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HomeMy WebLinkAbout310287_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0287 Certificate Of Coverage Number: AWS310287 2. Facility Name: Pleasant Grove Nursery 1&2 3. Landowner's Name (same as on the Waste Management Plan): Komegay Brothers Inc 4. Landowner's Mailing Address: 362 Scott Store Rd City: Mount Olive State: NC Zip: 28365-5906 Telephone Number: 919-658-5685 Ext. E-mail: bob.kornegay@tcemc.com (:,oee. 5. Facility's Physical Address: 215 Scotts Stone Rd City: Mount Olive State: NC Zip: 28365 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Robert B. Kornegay 8. Farm Manager's telephone number (include area code): 919-658-0746 Ext. L I dj 9. Integrator's Name (if there is not an Integrator, write "None"): �j of 1 "r \ ` \'se- 10. Operator Name (OIC): Robert B. Kornegay Phone No.: 919-580-8496 OIC #: 19664 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Wean to Feeder 5,200 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0287 Certificate Of Coverage Number: AWS310287 2. Facility Name: Pleasant Grove Nursery 1&2 3. Landowner's Name (same as on the Waste Management Plan): Kornegay Brothers Inc 4. Landowner's Mailing Address: 362 Scott Store Rd City: Mount Olive State: NC Zip: 28365-5906 Telephone Number: 919-658-5685 Ext. ��{{�� E-mail: bob.kornegay cr,tcemc.com Stexe� 5. Facility's Physical Address: 215 Scotts Rd City: Mount Olive State: NC Zip: 28365 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Robert B. Kornegay 8. Farm Manager's telephone number (include area code): 919-658-0746 Ext. r p 9. Integrator's Name (if there is not an Integrator, write "None"): j vfl 1 -( c 10. Operator Name (OIC): Robert B. Kornegay Phone No.: 919-580-8496 OIC #: 19664 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Wean to Feeder 5,200 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) 1 31.50 2 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) I jCj'--i,4 G 't.I 16 S G i, of 5trL -31 e 1,7,5 2 I ci9 (Q C'. 0-i-1 13 1 () 3 , ti 000J 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be�byy a principal executive officer of the corporation): Name: f O net/ G� 6l/44... of Title: 01,42 el( Signature: l Date: 7 I Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Komegay Brothers Inc Pleasant Grove Nursery 1&2 362 Scott Store Rd Mount Olive, NC 28365-5906 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.gov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3, 2019. Please note that you must include one (1) copy of the Certified Animal Waste Manaeement Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Soil and Water Conservation District AFOG Section Central Files - AWS310287 Murphy -Brown LLC North Caroline Department of Environmental Quality I Di'.sion of Water Resources 512 N. Salisbury St. 11636 Nail Service Center Raleigh, North Carolina 27699-1636 919.707 BOD0 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual EMERGENCY ACTION PLAN Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: a. Lagoon overflow —possible solutions are: • add soil to berm to temporarily increase elevation of dam --any permanent alteration of the dam should be approved by a qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waterers) —hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: These activities should be started when your lagoon level has exceeded the temporary storage level. b. Runoff from waste application field —actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff c. Leakage from the waste distribution system: pipes and sprinklers —actions include: — stop recycle (flushing system) pump - stop irrigation pump - close valves to eliminate further discharge — separate pipes to create an air gap and stop flow flush system, houses, solids separators —actions include: — stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created - separate pipes to create an air gap and stop flow d. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks —possible action*: dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil • other holes may be likewise temporarily plugged with clay soil *Lagoon problems require the consultation of an individual experienced in the design and installation of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury,fish kills, or property damage? 3. Contact appropriate agencies. a. During normal business hours, call your DEM regional office, at 910-395-3900, after hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been under taken, and the seriousness of the situation. b. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management services (EMS) at 910-296- 2160. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121, and Cooperative Extension Service at 910-296-2143for advice/technical assistance. e. If you are a contract swine grower associated with a swine company integrator, contact the company representative. 4. Implement procedures as advised by DEM and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458 KENANSVILLE, NORTH CAROLINA 28349 910-296-2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277 KENANSVILLE, NORTH CAROLINA 28349 910-2 9 6-2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909 KENANSVILLE, NORTH CAROLINA 28349 910-296-2160 DIVISION OF ENVIRONMENTAL MANAGEMENT 127 CARDINAL DRIVE EXT WILMINGTON, NORTH CAROLINA 28405-3845 910-395-3900 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface —look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment —look for: 1. settlement, cracking, or "jug" holes 2. side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 1. Management: Practice water conservation —minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. if you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which.may lead to lagoon failures include: Modification of the lagoon structure —an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels —high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity —protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. Surface Water Diversion Terrace Around Outer Perimeter of Lagoon Maximum Liquid Level m a Minimum Liquid Level Lagoon Liner Lagoon Level Markers Freeboard = 1 foot minimum 25-Year, 24-Hour Storm Storage Temporary Liquid Storage Permanent Liquid Treatment Sludge Accumulation 12 to 15 Years A Fig. 2-1. Schenmatic of an anaerobic waste treatment lagoon (note that this drawing is not to scale). Murphy -Brown, LLC 6/5/2012 NUTRIENT UTILIZATION PLAN 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: County: Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Donnell Kornegay Pleasant Grove 1 &2 Duplin 5200 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total 5200 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 3212 gal/yr 4015 gal/yr 10585 gal/yr 223 gal/yr 986 gal/yr gal/yr gal/yr gai/yr 1,159,600 gal/yr gal/yr Total 1,159,600 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total 5200 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 5.4 Ibs/yr 6.5 Ibs/yr 26 Ibs/yr 0.48 Ibs/yr 2.3 Ibs/yr Ibs/yr lbs/yr Ibs/yr 2,496 Ibs/yr Ibs/yr Total 2,496 I bs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 56.3 Total N Required 1st Year: 11542.675 Total N Required 2nd Year: 6235.625 Average Annual Nitrogen Requirement of Crops: Total Nitrogen Produced by Farm: Nitrogen Balance for Crops: 8,889.15 2,496.00 (6,393.15) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Pull Irrigated Soil 1st Crop Time to let Crop lst Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N _ Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total lbs N Utilized ", T3226 1 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 108 495.72 199.25 914.5575 T3226 2 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 108 495.72 199.25 914.5575 73226 ' 3 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 108 495.72 199.25 914.5575 T3226 4 4,59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 108 495.72 199.25 914.5575 T3226 5 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 108 495.72 199.25 914.5575 , T3226 6 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2,4 108 495.72 199.25 914.5575 T3226 7 1.55 AuB D Feb15-June 85.0 125 15 91.25 141.4375 N Sept -April 45 2-4 70$ 167,4 199.25 308.8375 T3226 8 3.12 AuB D . Feb15-June 85.0 1.25 15 91.25 284.7 N . Sept -April 45 2.4 708 336.96 199.25 621.66 � 73226 9 2.85 AuB D Feb15-June 85.0 1.25 15 91.25 260.0625 N Sept -April 45 2.4 108 307.8 199.25 567.8625 • T3226 10 4.59 AuB D Feb15-June 85.0 1.25 15 91.25 418.8375 N Sept -April 45 2.4 70$ 49572 199.25 914.5575 73226 11 4.59 AUB D Feb15June 85.0 1,25 15 91.25 418.8375 N- Sept -April 45 2.4 10$ 495.72 199.25 914.5575 sub1.9 3.84 AuB D Feb15-June 85.0 1.25 15 91.25 350.4 N Sept -April 45 2.4 108 41a,72 199.25 765.12 sub10-11 2.52 AuB D Feb15-June 85.0 1,25 15 91.25 229.95 N Sept•AprJ 45 2.4 708 272.16 199.25 502,11 subl2 5.7 AuB B March•Sept 5.5 37.5 206.25 1175.625 K . Sept -April 1 50 50 285 256.25 1460.625 Optional land 4098 1 3.91 NoA D Feb15-June 115.00 1.25 15 128.75 503.4125 N Sept -April 6C • 2.4 144 563.04 272.75 1066.453 4092 1 27,87 AuB D Feb15-June 85.0 1.25 15 91.25 2543.138 N Sept -April 45 2.4 108 3009.96 199.25 5553.098 4092 2 29 AUB D Fe015June 85.0 1.25 15 91.25 2646.25 N Sept -April 45 2-4 108 3132 199.25 5778.25 4092 3 10.8 AuB D Feb15-June 85.0 1.25 15 91.25 985.5 N Sept -April 45 2.4 108 1166.4 199.25 2151.9 4092 4 24 AuB D Fe515June 85.0 1.25 15 91.25 2190 N Sept -April 45 2.4 108 2592 199.25 4782 4085 i 11.5 AuB D Feb15-June 85.0 1.25 15 91.25 1049.375 N Sept -April 45 2.4 108 1242 199.25 2291.375 4085 2 14.5 ' AuB D Feb15-June 85.0 1.25 15 91.25 1323,125 N Sept -April 45 2.4 108 1566 199.25 2889.125 4085 3 22 AuB D Feb15-June 85.0 1,25 15 91.25 2007.5 N Sept -April 45 2.4 108 2376 199.25 4383.5 4080 1 10.3 AUB D Feb15-June 85,0 1.25 15 91.25 939.875 N Sept-A.ril 45 2.4 108 1112.4 199.25 2052.275 4080 2 5.6 AuB D Feb15-June 85.0 1.25 15 91.25 511 N Sept -April 45 2.4 108 604.8 199.25 1115.8 4030 3 8.5 RaA D Feb15-June 125.0 1.25 15 141.25 1200.625 N Sept -April 55 2.4 132 1122 273.25 2322.625 4080 2 RaA D Feb15-June 125.0 1.25 15 141.25 282.5 N Sept -April 55 2.4 132 264 273.25 546.5 4080 5 $ NoA D Feb15-June 115.0 1.25 15 128.75 772.5 N Sept -April 60 2.4 144 864 272.75 1636.5 4080 6 11.37 AuB "D Feb15-June 85.0 1.25 15 91.25 1037.513 N Sept -April 45 2.4 108 1227.96 199.25 2265.473 4080 EA 11.37 'Au6 B Mar -Sept 5.5 37.5 206,25. 2345.063 K 1 Sect -April 1 50 50 568.5 256.25 4080 7 16.78 RuA D ' Feb15-June 100.0 1.25 15 110 1845,8 N Sept -April 45 2.4 108 1812.24 218 3658.04 4167 2 6.81 -AuB B • Mar -Sept 5.5 ' 37.5 206.25 1404.563 K Sept -April - 1 50 50 340.5 256.25 1745.063 4167 3 25.36 NbA/NbB D , Feb15-June 114.0 1.25 15 127.5 3233.4 N Sep April 59.5 2.4 142.8 3621.408 270.3 6854.808 4167 4 8.36 Nb5 , B Mar -Sept 6.4 37,5 240 2006.4 K. Sept -April 1 50 50 418 290 2424.4 -4167- 3 25.36 NbA/NbB tobacco Mar15-June 3267.0 0.031 101.277 2568.385 0 0 101.277 2568.385 -4178" 28 19,33 AUBlLs8 tobacco• Mar15-June 2229.0 0.038 84.702 1637.29 0 0 84.702 1637.29 '' 322E 2A . 9,1 LnA D , Feb i 5-June 70.0 1.25 15 72,5 659.75 N Sept -April 35 2.4 84 . 764.4 156.5 1424.15 ( 3228 \ 5 10 , LnA 0 ' Feb15-June 70.0 1.25 15 72.5 725 N .., Sept -April 35 2.4 84 840 156.5 1565 4178 2A 18,79 Au6 • B. Mar -Sept 5.5 37.5 206..25 3875.438 K . ; Sept -April 1 50 50 939.5 256.25 4814.938 4178' 28 19.33 AuB/LsB D Feb15-June 81,5 1.25 15 86.875 1679.294 N Sept -Agri€ 42 2.4 100.8 1948.464 187.675 3627.758 Totals: 56.3 5792.875 5749.E 11542.68 r sdui i ; !) zI J - 13,11 11 3 5-i'n `1' 1 v 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to lst Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield lbs N/Unit Residual /Ac Utilized _ 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield lbs N/Unit Residual /Ac Utilized Total Lbs WAC Total Ibs N Utilized 73226 4.59 AuB 0 Apr 1-Sept 15 25.0 4 100 459 0 0 100 459 T3226 2 4.59 Au8 0 Apr 1-Sept 15 25.0 4 100 459 0 0 100 459 T3226 3 4.59 AuB 0 Apr 1-Sept 15 25.0 4 100 459 ` 0 0 100 459 T3226 4 4.59 AuB 0 Apr 1-Sept 15 25.0 4 100 459 _ 0 0 100 459 73226 5 4.59 AuB 0 Apr 1-Sept15 25.0 4 100 459 0 0 100 459 73226 6 4.59 AuB 0 Apr 1-Sept 15 25.0 4 100 459 0 0 100 459 T3226 7 1.55 AuB 0 Apr 1-Se9115 25.0 4 100 155 0 0 100 155 73226 8 3.12 AuB 0 Apr 1•Sept15 25.0 4 100 312 0 0 100 312 T3226 9 2.85 AuB 0 Apr 1-Sept 15 25.0 4 100 285 0 0 100 285 T3226 10 4.59 Au8 0 Apr 1-Sept 15 25.0 4 100 459 0 0 100 459 73226 11 4.59 AuB 0 Apr 1-Sept 15 25.0 4 100 459 " 0 0 100 459 subi-9 3.84 AuS 0 Apr 1-Sept 15 25.0 4 100 . 384 0 0 100 384 sub10-11 2.52 AuB 0 Apr 1-Sept 15 '25.0 100 252 0 0 100 252 }yy,, ,/ sub12 5.7 AuB B March -Sept 5.5 37.5 206.25 1175.625 K 1 50 0 0 206.25 1175.625 'Optional land '• • 4098 1 3.91 NoA 0 Apr 1-Sept15 35.0 4 140 547.4 ' 0 0 140 547.4 4092 1 27.87 AuB 0 Apr 1-Sept 15 25.0 4 100 2787 0 0 100 2787 4092 3 10.8 AuB 0 Apr 1-Sept 15 25.0 4 100 1080 0 0 100 1080 4092 4 24 AuB 0 Apr 1-Sept 15 25.0 4 100 2400 0 0 100 2400 4085 1 11.5 AuB 0 Apr 1-5ep115 25.0 4 100 1150 0 0 100 1150 4085 2 14.5 AuB 0 Apr 1-Sept 15 25.0 4 100 1450 1 0 0 100 1450 4035 3 22 AuB 0 Apr 1-Sept 15 25.0 4 100 2200 0 0 100 2200 4080 1 10.3 AuB 0 Apr 1-Sept 15 25.0 4 100 1030 0 0 100 • 1030 4080 2 5.6 AuB 0 Aar 1-Sept 15 25.0 4 100 560 * 0 0 100 560 4080 3 8.5 RaA 0 Apr 1-Sept 15 37.0 4 148 1258 0 0 148 1258 4080 4 2 RaA 0 Apr 1-Sept 15 37.0 4 148 296 0 0 148 296 4080 5 6 NoA 0 Apr 1-Sept 15 35.0 4 140 840 0 0 140 840 4080 6 11.37 AuB 0 Apr 1-Sept15 25.0 4 100 1137 0 0 100 1137 4086 6A 11.37 AuB B Mar -Sept 5.5 37.5 206.25 2345.063 K . Sept -April 1 50 50 568.5 256.25 4080 7 16.78 RuA 0 Apr 1-Sept 15 25.0 4 100 1678 0 0 100 1678 4167 2 6.81 AuB B Mar -Sept 5.5 37.5 206.25 1404.563 K Sept -April 1 50 50 340.5 256.25 1745.063 4167 3 25.36 N5A'NbB 0 Apr 1-Sep1 15 37.5 4 150 3804 0 0 150 3804 4167 ' 4 8.36 ' NbB 8 Mar -Sept 6.4 37.5 240 2006.4 • K Sept -April 1 50 50 - 418 290 2424.4 ! 3226 2A 9.1.. LnA 0 Apr1-Sept15 22.0 4 88 800.8 0 0 88 800.8 - 3226. 5 10 LnA' 0 Apr1-Sepi15 22.0 4 88'. 880 0 0 88 880 4178 2A 18.79 AuB 8 Mar -Sept 5.5 37.5 206.25 3875 438 K . Sept -April 1 50 50 939.5 256.25 4814.938 4178 2B 19.33 AuB/LSB 0 Apr 1-Sept 15 25.0 4 100 1933 0 0 100 1933 Totals: 56.3 6235.625 2266.5 6235.625 3(b) of 8 -Reception Area Specifications Millet Option Tract Field Irrigated Soil tst Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized _ 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield tbs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized T3226 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 2 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 ` 0 0 250 1147.5 73226 3 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 4 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 _ 0 0 250 1147.5 T3226 5 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 6 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 7 1.55 AuB Millet May -Aug 5.0 50 250 387.5 0 0 250 387.5 T3226 8 3.12 AuB Millet May -Aug 5.0 50 250 780 ' 0 0 250 780 T3226 9 2.85 AuB Millet May -Aug 5.0 50 250 712.5 0 0 250 712.5 T3226 10 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 11 4.59 AO Millet , May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 sub1-9 3.84 AuB Millet May -Aug 5.0 50 250 960 0 0 250. 960 sub10-11 2.52 AuB Millet May -Aug 5.0 50 250 630 0 0 250 630 Optional la00 4098 1 3.91 NoA Millet May -Aug 5.5 50 275 1075.25 0 0 275 1075.25 4092 1 27.87 AuB Millet May -Aug 5.0 50 250 6967.5 0 0 250 6967.5 4092. 2 29 AuB Millet May -Aug 5.0 50 250 7250 ' 0 0 250 7250 4092 3 10.8 AuB Millet May -Aug 5.0 50 250 2700 0 0 250 2700 4092 4 24 AuB Millet May -Aug 5.0 50 250 6000 0 0 250 6000 4085 1 11.5 AuB Millet May -Aug 5.0 50 250 2875 0 0 250 2875 4085 2 14.5 AuB Millet May -Aug 5.0 50 250 3625 0 0 250 3625 4085 3 22 AuB Millet May -Aug 5.0 50 250 5500 . 0 0 250 5500 4080 1 10.3 AuB Millet May -Aug 5.0 50 250 2575 0 0 250 2575 408C 2 5.6 AuB Millet May -Aug 5.0 50 250 1400 0 0 250 1400 4080 3 8.5 RaA Millet May -Aug 5.0 50 250 2125 0 0 250 2125 4080 4 2 RaA Millet May -Aug 5.0 50 250 500 0 0 250 500 4080 5 6 NOA Millet May -Aug 5.5 50 275 1650 0 0 275 1650 4080 6 .22.74 AuB Millet May -Aug 5.0 50 250 5685 0 0 250 5685 4080 7 16.76 RuA Millet May -Aug 5.0 50 250 4195 0 0 250 4195 Totals: 50.6 12650 0 12650 3(b' of 8 Reception Area Specifications Grain Option Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized T3226 1 4.59 AuB Sorghum Mar15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 2 4.59 Au8 Sorghum Mar 15-Aug31 40.0 2.5 100 459 _ 0 0 100 459 T3226 3 4.59 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 4 4.59 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 5 4.59 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 6 4.59 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 7 1.55 AuB Sorghum Mar15-Aug31 40.0 2.5 100 155 0 0 100 155 T3226 8 3.12 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 312 _ 0 0 100 312 T3226 9 2.85 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 285 0 0 100 285 T3226 10 4.59 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 459 • 0 0 100 459 T3226 11 4.59 AuB Sorghum Mar15-Aug31 40.0 2.5 100 459 0 0 100 459 sub1-9 3.84 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 • 384 0 0 •100 384 sub10-11 2.52 Au8 Sorghum Mar 15-Aug31 ' 40.0 2.5 100 252 0 0 100 252 ' Optsonalland 4098 1 3.91 - NoA Sorghum Mar 15-Aug31 55.0 2.5 137.5 537.625 0 0 137.5 537.625 4092 1 Ac 27.87 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 2787 0 0 100 2787 4092 2 23 AuB Sorghum Mar15-Aug3i 40,0 2.5 100 2900 0 0 100 2900 4092 3 10.8 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 1080 0 0 100 1080 4092 4 24 AuB Sorghum Mar 15-Aug31 40.0 2,5 100 2400 0 0 100 2400 4085 1 11.5 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 1150 0 0 100 1150 4085 2 14.5 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 1450 0 0 100 1450 4085 3 22 AuB Mar15-Aug31 40.0 2.5 100 2200 0 0 100 2200 4080 1 10.3 AuB _Sorghum Sorghum Mar 15-Au,31 40.0 2.5 100 1030 0 0 100 1030 4080 2 5.5 AuB Sorghum Mar 15-Aug31 40.0 2.5 100 560 0 0 100 560 4080 3 8.5 RaA Sorghum Mar 15-Aug31 60.0 2.5 150 1275 0 0 150 1275 4080 4 2 RaA Sorghum Mar15-Aug3i 60.0 2,5 150 300 0 0 150 300 4080 5 6 NoA Sorghum Mar15-Aua31 55.0 2.5 137.5 825 0 0 137.5 825 4080 6 22.74 AuB Sorghum Mar 15-Aug31 40.0 2,5 100 2274 0 0 100 2274 4080 7 16.78 RuA Sorghum Mar 15-Au931 45.0 2.5 112.5 1887.75 ' 0 0 112.5 1887.75 Totals: 50.6 5060 0 5060 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N / ton F Cotton 0,12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain :Grazed 50 Ibs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 5200 Wean to Feeder 0.072 Feeder to Finish 0.36 374.4 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates, The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 374.4 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1872 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 6 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 14.976 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soli Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T3226 1 AuB D 0.6 1 T3226 2 AuB D 0.6 1 T3226 3 AuB D 0.6 1 T3226 4 AuB D 0.6 1 T3226 5 AuB D 0.6 1 T3226 6 AuB D 0.6 1 T3226 7 AuB D 0.6 1 T3226 8 AuB D 0.6 1 T3226 9 AuB D 0.6 1 T3226 10 AuB D 0.6 1 T3226 11 AuB 'D 0.6 1 subl-9 AuB D 0.6 1 sub10-11 AuB D 0.6 1 sub12 AuB B 0.6 1 Optional land 4098 1 NoA D 0.5 1 4092 1 AuB D 0.6 1 4092 2 AuB D 0.6 1 4092 3 AuB D 0.6 1 4092 4 AuB D 0.6 1 4085 1 AuB D 0.6 1 4085 2 AuB D 0.6 1 4085 3 AuB D 0.6 1 4080 1 AuB D 0.6 1 4080 2 AuB D 0.6 1 4080 3 RaA D 0.4 1 4080 4 RaA 'D 0.4 1 4080 5 NoA D 0.5 1 4080 6 AuB D 0.6 1 4080 7 RuA D 0.35 1 4167 2 AuB B 0.6 1 4167 3 NbA/NbB D 0.4 1 4167 4 NbB B 0.4 1 4167 4 NbB B 0.4 1 ""4167** 3 NbA/NbB tobacco 0.4 1 *"4178** 2B AuB/LsB tobacco 0.6 1 3226 2A LnA D 0.5 1 3226 5 LnA D 0.5 1 4178 2A AuB B. 0.6 1 6 of 8 Additional Comments: Sub acres are acres picked up using a honey wagon. This is optional in this plan. Sub 12 is the extension of pulls 10 and 11, grower will be using the honeywagon to apply to this section of the field. This is also optional. Grower has the option of planting tobacco on pulls 1,2,3,10 and 11 at a rate of 40 Ibs N/ac and application window is 30 day pre -plant. 4/15/2011 - updated plan to show additional acreage (optional). The optional land (T 4098, 4085, 4080 and 4092) will be applied to using a honeywagon. It's written in a corn, wheat and soybean rotation but has the option to plant tobacco also. The rate for tobacco is 40 Ibs N/ac and the application window is 30 day pre -plant. Remember to subtract 15 lbs N /acre to the next crop following soybeans. 5/20/2012 updated plan to include millet and sorghum amendments and add additional optional fields 2a and 5 from Tract 3226 and new tract 4167 fields 2, 3 and 4, all to be applied using honeywagon. SB515 setbacks apply. They are as follows: 1. 100' from water supply well 2. 200' from residence 3. 50' from public ROW. 4. 75' from residential property line not owned by the producer or lessor. 5. 75' from blue -line stream The grazing rate has been used on all bermuda fields however the producer may cut for hay if he desires. Tract 4092 field 2 29.00 acres has been removed from this NUP and made part of the Edith and Donnell Kornegay NUP. Producer may plant a small grain cover crop on T3226 at 50 lbs N per acre if harvested and 30 Ibs N per acre in unharvested. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Pleasant Grove 1 &2 Donnell Kornegay I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Donnell Kornegay Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Affiliation: Address: Signature: Date Toni W. King Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 ,sue 5 o'z \ }/ Date 8 of 8 NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Donnell Kornegay, Jr. Farm Name: Pleasant Grove Nurseries - 31-287 County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 5200 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation Producer has the option of planting and harvesting Grain Sorghum instead of soybeans in his 2 year crop rotation. Owner/ anager Date Technical Specialis— Date Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total lbs N Acrea•e Type Code Apply Yield lbs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield lbs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized T3226 1 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ` 0 0 100 459 T3226 2 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ` 0 0 100 459 T3226 3 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ` 0 0 100 459 T3226 4 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ' 0 0 100 459 T3226 5 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ` 0 0 100 459 T3226 6 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459' 0 0 100 459 T3226 7 1.55 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 155 ` 0 0 100 155 T3226 8 3.12 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 312 ' 0 0 100 312 T3226 9 2.85 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 285 0 0 100 285 T3226 10 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 ' 0 0 100 459 T3226 11 4.59 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 459 0 0 100 459 T3226 subl-9 3.84 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 384 ` 0 0 100 384 T3226 sub10-11 2.52 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 252 ` 0 0 100 252 0 0 Optional land ' 0 0 ` 0 0 4098 1 3.91 NoA Grain Sorghum Mar15-Aug31 55.0 2.5 137.5 537.625 ` 0 0 137.5 537.625 4092 1 27.87 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 2787 ` 0 0 100 2787 4092 2 29 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 2900 ' 0 0 100 2900 4092 3 10.8 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 1080 ' 0 0 100 1080 4092 4 24 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 2400 ' 0 0 100 2400 4085 1 11.5 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 1150 _ ' 0 0 100 1150 4085 2 14.5 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 1450 0 0 100 1450 4085 3 22 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 2200 0 0 100 2200 4080 1 10.3 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 1030 ` 0 0 100 1030 4080 2 5.6 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 560 ` 0 0 100 560 4080 3 8.5 RaA Grain Sorghum Mar15-Aug31 60.0 2.5 150 1275 0 0 150 1275 4080 4 2 RaA Grain Sorghum Mar15-Aug31 60.0 2.5 150 300 ' 0 0 150 300 4080 5 6 NoA Grain Sorghum Mar15-Aug31 55.0 2.5 137.5 825 ` 0 0 137.5 825 4080 6 22.74 AuB Grain Sorghum Mar15-Aug31 40.0 2.5 100 2274 ' 0 0 100 2274 4080 7 16.78 RuA Grain Sorghum Mar15-Aug31 45.0 2.5 112.5 1887.75 ` 0 0 112.5 1887.75 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ' 0 0 0 0 Totals: 266.1 27716.38 0 27716.38 NUTRIENT UTILIZATION PLAN AMENDMENT Grower(s): Farm Name: Count : Donnell Kornegay, Jr. Pleasant Grove Nurseries - 31-287 Du•lin Farm Capacit : Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 5200 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation Producer has the option of planting and harvesting millet for hay instead of soybeans in his 2 year crop rotation. Owner/Manager Technical Specialist Date \e—\—ZD\\ Date Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized T3226 1 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 2 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 " 0 0 250 1147.5 T3226 3 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 " 0 0 250 1147.5 T3226 4 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 " 0 0 250 1147.5 T3226 5 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 " 0 0 250 1147.5 T3226 6 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 7 1.55 AuB Millet May -Aug 5.0 50 250 387.5 0 0 250 387.5 T3226 8 3.12 AuB Millet May -Aug 5.0 50 250 780 0 0 250 780 T3226 9 2.85 AuB Millet May -Aug 5.0 50 250 712.5 0 0 250 712.5 T3226 10 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 0 0 250 1147.5 T3226 11 4.59 AuB Millet May -Aug 5.0 50 250 1147.5 " 0 0 250 1147.5 T3226 subl-9 3.84 AuB Millet May -Aug 5.0 50 250 960 0 0 250 960 T3226 sub10-11 2.52 AuB Millet May -Aug 5.0 50 250 630 0 0 250 630 0 0 Optional land " 0 0 0 0 4098 1 3.91 NoA Millet May -Aug 5.5 50 275 1075.25 0 0 275 1075.25 4092 1 27.87 AuB Millet May -Aug 5.0 50 250 6967.5 " 0 0 250 6967.5 4092 2 29 AuB Millet May -Aug 5.0 50 250 7250 0 0 250 7250 4092 3 10.8 AuB Millet May -Aug 5.0 50 250 2700 " 0 0 250 2700 4092 4 24 AuB Millet May -Aug 5.0 50 250 6000 " 0 0 250 6000 4085 1 11.5 AuB Millet May -Aug 5.0 50 250 2875 " 0 0 250 2875 4085 2 14.5 AuB Millet May -Aug 5.0 50 250 3625 0 0 250 3625 4085 3 22 AuB Millet May -Aug 5.0 50 250 5500 " 0 0 250 5500 4080 1 10.3 AuB Millet May -Aug 5.0 50 250 2575 0 0 250 2575 4080 2 5.6 AuB Millet May -Aug 5.0 50 250 1400 " 0 0 250 1400 4080 3 8.5 RaA Millet May -Aug 5.0 50 250 2125 0 0 250 2125 4080 4 2 RaA Millet May -Aug 5.0 50 250 500 " 0 0 250 500 4080 5 6 NoA Millet May -Aug 5.5 50 275 1650 " 0 0 275 1650 4080 6 22.74 AuB Millet May -Aug 5.0 50 250 5685 0 0 250 5685 4080 7 16.78 RuA Millet May -Aug 5.0 50 250 4195 0 0 250 4195 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Totals: 266.1 66772.75 0 66772.75 Grower: Pleasant Grove Nursery #2 Designed By: JLD Address: 221 Scott's Store Rd. Checked By: JNT Mt. Olive, NC 28365 Date: 11/13/96 County: Duplin Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 103.70 TOP OF STORM ELEV = 102.70 STRT PMP EL.= 101.90 \ TOP OF TEMP STORAGE ELEV = 101.90 \ / END PMP EL. = 100.10 \ TOP OF TREAT ELEV = 100.10 / SHWT = 99.80 \ / \ / \ / \ / FINISHED BOTTOM ELEV = 93.70 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 LAGOON SITE SOILS INVESTIGATION PROJECT: 6,3 4,e,,,6.„r COUNTY: %P,,,i FIELD INVESTIGATION BY: k -I DATE: v,„ /x., SITE SKETCH 4— Nayse,z•v I1 W% % %Cox ,v,k-r// i / r-, at, '` 1 0 I I �oNo 1 • BORING DEPTH SCALE WT — BORING NUMBER AND PROFILE t C/ 3 i Sif do ,I p 3 I pie, 19020 z `..r � - 7 AN 6ZAy/ZSrnep Cor4r.yf/t 3= f'' 14,4r /311.,-) Gsm,•y;r,•-'o '- ,'q // e' IOi/H7' /A✓ Murri" "iidNJ Hex 9 75 i 4Rg3' i lit.' /'brrica // fro' 641� I la) ,,'rn'&fr,r i N,6 N/ f/, ,%% MIX . 1 --• ---- 3 z ur ,,jai � 54,o i - x,fc.e /'Xca w f y,vo I i ✓ f`� pp �TA�MOrfLEO f4.o I i i, r a.lr�l�,cNrK `— • HZo NN.N FT1 - -ii r - -1i = - --- BORING/ SAMPLING METHOD: 774c/O,I,E SIGNATURE: Grower: Pleasant Grove Nursery #2 Designed By: JLD Address: 221 Scott's Store Rd. Checked By: JNT Mt. Olive, NC 28365 Date: 11/13/96 County: Duplin Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: 2600 Hd. Finishing: 0 Farrow to weanling: 0 Farrow to feeder: 0 Farrow to finish: 0 Boars: 0 Storage Period: 180 Days 25 Yr. / 24 Hr Storm Event 7.5 In. "Heavy Rain" Factor Not Applicable Rainfall in Excess of Evaporation 7.0 In. Additional Water Usage: 0 Additional Drainage Area: 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) N Does Operator Want Emergency Spillway? (Y/N) N Is This Design for an Existing Farm? (Y/N) Y Is Drain Tile Req'd to Lower SHWT? (Y/N) N Seasonal High Water Table Elev: 99.80 Ft. Freeboard: — — -- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Top of Storm / Spillway Buffer: Not Applicable Side Slopes: Inside Top Length: Inside Top Width: Top of Dike Elevation: Finished Bottom Elevation: Start Pump Elevation: Stop Pump Elevation: 3 :1 (H:V) 120.0 Ft. 200.0 Ft. 103.70 Ft. 93.70 Ft. 101.90 Ft. 100.10 Ft. LAGOON VOLUME REQUIREDVOL. DESIGN VOLUMES % REQ'D. Storm Stor = Temporary = Permanent = Total Volume = 15000 (Cu.Ft.) 33048 (Cu.Ft.) 78000 (Cu.Ft.) 126,048 (Cu.Ft.) Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) 17,226 (Cu.Ft.) 34,374 (Cu.Ft.) 81,594 (Cu.Ft.) 133,193 (Cu.Ft.) 114.84% 104.01 % 104.61% 105.67% 1.5 Ft. 24,000 S.F. Murphy Farnily Farms Engineering (910) 289-2111 P.O. Box 759, Rose Hill NC 28458 Grower: Address: County: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin Designed By: JLD Checked By: JNT Date: 11/13/96 Sheet 2of7 ACTUAL DESIGN VOLUME CALCULATIONS LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) 93.70 8,400 94.00 8,763 95.00 10,021 96.00 11,350 97.00 12,752 98.00 14,226 99.00 15,771 100.00 17,389 101.00 19,078 102.00 20,840 103.00 22,674 103.70 24,000 Incr. Vol. (Cu. FT) 2,574 9,392 10,686 12,051 13,489 14,998 16,580 18,234 19,959 21,757 16,336 Cumul. Vol. (Cu. FT) 2,574 11,967 22,652 34,703 48,192 63,191 79,771 98,004 117,964 139,720 156,056 These volumes were calculated using the vertical average end area method. TOTAL REQD VOLUME: 126,048 CF CUMULATIVE VOL ZONE VOL 105.67% END PUMP = = = = > START PUMP = = _ > MAX STORAGE = = > 100.10 FT 101.90 FT 102.70 FT Murphy Family Farms Engineering 81,594 CF TR'MT 115,968 CF TEMP 133,193 CF STORM P.O. Box 759, Rose Hill NC 28458 81,594 104.61% 34,374 104.01% 17,226 114.84% (910) 289-2111 Grower: Pleasant Grove Nursery #2 Address: 221 Scott's Store Rd. Mt. Olive, NC 28365 County: Duplin Designed By: JLD Checked By: JNT Date: 11/13/96 Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Requir Animal Type Capacity * ALW * (cu.ft./Ib) = Total Nursery 2,600 30 1.00 78,000 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.) = 78,000 Sludge Storage Volume: �IAnimal Tvoe Tntal Capacity * ALW * (cu.ft./Ib) = Nursery 2,600 30 0.00 0 Finishing 0 ` 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 ', 400 0.000 0 otal Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 Animal Type Capacity * Sto. Period * (gals/Hd./day) = Total Nursery 2,600 180 0.30 142,480 Finishing . 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 142,480 19,048 Animal Type Capacity * Sto. Period * (gals/Hd./day) = Total Nursery 2,600 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= 0 0 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Pleasant Grove Nursery #2 Designed By: JLD Address: 221 Scott's Store Rd. Checked By: JNT Mt. Olive, NC 28365 Date: 11/13/96 County: Duplin Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol. = (Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (24000 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 14,000 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol. = (24000 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 15,000 "Heavy Rain" Storage: Vol. = (Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. VoI.= (24000 sq.ft + 0 sq.ft.) * Q.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") = Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) = Total Required Permanent Storage (Treatment + Sludge) = 15,000 (CU.FT) 33,048 (CU.FT) 78,000 (CU.FT) TOTAL REQUIRED VOLUME = 126048 (CU.FT.) Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Address: County: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin Designed By: Checked By: Date: Sheet 5 of 7 JLD JNT 11/13/96 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25 yr/24 hr Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: 103.70 FT. Not Applicable 102.70 FT. Not Applicable 101.90 FT. 100.10 FT. Not Applicable 99.80 FT. 93.70 FT. 120.00 FT. 200.00 FT. 3:1 H:V 24,000 SF 1.5 FT. 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 133193 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth 6.4 FT. 1.8 FT. 1.8 FT. 10.0 FT. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Address: County: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin Designed By: JLD Checked By: JNT Date: 11/13/96 Sheet7of7 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359— WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. DESIGNED: NOTE: See attached Waste Utilization Plan J.t.Pt DATE: iiII449t" ( ansev> COMMENTS: Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: ADDRESS: COUNTY: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days of temporary storage for: (1) manure production of animals, (2) excess fresh water storage, (3) rainfall in excess of evaporation, (4) storage for the 25 year / 24 hour storm for the location, (5) and, if applicable, an additional "heavy rain" storage volume for chronic rainfall events. Allocation for any additional fresh water usage is also included in the temporary storage. The volume of waste generated from a given number of animals will be fairly constant throughout the year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A staff gauge must be installed in the lagoon that indicates the start pumping and stop pumping levels. The start pumping level is the maxium liquid level under normal operating conditions. The stop pumping level is the minimum liquid level under normal operation to maintain required treatment volume and d'epth. Pumping can be started and stopped anywhere between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. However, it is recommended that the lagoon be kept pumped down as much as possible. Land application of wastewater is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling guns. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is required that the treatment lagoon be precharged to one—half the treatent volume or as otherwise specified on the lagoon design drawings before wastes are introduced. The purpose is to prevent excessive odors during start—up. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached Waste Utilization Plan shall be followed. The plan recommends sampling and testing of waste before land application. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: Pleasant Grove Nursery #2 ADDRESS: 221 Scott's Store Rd. Mt. Olive, NC 28365 COUNTY: Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 2 OF 2 3. Begin temporary storage pump —out of the lagoon when the fluid level reaches the elevation 101.90 as marked by the staff gauge. Stop pump —out when the fluid level reaches elevation 100.10. This temporary storage, less 25 year / 24 hour storm, contains 34374 cubic feet or 257114 gallons. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded or damaged areas and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner such that waste will not reach other property and public rights —of —way. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. Waste shall not be discharged into surface waters, drainageways, or wetlands by either discharge or by over —spraying. The Department of Environment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: Pleasant Grove Nursery #2 ADDRESS: 221 Scott's Store Rd. Mt. Olive, NC 28365 COUNTY: Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 1 OF 3 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND. EARTHFILL PLACEMENT The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated material may be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectable. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height with an impoundment capacity of 10 acre—feet or more fall under the jurisdiction of the NC Dam Safety Law and require permitting by the NC Dept. of Environment, Health and Natural Resources, Land Quality Section. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED CLAY LINER THICKNESS SHALL BE 1.5 FT. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN INDICATED ON THE DRAWINGS OR WHEN MATERIAL IS ENCOUNTERED DURING CONSTRUCTION THAT WILL NOT PROVIDE THE PERMEABILITY LIMITS AS STATED LATER IN THIS SECTION. SUCH MATERIAL IS CONSIDERED UNSUITABLE WITH RESPECT TO LINING. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DRAWINGS WHEN LINERS ARE REQUIRED. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: ADDRESS: COUNTY: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 2 OF 3 When areas of unsuitable material are encountered, they will be overexcavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a material approved by the engineer or his representative. REFER TO THE DRAWINGS FOR SPECIAL CONSIDERATIONS. Soil liner material shall come from an approved borrow area. The minimum moisture content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum moisture content during placement. The maximum moisture content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 95 percent of the Standard Proctor Maximum Dry Density (ASTM D698) of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted permeability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment iri an established pattern helps assure uniformity in the entire placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferred type of compaction equipment. In accordance with NRCS South National Technical Center (SNTC) Technical Note 716 (revised September 1993) the maximum allowable specific discharge of the liner is 1.0 x 10-5 cm/sec. This specific discharge is dependant on the permeability of the liner material, the liner thickness, and the hydrostatic pressure on the liner. With the minimum required liner thickness stated earlier and the maximum liquid depth in the lagoon, the maximum permeability of the compacted liner is 1.25 x 10-6cm/sec. Upon completion of the liner, undisturbed samples will be taken and tested for actual permeability. Any permeability tests indicating a higher permeability than stated above will be considered as failing. Failing tests will require recompaction of the liner material and retesting. For lagoons being built in soils which do not require clay lining the same permeability requirements apply as for clay liners and testing of the in —situ material will be conducted. During the excavation process, soils at the excavated surface are loosened as adjacent material is being removed. As a result, the permeability of these surface soils is increased. To insure proper compaction and minimum soil permeability, when lagoon excavation is complete the inner side slopes and bottom shall be rolled thoroughly prior to testing. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 i GROWER: Pleasant Grove Nursery #2 ADDRESS: 221 Scott's Store Rd. Mt. Olive, NC 28365 COUNTY: Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 3 OF 3 The soil liner shall be protected from scour produced by the discharge from waste outlet pipes. This can be done by using some type of energy dissipator: concrete flumes, concrete blocks laid tightly together, or using flexible pipe outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification or are shown on the drawings. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when called for in the notes on the drawings or as shown on a typical cross section on the drawings. The final dimensions of the cutoff trench shall be determined by observation of the foundation materials during construction. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to the seeding specifications. Topsoil, if available on site should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS: An observation trench shall be dug along the perimeter of the lagoon 25 feet outside the proposed embankment toe to verify that no subsurface drain tile lines are present in the lagoon area. The trench shall be dug to a minimum depth of five feet and shall have a width adequate to accommodate equipment used for backfill and compaction. Trench side slopes shall be 1:1 or flatter. Trench backfill shall be compacted as stated in the EXCAVATION AND EARTHFILL PLACEMENT section of the specification. When tile drains are encountered, the tile will be removed to a minimum of 25 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with material approved by the engineer or his representative. Tile drains that are removed shall be either capped off or rerouted around the lagoon, as directed by the engineer or his representative. SAFETY AND HEALTH REQUIREMENTS: All operations shall be carried out in a safe, skillful, and workmanlike manner. All safety and health regulations shall be observed and appropriate personal safety and health measures used at all times during construction. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: ADDRESS: COUNTY: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 1 OF 1 SEEDING SPECIFICATIONS ACREAGE TO BE SEEDED: 2.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 120 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 60 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 120 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NUMBER 1) ' SEEDING DATES: MARCH 15 TO JUNE 15 '16 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 20 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 80 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 APPLY THE FOLLOWING. 2000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED ANDFIRM SEEDBED WITH A CULTIPACKER OR SIMILAR DEVICE. APPLY MUCH AND SECURE WITH AN ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIA GRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIA GRASS IS ESTBLISHED. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: ADDRESS: COUNTY: Pleasant Grove Nursery #2 221 Scott's Store Rd. Mt. Olive, NC 28365 Duplin DESIGNED BY: JLD CHECKED BY: JNT DATE: 11/13/96 SHEET 1 OF 2 Emergency Action Plan Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow —possible solutions are: add soil to berm to temporarily increase elevation of dam —any permanent alteration of the dam should be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable `rate stop all additional flow to the lagoon (waters) --hold waste in house if possible call a pumping contractor ▪ make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field —actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field . incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers —actions include: — stop recycle (flushing system) pump — stop irrigation pump — close valves to eliminate further discharge — separate pipes to create an air gap and stop flow flush system, houses, solids separators —actions include: — stop recycle (flushing system) pump — stop irrigation pump — make sure no siphon effect has been created — separate pipes to create an air gap and stop flow D. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks —possible action*: . dig a small well or ditch to catch all seepage,put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil . other holes may be likewise temporarily plugged with clay soil Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 GROWER: Pleasant Grove Nursery #2 DESIGNED BY: JLD ADDRESS: 221 Scott's Store Rd. CHECKED BY: JNT Mt. Olive, NC 28365 DATE: 11/13/96 COUNTY: Duplin SHEET 2 OF 2 *Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. B. During noral business hours, call your DE regional office, at 910-395-3900 after hours, emergency number: 910-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been under taken, and the seriousness of the situation. C. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS)at 910-296-2160. D. Instruct EMS to contact local Health Department. E. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121 for advice/technical assistance. 910-296-2143 for advice/technical assistance. A. Contact Murphy family Farms Land and Nutrient Manageent Departent at 910- 289-2111 for advice/technical assistance. 4. Implement procedures as advised by DEM and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458, KENANSVILLE, NC 28349 910-296-2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277, KENANASVILLE, NC 28349 910— 296— 2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909, KENANASVILLE, NC 28349 910— 296— 2160 DIVISION OF ENVIRONMENTAL MANAGEMENT 127 CARDINAL DRIVE EXT WILMINGTON, NC 28405 — 3845 910— 395— 3900 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 INSECT CONTROL CHECKLIST FOR ANON L • PER T NS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids N1 Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. () Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (V)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC -- November 11, 1996 10 Dry Manure Handling Accumulations of animal Systems wastes () Remove spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked () pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner signature For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 11 SWDNE FARM WASTE MANAGEMENT ODOR CONTROL CHECKUST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production .(X)Vegetative or wooded buffers: (K)Recommended best management practices; ,Good judgment and common sense Animal body surfaces Dirty manure covered animals Wry floors Floor surfaces Wet manure -covered floors (Slotted floors; (A)Waterers located over slotted floors; (})Feeders at high end of solid floors; (- )Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection Urine pits Partial microbial decomposition (IFrequent manure removal by flush, pit recharge or scrape ( )Underfloor ventilation Ventilation exhaust fans Volatile gases CX)Fan maintenance; Dust (X )Efficient air movement Indoor surfaces Dust Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge points Agitation of recycled ( )Extend recharge lines to near bottom of lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain collection or junction boxes Agitation during waste kBox Covers water conveyance End of drain pipes at lagoon Agitation during waste ( )Extend discharge point of pipes water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Biological mixing Agitation (X!Proper lagoon liquid capacity )Correct lagoon startup procedures )Minimum surface area -to -volume ratio -)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation nozzles Wind draft (X)Irrigate on dry days with little or no wind (X,)Minimum recommended operation pressure kX)Pump intake near lagoon liquid surface ( x)Pump from second -stage lagoon AMOC -- November 11, 1996 12 Storage tank or basin surface Partial microbial ( )Bottom or midlevel loading decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition )Proper disposition of carcasses Dead animal disposal pits Carcass decomposition ( )Complete covering of carcasses in burial pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water around facilities improper drainage Microbial decomposition of organic matter ()Farm access road maintenance away from facilities Manure tracked Poorly maintained access (Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge --Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practi es have been reviewed with me. ( andowner ` lgnature) 13 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality El n Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. flRendering at a rendering plant licensed under G.S. 106-168.7. ElComplete incineration according to 02 NCAC 52C .0102. El El A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. n n In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Q a Any method which, in the professional opiniontof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). aMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manage Dat� C.-ok - - Z. Signature of Technical Specialist Date Operator: - Donnell Kornegay County: = Duplin Date: = 07/18/05 Dist.to nearest residence (other than owner): 900 ft. sows (farrow to finish):=== > sows (farrow to feeder): eder):=== > head (finishing only): 0 sows (farrow to wean): > head (wean to feeder): 2600 Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 1.0 25 Year - 24 Hour Rainfall (in.) > 7.5 Rainfall in excess of evaporation (in.) > 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day)' > Temporary storage period (days) > 180 Freeboard (ft.): > 1.0 Side slopes (inside lagoon): > 3.0 : 1 Inside top length (ft.): > 175.0 Inside top width (ft.): > 140.0 Top of dike elevation (ft.): > 50.0 Bottom of lagoon elevation (ft.): > 38.0 Seasonal high watertable(SHWT) elev.(ft.):=> 44.0 Total required volume: - 126652 cu. ft. Actual design volume: = 155089 cu. ft. Stop pumping el.(> or = to 44.0 ft.SHWT)> 45.0 ft. (> or = to 44.0 ft.Min.) Required minimum treatment volume: 78000 cu. ft. Volume at stop pumping elevation: 78281 cu. ft. Start pumping elev.: > 48.3 ft. Volume at start pumping elevation: 139678 cu. ft. Actual volume less 25yr-24hr rain: 139777 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 33340 cu. ft. Actual volume to be pumped:==> 61397 cu. ft. PleaSoof 6rot,tit- ) 5 0fi1A 601 St Deck % CAckn)e j e&poam Ib O1-4 Ot"\ 5 #-f Defir) 134/tv 1Jo44,1. ()ll4fls System CCabratuon Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 1 O ERATfON & MAONTENANCCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: o Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. o Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, ecycling Pipes, and verflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lago n surface -- I. ok f .r: 1. undesirable vegetative growth 2. floating or lodged debris 11) ti1) Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. o Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 o Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. o Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: o Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. o Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). o Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. o Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. 0 as far away from the drainpipe inlets as possible. O Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Locate float pump intakes approximately 18 inches underneath the liquid surface and O Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. O Maintain strict vegetation, rodent, and varmint control near lagoon edges. O Do not allow trees or large bushes to grow on lagoon dam or embankment. O Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. O If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Shuidcje fl emovrsfl Rate of lagoon sludge buildup can be reduced by: 5 o proper lagoon sizing, o mechanical solids separation of flushed waste, o gravity settling of flushed waste solids in an appropriately designed basin, or o minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: o have more nutrients, o have more odor, and o require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. o Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage - Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, You should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with IOW phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6