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HomeMy WebLinkAbout310183_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0183 Certificate Of Coverage Number: AWS310183 2. Facility Name: Mike Chambers Farm 3. Landowner's Name (same as on the Waste Management Plan): Mike L Chambers 4. Landowner's Mailing Address: PO Box 134 City: Rose Hill State: NC Zip: 28458-3875 Telephone Number: 910-289-3875 Ext. E-mail: 5. Facility's Physical Address: 205 Farney Jones Rd City: Mount Olive State: NC Zip: 28365 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): --vfut .Bxokvu.LLC- 5 YV, ; 'Irvi t d 10. Operator Name (OIC): Mike L. Chambers Phone No.: 910-290-0242 OIC #: 17182 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Feeder to Finish 5,280 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 t !16\ 3 (. (64 +-1 (U'")/C" 1 t,,pa 78744870017 ;to 19.50 2 let 61 Le CA_ L..` `> ' 5 (Q t 46;1.7496-'4`a`IG O 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should_be by- a principal executive officer of the corporation): Name: �lif_ciivk►^�'C,e...Y` Title: qr Cr- Signature: � Ste_ ��11 /( ;yv /{,!L— Date: 3 CH Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governer MICHAEL S. REGAN Secrerary LINDA CULPEPPER oirecror NORTH CAROLINA Environmental Quality February 27, 2019 Mike L Chambers Mike Chambers Farm PO Box 134 Rose Hill, NC 28458-3875 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://dea.nc.aov/about/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, vou must submit an application for permit coverage to the Division. Enclosed you will fmd a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019. Please note that vou must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Wilmington Regional Office, Water Quality Regional Operations Section Duplin County Soil and Water Conservation District AFOG Section Central Files - AWS310183 Murphv-Brown LLC PE ,. NorthrCaro6naoepartmentofEnvironmentblQualrcv DivsonofwaterReseurces 512 N. 5alisbury St. (1636 Meil Service Center Raleigh, North Caroline 27699 1636 919.7079000 Nutrient Management Plan For Animal Waste Utilization 03-24-2009 This plan has been prepared for: Michael Chambers Farm31183 Michael Chambers POBOX 134 Rose Hill, NC 28458 910-289-3875 This plan has been developed bv: Billy W Houston Duplin Soil & Water Conservation PO Box 219 Kenansville, NC 28349 910-296-2120 a /A^' 1 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. 3 -aht -od Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: `1^z ice. Technical Specialist Signature Date 404235 Database Version 3.1 Date Printed: 03-24-2009 Cover Page 1 Narrative This WUP is written based on a wetted acres footprint(see Attached) for the existing irrigation system. Pulls P5 and P6 will use above ground pipe. The SMALLGRAIN OVERSEED WILL USE 1001bsN/Ac. The Pumping Dates In Table One MUST Be Followed When Applying Waste To The Bermuda Fields Smallgrain Overseed(SEE ATTACHED NCSU MEMO FOR APPLICATION DATES). 404235 Database Version 3.1 Date Printed: 03-24-2009 Narrative Page Page 1 of 1 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you trust apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 3722 P1 Noboco 0.50 1.0 3722 P 10 Noboco 0.50 1.0 3722 P2 Noboco 0.50 1.0 3722 P3 Noboco 0.50 1.0 3722 P4 Lumbee 0.40 1.0 3722 P5 Lumbee 0.40 1.0 3722 P6 Lumbee 0.40 1.0 3722 P7 Noboco 0.50 1.0 3722 P8A Blanton 0.75 1.0 3722 P8B Blanton 0.75 1.0 3722 P9 Blanton 0.75 1.0 404235 Database Version 3.1 Date Printed 3/24/2009 IAF Page Page 1 of 1 NOTE: Symbol * means user entered data. The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacit Source Name Swine Feeder -Finish Lagoon Liquid Design Storage Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) * 1 1 107 1 2 102 1 3 138 1 4 160 1 5 180 1 6 180 1 7 178 1 8 176 1 9 158 1 10 150 1 11 127 1 12 103 * Available Storage Capacity is calculated as of the end of each month. 404235 Database Version 3.1 Date Printed. 03-24-2009 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 404235 Database Version 3.1 Date Printed: 3/24/2009 Specification Page 1 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 404235 Database Version 3.1 Date Printed: 3/24/2009 Specification Page 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 404235 Database Version 3.1 Date Printed: 3/24/2009 Specification Page 3 v be_cc-S Fair ► r\ Updated Crop Management Practices for Bermuda Winter Overseed This document, as approved by the Interagency Nutrient Management Committee on October 10, 2017, hereby modified the July 13, 1998 Memorandum "Crop Management Practices for Select Forages Used in Waste Management". This modification updates the application window protocol for the 100 lb Nitrogen PAN rate for both Cereal Rye and Annual Ryegrass, as well as winter small grains. • Farms utilizing the 100 lbs./ac PAN rate for the overseed are allowed to apply no more than 50 lbs./ac PAN from October 1 through December 31 and no more than 50 lbs./ac PAN from January 1 through March 31. • Applications made during the months of December and January cannot exceed the combined total of 25 lbs./ac PAN for the two -month period. • The last application of animal waste is to be applied to the bermuda crop prior to September 30. • The PAN rate for grazed systems must be reduced by 25%. All other requirements of the July 13, 1998 Memorandum continue to apply. Those requirements include but are not limited to: • Cereal rye and annual ryegrass should be planted by October 15 to provide the best opportunity to get winter growth. • A harvest is required prior to heading or April 7, whichever comes first, for both cereal rye and annual ryegrass. This is necessary to minimize the potential for shading of emerging bermuda and reducing its yield. To favor the production of bermuda, additional harvest of annual ryegrass will be required when the ryegrass canopy reaches 12-15 inches height. • These management requirements shall also apply to overseeded winter small grain. )Dram}I� -11ni a MDCai tear, .- : MC- zt aCC` k bra Q_bove-fct.rm 0v0 vie ‘,0`) k ‘ie,(Cis Gt a too ANItt(U r&At tkpaCC"t � Cypl CGil Yl I/O i/A civJS 0 n be_rrn u,o co k S tna tt <icr t:,ry p s 1 Yv -ftu! CAL (Y Y ± 1A/ Ur'. ra onkno(U Hatchery Nc C S , Do () i n f\ C a iirt - CQ � �-�°-r_ Ce-r4-;-c- Tect,tni�cYI �, c-i6t!ts , 910 -1 kb- 2_1,1 2.) Approved by 1217 Interagency Committee Nov 16, 2017 Crop Notes The following crop note applies to field(s): P8A, P8B, P9 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): P1, P10, P2, P3, P7 Bennudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid benmudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lbine N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. 404235 Database Version 3.1 Date Printed: 03-24-2009 Crop Note Page Page 1 of 2 The following crop note applies to field(s): P8A, P8B, P9 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): P1, P10, P2, P3, P7 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats andbarley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Gram Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): P4, P5, P6 Fescue: Coastal Plain, Mineral Soil, Poorly Drained to Somewhat Poorly Drained. Adaptation: Moderate to Marginal. In the Coastal Plain, tall fescue can be planted Sept. 1 to Oct. 15 (best) and Feb. 15 to Mar. 20. For pure -stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in mixture with clovers. Tall fescue will tolerate soil wetness but not flooding or prolonged saturation; use ladino clover for mixtures on these soils. Soil test for preplant and maintenance lime, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure -stand fescue for hay production; reduce N rates by 25% to 50% for grazing. Apply N Feb. 1 to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional infotunation or consult your regional agronomist or extension agent for assistance. 404235 Database Version 3.1 Date Printed: 03-24-2009 Crop Note Page Page 2 of 2 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Year 1 Tract Field Source ID Soil Series Total Acres Use. Acres Crop RYE Applic. Penod Nitrogen PA Nutrient Req'd (lbs/A) Comm. Fert- Nutrient Applied (lbs/A) Res (Ibs/A) Applic Method Manure PA NutrientA pplied (lbs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N 1000 gal/A Tons 1000 gals tons 3722 PI S7 Noboco 5.56 5 56 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 0 Irrig. 100 39.94 0.00 222.09 0.00 3722 P1 S7 Noboco 5.56 5.56 Hybrid Bermudagrass Hay 6.5 Tons *3/1-8/31 *325 0 0 Irrig. 325 129.82 0.00 721.79 0.00 3722 1 P10 S7 Noboco 1.28 1.28 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 0 Irrig. 100 39.94 0.00 51.13 0.00 3722 P10 S7 Noboco 1.28 1.28 hybrid Bermudagrass Hay 6.5 Tons *3/1-8/31 *325 0 0 Irrig. 325 129.82 0.00 166.17 0.00 3722 P2 S7 Noboco 4.57 4.57 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 0 Img. 100 39.94 0.00 182.55 0.00 3722 P2 S7 Noboco 4 57 4.57 Hybrid 13etniudagrass Hay 6.5 Tons *3/1-8/31 *325 0 0 Irrig 325 129.82 0 00 593.27 0 00 3722 P3 S7 Noboco 2.91 2.91 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 0 Irrig. 100 39.94 0.00 116.24 0.00 3722 P3 S7 Noboco 2.91 2.91 Ilybrid Bermudagrass Hay 6.5 Tons *3/1-8/31 *325 0 0 Irrig 325 129.82 0.00 377.77 0.00 3722 P4 S7 Lumbee 3.93 3.93 Fescue Hay *4.5 Ton 8/1-7/31 *225 0 0 Irrig. 225 89.87 0.00 353.21 0.00 3722 P5 S7 Lumbee 4.53 4.53 Fescue Hay *4.5 Ton 8/1-7/31 *225 0 0 Irrig 225 89.87 0.00 407.13 0.00 3722 P6 S7 Lumbee 4 61 4.61 Fescue Hay *4.5 Ton 8/1-7/31 *225 0 0 Irrig. 225 89.87 0.00 414.32 0 00 3722 P7 S7 Noboco 2 81 2 81 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 1 0 Irrig 100 39.94 0 00 112.24 0.00 3722 P7 S7 Noboco 2.81 2.81 Hybrid Bermudagrass Hay 6 5 Tons *3/1-8/31 *325 0 0 Irrig 325 129.82 0.00 364.79 0.00 3722 PSA S7 Blanton 1.84 1.84 Small Gram Overseed 1.0 Tons *9/15-3/31 *100 0 0 Irrig. 100 39.94 0.00 73.50 0.00 3722 P8A S7 Blanton 1.84 1.84 Hybrid Bennudagrass Hay 4.5 Tons *3/1-8/31 *225 0 0 Irrig. 225 89.87 0.00 165.37 0.00 3722 P8B S7 Blanton 4.27 4.27 Small Grain Overseed 1.0 Tons *9/ 1 5-3/31 *100 0 0 Irrig. 100 39.94 0.00 170.56 0 00 404235 Database Version 3.1 Date Printed: 3/24/2009 WUT Page Page 1 of 2 Waste Utilization Table Year 1 Tract Field Source ID Soil Series Total Acres Use. Acres Crop RYE Applic. Period Nitrogen PA Nutrient Req'd (lbs/A) Comm. Fert. Nutrient Applied (lbs/A) Res. (lbs/A) Applic. Method Manure PA NutrientA pplied (lbs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N 1000 gal/A Tons 1000 gals tons 3722 P8B S7 Blanton 4.27 4.27 Hybrid Bermudagrass Hay 4.5 Tons *3/1-8/31 *225 0 0 Irrig. 225 89.87 0 00 383.76 0.00 3722 P9 S7 Blanton 1.49 1.49 Small Grain Overseed 1.0 Tons *9/15-3/31 *100 0 0 Irrig. 100 39.94 0.00 59.52 0.00 3722 P9 S7 Blanton 1.49 1.49 Hybrid Bermudagrass Hay 4.5 Tons *3/1-8/31 *225 0 0 In-ig. 225 89.87 0.00 133.91 0.00 Total Applied, 1000 gallons 5,069 31 Total Produced, 1000 gallons 4,894.56 Balance, 1000 gallons -174 75 Total Applied, tons 0.00 Total Produced, tons 0.00 Balance, tons 0.00 Notes 1. In the tract column, — symbol means leased, otherwise, owned. 2. Symbol * means user entered data. 404235 Database Version 3.1 Date Printed: 3/24/2009 WUT Page Page 2 of 2 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Corn 120 bu 150 13.16 66.19 132.38 198.58 Hay 6 ton R.Y.E. 300 26.32 33.10 66.19 99.29 Soybean 40 bu 160 14.04 62.06 124.11 186.17 404235 Database Version 3.1 Date Printed 03-24-2009 Sludge Page Page 1 of The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching Index (LI) Soil Series Crop Sequence RYE 3722 PI 5.56 5 56 N/A Noboco Small Grain Overseed 1 0 Tons Hybrid Bermudagrass Hay 6.5 Tons 3722 P10 1.28 1.28 N/A Noboco Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 6.5 Tons 3722 P2 4.57 4 57 N/A Noboco Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 6.5 Tons 3722 P3 2.91 2.91 N/A Noboco Small Grain Overseed 1 0 Tons Hybrid Bermudagrass Hay 6.5 Tons 3722 P4 3.93 3.93 N/A Lumbee Fescue Hay *4.5 Tons 3722 P5 4.53 4.53 N/A Lumbee Fescue Hay *4.5 Tons 3722 P6 4.61 4.61 N/A Lumbee Fescue Hay *4,5 Tons 3722 P7 2 81 2 81 N/A Noboco Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 6.5 Tons 3722 P8A 1.84 1.84 N/A Blanton Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 4.5 Tons 3722 P8B 4.27 4.27 N/A Blanton Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 4.5 Tons 3722 P9 1.49 1.49 N/A Blanton Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Hay 4.5 Tons PLAN TOTALS: 37.80 37.80 LI Potential Leaching Technical Guidance 2 Low potential to contribute to soluble nutrient leaching below the root zone. None 2 & <= 10 Moderate potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. > 10 High potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. Other conservation practices that improve the soils available water holding capacity and improve nutrient use efficiency should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Tenn No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 404235 Database Version 3.1 Date Printed 3/24/2009 PCS Page Page 1 of 1 NOTE. Symbol * means user entered data. Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 4,894,560 gals/year by a 5,280 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 11273 Incorporated 19361 Injected 21321 Irrigated 12254 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 12,254 12691 -437 5,069,305 -174,745 Note: In source ID, S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source 404235 Database Version 3.1 Date Printed: 03-24-2009 Source Page Page 1 of 1 mergence Action Plan This plan will be implemented in the event that wastes from your operations are leaking, overflowing. or running off the site. You should NOT wait until wastes reach sly_:: waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks can happen at any time. i) Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: a) Lagoon overflow . • add soil to the berm to increase the elevation of the dam • pump wastes to fields at an acceptable rate • stop all additional flow to the lagoon (waterers) • call a pumping contractor • make sure no surface water is entering the lagoon Nnte : These activities should be started when your lagoon level has exceeded the temporary storage level. b) Runoff from waste application field: • immediately stop waste application • create a temporary diversion or berm to contain the waste on the field • incorporate waste to reduce further runoff c) Leaking form the waste distribution system: • pipes and sprinklers: i) stop recycle (flushing system) pump U stop irrigation pump OO close valves to eliminate further discharge ® separate pipes to create an air gap and stop flow tiusn system. houses. songs separators: c'ton recycle (flushing system) pump O stop irrigation pump () make sure no smnon errect has peen created ® separate pipes to create an air gap and stop flow d) Leakage from base or sidewall of the lagoon. Often these are seepage as oopor-A to flowing • dig a small well or ditch to catch all seepage, put in a submersible pump, ana pump back into the lagoon. • if holes are caused by burrowing animals, trap or remove animals and tut holes and compact with a clay type soil. • other holes may be likewise temporarily plugged with clay soil. Note: For permanent repair measures, lagoon problems require the consultation of an individual experienced in their design and installation. 2) Assess the extent of the spill and note any obvious damages. a) Did the waste reach any surface waters! bl Approximately how much was released and for what duration? c) Anv damage noted, such as employee injury, fish kills, or property damage? 3) Contact appropriate agencies. a) During normal business hours, call your DWQ regional office: (910)395-3900; after hours, emergency number: 1-800-858-0368. Your phone call should include: your name, facility, telephone number, the details of the incident, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been taken, and the seriousness of the situation. b) If the spill leaves the property or enters surface waters, call the Local EMS: 296-2160. c) Instruct EMS to contact the local Health Department: 296-2130. ) Contact CES: 296-2143 local NRCS office: 296-2120 and your integrator: 4) Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 5) Contact contract pumping and/or irrigation equipment companies: a) b) c) 6) Contact dirt moving and/or heavy equipment companies: a) b) c) INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated soilds from gutters as designed. (move bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (0Mintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Vegetative Decaying vegetation Growth (intain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage ( ) Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes and feed wastage () Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). AMIC--November 11, 1996 Dry Manure Handling Accumulations of animal wastes ( ) Remove spillage on a routine basis (e.g. 7-10 day Systems interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles. () Inspect for and remove or break up accumulated wastes in filter stripes around stockpiles and manure handling areas as needed. The issues checked ( 1 pertain to this operation. The landowner/integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. CQIliYelL) (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC — 27695-7613. AMIC--November 11, 1996 Swine Farm Waste Management Odor Control Checklist Source Farmstead Cause • Swine production BMPs to Minimize Odor Vegetative or wooded buffers Ill Recommended best management practices Good judgment and common sense Site Specific Practices Animal body surfaces • Dirty manure -covered (54 Dry floors animals Floor surfaces • Wet manure -covered floors [ Slotted floors DI Waterers located over slotted floors Feeders at high end of solid floors O Scrape manure buildup from floors O Underfloor ventilation for drying Manure collection • Urine pits • Partial microbial decomposition Frequent manure removal by flush, pit recharge, or scrape O Underfloor ventilation Ventilation exhaust • Volatile gases fans • Dust Fan maintenance f' Efficient air movement Indoor surfaces • Dust Flush tanks Washdown between groups of animals O Feed additives O Feeder covers Deed delivery downspout extenders to feeder covers • Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling O Extend fill lines to near bottom of tanks with anti -siphon vents Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Flush alleys • Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon 9 Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations • Agitation during sump tank p Sump tank covers filling and drawdown Outside drain collection or junction boxes • Agitation during wastewater conveyance O Box covers End of drainpipes at lagoon • Agitation during wastewater conveyance gExtend discharge point of pipes underneath lagoon liquid level Lagoon surfaces • Volatile gas emissions • Biological mixing • Agitation Proper lagoon liquid capacity Correct lagoon startup procedures Minimum surface area -to -volume ratio Minimum agitation when pumping O Mechanical aeration O Proven biological additives Irrigation sprinkler nozzles • I-ligh pressure agitation • Wind drift . Irrigate on dry) days with little or no wind Minimum recommended operating pressure OA Pump intake near lagoon liquid surface O Pump from second -stage lagoon Swine Farm Waste Management Odor Control Checklist Source Cause Storage tank or • Partial microbial basin surface decomposition • Mixing while filling • Agitatibn when emptying I3MPs to Nliiiimize Odor Site Specific Practices O Bottom or midlevel loading O `Tank covers O Basin surface mats of solids O Proven biological additives or oxidants Settling basin • Partial microbial surface decomposition Manure, slurry, or sludge spreader outlets • Mixing while filling • Agitation when emptying • Agitation when spreading • Volatile gas emissions O Extend drainpipe outlets underneath liquid level O Remove settled solids regularly O Soil injection of slurry/sludges O Wash residual manure from spreader after use O Proven biological additives or oxidants Uncovered manure, slurry, or sludge on field surfaces • Volatile gas emissions while drying O Soil injection of slurry/sludges O Soil incorporation within 48 hours O Spread in thin uniform layers for rapid drying O Proven biological additives or oxidants Dead animals • Carcassdecomposition Proper disposition of carcasses Dead animal disposal pits • Carcass decomposition O Complete covering of carcasses in burial pits O Proper location/construction of disposal pits Incinerators Incomplete combustion O Secondary stack burners Standing water around facilities • Improper drainage • Microbial decomposition of organic matter 0 Grade and landscape such that water drains away from facilities Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Manure tracked onto • Poorly maintained access public roads from roads farm access j$1 Farm access road maintenance Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EI3AE 128-88 Swine Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EE3AE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; P[II-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings NCSIJ, County Extension Center NCSU-13AE NCSU—BAE NCSU—E3AE NCSU-13AF NCSU—I3A1 NCSU—Swine Extension N.C: Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality El El Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. L_ Rendering at a rendering plant licensed under G.S. 106-168.7. I i I I Complete incineration according to 02 NCAC 52C .0102. l l El A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. I I El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). flEl Any method which, in the professional opinionkof the State Veterinarian, would make possible ( the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. &Dm/lit/0-- Signature of Farm Owner/Manager Date £tip —7 (SLCA 3 2-( ) of Signature of Technical Specialist Date Operator:Mike Chambers County: Duplin Date: 04/23/93 Distance to nearest residence (other than owner): 1200 feet 1. STEADY STATE LIVE WEIGHT O Sows (farrow to finish) X 1417 lbs. = 0 O Sows (farrow to feeder) X 522 lbs. = 0 3520 Head (finishing only) X 135 lbs. = 475200 O Sows (farrow to wean) X 433 lbs. = 0 O Head (wean to feeder) X 30 lbs. = 0 TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 475200 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 475200 lbs. SSLW X Treatment Volume CF/lb. SSLW Treatment Volume CF/lb. SSLW= 1.0 CF/lb. SSLW Volume = 475200 cubic feet 3._ -_ STORAGE_VOLUME FOR SLUDGE ACCUMULATION . _-_- SLUDGE NOT COMPUTED AT LANDOWNER Volume = 0 cubic feet REQUEST. SLUDGE TO BE BE REMOVED AS NEEDED. 4. TOTAL DESIGN VOLUME Inside top: length 435 feet ; width 180 feet Top of dike at elevation 18.70 feet Freeboard 1.0 feet Side slopes 2.5:1(inside) Total design lagoon liquid level at elevation 17.70 feet Bottom of lagoon at elevation 5.70 feet Seasonal high water table elevation 14.50 feet Total design volume using prismoidal formula: SS/END1 SS/END2 SS/SIDE1 SS/END2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 430.0 175.0 12.00 AREA OF TOP LENGTH X WIDTH 430 175 AREA OF BOTTOM LENGTH X WIDTH = 370 115 AREA OF MIDSECTION LENGTH X WIDTH X 4 400 145 75250 (Area of Top) 42550 (Area of Bottom) 232000 (Area of Midsection X 4) CU. FT. = [Area top+(4XArea Midsection)+Area Bottom] X Depth/6 75250 232000 42550 2 VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 699600 CU. FT. 5. TEMPORARY STORAGE REQUIRED Drainage Area: Lagoon (top of dike) Length X Width = 435 180 ===> 78300 Square Feet Buildings (roof and lot water) Length X Width = Rdd`4'0)"") 1`0`9po4 SorA4e. t9c1/4 0 0 3550 Square Feet n„Q. Tu-xCeiSiv6 C'f o.1 NE- s: t . (Yi ca9oon. TOTAL DA 81850 Square Feet Design temporary storage to be 180 days. A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 475200 Lbs. SSLW X CF of waste/lb/day X 180 Volume = 116329 Cubic feet B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 Gallons/day X 180 days storage/7.48 gallons per CF Volume = 0 Cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 Inches X DA / 12 inches per foot Volume = 47745.833 Cubic feet D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot X DA Volume = 51156 Cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 116329 Cubic feet 5B. 0 Cubic feet 5C. 47746 Cubic feet 5D. 51156 Cubic feet TOTAL 215231 Cubic feet 6. SUMMARY Total required volume = 690431 Cubic feet Total design volume avail.= 699600 Cubic feet Min. reqrd. trtmnt. vol. plus sludge accum.= 475200 Cu. Ft. At elev. 14.60 Ft; Vol= 480612 Cubic feet (end pumping) Total design volume less 25yr-24hr storm = 648444 Cu. Ft. ___At___elev. __ _ _ _ 17.00__Ft; __Vol= 647663___Cubic feet (start pumping) Seasonal high water table elevation is 14.50 Feet, which must be lower than the elevation of top of treatment volume 14.60 DESIGNED BY: APPROVED BY: BAlif DATE: 14,-93 DATE: .5 —73 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN ADDITIONAL NOTES: LAGOON DESIGN Jperator:MIKE CHAMBERS County: DUPLIN Date: 03/15/96 Distance to nearest residence (other than owner): 1200.0 feet L. AVERAGE LIVE WEIGHT (ALW) O sows (farrow to finish) x 1417 lbs. = 0 lbs O sows (farrow to feeder) x 522 lbs. = 0 lbs 1760 head (finishing only) x 135 lbs. = 237600 lbs O sows (farrow to wean) x 433 lbs. = 0 lbs O head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 237600 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 237600 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 237600 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 1. TOTAL DESIGNED VOLUME AdT n:xcLope 4T o v1NERS RE40 E5T Inside top length (feet) 330.0 Inside top width (feet) 140.0 Top of dike elevation (feet) 25.0 Bottom of lagoon elevation (feet) 11.0 Freeboard (feet) 1.0 Side slopes (inside lagoon) 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 324.0 134.0 13.0 AREA OF TOP LENGTH * WIDTH = 324.0 134.0 AREA OF BOTTOM LENGTH * WIDTH = 246.0 56.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 285.0 95.0 43416 (AREA OF TOP) 13776 (AREA OF BOTTOM) 108300 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 43416.0 108300.0 13776.0 2.2 Total Designed Volume Available = 358566 CU. FT. . TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 330.0 140.0 46200.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 46200.0 square feet Design temporary storage period to be 180 days. A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 237600 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 434016 gals. or 58023.5 cubic feet B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 26950.0 cubic feet D. Volume of 25 year - 24 hour storm Volume = Volume = TOTAL 6. SUMMARY 7.5 inches / 12 inches per 28875.0 cubic feet REQUIRED TEMPORARY STORAGE 5A. 5B. 5C. 5D. 58024 0 26950 28875 cubic cubic cubic cubic feet feet feet feet TOTAL 113849 cubic feet Temporary storage period Rainfall in excess of evaporation 25 year - 24 hour rainfall Freeboard Side slopes foot Inside top length Inside top width Top of dike elevation Bottom of lagoon elevation Total required volume Actual design volume Seasonal high watertable elevation Stop pumping elev. Must be > or = to the SHWT elev. SHWT) ___> Must be > or = to min. req. treatment el.=> Required minimum treatment volume > Volume at stop pumping elevation Start pumping elev. Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> Volume at start pumping elevation > Required volume to be pumped > Actual volume planned to be pumped > Min. thickness of soil liner when required==> DA 180 7.0 7.5 1.0 3.0 330.0 140.0 25.0 11.0 351449 358566 19.3 21.0 19.3 7. DESIGNED BY: l-low.,4 1 .z5V50 t C 0.v Ya\S'c aAs Atc. DATE: 3/ts(96 17.0 237600 > 240360 > 23.3 APPROVED BY: /g DATE:-3/z7/96 329691 328844 84974 88484 2.0 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: PRO-r-Eci-- L I rt es_4p- PIPE days inches inches feet : 1 feet feet feet feet cu. ft. cu. ft. feet feet feet feet cu. ft. cu. ft. feet cu. cu. cu. cu. feet ft. ft. ft. ft. O. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot Volume = 32490.0 cubic feet TOTAL b. SUMMARY REQUIRED TEMPORARY STORAGE 5A. 5B. 5C. 5D. 58024 0 30324 32490 cubic cubic cubic cubic feet feet feet feet TOTAL 120838 cubic feet Temporary storage period > Rainfall in excess of evaporation > 25 year - 24 hour rainfall > Freeboard > Side slopes > Inside top length > Inside top width > Top of dike elevation > Bottom of lagoon elevation > Total required volume > Actual design volume > Seasonal high watertable elevation (SHWT)===> Stop pumping elev. > Must be > or = to the SHWT elev. > Must be > or = to min. req. treatment el.=> Required minimum treatment volume > Volume at stop pumping elevation > Start pumping elev. > 23.3 Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 418500 Volume at start pumping elevation > 415006 Required volume to be pumped > 88348 Actual volume planned to be pumped > 98494 Min. thickness of soil liner when required==> 2.3 DA 180 7.0 7.5 1.0 3.0 342.0 152.0 25.0 9.0 358438 days inches inches feet 1 feet feet feet feet cu. ft 7. DESIGNED BY :- & 45•Cct& .APPROVED By: /l C , $mac. DATE: 3 f 13/qL 19.3 21.0 19.3 15.0 237600 316512 DATE: s(z7/96 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: CoMPorA11 .s. _ -> e'( F- kEQO►RED t)ol. V4I L Ne.12_ _ 4Sa, `lea (4- 14 �ol VtLIKIER = 358 5(a- cam. f 32, 42.4 c� 3423 Cu. y15• 27 �a/ccu t-(ci ee feet feet feet cu. ft. cu. ft. feet cu. ft. cu. ft. cu. ft. cu. ft. feet N/A * ®:4 tz�i re L 1 N Z VST'. of `ro0 Soil.. ro DIKE loon { . 0.25 Ti4-hct- x go. ultioE 27 4c,3 cu.. System C abraUon Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual O►PERATfON & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface ee I ok for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pain cps °e check for prc.per operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This Will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. o Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operatis>n Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. i_ 110 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. ading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 o Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. o Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: o Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. o Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. o The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. o Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. o Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. o Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. o Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. o Maintain strict vegetation, rodent, and varmint control near lagoon edges. o Do not allow trees or large bushes to grow on lagoon dam or embankment. o Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. o If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Mudge F emovraD: Rate of lagoon sludge buildup can be reduced by: 5 o proper lagoon sizing, o mechanical solids separation of flushed waste, o gravity settling of flushed waste solids in an appropriately designed basin, or o minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: o have more nutrients, o have more odor, and o require more land to properly use the nutrients. Removal techniques: o Hire a custom applicator. o Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. o Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. o Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage - Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil —test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value- 6