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HomeMy WebLinkAbout310247_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0247 Certificate Of Coverage Number: AWS310247 2. Facility Name: White Flash Hog Farm 3. Landowner's Name (same as on the Waste Management Plan): Paul D Grady 4. Landowner's Mailing Address: 787 White Flash Rd City: Mount Olive State: NC Zip: 28365 Telephone Number: 919-658-3461 Ext. E-mail: 5. Facility's Physical Address: 133 Jeff Outlaw Rd City: Mount Olive State: NC Zip: 28365 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Maxwell Foods LLC 10. Operator Name (OIC): B x—rjael/ Phone No.: 358� f'»L4lP.el',,r 11. Lessee's Name (if there is not a Lessee, write "None"): 9/9f "2,1-0470 j' 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Feeder to Finish 2,880 OIC #: '6 2 o-W Swine Cattle Dr% Poultry Wean to Finish DairyCalf Other Types Non Horses Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Horses - Other Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Sheep - Other Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers RECENEDIRCZZVD1NR APR 0 3 2019 Weer Regional Operations $ection 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name 1 Estimated Date Built 1/12/1993 Liner Type (Clay, Synthetic, Unknown) cra Capacity (Cubic Feet) 6s3R l�{ Estimated Surface Area (Square Feet) 72,745.00 Design Freeboard "Redline" (Inches) /9.ou -ROO Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.I0C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist. containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov Name: I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Pa4 0 1. Signature: I y7+' .0/'.7 Title: © VIM Date: _ 3 %{ Name: Title: Signature: _ Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mall Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 Producer: Location: ANIMAL WASTE UTILIZATION PLAN PAUL D GRADY 787 WHITE FLASH RD MT. OLIVE NC 28365 Telephone: 919-658-3461 Type Operation: Existing Feeder to Finish Swine Number of Animals: 2880.00 hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementin plan in order to maximize the fertilizer valueyof rtheste wasteut1andatoon ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop and to reduce the potential for pollution production be applied to a growing cropthe waste should days prior to planting or applied not more than 30 Injecting the waste odiskingowillrconsees ve reduce odorbreaking dormancy. problems, nutrients and This plan is based on the waste al If you choose to change methods in thefuture,1 method needhown above. pame.n. Nutrient levels for different a you to revise this am application methods are not the The estimated acres needed to apply typical nutrient content for thsthe animal waste is based on requirements should be based on the ywaste analysis report waste management facility.facility.e of Acreage analysis made, which could allow soadditional waste to be t from your Provisions shall be made for the area receivme cases ing may want to have plant so as to accommodate changing waste analysis content and croapplied. Lime must be a ng waste to be flexible applied to maintain pH in the optimum range for pspeific crop production. This waste utilization This compliance utilization with on plan, NCAC if carried out, fo 2Hmeets the requirements Management Commission. .0217 adopted by the Environmental AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons 2880 hogs x 1.9 tons waste/ho s etc.) 9 /year = 5472 tons AMOUNT OF PLANT AVAILABLE NITROGEN p ( AN) PRODUCED PER YEAR 2880 hogs x 4.6 lbs PAN/hogs/year = 13248 lbs. PAN/year Applying the above amount of waste is a big job. You should plan manner. time and have appropriateequipment to apply the waste in a timely The following acreage will be needed for waste a lic the crop to be grown, soil type and surface a ppljc ation based on ication. !ECENEDiNCUZCCDWR APR 037019 Wen Quality Regioik; Opz:z.I:3:s Section Page: 2 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, to plan. Nutrient levels for different applicationneemethodsraresnothis the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage waste requirements should be based on the waste analysis report from your analysisnagement made, whichllity. In could allow me cases additional you may want to have plant additional waste e ied Provisions shall be made for the area receiving wastebtoabelflexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2880 hogs x 1.9 tons waste/hogs/year = 5472 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2880 hogs x 4.6 lbs PAN/hogs/year = 13248 lbs. PAN/year timeyand haveabove appropriate equipment 1s toapply big job. You should plan manner.PP Y the waste in a timely The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. APR n32019 wr'r Quality Regional 0 .reen',c SecdOTI Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT 4137 JUN 4137 FIELD 1 SOIL TYPE & CLASS - DETERMINING PHASE RAA MAR 4137 SEPT 15 -1 RAA CROP CODE APPLY METH C I YIELD 110 LBS AW N PER AC 122.5 55 F110 COMM N PER AC or RESID. N 15 ** ACRES 8.9 8.9 * LBS AW N USED APPLIC TIME 1090.25 +MAR- 979 +OCT- -1 RAA IDSB 33 132 8.9 1174.8 +JUN- 37 JUN 437 MAR 2 PNA I 4137 SEPT 15 IPNA -2 PNA JW 135 153.75 50 1100 DSB 43 1172 I 15 134.6 5319.75 +MAR- 4137 1-1 RAA ITO I 0 34.6 13460 +OCT- 34.6 11.77 5951.2 +JUN- 0 4137 1-2 PNA TTO I 0 END 10.0 0 TOTALJ17975 - Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. + - Dates shown reflect optimum uptake periods for nutrients. Waste Page: 3 ANIMAL WASTE UTILIZATION PLAN appilcation may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates. permit. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT (FIELD SOIL TYPE & CLASS - DETERMINING PHASE END CROP CODE APPLY METH YIELD LBS AW N PER AC COMM N ** PER (ACRES AC or RESID. N * LBS AW N USED APPLIC TIME TOTAL 0 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. - Dates shown reflect optimum uptake periods for nutrients. Waste application may begin up to thirty(30) days prior to planting or green -up of forages, and extend past optimum dates shown if plant growth, pumping conditions, and PAN loading rates permit. ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE C DSB TO W CROP CORN DOUBLE CROPPED SOYBEANS TOBACCO WHEAT UNITS BUSHELS BUSHELS PER UNIT 1.25 4 BUSHELS 2 Page: 5 *** TABLE 1 TABLE 2 TOTAL ANIMAL WASTE UTILIZATION PLAN TOTALS FROM TABLES 1 AND 2 WETTABLE ACRES 43.5 43.5 LBS AW N USED 17975 0 17975 *** BALANCE -4727 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 6 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1065.6 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 5328 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 17.76 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 42.624 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 2596 depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract I Field I Soil Type Crop 'Application RatelApplic. Amount (in/hr) (inches) 4137 11 I RAA I C .40 I *1.0 4137 1 2 I PNA I C I .45 I *1.0 I4137 I - I I I I I -1 I RAA I TO I I* I _ I I I I_ 4137 I -1 I RAA I DSB I .40 I *1.0 I I I I I 4137 I -1 I RAA I W I .40 I *1.0 I_ I I I I 4137 I -2 I PNA I TO I I* I I I I I 4137 I -2 I PNA I DSB I .45 I *1.0 I I I I I 437 I -2 I PNA I W I .45 I *1.0 I I ( I * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum Page: 8 ANIMAL WASTE UTILIZATION PLAN in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Fa,ilure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION THIS PLAN IS WRITTEN BASED ON A TWO YEAR CROPPING ROTATION. THE PAN HAS BEEN DOUBLED TO ACCOUNT FOR THIS ROTATION. THE DOMINANT SOIL TYPE HAS BEEN USED FOR EACH FIELD. MR GRADY DOES NOT NEED A WETTED ACRES DETERMINATION. THE ACRES USED FOR EACH FIELD ARE LESS THAN 75% OF THE TOTAL FIELD ACRES SHOWN ON CFSA MAPS. THERE MAY BE TOBACCO ROTATED IN FIELDS ONE AND TWO AS NEEDED TO ACCOMODATE MR GRADY'S FARMING OPERATION. ALL OF FIELD ONE, OR NO MORE THAN TEN ACRES OF FIELD TWO MAY BE PLANTED IN TOBACCO DURING ANY GROWING SEASON. THE TOTAL REMAINING ACRES PLANTED TO THE ROTATIONS AS SHOWN IN THIS WUP WILL MEET TRE NUTRIENT BUDGET NEEDS FOR THIS OPERATION. Page: 9 WASTE UTILIZATIONPLAN ---�_ RE UIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the s runoff, drift, manmade conveyances, direct application, direct discharge during operation or land tate by Any discharge of waste which reaches surface water or application. prprohibited. 2. There must be documentation in the design folder is prohibited. producer either owns or has an agreement gfor ouse rofhadetua land on which to properly apply ladoes t own adequatehicho land rop to properly properlythe waste. If the adequate provide a copyg dispose of waste,phe/shershall provide of an agreement with a landowner who is within a reasonablewaste aiprtiimity, allowing him/her the use of the land for facility to secure antthe is update of ethe nWaste lUtilizatioownea ow the there is a change in the operation, increase in the of number when animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed nitrogen needs for realistic cropthe available moisture, yields based on soil type, level of management, hunless cthere al tare cregulations tlimatic hat r trd the rate of application for other nutrients, s that restrict 4. Animal waste shall be applied to land eroding less than per acre per year. Waste may be applied to land that is eroding at 5 or 5 tons more tons, but less than 10 tonsre providing grass filter strips are installedwhererunoff leavesa the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or waste application. Waste should not be aPplidisking after danger of drift from the irrigation fielded when there is 6. When animal waste is to be applied flooding, it will be soil incorporated onres y conventionall ti cropland. When applied to conservation tilled crops orlied grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Wes and Climate in North Carolina" for guidance.) ther 7 iniq id wastere shall lubech atpplied at rates not to exceed the soil runofft does surface waters and in a method whichdoes onotccur causeffsite drift f or to the site during application. No ponding should occur in ordrom er to control odor or flies. 8. Animal waste shall not be applied to saturated soils, durin rainfall events, or when the surface is frozen. g 9. Animal waste shall be applied on actively a manner that the crop is not covered with wastentocaodepth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 10 WASTE UTILIZATION PLAN REOUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 12 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:WHITE FLASH HOG FARM(31-247) Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PAUL D GRADY (Please print) Signature: Name. of Manager (If Signature: different from Date: owner):_ �9y Date: Name of Person Preparing Plan: (Please print)BILLY W. HOUSTON Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT Phone No. 910-296-2120 Address (Agency): PO BOX 277 KENANSVILLE NC 28349 Signature: Date: b 1 (j Page: 13 NOM Piing arm .SCS- CPA -16 2 -81 D ate Approximate scale / °= 4 6 Conservation District USDA Soil Conservation Service i AS. DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE Owner PO 6r-c•\ ��- County _ 1) L.,? t Approximate acres ' r Cooperating with `''� I ,_• Plan identification Photo number Assisted by 64 ir'2f �• CONSERVATION PLAN MAP State Operator 11 e- 4 C i? 2 j !Jr t. 1- .3 Pcyf T" wl 3 1d hh $ 1, X3 y �74 40 ILO 7_ go, 13 d • ki t'. �J�+t . 41, ckr11 2` Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause BMPs to Minimize Odor • Swine production Animal body surfaces • Dirty manure -covered animals Q Vegetative or wooded buffers; Q Recommended best management practices; Ef Good judgment and common sense CY Dry floors Floor surfaces • Wet manure -covered floors Manure collection pits • Urine; • Partial microbial decomposition 19' Slotted floors; O' Waterers Located over slotted floors; O Feeders at high end of solid floors; 0.' Scrape manure buildup from floors; O Underfloor ventilation for drying O Frequent manure removal by flush, pit recharge, or scrape; O Underfloor ventilation Ventilation exhaust fans • Volatile gases; Dust O' Fan maintenance; O' Efficient air movement Site Specific Practices Indoor surfaces Flush tanks • Dust Q' Washdown between groups of animals; 13 Feed additives; O Feeder covers; 19' Feed delivery downspout extenders to feeder carers • Agitation of recycled lagoon liquid while tanks are filling Flush alleys • Agitation during wastewater conveyance Pit recharge points Lift stations • Agitation of recycled lagoon liquid while pits are filling • Agitation during sump tank filling and drawdown r' Flush tank covers; I. Extend fill lines to near bottom of tanks with anti -siphon vents O Underfloor flush with underfloor ventilation Extend recharge lines to near bottom of pits with anti -siphon vents O Sump tank covers Outside drain collection • Agitation during wastewater 0 Box covers or junction boxes conveyance • Source End of drainpipes at lagoon Lagoon surfaces Cause • Agitation during wastewater conveyance BMPs to Minimize Odor O Extend discharge point of pipes underneath lagoon liquid level Site Specific Practices • Volatile gas emissions; • Biological mixing; • Agitation Irrigation sprinkler nozzles • High pressure agitation; • Wind drill Storage tank or basin surface • Partial microbial decomposition; • Mixing while filling; • Agitation when emptying Settling basin surface • Partial microbial decomposition; • Mixing while filling; • Agitation when emptying Er Proper lagoon liquid capacity; Er Correct lagoon startup procedures; ar Minimum surface area -to -volume ratio; IT Minimum agitation when.pumping; O Mechanical aeration; 19' Proven biological additives — W+* N ' Dv-17 O' Irrigate on dry days with little or no wind; lE' Minimum recommended operating pressure; EY Pump intake near lagoon liquid surface; O Pump from second -stage lagoon O Bottom or midlevel loading; O Tank covers; O Basin surface mats of solids; O Proven biological additives or oxidants Manure, slurry or sludge spreader outlets • Agitation when spreading; • Volatile gas emissions O Extend drainpipe outlets underneath liquid level; O Remove settled solids regularly O Soil injection of slurry/sludges; O Wash residual manure from spreader after use; O Proven biological additives or oxidants Uncovered manure, slurry or sludge on field surfaces • Volatile gas emissions while drying O Soil injection of slurry/sludges O Soil incorporation within 48 hrs.; O Spread in thin uniform layers for rapid drying; O Proven biological additives or oxidants Dead animals • Carcass decomposition 13 Proper disposition of carcasses Dead animal disposal pits • Carcass decomposition O Complete covering of carcasses in burial pits; O Proper location/construction of disposal pits Incinerators • Incomplete combustion 0 Secondary stack burners Source Standing water around facilities Cause • improper drainage; • Microbial decomposition of organic matter Manure tracked onto public roads from farm access • Poorly maintained access roads BMPs to Minimize Odor ll" Grade and landscape such that water drains away from facilities A' Farm access road maintenance Additional Information : Swine Manure Management ; 0200 Ru1eBMP Packet Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings ; PIH-33 Environmental Assurance Program ; NPPC Manual Options for Managing Odor ; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Site Specific Practices Available From : NCSU, County Extension Center NCSU - BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension w Insect Control Checklist for Animal Operations Source Cause BMVIPs to Control bisects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Lagoons and Pits • Crusted Solids 17 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Growth Er Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage 0 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. O' Clean up spillage on a routine basis (e.g., 7 -10 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulations of feed residues 0 Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Source Cause BMPs to Control Insects. Site Specific Practices Animal Holding Areas • Accumulations of animal wastes 0 Eliminate low areas that trap moisture along and feed wastage fences and other locations where 'waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling • Accumulations of animal wastes 0 Remove spillage on a routine basis (e.g., 7 -10 Systems day interval during summer 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. Emergency Action Plan This plan will be implemented in the event that wastes from you operations are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make very effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks can happen at any time. 1) Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below. a) Lagoon overflow: • add soil to the berm to increase the elevation of the dam • pump wastes to fields at an acceptable rate • stop all additional flow to the lagoon (waterers) • call a pumping contractor • make sure no surface water is entering the lagoon Note: These activities should be started when your lagoon level has exceeded the temporary storage level. b) Runoff from waste application field: • immediately stop waste application • create a temporary diversion or berm to contain the waste on the field • incorporate waste to reduce further runoff c) Leaking from the waste distribution system: • pipes and sprinlders: © stop recycle (flushing system) pump ® stop irrigation pump • close valves to eliminate further discharge separate pipes to create an air gap and stop flow Page 1 • flush system, houses, solids separators: • stop recycle (flushing system) pump • stop irrigation pump © make sure no siphon effect has been created © separate pipes to create an air gap and stop flow d) Leakage from base or sidewall of the lagoon. Often these are seepage as opposed to flowing leaks: • dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back into the lagoon • if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. • other holes may be likewise temporarily plugged with clay soil. Note: For permanent repair measures, lagoon problems require the consultation of an individual experienced in their design and installation. 2) Assess the extent of the spill and note any obvious damages. a) Did the waste reach any surface waters? b) Approximately how much was released and for what duration? c) Any damage noted, such as employee injury, fish kills, or property damage? 3) Contact appropriate agencies. a) During normal business hours, call your DWQ regional office: 910-395-3900; after hours, emergency number: 800-858-0368 or 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been taken, and the seriousness of the situation. b) Your integrator: Goldsboro Hog Farms Division, Maxwell Foods, Inc. 919-778-3130 extension 1430 c) If the spill leaves the property or enters surface waters, call the local EMS: 910-296-2160 Page 2 d) Instruct EMS to contact the local Health Department: 910-296-2126, e) (For technical assistance) Contact CES: 910-296-2143 Local NRCS office: 910-296-2121 4) Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 5) Contact contract pumping and/or irrigation equipment companies: a) b) c) 6) Contact dirt moving and/or heavy equipment companies: a) b) c) duplin Page 3 31-24-'? Primary ❑ ❑ ❑ ❑ El ❑ U ❑ ❑ ❑ ❑ El ZIP% Secondary Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. fSi natu a of Farm Owner a Date q Signature of Technical Specialist Date r to :err.:.flAt to fee(fer.:1 r',ead only) Heed (wean to feeder) X TOTAL STEADY S'iAlE LIVE wEIGHl (SSLW) MINIMUM REQUIRED TFHAIMENT VOLU:vn.:: ffi;. LAGOON Volume = 3666,i.01 ;i-,SLW X Iratment Volume CF/lb. Treatment Volume CF/lb. SSLW= 1.0 CFJ.:1b. SLW Volume = 36660i1 cubic feet . SICJAE,E VOLUME FLIk SLUDGE Ak:.:C,UML:L7,1 OJOT COMPUIED AT) (...1-1kDOWNE14. SI 414_ +40 b riNP4e-47-1. Vo:iume = 4. FOTAL DESIGN VOLUME Inside top: ler:17til ar,f ,:E.e- wi,...t 2L6 feet Top of dike .-At elevatio z-J2.t0 feet Freeboard 1.0 feet Isiue slopes ',.:.16:1ins.Lue, Tetal di,,c4r, .:aecc,n 1ito..A211e,..el ;t Eivabion '.-51.511.1 feet Iri,ottom of la',..ic.ci: at elevetion -10-'2:2:f1 feeL S...?asoal :.11-i!h ..--1.te...- tai.:1t., F.,.:va.:2:lon ,-;;:.00 -Cee, detApn volume 'in:i AREA OF ToP LI:iNGI'm X wi;"..r.:. 319 219 AREA OF BCC:I0i.1 LENE.IH X 253 1..La AREA OF MIDSECTION LENGTH X WIDTH X 4 286 186 LENGTH 69861 (Area of lop) 3,970 (Area of Bottom) 21:=2784 (Area of Midsection X 4) CU. FT. = CArea top-1-(4XArea Midsection)+Area Bottomj X Depth/6 69E61 212784 38709 VOL. OF LAGOON Al TOTAL DE::73IGN LIQUID LEVEL = :589149 CU. r.... � 325 225 73125 Square Feet Gvildi:gs (roof and !at water) Lenpi` X Width = L-1 i-il Q Square Feet TOTAL DA 73125 Square FeK —==, uss"yo tomporary sturage to o� A. Volume of waste produced Appregzmate daily proouct1on of manure in LP/Lb SSLW 0.001N." `uiums = .ziuns = 366660 LLs. a3ww A 95178 Cubic feet B. Vclume CT wash water L. !i/js is the amount o' fresi water used fo" washin6 floors o, volume cF fresh water used For a flush sysLoe. Flush systeu� toat recirculate the la�ouA water are accounted for in 5A. . / 1w days sLUragv:y P&llo:s per [' volowc — 0 L`/bia /eex �u1ume ui /`az ,fali in pnceit of evaperatzc�,' time wn+n r/lo.Al' e;'-cewv s�-, valzQ` r� largest amuunt. '63 days excess rainfall = Volute = 7.0 Inches % DA / 12 inchas per foot vUIum2 = 4a656.25 Cubic feet D. Volume of 25 year — 24 hour storm Volume = 7.5 inches / 12 inches per foot X DA Uol:we = 45703 Cubic feet T0AL REQUIRED TEMPORARY STORAGE bA. 95178 Cubic feel 58. 0 Cubic feet 5C. 426b6 Cunzc feeC 5D. 45703 Cubic feet 7.0 iL=Kec G. SUMMAY/ Total required volume = 572338 Cubic feet Total design volume avail.= 589149 Cubic feet Min' reqrb. trtmnt, vol' p:us sludge accem.= Ai elev. 3666@0 Cu. Ft' +6.bO Ft; Vol= 393768 Cubic feet (end pumping` [utal design volume less 25yr-24hr storm = 543446 Cu. Ft. ,.o elev. 32.10 pt; Vol= 541033 Cubic feet (sLart psupL.'%. teasonai hip water table elevation is +w.Zh beeL, which musi be lower than We elevation cf top of treatment volume 48.Kfe�: \ � DESI&KED Ey: u/.��` /77-4,77 9-') n7PROVED BY: � ' . °-�� u�� � L I �/�/����� WYE: SEE P!fPGhLD WASlE UTILlZW[iuN �Lu� wDLI7IDNAL NOlES-, _ OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainyand wet periods. Maximum storage capacity should be available in the lagoon for receiving crop is dormant (such as wintertime for bermudagrass) periods en herhene the extended rainy spells such as the thunderstorm season in th that at the first signs of plant growth in the later winter/early sprig, irrgationl acco din to a farm waste management plan should be done whenever the land is dry enough to g receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before sta.rtin to irrigate does not leave room for storing excess water during extended wet g Overflow from the lagoon for any reason except a 25-year, 24-hour storm is aoviolation of state law and subject to penalty action. The routine maintenance of a Iagoon involves the following: Maintenance of a vegetative cover for the dam Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events, Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes • Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary of a waste discharge. However, a permanent solution should erwed by the is a threat technical expert. Any digging into a Iagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. • Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure, You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1, adequate vegetation 2, diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, have an inflow problem from a surface water diversion or there may be seege into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon initial filling or another means of slowing the incoming water to avoid erosion of the lining. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon Iiquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well, • Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation, Minimize feed wastage and spillage by keeping feeders adjusted, This will reduce the amount of solids entenng the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid Ievel should never be closer than 1 foot to the lowest point of the dam or embankment, Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed, • Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage, Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction, (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the darn. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.