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HomeMy WebLinkAbout310146_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please yen), all information and make any necessary corrections below. Application must be signed and dated by the Permittee. E. Farm Number: 31-0146 Certificate Of Coverage Number: AWS3 10146 2. Facility Name: Ganders Fork 3, Landowner's Name (same as on the Waste Management Plan): Jerry E Simpson 616 4. Landowner's Mailing Address: -646-Quinn Store Rd City: Beulaville , State: NC Zip: 28518-7652 ket VFW- 039 fj )0.5 ;en ..)31-15ejout; Telephone Number: 91 2.98--5190 Ext. E-mail: • cePti 5. Facility's Physical Address: 616 Ouinn Store Rd City: Beulaville State: NC Zip: 28518 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8, Farm Manager's telephone number (include area code): 9. integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (01C): Jerry E. Simpson Phone No.: 910-375-0377 OIC #: 17289 12114 ‘.41 w'chael q/6-296.1ti 'mew 11. Lessees Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count 5 Operation Types: Swine - Feeder to Finish 7,344 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) intimated Surface Area (Square Feet) Design Freeboard "Redline" (inches) BP#1 (BiG) j c(9 © C 195 4 91 6 (/ 72,310.00 19.50 BP#2 (SMALL) 1 cl q3— C iq y 241 c q 41,818,00 19.50 GANDERS FORK 1 Ili ?if C-11) A'lg f r' QQr446.19 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) wi#h this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical suecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5, Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be your facility. 8. Operation and Maintenance Plan accurate and applicable to If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal®ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to thc best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign, If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: .1"--e, cc (s E.. ,'(c,n(S•cl-k, Title: e.3 04./ a.-sz 1--- Signa 1e: 37.14-17 Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: NE TATE GENERAL 02/2019 & 'J Operator:JERRY E. SIMPSON County: DUPLIN Date: 07/12/94 Distance to nearest residence (other than owner): 1500.0 feet I. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs = 0 sows (farrow to feeder) x 522 lbs. 0 lbs ^ = 0 lbs 3672 head (finishing only) x 135 lbs 0 sows (farrow to wean) x 433 lbs ^ = 495720 lbs 0 head (wean to feeder) ^ = 0 lbs « 30 lbs = Describe other : ^ 0 lbs : 0 Total Average Live Weight = 495720 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON ~ Volume = 495720 lbs. ALW x T~eatment Volume(CF)/lb ALW Treatment Volume(CF)/lb^ALW - ^ Volume = 495720 cubic feet 1 CF/lb. ALW 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) 565.0 Inside top width (feet) ^ 160.0 Top of dike elevation (feet) ^ 51.5 Bottom of lagoon elevation (feet) 36^5 Freeboard (feet) ^ Side slopes (inside lagoon) — 13^0 0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 559.0 154.0 14.0 AREA OF TOP LENGTH * WIDTH = 559.0 154.0 AREA OF BOTTOM LENGTH * WIDTH = 475.0 70.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 517.0 112.0 86086 (AREA OF TOP) 33250 (AREA OF BOTTOM) 231616 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] 86086.0 231616.0 33250.0 ~ * DEPTH/6 2.3 0. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 565.0 160.0 90400.0 square feet Buildings (roof and lot water) ` 0.0 square feet TOTAL DA 90400.0 square feet Design temporary storage period to be 5A. Volume of waste produced ` Describe this area. 180 days. ~ Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 495720 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 905515 gals. or 121058.2 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of~fresh _waterwater used for a flush system. Flush systems that recirculate ~ ... ^ay""" ���__ r are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storag Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 52733.3 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.2 inches / 12 inches per foot * DA Volume =- 54240.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 121058 cubic feet 58. 0 cubic feet 5C. 52733 cubic feet 5D. 54240 cubic -feet TOTAL 228032 cubic feet G. SUMMARY Temporary storage period ---- --.------.) 180 days Rainfall in excess of evaporation -_--_) 7.0 inches 25 year - 24 hour rainfall. -- > 7.2 inches Freeboard ---_ ) 1.0 feet Side slopes - > 3.0 1 Inside top length----- -_ -- ----> 565.0 feet Inside top width > 160.0 feet Top of dike elevation - --) 51.5 feet Bottom of lagoon elevation _. ---) 36.5 feet Total required volume=====_---.---__ __ > 723752 cu. ft. * Actual design volume > 818888 cu. ft. * Seasonal high watertable elevation (SHWT)===) 45.0 feet Stop pumping elev. ) 47.5 feet Must be > or = to the SHUT elev. Must be > or = to min. req. treatment el. _> Required minimum treatment volume > Volume at stop pumping elevation-- -_- > Start pumping elev. Volume at start pumping elevation Required volume to be pumped Actual volume planned to be pumped -- Min. thickness of soil liner when required==) 45.0 feet 42.5 feet 495720 cu. ft.- 579557 cu. ft. } 49.8 feet Must be at bottom of freeboard & 25 yr. rainfall. Actual volume less 25 yr. - 24 hr. rainfall==> 764648 cu. ft. ft. ft. ft 7. DESIGNED BY: DA1 APPROVED BY: > 759672 cu. > 3792 cu. > 180115 cu. 41,e JII,s/), DATE: "7%1 ‘Aq¢ NOTE: SEE ATTACHED WASTE_ UTILIZATION PLAN COMMENTS:_____ * 1,366c OPERATION AND MAINTENANCE PLAN ______________ SHEET 1 OF 2 This lagoon is designed for waste treatment (permanent st ) 180 days of temporary storage. The time required f orage and fluid level (permanent and temporary storage) to be or the Planned due to site conditions, weather, flushing operations,reached may vary Of fresh water added to the system, and the amount The designed temporary storage consists of 180 days storage for: `1/lwaste ifrom animals and (2) excess rainfall after evaporation Also included s storage for the 25 year - 24 hour storm for thel ^ o The volume of waste generated from a given number of animals ocation^ fairly constant throughout the year and from year to will be rainfall will vary from year to year. The 25 year, �«t excess be a factor to consider in an annual year rainfall will not volume must always be available, «a Pumping cycle, but this storage A maximum elevation is determined inach design to begin Pumping and this is usually the outlet invert of pipe(s) from buzlding(s). If the outlet pipe is not installed at the elevation ti to ~ begin Pumping, a permanent marker mqst be installed at this elevation :o indicate when pumping should begin. An elevation must b to stop Pumping to maintain lagoon treatment depth = established Pumping can be started or stopped at any time betw^een the t elevations for operating convenience as site conditionsse wo weather, soils, crop, And equipment in order permit, such as runoff or leaching, t o apply waste without Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set center pivot, guns, and traveling gun irrigation Care shl' b taken when applying waste to prevent damage to crops. o« o e The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be charged to 1/2 its capacity to prevent excessive odors d i Pre- «r n start-up. Pre -charging reduces the concentration of theg waste entering the lagoon thereby reducing odors Solids should be initial covered with effluent at all times. When prechar^o in i flush buildings with recycled lagoon liquid Fresh g wa ts comPlete' be used for flushing after initial filling,^ er should not 2. The attached waste utilization plan shall be followed This plan recommends sampling and testing of waste (see attachment) before land application. m 3,Begin temporary storage pump -out of the lagoon when fluid level reaches �e elevation 49.8 as marked by permanent marker. St pump - out acthe ne fluid level reaches elevation 47 5 Thi ^ op storage, less 25 yr- 24 hr storm, contains 1737^92 ^ cubic s temporary 1299961 gallons, c« c feet or SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right—of—ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ— mental Management, has the responsibility for enforcing this law. 31-/)v; Version —November 26, 2018 Primary Secondary El El ST/ Iraid El oa Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. ignature of Farm Owne anager Signature of Technical Specialist Date ?-/ -/7 Date Source Farmstead Animal body surfaces Floor surfaces Manure collection in pits Ventilation exhaust fans indoor surfaces Flush tanks Cause • Swine production • Dirty manure -covered animals Swine Farm Waste Management Odor Control Checklist BMPs to Minimize Odor 0' Vegetative or wooded buffers (Recommended best management practices CY-Good judgment and common sense CKDry floors lam' Slotted floors a - Waterers located over slotted floors 'Feeders at high end of solid floors "Scrape manure buildup from floors O Underfloor ventilation for drying Er -Frequent manure removal by flush, pit recharge, or scrape O Underfloor ventilation IFan maintenance l Efficient air movement f31-"Washdown between groups of animals Feed additives O Feeder covers 'Feed delivery downspout extenders to feeder covers • Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling Extend fill lines to near bottom of tanks with anti -siphon Gents • Wet tnanure-covered floors • Urine • Partial microbial decomposition • Volatile gases • Dust • Dust Site Specific Practices Source Cause End of drainpipes at lagoon Lagoon surfaces • Agitation during wastewater Extend discharge point of pipes underneath conveyance lagoon liquid level • Volatile gas emissions; • Biological mixing; • Agitation Irrigation sprinkler • lligh pressure agitation; nozzles Storage tank or basin surface • Wind drift BMPs to Minimize Odor Site Specific Practices f ' Proper lagoon liquid capacity; LCotrect lagoon startup procedures; Sr Minimum surface area -to -volume ratio; [.Minimum agitation when,pumping; 0 Mechanical aeration; Cie -Proven biological additives (Fr -Irrigate on dry days with little or no wind; QiMininium recommended operating pressure; CYPump intake near lagoon liquid surface; CI Pump from second -stage lagoon • Partial microbial decomposition; fih pottom or midlevel loading; • Mixing white filling; 0 Tank covers; • Agitation when emptying 0 Basin surface mats of solids; 0' Proven biological additives or oxidants Sealing basin surface • Partial microbial decomposition; extend drainpipe outlets underneath liquid • Mixing whole filling; level; • Agitation when emptying ' Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; "Soil injection of slurry/sludges; spreader outlets • Volatile gas emissions Uncovered manure, • Volatile gas emissions while slurry or sludge on field drying surfaces Dead animals Dead animal disposal pits Incinerat ors Wash residual manure from spreader after use; 'Proven biological additives or oxidants Soil injection of slurry/sludges 'Soil incorporation within 48 hrs.; —Spread in thin uniform layers for rapid drying; Proven biological additives or oxidants • Carcass decomposition a Proper disposition of carcasses • Carcass decomposition Complete covering of carcasses in burial pits; 0 Proper location/construction of disposal pits ® Incomplete combustion Cl Secondary stack burners 'C- November l 1, 1996, Page Source Standing water around facilities • Improper drainage, Cause HMPs to Minimize Odor Site Specific Practices water drains • Microbial decomposition of organic matter Grade and landscape such that away from facilities Manure tracked onto public roads from farm access • Poorly maintained access roads Farm access road maintenance Additional Information : Swine Manure Management ; 0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush Lagoon Treatment ; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings ; Plli-33 Environmental Assurance Program ; NPPC Manual Options for Managing Odor ; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Available From : NCSU, County Extension Center NCSU -BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension AMOC - November 31, 1996 Page 5 Insect Control Checklist for Animal Operations Suclrce Cause - - -- HMI's to Control Insects . Site Specific Practices 1=hish tintless • Accumulation of solids I agctuns and Pits • ('lusted Solids 1 ccs:,ive Vegetative -----•1)ccaying vegetation tits, with • Feed Spillage Liquid Systems [" Flush system is designed and operated sufficiently to remove accumulated solids from 'utters as designed. t 11' Itetnove bridging of accumulated solids at discharge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - inches over more than 30% of surface. Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feed SrtuaLe • Accumulations of feed residues 'Reduce moisture accumulation within and around immediate perimeter of feed sum age areas by insuring drainage away Pram site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). fi, Inspect for and remove or break up accumulated solids in filter strips around Iced storage as needed. Dry Systems k)esign, operate and Maintain feed systems (e.g., bunkers and troughs) to minimize the ,,accumulation of decaying wastage. Clean up spillage on a routine basis (e.g., 7 - IO day interval during summer; 15-30 day itrtctvai luring winter). Ate.. = PJuvcnrher I I, Itt9(i, Page t } Cause Animal I luldiab Areas Accumulations of animal wastes IIMPs to Control Insects Eliminate low areas that trap moisture along Site Specific Practicesand feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. fI Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as Ehy Atantr ►e !hullingAcctrrnnlations ofellinnitl lvastes needed). SystemsO ttctriove spillage on a routine basis (e.g., - l4 day interval during summer; i S-3(1 day interval during winter) where manure is loaded for land application or disposal. f7 Provide for aderwate drainage around manure stockpiles. fl Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. Entomology, FUr lnor� intonnation contact the Cooperative Extension Service, Depatiment of E Kaleil,dr, Pat' �)r� )j_ jE,l j b}, 13ox 7613, Nurih Carolina Stale university, AMU: - November 11, 1996, Page 2 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority, It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices, This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events, Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon darn. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon darn with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1, adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be s page into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: . have more nutrients, . have more odor, and . require more land to properly use the nutrients. Removal techniques: . Hire a custom applicator. . Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. . Failure to inspect and maintain the darn. . Excess surface water flowing into the lagoon. . Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the darn. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. EMERGENCY ACTION PLAN PHONE NUMBERS DWQ / 7ye-72d- EMERGENCY MANAGEMENT SYSTEM 9/ i SWCD 9 G-.21 zz) NRCS -x9-.2l�d This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. 1 December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a, Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: C�1wle�s%; b. Contractors Address: 6 °s— c. Contractors Phone: 9/U - 3j `9' 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: psrvia 3� DI* 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 iq s-j pi e- Jerr / Simpson. I09 Rr. Septh To,cksong il�a, NC a8S'W Tpp;ncc Opero.V.or AL}4S Lc,pCtc,itj L vcu.fcd n Y,..1a ok Lu.9oov, 3- Lrnest'on . muddy 19 9D Appr. .os miles tJos't.e' Ru'c,nr,State. on ;ire Q�xS;:n ■ r, IIIIIIIIIIIIi111NHNIN iiIIIIliliiiiiiiiiiInn1111 1�"n'n�i1::..":ant■Nin::� .../■:'I !111111111111111111NNN!INiN1111.r81! Mann: ■n ���■i.■i.■1 iiii "iin ■.n.�i-i ..:::: r :M°U 11111iMMEM n:•.$: : nn Ni AM. .r.. 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SIZE OF OPERATION CLASS 2:448 - upping III DESIGNED BY Johnny Lanier DATE 1-.10-90 APPROVED DY DATE PERMANENT STORAGE 2448 Hogs .. 1:35 lbs per hog 1 Cu Ft per lb. TEMPORARY STORAGE 330480 ibs Cif. animal x. 1.35 cu. ft. of waste per day per 1000 i bs of animal wt. ., 1 _0 days RAINFALL LESS EVAPORATION 7" X 77484 sq. ft. surface area Fier- 12"per ft RAINFALL - 25 YR . 1 DAY STORM 7.5" X 72484 sq: 't. of surface area per 12" per ft: CUT TO FILL RATIO TOTAL STORAGE NEEDED TOTAL STORAGE AVAILABLE AMOUNT OF FILL DIKE PAD 30480 Cu Ft =:0 0 7 Cu Ft 42282 Cu Ft 45:303 Cu Ft 498271 Cu Ft; 184 5 Cu Y d s 499617 Cu Ft 18504 Cu Yds 1.44500 Cu Ft 183600 Cu Ft TOTAL 328100 Cu Ft • SETTLEMENT 10 32810 Cu Ft TOTAL AMOUNT OF FILL 360910 Cu Ft 13367 Cu Yds TOTAL EXCAVATION 472500 Cu Ft 1.3: 1 17500 Cu Yds With a 1.3: 1 there wi I I be some 'dirt left over which can be used in front of the h-_'use and on the path and where ever it is needed. NAME: PA8E 3 OPERATION AND MAINTENANCE This lagoon is designed for waste treatment with minimum odor - control. The time required for the planned fluid level to be reached may vary due to soil conditions, flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Irrigation by using center pivot, Sun, or trav|er is the preferred and most efficient method to dispose of the effluent from the lagoon. Care should be taken when applying waste to prevent damage to the crops and to prevent runoff from the fie|ds. The following items are to be carried out: 1. Begin pump -out of the lagoon when fluid level reaches invert of the outlet pipes or at a pre -determined elevation. `^ 2. Stop pump -out before the lagoon depth is less than 6 feet deep or at a pre -determined depth. (This prevents the.|oss of favorable bacteria) ~ 3. The recommended amount to apply per irrigation is one inch, and maximum recommended application rate is 0.5 inch per hour. 4. It is recommended that the treatment lagoon be prechar8ed to 1/2 its capacity to prevent excessive odors during beginning stages of the operation. Prechar8ing reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with water at all times. 5. Keep vegetation on the embankment and areas around the lagoon and buildings mowed. 6. Repair any eroded areas and establish in vegetation. 7. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Natural Resources and Community Development (DNRCD), Wastewater Management Section, has the responsibility for enforcing this law. G. All surface water is to be diverted from the lagoon to an adequate and stable outlet. NAME: Jerry Simpson PAGE 4 APPROXIMATE NITROGEN AND .AOSPHORUS THAT WILL BE PROL.CED PER YEAR NITROGEN (N) 57900.10L8S TONS OF WASTE STORED 81.42TONS PHOSPHORUS (P) 16887.53L8S IT IS ESTIMATED THAT APPROXIMATELY 25 % OF THE NITROGEN WILL BE AVAILABLE FOR USE AS FERTILIZER THE FOLLOWING AMOUNT CAN BE APPLIED ON THE LAND 14475.02 LBS. IF APPLIED AT THE RATE OF 200 LBS PER ACRE ON CROPLAND OR FESCUE ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. IF APPLIED AT THE RATE OF 400 LBS PER ACRE ON COASTAL 8ERMUDA 26n49 ACRES WILL BE NEEDED TO TAKE CARE OF THE EFFLUENT. /S,o BEFORE ANY EFFLUENT IS APPLIED TO THE LAND IT SHOULD BE ANALYZED TO DETERMINE THE EXACT NUTRIENT CONTENT. THE NCDA LABORATORY IN RALEIGH IS MAKING SOME TEST ON A LIMITED BASIS. YOU SHOULD CONTACT AGRONOMIC SERVICES DIVISION NCDA, BLUE RIDGE ROAD CENTER RALEI8H N.C. 27611 PHONE: 919-733-2655 WHEN APPLYING THE EFFLUENT TO CROPLAND IT SHOULD BE DISK AND A COVER CROP SEEDED OR A ROW CROP PLANTED TO PREVENT EROSION SOME OF THE EFFLUENT COULD BE USED FOR IRRIGATION PURPOSES DURINGTHE GROWING SEASON. 50 AC OF LAND AVAILABLE FOR APPLICATION OF EFFLUENT 50AC OF CORN WILL UTILIZE AC OF FESCUE WILL UTILIZE AC OF 8ERMUDA WILL UTILIZE 10000 LBS. OF NITROGEN 0 LBS. OF NITROGEN 0 L8S.,'OF NITROGEN BEGIN PUMPING THE EFFLUENT WHEN E|ev.52.0 bobottom of outlet pipe THE FLUID LEVEL REACHES DO NOT LOWER THE FLUID ANY 3 ft. below outlet pipe LOWER THAN elev. 49.0 THE EFFLUENT SHOULD BE APPLIED AT A RATE THAT WILL NOT CAUSE ANY RUNOFF ONTO SURROUNDING AREAS OR LEACHING INTO THE GROUND WATER RECOMMENDED APPPLICATION RATE IS 0.5 INCHES PER HOUR AND THE MAXIMUM RECOMMENDED APPLICATION AMOUNT IS 1 INCH PER IRR8ATION NAME: Jerry Simpson SEEDING SPECIFICATIONS AREA TO BE SEEDED APPLY THE FOLLOWING USE THE SEED MIXTURE INDICATED 2.5 AC. 2500 L8S. 8-8-8 FERTILIZER 5 TONS DOLOMITIC LIMESTONE 250 BALES SMALL GRAIN STRAW (\() 125 L8S. FESCUE GRASS ( ) 87.5 L8S. OATS ( �) 125 LBS. BAHIA GRASS ( ) 10 L8S.VWEEPING LOVE GRASS ( ) 30 L8S. HULLED BERMUDA GRASS ~ .� ( > 50 L8S. UNHULLED BERMUDA GRASS DIVERT ALL WATER TO A STABLE OUTLET ` THE NEAREST RESIDENCE IS 1000 FT. T.B.M. 50.0 ELEVATION DESCRIPTION Located approx 25 ft. south of sta B 2+00 nail set in 14 inch sweet gum. VERY IMPORTANT - PLEASE READ CAREFULLY THE LAGOON AND THE AREA AROUND THE HOG HOUSES MUST BE SEEDED WITH EITHER A TEMPORARY OR PERMANENT GROSS, DEPENDING ON THE TIME OF THE YEAR, WITHIN THIRTY (30) DAYS FROM THE TIME THE BUILDINGS ARE COM- PLETED AND READY FOR USE. (WE RECOMMD THAHAT THE LAGOON AREA, SIDE SLOPES, DRAINS AND ETC.. AS WELL AS THE SIDE SLOPES OF THE PAD BE SEEDED WITHIN FIFTEEN (15) DAYS AFTER CONSTRUCTION. THE SOIL WILL NOT DRY OUT AS MUCH IF SEEDED WITHIN THIS TIME FRAME WHICH WILL RESULT IN A MUCH BETTER STAND OF GRASS.) ��. PAGE 5 NAME:, JErry SiI'npsL,i - �.� DEPTH f l-I C ,t1FiE::A �_�r_ TOP ..� AREA f= BOTTOM -F •:I , : AREA OF MIDSECTION] VOLUME =: _.._._........_......-_.. . 27 .---------- DEPTH [ L .: LEI + L. X N + _a. ( L_ Y LEI ] VOLUME i_ iL._L UI IE. 10.0 [ 710 " 247 -1- 160 X 197 ..i.. - )< 185 : X L VOLUME= --- - - -- -•- - _. - -- - - -- -- - -. _. - .- _. _.. - .- _-• VOLUME OLUME = - 6.0 10.0 [ 47r,70 ] 6 . 0 27 412783.3 C U . F T . VOLUME = ---._._.-____. 27.0 VOLUME = 15288.3 CU.YDS. EA540.0 sq.ft. 49:3371.5 cu. ft. needed SIDE SLOPES 2.5:1 NAME: Jerry Simpson :.7 DEPTH [AREA OF TOP + AREA OF BOTTOM + 4 `r: AREA OF MIDSECTION] VOLUME _ -• DEPTH [ L ::W + L X W + 4 X L X W ] VOLUME _ : 7 6 27 10.0 E VOLUME _ r,.(1 190 ii 80 + 1 L 0 X 30 + 4 X 165 X 50] 10.0 [ 52100] VOLUME = 27 86873.3 CU. FT. VOLUME = 7.0 VOLUME = 3216.0 CU.YDS. SIDE SLOPES 18584.0 sq.ft. 0.0 cu. ft. needed 2. 5 : 1 27 I4Dd 0 31-3" y Do au +0 0 0 Za T7 p ; c..\ Cross $ color\ 1 oadin� area Olper p0.3 e1eV S7.D Sl So- Lower po.d eJetl. S4.D ID elw. 51.0 {y ri P S Per to root eleif v.'q O. a. mill An .... L JO .���■��■■�■ UMW! 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M 1 �l11. �11 iil L in am so - MIP111111 is ■m:I■■m■ rim ■•■ _ _ f ill ■t 1 �1 ■■ !li �i ■�n■ ■■■____ _ _. _ n ■1 NMI■�■ iii ME IIMMELE - k —+--1 - I 11 11 _ i 1-t_ -__ �. �__ - ■ 5 ..�--.�- M - I- t- T r {am¢ r L mmx Operator:Jerry Simpson County: Dup|in Date: 02/21/91 Distance to nearest residence (other than owner): 1500.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 |bs. 0 sows (farrow to feeder) x 522 |bs. 1224 head (finishing only) x 135 \bs. 0 sows (farrow to wean) x 433 |bs. 0 head (wean to feeder) x 30 |bs. TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON 0 ibs 0 |bs 165240 |bs 0 |bs 0 |bs 165240 |bs Volume = 165240 |bs. SSLW x Treatment Vo|ume(CF)/|b. SSLW Treatment Vo/ume(CF)/|b. SSLW= 1 CF/lb. SSLW Volume = 165240 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGN VOLUME Inside top length 165.0 feet ; Inside top width 200.0 feet Top of dike at elevation 54.2 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 53.2 feet Bottom of lagoon elevation 42.2 feet Seasonal high water table elevation 47.0 feet Total design volume using prismoida| formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 160.0 195.0 11.0 AREA OF TOP LENGTH * WIDTH = 160.0 195.0 AREA OF BOTTOM LENGTH * WIDTH = 105.0 140.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 132.5 167.5 31200.0 (AREA OF TOP) 14700.0 (AREA OF BOTTOM) 88775.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 ` 31200.0 88775.0 14700.0 1.8 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 246904 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 165.0 200.0 33000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 33000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste producid Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 165240 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 40353 cubic feet 58. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Vo|ume = 0.0 gallons/day * 180 days stora8e/7.48 gallons per CF Vo|ume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 19250.0 cubic feet �D. Vo|ume of 25 year - 24 hour storm Vo|ume = 7.5 inches / 12 inches per foot * DA Vo|ume = 20625.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 40353 cubic feet 5B. 0 cubic feet 5C. 19250 cubic feet 5D. 20625 cubic feet TOTAL 80228 cubic feet 6. SUMMARY Total requir�-ed volume Total design volume avail. 245468 cubic feet 246904 cubic feet Min. req. treatment vo|ume p|us s|ud3e accumu|ation 165240 cubic feet At e\ev. 50.4 feet ; VC, |ume is 166319 cubic feet (end pumping) Tota| des i3n vo!ume |ess 25yr-24hr storm is 226279 cubic feet At e\ev. 52.5 feet ; Volume is 225496 cubic feet (start pumping) Seasonal high water table elevation 7. DESIGNED BY: 47.0 feet � APPROVED BY:y//`� DATE: .2-�24- 9 2 DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN mmx OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,f|ushin8 operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out- !, It is strongly recommended that the treatment lagoon be pre charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the`concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. ~ 2. The attached waste uti | ization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 52.5 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 50.4 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. T. All surface runoff is to be diverted from the lagoon to stable out \ets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. WASTE UTILIZATION PLAN b37�'/ VC Thursday, September 14, 2006 Producer : Farm Name : Telephone # : Type of Operation : Number of Animals : Application Method: Jerry Simpson (% 6e. - 7. 2#J) 6-41644. 14. Gander's Fork 31-146 6i0e1tQuinn Store Rd Beulaville,NC 28518 (910) 298-5190 Feeder to Finish Swine 7344 hogs design capacity Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1of10 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 7344 hogs X 1.9 tons waste/hogs/year =13953.6 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 7344 hogs X 2.3 Ibs PAN/hogs/year =16891.2 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC. DETERMINING PHASE CODE NACRE NIACRE USED TIME 5741 1A AUTRYVILLE ALL 5741 1A AUTRYVILLE ALL 5741 2A 5741 6684 AUTRYVILLE ALL 2A AUTRYVILLE ALL 7 GOLDSBORO 0-2% 6684 6684 • 7 GOLDSBORO 0-2% 7 GOLDSBORO 0-2% 6684 * 8 GOLDSBORO 0-2% 6684 6684 6741 * 8 * 8 GOLDSBORO 0-2% GOLDSBORO 0-2% HW 1 AUTRYVILLE ALL BC 4.7 23 [ 0 4.13 SG 1 50 0 4.13 970.55 MAR-OCT 206.5 SEP-MAY BC 4.7 235 0 4.14 SG 1 50 0 4.14 SB 130 65 38 133.12 0 5.49 136.5 149.34 0 0 5.49 5.49 972.9 MAR-OCT 207 SEP-MAY 730.829 MAR-JUN 749.385 819.877 SEP-APR APR-SEP 15 C 130 133.12 0 1.99 264.909 MAR-JUN W 65 136.5 1.99 271.635 SB 38 BC 6741 6687 6687 * HW 1 HW 2 • HW 2 6687 6687 * HW 3 * HW 3 * HW 3 AUTRYVILLE ALL GOLDSBORO 0-2% GOLDSBORO 0-2% GOLDSBORO 0-2% GOLDSBORO 0-2% GOLDSBORO 0-2% PV 1 AUTRYVILLE ALL SG BH SG • PV 1 AUTRYVILLE ALL PV 2 GOLDSBORO 0-2% 6687 - PV 2 GOLDSBORO 0-2% SB BC SG BH SG 4.7 149.34 6.5 1 235 0 0 1.99 3.96 297.187 930.6 SEP-APR APR-SEP 15 MAR-OCT 50 296.4 50 130 65 38 4.7 133.12 136.5 0 0 0 0 3.96 149.34 235 0 0 198 296.4 11 50 3 399.36 3 409.5 3 448.02 27.77 6525.95 6.5 50 325 0 0 27.77 1388.5 13 4225 SEP-MAY MAR-OCT SEP-MAY MAR-JUN SEP-APR APR-SEP 15 MAR-OCT SEP-MAY MAR-OCT 50 0 13 650 SEP-MAY TOTALS: 18816.8 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2of10 TABLE 2 : ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen Tess any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP C I CORN BC HYBRID BERMUDAGRASS-CONTROLLED GRAZED BH HYBRID BERMUDAGRASS-HAY SG SMALL GRAIN OVERSEEDED SB SOYBEANS W WHEAT UNITS BUSHELS TONS TONS AC LBS NIUNIT 1.25 50 50 50 BUSHELS 4 BUSHELS 2.4 Page 3 of 10 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 84.487 18,8171 TOTALS: r 64.48 18,817 AMOUNT OF N PRODUCED: 16,891 *** BALANCE -1,926 *** This number must be Tess than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2717.28 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (inlhr) AMT (inches) 5741-IA,-2A,-PV t AUTRYVILLE ALL SG 0.60 *1 AUTRYVILLE ALL BC 0.60 *1 W 0.50 5741 6684 1,6684 6684 IA, 2A, PV I *7, *8 *7, *8 *7,*8 GOLDSBORO 0-2% GOLDSBORO 0-2% GOLDSBORO 0-2% 6687 *HW 3 6687 --HW 2, -PV 2 GOLDSBORO 0-2% GOLDSBORO 0-2% 6687 *HW 3 GOLDSBORO 0-2% 6687 *HW 3 GOLDSBORO 0-2% 6687 HW 2, PV 2 GOLDSBORO 0-2% 6741 -HW 1 6741 HWI AUTRYVILLE ALL AUTRYVILLE ALL SB 0.50 C 0.50 0.50 *1 *1 SG 0.50 *1 SB 0.50 * C 0.50 BH SG BC 0.50 *1 0.60 0.60 Page 4of10 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 5 of 9 NARRATIVE OF OPERATION Acreages are based on a wettable acres determination completed by the Duplin SWCD and an irrigation design by Rainman Irrigation for the center pivots. RYE's and nitrogen rates are from the previous Waste Utilization Plans dated 7/14/99 and 7/9/02. Fields PV 1 & 2 and HW 1-3 are for the center pivots and honey wagon application areas, respectively. Page 6 of 10 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste Page 7 of 9 other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 8of9 NAME OF FARM: Gander's Fork 31-146 OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a, new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Jerry Simpson X SIGNATURE.�DATE: !' ?—% NAME OF M • NAGER if different from owner): please print SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: Curtis Barwick AFFILIATION: Barwick Ag Services ADDRESS (AGENCY): 103 Country Club Circle Clinton, NC 28328 6-/L: 385-1000 SIGNATURE:f =• �--- DATE: ®c_ ? ;lei) Page 10 of 10 RAJ=��� w 3. 16cu6' p;ir � ; _ `- C i 1i is,G `J✓ P. YbTFic''-'�C•rtEff �.�.�., z. L``�. _ • •h_ E `I:s € t.•dKw Enter your contact information. Reinke ==7- , t : 4a-: Ne-. LReL 1n M MORE RIGHT THAN RAIN Grower: Mr Jerry Simpson System: System Design 1 : 8/10/2010 4 b Length Spans SAC Area Total area including endgun 2 �.. 5112�.00 ft 3 spans + 0 es 3.Po.h. ��K� �3 32.00 ft - �,�a:..,.0 94+ ; y n - dr'a►ir wti-,Ty" ;,� - t- ra -�._ z.+i►- yyr f- vk 115 / i3 »: 3q 6 6 Li, —C 4.6 tn., 11. p !` ' 1 HARD HOSE TRAVELING GUN SYSTEM COMPUTATIONAL WORKSHEET Farm Name a Ganders Fork Existing System X Wetted Diameter (ft) Lane Spacing (ft) Hydrant Layout X PULL # _ 1A Farm Number 31-146 Field Number Travel Lanes 2 Interior Exterior 2 280 240 As a percentage of wetted diameter 85 Multiple lanes _ Single hydrant 5741-1 Interior Exterior X 0.51 acres start end of pull Table _EE85 Column _B 3.28 acres middle part of pull (pull length _680ft X wetted width _210 ft / 43,560 ) 0.34 acres stop end of pull Table _EE85 Column _B 4.13 TOTAL acres for pull PULL # _2A Interior Exterior X 0.68 acres start end of pull Table _EE85 Column _B 3.46 acres middle part of pull (pull length _580 ft X wetted width _260_ ft / 43,560 ) acres stop end of pull Table Column 4.14 TOTAL acres for pull PULL # Interior Exterior acres start end of pull Table Column acres middle part of pull (pull length ft X wetted width ft 1 43,560 ) acres stop end of pull Table Column TOTAL acres for pull PULL # Interior Exterior acres start end of pull Table Column acres middle part of pull (pull length ft X wetted width ft / 43,560 ) acres stop end of pull Table Column TOTAL acres for pull PULL # Interior Exterior acres start end of pull Table Column acres middle part of pull (pull length ft X wetted width ft / 43,560 ) acres stop end of pull Table Column TOTAL acres for pull PULL # Interior Exterior acres start end of pull Table Column acres middle part of pull (pull length ft X wetted width ft / 43,560 ) acres stop end of pull Table Column TOTAL acres for pull