalized emergency action plan can he found at http://eap.pork.org
Farm Manager = Chad Herring @ (919) 222-8157
EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ)
EMERGENCY MANAGEMENT SERVICES (EMS)
SOIL AND WATER CONSERVATION DISTRICT (SWCD)
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
COOPERATIVE EXTENSION SERVICE (CES)
III -to- -g(oQ
tnu.. q t
°llo-296- 2.120
5to-'1016-17 -15
6110-19t, - 2143
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort
to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
8
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: (919) 733-3942. Your phone call should include: your name, facility
number, telephone number, the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: ADAM CO�--
b. Contractors Address: 108 /BWEfL P R.D I u Q ; NC 28398
c . Contractors Phone: q i 0 - 29 3- Z'170
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: A MA JDA N ATCIJ E Q
b. Phone: ql 0 - 29-1$ - 125
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
tree FDMCDEQIDWR
MAR 252019
water Quality
i449,i rkco Qoaretlons Section
9
INSECT
CONTROL
CHECKLIST
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BMP's to Minimize Odor Site Specific Practices
Flush Gutters Accumulation of solids
Lagoons and Pits Crusted Solids
(Liquid Systems)
(Flush system is designed and operated
sufficiently to remove accumulated
solids from gutters as designed.
( ) Remove bridging of accumulated solids at
discharge
Maintain lagoons, settling basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30% of surface.
Excessive Decaying vegetation Maintain vegetative control along banks of
Vegetative Growth lagoons and other impoundment's to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
Feeders
Feed Spillage
(Dry Systems)
() Design, operate and maintain feed systems (e.g..
bunkers and troughs) to minimize the accumulation
of decaying wastage.
() Clean up spillage on a routine basis (e.g. 7-10 day
interval during summer; 15-30 day interval during winter).
Feed Storage Accumulation of feed
residues
() Reduce moisture accumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
() Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e. inspect for and remove or break up accumulated
solids as needed).
MIC — November 11, 1996
10
Dry Manure Handling Accumulations of animal () Remove spillage on a routine basis (e.g. 7-10 day
Systems wastes interval during summer; 15-30 days interval during
winter) where manure is loaded for land application
or disposal.
( ) Provide for adequate drainage around manure stockpiles
( ) Inspect for and remove or break up accumulated wastes
in filter strips around stockpiles and manure handling
areas as needed.
The issues checked () pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
•
(Landowner Signatlure)
For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC -- November 11, 1996
11
ODOR
CONTROL
CHECKLIST
SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST
Source
Cause
BMP's to Minimize Odor Site Specific Practices
Farmstead
Swine production
()Vegetative or wooded buffers:
( r)Recommended best management
practices;
(1)Good judgment and common sense
Animal body
surfaces
Dirty manure
covered animals
(,Dry floors
Floor surfaces
Manure collection
pits
Ventilation
exhaust fans
Wet manure -covered
floors
Urine
Partial microbial
decomposition
( / )Slotted floors;
( ')Waterers located over slotted floors;
( )Feeders at high end of solid floors;
(• )Scrape manure buildup from floors;
( .}Underfloor ventilation for drying
( /IFrequent manure removal by flush, pit
recharge or scrape
(61Underfloor ventilation
Volatile gases c/Fan maintenance;
Dust ( )Efficient air movement
Indoor surfaces
Dust
( e)Washdown between groups of animals
( )Feed additives;
( )Feeder covers;
( )Feed delivery downspout extenders to
feeder covers
Flush Tanks
Agitation of recycled (/)Flush tank covers
lagoon liquid while tanks ( }Extend fill lines to near bottom of tanks
are filling with anti -siphon vents
Flush alleys
Pit recharge
points
Agitation during waste ( )Underfloor flush with underfloor
water conveyance ventilation
Agitation of recycled ( )Extend recharge lines to near bottom of
lagoon liquid while pits pits with anti -siphon vents
are filling
Lift stations
Agitation during sump ( }Sump tank covers
tank filling and drawdown
Outside drain
collection or
junction boxes
Agitation during waste ( )Box Covers
water conveyance
End of drain
pipes at lagoon
Agitation during waste ( )Extend discharge point of pipes
water underneath lagoon liquid level
Lagoon surfaces
Irrigation sprinkler
nozzles
Volatile gas emissions
Biological mixing
Agitation
("Proper lagoon liquid capacity
( )Correct lagoon startup procedures
( )Minimum surface area -to -volume ratio
{� )Minimum agitation when pumping
( )Mechanical aeration
( )Proven biological additives
High pressure agitation
Wind draft
AMOC -- November 11, 1996
(7)Irrigate on dry days with little or no wind
( dd)Minimum recommended operation pressure
(r)Pump intake near lagoon liquid surface
( )Pump from second -stage lagoon
12
Storage tank or
basin surface
Settling basin
surface
Partial microbial ( )Bottom or midlevel loading
decomposition Mixing while ( )Tank covers
filling Agitation when emptying( )Basin surface mats of solids
( )Proven biological additives or oxidants'
Partial microbial decom-
position Mixing while filling
Agitation when emptying
Manure, slurry or
sludge spreader
outlets
Dead animals
Agitation when spreading
Volatile gas emissions
( )Extend drainpipe outlets undemeath liquid
level
( )Remove settled solids regularly
( )Soil injection of slurry/sludges
( )Wash residual manure from spreader after use
( )Proven biological additives or oxidants
Carcass decomposition
Dead animal
disposal pits
Carcass decomposition
( f)Proper disposition of carcasses
( )Complete covering of carcasses in burial pits
( )Proper location / construction of disposal pits
Incinerators
Incomplete combustion
Standing water
around facilities
( )Secondary stack burners
improper drainage
Microbial decomposition of
organic matter
(• I)Farm access road maintenance
away from facilities
Manure tracked Poorly maintained access (•,►Farm access road maintenance
onto public roads roads
from farm access
Additional Information: Available From:
Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center
Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE
Swine Production Facility Manure Management:Pit Recharge —Lagoon Treatment:EBAE128-88NCSU-BAE
Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE
Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE
NCSU-Swine Extension
NC Pork Producers Assoc
NCSU Agri Communication
Florida Cooperative Extension
Controlling Odors from Swine Buildings; PIH-33
Environmental Assurance Program: NPPC Manual
Options for Managing Odor; a report from the Swine Odor Task Force
Nuisance Concems in Animal Manure Management: Odors and Flies; PR0101,
1995 Conference Proceedings
The issues checked ( ) pertain to this operation. The landowner / integrator agrees to
use sound judgment in applying odor control measures as practical.
I certify the aforementioned odor control Best Management Practices have been
reviewed with me.
(Landowner Signature)
13
MORTALITY
CONTROL
CHECKLIST
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
El Q Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
El
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
ElEl Rendering at a rendering plant licensed under G.S. 106-168.7.
ElEl Complete incineration according to 02 NCAC 52C .0102.
CI A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
❑ El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
El El Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
C:),Art4".1....-.1.:
Signature of Farm Owner/Manager Date
3 ra? zo19
aN O ukda tt7 &
3-rs-0
Signature of Technical Specialist Date
LAGOON
DESIGN
�� �(� j(1T(11 111 lI1TIm11t1WI111I111tII111I1 u I 1 I1 E u tt in111111uvmtumrw,n.anal.=......................... --
CF0)
New
1..9 a°" Spa
`� • Vo1.+w.v
-f AA AB AC AD AE AF
3Date—_ .gym=.._._:a=aa=a:ac= :3.�:.e--Pass==—>01/06/94
4Dist. nearest residence (other than owner)==>
Sows (farrow to finish)======,411====s==ems =__)
6Sows (farrow to feeder)=--==.sons=_oars== am=====>
'mead (finishing) ====_-------=alas=ease®===m====)
BSows (farrow to ween)a=====__ ==arasv==3af.a==s)
9Haad (wean to feeder)==== =======sms:====x=)
1@Storage volume for sludge accum. (cu.ft.)===)
1iTreatment volume (min. 1 cu. ft. per lb. )_=_>
12Insids top length
ass====.4== ___=______>
131nsids top widt!-=4.=__=====:a=========__===—=i
147op of dike at elevation=-===== :===1s====aa==)
1 `ir r e eb o an d sas=.. ......==a a4==============a s====sass )
165ide Slope:__=====a==...c__======
1725 year — 24 hour rainfall=====__= $i
1EBottom of lagoon at elevation=s1ns====4•===:a.sa)
19Tota1 required volume a====='> 447365
20Toa1 Design volume available=====_)
459 054
SPREADSHEET i No mail
E=1-4Quit =3=Mmau F4'sCancel F.1�E."+.:,t F6=71acro
READY
AG AR
CUMMANDE ARE
AVAILABLE FROM
210 ANYWHERE IN
THE PRO8RAM:
TO PRINT DESIGN:
\pci
0
1 TO CLEAR DESIGN:
490 \cd
130
47.00 TO QUIT W/O SS.iUL;
1.5 \Q
3.0
7.5 TO GCTO S_EDING:
3.+. 50 \ $„
3
td Wcgti.EE3 Wee.
9z `d>>
rr�04, <L
La o cm s
TO PRINT SPECS:
I12 34pm Thu Jr
i-7yicto
\i-bituropS �Sq ogq
35-4)-7-7(1-
77.24=tr-nt .
(94 02-- g/
.........v...0 T14B.a.....
PA irt-telj
dyes ..-s)
AA AB AC AD RE
3Dat a== =====.=_'
4Dist. nearest residence (other than owner)==)
5Sows (farrow to finish>
6Sows (farrow to feeder)=======sm=os=a..======)
7Head (finishing)
8Sows (farrow to wean)
9Head (wean to feeder) __
10Storage volume for sludge accum. (cu. ft. )===)
ilTreatment Volume (min. 1 cu. ft. perms lb. )— _>
12lnside top lengths
13Inside top width x ====smm====)
14Top of dike at elevation=====>
15Freeboare=====________==..=s..,m====-=====a=_==)
16Side Slopes====-_ ______
1725 year - 24 hour rainfall====— _===========>
i6BottOm of lagoon at elevation======a========)
19rotal required volume---=-= __>
20Tota1 design volume available--"----) 132170
PRE►%DSHEET I No mail
1. Quit FE=Help F3=Menu F4=Cancel F;.,=Edit F6=Macro
(F0)
AA
AB AC
131220
AD AE
e.e at e===========aa============
AF
>10/13/93
READY
AG AH
COMMANDS ARE
AVAILABLE FROM
61 ANYWHERE IN
THE PROGRAM:
0
1
230
85
47.80
1.e
1.5
7.3
°7.81
TO PRINT DESIGN:
\pd
TO CLEAR DESIGN:
. \cd
TO QUIT W/O SAVE:
\q
TO GOTO SEEDING:
\sv
TO PRINT SPECS;
I12:29pm Wed Oct 13
F7=Soto
(r2
AF AG
AH
=_-===) 10/13/93 COMMANDS PRE
READY
4Dist. nearest residence (other than owner)==) AVAILABLE FROM
5Sows (farrow to finish)====
&Sows
7Head (finishing) --====== =i
83ows (far•r ew to wean)
9Head
(far`row to feeder)====_ ..... m=======_ _>
(wean to feeder)=====a=========a:=:aa_=)
L03torage volume for sludge accum. (cu. ft. )___,
1.Teeatment Volume (min. 1 cu. ft. per 10.
12Inside top length----- _`--_
13Ineide top width
14Top of dike at elevation===-••- =======m===e)
) ==_>
>
_ =======a=======)
15Fre a board=====a=====eeea====
yeas)
lEealde :lopes=====_=====area=:======
1725 year - 24 hour rainfall=-- >
123ot°tom of lagoon at elevation=e=------=---y>
19Tota1 required volume ====> 355931
20Tota1 design volume available=====ffi) 356774
='RERDSHEET I No mail
1=Euit F2=Help F3=Plena F4=Cancel FS=Edit F6=Nacre
Ed WdT0:E0 680E 0Z 'da5 EZTE96MI6 : 'ON Kee
:7. 8E
170 ANYWHERE IN
THE PAOCeeeM:
E11
47. 80
1.0
TO PRINT r.ESISN:
\pd
TO CLEAR L'ESIGN:
TO QUIT W/O SAVE:
1.
7..1 TQ 00T0 SEEDING:
t\ s r
TO PRINT SPECS:
112:21pm Wed Oct 13
F7-Goto
: woad
OPERATION &
MAINTENANCE
PLAN
MAR 252019
Rgninneb ACM S®Ctdol
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear
tends to reduce operating pressure and flow. With continued use, nozzle wear results in
an increase in the nozzle opening which will increase the discharge rate while
decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the design
will alterthe application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle.
Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of
mainlines will reduce operating pressure. Operating below design pressure greatly
reduces the coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout
the application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On
a windless day, variation between containers of more than 30 percent is cause for
concem. You should contact your irrigation dealer or technical specialist for assistance.
*Reprinted for Certification Training for Operations of Animal Waste Management Systems Manua!
1
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available
in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped
down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made
to maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty
action.
The routine maintenance of a lagoon involves the following:
• Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
• Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the
lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should
include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes-- look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
2
Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability — slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon
dam. A good stand of vegetation will reduce the potential damage caused by wave
action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon
may be used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for Teaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8_0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
4
• Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and
water conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce
the amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
® proper lagoon sizing,
o mechanical solids separation of flushed waste,
m gravity settling of flushed waste solids in an appropriately designed basin, or
® minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
O have more nutrients,
O have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
® Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large
- bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must . have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and
crop requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge
can be removed without liner injury. If the liner is damaged it must be repaired as soon
as possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal
content than liquid. Because of this it should probably be applied to land with low
phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the
chance of erosion. Note that if the sludge is applied to fields with very high soil -test
phosphors, it should be applied only at rates equal to the crop removal of phosphorus.
As with other wastes, always have your lagoon sludge analyzed for its nutrient value-
6
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions
which could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach
of the dam. Assuming proper design and construction, the owner has the responsibility
for ensuring structure safety. Items which may lead to lagoon failures include:
o Modification of the lagoon structure -- an example is the placement of a pipe in the
dam without proper design and construction. (Consult an expert in lagoon design
before placing any pipes in dams.)
• Lagoon liquid levels -- high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water flowing into the lagoon.
® Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
7