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HomeMy WebLinkAbout310351_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these ,permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee 1. Farm Number: 31-0351 Certificate Of Coverage Number: AWS310351 2. Facility Name: Iron Mine Farm 3. Landowner's Name (same as on the Waste Management Plan): Charles F Knowles 4. Landowner's Mailing Address: 189 Powell Page Rd City: Wallace State: NC ,�ppQ Zip: 28466-8177 Telephone Number: 910-532-2320 Ext. E-mail: Q%nh knowkfv.0 +yl t�.0n 5. Facility's Physical Address: 8141 S NC 41 Hwy a 0 City: Wallace State: NC Zip: 28466 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Charles G Knowles 8. Farm Manager's telephone number (include area code): 910-289-1318 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Charles G. Knowles Phone No.: 910-289-1318 OIC #: 18760 11. Lessee's Name (if there is not a Lessee, write "None"): Nen e 12. Indicate animal operation type and number: Current Permit: Operation T% ues: Operations Type Allowable Count Swine - Feeder to Finish 3,648 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep e er o mis Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (CubicyFeet) Estimated Surface Area (Squarer�Feet) Design Freeboard "Redline" (Inches) 1 / 9 g1 Ontao ��j1,SVO 6 T. 3s-0 19.50 2 aoO2 0nenAt,.") ,;173,9"7 39:.000 23.60 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed the owner and a certified technical specialist containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted S. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: h lies / Title: 0GUJ Ot 1� Signature: Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Pircctw • NORTH CAROLINA Fnvinanmental Quality February 27, 2019 Charles F Knowles Iron Mine Farm 189 Powell Page Rd Wallace, NC 28466-8177 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: MAR 2 6 2019 Rer 'rrl ..'7'peTeors Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.gov/about/divisions/water-resources/water-qualiiv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you will fmd a "Reuuest for Certificate of Coverage Facility Currently Covered by an Expiring State No Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019. Please note that You must include one (11 copy of the Certified Animal Waste Management Plan (CAWMPI with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Soil and Water Conservation District AFOG Section Central Files - AWS31035 Murphy-Brown LLC North Gamine Department of Environmental Quality I Division of Water Resources 512 N. Salisbury St. 11636 Mail Service Center i Raley, North Carolina 27899-1636 919.707 9000 6F-F, cP194/1 PRODUCER: LOCATION: TELEPHONE: WASTE, UTILIZATION PLAN Iron Mine Farm 189 Powell Page Rd (�fll- Wallace, NC 28466 910-289-1318 TYPE OPERATION: Feeder to Finish, Swine 3,648 (U.b4, 0- €. 12oo009w4eI)) NUMBER OF ANIMALS: (Design Capacity) 6141,2A- The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally. safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 WASTE UTILIZATION: PLAN.. Amount of Waste Produced Per Year (gallons. ft. tons, etc.r 3,648 animals 927 (gals) waste/animal per year= 3,381,696 (gals) waste/year - 7• 2 UG- ? Amount of Plant Available Nitrogen (PAN) Produced Per Year 3,381,696 gallons x Guide Std. 633) 1.8 ib.s PAN/1000 gallons 6,087 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Tract Field Soil Tvoe Table 1 ACRES OWNED BY PRODUCER Crop Lbs. N Acres Lbs. N Month of Per Acre Utilized Application 1268 2.00 NoA bermuda graze 224.25 4.65 1042.7625 March 1-Sept 30 1267 10, 9 NoA bermuda graze 224.25 14.32 3211.26 March 1-Sept 30 _ 1267 10A NoA bermuda graze 224.25 4.13 926.1525 March 1-Sept 30 1267 11.00 NoA bermuda graze 224.25 0.73 163.7025 March 1-Sept 30 0 1268 2.00 NoA overseed rye 50 4.65 232.5 Oct 1-Mar 31 1267 10, 9 NoA overseed rye 50 14.32 716 Oct 1-Mar 31 1267 10A NoA overseed rye 50 4.13 206.5 Oct 1-Mar 31 1267 11.00 NoA overseed rye 50 0.73 36.5 Oct 1-Mar 31 0 0 0 Total 6,535.38 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. If haying is used as an option, the PAN recommendation on each field is 299 Ibs PAN/acre. zA Page 2 NARRATIVE Realistic yield expectations All fields RYE soil series Bermuda 6.5 t/ac NoA small grain 1 t/ac NoA Maximum application rates and amounts All fields .50 in/hr maximum rate 1.0 inch application amount maximum Assuming the amount of nitrogen allowed is not over -applied. Be sure that weather conditions are considered to ensure permit conditions are met. This WUP is a revision of the previous plan prepared by Duplin Soil & Water. Acres & soil types used are according to previous irrigation design by Floyd Adams, engineer. Summary of crops that can receive effluent during each month: January: Small grain r February: Small grain March: Small grain Bermuda April: Bermuda May: Bermuda June: Bermuda July: Bermuda August: Bermuda September: Bermuda October: Small grain November: Small grain December: Small grain Estimated Sludge Accumulation: 33 gallons of sludge/pig/year x 3,648 animals = 120,384 gallons sludge produced/year Approximately 10.2 Ibs PAN/1,000 gallons sludge (broadcast or irrigate) Approximately 12.24 Ibs PAN/1,000 gallons sludge (soil incorporated or injected) At 120,384 gal sludge/yr and 12.24 Ibs PAN/1,000 gal sludge = 1,473.5 Ibs PAN in sludge/year If applied to corn at 150 Ibs PAN/ac, need about 9.9 acres of land for application. **Refer to current state general permit for guidelines** Data to write this plan was taken from http://nutrients.soil.ncsu.edu/ which meets current NRCS standards (590) WASTE .UTILIZATION PLAN: . REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in thedesign folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. if the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding Tess than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but Tess than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking`after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface Page 5 WASTE' UTILIZATION PLAN .. REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 12 the landowner. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Animal waste shall not be applied closer than 100 feet to wells. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by 13 Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water. courses, and on other grassed waterways, waste shall be applied at agronomic rates in a 15 manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 WASTE: UTILIZATION PL4 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18' If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to 19 prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However,. if animal waste is used on crops for direct human 20 consumption it should only be applied pre -plant with no further applications animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark 21 the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop 22 production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. MAR 26 2019 , Firs "_ brn''=^ e... - Page 7 WASTE. UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Iron Mine Farm Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office ofthe local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Signature: el Name of Manager (If different from owner): 014 R zEs ow Ars ' Date: 614,45" 6-7AV tploulAS Date: J //` 4J` Name of Technical Specialist: (Please print) Amanda Hatcher Affiliation: NCCES-Duplin County Center Address (Agency): PO Box 949 Kenansville, NC 28349 910) 296-2143 Signature.3 Date: Page 8 --4"..5:;',* • -I • • ;114,', •\.• - • / • --. •_k-:-1 - I.,1 .t1,.' ,i-'1,:',,-„k.-.1.\.-..0:....:,•.4 f.,.-i,1,-3/P,,-,! :i/ --'\I -*-,i-.441..-,'--,'.,:-V..'...',j.i\„.;c.. .t•'.--.'.67'.N_.. ,,.kL- ,'s••e,:_7- '7.1._,"''..", ,) ,-..,...-..-:.7,.--i277,,•,:t.'7.-•r.f:.,:-'.Ixt.44,7"',::7.„._•._-•-*.-.-.1--AZl1‘-' ,:ei,.•'-7..41-'..1-"./.,-.•.,='',.,--.._.,.,-4.2;.t.-._..11.-f- .5..,.-i,2_-..3f.---...4„;k,,---.4..--„(4--,4.--.•.,.—•.,.r..:t_4.-s—wt-,.,3L„•,2-z,*s_-e."4%_l-a-' -?t r8i---:-:-%....r-.-,',...,x..-.„,.4k-1/4_=:•!-'f--.,-::u„5,-,",-N„.- .•-"-..-,-A-•1.ire--t-A-,-..•-.%•2.,-,-V.\-/..:7.,5.,4_.,.' 2•. ,..,.91--• .•.,3... 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I - • 1 :-- -.1 ..-- :-: .,,7•.q . 5 '-.1 '.., . .- - C:0 • -10 - A '6- • Satin SEEDING SPECIFICATIONS AREA TO BE SEEDED: 3.5 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS.-- 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 28.0 LBS. HUL|ED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 0.0 LBS. RYE GRASS AT 40 LBS./ACRF (TEMPORARY VEGETATION) SEEDING DATESP DECEMBER I TO MARCH 30 APPLY THE FOLLOWING: 3500.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 7.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 350.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. as g O O ❑ O El El El Version —November 26, 2018 Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinioneof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 3 - o I ? Signature of F- m Owner/Manager • Date 12 (� f Signature of tec nical Specialist Date mom IH�®i�---- �1!! EIS■■ r..rww wr ■ ■ririai+iia>�iiirTirr.w.■ % 91Qrr:`r1 ;mM:==Mii:mm= lrmi:■■f m#iMiu�■ oai ■.■ry■ir:iww • i■■�1C_'.1.7��.�. ■.: ■e■iiM■ jai ��i�iiiimi.a��■e::' ... .irr unflr ■■■ ww:1 �:: L ■: " NEM ar■:":' MOM ��■■rw■■�r. ■ ; ■�r�w��■.�I ■IR .■Qa:m . �'■s■�Y■.� " ' �" ■.. OS . QN#:. ... 02212,.Rr„u■..�na1r ■i�■w�r Teri ■iiiiil�—i -- : �r§qG#ir o n ■ ■ ■■■. t. ::�GiG:w■ C MIERIms .,111=1. •misiiir a •ffill • 1 Mg. ..siE gm =WM ... -■�■ �.�f�i�y wn, a� �- -' mS rrau.f iar..2 s■22 Elm ■ MORE w.� �.� �W u�■wy =.w�i' is i:F /AME: DDRESS: W'les Know/es PAGE 2 YPE AND SIZE 2-1224 F OPERATION a~ Murphy Topping LASS III ESIGNED BY ATE :DPROVED BY kTE ]RMAMENT STORAGE 2448 Hogs x Johnny Lanier ` 135 1bs per hog 1 Cu Ft per /b. 330480 Cu Ft EMPORARY STORAGE 330480 |bs of animal x 1.35 cu. ft. of waste per day per 1000 |bs of animal wt. x 180days _ WFALL LESS EVAPORATION ' X �71588 sq. ft. surface area per 12"per~ft .INFALL - 25 YR. I.DAY STORM 5" X -� 80307 Cu Ft 41760 Cu Ft 71588 sq. ft. of surface area per 12" per ft. 44743 Cu Ft TOTAL STORAGE NEEDED TOTAL STORAGE AVAILABLE AMOUNT OF FILL DIKE d includes (33 x205 x 18» ) times 2 houses PAD 19200 cu ft. [ TO FILL RATIO TOTAL ' SETTLEMENT 10% \ TOTAL EXCAVATION 497289 Cu Ft 18418 Cu Yds ' � 504500 CFt � 18685 Cu Yds 113400 Cu Ft 179288 Cu Ft --------- 292688 Cu Ft 29269 Cu Ft --------- 321957Cu Ft 11924 Cu Yds 456660 Cu Ft 1.4: 1 16913 Cu Yds PAGE 3 |AME: Charles Kn/w|es OPERATION AND MAINTENANCE his lagoon is designed for waste treatment with minimum odor. ontro|. The time required for the planned fluid lever t7o be eached may vary due to soi| conditions, flushing operations, and he amount of fresh water added to the system. and application of waste water is recognized as an acceptable ethod of disposal. Irrigation by using center pivot, gun, or rav|er is the preferred and most efficient method to dispose of he effluent from the lagoon. Care should be taken when applying aste to prevent damage to the crops and to prevent runoff from he fields. he following items are to be carried out: ~ . Begin pump -out of the lagoon when f|uid leve| reaches invert f the out/et pipes or at a pre -determined elevation. ~ ~ . Stop pump -out before the lagoon depth is less than 6 feet sep or at a pre -determined. depth. (This prevents the loss of avorab}e bacteria) . The recommended amount th apply p irrigation is one inch, id maximum recommended application rate is 0.5 inch per hour. ) / . It is recommended that the treatment lagoon be prechar8ed to 12 its capacity to- prevent excessivb odors during beginning 7a8es of the operation. Prechar8inS reduces the concentration of ie initial waste entertpa,jhe lagoon thereby reducing odors. Hids should be covered with water at all times. Keep vegetation on the embankment and areas around the lagoon /d bui|dihSs mowed. Repair any eroded areas and establish in \xp8etati6n. The Clean Water Act of 1977 prohibits the' dilwharge of l}utants into waters of the United States. The Department of tura| Resources and Community Development (DNRCD), Wastewater na8ement Section, has the responsibility for,enforcinS this W. All surface water is to be diverted from the lagoon to an equate and stable outlet. lAME: .Charles Knowles PAGE 4 ,PPROXIM 'E NITROGEN AND PHOSPHORUS THAT WILL BE PRODUCED PER 'EAR ^ /ITROGEN (N)174457.15LBS TONS OF WASTE STORED »� 245.33TONS 'HOSPHORUS (P) 50883.34LBS T IS ESTIMATED THAT APPROXIMATELY 25 % OF THE NITROGEN WILL BE VAILA8LE FOR USE AS FERTILIZER HE FOLLOWING AMOUNT CAN BE APPLIED ON THE LAND 43614.29 LBS. F APPLIED AT THE RATE OF 200 LBS PER ACRE ON CROPLAND OR FESCUE 218.07 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. F APPLIED AT THE RATE OF 400 LBS PER ACRE ON COASTAL 8ERMUDA 109.04 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. EFORE ANY EFFLUENT IS APPLIED TO THE LAND IT SHOULD BE ANALYZED ] DETERMINE THE EXACT NUTRIENT CONTENT. THE NCDA LABORATORY A RALEI8H IS MAKING SOME TEST ON A LIMITED BASIS. YPU SHOULD jNTACT AGRONOMIC SERVICES.DIVISION NCDA, BLUE RIDGE ROAD CENTER RALEI8H N.C. 27611 PHONE: 919-733-2655` AEN APPLYING THE EFFLUENT TO CROPLAND -IT SHOULD BE DISK AND A )VER CROP SEEDED OR0 ROW CROP PLANTED TO PREVENT EROSION )ME OF THE EFFLUENT COULD BE USED FOR IRRIGATION PURPOSES JRING THE GROWING SEASON 115 AC OF LAND AVAILABLE FOR APPLICATION OF EFFLUENT AC OF CORN WILL UTILIZE AC OF FESCUE WILL UTILIZE 115AC OF BERMUDA WILL UTILIZE O LBS. OF NITROGEN 0 LBS, OF NITROGEN 000p LBS. OF NITROGEN :GIN PUMPING THE EFFLUENT WHEN Bottom of out4pt pipe NOT LOWER THE FLUID ANY 3 ft. be|ow.out|et pipe WER THAN Elev. 50.0' E EFFLUENT SHOULD BE APPLIED AT A RATE THAT WILL NOT CAUSE ANY NOFF ONTO SURROUNDING AREAS OR LEACHING INTO THE GROUND WATER T M NDED APPPLICATION RATE IS 0.5 INCHES PER HOUR AND THE te: For the total operation of Charles and Alvin Knowles, 115 acres of Coastal Bermuda will be needed. The total operation consists of 7376 topping hog (4-1224 Murphy and 4-620 Missouri houses). 4AME: Chrr|es Knowles PA8E 5 � 3EEDIN6 SPECIFIdATIONS \REA TO BE SERED 2.5 AC. tPPLY THE FOLLOWING 2500 LBS. 8-8-8FERTILIZER 5 TONS DOLOMITIC LIMESTONE 250 BALES SMALL GRAIN STRAW SE THE SEED MIXTURE NDICATED ( > 125 LBS. FESCUE GRASS ( ) 87.5 LBS. OATS `~ ( ) 125 LBS. BAHIA GRASS ( ) 10 Q8S. WEEPING LOVE GRASS ( ) 30 LBS. HULLEDBERMUDA GRASS ( ) 50 LBS. UNHULLED BERMUDA GRASS EVERT ALL WATER TO A STABLE OUTLET -lE NEAREST RESIDENCE IS 1200 FT. B.M. 50 ELEVATION :SCRIPTION 1 ft. off ground in 12/' pine tree northeast of sta. A+400 `. \ VERY IMPORTANT - PLEASE READ CAREFULLY \ E LAGOON AND THE AREA AROUND THE HOG HOUSES MUST BE SEEDED WITH THER A TEMPORARY OR PERMANENT GRASS, DEPENDING ON THE TIME OF THE AR, WITHIN THIRTY (30) DAYS FROM THE TIME THE BUILDINGS ARE COM- ETED AND READY FOR USE. (WE RECOMMD THAHAT THE LAGOON AREA, SIDE OPES, DRAINS AND ETC.. AS WELL AS THE SIDE SLOPES OF THE PAD BE EDED WITHIN FIFTEEN (15) DAYS AFTER CONSTRUCTION. THE SOIL WILL T DRY OUT AS MUCH IF SEEDED WITHIN THIS TIME FRAME WHICH WILL SULT.INA MUCH BETTER STAND OF CRASS.) ,I A[-lE: Cha. '/es Know/es /OLUME = PAGE 6 DEPTH' [AREA OF TOP + AREA OF BOTTOM + 4 X AREA OF MIDSECTION] ------- -------------------------------------------------- m6.0 27 DEPTH [ L X W + L X W + 4 X L X W ] ------- --------------------------------------- 6 27 10.0 [ 325 X 200 + 265 X 140 + 4 X 295 X 1703 'OLUME = --------- ----------------------- ---------------------- 6. 0 27 10.0 [ 3027001 OLUME = --------- -------- 6.0 27 504500.0 CU. FT. OLUME = --------- 27.0 71444.0 sq.ft. 497288.8 cu. ft. needed ME SLOPES 3:1 rower Address: 189 Powell as Co °well Pa untY: Wallace, wce NC 284 6� Nurser Finishing: Farrow to Farrow to weanling. Story Soars: to finish: S r ge Period: /24 Hr St m Ev Rainfal/yiR Excess Factor ent Additional Water Usage: Additional DaiEvaporation n69e Area: A / Is Lagoon Designed De ray as an Irreg ular Shape? ?�sOperator SpilwaylTh Design for an Existing Perin? le rwer Freeboard: yaeTable Elev.' Side Slopes:cy Flow Depth: Inside Top Length: To e Top Width: p of Dike Finished Bottom Elevation: Stop Start Pm p Ele atronvation: p Elevation. Storm Stor c anrl' 24375 (Cu• )emrnt = 88082 t.)Total Volume c 161460 (Cu.Ft.)(n' Required binT�sness273,917 boon Surface A Liner T OD) Charles Knowles "•���1 Page Rd Not Applicable. (YiN) (Y/N) ..... -- - REQUIREDn//ni Not Applicable Depth 12.20 Ft. 20.16 1n. 56.4 In. 24,603 (Cu. Ft.) Ft.) (Cu.Ft.) 162,97 (Cu.Pt.) 2(CU.Ft) 83,728 (Curt.) designed �y' CheckedY B Date hstgne y. C ecked 8y: DSE Date: Sheet 1 of 7 N N _N \\0 0 1196 Hd. 0 0 180 Days 7.5 !n- 7.0 In 0 0 102.00 Ft. 1.p` Ft 0.3 Ft. 3 :1 (H: V) 200.0 Ft. 195.0 Ft. 104.60 Ft. 92.40 Ft. 102.92 Ft. 99.90 Ft. 100.93% 109. 16 0 100.94 % 103.58% She' _5/ 11/ 1-8 Ft. 39,000 S. F L3/7 rower: ar es now es Address: 189 Powell Page Rd Wallace, NC 28466 County: Duplin ❑esigned By: KBW Checked By: DSE Date: Sheet 1 of 7 11 /12/02 ANAEROBIC FARM INFORMATION Nursery: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: WASTE LAGOON Farm Population: Not Applicable LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? Does Operator Want Emergency Spillway? Is This Design for an Existing Farm? Is Drain Tile Req'd to Lower SHWT? Seasonal High Water Table Elev: Freeboard: Emergency Spillway Flow Depth: Not Applicable Side Slopes: Inside Top Length: Inside Top Width: Top of Dike Elevation: Finished Bottom Elevation: Start Pump Elevation: Stop Pump Elevation: (Y/N) (Y/N) (Y/N) REQUIREDIWWWIII LAGOON VOLUME REQUIRED VOL. Storm Stor = Temporary = Permanent = Total Volume = 24375 (Cu.Ft.) 88082 (Cu.Ft.) 161460 (Cu.Ft.) 273,917 (Cu.Ft.) Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) Depth 12.20 Ft. 20.16 In. 56.4 In. DESIGN VOLUMES 24,603 (Cu.Ft.) 96,146 (Cu.Ft.) 162,979 (Cu.Ft.) 283,728 (Cu.Ft.) DESIGN N N y N 0 1196 Hd. 0 0 0 0 180 Days 7.5 !n. 7.0 In. 0 0 102.00 Ft. 1.0C3 0.3 Ft. 3 :1 (H:V) 200.0 Ft. 195.0 Ft. 104.60 Ft. 92.40 Ft. 102.92 Ft. 99.90 Ft. % REQ'D. 100.93% 109.16% 100.94% 103.58% 1.8 Ft. 39,000 S.F Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 -Grower: • Address: Charles Knowles 189 Powell Page Rd Wallace, NC 28466 County: Duplin Designed By: KBW Checked By: DSE Date: 11/12/02 Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (39000 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area)* 25Yr./24Hr. Storm(in) / 12in./ft.. Vol.= (39000 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (39000 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") = Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) _ Total Required Permanent Storage (Treatment + Sludge) = Murphy Family Farms Engineering TOTAL REQUIRED VOLUME = 273917 (CU.FT.) 22,750 24,375 24,375 (CU.FT) 88,082 (CU.FT) 161,460 (CU.FT) P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 0 • .7rower: Address: County: Charles Knowles Designed By: KBW 189 Powell Page Rd Checked By: DSE Wallace, NC 28466 Date: 11/12/02 Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25 yr/24 hr Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: TOTAL DESIGN VOLUME = 283728 (CU.FT.) 104.60 FT. Not A Applicable 103.60 FT. Not Applicable 102.92 FT. 99.90 FT. Not Applicable 102.00 FT. 92.40 FT. 200.00 FT. 195.00 FT. 3:1 H:V 39,000 SF 1:8 FT. 1.00 FT. 180 Days Treatment / Sludge Storage Zone Depth 7.5 FT. Temporary Storage Zone Depth 3.0 FT. Freeboard / Storm Storage Zone Depth 1.7 FT. Total Lagoon Depth 12.2 FT. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (91 ) 289_2111 Grower: Address: County: Charles Knowles 189 Powell Page Rd Wallace, NC 28466 Duplin STRT PMP EL.= 102.92 END PMP EL. = 99.90 Murphy Family Farms Engineering 1 1 ZONE ELEVATIONS TOP OF DIKE ELEV = 104.60 TOP OF STORM ELEV = 103.60 TOP OF TEMP STORAGE ELEV = 102.92 1 1 1 1 TOP OF TREAT ELEV = 99.90 FINISHED BOTTOM ELEV = 92.40 Design KBW Checke DSE Date: 11/12/02 Sheet 6 of 7 SHWT = 102.00 P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Charles Knowles Designed By: KBW Address: 189 Powell Page Rd Checked By: DSE Wallace, NC 28466 Date: 11/12/02 County: Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: I// Vaz_ COMMENTS: Xy, &" 4 2 R..,,� aZe7:2-, r •rohy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISI014 OF WATER QUALITY (DWQ) EMERGENCY MANAGEMNET SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTERSION SERVICE (CES) (910)395-3900 (910)296-2160 (910)296-2120 (910)296-2121 (910)296-2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow -possible solutions are: a. Add soil to berm -to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Calf a pumping contractor. e. Make sure no surface water is entering lagoon'. B. Runoff from waste applicatipn field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. • b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 1 2. Assess the extent of the spill and note any obvious damages. a. 'bid the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions -....-.The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's Department and explain you problem to them and as.k the person to contact the proper agencies for you. 5. Contact the contractor of your chgrce to begin repair or problem to minimize off - site damage. a. Contractors Name: 1.l12,phy Farn't FeuenMS b. Contractors Address: Pb de . 759 kps'e H ( n jC a gLS g c. Contractors Phone: gm— y_a yi I 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) T —�-' ' a. Name: �J: Nett.I I U CX•eit b. Phone: ',It— as q _a I1 I 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify th.e damage, repair the system, and reassess the waste rimanagment plan to keep problems with release of wastes from happening again. 2 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's-to Minimize Odor Farmstead Swine production ( Vsgetative or wooded buffers; (LJecom ended best management pr ices; ood gment and common sense Site Specific Practices Animal body surfaces Dirty manure -covered animals Dry flpors Floor surfaces Wet manure -covered floors floors; atere aterers located over slotted floors; () Fe rs at high end of solid floors; (iy�Sc a manure buildup from floors; ( nderfloor ventilation for drying Manure collection pits Urine Parital micorbial decomposition Frequen nanure removal by flush,pit re arge,or scrape nderfloor ventilation Ventilation exhaust fans Volatile gases; Dust an ntenance; i. ficient air movement Indoor surfaces Dust Flush tanks (shdown between groups of animals () Feed additives; () Feeder covers; () Feed delivery downspout extenders to feeder covers Agitation of recycled lagoon liquid whiles tanks are filling () Flush tank covers () Extend fill lines to near bottom of tank anti -siphon vents Flush alleys° Agitation during wastewater conveyanance t7nderfloor flush with underfloor ventilation Pit recharge points Agitation of recycled lagoon liquid while pits are filling () Extend rechard lines to near bottom of pits with anti -siphon vents Lift stations Agitation during sump tank filling and drawdown () Sump tank covers Outside drain collection Agitation during wastewater or junction boxes conveyance () Box covers End of drainpipes at lagoon Agitation during wastewater tend discharge paint of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Biological mixing Agitation l,) Pty,per lagoon liquid capacity ( t lago startup procedures ( in• m surface area -to -volume ratio ( inimum agitation when pumping () Mechanical aeration () Proven biological additives Irrigation sprinkler nozzles High pressure agitation Wind draft (`f Ir ' ate o dry days with little or no wind Mi • um recommended operation pressure ( ump intake near lagoon liquid surface () Pump from second -stage lagoon AMOC--November 11, 1996 Storage tank or basin surface Partial microbial decomposition Mixing while filling Agitation when emptying () Bottom or midlevel loading () Tank covers ( ) Basin surface mats of solids () Proven biological additives or oxidants Settling basin surface Partial micobial decomposition Mixing while filling Agitation when emptying () Extend drainpipe outlets underneath liquid level ()Rem settled solids regularly Manure, slurry or sludge Agitation when spreading spreader outlets Volatile gas emissions oil ' . ction of slurry/sludges /ash residual manure from spreader after use () Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying or sludge on field surfaces Dead animals Carcass decomposition Soi ection of slurry/sludges rporation within 48 hours pread in thin uniform layers for rapid drying (1 Proveru'ological additives or oxidants ,*TProper disposition of carcasses Dead animal disposal pits Carcass decomposition () Complete covering of carcasses in burial pits (1 Proper location/construction of disposal pits Incinerators Incomplete combustion O Secondstack burners Standing water around facilities Improper drainage Microbial decomposition of organic matter trade and landscape such that water drains away from facilities Manure tracked onto public Poorly maintained access roads t farm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management; 0200Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge --Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Fluse--Lagoon Treatment; EBAE 129-88 Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assuranc Program: NPPC Manual Options for Managing Odor; a report fromtheSwine Odor Task Force Nuisance Concerns in Animal Manure�k6nagement: Odors and Flies; PRO107, 1995 Conference Proceedings NCSU-County Extension Center NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-Swine Extension NC Pork Produces Assoc NCSU Agri Communications Florida Cooperative Extension The issues checked 4,jfpertain to this operation. The landowner/integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Managment Practices have been reviewed with me. ddwZ (Landowner Signature) AMOC--November 11, 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (..(Flush system is designed and operated sufficiently to remove accumulated s s from gutters as designed. Remove bridging of accumulated solids at dis rge Lagoons and Pits Crusted Solids (TMaintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no mo than 6-8 inches over more than 30° f surface. Excessive Vegetative Decaying vegetation Growth (441aintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. ()Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of feed residues ()Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes and feed wastage () Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). AMIC--November 11, 1996 Dry Manure Handling Accumulations of animal wastes ( ) Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles. () Inspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The issues checked (►'pertain to this operation. The landowner/integrator agrees to use sound judgment in applying insect control measures as practical. certify the aforementioned insect control Best Management Practices have been reviewed with me. 2t4 (Landowner `ignature) �RbN rnwes yaks (Farm Name) 31- 351 (Facility Number) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC--November 11, 1996 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. ,These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and Weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat • of a waste discharge. However, a permanent solufion should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. • Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before ` waste loading begins, taking care not to erode lining br bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of.wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.