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HomeMy WebLinkAbout310369_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0369 Certificate Of Coverage Number: AWS310369 2. Facility Name: Evelyn Basden Farm 3. Landowner's Name (same as on the Waste Management Plan): Evelyn Basden 4. Landowner's Mailing Address: 4331 E NC 24 City: Beulaville State: NC Zip: 28518 Telephone Number: 910-298-4794 Ext. E-mail: 5. Facility's Physical Address: 4336 E NC Hwv 24 City: Beulaville State: NC Zip: 28518 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Brian L Welch 8. Farm Manager's telephone number (include area code): 910-298-3729 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphv-Brown LLC 10. Operator Name (OIC): Brian L. Welch Phone No.: 910-298-4794 OIC #: 18183 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Tvnes: Operations Type Allowable Count Swine - Feeder to Finish 3,672 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 1fti/93 CIa7 7 rtf leo6ac� 19.50 , Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal®ncdenr.gov • Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality cuj El ID EIEI El Version —November 26, 2018 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by•the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. El El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). EJ El Any method which, in the professional opinion;sof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. gnature of Farm Owner/Manager / Signature of T ` nicai Specialist 3- �- 020/ Date '""a2 Date PRODUCER: LOCATION: TELEPHONE: TYPE OPERATION: NUMBER OF ANIMALS: (Design Capacity) Evelyn Basden Farm 4331 NC24E Beulaville, NC 28518 (910) 298 4794 Feeder - Finish 3672 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of No. Type Per Acre* Utilized Application * See footnote for Table 1. Total Totals from above Tables Acres Lbs. N Utilized Table 1 Table 2 Total Amount of N Produced Surplus or Deficit 24.69 8,889 0.00 24.69 8,889 8,446 (443) NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 MURPHY FARMS, INC. Farm Operator: Vance Baysden Date: 07/27/93 VOLUME CALCULATIONS: 1. STEADY STATE LIVE WEIGHT . 0 sows (farrow to finish) X 0 sows (farrow to feeder) X 3672 head (finishing only) X 0 sows (farrow to wean) X 0 head (wean to feeder) X • 1417 Lbs. = 522Lbs.= 135 Lbs. = 433Lbs.= 30Lbs.= 0 Lbs. 0 Lbs. 495,720 Lbs. 0 Lbs. 0 Lbs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 495,720 Lbs. Page 2 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Minimum volume = Lbs. SSLW x Treatment Volume (CF/Lb. SSLW) Minimum volume = 495,720 Cubic Feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Minimum volume = 0.0 Cubic Feet 4. TOTAL DESIGN VOLUME Inside top length of dike = Inside top width of dike = Top of Dike Elevation = Bottom of lagoon elevation = Freeboard depth of dike = Side slopes on dike = Total design lagoon liquid level elevation = Total design liquid level depth = 400.0 Feet 250.0 Feet 52.0 Feet 41.6 Feet 1.0 Feet 3.0 :1 51.0 Feet 9.4 Feet Determine total design volume using prismoidal formula: SS / End1 = 3.0 Feet SS / End2 = 3.0 Feet Inside Dike Length © Design Liquid Level = Inside Dike Width @ Design Liquid Level = SS / Side1 = SS / Side 2 = 394.0 Feet 244.0 Feet etiva &QueS1-- 3.0 Feet 3.0 Feet MURPHY FARMS, INC. Farm Operator: Vance Baysden Date: 07/27/93 VOLUME CALCULATIONS (continued): Area of Top = Inside dike length(top) * Inside dike width(top) Area of Top = 394.0 * 244.0 Area of Top = 96,136 Square Feet Area of Bottom = Area of Bottom = Area of Bottom = Page 3 • Inside dike length(bottom) * Inside dike width(bottom) 337.6 * 187.6 63,334 Square Feet Area of Midsection = Inside dike length(mid) * Inside dike width(mid) Area of Midsection = 365.8 * 215.8 Area of Midsection = 78,940 Square Feet Total design volume = Total design volume = Total design volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth 475,228 * 1.57 744,524 Cubic Feet 4A. TOTAL DESIGN VOLUME AT START PUMPING ELEVATION Area of Top = Area of Bottom = Area of Midsection = 93,474 Square Feet 63,334 Square Feet 77,723 Square Feet @Start Pump Volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth @Start Pump Volume = 467,699 * 1.45 @Start Pump Volume = 678,163 Cubic Feet 4B. TOTAL DESIGN VOLUME AT EN Area of Top = Area of Bottom = Area of Midsection = 86,063 Square Feet 63,334 Square Feet 74,294 Square Feet @ End Pump Volume = [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth @ End Pump Volume = 446,574 * 1.12 @ End Pump Volume = 498,674 Cubic Feet MURPHY FARMS, INC. Page 4 Farm Operator: Vance Baysden Date: 07/27/93 VOLUME CALCULATIONS (continued): 4C. TOTAL DESIGN VOLUME AT PERMANENT STORAGE ELEVATION Minimum Permanent Storage Depth = 6.7 Feet Area of Top = Area of Bottom = Area of Midsection = Permanent Volume = Permanent Volume = Permanent Volume = 86,063 .Square Feet 63,334 Square Feet 74,294 Square Feet [Area of Top + (4 * Area of Midsection) + Area of Bottom] * (Depth 446,574 * 1.12 498,674 Cubic Feet 5. TEMPORARY STORAGE VOLUME CALCULATIONS Design Drainage Area = Area of Lagoon (Top of Dike) + Area of Buildings Design temporary storage period = 180.0 Days Area of Lagoon = Length at top of dike * Width at top of dike Area of Lagoon = 400.0 * 250.0 Area of Lagoon = 100,000 Square Feet Area of Buildings (roof & lot water) = Length of Buildings * Width of Buildings Area of Buildings = 0.0 * 0.0 Area of Buildings = 0.0 Square Feet Design Drainage Area = Area of Lagoon (Tcp of Dike) + Area of Buildings Design Drainage Area = 100,000 + 0 Design Drainage Area = 100,000 Square Feet 5A. VOLUME OF WASTE PRODUCED Approximate daily production of manure in CF/LB SSLW 0.00136 CF/Lb SSLW Volume of Waste = Lbs. SSLW * CF of Waste/Lb./Day * 180 Days Volume of Waste = 495,720 * 0.00136 * 180 Volume of Waste = 121,352 Cubic Feet MURPHY FARMS, INC. Farm Operator: Vance Baysden Date: 07/27/93 • TEMPORARY STORAGE VOLUME CALCULATIONS (continued) 5B. Volume of Wash Water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Vol. of Wash Water = Vol. of Wash Water = Vol. of Wash Water = Page 5 Gallons per Day * Temporary Storage Period / 7.48 Gals./ Cubic Fo 0 * 180 0 Cubic Feet 5C. Volume of Rainfall in Excess of Evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 Inches Vol. of Excess Rainfall = Vol. of Excess Rainfall = Vol. of Excess Rainfall = Design Area * Rainfall Amount 100,000 * 7.0 58,333 Cubic Feet 5D. Volume of 25 Year — 24 Hour Storm Vol. of Storm Rainfall = Vol. of Storm Rainfall = Vol. of Storm Rainfall = Design Area * Rainfall Amount 100,000 * 7.5 62,500 Cubic Feet TOTAL REQUIRED TEMPORARY STORAGE 5A. Volume of Waste Produced = 5B. Volume of Wash Water = 5C. Vol. of Rainfall in Excess of Evapor. = 5D. Vol. of Rainfall / 25 Yr — 24 Hr Storm = TOTAL TEMPORARY VOLUME = 121,352 Cubic Feet 0 Cubic Feet 58,333 Cubic Feet 62,500 Cubic Feet 242,186 Cubic Feet MURPHY FARMS, INC. • Page 6 Farm Operator: Vance Baysden Date: 07/27/93 6. SUMMARY Minimum treatment volume — livestock = Minimum temporary storage volume = Total minimum required treatment volume = Total design volume available = Total temporary volume available = Design start pumping elevation = Total Volume at start pumping elevation = Design Volume Tess 25 Yr — 24 Hr Rainfall = Design end pumping elevation = Total Volume at end pumping elevation = Design min. permanent storage elevation = Total Volume at min. storage elevation = Vol. of Permanent + Temporary Storage = NOTE: Bottom of Temporary Storage = the water table elevation of 7. DESIGNED BY: John L= fes ey, P.E. DATE: APPROVED BY: DATE: 495,720 Cubic Feet 242,186 Cubic Feet 737,906 Cubic Feet 744,524 Cubic Feet 245,850 Cubic Feet 50.3 Feet 678,163 Cubic Feet 682,024 Cubic Feet 48.3 Feet 498,674 Cubic Feet 48.3 Feet 498,674 Cubic Feet 740,860 Cubic Feet 48.3 Feet is above 45.0 Feet NOTE: SEE ATTACHED WASTE UTILIZATION PLAN( Br �� COMMENTS: MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Vance Baysden • OPERATION AND MAINTENANCE PLAN (continued) The following items are to be carried out: Page 2 1. It is strongly recommended that the treatment lagoon be precharged to 1/2 of its capacity to prevent excessive odors during start—up. Precharging reduces the concentration of the initial waste entering the lagoon, thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump —out of the lagoon when fluid level reaches elevation 50.3 feet as marked by the permanent marker. Stop pump —out of the lagoon when fluid level reaches elevation 48.3 feet or before the fluid depth is less than 6.7 feet deep (this prevents the loss of favorable bacteria). The designed temporary storage volume less the 25 year — 24 hour storm volume is 179,686 cubic feet or 1,344,048 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Vance Baysden Date: 07/27/93 SEEDING RECOMMENDATIONS Acres of Fescue Grass: Acres of Bahia Grass: Acres of Hulled Bermuda Grass: Acres of Rye Grain: Acres of Rye Grass: • 5.0 0.0 0.0 0.0 0.0 Total Area to be seeded: 5.0 Acres Use the following seed mixtures indicated: 300.0 Lbs. Fescue Grass @ 60 Lbs./Acre (Best suited on clayey or wet soil conditions) Seeding Dates: September 15 To November 30 0.0 Lbs. 'Pensacola' Bahia Grass @ 60 Lbs./Acre (See Footnote No. 1) Seeding Dates: March 15 to June 30 0.0 Lbs. Hulled Bermuda Grass @ 8 Lbs./Acre (Suited for most soil conditions) Seeding Dates: April 1 to July 31 0.0 Lbs. Rye Grain @ 30 Lbs./Acre (Nursery for Fescue) 0.0 Lbs. Rye Grass @ 40 Lbs./Acre (Temporary Vegetation) Seeding Dates: December 1 to March 30 300.0 Total Lbs. seed mixture are required for this application Page 1 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Vance Baysden Date: 07/27/93 SEEDING RECOMMENDATIONS (Continued) • Apply the following to the seeded area: 5,000.0 Lbs. of 10-10-10 Fertilizer @ 1000 Lbs./Acre 10.0 Tons of Dolomitic Lime @ 2 Tons/Acre 500.0 Bales of small grain straw @ 100 Bales/Acre All surface drains should be installed prior to seeding. Shape all disturbed areas immediately after earl" i moving is completed. Apply lime and fertilizer, then disk to prepare a 3 to 4 inch smooth seedbed. Apply seed and firm seedbed with a cultipacker or similar equipment. Apply mulch and secure w: h a mulch anchoring tool or netting. Note 1: Pensacola Bahia Grass is slower to establish than common bermuda grass. When using Bahia, it is recommended that 8 Lbs./Acre of common Bermuda be included to provide cover until the Bahia Grass is established. Page 2 EARTHWORK CALCULATIONS Total Volumes Grid cell size: 4.70 by 4.68 Original drawing scale: 50.00 ft/in Project: BAYSDEN Drawing: PAD AND LAGOON Number: Location: Bid Date: Engineer: JOHN LEMFESTEY Owner: Estimator: Prepared by: using SITEWORK BASIC Date: 07/26/93 Time: 11:04:35 surface: Propose` #4 nitial surface: Existing ut • ill : Tight Volumes 27848. 25 22934. 21 ifference : 4914.04 11 volumes are in cubic yards. Expansion (%) Expanded Volumes 0.00 20. 00 27848. 25 27521. 05 Net Export : 327.20 Diwitizy0 Nois.t.so. Horiz.sc*14ip: 70 Pt..'1,1 aco.ler: 55.9 54.4 52.9 51.4 49.9 48.4 46.9 45.4 43.9 42.4 40.9 39. *I 37.9 Pe-cOwct: Dt-akwinco: Numberr: Ownepr: Ewitimb.tor: Pt-vpao-ed by; Daktw: 0?.'26-93 DAY:a:DEN PAD AND LAGOON JOHN LEHWESTEY uainv SITE -WINK Time: 13:10:37. .11110.1..01.0•1•11000 Ilona A — A' ickej94 EL 41.7c.) Cr•osss--:sect ier. Plots Digitized Points Horiz. scale: 70 -etiir•. Wert. scaler: 3 •f'trin 0611.4011016 se. 1 56.6 55.1 53.6 52.1 50.6 49.1 47.6 46.1 44.6 43.1 41.6 40.1 Protect: Drawing: Number: iiTdb•D*n. Engineer Owner: Estimator: BAYSJM P 1 PAD AND ID LAGOON JOHN LEMFESTEY Prepared .mod by: us i ! %. T •11-171' JHI< 11ri:S I C Date.: 07/..6 -y3 r•�r 1 s. : 1 1 : 1 2:11:' Ex1*+:1.r: i `I. r •r ti .rI Pi46` 1:66 erc1 ' it4 • • Or-140ntation: 12:5.0 .w:;.1200• • . • • 44.00 42.00 40.0° UpPot- Hivht Haoni+icatl.Jn: 12 . • . • • • . • . • 0 . • • • . • " • .& .••••• ..-***...... . • ?• t., si II Rill is r - ft.A •!' .7irli:;;:;;":11/#14(41///etlf"11/#111/8//.1 4fr ..••••• ,4 :*1 1111111101#1111101(Iifi:12\if0 ....• I 7.; .•••• .•••• ..-4.-:t.t,•,.-1,4;;;;-'4, • -.- !c• . • . 4 ...1* , • .tfdW:1 )71 111 rI III! Ajk411)11/1111111( 111:111111;111"1111riliU7:1::11.r4 I illilVakn•.# I 1' '; rilurnr, 1:11;:111141;1111 , . • rAnot..Inw: NumUor': LocAption: Bid 1).0.t.p: Esn,a1ntre.1,: Osonarr: Eutlm.tc)r-: 4•111.0110.00.• S'i,'cit Pi it, oittec I 44.4 • I-1411 f4f11i • 1:10001 JOHN LENFES1LY ••••••••••••••••ftwayagkoMus•••••••••••1.0 ......••••••••••••......m...•001.0110••••••••••••••••••••••••• • • M.., oWlao 1-1•41,Paw...1 itag. 1.44%.:11 1.10t4r: w?,26 Inclination: 20.0 3D M*Ah Sur+akciar as•;-538 Rev. 5-:0 SAIL CONSERVATION SERVICE SOIL INVESTIGATION\TO DETtRMINE SUITABILITY OF PROPOSED POND SITE FARMER'S \' '''..(7--.1:* ;t &. :,1 r i , r• :r cZ-: r: `DISTRICT i : DATE • / .rt1 ,.t `. CoUNTY -0 U p (-•-.i S. C. S. PHOTO SKEET NO. .• WORK UNIT WATERSHED AREA MEASURE.MLNTS CROPLAND ACRES PASTURE ACRES WOODLAND ACRES TOTAL ACRES POND CLASS WORK UNIT CONSERVATIONIST SKETCH OF PROPOSED.POND SHOWING WHERE BORINGS WERE MADE (Approx. scale 1".. feet) Locate referents point :sa center Care of darn and Identify on sketch. • I I . I IT‘ . . * f I 1 'a I 1111 1 1 1 I I Ider....................................-....-•....H.. .. • I ' .•.I• f. ). .•I 1 I . I I •/ t I• T I I ' I I i •1 1 .. I .. I * 1 i 1 1 I I I•I 1 I • SHOW DEPTH BORING NUMBER AND PROFILE Male and list darn -site and spillway borings first • Men ponded area and bons (Continued on back sobers necessary) Shore water table elevations on darn -site pit borings- separate with oersted' borings. red line. SCALE S 2 13 4 . Ci 6 — 7 Il 8 9 11 12 113 14 r 15 16 17 1 18 1S 20 21 1 22 II 23 c—/ Pt/ 1; Ism q sf' 1 q f I II • I-2 se- 1. ►c, SN 1 '. q I 1. II z -3 s� I .'VI 1 i- E II 3 )1- s c.. Il L. ' N • I•I! 11 /-rV ,.cc. L . i II rill W\- / 11 i 1 II . 6-7 4, i ' s I • q II 9 se- Sc. • 11 8-9sHTtL II }_l 6s , ` 1 I ii fit: Z, <-7` BORINGS MADE B G- ' GSNATURE & TI'I7rE MURPHY FARMS, INC. Page 2 P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Vance Baysden Date: 07/27/93 SPECIFICATIONS FOR CONSTRUCTION (Continued) To protect against seepage, when areas of unsuitable material are encountered, they will need to be excavated to a minimum of one (1) foot below grade and backfilled and compacted with a SCS approved material (ie — CL, SC, CH). Refer to the soil investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. SECTION 4: VEGETATION All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to seeding specifications sheet. MURPHY FARMS, INC. Page 1 P.O. Box 759 Rose Hill, NC 28458 Farm Operator: Vance Baysden County: Duplin Date: 07/27/93 Soil Investigation to Determine Suitability of Proposed Lagoon Site A total of three (3) soil borings were taken on this site by Mr. Boyce Boyette, SCS, to determine if the existing soils would be suitable for embankment material for the lagoon. All three (3) borings were made in the vicinity of the proposed lagoon and all borings were dug to a minimum depth of 18"-24" below the proposed bottom elevation of the lagoon. Using the Unified Classification System, the results of the borings are as follows: Boring #1: 0 Ft. — 1 Ft. — SM material (silty sand) 1 Ft. — 4 Ft. — GC material (clayey gravels; gravel —sand —clay mixtures) 4 Ft. — 8 Ft. — SC material (clayey sands; sand —clay mixtures) 8 Ft. — 10 Ft. — GC material (clayey gravels; gravel —sand —clay mixtures) Boring #2: 0 Ft. — 1 Ft. — SM material (silty sand) 1 Ft. — 2 Ft. — SC material (clayey sands; sand -clay mixtures) 2 Ft. — 7 Ft. — GC material (clayey gravels; gravel —sand —clay mixtures) 7 Ft. — 10 Ft. — SC material (clayey sands; sand —clay mixtures) Boring #3: 0 Ft. — 6 Ft. — SM material (silty sand) 6 Ft. — 7 Ft. — SC material (clayey sands; sand —clay mixtures) 7 Ft. — 9 Ft. — GC material (clayey gravels; gravel —sand —clay mixtures) 9 Ft. — 10 Ft. — SC material (clayey sands; sand —clay mixtures) Based on the results of these borings, the soils available on this site are suitable to be used as embankment material for the lagoon site. • CERTIFICATION OF ENGINEER The undersigned, an engineer duly registered to practice under the laws of the State of North Carolina, hereby certifies that these plans and calculations entitled " Vance Baysden — Finisher Addition " are an accurate copy of the work to be performed on this project These plans fully and accurately depict the layout, location and dimensions of the project site. The design volume calculations are based on the guidelines established by the United States Department of Agriculture, Soil Conservation Service. �� ,rrr ♦t•, C ' + rye: •a Signature: : 1 "294 Registration No. 9,2.-''-- s4,itNSJIflSais;.s9 Date: 8/03 r ma" tat to - A BAY'r AND N•Wrn • JONES C O U N T Y TO cowae - >I 0 r _ No; No; bee, State millic but t; impor bee c bee's of th- Hone made 1973. Mir Mink was one of the bearers, but as fashi Tong -haired pelts bec The color of the fur dark and glossy on t- are raised on game They are 1 %z to 2 feet lc short legs and a long to night, mostly on small They nest in burrows in der stumps or in hollow : •1 ANIMAL WASTE MANAGEMENT PLAN CERTIFICATION FOR NEW OR EXPANDED FEEDLOTS Please return the completed fora to the Division of Environmental Xanagement at the address on the reverse aide of this form. Name of farm (Please print): Vance Basden Address: 4111 R_ NC 24 APii1avi11P, NC 7RS1R Phone No.: (910) 298 4794 County: Dilpl i n Farm location: Latitude and Longitude: 5A.24_ /11 41 0fi. (required). Also, please attach a copy of a county road map with location identified. Type of operation -(swine, layer, dairy, etc.): wing, rinighrr Design capacity (number of animals): 3672 Average size of operation (12 month population avg.): 3672 Average acreage needed for land application of waste (acres) : 10.74 Ac,rea ==aa============================a==a=========a===========a===sea= _=====a= Tsc'. :icai Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division of Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria -have beeverified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third party) ; access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stornwater runoff events less severe than the 25-year, 24-hour storm. Name of Technical Specialist (Please Print): J. Neal Tucker Affiliation: Nhrhy Farms Inc_ Address (Agency) : P_ _ Rex 759, ROSP Hill, NC 7R45R Phone No. 91 n_7R9.7111 Fxt 717 Signature: i Date: M7)94, =_ ===================s===a============= === a== as Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man-made conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Ow" (Please Print) : 4/ Vance Basden Signature : Date: z 7gY Name of Manager, if different from owner (Please print): Signature: • Date: ote: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DEM USE ONLY:ACNEW# Baysden 3-1224 Finisher Duplin County Typical View of a One —Stage Lagoon System High End Pad Elevation: 56.50 ft Low End Pad Elevation: 53.50 ft Confinement Building Pit Top of Dike Elevation: 52.0, ft Top width: 12' ....•••••...................................Z. 12 " pipe (Needs to be adequately supported) Bottom Elevation: 41.6 ft Maximum Fluid Elevation: 51.0 ft Discharge Pipe Invert Elevation: 50.3 ft Treatment Lagoon Maximum Depth: 9.4 ft Inside Side Slopes: 3:1 Outside Side Slopes: 3:1 50.3 ft Start Pumpir 48.3 ft End Pumpinc EMERGENCY ACTION PLAN PHONF. NI JMRFR S DWQ 9/0 - 39q- 3goo EMERGENCY MANAGEMENT SYSTEM 9i 0 - of 96 - A/ b o SWCD 9/0- 02q6 -a/ao NRCS 9io-aid - A/a/ This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: 1 December 18, 1996 a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowi; a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to the lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Ate potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number , and local NRCS office for advice/technical assistance phone number - 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 2 December 18, 1996 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: Aoc: ``'-Y Se C • b. Contractors Address: " (IC.- a)4 % 144 f+AdC Him c. Contractors Phone: ZA'2.- 5%6 - 2- `F - 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc. a. Name: b. Phone: sery �. tem, te-eMAC. ciy 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. rt‘ Practice water conservation —minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. . Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is ;full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: rrg proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or . minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon' Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.