HomeMy WebLinkAbout310407_Permit Renewal Application 2019_20190410 State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3,2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
i. Farm Number: 31-0407 Certificate Of Coverage Number: AWS310407
2. Facility Name: J13J Kilpatrick Farms Inc
3. Landowner's Name(same as on the Waste Management Plan): J B J Kilpatrick Farms Inc
4. Landowner's Mailing Address: 1650 NC Hwy 50 S
City: Magnolia quo-Z9o-� State: NC Zip: 28453
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Telephone Number: 4'jD E-mail: AA�(�j� jp�mQ� I
5. Facility's Physical Address: 1650 NC Hwy 50 S J `
City: Magnolia State: NC Zip: 28453
6. County where Facility is located: Duplin
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):
9. Integrator's Name(if there is not an Integrator,write"None"): Coa Pork it Qu�-
10. Operator Name(OIC): )3qt 4` 4 one No.: p OIC#: 25253
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Farrow to Wean 2,000
Operation Tvm:
Swine Cattle Dry Pwitry Other Tvpes
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Estimated Liner Type Estimated Design Freeboard
Structure Date (Clay,Synthetic, Capacity Surface Area "Redline"
Name Built Unknown) (Cubic Feet) (Square Feet) (Inches)
1 19.50
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.1OC(d)to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
It. The required MRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g.composting,digesters,waste transfers,etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation,signature should be by a principal executive officer of the corporation):
Name: Title: 124tpOr
Signature: Date:
i
Name: Title:
Signature: Date:
Name: Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
Telephone number:(919)707-9100
-mail:2019PermitRenewal@acdeur gov
FORM: RENEWAL-STATE GENERAL 02/2019
eve
4
ROY COOPER
Comm" -
MICHAEL S.REGAN �. «.a,•
secretary
LINDA CULPEPPER NORTH CAROLINA
Dircaor Environmental Qual ty
February 27,2019
J B J Kilpatrick Farms Inc
JBJ Kilpatrick Farms Inc
1650 NC Hwy 50 S
Magnolia,NC 28453
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non-Discharge General Permits are available
at his:Hdeg.nc.gov/about/divisions/water-resources/water-guali -re iog nal-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
Telephone number:(919)707-9100
In order to assure your continued coverage under the State Non-Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an
Expiring State Non-Discharge General Permit." The application form must be completed. signed and returned by April 3. 2019.
Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
gpplication form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to$25,000 per day.
If you have any questions about the State Non-Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Sincerely,
Jon Risgaard,Section Chief
Animal Feeding Operations and Groundwater Section
Enclosures
cc(w/o enclosures): Wilmington Regional Office,Water Quality Regional Operations Section
Duplin County Soil and Water Conservation District
AFOG Section Central Files-AWS310407
Coastal Plains Pork
North Caro ano Dopertment of Environmental Quality I DnAs+on of Water Resources
M2 N.Salisbury St.11636 Nail Service Center I Ralerh,North Carolina 27699-16g6
"�'�' 919.7D7.90DD
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Steven W.Troxler North Carolina Department of Agriculture David T.Marshall, DVM
Commissioner and Consumer Services State Veterinarian
Veterinary Division
March 19, 2009
Mr. John Kilpatrick
JBJ Kilpatrick Farms, Inc
1650 South NC Highway 50
Magnolia, NC 28453
National Premises ID Number State Premises ID Number
OODTF57 5-50311096
Dear Mr. Kilpatrick:
As requested, enclosed is your National Premises Identification Number for your farm located at:
1650 South NC Highway 50
Magnolia, NC 28453
If you have any questions, please contact Penny Page at(919) 715-2951 or ndfarmid@ncmail.net.
Sincerely,
Dr. Tom Ray f
Director, Animal Health Programs/Livestock
/pmp
1030 Mail Service Center, Raleigh,North Carolina 27699-1030 • (919)733-7601
An Equal Opportunity Affirmative Action Employer
A&A.
. NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, III
Governor Secretary
October 1,2014
J B J Kilpatrick Farms Inc
JBJ Kilpatrick Farms Inc
Rt 1 Box 1722
Magnolia,NC 28453
Subject: Certificate of Coverage No. AWS310407
JBJ Kilpatrick Farms Inc
Swine Waste Collection,Treatment,
Storage and Application System
Duplin County
Dear J B J Kilpatrick Farms Inc:
In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage
(COC) issued to J B J Kilpatrick Farms Inc, authorizing the operation of the subject animal waste
management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for JBJ Kilpatrick Farms Inc, located in Duplin County, with a swine animal capacity of
no greater than the following annual averages:
Wean to Finish: Feeder to Finish: Boar/Stud:
Wean to Feeder: Farrow to Wean: 2000 Gilts:
Farrow to Finish: Farrow to Feeder: Other:
If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where
boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be
replaced by gilts at a rate of 4 gilts for every 3 sows.
This COC shall be effective from the date of issuance until September 30, 2019, and shall hereby void
Certificate of Coverage Number AWS310407 that was previously issued to this facility. Pursuant to this
COC, you are authorized and required to operate the system in conformity with the conditions and
limitations as specified in the General Permit,the facility's CAWMP, and this COC. An adequate system
for collecting and maintaining the required monitoring data and operational information must be
established for this facility. Any increase in waste production greater than the certified design capacity or
increase in number of animals authorized by this COC (as provided above) will require a modification to
the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or
number of animals.
Please read this COC and the enclosed State General Permit carefully. Please pay careful attention to the
record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this
General Permit. Please continue to use the same record keepingf orms.
1636 Mail Service Center,Raleigh,North Carolina 27699-1636
Phone:919-807-64641Internet: http://www.ncdenr.00v/
An Equal Opportunity 1 Affirmative Action Employer—Made in part by recycled paper
If your Waste Utilization Plan (WUP) has been developed based on site-specific information, careful
evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate
you will need to have a new WUP developed.
The issuance of this COC does not excuse the Pennittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any
lagoon,storage pond, or any wetted area of a spray field.
Please be advised that any violation of the tenns and conditions specified in this COC,the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties,criminal penalties,and injunctive relief.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the Animal Feeding Operations Program for information on
this process. Unless such a request is made within 30 days,this COC shall be final and binding.
In accordance with Condition 11.22 of the General Permit, waste application shall cease within four (4)
hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning,
or a Flood Watch associated with a tropical system for the county in which the facility is located. You
may find detailed watch/warning information for your county by calling the Newport/Morehead City,NC
National Weather Service office at (252) 223-5737, or by visiting their website at:
http://www.weather.p,ov/mhx/
This facility is located in a county covered by our Wilmington Regional Office.The Regional Office staff
may be reached at 910-796-7215. If you need additional information concerning this COC or the General
Permit, please contact the Animal Feeding Operations Program staff at(919)807-6464.
Sincerely,
for Thomas A. Reeder
Director, Division of Water Resources
Enclosure(General Permit A WG 100000)
cc: (Certificate of Coverage only for all ccs)
Wilmington Regional Office, Water Quality Regional Operations Section
Duplin County Health Department
Duplin County Soil and Water Conservation District
WQROS Central Files(Permit No. AWS310407)
AFO Notebooks
Coastal Plains Pork
Permit Number AWG100000
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
SWINE WASTE MANAGEMENT SYSTEM GENERAL PERMIT
This General Permit is issued pursuant to North Carolina G.S. §143-215 et seq.,may apply to any swine facility in
the State of North Carolina, and shall be effective from October 1, 2014 until September 30,2019.
All activities authorized herein shall be consistent with the terms and conditions of this General Permit.
Holders of Certificates of Coverage (COC) under this General Permit shall comply with the following specified
conditions and limitations.
I. PERFORMANCE STANDARDS
1. Any discharge of waste that reaches surface waters or wetlands is prohibited except as otherwise
provided in this General Permit and associated statutory and regulatory provisions. Waste shall
not reach surface waters or wetlands by runoff, drift, manmade conveyance, direct application,
direct discharge or through ditches, terraces, or grassed waterways not otherwise classified as
state waters.
The waste collection, treatment, storage and application system operated under this General
Permit shall be effectively maintained and operated as a non-discharge system to prevent the
discharge of pollutants to surface waters or wetlands. Application of waste to terraces and
grassed waterways is acceptable as long as it is applied in accordance with Natural Resources
Conservation Service (NRCS) Standards and does not result in a discharge of waste to surface
waters or wetlands.
Facilities must be designed, constructed, operated, and maintained to contain all waste plus the
runoff from a 25-year, 24-hour rainfall event for the location of the facility. A facility that has a
discharge of waste that results because of a storm event more severe than the 25-year, 24-hour
storm will not be considered to be in violation of this General Permit if the facility is otherwise in
compliance with its Certified Animal Waste Management Plan (CAWMP) and this General
Permit.
Any discharge or application of waste to a ditch that drains to surface waters or wetlands is
prohibited except as follows: (a) discharges from the ditches are controlled by best management
practices (BMPs) designed in accordance with NRCS standards; (b) the BMPs have been
submitted to and approved by the Division of Water Resources (Division); (c) the BMPs were
implemented as designed to prevent a discharge to surface waters or wetlands; (d) the waste was
removed immediately from the ditch upon discovery; and (e) the event was documented and
reported in accordance with Condition III.13. of this General Permit. Nothing in this exception
shall excuse a discharge to surface waters or wetlands except as may result because of rainfall
from a storm event more severe than the 25-year, 24-hour storm.
2. This General Permit does not allow the Pennittee to cause a violation of any of the water quality
standards established pursuant to Title 15A, Subchapter 2B of the North Carolina Administrative
Code and Title 15A, Subchapter 21,of the North Carolina Administrative Code.
t March 7, 2014
Permit Number AWG100000
3. The facility's COC and its CAWMP are hereby incorporated by reference into this General
Permit. The CAWMP must be consistent with all applicable laws, rules, ordinances, and
standards (federal, state and local) in effect at the time of siting, design and certification of the
facility.
The Permittee must assess and record, on an ongoing basis, the effectiveness of the
implementation of the CAWMP. The Permittee must make "major changes," "revisions," or
"amendments" to the CAWMP, as defined in Section VU, "Definitions," of this General Permit,
in order to address any changes needed to maintain compliance with the facility's COC and this
General Permit. "Major changes," "revisions," and "amendments" to the CAWMP must be
documented, dated, and included as part of the CAWMP. "Major changes " and "revisions"to
the CAWMP shall be submitted to the appropriate Division Regional Office within thirty (30)
calendar days of the "major change" or "revision." "Amendments" are not required to be
submitted to the Division Regional Office unless specifically requested by the Division. If field,
riser or pull numbers are changed, an explanation shall also be submitted and include a
description.of how the new numbers relate to the old numbers.
Any violation of the COC or the CAWMP shall be considered a violation of this General Permit
and subject to enforcement actions.A violation of this General Permit may result in the Permittee
having to take immediate or long-term corrective action(s) as required by the Division. These
actions may include but are not limited to: modifying the CAWMP; ceasing land application of
waste;removing animals from the facility;or the COC being reopened and modified,revoked and
reissued,and/or terminated.
4. Any proposed increase or modification to the annual average design capacity from that authorized
by the COC will require a modification to the CAWMP and the COC prior to modification of the
facility. All new and expanding operations must demonstrate that waste management system will
satisfy the requirements of G.S. §143-215.10.I. No collection,treatment or storage facilities may
be constructed in a 100-year flood plain.
5. Facilities located in watersheds sensitive to nutrient enrichment may be notified by the Division
to conduct an evaluation .of the facility and its CAWMP to determine the facility's ability to
comply with the NRCS nutrient management standard as it relates to phosphorous. This
evaluation Will not be required until such time as the permittee is notified by the Division. The
evaluation must be documented on forms supplied by or approved by the Division and must be
submitted to the Division. This evaluation must.be completed by existing facilities within twelve
(12)months of receiving notification from the Division.
For facilities located in watersheds sensitive to nutrient enrichment, all fields with a "HIGH"
phosphorous-loss assessment rating shall have land application rates that do not exceed the
established crop removal rate for phosphorous. There shall be no waste application on fields with
a"VERY HIGH"phosphorous-loss assessment rating.
6. If prior approval is received from the Director of the Division (Director), facilities that have been
issued a COC to operate under this General Permit may add treatment units for the purpose of
removing pollutants before the waste is discharged into the lagoons/storage ponds. Prior to any
approval,the Permittee must demonstrate to the satisfaction of the Director that the new treatment
unit will not interfere with the operation of the existing treatment system and that a process is in
place to properly manage and track the pollutants removed.
2 March 7,2014
Permit Number AWGI00000
7. If prior approval is received from the Director, facilities that have been issued a COC to operate
under this General Permit may add innovative treatment processes to the systems on a pilot basis
in order to determine if the innovative treatment process will improve how the waste is treated
and/or managed. Prior to any approval, the Permittee must demonstrate to the satisfaction of the
Director that the innovative treatment process will not interfere with the operation of the existing
treatment system and that a process is in place to properly manage and track the pollutants
removed.
8. Animal waste shall not be applied within 100 feet of any well with the exception of monitoring
wells. The allowable distance to monitoring wells shall be established on a case-by-case basis by
the Division.
9. Existing swine dry lots may remain in wetlands as long as the wetlands uses are not removed or
degraded as a result of the swine. The swine however may not be confined within 100 feet of an
adjacent surface water or a seasonally-flooded area. The swine also must not cause a loss of more
than 10% of the existing tree canopy. Where trees do not exist, the area must be managed to
include crop rotation.
H. OPERATION AND MAINTENANCE REQUIREMENTS
1. The collection, treatment, and storage facilities, and the land application equipment and fields
shall be properly operated and maintained at all times.
2. A vegetative cover shall be maintained as specified in the facility's CAWMP on all land
application fields and buffers in accordance with the CAWMP. No waste shall be applied upon
areas not included in the CAWMP or upon areas where the crop is insufficient for nutrient
utilization. However, if the CAWMP allows, then waste may be applied up to thirty (30) days
prior to planting or breaking dormancy.
3. Soil pH on all land application fields must be maintained in the optimum range for crop
production.
4. Land application rates shall be in accordance with the CAWMP. In no case shall land application
rates exceed the agronomic rate of the nutrient of concern for the receiving crop.
5. In no case shall land application rates result in excessive ponding or any runoff during any given
application event.
6. Animal waste shall not be directly applied onto crops for direct human consumption that do not
undergo further processing(e.g., strawberries, melons, lettuce, cabbage, apples, etc.) at any time
during the growing season, or in the case of fruit bearing trees, following breaking dormancy.
Application of animal wastes shall not occur within thirty(30)days of the harvesting of fiber and
food crops for direct human consumption that undergoes further processing.
7. If manure or sludges are applied on conventionally tilled bare soil,the waste shall be incorporated
into the soil within two (2) days after application on the land, or prior to the next rainfall event,
whichever occurs first. This requirement does not apply to no-till fields, pastures, or fields where
crops are actively growing.
8. No material other than animal wastes of the type generated on this facility shall be disposed of in
the animal waste collection, treatment, storage, or application systems. This includes but is not
limited to pesticides,toxic chemicals and petroleum products.
3 March 7, 2014
Permit Number AWG100000
9. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged
into the animal waste collection, treatment, storage, and application system. Washdown of stock
trailers owned by and used to transport animals to and from the facility only,will be permissible
as long as the system has been evaluated and approved to accommodate the additional volume.
Only those cleaning agents and soaps that are EPA approved according to their label, will not
harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 2L
may be utilized in facilities covered by this General Permit. Instruction labels are to be followed
when using cleaning agents and soaps.
10. Disposal of dead animals resulting from normal mortality rates associated with the facility shall
be done in accordance with the facility's CAWMP and the North Carolina Department of
Agriculture and Consumer Services(NCDA&CS)Veterinary Division's Statutes and regulations.
Disposal of dead animals whose numbers exceed normal mortality rates associated with the
facility shall also be done in accordance with the facility's CAWMP and NCDA&CS Veterinary
Division's Statutes and regulations provided that: 1) burial of such animals shall be done in
consultation with the State Veterinarian of the NCDA&CS Veterinary Division's Statutes and in
compliance with NCDA&CS regulations; 2)all such burial sites must be mapped, and the dates
and numbers of the animals buried by species and type must be recorded; and 3) the map is
submitted within fifteen (15) calendar days of burial to the Water Quality Regional Operations
Section located within the appropriate Regional Office.
In the event of a state of emergency declared by the Governor, disposal of dead animals shall be
done in accordance with requirements and guidelines dictated by the State Veterinarian according
G.S. §106-402.1.The Division may require groundwater monitoring when there is massive burial
of animals. All burial sites of such animals must be mapped, and the dates and numbers of the
animals buried by species and type must be recorded.
11. Unless accounted for in temporary storage volume, all uncontaminated runoff from the
surrounding property and buildings shall be diverted away from the waste lagoons/storage ponds
to prevent any unnecessary addition to the liquid volume in the structures.
12. A protective vegetative cover shall be established and maintained on all earthen lagoon/storage
pond embankments (outside toe of embankment to maximum pumping elevation), berms, pipe
runs, and diversions to surface waters or wetlands. Trees, shrubs, and other woody vegetation
shall not be allowed to grow on the lagoon/storage pond embankments. All trees shall be
removed in accordance with good engineering practices. Lagoon/storage pond areas shall be
accessible, and vegetation shall be kept mowed.
13. At the time of sludge removal from a lagoon/storage pond, the sludge must be managed in
accordance with the CAWMP. When removal of sludge from the lagoon is necessary, provisions
must be taken to prevent damage to the lagoon dikes and liner.
14. Lagoons/storage ponds shall be kept free of foreign debris including, but not limited to, tires,
bottles, light bulbs,gloves,syringes or any other solid waste.
15. The facility must have at least-one of the following items at all times: (a) adequate animal waste
application and handling equipment, (b) a lease, or other written agreement, for the use of the
necessary equipment, or(c)a contract with a third party applicator capable of providing adequate
waste application.
4 March 7, 2014
Permit Number AWG100000
16. The Permittee shall designate a certified animal waste management system operator with a valid
certification to be in charge of the animal waste management system. The waste management
system shall be operated by the Operator in Charge (OIC) or a person under the OIC's
supervision.
17. In accordance with 15A NCAC 8F .0203(b)(2),the OIC or a designated back-up OIC of a Type A
Animal Waste Management System shall inspect, or a person under the supervision of an OIC or
designated back-up OIC shall inspect,the land application site as often as necessary to insure that
the animal waste is land applied in accordance with the CAWMP. In no case shall the time
between inspections be more than 120 minutes during the application of waste. A record of each
inspection shall be recorded on forms supplied by, or approved by,the Division and shall include
the date, time, sprayfield number and name of the operator for each inspection. Inspection shall
include but not be limited to visual observation of application equipment, spray fields, subsurface
drain outlets,ditches, and drainage ways for any discharge of waste.
The Permittee may assert as an affirmative defense in any enforcement action alleging
noncompliance with the requirements imposed in this condition that such noncompliance was due
to circumstances beyond the Permittee's control. A notation shall be made on the form indicating
the inspection affected by such circumstance and an explanation setting forth the circumstances
claimed to have been beyond the Permittee's control shall be submitted with the form.
18. The Director may require any permittee to install and operate flow meters with flow totalizers
based on the facility's violations and/or incomplete or incorrect record keeping events.
1I No waste shall be applied in wind conditions that might reasonably be expected to cause the mist
to reach surface waters or wetlands or cross property lines or field boundaries.
20. The Permittee shall maintain buffer strips or other equivalent practices as specified in the
facility's CAWMP near feedlots,manure storage areas and land application areas.
21. Waste shall not be applied on land that is flooded, saturated with water, frozen or snow covered at
the time of land application.
22. Land application of waste is prohibited during precipitation events. The Permittee shall consider
pending weather conditions in making the decision to land apply waste and shall document the
weather conditions at the time of land application on forms supplied by or approved by the
Division.
Land application of waste shall cease within four(4) hours of the time that the National Weather
Service issues a Hurricane Warning,Tropical Storm Warning,or a Flood Watch associated with a
tropical system including a hurricane, tropical storm, or tropical depression for the county in
which the permitted facility is located. Watches and warnings are posted on the National
Weather Service's website located at: www.weather.gov. More detailed website information can
be found on Page 2 of the Certificate of Coverage. Watch and warning information can also be
obtained by calling the local National Weather Service Office that serves the respective county,
which can be found on Page 2 of the Certificate of Coverage.
The Director may require any permittee to install, operate and maintain devices on all irrigation
pumps/equipment designed to automatically stop irrigation activities during precipitation. This
decision will be based on the facility's compliance history for irrigation events.
23. Land application activities shall cease on any application site that exceeds a Mehlich 3 Soil Test
Index for Copper of greater than 3,000 (108 pounds per acre) or Zinc of greater than 3,000 (213
pounds per acre).
5 March 7, 2014
Permit Number AWG100000
24. All waste application equipment must be tested and calibrated at least once every two years. The
results must be documented on forms provided by,or approved by,the Division.
25. Any major structural repairs to lagoons/storage ponds must have written documentation from a
technical specialist certifying proper design and installation. However, if a piece of equipment is
being replaced with a piece of equipment of the identical specifications, no technical specialist
approval is necessary [i.e. piping, reels,valves, pumps (if the gallons per minute (gpm) capacity
is not being increased or decreased), etc.] unless the replacement involves disturbing the
lagoon/storage pond embankment or liner.
26. Crops for which animal waste is land applied must be removed from the land application site and
properly managed and utilized unless other management practices are approved in the CAWMP.
27. In accordance with NRCS North Carolina Conservation Practice Standard No. 359 "Waste
Treatment Lagoon", an operator may temporarily lower lagoon levels to provide irrigation water
during drought periods and to provide additional temporary storage for excessive rainfall during
the hurricane season and in preparation for the following winter.months. All conditions of NRCS
NC Standard No. 359 must be satisfied prior to lowering lagoon levels below designed stop pump
levels.
III. MONITORING AND REPORTING REQUIREMENTS
1. An inspection of the waste collection, treatment, and storage structures, and runoff control
measures shall be conducted and documented at a frequency to insure proper operation but at
least monthly and after all storm events of greater than one (1) inch in 24 hours. For example,
lagoons/storage ponds, and other structures should be inspected for evidence of erosion, leakage,
damage by animals or discharge. Inspection shall also include visual observation of subsurface
drain outlets,ditches,and drainage ways for any discharge of waste.
2. Monitoring and Recording Freeboard Levels
a. Highly visible waste-level gauges shall be maintained to mark the level of waste in each
lagoon/storage pond that does not gravity feed through a free flowing transfer pipe into a
subsequent structure. The gauge shall have readily visible permanent markings.
The waste level in each lagoon with a waste level gauge shall be monitored and recorded
weekly on forms supplied by or approved by the Division.
The Director may require more frequent monitoring and recording of waste levels based on
the facility's compliance history for freeboard violations.
b. Any facility which experiences freeboard violations in any two consecutive years following
the issuance of this General Permit, or as determined necessary by the Director, shall
monitor and record waste levels as follows:
6 March 7,2014
Permit Number AWG100000
In addition to the facility's existing lagoon waste-level gauges, automated lagoon/storage
pond waste-level monitors and recorders (monitored and recorded at least hourly) must be
installed on all treatment and storage structures covered by a COC issued under this
General Permit to measure and record freeboard. This equipment must be properly
maintained and calibrated in a manner consistent with manufacturer's operation and
maintenance recommendations. This automated equipment must be in place no later than
ninety(90)days following notification from the Director. The Director may determine that
installation of automated waste level monitors is not required if the Permittee can
demonstrate that preventative measures were taken to avoid the violations and that the
violations resulted from conditions beyond the Permittee's control.
If an automated level monitor(s)becomes inoperable,the Permittee shall:
i. report the problem by telephone to the appropriate Division Regional Office as soon
as possible, but in no case more than 24 hours following first knowledge of the
problem; and,
ii. make any needed repairs to the equipment as quickly as possible, and take and record
daily waste levels at the same time every day until such time as the automated
equipment is placed back into operation.
C. The Director may require new or modified waste-level gauges at any facility if it is
determined that the existing gauges are not adequate to accurately indicate actual lagoon
levels, or the various lagoon levels required to be maintained by this General Permit or the
facility's CAWMP.
3. Monitoring and Recording Precipitation Events
a. Precipitation events at facilities issued a COC to operate under this General Permit shall be
monitored and recorded as follows:
A rain gauge must be installed at a site that is representative of the weather conditions at
the farm's land application site(s) to measure all precipitation events. The precipitation
type and amount must be recorded daily for all precipitation events and maintained on site
for review by the Department of Environment and Natural Resources (Department).Daily
records do not need to be maintained for those days without precipitation events.
b. The Director may require that an automated rain gauge and recorder must be installed on
site to measure and record all precipitation events. This equipment must be properly
maintained and calibrated in a manner consistent with manufacturer's operation and
maintenance recommendations. This automated equipment must be in place no later than
ninety(90)days following receipt of notice from the Director.
If an automated rain gauge(s)becomes inoperable,the Permittee shall:
i. report the problem by telephone to the appropriate Division Regional Office as soon
as possible, but in no case more than twenty four (24) hours following first
knowledge of the problem; and,
ii. make any needed repairs to the equipment as quickly as possible, and take and record
all rainfall events until such time as the automated equipment is placed back into
operation.
7 March 7, 2014
Permit Number AWG100000
4. A representative Standard Soil Fertility Analysis, including pH, phosphorus, copper, and zinc,
shall be conducted on each application field receiving animal waste in accordance with G.S. § -
143-215.IOC(e)(6). As of the effective date of this General Permit,the Statute requires that the
analysis be conducted at least once every three years.
5. An analysis of a representative sample of the animal waste to be applied shall be conducted in
accordance with recommended laboratory sampling procedures as close to the time of application
as practical and at least within sixty(60) days (before or after)of the date of application. Every
reasonable effort shall be made to have the waste analyzed prior to the date of application and as
close to the time of waste application as possible. This analysis shall include the following
parameters:
Nitrogen Zinc
Phosphorus Copper
6. The Permittee shall record all irrigation and land application event(s)including hydraulic loading
rates,nutrient loading rates and cropping information.The Permittee shall also record removal of
solids and document nutrient loading rates if disposed of on-site,or record the off-site location(s).
These records must be on forms supplied by,or approved by,the Division.
7. A record shall be created and maintained of all transfers of waste between waste structures on the
same site not typically operated in series. Such record shall include at least the identity of the
structure from which the waste was transferred, the identity of the structure receiving the waste,
the date and time of transfer and the total volume of waste transferred.
8. The Permittee must maintain monthly stocking records for the facility and make the records -
available to the Department.
9. If, for any reason, there is a discharge from the waste collection, treatment, storage and
application systems (including the land application sites), to surface waters or wetlands, the
Permittee is required to make notification in accordance with Condition III. 13. The discharge
notification shall include the following information:
a. Description of the discharge: A description of the discharge including an estimate of the
volume discharged, a description of the flow path to the receiving surface waters or
wetlands and a site sketch showing the path of the waste.
b. Time of the discharge: The length of time of the discharge, including the exact dates and
times that it started and stopped, and if not stopped, the anticipated time the discharge is
expected to continue.
C. Cause of the discharge: A detailed statement of the cause of the discharge. If caused by a
precipitation event, detailed information from the on-site rain gauge concerning the inches
and duration of the precipitation event.
d. All steps being taken to reduce, stop and cleanup the discharge. All steps to be taken to
prevent future discharges from the same cause.
e. Analysis of the waste: A copy of the last waste analysis conducted as required by Condition
III. 5.above.
f. A waste sample, obtained within seventy-two (72) hours following first knowledge of the
discharge to surface waters or wetlands, from the source lagoon/storage pond, shall be
analyzed for the following minimum parameters:
8 March 7, 2014
Permit Number AWG100000
Fecal coliform bacteria Five-day biochemical oxygen demand(BOD5)
Total suspended solids Total phosphorous
Ammonia nitrogen(NH3-N) Total Kjeldahl nitrogen(TKN)
Nitrate nitrogen(NO3-N)
Monitoring results must be submitted to the Division within thirty (30) days of the
discharge event.
10. In accordance with 15A NCAC 02T .0108(c), the Division may require any monitoring and
reporting(including but not limited to groundwater, surface water or wetland, waste, sludge, soil,
lagoon/storage pond levels and plant tissue) necessary to determine the source, quantity, quality,
and effect of animal waste upon the surface waters, groundwaters or wetlands. Such monitoring,
including its scope, frequency, duration and any sampling, testing, and reporting systems, shall
meet all applicable Division requirements.
11. A copy of this General Permit, the facility's COC, certification forms, lessee and landowner
agreements, the CAWMP and copies of all records required by this General Permit and the
facility's CAWMP shall be maintained by the Permittee in chronological and legible form for
three (3) years. Records include but are not limited to: soil and waste analyses, rain gauge
readings, freeboard levels, irrigation and land application event(s), past inspection reports and
operational reviews, animal stocking records, records of additional nutrient sources applied
(including but not limited to sludges, unused feedstuff leaehate, milk waste, septage and
commercial fertilizer), cropping information, waste application equipment testing and calibration,
and records of removal of solids to off-site location(s). These records shall be maintained on
forms provided or approved by the Division and shall be readily available at the facility(stored at
places such as the farm residence, office, outbuildings, etc.) where animal waste management
activities are being conducted.
12. Within fifteen (15) working days of receiving the request from the Division, the Permittee shall
provide to the Division one (1) copy of all requested information and reports related to the
operation of the animal waste management system. Once received by the Division, all such
information and reports become public information, unless they constitute confidential
information under G.S. § 132-1.2, and shall be made available to the public by the Division as
specified in Chapter 132 of the General Statutes.
13. Regional Notification:
The Permittee shall report by telephone to the appropriate Division Regional Office as soon as
possible, but in no case more than twenty-four (24) hours following first knowledge of the
occurrence of any of the following events:
a. Failure of any component of the animal waste management system resulting in a discharge
to ditches,surface waters,or wetlands.
b. Any failure of the waste treatment and disposal system that renders the facility incapable of
adequately receiving,treating,or storing the waste and/or sludge.
C. A spill or discharge from a vehicle transporting waste or sludge to the land application field
which results in a discharge to ditches, surface waters, or wetlands or an event that poses a
serious threat to surface waters,wetlands, or human health and safety.
d. Any deterioration or leak in a lagoon/storage pond that poses an immediate threat to the
environment or human safety or health.
9 March 7, 2014
Permit Number AWG100000
e. Failure to maintain storage capacity in a lagoon/storage pond greater than or equal to that
required in Condition V.2.of this General Permit.
f. Failure to maintain waste level in a lagoon/storage pond below that of the designed
structural freeboard (twelve (12) inches from top of dam or as specified in lagoon/storage
pond design). Note that this notification is in addition to the report required by Condition
HI.13.e above.
g. An application of waste either in excess of the limits set out in the CAWMP or where
-runoff enters ditches,surface waters,or wetlands.
h. Any discharge to ditches, surface waters, or wetlands or any discharge that poses a serious
threat to the environment or human health or safety.
For any emergency, which requires immediate reporting after normal business hours, contact
must be made with the Division of Emergency Management at 1-800-858-0368.
The Permittee shall also file a written report to the appropriate Division Regional Office within
five(5)calendar days following first knowledge of the occurrence. This report shall outline the
actions taken or proposed to be taken to correct the problem and to ensure that the problem
does not recur. In the event of storage capacity violations as described in Condition III.13.e,
the written report shall outline the actions proposed to be taken to restore compliance within
thirty (30) calendar days. The requirement to file a written report may not be waived by the
Division Regional Office.
In the event the waste level in a lagoon/storage pond is found to be within the designed
structural freeboard, the Permittee shall file a written report to the appropriate Division
Regional Office within two (2) calendar days following first knowledge of the occurrence.
This report shall outline actions taken or proposed to be taken to reduce waste levels below the
designed structural freeboard within five (5) calendar days of first knowledge of the
occurrence.
14. The Director may require any permittee to file an annual certification report or other
reports/certifications based on the compliance history of the facility. If required,the report must
be filed on forms provided by the Division.
15. In the event of a discharge of 1,000 gallons or more of animal waste to surface waters or
wetlands, the Permittee must issue a press release to all print and electronic news media that
provide general coverage in the county in which the discharge occurred setting out the details of
the discharge. The press release must be issued within forty-eight (48) hours after it is
determined that the discharge has reached the surface waters or wetlands. A copy of the press
release and a list of the news media to which it was distributed must be kept for at least one (1)
year after the discharge and must be distributed to any person upon request.
10 March 7, 2014
Permit Number AWG100000
M. In the event of a discharge of 15,000 gallons or more of animal waste to surface waters or
wetlands, a public notice is required in addition to the press release described in Condition 11115.
The public notice must be placed in a newspaper having general circulation in the county in
which the discharge occurred and the county immediately downstream within ten(10)days of the
discharge. The notice shall be captioned "NOTICE OF DISCHARGE OF ANIMAL WASTE".
The minimum content of the notice is the name of the facility, location of the discharge, estimated
volume of waste entering state waters, time and date discharge occurred, duration of the
discharge, identification water body that was discharged into including creek and river basin if
applicable, actions taken to prevent further discharge, and a facility contact person and phone
number. The owner or operator shall file a copy of the notice and proof of publication with the
Department within thirty (30) days after the notice is published. Publication of a notice of
discharge under this Condition is in addition to the requirement to issue a press release under
Condition 11I.15.
17. If a discharge of 1,000,000 gallons or more of animal waste reaches surface waters or wetlands,
the appropriate Division Regional Office must be contacted to determine in what additional
counties, if any, a public notice must be published. A copy of all public notices and proof of
publication must be sent to the Division within thirty(30)days after the notice is published.
18. All facilities, which are issued a COC to operate under this General Permit, shall conduct a
survey of the sludge accumulation in all lagoons every year. The survey report should be written
on forms provided or approved by the Division and shall include a sketch showing the depth of
sludge in the various locations within each lagoon. This survey frequency may be reduced if it
can be demonstrated to the satisfaction of the Division that the rate of sludge accumulation does
not warrant an annual survey.
If the sludge accumulation is such that the structure does not satisfy the criteria set by NRCS NC
Conservation Practice Standard No. 359, a sludge removal or management plan must be
submitted to the appropriate Division Regional Office within ninety (90) days of the
determination. The plan shall describe removal and waste utilization procedures to be used.
Compliance regarding sludge levels must be achieved within two(2)years of the determination.
IV. INSPECTIONS AND ENTRY
1. The Permittee shall allow any authorized representative of the Department, upon the presentation
of credentials and other documents as may be required by law and in accordance with reasonable
and appropriate biosecurity measures,to:
a. Enter the Permittee's premises where a regulated facility or activity is located or conducted,
or where records must be kept under the conditions of this General Permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the
conditions of this General Permit;
C. Inspect, at reasonable times any facilities, equipment (including monitoring and control
equipment),practices, or operations regulated or required under this General Permit; and,
d. Sample or monitor, at reasonable times, for the purpose of assuring permit compliance,any
substances or parameters at any location.
11 March 7, 2014
Permit Number AWG100000
V. GENERAL CONDITIONS
1. The issuance of a COC to operate under this General Permit shall not relieve the Permittee of the
responsibility for compliance with all applicable surface water, wetlands, groundwater and air
quality standards or for damages to surface waters,wetlands or groundwaters resulting from the
animal operation.
2. The maximum waste level in lagoons/storage ponds shall not exceed that specified in the
facility's CAVR P. At a minimum, maximum waste level for lagoons/storage ponds must not
exceed the level that provides adequate storage to contain the 25-year, 24-hour storm event plus
an additional one (1) foot of structural freeboard except that there shall be no violation of this
condition if (a) there is a storm event more severe than a 25-year, 24-hour event, (b) the
Permittee is in compliance with its CAWMP, and (c) there is at least one (1) foot of structural
freeboard.
In addition to the above requirements,for new and expanding farms with lagoon and storage pond
designs completed after September 1, 1996, storage must also be provided for the heavy rainfall
factor for the lagoons/storage pond. In case of lagoons/storage ponds in series that are gravity
fed,the 25-year, 24-hour storm event and/or the heavy rainfall factor storage requirement for the
system may be designed into the lowest lagoon/storage pond in the system. However, adequate
freeboard must be designed into the upper lagoons/storage ponds to allow sufficient storage to
prevent the waste level from rising into the structural freeboard while the storm water is draining
into the lowest structure in the system.
3. Any containment basin, such as a lagoon or a storage pond, used for waste management shall
continue to be subject to the conditions and requirements of this General Permit until properly _
closed. When the containment basin is properly closed in accordance with the NRCS NC
Conservation Practice Standard No. 360 "Closure of Waste Impoundments," February 2008 or
any subsequent amendment,the containment basin shall not be subject to the requirements of this
General Permit. The Permittee must submit a letter to the Division to request rescission of the
COC by providing documentation of closure of all containment basins.
Closure shall also include a minimum of 24 hours pre-notification of the Division and submittal
of the Animal Waste Storage Pond and Lagoon Closure Report Form to the address identified on
the form within fifteen(15)days of completion of closure.
4. This General Permit allows for the distribution of up to four(4)cubic yards of manure per visit to
individuals for personal use.. The maximum distribution of manure per individual for personal
use is ten(10)cubic yards per year. The Permittee must provide the recipient(s)with information
on the nutrient content of the manure. Distribution of greater quantities must be to individuals or
businesses permitted to distribute the waste, or to be land applied to sites identified in the
Permittee's CAWMP.
The Permittee must inform the recipient(s) of his/her responsibilities to properly manage the land
application of manure. Record keeping for the distribution of manure up to four(4) cubic yards
per visit or ten(10)cubic yards per year to individuals for personal use is not required.
5. The annual permit fee shall be paid by the Permittee within thirty (30) days after being billed by
the Division. Failure to pay the fee accordingly constitutes grounds for revocation of its COC to
operate under this General Permit.
6. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements,
which are required in the CAWMP, shall constitute grounds for revocation of its COC to operate
under this General Permit.
12 March 7, 2014
Permit Number AWG100000
7. A COC to operate under this General Permit is not transferable. In the event there is a desire for
the facility to change ownership, or there is a name change of the Permittee, a Notification of
Change of Ownership form must be submitted to the Division, including documentation from the
parties involved and other supporting materials as may be appropriate. This request shall be
submitted within sixty (60) days of change of ownership. The request will be considered on its
merits and may or may not be approved.
8. A COC to operate under this General Permit is effective only with respect to the nature and
volume of wastes described in the application and other supporting data. The Permittee shall
notify the Division immediately of any applicable information not provided in the permit
application.
Any proposed modification to an animal waste management system including the installation of
lagoon covers shall require approval from the Division prior to construction.
9. If the Permittee wishes to continue an activity regulated by this General Permit after the
expiration date of this General Permit, the Permittee must apply for and obtain a new COC.
Renewal applications must be filed at least 180 calendar days prior to the expiration of the
General Permit.
10. The issuance of a COC to operate under this General Permit does not prohibit the Division from
reopening and modifying the General Permit or COC, revoking and reissuing the General Permit
or COC, or terminating the General Permit or COC as allowed by the appropriate laws,rules, and
regulations.
11. The Director may require any person, otherwise eligible for coverage under this General Permit,
to apply for an individual permit by notifying that person that an application is required.
12. The Groundwater Compliance Boundary is established by 15A NCAC 2L .0102 and 15A NCAC
2T .0103. An exceedance of Groundwater Quality Standards at or beyond the Compliance
Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the
penalty provisions applicable under the North Carolina General Statutes.
13. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to
restocking of the facility.
VI. PENALTIES
1. Failure to abide by the conditions and limitations contained in this General Permit; the facility's
COC; the facility's CAWMP; and/or applicable state law; may subject the Permittee to an
enforcement action by the Division including but not limited to the modification of the animal
waste management system,civil penalties,criminal penalties and injunctive relief.
2. The Permittee must comply with all conditions of this General Permit. Any permit
noncompliance constitutes a violation of state law and is grounds for enforcement action; for
permit coverage termination, revocation and reissuance, or modification; or denial of a permit
coverage renewal application.
3. It shall not be a defense for a Permittee in an enforcement action to claim that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
conditions of this General Permit.
13 March 7, 2014
Permit Number AWG100000
VH. DEFINITIONS
25-year, 24-hour rainfall or storm event means the maximum 24-hour precipitation event with a
probable recurrence interval of once in 25 years,as defined by the National Weather Service in Technical
Paper Number 40, "Rainfall Frequency Atlas of the United States," May 1961, and subsequent
amendments,or equivalent regional or state rainfall probability information developed therefrom.
Agronomic rates means the amount of animal waste and/or other nutrient sources to be applied to lands
as outlined in NRCS NC Conservation Practice Standards No. 590 "Nutrient Management" or as
recommended by the NCDA&CS and the North Carolina Cooperative Extension Service at the time of
certification of the Animal Waste Management Plan by the appropriate certified technical specialist.
Amendment to the CAWMP means a change and/or addition to a part(s)of the plan,and requires that the
change and/or addition adhere to current applicable standards. The following are examples of
amendments to the CAWMP:
• In an existing CAWMP, a change in crops and/or cropping pattern that utilizes 25% or less of the N
generated is considered a plan amendment.Additional acreage needed to facilitate the change in crops
and/or cropping pattern is permissible and considered part of the amendment.
• The addition of winter crops and/or interseeded perennial crops are considered amendments to an
existing CAWMP when the operation does not require additional acreage and/or crops for N
utilization,and does not exceed the 25%criteria stated above.
• When a CAWMP cannot meet N utilization requirements due to land lost to irrigation inefficiency
(useable versus total acres), then the CAWMP may be amended to increase available acreage and/or
change the crop for N utilization.This is the only exception to the 25%N criteria for plan revision.
• Inclusions of emergency action plans, and insect, odor and mortality checklists are considered
CAWMP amendments.
• Including additional acreage for land application beyond what is required in the existing CAWMP is
considered a plan amendment.
Animal feeding operation means a lot or facility(other than an aquatic animal production facility)where
the following conditions are met: (i) animals (other than aquatic animals) have been, are, or will be
stabled or confined and fed or maintained for a total of forty five (45) days or more in any twelve (12)
month period, and (ii) crops, vegetation, forage growth, or post-harvest residues are not sustained in the
normal growing season over any portion of the lot or facility. Two or more animal feeding operations
under common ownership are considered to be a single animal feeding operation if they adjoin each other,
or if they use a common area or system for the disposal of wastes.
Certification means technical specialist certification of the CAWMP in accordance with the requirements
of 15A NCAC 02T .1304. It is unrelated to terms "Annual Certification" as used in Condition III.14 of
this General Permit, and the "No Discharge Certification Option' allowed by the November 2008 EPA
CAFO Rule.
Ditch means any man made channel for the purpose of moving water off a site to the surface waters.
Excessive Ponding means any area of the application field where visible liquid waste is ponded on the
surface of the land application site more than four(4)hours following the application of waste. Excessive
ponding also means any areas where the ponding of waste has resulted in crop failure.
Groundwaters means any subsurface waters,as defined in 15A NCAC 2L .0102.
14 March 7, 2014
Permit Number AWG100000
Land application means the application of wastewater and/or waste solids onto or incorporation into the
soil.
Major changes to the CAWMP means changes in the number of animals, type of operation (feeder to
finish to wean to feeder), retrofit of a lagoon, installation of a new irrigation system, and similar type
changes. Recertification is only required for major changes to the CAWMP. Major changes to a facility
must first be approved by the Division. The new CAWMP and the certification shall be submitted with a
request that the COC be amended to reflect the changes. The facility may not make the changes until a
new or amended COC has been issued.
Revision to the CAWMP means a change to an entire CAWMP to meet current applicable standards. A
CAWMP must be revised if the operation cannot utilize all N nitrogen generated by the animal production
in accordance with the existing CAWMP, except for the specific conditions noted in the CAWMP
amendment criteria as previously defined. For an existing CAWMP, a change in crops and/or cropping
pattern that utilizes more than 25%of the N generated by the operation is considered a plan revision.Any
change to an existing CAWMP,whether an amendment or revision, must be signed and dated by both the
producer and a technical specialist for the new CAWMP to be valid. A revision of the CAWMP does not
require recertification.
State Waters means all surface waters,wetlands, groundwaters and waters of the United States located in
the State.
Surface Waters means any stream, river, brook, swamp, lake, sound,tidal estuary, bay, creek, reservoir,
waterway, or other surface body or surface accumulation of water,whether public or private, or natural or
artificial, that is contained in, flows through, or borders upon any portion of the State of North Carolina,
including any portion of the Atlantic Ocean over which the State has jurisdiction as well as any additional
Waters of the United States which are located in the State.
Waste means manure, animal waste, process wastewater and/or sludge generated at an animal feeding
operation.
Wetlands means areas that are inundated or saturated by an accumulation of surface or groundwater at a
frequency and duration sufficient to support, and under normal circumstances do support a prevalence of
vegetation typically adapted for life in saturated soil conditions,as defined in 15A NCAC 2B .0202.
This General Permit issued the 7th day of March,2014.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
f"f ,Director
Thomas A.Reeder
North Carolina Divi ,on of Water Resources
By Authority of the`Environmental Management Commission
Permit Number AWG100000
15 March 7, 2014
MRCS WASTE UTILIZATION
PLAN SPECIFICATIONS
L Animal waste shall not reach surface waters of the state by runoff,drift, marinade conveyances,direct application,or
direct discharge during operation or land application. Any discharge orwaste tVhich reaches surface water is
prohibited.
2. There must be documentation in the design folder that the producer either ow is or has a notarized agreement for use
of adequate land on which to properly apply the waste. If the producer dots not own adequate Iand to properly
dispose of waste,he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable
Proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization flan when there is a change in the operaiton,increase in the
number of animals,method of utilization,or available land.
3• Animal waste shall be applied to meet,but not exceed,the Nitrogen needs for realistic crop yields based on soil type,
available moisture,historical data,climate conditions,and level of lnattagententnless there are regulations that
restrict the rate of application for other nutrients. Actual vields may be used ill lieu of realisti
,fi
discretion of the planner. c yield tables at the
4. Animal waste shall be applied on land eroding less than 5 tons per acre per%-ear. Waste may be applied to land that
is eroding at more than 5 tons but less than 10 tons per acrea per "ear pr(widing grass filter strips are installed where
runoff leaves the field. (See FOTG Standard 393-Filter Strips)
5. Odors can be reduced by injecting the waste or disking after waste apllication. Waste should not be applied when
there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding,it will be soil iitcoipot ated on conventionally tilled
cropland. When applied to conservation tilled crops or grassland, the tivaste ntay be broadcast provided the
application does not occure during a season prone to flooding. (tine"W'lteather and Climate in North Carolina"for
guidance.) 1
7. Liquid waste shall be applied at rates not to exceed the soil iittiltratit)n rats such that runoff does not occure off-site
or to surface waters and in a method which does not cause drif froal tho,i to during application.
occur in order to control odor and flies. No ponding should
8. Animal waste shall not be applied to saturated soils,during rainfall eti cats, or Wltett the sit*ace is frozen.
9. Animal waste should be applied on actively g
to depth that would prohibit growth. The pot rowing crops in such a m
aiuter that the crap is riot covered with waste
ential for salt damage 1r��m animal waste should also be considered.
I0. Waste nutrients shall not be applied in fall or winter for spring plaFtted crt,p.c,n,c,ila with a high potential for
leaching. Waste nutrient loading rates on these soils should be held to a tniFtill and a suitable winter cover crop
planted to take up released nutrients. Waste shall not be applied tna ,e �l�ast •;()day,and
ar to planting tea crop or
forages breaking dormancy. of
1 1. Any new swine facility sited on or after October 1, 1995 shall comply tivitlt the f)II -in, The outer perimeter of
the land area onto which waste is applied from a lagoon that is a Conip�,net of a sivine farm shall be at least 50 feet
from any residential property boundary and from any perennial streaitt or river other than an irrigation ditch or
canal- Animal waste other than swine waste from facilitie,sited on ar after October 1, 1995,shall not be applied
closer than 25 feet to surface water. This distance may be reduced fo l-water,that are not perennial provided
s� adequate vegetative filter strips are present(See Standard 39; - Filter Ntrip,).
MRCS WASTE UTILIZATION
PLAN SPECIFICATIONS
(CONTINUED)
12. Animal waste shall not be applied closer than 100 feet from wells.
13. Animal waste shall not be applied closer than 200 feet of d%velling,{,Hier than those oiaued by landowner.
14. Waste shall be applied in a manner not to reach other propery and public right of ways•
15, Animal waste shall not be discharged into surface waters, drainageways or`vetlands by a discharge or by over-
spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a Iand
applications site by a"technical specialist". AnimaI waste applied on grassed watenvays shall be at agronomic rates
and in a manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, shoe er,>tnilets. ,ink,, etc.,shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be established on ail di,turbed areas (lagoon embankments,
berms,pipe runs,etc.). Areas shall be fenced, as necessary, to protect the v,egetatiorl. Vegetation such as trees,
shrubs, and other woody species,etc. are limited to areas where considered appropriate. Lagoon areas should be
kept mowed and accessible. Lagoon berms and structures h<,u[d I}� in,l,ccted re,ularly for evidence of erosion,
�-. leakage,or discharge.
18- If animal production at the facility is terminated, the owner is respans;ble ten-obtaining and implementing a"closure
plan"which will eliminate the possibility of an illegal discharge,pr}lluti ,u and er,7,ion.
19. Waste handling structures,piping primps,reels, etc.,should be in,pectzd„n a re`rular ba,i, to prevent breakdowns,
leaks, and spills. A regular maintenance checklist should be kept s,n ,its:.
20. Animal waste can be used in a rotation that includes vegetalbles and other crops for du-ect human consumption_However,if animal waste is used on crops for direct human con,uittl,Ei ,it it ,lunrld orrly be applied preplant with no
further applications of animal waste during the crop seasc,n.
21. Highly visible permanenet markers shall be installed to marl: the top and boruin elevatiotls of the temporary storage
(pumping volume)of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between
the markers. A marker will be required to mark the marintuni ,tc,ra,e c,Ittmz tt,r�va,te storage ponds.
22. Soil tests shall be made every year,and a liquid waste analv,i, shall be taken within 60 days of application
consistent with waste utilization plan. Poultry litter shall be te,tecl l,i ic,r ts, ;,pplicatism. -Soil and waste analysis
records shall be kept for five years.
Dead animals will be disposed of in a manlier that meets NC rc t l;atic,ti..
. perator:J.W. Kilpatrick County: Duplin
Date: 03/14/94
Distance to nearest residence (other than owner
3000. 0 feet
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish) x 1417 lbs.
0 sows (farrow to feeder) x 522 lbs. _ 0 lbs
0 head (finishing only) x ` 0 lbs
2000 sows (farrow to wean 135 lbs. -433 lbs. 0 lbs
0 head (wean to feeder) x 30 lbs. = 866000 lbs
Describe other 0 lbs
0
Total Average Live Weight = 866000 lbs
2 . MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 866000 lbs. ALW x Treatment Volume(CF) /lb. ALW
Treatment Volume (CF) /lb. ALW = 1 CF/lb. ALW
Volume = 866000 cubic feet
3 . STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0. 0 cubic feet
�-, TOTAL DESIGNED VOLUME
Inside top length (feet) ---------------- - 430 . 0
Inside top width (feet) - --------------- 360
Top of dike elevation (feet) ----------_-_-_ - 50. 1
Bottom of lagoon elevation (feet) ------------ 391
Freeboard (feet) ______ ___ _______ . 0
lagoon)Side slopes (inside la - --- 1.
g ) ------------------ 3 . 0
1
Total design volume using prismoidal 'formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
3 . 0 3 . 0 3 . 0 3 . 0 424 . 0 354 . 0
10. 0
AREA OF TOP
LENGTH * WIDTH =
424 . 0 354 . 0 150096 (AREA OF TOP)
AREA OF BOTTOM
LENGTH * WIDTH =
364 . 0 294 . 0 107016 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
�- 394 . 0 324 . 0 510624 (AREA OF MIDSECTION * 4
CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH 6
150096. 0 510624. 0 107016. 0 /
1.7
Total Designed Volume Available = 1279560 CU. FT.
5. TEMPORARY STORAGE REQUIRED
DRAINAGE AREA.-
Lagoon (top of dike)
Length * Width =
430. 0 360. 0 154800. 0 square feet
Buildings (roof and lot water)
0. 0 square feet Describe this area.
TOTAL DA 154800. 0 square feet
Design temporary storage period to be
180 days.
Volume of waste produced
Feces & urine production in gal. /day per 135 lb. ALW
1. 37
Volume = 866000 lbs. ALW/135 lbs. ALW * 1. 37 da Volume = 1581893 gals. or 211483 . 1 cubic feet gal/ y 180 days
5B. Volume of wash water
s
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0. 0 gallons/day * 180 days storage/7.48 gallons
Volume = 0. 0 cubic feet per CF
5C. Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall -
7. 0 inches
Volume = 7. 0 in * DA / 12 inches per foot
Volume = 90300. 0 cubic feet
5D. Volume of 25 year - 24 hour storm
Volume = 7. 5 inches / 12 inches per foot * DA
Volume = 96750. 0 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A. 211483 cubic feet
5B. 0 cubic feet
5C. 90300 cubic feet
5D. 96750 cubic feet
TOTAL 398533 cubic feet
6. SUmMARX
Temporary storage period================--=_> 1$0 days
Rainfall in excess of evaporation===========> 7. 0 inches
25 year - 24 hour rainfall===============_==> 7. 5 inches
Freeboard= =_=======_--==_====_===_==-_=> 1. 0 feet
Side slopes--_= ___________ _ 3 . 0 : 1
Inside top length============--======_-==_==> 430. 0 feet
Inside top width=== ______________ 360. 0 feet
Top of dike elevation==============_==-==_==> 50. 1 feet
Bottom of lagoon elevation=============_===> 39 . 1 feet
Total required volume====================_=> 1264533 cu. ft.
Actual design volume=============_=== ===w=> 1279560 cu. ft.
Seasonal high watertable elevation (SHWT)===> 45. 0 feet
Stop pumping elev.____________________ > 46. 3 feet
Must be > or = to the SHWT elev.==========> 45. 0 feet
Must be > or = to min. req. treatment el.=> 45. 1 feet
Required minimum treatment volume======= ==> 866000 cu. ft.
Volume at stop pumping elevation============> 877326 cu. ft.
Start pumping elev.====__�=______� _=�=,> 48.4 feet
-- Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr.- 24 hr. rainfall==> 1182810 cu. ft.
Volume at start pumping elevation===========> 1175632 cu. ft.
Required volume to be pumped===============> 301783 cu. ft.
Actual volume planned to be pumped==========> 298306 cu. ft.
Min. thickness of soil liner when required==> 1. 6 feet
7. DESIGNED By ~
1 1 � APPROVED BY:
DATE: 3, ,,• 'floaaapa_� /f 'Ba
DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN �:� 1 m , ^
9
COMMENTS:
i
EMERGENCY ACTION PLAN
PHONE N-U?viBERS
DWQ �/D-395=3rpo
EMERGE;`i'CY NL,4-NAGE1rENT SYSTEM 911
SWCDi�-a9Cc-�la!
N-IRCS gig
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running of site. You should not wait until wastes reach surface waters or Ieave
Your property to consider that you have a problem. You should make every effort to ensure that
this does not happen_ 1his plani ce [e 1 ca i n tor-alleml2loye-es at the
faciliN. The following are some action items you should take.
I. Stop the release of wastes. Depending on the situation, this may or may not be possible.
Suggested responses to some possible problems are listed below.
A Lagoon overflow---possible solutions are:
a- Add soil to berm to increase elevation of darn.
b. Pump waste to fields at an acceptable rate.
c, Stop all flows to the Iagoon 'i=ediately.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field-actions include:
a. 1rmediately stop wastc application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d_ Evaluate and eliminate the reason(s) that caused the rurnoE
e. Evaluate the application rates for the fields where runo-fir occurred.
C. Leak age from the waste pipes and sprinklers-action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to elminate further discharge.
d. Repair all leaks prior to restating pumps.
D. Leakage from flush systems, houses, solid separators-action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Make sure no siphon occurs.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewali of lagoon. Often this is seepage as opposed to flowing
leaks-possible action: g
a. Dig a small well or ditch to catch all seepage,
back to lagoon, put in a submersible pump, and pump
b. If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon
as possible.
2. Assess the.extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
.-- b. Approximately how much was released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f Could a fixture rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or ofL of the property)?
h. How much reached surface waters?
3_ Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality) regional office;
Phone 37' - —j5s•0 After hours, emergenc r.
y numbeC:�1
should include: your name, facility,
9-233 37�� Your phone call
telephone number, the details of the incident from item
2 above, the exact location of the facility, the location or direction of movement of the spill,
weather and wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS Prone number 91 1.
c. Instruct EMS to contact local Health Department.
d. Contact CES, phone number ��-� yG. local SWCD office hone number
and Iocal MRCS office for adviceltechnicaI assistance phone number
'-' 4. If none of the above works, call 911 or the Sheriff's Department and explain your problem to
them and ask that person to contact the proper agencies for yoLi.
5. Contact the contractor of your choice to begin repair of problem to minimize off-
site damage
r-IrOW�r
a. Contractors N me:
b. Contractors Address:
c. Contractors Phone:
6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.
a Name: f \ r n 5 CIA- (
b. Phone: rv -ol� C� -rho
?. Trnplement prbc ures as advisedb b�
dazna rep air y Q and technical assistance agencies to rectify the
ge' the �e� and reasseSs the Waste management plan to keep problems with
release of wastes from happening again.
OPERATION AND MAINTENANCE PLAN SHEET 1 OF 2
------------------------------
This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary storage. The time required
fluid level (permanent and temporary storage) to bereachedh may lvaryd
due to site conditions, weather, flushing operations, and the amount
of fresh water added to the system.
The designed temporary storage consists of storage for:
(1) waste from animals and (2) excess rainfallz80 afteryevaporation. Also
included is storage for the 25 year - 24 hour storm for the location.
The volume of waste generated from a given number of animals will,be
fairly constant throughout the year and from
rainfall will vary from ear to year to year, but excess
Y year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
Pumping and this is usually the outlet invert of Pipe (s) from
buildings) . If the outlet pipe is not installed at the elevation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
weather,
elevations far operating convenience as site conditions permit, such as
soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The following items are to be carried out:
I. It is strongly recommended that the treatment lagoon be pre-
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre-charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times. When precharging is
flush buildings with recyc complete,
led lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2 . The attached waste utilization plan shall be followed. This
Plan recommends sampling and testing of waste (see attachment)
before land application.
3 . Begin temporary storage pump-out of the lagoon when
reaches the elevation fluid level
48 .4 as marked by permanent marker. sto
out when the fluid level reaches elevation 45. 3 p pip
storage, less 25 yr- 24 hr storm, contains 301783 Cubic�feetmorrary
2257337 gallons.
SHEET 2 OF 2
4 . The recommended maximum amount to apply per irrigation is
one (1) inch and the recommended maximum application rate is 0.3
inch per hour. Refer to the waste utilization plan for further details.
5 . Keep vegetation on the embankment and areas adjacent to the .
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7 . All surface runoff is to be diverted from the lagoon to stable
outlets.
8 . Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a well. Waste shall be applied in a
manner not to reach other property and public right-of-ways.
9 . The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
SHEET I OF 2
SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS
----------------------------------------------------------
FOUNDATION PREPARATION:
-----------------------
The foundation area of the lagoon embankment and building pad shall be
cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish.
Satisfactory disposition will be made of all debris. The topsoil from
the lagoon and pad area should be stripped and stockpiled for use on
the dike and pad areas. After stripping, the foundation area of the
lagoon embankment and building pad shall be thoroughly loosened prior
to placing the first lift of fill material to get a good bond.
EXCAVATION AND EARTHFILL PLACEMENT:
-----------------------------------
The completed excavation and earthfill shall conform to the lines,
grades, and elevations shown on the plans. Earthfill material shall
be free of material such as sod, roots, frozen soil, stones over
6 inches in diameter, and other objectionable material. To the extent
they are suitable, excavated materials can be used as fill. The fill
shall be brought up in approximately horizontal layers not to exceed 9
inches in thickness when loose and prior to compaction. Each layer
will be compacted by complete coverage with the hauling and spreading
equipment or standard tamping roller or other equivalent method.
Compaction will be considered adequate when fill material is observed
to consolidate to the point that settlement is not readily detectible.
NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER
SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be
installed using the more impervious materials from the required
excavations. Construction of fill heights shall include 5 percent for
settlement. Dikes over 15 feet in height and with an impoundment
capacity of 10 acre-feet or more fall under the
of the
Dam Safety Law. The height is defined as the difference tinnelevationC
from the constructed height to the downstream toe of the dike.
Precautions shall be taken during construction to prevent excessive
erosion and sedimentation.
LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1. 6 ft.
NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS
INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS
ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER
IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT.
When areas of unsuitable material are encountered, they will be over-
excavated below finish grade to the specified depth as measured
perpendicular to the finish grade. The foundation shall be backfilled
as specified to grade with a SCS approved material (ie - CL,SC,CH) .
REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL
CONSIDERATIONS.
SHEET 2 OF 2
Soil liner material shall come from an approved borrow area. The
minimum water content of the liner material shall be optimum moisture
content which relates to that moisture content when the soil is kneaded
in the hand it will form a ball which does not readily separate. Water
shall be added to borrow as necessary to insure proper moisture content
during placement of the liner. The moisture content of the liner
material shall not be less than optimum water content during placement.
The maximum water content relates to the soil material being too wet
for efficient use of hauling equipment and proper compaction. Proper
compaction of the liner includes placement in 9 inch lifts and
compacted to at least 90 percent of the maximum ASTM D698 Dry Unit
Weight of the liner material. When smooth or hard, the
shall be scarified and moistened as needed before placement vofuthelft next
lift.
The single most important factor affecting the overall compacted perme-
ability of a clay liner, other than the type of clay used for the
liner, is the efficient construction processing of the compacted liner.
The sequence of equipment use and the routing of equipment in an estab-
lished pattern helps assure uniformity in the whole placement and
compaction process. For most clay soils, a tamping or sheepsfoot
roller is the preferable type of compaction equipment.
The soil liner shall be protected from the discharge of waste outlet
Pipes. This can be done by using some type of energy dissipator(rocks)
or using flexible outlets on waste pipes.
Alternatives to soil liners are synthetic liners and bentonite sealant.
When these are specified, additional construction specifications are
included with this Construction Specification.
CUTOFF TRENCH: 5
--------------
A cutoff trench shall be constructed under the embankment area when
shown on a typical cross section in the plans. The final depth of the
cutoff trench shall be determined by observation of the foundation
materials.
VEGETATION:
All exposed embankment and other bare constructed areas shall be seeded
to the planned type of vegetation as soon as possible after construc-
tion according to the seeding specifications. Topsoil should be placed
on areas of the dike and pad to be seeded. Temporary seeding or mulch
shall be used if the recommended permanent vegetation is out of season
dates for seeding. Permanent vegetation should be established as soon
as possible during the next period of approved seeding dates.
REMOVAL OF EXISTING TILE DRAINS
-------------------------------
When the drains are encountered, the tile will be removed to a minimum
of 10 feet beyond the outside toe of slope of the dike. The tile
trench shall be backfilled and compacted with good material such as
SC, CL, or CH.
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OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is especially
important to manage levels so that you do not have problems during extended rainy and
wet periods.
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended rainy spells such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlled. This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at Ieast once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
Lagoon surface---look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment---look for:
1. settlement, cracking, or "jug" holes
2. side slope stability---slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
S. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
_construction of waste lagoons. You may need to provide a temporary fix if there is a threat
of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommender) by an appropriate technical expert.
.-. Transfer Pumps---check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your Igoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
1. adequate vegetation
2. diversion capacity }
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least-half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural Time at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well.
Practice water conservation---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
proper maintenance and water conservation.
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the lagoon
Management:
Maintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimum liquid.level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the-winter.
The lagoon liquid level should never be closer than 1 foot to the lowest
point of the dam or embankment.
Do not pump the lagoon liquid level Iower that the permanent storage
�.� level unless you are removing sludge.
Locate float pump intakes approximately 18 inches underneath the liquid
surface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from batch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 54 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
Proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
Hire a custom applicator.
Mix the sludge and Iagoon liquid with a chopper-agitator impeller
pump through large-bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into Iagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag-line operator will ensure that the lagoon Iiner remains intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil-test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
,- Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. Types
of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to Iagoon failures include:
Modification of the lagoon structure---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
Lagoon liquid levels---high levels are a safety risk.
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity---protect from inlet pipe scouring, damage during sludge
removal, or rupture from lo
table. wering lagoon Iiquid level below groundwater
NOTE: If lagoon water is allowed to overtop the darn, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.
n
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates
change over time as equipment gets older and components wear. In particular,
Pump wear tends to reduce operating pressure and flow. With continued use,
nozzle wear results in an increase in the nozzle opening which will increase the
discharge rate while decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the
design will alter the application rate, diameter of coverage, and subsequently the
application uniformity. For example, operating the system with excessive pressure
results in smaller droplets, greater potential for drift, and accelerates wear of the
sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged
intakes or crystallization of mainlines will reduce operating pressure. Operating
below design pressure greatly reduces the coverage diameter and application
uniformity.
For the above reason, you should calibrate your equipment on a regular basis to
ensure proper application rates and uniformity. Calibration at least once every
w
three years is recommended. Calibration involves collecting and measuring flo at
several locations in the application area. Any number of containers can be used to
collect flow and determine the application rate. Rain gauges work best because
they already have a graduated scale from which to read the application amount
without having to perform additional calculations. However, pans, plastic buckets,
jars, or anything with a uniform opening and cross-section can be used provided
the liquid collected can be easily transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly
throughout the application area at several distances from sprinklers. For traveling
guns, sprinklers should be located along a transect perpendicular to the direction
Of pull. Set out collection containers 25 feet apart along the transect on both
sides of the gun cart. You should compute the average application rate for all
nonuniformity of the application. On a windless day, variation between containers
of more than 30 percent is cause for concern. You should contact your irrigation
dealer or technical specialist for assistance.
'Reprinted for Certification Training for operations of Animal Waste Management systems Manual
WASTE UTILIZATION PLAN'
Amount of Waste Produced Per Year(gallons, ft, tons, etc.)
2,000 animals X 6_1 (tons)waste/animal/year= 12,200 (tons)waste/year.
Amount of Plant Available Nitrogen (PAN) Produced Per Year
2,000 animals X 5_4 lbs. PAN/animal/year= 10,800 lbs. PAN/year. (PAN from N.C.
Guide Std. 633) - Tech
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner
The following acreage will be needed for waste application based on the crop to be grown and
surface application:
Table 1: ACRES OWNED BY PRODUCER
Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of
# No. Type Per Acre Utilized Application
T4288 A AuB Bermuda G 235 15.81 3715.35 March - Sept.
T4288 A AuB Small Grain 50 15.81 790.5 Sept. -April
T4288 B NoA Bermuda(G) 260 21.15 5499 March - Sept.
T4288 B NoA Small Grain 50 21.15 1057.5 Sept. -April
OPTIONAL
T4288 C NoA Corn 130 32.52 4227.6 March -Jul
T4288 C NoA Soybeans 130 32.52 4227.6 June-Sept.
T4288 C JNoA Wheat 144 32.52 4682.88 Sept. -April
Total 36.96 11,062.35
*This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are
applied, they must be accounted for. N must be based on realistic yield expectation.
NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some
eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients.
This plan only addresses Nitrogen.
Page 2
WASTE UTILIZATION PLAN
Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowner must be attached)
(Required only if operator does not own adequate land [see
Required Specification 2])
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
# No. Type Per Acre* Utilized Application
Total
See footnote for Table 1.
Totals from above Tables
Acres Lbs. N
Utilized
Table 1 36.96 11,062
Table 2 0.00 -
Total 36.96 11,062
Amount of N Produced 10,800
Surplus or Deficit (262)
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over
application of nutrient or other elements.
Page 3
WASTE UTILIZATION PLAN
See attached map showing the fields to be used for the utilization of waste water.
Application of Waste by Irrigation
Field Soil Type Crop Application Application
No. Rate (In/Hr) Amount In.
A AuB Bermuda 0.6 .5-1
B NoA Bermuda 0.5 .5-1
C NoA Row Crops 0.4 .5-1
THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE
WILL BE NEEDED FOR DRY LITTER OR SLURRY.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 MONTHS. In no instance should the volume of
waste being stored in your structure exceed Elevation "see lagoon design.
Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acre to apply and the proper application rate prior to applying the
waste.
Narrative of operation:
Acres shown in field A and B are based on effective wetted acres of the reel for field A, and
The effective acres of pivot B and the wetted acres of pull 6.
Acres shown in field C based on irrigation design for center pivot installed in 2002.
Field C's use is optional, but may be used as long as one of the crops listed is availble for
nutrient application.
Page 4
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
Standard 393- Filter Strip).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See"Weather and Climate in North Carolina"for guidance.)
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
Page 5
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over-spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist'.
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways,waste shall be applied at agronomic rates in a
manner that courses no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre-plant with no further applications animal waste
during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate-determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5)years.
Dead animals will be disposed of in a manner that meets North Carolina regulations.
23
Page 7
WASTE UTILIZATION PLAN
WASTE UTILIZATION PLAN AGREEMENT
P,
Name of Farm: %Kilpatrick Farm
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste utilization plan for the
farm named above. I (we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new
certification to be submitted to the Division of Environment Management (DEM) before the
new animals are stocked. I (we) also understand that there must be no discharge of
animal waste from this system to surface waters of the state from a storm event less
severe than the 25-year,24-hour storm. The approved plan will be filed on-site at the farm
office and at the office of the local Soil and Water Conservation District and will be
available for review by DEM upon request.
n�
Name of Facility Owner: Bata' � atr"ck Farm
(Please print) �>
Signature: Date: L`Z
Name of Manager(If different from owner):
Signature: Date:
Name of Technical Specialist: (Please print) Kraig A. Westerbeek
Affiliation: Private
Address (Agency): 1635 W.Wards Bridge Rd.
Warsaw, NC 283
Signature: 4Date:
Page 8
Sheet1
IRRIGATION SYSTEM DESIGN PARAMETERS
Landowner/Operator Name: Baird Kilpatrick County: Duplin
Address: Hwy 50S
Kenansville, NC Date: 2/1/2005
Telephone:
Table 1 -Field Specifications
Approximate Maximum
Maximum Maximum Application
Useable Size Application per Irrigation
Field of Field Rate Cycle
Number (acres) Soil Type Slope % Crop(s) (In/hr) (inches) Comments
C 32.52 NoA <5 Row Crops 0.4 .5-1 Pivot C
B 21.15 NoA <5 Bermuda 0.5 .5-1 Pivot B
A 15.81 AuB <5 Bermuda 0.6 .5-1 Reel Pulls
I
S heet4
TABLE 4- Irrigation System Specifications
Traveling Solid Set
Irrigation Gun Irrigation
Flow rate of Pivot 400
Operating Pressure at Pump (psi) 70.2
Design Precipitation Rate (in/hr) 0.47
System Lenth 697.58 xxxxx xx
Type of Speed Compensation NA xxxxx xx
Pump Type (PTO, Engine, Electric) Engine
Pump Power Requirement (h 27.3
TABLE 5- Thrust Block Specifications
THRUST BLOCK
LOCATION AREA (sq. ft.)'
— 90 degree bend 4.94
Dead End 3.5
Tee 2.45
Gate Valve 3.5
45 degree bend 2.66
Page 10
Sheet2
TABLE 2 -Travelling Irrigation Gun Settings
Make, Model and Type of Equipment: Hobbs 3"Traveller
Travel Application TRAVEL LANE Wetted Nozzle Operating Operating
Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc
Hydrant No. (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(psi) at reel(psi) Pattern Comments-Acres per pull
1 NA NA 270 535 300 1.08 60 95 330 4.72
2 NA NA 240 535 300 1.08 60 95 330 4.27
3 NA NA 240 205 300 1.08 60 95 330 2.45
4 NA NA 240 165 300 1.08 60 95 330 2.23
5 NA NA 270 120 300 1.08 60 95 330 2.14
6 NA NA 180 168 300 1.08 60 95 330 1.30
I
17.11
i
Sheet5
IRRIGATION SYSTEM DESIGNER
Name: Kraig Westerbeek
Company: Private
Address: 1635 W. Wards Bridge Rd. Warsaw, NC 28398
Phone: (910)293 6787
Required Documentation
The following details of design and materials must accompany all irrigation designs: S'
1. A scale drawing of the proposed irrigation system which includes hydrant locations,pipelines,thrust block locations and buffer areas where applicable.
2. Assumptions and computations for determining total dynamic head and horsepower requirements.
3. Computations used to determine all mainline and lateral pipe sizes.
4. Sources and/or calculations used for determining application rates.
5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system
6. Manufacturer's specifications for the irrigation pump,traveler and sprinkler(s).
7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE.
8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and
address them as appropriate.
9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer.
I
NOTE: A buffer strip of 25'or wider must be maintained between the limits of the irrigation system and all
perennial streams and surface waters per NC Statutes.
I
I
Sheet6
Narrative of Irrigation System Operation
This design is for the use of a center pivot irrigation sytems, replacing an existing hardhose traveller irrigation system
on T4288 fields B, and C on this farm.
Grower may not operate the center pivot, and remaining hardhose traveller system at the same time due to operating
pressure differences between the systems.
These pivots are not 360 degree pivots, therefore, it is critical that the machine stops installed be maintained appropriately
going forward.
i
f
i
Sheet7
CALCULATIONS
Sprinkler Specifications
Sprinkler Type: Valley Model 800 Pivot
Stand Pipe Size: 6 inches
Pivot Pressure 55 psi
Flowrate(GPM): 400 gpm
Wetted Radius: 792.5 feet
Lane Spacings
Desired Spacing (%): NA %
Design Spacing(feet): NA feet
Actual Spacing (feet): NA feet
Actual Spacing (%): NA %
Application Rate
Design App. Rate = 0.47 in/day
Traveller Speed
Travel speed = 1.605 x Flowrate/ Desired application amount x Lane Spacing
Desired app. (in.) = NA inches
*see atta&
Mainline Velocity
Velocity = .408 x Flowrate/pipe diameter squared feet/sec.**
**For buried pipelines, velocity should be below 5 feet per second
Pipe size: 6 inches
Velocity= 4.53 ft/sec.
Page 13
Sheet?
— Maximum Mainline Friction Loss
Most distant hydrant: 1
Total distance: 1010 feet
Friction Loss is figured using HazenMilliam's Equation
Friction Loss= 1.04 feet/100 feet
Max. Mainline Loss = 10.5 feet or 4.6 psi
Total Dynamic Head
Sprinkler Pressure: 55 psi
Loss trough pivot: 2.8 psi
Elevation head: 2.3 psi
Mainline loss: 4.6 psi
Suction head and lift: 2.2 psi
5% fitting loss: 3.3 psi
TOTAL(TDH) = 70.2 psi or 162.2 feet
Horsepower Required
Horsepower= Flowrate x TDH(feet)/3960/Pump effeciency
Pump Description: Berkeley B3J
Pump Efficiency: 60 %
Horsepower Required: 27.3 Hp
Thrust Blocking
Thrust Block Area =Thrust/Soil Bearing Strength
Thrust: 4200 feet
Soil Bearing Strength: 1200 feet
End Cap: 3.5 ft2
90 degree elbow: 4.9 ft2
Tee: 2.5 ft2
45 degree elbow: 2.7 ft2
Pipe Pressure Rating Check
Pressure Rating of Pipe to be Used: 160 psi
Max. Pressure on system when running: 70.2 psi
70% of Pressure Rating: 112'psi
If Max. Pressure on system is less than 70% of Pressure Rating, OK
Net Positive Suction Head Check
Page 14
Sheet?
NPSHA: 21
NPSHR: 7 "from pump curve
If NPSHA>NPSHR OK
Page 15
Sheet8
ACREAGE CALCULATIONS
Field C Piot en 67.Length - 958 - 35.09 Acres or .09748
_-_ ---g --- -_ acres per degree
End Gun Reach -94 92' =45.29 Acres or .1258 acres per degree L-
Pivot Legnth when end sprinklers off-662.58' = 31.66 Acres or ..08795 acres per degree
Deg.-End Acres per Deg. End Acres per rDeg. End ;Acres per Total
-- -
-. -
�_ Imo_ Degree Acres
:Gun n e ree I un Degree grin.
56 0.1258 135 0.09748 140' 0.08795 32.52
Field B - -
Pivot Length -697.58 35.09 Acres or .09748 acres per degree
End Gun Reach -94.92' =45.29 Acres or .1258 acres per degree
Pivot Legnth when end sprinklers off-662.58, = 31.66 Acres or..0879
i
De En Acres per
—� �— —9— Total
De End Acres per �De End 'Acres per g• 9 P 9• P g• i P_ -
Gun On De ree Gun Off Degree Sprin. Off De ree Acres
_ 0.08792 19.85
117 0.1258 40 0.09745 � --- -
Page 16
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Patent Ord"Z 0. 1G307488 0--der No 103'-27 96
Order, Date: 02/02/2004 Plant: McCook Manutacturing
Dealer PO: P.romine Date: 02/06/2004
Routing: W/SYS
Aer: 00002068/ED BULLARD IRRIGATION
Customer: J B J KIJ.PATRICK FARMS
1650 NC 50 SOUTH
f-tA.GN0T,IA,NC 28453
M 8000 P."vcq. Pressure (PSI) 55
Machine Length: 697.56 19,31 lcnagc (";PM) : 400
End Gun Radius'. 94.92 GPM/Acre: 8.69
Total Acres; 45.3 App Ral-0 (In/Day) : 0.47
Pivot
. .----------- --------------- ------------ ---- ------- ------
Model Qty Length(ft) Dia(in) Spacini Profile Tire Material C-F
800() 3 204.9 6 5/8 108 in Standard 16.9 x 24 Maxi Float Ga-ivaniZed
8000 1 82 6 5/8 110 in Galvanized
---------------------
---------- ----------- ------------------ -- ---------- ------ - -----------------
Sprinkler Configuration
------------------ - ------- - ----------
C2:iteria Component configuration
All Ti--pipe Valley, 6, Galvanized, 3/4 M NPT x 3/4 M Hose
Variable Drop B1,1c-
, -k, jj(,sp.. 60, 3/1 F Hose
Regulator Valley, PSR, 30, All, 3/4 F NPT
Slip Weight Valley, 25, 2, Poly
Sprinkler Nalsor— '1113000, 04 Green. 3/4 M NPT
Total hose length: 579.31. ft
--------- --
Cautions:
Pressure:
Pressure = ' 5 PSI
Measured at, = Inlet
Loss = 2.8 PSI
Endqun Summary:
Usage = Standard
Model = Nelson NV100
Fn,9gun Valve = 1926125
Timer Chart Settings:
Center Drive Output = 68 RPM
Motor Frequency - 60 Hz
Wheel G(Yarbox Ratio = 52:1
Tires Size = 16.9 x 24 Maxi Float
Options:
Drain Sprinkler = Senninger Directional
Last Sprinkler Coverage = I ft
Use Last Couplet - YES
Minimum mainline Pressure 6 PSI
Shipping -�nr Optic :
Sh-1p Drop Hardware
Chip Enefigur, Nozzle
Sh-,, -p hndgit-..- Hardware
Zlo not ship Endgun Valve / Noz "v Valve Hardware
7c not. ship Boosterpump Hardware
g
2,12 004
Parent Order#: 10307488 order No: 10312796
Dealer: 00002068/ED BULLARD IRRIGATION
�'Stomer: J B J KILPATRICK FARMS
dRANTY
The information presented in the attached Dealer Sprinkler Report, Setup Sprinkler Report, and Percent
Timer Report is based on variables which cannot be totally controlled by Valmont (including, but_ not
limiteca to; pivot pressure, inside pipeline surface, end gun throw, end gun arc setting, tire slippage.
tire pressure, field slopes, soil variations, sprinkler package installation, well capacity, center
drive motor voltage, center drive motor frequency, climatic, conditions and other elements an(1
circumstances beyond Valmont's reasonable control.) . Valmont makes no warranty for this sprinkler
package's uniformity and/or distribution of water or chemicals, accuracy or consistency of the
applicat4.on depth, and machine rotation time. Furtherrmoxe, Valntcr.t makes no repr.esentaLions or
recommendations as to percentage timer settings, water application rates, irrigation scheduling, and
other similar or dissimilar irrigation/farm management decisions.
LIABILITY
The responsibility and obligations lie with the end user to determine if the sprinkler package/report
received matches the machine configuration and field conditions (including but not limited to:
sprinkler type, sprinkler spacing, sprinkler height, pressure regulator type, crop, soil type, span
lengths, last regular drive unit tire type, last regular drive unit motor, and pipe diameters) .
VALMONT ASSUMES NO LIABILITY OF WHATSOEVER NAI`URE OR KIND FOR CROP LOSSES OR OTHER DAMAGES (INCTA;DING
CONSEQUENTIAL DAMAGES) CAUSED BY THIS SPRINKLER PACKAGE.
SPRINKLER REPORT GENERAL INFORMATION
Sprinkler reports are created using information from the Sprinkler Order Transmittal received or as
given verk)ally to a Valmont Customer Service/Parts Representative and is considered by Valmont to be
accurate.
Pivot span Length begins at the center of the riser pipe inlet and ends at the center of a flex joint.
intermediate length span begins and ends at the center of a flex joint. Last span length begins at the
center of a flex joint and ends at the last pipe flange.
rot pressure begins at the first coupler on tl:e pipeline downstream of the pivot elbow. End pressure
.,,ated by Lhe report will be within a range of - 0 to +1.1 PSI )f the specified end pressure at the end
of the machine pipeline. Calculated pressure stated by the report will be within a range cf -0 to 11.1
PSI. of the minimum sprinkler pressure specified by Valmont or its sprinkler suppliers.
Pipeline rressure and drop length stated by the report for a bowstring span are adjusted for elevation
change due to crown height, tire size and drive unit profile.
Calculated sprinkler ground clearance extends from the ground surface up to the point: where the water
exits the sprinkler.
Highest elevation stated by the report is prorated oGrer the first 30% of machine length with the
remaining machine length at the highest elevation and is only used with sprinkler packages containing
pressure regulators.
Non-pressure regulated machines are considered to be on 1Pve1 ground. Pressure regulators will have a
minimum inlet pressure of 5 PSI plus their nominal pressure rating.
Auxiliaxy end gun will be specified by the sprinkler program oily when it is requested by the customer
and the primary end gun cannot meet the end gun required flow. End gun coverage area can be over
watering or under watering based upon end gun nozzle size and/or booster pump flow limi`.ations.
The Percentage Timer Data report is based upon typical operating conditions. Valmont recommends
monitoring the machirie for at least one revolution to r;btain -n accurate rotation time.
water application rates and rotation times riay vary with a c:nrner machine operating in chemigate ;node,
--- - - - Page 1
-
Warranty l,isclaAmer - 2/2/2004
Parent Order ,307488
Order No: 103iz796
Leaier: 00002063 FD EUL .A.4D IRRIGATTON Customer:
C-pl Dis-, Sp'-: Dist :Nozzle Size Color Wear Drop Regulator Spy Rqd Act
o From NIC, Last Fad Length rSl PSI GPM GPM
Pivot Spk
1 5.43 Gauge 55-00
2 L4.13 Plug
3 23.43 Plug
Sprinkler; Nelson TR3000 Rotator
4 32.43 1 16 Lavender D4 - Green 112 PSR 30A 54.28 32.1? 1.08 2 .50
5 41.43 9.00 Plug
6 50.43 2 18-00 16 Lavender D4 - Green 121 PSR 30A 53.91 32.10 1.14 2.50
7 59.43 9.0C Plug
8 68.43 3 18.00 16 Lavender D4 - Green 127 PSR 30A 53 .63 32.09 1.54 2.50
9 77.43 9.00 Plug
10 56.43 4 18.00 16 Lavender D4 - Green 131 PSR 30A 53 .44 32 .07 1-88 2.50
11 94.82 8.40 Plug
12 103.24 5 16.91 16 Laven^er D4 - Green 132 PSR 30A 53 .34 32.05 2.18 2.50
13 111.66 8.42 Plug
14 12C.15 _ 16.92 16 Laver-der D4 - Green 131 PSR 30A 53 .31 32 ,2 2.64 2.50
--5 --29.16 9.00 Plug
L6 138.16 ? 18.00 18 Gray D4 - Green 128 PSR 30A 53.37 31.97 3.12 3.13
17 147.16 9.00 Plug
18 156.16 8 18.00 19 Gray/Turq D4 - Green 123 PSR 30A 53 .5231.93 3 .51 3.52
15 165.C5 8.9C Plug
20 174.05 9 17.90 2C Turquoise D4 - Green 115 PSR 30A 53.75 31.89 3.92 3.91
21 183.05 9.00 Plug
22 192.05 i-C 1-8-00 21 '"urq/Yellow D4 - Green 7C4 PSR 302A, 54.07 31.84 1. 37 4.24
23 201.05 9.00 Plug
205.71 Tower. Number. _ 1 :pan Length: 204.69
----------- -- -
4 210.37 11 18.31 23 Yeii ow/Red D4 - Green 98 PSR 30A 54.23 31.7Q- 4.79 5.'iC
27 219.37 9.00 Plug
26 223-37 12 18.00 23 Yellow/Red D4 - Green 110 PSR 30A 53.76 31.75 5.15 5.10
27 237.37 9.00 Plug
23 246.37 13 18.00 24 Red D4 - Green 12C PSR 3CA 53.37 31.70 5.56 5.62
119 255.37 9-00 Plug
30 264-37 14 18.00 25 Red/White D4 Green 127 PSR 30A 53.07 31.64 5.96 6.06
31 273.37 9.00 Plug
32 232.27 15 18.00 25 Red/f9hite 74 - Green 131 PSR 30A 52 .8S 31.60 5.26 6.05
33 291.37 9.00 Plug
34 299.76 16 17.40 26 White D4 - Green 134 PSR 30A 52.73 31.56 6.43 6.57
35 308.18 8. 42 Plug
36 316.59 17 16.83 26 White 04 - Green 134 PSR 30A 52.69 31.51 6.82 6.57
37 325.09 8.50 Play
39 334.C9 18 17.5C 24 Red D4 - Green 131 PSR 30A 52.73 31.69 5.51 .62
39 343.09 19 9.011} 20 Turquoise D4 - Green 129 PSR 30A 52.78 31.9`) 3.87 3.91
40 3=2.09 20 9.00 20 Turquoise D4 Green 127 PSR 30A 52.86 31-89 3 .97 3 .91
47- 361-09 21 9.00 20 Turquoise D4 - Greer. 123 PSR 30A 52-96 31.88 4.05 3.91
42 369-99 22 8.40 21 Turq/Yellow 1-;4 - Green 120 PSR 30A 53-08 31.86 4.15 4.24
43 _-18.99 9.00 21 Turq/Yellow D4 - Green 115 PSR 30A 53.22 31.95 4.2' -."'4
44 387.99 24 9.0G 21 Turq/Yellow D4 - Green 110 PER 30A 53-38 31.84 4-38 4.24
45 396-99 9.013 22 Yellow D4 - Green 105 PSR 30A 53 -57 31-.13' 4.48 4.70
Def ,i:' SPL_nk tz!1 C.ic
Parent Cfdez p307488
Order No: 1-03Lz796
Dea'er: 0030206Si Ems) BULLARD IRR.IGATICN Custc.ner:
p: Dis Nozzle Size c^.lor lN7ea- Drop Regula-or Line Sp: Rc;d Ace
om No Last_ Pad L:eng*h 2SI PSI GPi[ GPN-
^ivot Spk
46 405.99 26 9-CO YeI--�jw D-: - GLee,z 98 PSR 30A 53.78 31.81
410.65 Tower (.lumber: 2 Span Length: 204.94
------ _ __ ----- __
47 4_5 30 2. 9.31 22 ye-, C low ---- 4 - Green °Q PSR 3CA _- 8C 4.77
48 424.30 28 9.^,0 27: Yellow D4 - Green 105 PSR 30A 53.52 31.79 4.79 4.70
49 433.30 29 9.00 23 Yellow/Red D4 - Green 110 PSR 30A 53.30 31.77 4.89 5.10
50 442.30 30 9.00 23 Yellow/Red D4 - Green 115 PSR 30A 53.1C 31.78 4.99 5.10
51 451.30 31 9.CC 23 Ye-low/Red 04 - Green 120 PSR 30A 52.93 31.77 5.09 5.10
52 460.30 32 9.00 23 YelI owl'Red D4 - Green 124 PSR 30A 52.78 31.76 5.19 5.10
53 469.30 33 3.00 23 Yellow/Red D4 - Green 127 ?SR 30A 52.65 31.74 5.29 5.10
54 478.30 34 9.00 24 Red D4 - Green 129 PSR 30A 52.54 31.71 5.40 5.62
55 4871.30 35 9.30 24 Red D4 - Green 131 ?SR 30A 52.46 3'�.71 5.5C 5.52
55 496.3C 36 9.00 23 Yellow/Red D4 - Green 133 PSR 30A 52.39 31.73 5.41 5.10
57 5C4.70 37 8.40 23 Yellow/Red D4 - Green 134 PSR 30A 52.35 31.72 5.32 5.1C
58 513.12 38 8.42 24 Red D4 Green 134 PSM 30A 52.33 31..70 5.41 5.62
7 521.53 39 3.42 24 Red D4 - Greer. 134 PSR 30A 52.33 31 .69 5.53 5.62
6^ 530.03 40 S.50 24 Red D4 - Green 33 PSR 3CA 52.35 31.66 5.81 5.62
01 539.C3 41 9.00 25 RediWhite 34 - Green -31. PS3 30A 52.40 31.60 6.08 65.05
62 548.03 42 9.00 25 Red/White L`4 - Green 129 PSR 30A 52.46 31.59 6.18 6.05
F, 557.03 :3 9.0C 26 Svrit D4 - Green 127 PSR 30A .55 31.56 6.28 6.57
64 566.03 '14 9 !�.00 26 :ro7ii D4 Green 123 PSR 3a A =2.66 31.57 6.3 57
65 '37i.9 45 8.9C 2 �Jh to 04 - Green 20 'SR 3CA 52. 19 31.58 6.45 z ,'7
66 183.113 46 9.00 al,ite D4 - C3reest 113 PSR 30A 52.94 31.56 6.59 6.57
67 ti9"'.93 47 9.00 26 ; h.Oae D4 - Green 11;, PSR 30A 53.12 '1.55 -:.6`_? c..57
68 601.93 48 9.00 26 W ite D4 - Green 154 PSR 30A 53.32 31. 52 6.79 6.57
69 6LC.93 49 9.00 27 :vh1.,-e/Blue 04 - Green 98 PS2. 30A 53 .54 31.49 6.88 7.�A
?0 614.72) 3. 1) Plug
513.33 Tower Number 3 S?an Length. 204.58
------ -- ---------------- -- -- ---- -----------------------------------------------------
-7 1 6 19 9113 50 8.97 27 Mnite/Blue 04 - Green 97 PSR 30A 53.57 31.48 7.04 7.04
72 629.04 51 9.i4 27 white/Blue u4 - Green 101 ?SR 30A 53.4- 31.44 7.22 /.04
73 638.21 4-2 9.17 27 whitefBlue D4 -- Green 106 PSR 30A 53.24 31-41 7,31 7 .03
?4 641.75 3 .54 Plug
?5 64'?.31 53 9.10 28 Bive D4 - Greer: 110 PSR. 30A 53.08 3i. 37 7.40 7.66
76 656.45 54 9.14 28 Blue 04 - Green , PSR 30A 52.92 31.37 7.53 7.66
;7 665.62 55 9.17 28 Blue 74 - Green ii9 ?SR. 30A 52.76 31. 37 ''.62 7.66
73 669.17 3.54 Plug
79 674.73 56 9 10 28 Blue D4 - Gre(-,n 123 PSR 3CA 52.58 31.35 1 .71 7.65
80 6R3.87 57 9.14 28 Rlue n4 - Green i28 PSR 30A 52.39 31.32 7.95 7.65
21 693.04 5? 9.I-, =SC -)ark Brown 04 Green '32 ?5 2 30A 52.2.0 31 .12 8,80
Sprinkler; Senniraer Direc'ional Spray
32 c'96.58 59 3.54 12 Red 52.671 52.07 .89 7.27
697.58 Overhang Span Length! 82.26
Sr-- kle_: Ne1_cr. NV100 Fnd un
l? 6
9_ 33 `n----- U1-1 --0.65
---- ----- 52.0' 50.7
Sprinkler Ch-art 20C4
I
Parent Ordei 007488
Order No: 10: LLZ)96
Dealer: 00002C6-3iED 3:;LLARD TRRIGA^_TON Customer:
i Di sr',: i`ist Nozzle Size Color Wear Drop Regulator ,ine Spk Rqd Act
No FYo:a Last ?a Length PS.-- 2SI GPM GPM
Pivot S_pk - -- --- - - ----- ----
Endgun ?arc Set:�rngs: Forward Angie: 45 Reverse Angle.: 80
404.45
i
I
D_'au1* S:'-in* i-r 17�irt
Parent order#: 101,07488 Order No: 10312796
Order Dat-e: 02/02/2004 Plant: McCook Manufacturing
Dealer PC: Promsc: Date: 02/06/2004
Rou--inr: hl/SYS
- .,aler: 00002068/ED BULLARD IRRIGATION
Customer: J B J KILPATRICK FARMS
1650 NC 50 SOUTH
MAGNOI.IA,NC 28453
Model: 8000 Pivot Pressure (PSI)
r
Machine Length: 697.58 Gallonage ;GPM) : .End Gun Radius: 94.92, GPlf!Acre: 8 69
Total Acres: 45.3 App RaL.e lInlDay) : C.47
P E R C E N T A G E T S M E R T) F, T A
Inches Per RevolutiUn Percent. Tinter Setting Hours Per Revolution
0.08 100 3 .9
0.10 80 4.9
0.20 40 9.8
0.30 27 14.4
0.40 2C 19.5
0.50 16 2.4.4
0.62 1 30.0
0.73 11 35.5
0.80 10 39.0
0.89 9 43 .3
1.00 8 48.8
1.33 6 65.0
1.60 5 78.0
Dve data repr.eSents a Pivot Machine sprinkles pac'.cage with a 68 RPM center drive gearbox
30 Voir_s, 60 Hertz) , wheel gearb.)x rati,:. of 5 :i, and 16.9 x 24 Maxi Float tires located at
the last regular drive unit. The End Gun is asstuned t.o be running at all times.
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TinPl cart 2/2/'CC'4
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Steven W.Troxier North Carolina Department of Agriculture David T.Marshall, DVM
Commissioner and Consumer Services State Veterinarian
Veterinary Division
July 17,2009
Baird Kilpatrick Farm/Facility 911 Address:
1650 NC 50 South JBJ Kilpatrick Farms,Inc.
Magnolia,NC 28453 211 JBJ Farms Lane
910-290-2618 cell Magnolia,NC 28453
baird@intrstar.net National ID: OODTF57
Dear Mr. Baird;
Pursuant to NCAC 52C.0102,your request to compost swine mortality on your premises at 211 JBJ
Farms Lane in Magnolia,NC is approved. Approval is granted under the following conditions and
stipulations:
1. All North Carolina solid waste, air,water quality, and other applicable regulations must be met in
siting and operation of the system
2. Only poultry or swine are to be processed in this facility;NO bovine, caprine, ovine or cervid
species shall be processed
3. Mortality to be processed shall originate only from the identified premises and the finished
product is used solely on agricultural operations owned,operated,or leased,by the permitee
4. The final product of the process must be stored,treated and utilized in accordance with all federal,
state, and local laws,regulations,and permit requirements;the final product shall not be sold
5. Temperatures shall be within NRCS guidelines to reach a minimum of 131 degrees F within 5
days of filling the unit and remain at least at 131 degrees F for a minimum of 5 consecutive days
to maintain the composting process and reduce pathogen load
6. Dead animals are not to be removed from composting until all flesh,internal organs,and other soft
tissue are fully decomposed
7. The proposed facility shall have the following minimum setback requirements*:
• 100-foot buffer between all property lines and compost areas
• 100-foot buffer between all wells and compost areas,except for monitoring wells
• 50-foot buffer between perennial streams/rivers and compost areas
8. A copy of the permit,plans, and operational reports shall be maintained on site and be available
upon request by NCDA&CS,Veterinary Division personnel
9. The facility and operational records shall be available for annual inspection be Veterinary Division
personnel and shall be sent to the Veterinary Division upon request
10. Operational reports shall include temperature monitoring during initial facility start-up and follow-
up records that contain either 10 days/month or annual laboratory results of pathogen load testing
1030 Mail Service Center,Raleigh,North Carolina 276WI030 • (919)733-7601
An Equal Opportunity Affirmative Action Employer
Version—November 26,2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table.Attach burial location map and plan.
a Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture&Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm,
additional requirements must be met and a permit is required from NC DEQ.
a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture&Consumer Services(G.S. 106-549.70).
Any method which, in the professional opiniontof the State Veterinarian,would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm-specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be.Aone in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions(refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency,the State Veterinarian may enact
additional to orary procedures or measures for disposal according to G.S. 106-399.4.
Signatur of Farrn Owner/Manager Date
Signature of Technical Specialist Date
Version—November 26,2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
dRendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
❑ A composting system approved and permitted by the NC Department of Agriculture&Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm,
additional requirements must be met and a permit is required from NC DEQ.
❑ ❑ / In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
N NC Department of Agriculture&Consumer Services(G.S. 106-549.70).
❑ Any method which, in the professional opinion of the State Veterinarian,would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm-specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options;contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional tempor procedures or measures for disposal according to G.S. 106-399.4.
�Z. i�V 9
Signature of arm Owner/Manager Date
;ikfa_ oft
Signature of Technical Specialist Date
Version—November 26,2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
dRendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
❑ A composting system approved and permitted by the NC Department of Agriculture&Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm,
additional requirements must be met and a permit is required from NC DEQ.
❑ ❑ / In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
N NC Department of Agriculture&Consumer Services(G.S. 106-549.70).
❑ Any method which, in the professional opinion of the State Veterinarian,would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm-specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options;contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional tempor procedures or measures for disposal according to G.S. 106-399.4.
�Z. i�V 9
Signature of arm Owner/Manager Date
;ikfa_ oft
Signature of Technical Specialist Date