HomeMy WebLinkAbout310383_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of' Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 31-0383 Certificate Of Coverage Number: AWS310383
2. Facility Name: Mac Farms. LLC 5-7
3. Landowner's Name (same as on the Waste Management Plan): e v MA-c_ /?I11 S LLC'
4. Landowner's Mailing Address: 618 Kermit Warren Rd
City: Mount Olive State: NC Zip: 28365
Telephone Number: 919-738-7059 Ext. E-mail:
5. Facility's Physical Address: 161 Jones Turner Rd
City: Mount Olive State: NC Zip: 28365
6. County where Facility is located: Duplin
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"): Presta a Farms Inc
10. Operator Name (OIC): John Robert McClenn\ Phone No.: 919-658-0314 OIC #: 989922
. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit:
Operation Types:
Operations Type
Swine - Feeder to Finish
Allowable Count
2,160
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses - Other
Farrow to Finish Milk Cow Pullets Sheep - Sheep
Feeder to Finish Dry Cow Turkeys Sheep - Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
d
R
APR 032,019
vorwousay
.a.
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
LAGOON#1
/1'Q$'
CAe.i
5'4.3N1't.31
6299cD
19.00
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed In the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
RE,CSIVEEINCDRCJDWR
APR 032019
We rQuaUW
Resion^i nOtratirS Section
[ attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: f 5 LL C /' �ohA /614-f tie: - Prrr,x-A-
/�j�MS Gif .T 9t1late:
Signature: � F � � - -
Name:
Signature:
Name:
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
WASTE UTILIZATION PLAN
Monday, February 27, 2017
Producer :
Farm Name :
Telephone # :
Type of Operation :
Number of Animals :
Application Method:
MAC Farms, LLC
MAC Farms 5-7 31-383
618 Kermit Warren Rd
Mt. Olive,NC 28365
(919) 738-7387
Feeder to Finish Swine
2160 hogs design capacity
Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface and/or groundwater. The plant nutrients in the animal waste should be
used to reduce the amount of commercial fertilizer required for the crops in the fields where
waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil tests are strongly
encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and avaialable water holding capacities. Normally waste shall not be applied to
land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may
be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on
saturated soils, when it is raining, or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed under DEM regulations. Wind
conditions should also be considered to avoid drift and downwind odor problems. To
maximize the value of the nutrients for crop production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied to bare ground not more
than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and
reduce odor problems. This plan is based on waste application through irrigation for this is
the manner in which you have chosen to apply your waste. If you choose to inject the waste
in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating
waste are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. Acreage requirements should be based on the waste analysis report
from your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for ananlysis. This,waste
utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H.0217 adopted by the Environmental Management Commission.
Page 1 of 9
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
2160 hogs X 1.9 tons waste/hogs/year = 4104 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
2160 hogs X 1.7 Ibs PAN/hogslyear = 3672 PAN/year
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the crop to be grown,
soil type and suface application.
TABLE 1 : ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC.
DETERMINING PHASE CODE NIACRE N/ACRE USED TIME
71248 1 AUTRYVILLE ALL BC 4.695 230.055 0 4.76f 1095.06 MAR-SEP
71248 - 1 AUTRYVILLE ALL SG 1 50 0 4.76jj1 238 SEP-MAY
TOTALS: 1333.06
Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
* Indicates a Crop Rotation
NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in
some eastern counties of NC to have a nutrient management plan that addresses all
nutrients. This plan only addresses Nitrogen.
Page 2 of 9
TABLE 2 : ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land. See required specifications 2.)
TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC.
DETERMINING PHASE CODE N/ACRE N/ACRE USED TIME
1905 1 NORFOLK 0-2% BH 6.5 299 0 3.671 1097.33 MAR-SEP
1905 1 NORFOLK 0-2% SG 1 50 0 3.67! 183.5 SEP-MAY
1905 4 AUTRYVILLE ALL BP 4.695 230.055 0 6.541 1504.56 MAR-SEP
1905 4 AUTRYVILLE ALL SG 1 50 0 6.54ii 327 SEP-MAY
TOTALS: 3112.39
Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow
summer annuals.
* Indicates a Crop Rotation
* Acreage figures may exceed total acreage in field due to overseeding.
**Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial
nitrogen (COMM N) supplied.
The following legend explains the crop codes used in TABLES 1 and 2 above:
CROP CODE CROP UNITS LBS NIUNIT
•BC HYBRID BERMUDAGRASS-CONTROLLED GRAZED TONS 50
BH HYBRID BERMUDAGRASS-HAY TONS 50
BP HYBRID BERMUDAGRASS-PASTURE TONS 50
SG SMALL GRAIN OVERSEEDED AC 50
Page 3 of 9
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW
N USED
TABLE 1 4.761 1,333
TABLE 2 10.211 3,112
TOTALS: 14.97 4,445
AMOUNT OF N PRODUCED:
*** BALANCE
3,672
-773
*** This number must be Tess than or equal to 0 in order to fully utilize the animal waste N
produced.
Acres show in each of the preceeding tables are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter
areas not receiving full application rates due to equipment limitations. Actual total acres in
the fields listed may, and most likely will be, more than the acres shown in the tables.
NOTE: The Waste Utilization Plan must contain provisions for periodic land application of
sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary
measures to prevent over application of nutrients or other elements. Your production facility
will produce approximately 799.2 pounds of plant available nitrogen (PAN) per year in the
sludge that will need to be removed on a periodic basis. This figure is PAN when
broadcasting the sludge. Please be aware that additional acres of land, as well special
equipment, may be needed when you remove this sludge.
See the attached map showing the fields to be used for the utilization of waste water.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of
irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture
content, soil structure, soil texture, water droplet size, and organic solids. The application
amount should not exceed the available water holding capacity of the soil at the time of
irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the
crop.
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every 5.92 months. In no instance should the volume of
waste being stored in your structure be within 1.58 feet of the top of the dike.
If surface irrigation is the method of land application for this plan, it is the responsiblity of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and
amounts of Nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application rates and amounts.
APPLICATION APPLICATION
FIELD CROP RATE (in/hr) AMT (inches)
-4
TRACT
1905
1905
1905
1905
71248
71248
4
_1
1
SOIL TYPE
NORFOLK 0-2%
NORFOLK 0-2%
AUTRYVILLE ALL
AUTRYVILLE ALL
AUTRYVILLE ALL
AUTRYVILLE ALL
* This is the maximum application amount allowed for the
nitrogen allowed for the crop is not over applied. In many
amount shown cannot be applied because the nitrogen lim
application amount shown can be applied under optimum
SG
BH
SG
BP
SG
BC
0.50
0.50
0.60
0.60
0.60
0.60
*1
*1
*1
*1
*1
*1
soil assuming the amount of
situations, the application
itation. The maximum
soil conditions.
Page 4 of 9
NARRATIVE OF OPERATION
Plan utilizes the latest nitrogen co -efficient and RYE rates.
Page 5 of 9
PLANS & SPECIFICATIONS
1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited. Illegal discharges are subject
to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every
day the discharge continues.
2. The Field Office must have documentation in the design folder that the producer either
owns or has long term access to adequate land to properly dispose of waste. If the producer
does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy
of a written agreement with a landowner who is within a reasonable proximity, allowing
him/her the use of the land for waste application for the life expectancy of the production
facility. It is the responsibility of the owner of the facility to secure an update of the Waste
Utilization Plan when there is a change in the operation, increase in the number of animals,
method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic
crop yields based on soil type, available moisture, historical data, climate conditions, and
level of management, unless there are regulations that restrict the rate of application for
other nutrients.
4. Animal waste may be applied to land that has a Resource Management System (RMS) or
an Alternative Conservation System (ACS). If an ACS is used the soil Toss shall be no
greater than 10 tons per acre per year and appropriate filter strips will be used where runoff
leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See
FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the
waste may be broadcast provided the application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference -
Environment file for guidance.)
*7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control conditions
conducive to odor or flies and to provide uniformity of application.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with
a high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall
not be applied more than 30 days prior to planting of a crop on bare soil.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
the outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from anv perennial stream or river (other that an irriaation ditch or canal. Animal waste
Page 6 of 9
other than swine waste from facilities sited on or after October 1, 1995), shall not be applied
'closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those
owned by the Iandownwer.
14. Waste shall be applied in a manner not to reach other property and public right - of ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted croplands
provided they have been approved as a land application site by a "technical specialist".
Animal waste should not be applied on grassed waterways that discharge directly into water
courses, except when applied at agronomic rates and the application causes no runoff or
drift from the site.
*16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.,
shall not be discharged into the animal waste management system.
*17. A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be
provided for these areas and shall be fenced, as necessary, to protect the vegetation.
Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms
and structures should be inspected regularly for evidence of erosion, leakage or discharge.
*18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
*19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops for
direct human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied as a preemergence with no other applications of
animal waste during the crop season.
*21. Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to mark
the maximum storage volume fpr waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where waste products are applied. Nitrogen shall be the rate -
determining element. Zinc and copper levels in the soils shall be monitored and alternative
crop sites shall be used when these metals approach excessive levels. pH shall be adjusted
for optimum crop production amd maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina Department of
Agriculture regulations.
* Liquid Systems
Page 7 of 9
NAME OF FARM: MAC Farms 5-7 31-383
OWNER / MANAGER AGREEMENT
I (we) understand and will follow and implement the specifications and the operation and
maintenance precedures estalished in the approved animal waste utilization plan for the farm
named above. I (we) know that any expansion to the existing design capacity of the waste
treatment and/or storage system or construction of new facilities will require a new utilization
plan and a new certification to be submitted to DEM before the new animals are stocked.
I (we) understand that I must own or have acces to equipment, primarily irrigation equipment,
to land apply the animal waste described in this waste utilization plan. This equipment must
be available at the appropriate pumping time such that no discharge occurs from the lagoon
in a 25-year 1-day storm event. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates that no runoff occurs.
NAME OF FACILITY OWNER: MAC Far j s, LLC
SIGNATURE:
Lt6
NAME OF MANAGER (if different fro ` owner):
ATE: ,)� 1 ..
1
please print
SIGNATURE: DATE:
NAME OF TECHNICAL SPECIALIST: Curtis Barwick
AFFILIATION: Barwick Ag Services
ADDRESS (AGENCY): 103 Country Club Circle
Clinton, NC 28328
(91i0) 385-1000
SIGNATURE: 7�
DATE:
7-//'
Page 9 of 9
Assisted by
• ".
U.S. OEPARTM ENT OF AG R IC IJI-T1J RE
SOI0NSERVATION SERVICE
/-j11R
CONSERVATION PLAN MAP
Owner T. &r
‘.911 Operator
County CXyl;A State oN C
Approximate acres 2?.
Cooperating with 010/; Wo.+c,
1.• .41 r s..enerstrefutsnunaiall1101.1.14..LILIIIMOJOIf,.
SCS•CPA -16
2 -el
Approximate scale
D ate S7_2.,* /94
64 0
Conservation District
Plan identification Photo number
1!( E1(245e
4
USDA Soil Conservation Service
,
1 "= 225
GREY VO
7__ /VS ,r
EGA\
February 27, 2017
t
Duplin County GIS
1:2,528
0 0.02 0.04 0.08 mi
[ 1 5 i 5 5 5 l
0 0.0325 0.065 0.13 km
Source
Farmstead
Animal body surfaces
Floor surfaces
Swine Farm Waste Management Odor Control Checklist
Cause
• Swine production
• BMPs to Minimize Odor
0' Vegetative or wooded buffers;
0commended best management practices;
l3 Good judgment and common sense
•__ Duty manure -covered_ animals __ ❑_ _.Dr�]i crors
• Wet manure -covered floors
Manure collection pits • Urine;
• Partial microbial decomposition
Ventilation exhaust fans • Volatile gases;
Dust
Indoor surfaces
Flush tanks
• Dust
Site Specific Practices
L7—Slo oors;
Waterers located over slotted floors;
❑ Feeders at high end of solid floors;
❑ Scrape manure buildup from floors;
O Underfloor ventilation for drying
❑ Frequent manure removal by flush, pit recharge,
or scrape;
❑ erfloor ventilation
fa F naintcnance;
EErr ' • t air movement
Washdown between groups of animals;
O Feed additives;
O Feeder covers;
O Feed delivery downspout extenders to feeder
covers
• Agitation of recycled lagoon
liquid while tanks are filling
Flush alleys
Pit recharge points
Lift stations
• Agitation during wastewater
conveyance
O Flush tank covers;
O Extend fill lines to near bottom of tanks with
anti -siphon vents
O Underfloor flush with underfloor ventilation
• Agitation of recycled lagoon
liquid while pits are filling
• Agitation during sump tank
filling and drawdown
O Extend recharge lines to near bottom of pits
with anti-sip!-an-v{Sni}
O Sump tank covers
Outside drain collection • Agitation during wastewater
or junction boxes conveyance
O Box covers
AMOC - November 11, 1996, Page 3
Source
End of drainpipes at
lagoon
Lagoon surfaces
Cause
• Agitation during wastewater
conveyance
BMPs to Minimize Odor Site Specific Practices
❑ Extend discharge point of pipes underneath
l Illiquid level
• Volatile gas emissions;
• Biological mixing;
• Agitation
❑ Proper lagoon liquid capacity;
O Correct lagoon startup procedures;
O Minimum surface area -to -volume ratio;
❑ Minimum agitation when.pumping;
❑ Mechanical aeration;
• P en biological additives
Irrigation sprinkler
nozzles
Storage tank or basin
surface
• High pressure agitation;
• Wind drift
Irrigate on dry days with little or no wind;
❑ MiniMijj:Lwam. recommended operating pressure;.
Plump intake near lagoon liquid surface;
❑ Pump from second -stage lagoon
Settling basin surface
• Partial microbial decomposition;
• Mixing while filling;
• Agitation when emptying
❑ Bottom or midlevel loading;
❑ Tank covers;
❑ Basin surface mats of solids;
❑ Proven biological additives or oxidants
• Partial microbial decomposition;
• Mixing while filling;
• Agitation when emptying
Manure, slurry or sludge
spreader outlets
Uncovered manure,
slurry or sludge on field
,s.utfases _
Dead animals
• Agitation when spreading;
• Volatile gas emissions
❑ Extend drainpipe outlets underneath liquid
level;
❑ Remove settled solids regularly
O Soil injection of slurry/sludges;
❑ Wash residual manure from spreader after use;
❑ Proven biological additives or oxidants
• Volatile gas emissions while
drying
❑ Soil injection of slurry/sludges
❑ Soil incorporation within 48 hrs.;
❑ Spread in thin uniform layers for rapid drying;
❑ Proven biological additives or oxidants
Dead animal disposal
pits
Incinerators
• Carcass decomposition
• Carcass decomposition
Proper disposition of carcasses
❑ Complete covering of carcasses in burial pits;
❑ Proper location/construction of disposal pits
• Incomplete combustion
O Secondary stack burners
AMOC - November 11, 1996, Page 4
Source
Cause
BMPs to Minimize Odor
Site Specific Practices
Standing water around
facilities
• Improper drainage;
• Microbial decomposition of
organic matter
0 Grade and landscape such that water drains
away from facilities
Manure tracked onto
public roads from farm
access
• Poorly maintained access roads 0 Farm access road maintenance
Additional Information :
Available From :
Swine Manure Management ; 0200 RuleBMP Packet
Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet
Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88
Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83
Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet
Controlling Odors from Swine Buildings ; PIH-33
Environmental Assurance Program ; NPPC Manual
Options for Managing Odor ; a report from the Swine Odor Task Force
Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings
NCSU, County Extension Center
NCSU - BAE
NCSU - BAE
NCSU - BAE
NCSU - BAE
NCSU - BAE
NCSU - Swine Extension
NC Pork Producers Assoc
NCSU Agri Communications
Florida Cooperative Extension
AMOC - November 11, 1996, Page 5
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Liquid Systems
Flush Gutters • Accumulation of solids
1! Flush system is designed and operated
sufficiently to remove accumulated solids from
ters as designed.
Reiriavelbridgnag ofaceumulated solids at
discharge
Lagoons and Pits • Crusted Solids
o Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crustiw' of solids to a depth of no more than 6 -
8jhes over more than 30% of surface.
Excessive Vegetative • Decaying vegetation n Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
Dry Systems
Feeders • Feed Spillage 0 Design, operate and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage.
O Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
Feed Storage
• Accumulations of feed residues 0 Reduce moisture accumulation within and
around immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing adequate containment (e.g.,
covered bin for brewer's grain and similar high
moisture grain products).
O Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed.
AMIC - November I I, 1996, Page 1
EMERGENCY ACTION PLAN
PHONE NUMB F.,S—
DWQ qD "/''�v
EMERGENCY MANAGEMENT SYSTEM 0 �4 - ',6
SWCD v0 �� 3 ty
NRCS ' ` . ,
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. 'You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for
all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested responses to some possible problems are listed below.
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Ca11 a pumping contractor.
e. Make sure no surface water is entering lagoon.
B: Runoff from waste application field -actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C: Leakage from the waste pipes and sprinklers -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D:_ Leakage from flush systems, houses, solid separators -action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Make sure no siphon occurs.
d. Stop all flows in the house, flush systems, or solid separators.
1 ' December 18, 1996
e. Repair all leaks prior to restarting pumps.
E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks- possible action:
a. Dig a small sump or ditch away from the embankment to catch all seepage,
put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3: Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water. Quality)
regional office; Phone - - . After hours, emergency number: 919-733-3942.
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility, the location or
direction of movement of the spill, weather and wind conditions. The corrective
measures that have been under taken, and the seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS Phone number
c. Instruct EMS to contact local Health Department.
d. Contact CES, phone number - - , local SWCD office phone number - -
and local NRCS office for advice/technical assistance phone number - - .
4: If none of the above works call 911 or the Sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5: Contact the contractor of your choice to begin repair of problem to minimize off -site
damage.
a. Contractors Name: - - -
b. Contractors Address:
c. Contractors Phone:
2 December 18, 1996
6: Contact the technical specialist who certified the lagoon (NRCS, Consulting
Engineer, etc.)
a. Name: � "'k. C''`4^
b. Phone: _ f
7: Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair e the
system,astesandfroreassess
the g agate management plan to
keep problems with release
1
3 December 18, 1996
1-1EET 1 4 2
OPERA7ION AND MAINTFAIANflF. PLAN
This lagoon is designed for waste tleatr.ent 4iermanent etorage) an0
180 days f temporary storage. The Lime required for the plaiined
fluid level (permanent and tempefa:y eterege) to be reached may vary
due to site cofditions, weather, floehing eperations, and the amoufit
of fresh water added to'the system.
The designed t
(1) waste from
included is et
The volume of
fairly constan
rainfall will
.Jte a factor to
volume must a
A maximum
pumping and th
buildings).
begin pumping,
tu indicate wh
to stop pumpin
Pumping can be
elevations for
weather, soils
runoff or leas
Land applicati
method of diep
center pivot,
Laken when app
-mporary storage eeneicte of 180 days storage fot:
animals.and (2) e.eeeec rainfall after evaporation. 'Also
rage fo'r Lh 25year - 24 hour storm for the locatipn.
.aste generated fi • , given number of animals will be
throughout t1 if free year to year, but excess
ary fromyear to year. ":.!:e 25 year rainfall will 4t
consider in 6:-1 0C1(1 peping eycle, but thie storage
aYs
tion ifedete;mined deeign to begin
is usually the Le•tle 'invert of pipe(s) frum
f the outlet pipe je ro:t inetalled at the elevation to
a perlilflt mafkl-;
ri pumpiel0 should t:eg.e. An elevation must be eetablished
to maintain lag,e,e tie.Leont depth.
installed at this elevation
started:or stepped dl ony Lime between these two
operating convenience site
crop, sand equipeent :LI, order
ting.
n of
eeal.
une,
ying
eonditione permit, In as
to apply waste withou
waste water is reeegnized as an acceptable
Method of applie:ition include solid set,
and traveling gun irrigation. Care should be
waste to peevent damAge to crops.
The following items are to be car -d out:
1. it is stro
charged to 1/2
start-up. Pre
WaSte enteling
covered with e
flush building
be used for fi
2. The attach
plan recommend
-- before land ep
Begin temp
Leaches the el vation 51.3 ae meiked by
out when the f uid leveili reaches elevation
storage, less 15 yr- 24 hr stoi ri, euntaine
833595.1 gallofs.
giv recommended that 1,e tieetment layuufi be pie -
its capacity to prevent eeoseive odors during
c.;hargira -reduces the eofIcentration of the initial
the lageori thereby ,educing odors. Solids should bE
fluent at all timee. When piecharging ie complete,
with reeycled lagJen liquid. Flesh w. ei should nOt
shing after initial filling.
d waste utilization plan shall be followed. This
sampling. and testing of waste (see attachment)
licaLiun.
rary storage pump -out of the lagoon when fluid level,
pelmanent StLqi auihp-
48.0 This tempurally
1114e3 eubic feet of
4. The reeomm
on (1) inch <a
inch per hour.
SHEET 2 or 2
ended maximum amount Lc, apply per irrigation .is
id the r e,co m nnied maximum application rats i;_: 6?i. ,i
Reie: tO Uu waste utilization plan .for fur ther riot .ils.
5. Keep vegetation on the eml.idr,iCfi:� i?t and areas adjacent to the
lagoon mowed annually. Vegetatioi, should be fertilized as needed
to maintain a igorous Stand.
6. Repair any erodL'd titea :,;. u: A.::S damaged by rodents and
establish it v Sgetatioi,.
7. All surfac
outlets.
8. Keep a rnirr
waste utilizat
not be applied
residence or w
manner not to
9. The Clear,
pollutants int
Environment, H
mental Managern
.runoff.is Lo be diverted from the lagoon to stable
mum of 4'3 feet. of grass vegetated buffer around
on field8 ad jat_,er,t to perennial streams. Waste wil
in oper, iL i:_Le. . .;u!_ pump within 200 feet of a
this: 100 fee.'t of A well. Waste shall be applied in a
each other pc upei ty aril public right-of-ways.
cater Act. uf 1977 pi oliibit ' the discharge of
waters of the United States. The Department of
alth, aril) N�tui.:I Reources, Division of Envie i,-
nt, has the responsibility for enforcing this law.
Primary
El
Seco
dary
Version —November 26, 2018
Mortality Management Methods
Indicate which methodfs) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Routine Mortality
Burial these feet beneath the surface of the ground within 24 hours'of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.'. 06-403). The bottom of the burial pit should be at least one foot above the seasonal
high :^.e'e table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .02CO3
Rerdering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compgost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Writter approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also :eco emended for all animal operations. This plan outlines farm" -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• in The event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399,4.
AC r ;rKTil5 t_ L C. by
Signatu e of Far
Owner/Manager
17)
Signature of Technical Specialist
Date
Date
:aLo :Grl_y !1oryan(ASBUILT)unLy: fluplirl
ance tu nearest residence (other' than owiie .
AVERAGE LIVE. "EIGHT (ALW)
1-1-ih•E:..i•i LW' to finish) 1•117 1C+:_.
O sows :arruw tu feeder) i.1.;.
216E ht,,od (finishing only) 135 lbw.
O rdi.':+w LC. wean) ;. 433 IL&,.
( 10-2ad (wean L•_I feeder) x 30othel
:.
D te: 11/14/95
Total Average Live W.iynt =
0 feet
0 lbs
O lbs
291600 lbs
0 lbs
O lbs
O lbs
291600 lbs
2. MINIMUM REOUIREP TREATMENT VOLUME OF LAGOON
291600 lbs. ALW x Tie;itrii rJ. +JI+_J :^F)/lb. ALW
T ?,it.o nt Volun)e(CF)/lb. ALW - r, .;,
• ALW
291600 cubic feet
ST'.DRACE ri L.U'1E FOR SLUDGE ACCUMULATION
V+_+lume - 0 cubic feet
4. TOTAL DESIGNED VOLUME
irltdr.• L!'If'+ length (feet) _.__. 320
I;l...; width(feet)0
r ..I 'ladevotion (feet) .4 0
501 t II of 1 agc on elevation (feet) 40.1
Fr .�•e boar u (feet) `. r
Side slupes (inside lagoon) 2.8 . 1
Total design volume using prisrnoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
2.n 2.8 2.8 2. 8 ; £s . ;= 197.8 11.9
AREA OF TOP
LENGTH * WIDTH =
218.8 197.8
AREA OF BOTTOM
LENGTH * WIDTH
252.2 131.2
AREA OF MIDSECTION
LENGTH * WIDTH * 4
285.5 164.5
63058.64 (AREA OF TGP)
33073.306 (AREA OF BOTTOM)
187822 (AREA OF FIDSECTION * 4)
CU. FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6
63058.6 187823.0 33073.3 2.0
Total Designed Volume Available =563177.31 CU. FT.
TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
1.._.g _.;, (top e:ei
Length w W: ,it,1e -
330.0 209.0 68970.0 ;square
LuiidingE: (roof and lot water
0.0 square feet ::i=sc:: ibe this area.
TOTAL DA 68970. 0 square fe:--rr.
De::;.igt, temporary storage period it, '.t 180 days.
5A . Volt:me of waste produced
Feces & urine production in gal . / da f., .'" ALW 1.27
Volume = 291600 lbs. ALW/135 lbs ,:1 W - . gal/day 180 days
Volume = 532656 gals. or 71210.7 cuLi_ feet
'ti'o.:uifier of wash water
L. the amount of it ::II 'nr,;f.e, :..0 �: ,. , 'n ....•.. ilO fluors Of volume
.fier:h, water used for a flus!) system -t=.,, water. Flush systems
I.hrii t'r•i.:ilculate the lagoon, watez al _ ,`._'`fur in SA.
Volume = 0.0 gallons/day 180 days; storage/7.48 gallons
per CF
Veelume = 0.0 cubic feet
527. V'.. uli?i= of rainfall in excers of t='Vapulrsti._.,
Use period of time when rainfall exceeds e'vapof atiuri by largest amount.
180 day: excess rainfall 7.0 inches
Volume = 7.0 inches . DA / 12 inches pei foot
Volume = 40232.5 cubic feet
5D. Volume of 25 yeur - 24 how storm
a... VuLume = 7. 5 inches / 12 inches per foot • DA
Volume - 43106.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
3A. 71211 cubic feet
SB. 0 cubic .feet
5C. 40233 cubic feet
TOTAL 134349 cubic feet
:::UMMARY
Temporary storage
Rainfall in excess of eva,r.olation,-------
LJ year - 24 hour rainfall------.
Side lope
Inside Lop length., ---
Inside top width ----
Top of dike elevation,-,1"
Bottom of lagoon elevation. -
Total required volume=====.==A,===--.,=-.:-.>
Actual design volume=== -====,,=..=-:-
Seasonal high watertable elevatien
Stop pumping elev.- -
be > ol = to the SHWT
Must be > or Lc rt-. treat. el
Required minimum treatment volue- - -
Volume at stop pumping elevaLJoi:--
Start pumping elev.- ----- -
be aL bottom of fieebo,:d ,
Actual volume less 25 yr - 24 hi
Volume at start pumping elevation ,
Required volume tu be puitiped=-:--
Actual volume to be pumped=-=,===,--
,...— Min. thickness of soi] line: 'whih
.=
BY:
DATE: .5-17h:
- - -
APPPfl:2'
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
180 days
7.0 inches
7.5 inches
2.0 feet
2.8 : 1
330.0 feet
209.0 feet
54.0 feet
40.1 feet
446149 cu. ft.
C,.1 fL.
0.0 feet
48.0 feet
0.0 feet
.-> 46.1 feet
291600 cu. ft.
333417 cu. ft.
51.3 feet
-=> 520071 cu. ft.
-=> 519741 cu. ft.
- -> 111443 cu. ft.
- 186324 cu. ft.
2.0 fL
COMMENTS: Rec-41( /,,
RECEIVEDINCDSODWR
APR 0 3 Zet
Viwyerelsiti
Ser017
vOurri
5D. Volume of 25 year - 24 hour storm
Volume =
Volume =
7.5 inches / 12 inches per foot * DA
43106 cubic feet
5E. Additional volume as follows:
TOTAL REQUIRED TEMPORARY STORAGE
5A. 71211 cubic feet
5B. 0 cubic feet
5C. 40233 cubic feet
5D. 43106 cubic feet
5E. 0 cubic feet
TOTAL 154549 cubic feet
6. SUMMARY
Temporary storage period > 180 days
Rainfall during wettest period of storage===> 7.0 inches
Evaporation during storage period==== > 0.0 inches
25 year - 24 hour rainfall > 7.5 inches
Freeboard----= > 1.0 feet
Side slopes===== ___ > 2.8 : 1
Inside top length > 330.0 feet
Inside top width > 209.0 feet
Top of dike elevation = > 54.0 feet
Bottom of lagoon elevation > 40.1 feet
Total required volume > 446149 cu. ft.
Actual design volume > 627693 cu. ft.
Seasonal high watertable elevation (SHWT)===> 0.0 feet
Stop pumping elev. > 48.0 feet
Must be > or = to the SHWT elev. > 0.0 feet
Must be > or = to min. req. treatment el.=> 46.1 feet
Required minimum treatment volume > 291600 cu. ft.
Volume at stop pumping elevation > 333417 cu. ft.
Start pumping elev. > 51.3 feet
Must be at bottom of freeboard & 25 yr. rainfall
Actual volume less 25 yr: 24 hr. rainfall==> 584587 cu. ft.
Volume at start pumping elevation > 519741 cu.•ft.
Required volume to be pumped = > 111443 cu. ft.
Actual volume planned to be pumped > 186324 cu. ft.
Min. thickness of soil liner when required==> 2,0 feet
7. DESIGNED BY: APPROVED BY:
DATE: DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS: L / J Li
P ".„Low . /I //0s
OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is es
important to manage levels so that you do not have problems during extended raiialny and
wet periods.
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended rainy spells such as the thunderstorm season in the sum
that at the first signs of plant growth in the later winter/early spring, irrrigationl accmeans
ording to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to
irrigate does not leave room for storing excess water during extended wet periods.
Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
• Brush and trees on the embankment must be controlled, This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
• Lagoon surface ---look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment ---look for:
1. settlement, cracking, or "jug" holes
2. side slope stability ---slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a threat
of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon darn with heavyequipment is a serious
undertaking with potentially serious consequences and shoulnot be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps ---check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure, You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking lot runoff) away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
ZWEDINCMODIVR
J'032019
w iU1fty
►regional m;.
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of'
the lining.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon Iiquid pH. If the pH falls below
7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity, Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well,
Practice water conservation ---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
proper maintenance and water conservation.
Minimize feed wastage and spillage by keeping feeders adjusted. This
will reduce the amount of solids entering the Iagoon
Management:
Maintain lagoon liquid level between the permanent storage level and
the full temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest
point of the dam or embankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
▪ Locate float pump intakes approximately 18 inches underneath the liquid
surface and as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon dam or embankment.
▪ Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
proper lagoon sizing,
mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
have more odor, and
▪ require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
Mix the sludge and lagoon liquid with a chopper -agitator impeller
pump through large -bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag-Iine operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. Types
of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure ---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
Lagoon liquid levels ---high levels are a safety risk.
Failure to inspect and maintain the dam,
• Excess surface water flowing into the lagoon.
• Liner integrity ---protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure.