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HomeMy WebLinkAbout310191_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Fann Number: 31-0191 Certificate Of Coverage Number: AWS310191 2. Facility Name: Smith Farms 3. Landowner's Name (same as on the Waste Management Plan): Thomas Smith 4. Landowner's Mailing Address: 214 Tapp Farm Rd City: Pink Hill State: NC Zip: 28572-7930 Telephone Number: 252-568-4798 Ext. E-mail: 5. Facility's Physical Address: 214 Tapp Farm Rd City: Pink Hill State: NC Zip: 28572 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Donna J. Smith Phone No.: 252-568-4798 OIC #: 18149 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 6,660 Oaeration Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers APR 032019 WaterQuallty Regional Operations Section 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name TS1 TSIA(PRIM) TS2 TS3 Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) 28,314.00 Design Freeboard "Redline" (Inches) 19.50 19.50 19.50 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b% the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) TS1 19.50 TS 1A (PRIM) 28,314.00 19.50 TS2 19.50 TS3 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sieved In the owner and a certified technical specialist containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: Signature: r ”..6.4i Title:--�✓'^ Date: 3 Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Gower:, MICHAEL S. REGAN Secretary LINDA CULPEPPER Director r .f' r i (ik:z* +)ft gi NORTH CAROLINA Environmental Quality February 27, 2019 Thomas Smith Smith Farms 214 Tapp Farm Rd Pink Hill, NC 28572-7930 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.gov/aboutldivisions/water-resources/water-qualiiv-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will fmd a "Reuuest for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned b) Anril 3, 2019. Please note that you must include one 111 cog►• of the Certified Animal Waste Management Plan CAWMP] with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal pplication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Dunlin County Soil and Water Conservation District AFOG Section Central Files - AWS310191 Murphy -Brown LLC North Carolina Department of Environmental Quality 1 Ditisian of Water Resources 512 N. Salsbury St 11E96 Mail Service Center gateigh, North Carolina 27699.1836 919.707 9000 Operator: County: Date: = 02/16/04 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):=== > sows (farrow to feeder): eder): > head (finishing only): sows (farrow to wean): > head (wean to feeder): > Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.): Side slopes (inside lagoon): > : 1 Inside top length (ft.): > Inside top width (ft.): > Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - eft, Actual design volume: 619056 cu. ftt.. '�-- Stop pumping el.(> or = to 38.0 ft.Sft. (>or=to 39.5 ft.Min.) Required minimum treatment volume: 0 cu. ft. Volume at stop pumping elevation: 180192 cu. ft. Start pumping elev.: > ft. > > Volume at start pumping elevation: Actual volume Tess 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> j36 Iti !h �, M�a+ > 516711 cu. ft. 579400 cu. ft. 37013 cu. ft. 336519 cu. ft. 7.1fa " 35 / 6)- c 4 jvcI 61."iv4 fo be remJrtd, Operator: County: Date: Dist.to nearest residence (other than owner): sows (farrow to finish):=== sows (farrow to feeder): eder): > head (finishing only): sows (farrow to wean): head (wean to feeder): Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) > Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (clays) Freeboard (ft.): > Side slopes (inside lagoon): Inside top length (ft.): > Inside top width (ft.): Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 436120 cu. ft. Actual design volume:-619056 cu. ft. _s Stop pumping el.(> or = to 38.0 ft. S-HVVT)> ft. (> or = to 39.5 ft.Min.) Required minimum treatment volume: 288900 cu. ft. Volume at stop pumping elevation: 441815 cu. ft. Start pumping elev.: > ft. Volume at start pumping elevation: Actual volume Tess 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> 02/16/04 ft. 576305 cu. ft. 579400 cu. ft. 107564 cu. ft. 134490 cu. ft. :1 Operator: Stay L / County: Date: 02/17/04 Dist.to nearest residence (other than owner): ft, sows (farrow to finish):=== > sows (farrow to feeder): eder):--- > head (finishing only): j000 sows (farrow to wean): > head (wean to feeder): Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.): > Side slopes (inside lagoon): > : 1 Inside top length (ft.): Inside top width (ft.): Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: 1679.8 cu. ft. Actual design volume: P 3.G7t= r b , r ! a 4 1 vod je O€, 4 Exeee r � nel Operator: County: Date: Dist.to nearest residence (other than owner): sows (farrow to finish):=== sows (farrow to feeder). eder): head (finishing only): sows (farrow to wean): head (wean to feeder): Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.). Side slopes (inside lagoon): Inside top length (ft.). Inside top width (ft.). Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): Seasonal high water table(SHWT) elev Total required volume: Actual design volume: Stop pumping el.(> or = to (>or=to Required minimum treatment volume: Volume at stop pumping elevation: Start pumping elev.: > .(ft.):=> 0.0 ft. 49.3 ft.Min.) 0 cu. ft. 43422 cu. ft. > 02/17/04 ft. _ 5¢ su. ft.. 113633 cu. ft. Volume at start pumping elevation: Actual volume less 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> 1k S-f-ae2 ` ye J r, 104024 cu. ft. 86670 cu. ft. 58133 cu. ft. 60602 cu. ft ft. ft. .1/g ;i l)3C3," = 3 r.4-9 c.t4 4V dfa {. . I V tt t Aie,41 : .2 T'f'- Tn ,S+ 3 . .i l v et q L y -h 13 lern,Or a ,r%7 VOI✓.nv 3-r(4- ,Lajoon 7; Have 5.4-q3e. 2 41/0/1444 31-/9L OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes , _, y, a a toe vveteccuww c' 2 Lagoon surface — look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam, A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for Teaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of Lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. 4 • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the '`- amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, Tong -stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. 5 Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. 6 Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 Murphy -Brown, LLC 7/25/2012 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Thomas & Donna Smith Farm Name: Thomas & Donna Smith Farm County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Storage Structure: Storage Period: Application Method: 6.660 ro• is Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, butin ,n less than 10 tons per acre per year providing that adequate filter strips are estab1 i 1 `c�~ . ' 4. Do not apply waste on saturated soils, when it is raining, or when the surface is fgzRn®3 2019 Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Water Quality ^9gion41 n ,,., 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal 6660 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3212 gal/yr 4015 gal/yr 10585 gal/yr 223 gal/yr 838 gal/yr 986 gal/yr Total gal/yr gal/yr gal/yr gal/yr gal/yr 6,566,760 gal/yr Total 6,566,760 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal 6660 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3.85 Ibs/yr 7.23 Ibs/yr 19.05 Ibs/yr 0.4 Ibs/yr 1.5 Ibs/yr 1.77 Ibs/yr Total lbs/yr lbs/yr Ibs/yr Ibs/yr Ibs/yr 11,788 Ibs/yr Total 11,788 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 83.02 Total N Required 1st Year: 24773.797 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 24,773.80 Total Nitrogen Produced by Farm: 11,786.20 Nitrogen Balance for Crops:- (12,985.60) The following table describes the specifications of the hydrants and tields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Acreage T5685 T5685 T5685 T5685 T5685 T5685 T5684 T5684 T5684 T72182 T72182 T72182 T72182 T72182 T72182 T72182 T72182 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 3.63 4.42 4.98 3.38 4.64 8.04 6.21 5.64 2.84 2.5 4.78 7.45 6.26 6.26 4.43 3.45 ®EE Soil Type GoA GoA GoA FoA FoA FoA NoA NoA NoA FoA FoA FoA GoA GoA GoA FoA GoA lst Crop Code Time to lst Crop lst Crop Lbs N/Ac Lbs N Total Ibs N 2nd Crop Time to N Yield Ibs N/Unit Residual /Ac Utilized Code A..I G B retCoon . Millet Comb. Millet Comb. B B B e Millet Comb,. B B B B B Mar •Sept Mar•Sept Mav-Aun May-Auy May-Aur1 h1,+ .Sept Mar -Sept Mar .Sept M.ir•Sept Mal -Sept Mav-Auy Min•S- +t Mai •Sent MarSept Mar -Se 4t Mai •Sept 4.0 6.5 6.5 5.0 5.0 5.0 6.5 6.5 6.5 6.0 6.0 5.0 6.5 6.5 6.5 6.0 6.5 37.5 37.5 37.5 43.75 43.75 43.75 37.5 37.5 37.5 37.5 37.5 43.75 37.5 miNE n ***Optional cro ,s"' T5685 T5685 T5685 T72182 T5685 T5685 T5685 T72182 P4 P5 P6 P12 P4 P5 P6 P12 3.38 4.64 8.04 7.45 3.38 4.64 8.04 7.•15 FoA FoA FoA FoA FoA FoA FoA FoA K K K J {Gram! J 1Grrrnl J Grain J iGruill Sept -April Sept -April Sept -April Srrpt-April Sept -A MI Snpt-April Sept -April erupt -April 1.0 1.0 1.0 1.0 55.0 55.0 55.0 55.0 75 75 75 75 2.4 2.4 2.4 2.4 150 244 244 219 219 219 244 244 244 225 225 219 244 244 244 225 244 75 75 132 132 132 132 544.5 1077.375 1213.875 739.375 1015 1758.75 1513.688 1374.75 692.25 562.5 1075.5 1629.688 1525.875 1525.875 1079.813 776.25 1001.813 K K I {Gram. I [Grain. ItGram• K K K K K I tGr:nn K K K K K Sept -A •ril Sept -At: ril Sept 1-A; ,ril 15 Set 1-April 15 Sit 1-April 15 Sept -April Set.•t-April Sr ''t-April Sept -Al MI Se t-April Sept 1-April 15 ;.,ot-AI •ril -pt-April 253.5 348 603 558.75 446.16 612.48 1061.28 983.4 Emu 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs t•: Yield Ibs N/Unit Residual /Ac Utilized 1 94 94 94 1 1 1 94 1 1 1 50 50 1.3 1.3 1.3 50 50 50 50 50 1.3 50 50 50 50 50 Total Ibs N Utilized 0 50 50 122.2 122.2 122.2 50 50 50 50 50 122.2 50 50 50 50 50 0 0 0 0 0 0 0 0 221 249 413 150 544.5 567.008 982.488 310.5 282 142 125 239 910 313 313 222 172.5 206 293.75 293.75 340.95 340.95 340.95 293.75 293.75 293.75 275 275 340.95 293.75 293.75 293.75 275 1298.375 1462.875 1152.411 1582.008 2741.238 824.188 1656.75 834.25 687.5 1314.5 2540.078 1838.875 1838.875 1301.313 948.75 1207.313 IMMT1 0 0 0 0 0 293.75 75 75 75 75 132 132 253.5 348 603 558.75 446.16 612.48 0 0 132 1081.28 1 Ili' I Totals: 83.02 3(a) of 8 5666.922 24773.8 'Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to let Crop 1st Crop Lbs WAc Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs WUnit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs WAc Lbs N Total Ibs N Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized 1 l Totals: 0 0 0 0 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Wean to Finish 0.306 6660 Feeder to Finish 0.36 2397.6 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2397.6 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 11988 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 39 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 95.904 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T5685 P1 GoA G 0.4 1 T5685 P2 GoA B 0.4 1 T5685 P3 GoA B 0.4 1 T5685 P4 FoA Millet Combo 0.5 1 T5685 P5 FoA Millet Combo 0.5 1 T5684 P6 FoA Millet Combo 0.5 1 T5684 P7 NoA B 0.5 1 T5684 P8 NoA B 0.5 1 T72182 P9 NoA B 0.5 1 T72182 P10 FoA B 0.5 1 T72182 P11 FoA B 0.5 1 T72182 P12 FoA Millet Combo 0.5 1 T72182 P13 GoA B 0.4 1 T72182 P14 GoA B 0.4 1 T72182 P15 GoA B 0.4 1 T72182 P16 FoA B 0.5 1 P17 GoA B 0.4 1 'ptional cror T5685 P4 FoA K 0.5 1 T5685 P5 FoA K 0.5 1 T5685 P6 FoA K 0.5 1 T72182 P12 FoA K 0.5 1 T5685 P4 FoA J (Grain) 0.5 1 T5685 P5 FoA J (Grain) 0.5 1 T5685 P6 FoA J (Grain) 0.5 1 T72182 P12 FoA J (Grain) 0.5 1 6 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Thomas & Donna Smith Farm Owner: Thomas & Donna Smith Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Name of Manager (if different from owner): Signature: cbCD" rr4 :inn 1 Date Name of Technical Specialist: Affiliation: Address: Signature: Date Toni W. King Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Date 8 of 8 Additional Comments: This plan is written for P1 Fescue which will be grazed, Pulls 4,5,6&12 will be in Millet which will be follow by Oats (Grain), however the grower has the option of plant and harvesting Rye Grain or a Small Grain, all other pulls will be in bermuda Grazed followed by a small grain overseed. Any changes to this crop plan need to take place by updating this Waste Management Plan first. The Millet crop mentioned above is written at the "combination" rate which means that the producer must remove atleast 1/2 of the yield produced by haying methods. 7 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, Teaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause Swine production BMPs to Minimize Odor etative or wooded buffers ecommended best management practices Good judgment and common sense Site Specific Practices Animal body surfaces • Dirty manure -covered animals O Dry floors Floor surfaces • Wet manure -covered floors Manure collection • Urine pits • Partial microbial decomposition Ventilation exhaust • Volatile gases fans • Dust O Slotted floors O Waterers located over slotted floors O yeeders at high end of solid floors ®/Scrape manure buildup from floors O ,1 nderfloor ventilation for drying 0 F equent manure removal by flush, pit recharge, r scrape )nderfloor ventilation Fan maintenance O Jfficient air movement Indoor surfaces • Dust Washdown between groups of animals O Feed additives O Feeder covers O Feed delivery downspout extenders to feeder covers Flush tanks Flush alleys • Agitation of recycled lagoon liquid while tanks are filling • Agitation during wastewater conveyance AMOC - November 11, 1996, page 1 O Flush tank covers 0 E tend fill lines to near bottom of tanks with fitex nti-siphon vents Underfloor flush with underfloor ventilation Swine Farm Waste Management Odor Control Checklist Source Pit recharge points Cause • Agitation of recycled lagoon 0 liquid while pits are filling BMPs to Minimize Odor Extend recharge lines to near bottom of pits with anti -siphon vents Site Specific Practices Lift stations • Agitation during sump tank 0 filling and drawdown Sump tank covers Outside drain • collection or junction boxes Agitation during wastewater 0 Box covers conveyance • End of drainpipes at lagoon • Agitation during wastewater i,. Extend discharge point of pipes underneath conveyance is on liquid level Lagoon surfaces • Volatile gas emissions a Biological mixing • Agitation I $per lagoon liquid capacity Correct lagoon startup procedures O Minimum surface area -to -volume ratio O Minimum agitation when pumping O Mechanical aeration O Pyven biological additives Irrigation sprinkler nozzles • High pressure agitation • Wind drift I ' : at on dry days with little or no wind um recommended operating pressure ump intake near lagoon liquid surface O Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition • Mixing while filling • Agitation when emptying AMOC - November 11, 1996, page 2 O Bottom or midlevel loading O Tank covers O Basin surface mats of solids 0 Proven biological additives or oxidants Source Settling basin surface Manure, slurry, or sludge spreader outlets • Partial microbial decomposition • Mixing while filling • Agitation when emptying • Agitation when spreading • Volatile gas emissions Swine Farm Wass; Management Odor Control Checklist Cause BMPs to Minimize Odor xtend drainpipe outlets underneath liquid level Remove settled solids regularly Site Specific Practices O Soil injection of slurry/sludges O Wash residual manure from spreader after use CI Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while slurry, or sludge on field surfaces drying D Soil injection of slurry/sludges O Soil incorporation within 48 hours 0 Spre• d in thin uniform layers for rapid drying CI P en biological additives or oxidants Dead animals • Carcass decomposition Dead animal disposal • Carcass decomposition pits Proper disposition of carcasses O Complete covering of carcasses in burial pits O Proper location/construction of disposal pits Incinerators Incomplete combustion © Secondary stack burners Standing water around facilities • Improper drainage © Grade and landscape such that water drains away • Microbial decomposition of from facilities organic matter Manure tracked onto t• Poorly maintained access public roads from roads farm access Farm access road maintenance AMOC - November 11, 1996, page 3 3f-/ Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site S i ecific Practices Feed storage • Accumulations of feed Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for ewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal O Eliminate low areas that trap moisture along fences wastes and feed wastage d other locations where waste accumulates and isturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal O Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Insect Control Checklist for Animal Operations Source Flush gutters Cause SMPs to Control Insects Liquid Systems Accumulation of solids ®' Flu system is designed and operated sufficiently t• emove accumulated solids from gutters as esigned �+ Remove bridging of accumulated solids at ischaNe Site Specific Practices Lagoons and pits • Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting o f solids to a depth of no more than 6 to 8 inches ver more than 30 percent of surface Excessive vegetative ® Decaying vegetation growth Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage 0 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage 0 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 31-/'7 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ ql 1—'d r --,tick) EMERGENCY MANAGEMENT SYSTEM Tld -d24f - oil/) SWCD Ira- .245--42I 26 NRCS (Ito --Y?" Age) This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runofffrom waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. 1 December 18, 1996 D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing Leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? ..� c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - - . 2 December 18, 1996 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: Pearra-1Z l u,s-s t b. Phone: ?kV r2JA %JlsroZ 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal �,,5 death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Sri ElEl Complete incineration according to 02 NCAC 52C .0102. a EI A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. CI El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). D El Any method which, in the professional opiniorof the State Veterinarian, wouldmake possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 94„.„ Sig r}a}tur e of Farm Owner/Manager 3 - 2Pj/J Date Signature of Technical Specialist Date Resized952019042995152357956710.jpg N ,NrfTv 7-4 WTI' 1 hnit3a4 Smith Smith t' arlp1s 214 'Tarr , ;3 Pink Hill \' Subject: )ear Mr. 1 homas Smith, Acklit& na1 infr.rrnat1c1n Requvat Appldc.ati=,n tics. ANNS31[)19‘ ` mien P yrit% "Ortxp .in i• 1 l he Animal Feeding Operation Program of the Division of Water Resources (Division) has completed Preliminary review of your renewal permit application package. Additional information is required before we may continue our review. Please address and submit the following items) within 30 (thirty) days of receipt of this letter: Missing Copies of Site Map/Field Maps: Our record show that the copies of the field maps are missing in your WUP or NMP. Lagoon/storage pond capacity documentation (design, calculations, etc.) The lagoon documents attached with your application do not represent adequate animal count and storage volume for your facility. Please submit updated lagoon design information. Also provide any site evaluations. wetland determinations, or hazard classifications that may be applicable to your facility. 'lease reference the subject application number when providing the requested information. All revised nddor additional documentation shall be silted, dated and sent to my attention at the address below. The i f ormation can also be submitted electronically at 2019PermitRenewal ci acdenr.goN case feel free to contact me at 91--707-37O2. if you have any questions regarding this letter, https://mail.google.com/mail/u/O/#inbox/KtbxLxgZcgkCWgCfpLzdclqnPZdfTMjxQq?projector=l &messagePartld=0.1 I f.ft 5-41 31- WETTE .wErrp AREA 270 FT. UNLESS SHOWN DIFIREN7 ib..$4. .90 s T 5684 FOOTPRINT Operator: County: Date: 11/27/05 Dist.to nearest residence (other than owner): ft. sows (farrow.to finish):=== sows (fan -ow to feeder): eder): > head (finishing only): sows (farrow to wean): > head (wean to feeder): Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) > Rainfall in excess of evaporation (in.) > Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) > Temporary storage period (days) Freeboard (ft.): > Side slopes (inside lagoon): Inside top length (ft.): > Inside top width (ft.): >V Top of dike elevation (ft.): > Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 167968 cu. ft. Actual design volume: - 245156 cu. ft. 5-tase ) Pe(Ma4e47 -Need 61C •3,Li- 1-F c-F S[vdge �a ,9 be_ rem. b c,+� d f o n'ia 114 a i� D f fec n' an. eAlL Vo(v+vyl? M, I /1 1 M v .� 4-Ape 2nl91i) -T11�G / r otf nt° , 4df > 0f S1vdje °Loi7er 7-0 Hare Pe cmage4 5-)-6 cei ,e, Vo rr —) /1 1 ) of 500H • :1 Crizt y e i) 3 ) oQ. Zvi Operator: County: Date: Dist.to nearest residence (other than owner): sows (farrow to finish):=== sows (farrow to feeder): eder):=== head (finishing only): sows (farrow to wean): head (wean to feeder): Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) > Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.): Side slopes (inside lagoon): Inside top length (ft.): Inside top width (ft.): > > Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: Actual design volume: Stop pumping el.(> or = to (>or=to Required minimum treatment volume: Volume at stop pumping elevation: Start pumping elev.: > > 11/27/05 ft. 85095 cu. ft. 113633 cu. ft. 38.0 ft.SHWT)> 49.3 ft.Min.) 0 cu. ft. 43422 cu. ft. Volume at start pumping elevation: Actual volume less 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> 104024 cu. ft. 86670 cu. ft. 58133 cu. ft. 60602 cu. ft. 4pcke 2-, A „l ,4eff d-f S votye 7 ixeeed rA) Mc1 rA+Ctrned l0 I�M r car? Saon4j.e.- V Fume Fe :1 ft. ft. S-+a,c 2. Operator: County: Date: = 02/16/04 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):=== > sows (farrow to feeder): eder):--- > head (finishing only): sows (farrow to wean): head (wean to feeder): > Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.). Side slopes (inside lagoon): > : 1 Inside top length (ft.): > Inside top width (ft.). Top of dike (levation (ft.): > Bottom of lagoon elevation (ft.): Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 436120 cu. ft. Actual design volume: 619056 cu. ft. Stop pumping el.(> or = to 38.0 ft.SHWT)> ft. (> or = to 39.5 ft.Min.) Required minimum treatment volume: 288900 cu. ft. Volume at stop pumping elevation: 441815 cu. ft. Start pumping elev.. > ft. Volume at start pumping elevation: Actual volume Tess 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> > 576305 cu. ft. 579400 cu. ft. 107564 cu. ft. 134490 cu. ft. P. Operator:THOMAS SMITH County: DUPLIN Date: 03/02/94 Distance to nearest residence (other than owner) : "' f4-. -017. 0 feet 1. STEADY STATE LIVE WEIGHT 0 sow: (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 3520 heat'( (finishing only) x 135 lbs. = 475200 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 475200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 475200 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 475200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet") 4. TOTAL DESIGN VOLUME l'=M GE.1, Inside top length 400.0 feet ; Inside top width 235.0 feet Top -of dike at elevation 49.0 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 48.0 feet Bottom of lagoon elevation 38.0 feet Seasonal high water table elevation 42.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 394.0 229.0 10.00 AREA OF TOP LENGTH * WIDTH = 394.0 229.0 AREA OF BOTTOM LENGTH * WIDTH = 334.0 169.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 364.0 199.0 90226 (AREA OF TOP) 56446 (AREA OF BOTTOM) 3 289744 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMLJ * DEPTH/6 90226.0 289744.0 56446.0 1. VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 727360 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 400.0 235.0 94000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 94000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 475200 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 116329 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floor's or volume of fresh water used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume = Volume = 0.0 cubic feet 0.0 gallons/day * 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall Volume = 7.0 in * DA / 12 inches per foot Volume = 54833.3 cubic feet 7.0 inches 4- 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 58750.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 116329 cubic feet 5B. 0 cubic feet 5C. 54833 cubic feet 5D. 58750 cubic feet TOTAL 229912 cubic feet 6. SUMMARY Total required volume 705112 cubic feet Total design volume avail. 727360 cubic feet Min. req. treatment volume plus sludge accumulation 475200 cubic f( At elev. 45.1 feet ; Volume is 479537 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 668610 cubic feet At elev. 47.3 feet ; Volume is 660737 cubic feet (start pumping Seasonal high water t le elevation 42.0 feet �^ 7 . DESIGNED J G $Y' APPROVED BY:A ��. F. f DATE: 3 . 3._ -fit l DATE: 3////PL/ NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will creed to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to bebegin induaia pumping, permanent marker must be installed on this elevation pumping should begin. An elevation must be established to stop. pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. r Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 47.3 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 45.1 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 171162 cubic feet or 1280294 gallons. As stated before, this volume will vary considerably from year to year. a 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 4 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets: 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Resized952019042995152357956710.jpg Thomas - $rnaiFh Farms 214 7 iw Pink i i,1 '� c ear Mr. Thomas Smith, Additic,nal information Rtc est Application T•it,. P IS31[)191 I)upi1r "C e:,6140'.1'i e Animal Feeding Operation Program of the Division of Water Resources (Division) has completed a reliminary review of your renewal permit application package. Addition& information is required efore we may continue our review. Please address and submit the following item(s) within 30 (thirty) ys of receipt of this letter: Missing Copies of Site Map/Field Maps: Our record show that the copies of the field maps are missing in your WUP or NMP. Lagoon/storage pond capacity documentation (design, calculations, etc.) The lagoon documents attached with your application do not represent adequate animal count and storage volume for your facility. Please submit updated lagoon design information. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. lease reference the subject application number when providing the requested information. All revised ndior additional documentation shall be signed, dated and sent to my attention at the address below. The Rformation can also be submitted electronically at 2O19PerinitRenewal@ncdenr.guy- ease feel free to contact me at 919-707-3702. if you have any questions regarding this letter, r https://mail.google.com/mail/u/Ol#inbox/KtbxLxgZcgkCWgCfpLzdclqnPZdtTMjxQq?projector=1 &messagePartld=0.1 r ruiMi ( I 1/ Th 1Z A f FAQ 3I-/q/ .!.ETTE WETTED AREA 270 FT UNLESS SI-IOW/N DIF; . RENT ON! Ws P FESC M T-5685 F-1 4 4? AC' • •6..85 F2 T- 5684 r �{ OOTPRI NT VVE-7E,,P ,::.AA IS 19iFT Operator: County: Date: = 11/27/05 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):=== sows (farrow to feeder): eder):=== > head (finishing only): sows (farrow to wean): > head (wean to feeder): > Ave. Live Weight for other operationsQbs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) > Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.): Side slopes (inside lagoon): > : 1 Inside top length (ft.): > Inside top width (ft.): >" Top of dike elevation (ft.): > Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 167968 cu. ft. Actual design volume: - 245156 cu. ft. S-hx5 e l Per' 4 e ! /`eo.f Me Stay A; v AL a 3 , 4;4- err S1 „d e g 1-0be_ remb tie di 1-0 mai!0-61:7^y ?eJ Man- e4 /`ed-Alec+ Vo(v y�e Afp eAcf hc 2- -Pi L-4e1. s 01 svoti ef �.�ye� / ctint°1i nLo( 7; hiave. Neq Ua'iL R4e4 5-h AI s �(1®0� VL[ r, 5;4 Cii"-X ( ye.i) 3)_ ao. n I9l Operator: County: Date: = 11/27/05 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):=== sows (farrow to feeder): eder):=== > head (finishing only): sows (farrow to wean): > head (wean to feeder): > Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 25 Year - 24 Hour Rainfall (in.) Rainfall in excess of evaporation (in.) Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) Temporary storage period (days) Freeboard (ft.): Side slopes (inside lagoon): > : 1 Inside top length (ft.): Inside top width (ft.): > Top of dike elevation (ft.): Bottom of lagoon elevation (ft.): Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 85095 cu. ft. Actual design volume: - 113633 cu. ft. Stop pumping el.(> or = to 38.0 ft.SHWT)> ft. (> or = to 49.3 ft.Min.) Required minimum treatment volume: 0 cu. ft. Volume at stop pumping elevation: 43422 cu. ft. Start pumping elev.. > ft. Volume at start pumping elevation: 104024 cu. ft. Actual volume less 25yr-24hr rain: 86670 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 58133 cu. ft. Actual volume to be pumped:==> 60602 cu. ft. > 4piv;i)c I A1j r?7 ! �d 7 � °+ Exe eed i ib ,y '�— ,, � off ee, R rA+Uned %o acid t4de f� / ta'7 J10^e[j.e. Vo{ume rp;r .--- h r., .GS ool S+a9 e .� Operator: County: , Date: : 02/16/04 Dist.to nearest residence (other than owner): ft. sows (farrow to finish):=== > sows (farrow to feeder): eder):=== > head (finishing only): , sows (farrow to wean): > head (wean to feeder): > Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 25 Year - 24 Hour Rainfall (in.) > Rainfall in excess of evaporation (in.) > Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) > Temporary storage period (days) > Freeboard (ft.): > Side slopes (inside lagoon): > : 1 Inside top length (ft.): > Inside top width (ft.): > Top of dike `levation (ft.). > Bottom of lagoon elevation (ft.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: - 436120 cu. ft. Actual design volume: - 619056 cu. ft. Stop pumping el.(> or = to 38.0 ft.SHWT)> ft. (> or = to 39.5 ft.Min.) Required minimum treatment volume: 288900 cu. ft. Volume at stop pumping elevation: 441815 cu. ft. Start pumping elev.. > ft. Volume at start pumping elevation: 576305 cu. ft. Actual volume less 25yr-24hr rain: 579400 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 107564 cu. ft. Actual volume to be pumped:==> 134490 cu. ft. Operator:THOMAS SMITH County: DUPLIN Distance to nearest residence (other than owner): 1. STEADY STATE LIVE WEIGHT 0 sows' (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 3520 head (finishing only) x 135 lbs. = 475200 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 475200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 475200 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 475200 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet') 4. TOTAL DESIGN VOLUME avv,p „; ,, o :-- �- f*).J A a i' Inside top length 400.0 feet ; Inside top width 235.0 feet Topof dike at elevation 49.0 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 48.0 feet Bottom of lagoon elevation 38.0 feet Seasonal high water table elevation 42.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 394.0 229.0 10.00 • AREA OF TOP LENGTH * WIDTH = 394.0 229.0 AREA OF BOTTOM LENGTH * WIDTH = 334.0 169.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 364.0 199.0 Date: 03/02/94 e` IVV4 1 4' _1&0 0. 0 feet 90226 (AREA OF TOP) O' 56446 (AREA OF BOTTOM) 2 289744 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 90226.0 289744.0 56446.0 1. VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 727360 CU. FT. yh ^ 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 400.0 235.0 94000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 94000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 475200 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 116329 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems :that recirculat the lagoon water are accounted for in 5A. Volume 0.0 gallons/day * Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall 180 days storage/7.48 gallons per CF Volume = 7.0 in * DA / 12 inches per foot Volume = 54833.3 cubic feet 7.0 inches 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 58750.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 116329 cubic feet 5B. 0 cubic feet 5C. 54833 cubic feet 5D. 58750 cubic feet TOTAL 229912 cubic feet 6. SUMMARY Total required volume 705112 cubic feet Total design volume avail. 727360 cubic feet Min. req. treatment volume plus sludge accumulation 475200 cubic f( At elev. 45.1 feet ; Volume is 479537 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 668610 cubic feet At elev. 47.3 feet ; Volume is 660737 cubic feet (start pumping Seasonal high water t le elevation a 42.0 feet 7. DESIGNED $Y: APPROVED BY: M. f. S 0 DATE: 3/ ///Pq DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) with min. odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to soil conditions flushing operations, and the amount of fresh water added to the system. The designed 6 months temporary storage is an estimated volume based on: 1) waste from animals; 2) excess rainfall after evaporation; and 3y the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop.pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather; soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of method of disposal. center pivot, guns, taken when applying r waste water is recognized as an acceptable Methods of application include solid set, and traveling gun irrigation. Care should be waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 47.3 as marked by permanent marker. Stop pump -out when the fluid level reaches elevation 45.1 or before the fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 171162 cubic feet or 1280294 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets: 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law.